JP7651271B2 - Syneresis inhibitor using powdered oil - Google Patents
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Description
本発明は、粉末油脂を用いた離水抑制剤に関する。 The present invention relates to a syneresis inhibitor using powdered oils and fats.
豆腐や畜肉加工食品は、加工(とりわけ加熱調理時)や流通保管時に離水してしまう問題があった。さらに近年は冷凍流通し、喫食時に解凍される場面が多く、解凍時に離水や、食感の悪化といった問題があり、改善が望まれていた。 Tofu and processed meat foods have a problem with dehydration during processing (especially when cooked) and during distribution and storage. Furthermore, in recent years, they are often distributed frozen and thawed before consumption, which can cause problems such as dehydration and a deterioration in texture when thawed, and improvements were needed.
離水を抑制する方法としては、特許文献1~4の技術が知られているが、特許文献1、2は、製剤由来の異風味が生じていた。特許文献3、4は、増粘剤や硬化油を用いているため、食感が硬くなる。したがって、離水を抑制する方法としては改善の余地があった。 The techniques described in Patent Documents 1 to 4 are known as methods for suppressing syneresis, but Patent Documents 1 and 2 produce an off-flavor derived from the formulation. Patent Documents 3 and 4 use thickeners and hardened oils, which makes the texture hard. Therefore, there is room for improvement in the methods for suppressing syneresis.
本発明は、以上のような事情に鑑みてなされたものであり、豆腐や畜肉加工食品等へ冷解凍耐性、離水抑制効果を付与する技術を提供することを課題としている。 The present invention was made in consideration of the above circumstances, and aims to provide a technology that imparts cold thawing resistance and syneresis suppression effects to tofu, processed meat foods, etc.
上記課題を解決するために、本発明の離水抑制剤は、乾燥型の粉末油脂を含み、前記粉末油脂を再溶解させた水中油型乳化物のメディアン径が0.3~2.0μmであることを特徴としている。 To solve the above problems, the syneresis inhibitor of the present invention contains dry powdered oil and fat, and is characterized in that the median diameter of the oil-in-water emulsion obtained by redissolving the powdered oil and fat is 0.3 to 2.0 μm.
本発明の離水抑制剤は、豆腐や畜肉加工食品等へ冷解凍耐性、離水抑制効果を付与する。 The syneresis inhibitor of the present invention imparts cold thawing resistance and syneresis inhibition effects to tofu, processed meat foods, etc.
以下に、本発明を詳細に説明する。 The present invention is described in detail below.
本発明において、離水抑制剤の粉末油脂に使用される油脂としては、特に限定されないが、例えば、パーム油、パーム核油、ヤシ油、菜種油、大豆油、綿実油、コーン油、ヒマワリ油、米油、サフラワー油、オリーブ油、ゴマ油、シア脂、サル脂、マンゴー油、イリッペ脂、カカオ脂、豚脂(ラード)、牛脂、乳脂、バターオイル、それらの分別油、加工油(硬化およびエステル交換反応のうち1つ以上の処理がなされたもの)等が挙げられる。これらの油脂は、1種単独で使用してもよく、2種以上を組み合わせて使用してもよい。 In the present invention, the oils and fats used in the powdered oils and fats of the syneresis inhibitor are not particularly limited, but examples thereof include palm oil, palm kernel oil, coconut oil, rapeseed oil, soybean oil, cottonseed oil, corn oil, sunflower oil, rice oil, safflower oil, olive oil, sesame oil, shea butter, monkey fat, mango oil, illipe fat, cacao butter, lard, beef tallow, milk fat, butter oil, fractionated oils thereof, processed oils (those that have been subjected to one or more of the following processes: hardening and transesterification), etc. These oils and fats may be used alone or in combination of two or more.
本発明において粉末油脂は、賦形剤を含むことが好ましい。賦形剤としては、例えば、蛋白質またはその分解物、糖質等が挙げられる。 In the present invention, the powdered oil or fat preferably contains an excipient. Examples of excipients include proteins or their hydrolyzates, carbohydrates, etc.
蛋白質としては、例えば、乳蛋白質、大豆蛋白質、小麦蛋白質、エンドウ豆蛋白質、そら豆蛋白質、全脂粉乳、脱脂粉乳、ホエイパウダー、バターミルクパウダー、コラーゲン、ゼラチン等が挙げられる。蛋白質の分解物としては、例えば、蛋白質を酵素消化等により加水分解したペプチド等が挙げられる。これらは1種単独で使用してもよく、2種以上を組み合わせて使用してもよい。これらの中でも、乳蛋白質またはその分解物が好ましい。 Examples of proteins include milk protein, soy protein, wheat protein, pea protein, fava bean protein, whole milk powder, skim milk powder, whey powder, buttermilk powder, collagen, gelatin, etc. Examples of protein hydrolysates include peptides obtained by hydrolyzing proteins by enzymatic digestion, etc. These may be used alone or in combination of two or more. Among these, milk protein or its hydrolysates are preferred.
乳蛋白質としては、例えば、酸カゼイン、レンネットカゼイン、カゼインナトリウム、カゼインカリウム等のカゼイン類、ホエイ蛋白質、ミルクプロテインコンセントレート、トータルミルクプロテイン等が挙げられる。乳蛋白質の分解物としては、例えば、乳蛋白質を酵素消化等により加水分解した乳ペプチド等が挙げられる。これらの中でも、カゼインナトリウム、カゼインカリウム、ホエイ蛋白質、乳ペプチド、酸カゼイン等の非ミセル状態であるものは、乳化安定性が向上する点で好ましい。 Examples of milk proteins include caseins such as acid casein, rennet casein, sodium caseinate, and potassium caseinate, as well as whey protein, milk protein concentrate, and total milk protein. Examples of milk protein hydrolyzates include milk peptides obtained by hydrolyzing milk proteins by enzymatic digestion or the like. Among these, non-micellar products such as sodium caseinate, potassium caseinate, whey protein, milk peptides, and acid casein are preferred in terms of improving emulsion stability.
蛋白質またはその分解物の含有量は、特に限定されないが、粉末化前の乳化物の粘度等を考慮すると、粉末油脂全量に対して0.5~10質量%が好ましく、1~8質量%がより好ましく、2~6質量%がさらに好ましい。 The amount of protein or its hydrolyzate is not particularly limited, but taking into consideration the viscosity of the emulsion before powderization, etc., it is preferably 0.5 to 10% by mass, more preferably 1 to 8% by mass, and even more preferably 2 to 6% by mass, based on the total amount of powdered oil.
糖質としては、例えば、グルコース、フルクトース、ガラクトース、マンノース等の単糖類、ラクトース、スクロース、マルトース、トレハロース等の二糖類、オリゴ糖、デキストリン(コーン、キャッサバ、米、馬鈴薯、甘藷、小麦等を原料とする、水あめ、粉あめ、マルトデキストリン、サイクロデキストリン、焙焼デキストリン、分岐サイクロデキストリン、難消化性デキストリン等)、澱粉(馬鈴薯デンプン、コーンスターチ、ワキシーコーンスターチ、小麦デンプン、米デンプン、甘藷デンプン、タピオカデンプン、緑豆デンプン、サゴデンプン等)等の多糖類、増粘多糖類(プルラン、アラビアガム、キサンタンガム、トラガントガム、ジェランガム、グアーガム、ローカストビーンガム、タマリンドシードガム、カラギーナン、寒天、LMペクチン、HMペクチン、メチルセルロース、カルボキシメチルセルロース、ヒドロキシプロピルメチルセルロース等)、難消化性糖質、糖アルコール等が挙げられる。これらは1種単独で使用してもよく、2種以上を組み合わせて使用してもよい。 Examples of carbohydrates include monosaccharides such as glucose, fructose, galactose, and mannose, disaccharides such as lactose, sucrose, maltose, and trehalose, oligosaccharides, dextrins (corn, cassava, rice, potato, sweet potato, wheat, etc., such as starch syrup, powdered syrup, maltodextrin, cyclodextrin, roasted dextrin, branched cyclodextrin, and resistant dextrin), and starches (potato starch, corn starch, and waxy corn starch). , wheat starch, rice starch, sweet potato starch, tapioca starch, mung bean starch, sago starch, etc.), thickening polysaccharides (pullulan, gum arabic, xanthan gum, tragacanth gum, gellan gum, guar gum, locust bean gum, tamarind seed gum, carrageenan, agar, LM pectin, HM pectin, methylcellulose, carboxymethylcellulose, hydroxypropylmethylcellulose, etc.), indigestible carbohydrates, sugar alcohols, etc. These may be used alone or in combination of two or more.
糖質の含有量の下限は、乳化性を十分に高める観点から、粉末油脂全体の質量に対して30質量%以上が好ましく、35質量%以上がより好ましく、40質量%以上がさらに好ましい。糖質の含有量の上限は、粉末油脂全体の質量に対して80質量%以下が好ましく、70質量%以下がより好ましく、60質量%以下がさらに好ましい。 From the viewpoint of sufficiently increasing emulsifiability, the lower limit of the carbohydrate content is preferably 30% by mass or more, more preferably 35% by mass or more, and even more preferably 40% by mass or more, based on the total mass of the powdered oil or fat. The upper limit of the carbohydrate content is preferably 80% by mass or less, more preferably 70% by mass or less, and even more preferably 60% by mass or less, based on the total mass of the powdered oil or fat.
本発明において粉末油脂には、乳化剤を配合することができる。乳化剤は、食品用であれば特に限定されるものではなく、例えば、レシチン、サポニン、グリセリン脂肪酸エステル、有機酸グリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ポリグリセリン縮合リシノール酸エステル、ソルビタン脂肪酸エステル、ショ糖脂肪酸エステル、プロピレングリコール脂肪酸エステル、ポリオキシエチレンソルビタン脂肪酸エステル、ステアロイル乳酸カルシウム、ステアロイル乳酸ナトリウム、加工澱粉(エーテル化処理したカルボキシメチルデンプン、ヒドロキシプロピルデンプンや、エステル化処理したリン酸デンプン、オクテニルコハク酸デンプンナトリウム、酢酸デンプンや、湿熱処理デンプン、酸処理デンプン、架橋処理デンプン、α化処理デンプン等)等が挙げられる。これらは1種単独で使用してもよく、2種以上を組み合わせて使用してもよい。 In the present invention, an emulsifier can be blended with the powdered oil or fat. The emulsifier is not particularly limited as long as it is for food use, and examples thereof include lecithin, saponin, glycerin fatty acid ester, organic acid glycerin fatty acid ester, polyglycerin fatty acid ester, polyglycerin condensed ricinoleic acid ester, sorbitan fatty acid ester, sucrose fatty acid ester, propylene glycol fatty acid ester, polyoxyethylene sorbitan fatty acid ester, calcium stearoyl lactylate, sodium stearoyl lactylate, and processed starch (etherified carboxymethyl starch, hydroxypropyl starch, esterified starch phosphate, sodium starch octenylsuccinate, starch acetate, moist heat treated starch, acid treated starch, cross-linked starch, gelatinized starch, etc.). These may be used alone or in combination of two or more.
乳化剤の含有量の下限は、乳化安定性の観点から、粉末油脂全体の質量に対して0.1質量%以上が好ましく、0.5質量%以上がより好ましく、1.0質量%以上がさらに好ましい。該乳化剤の含有量の上限は、粉末油脂の風味や溶解性の観点から、粉末油脂全体の質量に対して30質量%以下が好ましく、20質量%以下がより好ましく、15質量%以下がさらに好ましい。 From the viewpoint of emulsion stability, the lower limit of the emulsifier content is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and even more preferably 1.0% by mass or more, based on the total mass of the powdered oil and fat. From the viewpoint of flavor and solubility of the powdered oil and fat, the upper limit of the emulsifier content is preferably 30% by mass or less, more preferably 20% by mass or less, and even more preferably 15% by mass or less, based on the total mass of the powdered oil and fat.
乳化剤のHLB値は、乾燥に適した水中油型乳化物が得られやすいという観点から、10以下が好ましい。ここでHLB値は、界面活性剤の全分子量に占める親水基部分の分子量を示すものであり、Griffin式(Atlas社法)により求めることができる。 The HLB value of the emulsifier is preferably 10 or less, from the viewpoint of easily obtaining an oil-in-water emulsion suitable for drying. Here, the HLB value indicates the molecular weight of the hydrophilic group portion in the total molecular weight of the surfactant, and can be calculated by the Griffin formula (Atlas method).
粉末油脂に乳化剤を配合する場合、通常は、油溶性乳化剤は油相に、水溶性乳化剤は水相に配合する。油相および水相には、酸化防止剤、着色料、フレーバー等を適宜に配合してもよい。 When an emulsifier is added to powdered oils and fats, the oil-soluble emulsifier is usually added to the oil phase, and the water-soluble emulsifier is added to the water phase. Antioxidants, colorants, flavors, etc. may be added to the oil and water phases as appropriate.
本発明において粉末油脂は、水中油型乳化物を乾燥した乾燥型粉末油脂であり、水に添加すると元の水中油型乳化物となり、油滴が再分散した状態となる。再溶解させた水中油型乳化物のメディアン径は0.3~2.0μmであり、好ましくは0.5~1.3μmである。この範囲内であると、豆腐や畜肉加工食品等への冷解凍耐性、離水抑制効果に優れる。メディアン径が小さすぎると、澱粉やタンパク質に油脂が作用しにくくなるので、油脂の効果が十分に奏されない。メディアン径が大きすぎると、油滴の分散性が低下したり、水中油型乳化物の乳化が不安定になり、離水抑制効果が十分に得られない。 In the present invention, the powdered oil is a dry type powdered oil obtained by drying an oil-in-water emulsion, and when added to water, it becomes the original oil-in-water emulsion, and the oil droplets are redispersed. The median diameter of the redissolved oil-in-water emulsion is 0.3 to 2.0 μm, preferably 0.5 to 1.3 μm. Within this range, it has excellent cold thawing resistance and syneresis suppression effect for tofu and processed meat foods. If the median diameter is too small, the oil does not act well on starch and protein, and the effect of the oil is not fully exerted. If the median diameter is too large, the dispersibility of the oil droplets decreases, the emulsification of the oil-in-water emulsion becomes unstable, and the syneresis suppression effect is not fully obtained.
本発明においては、粉末油脂を再溶解させた水中油型乳化物が、式(A)で表される歪度が-1~1を取ることが好ましい。 In the present invention, it is preferable that the oil-in-water emulsion obtained by redissolving the powdered oil has a skewness represented by formula (A) of -1 to 1.
歪度は0~1であることが好ましく、0~0.5であることがより好ましい。 The skewness is preferably between 0 and 1, and more preferably between 0 and 0.5.
式(A)で表される歪度が-1~1を取ることで、豆腐や畜肉加工食品等への冷解凍耐性、離水抑制効果に優れる。歪度が大きくなるにつれて、小さい粒子の割合が多くなる。歪度が大きすぎると、澱粉やタンパク質に油脂が作用しにくくなるので、油脂の効果が十分に奏されない。歪度が小さくなるにつれて、大きい粒子の割合が多くなる。歪度が小さすぎると、水中油型乳化物の乳化が不安定になり、離水抑制効果が十分に得られない。 When the skewness represented by formula (A) is between -1 and 1, the product has excellent cold thawing resistance and syneresis inhibition effect for tofu, processed meat foods, etc. As the skewness increases, the proportion of small particles increases. If the skewness is too large, the oil and fat will not act as effectively on the starch and protein, and the effect of the oil and fat will not be fully exerted. As the skewness decreases, the proportion of large particles increases. If the skewness is too small, the emulsion of the oil-in-water emulsion will become unstable, and the syneresis inhibition effect will not be fully achieved.
本発明においては、粉末油脂を再溶解させた水中油型乳化物の粒子径の標準偏差が、0.3以下の値を取ることが好ましい。
標準偏差:データの散らばりの度合いを示す値。分散の正の平方根を取り、データが平均値に集中しているほど値は小さくなり(最小値は0)、平均値から広がるほど値は大きくなる。
In the present invention, it is preferable that the standard deviation of the particle size of the oil-in-water emulsion obtained by redissolving the powdered oil or fat is 0.3 or less.
Standard deviation: A value that indicates the degree of dispersion of data. It is calculated by taking the positive square root of the variance. The more the data is concentrated around the mean value, the smaller the value will be (the minimum value is 0), and the more spread out the data is from the mean value, the larger the value will be.
標準偏差は0.26以下であることが好ましく、0.20以下であることがより好ましい。標準偏差が0.30以下の値を取ることで、豆腐や畜肉加工食品等への冷解凍耐性、離水抑制効果に優れる。標準偏差が小さくなるほど粒子径の分布が狭くなり、より均一となるため、水中油型乳化物の乳化が安定になる。 The standard deviation is preferably 0.26 or less, and more preferably 0.20 or less. A standard deviation of 0.30 or less provides excellent cold thawing resistance and syneresis suppression effect for tofu, processed meat foods, etc. The smaller the standard deviation, the narrower and more uniform the particle size distribution becomes, resulting in a more stable emulsification of the oil-in-water emulsion.
本発明において、粉末油脂は、油脂含量が45質量%超であり、油脂に対する乳化剤と蛋白質またはその分解物の合計量の割合が0.06以上であることが好ましい。この範囲内であると、豆腐や畜肉加工食品等への冷解凍耐性、離水抑制効果に優れる。この観点より、油脂含量は60質量%以上がより好ましい。上限は特に限定されないが、水中油型乳化物の乳化安定性等の点を考慮すると、例えば80質量%以下である。また油脂に対する乳化剤と蛋白質またはその分解物の合計量の割合は0.08以上がより好ましく、0.12以上がさらに好ましい。上限は特に限定されないが、水中油型乳化物の粘度を過度に高めにくい等の点を考慮すると、例えば0.30以下が好ましく、0.25以下がより好ましい。 In the present invention, the oil powder preferably has an oil content of more than 45% by mass, and the ratio of the total amount of emulsifier and protein or hydrolyzate thereof to the oil is 0.06 or more. Within this range, the oil content is excellent in cold thawing resistance and syneresis suppression effect for tofu and processed meat foods. From this viewpoint, the oil content is more preferably 60% by mass or more. There is no particular upper limit, but in consideration of the emulsion stability of the oil-in-water emulsion, it is, for example, 80% by mass or less. In addition, the ratio of the total amount of emulsifier and protein or hydrolyzate thereof to the oil is more preferably 0.08 or more, and even more preferably 0.12 or more. There is no particular upper limit, but in consideration of the viscosity of the oil-in-water emulsion not being excessively increased, it is, for example, preferably 0.30 or less, and more preferably 0.25 or less.
本発明において、粉末油脂は、油脂に対する乳化剤の割合が0.015以上であることが好ましい。この範囲内であると、豆腐や畜肉加工食品等への冷解凍耐性、離水抑制効果に優れる。特に豆腐の風味が向上し、畜肉加工食品の結着性が向上する。この観点より、油脂に対する乳化剤の割合は0.025以上がより好ましく、0.040以上がさらに好ましい。上限は特に限定されないが、風味等の点を考慮すると、例えば0.200以下が好ましく、0.170以下がより好ましい。 In the present invention, the powdered oil preferably has a ratio of emulsifier to oil of 0.015 or more. Within this range, the powdered oil has excellent cold thawing resistance and syneresis suppression effect for tofu and processed meat foods. In particular, the flavor of tofu is improved, and the binding property of processed meat foods is improved. From this perspective, the ratio of emulsifier to oil is more preferably 0.025 or more, and even more preferably 0.040 or more. There is no particular upper limit, but taking into consideration flavor and the like, for example, a ratio of 0.200 or less is preferable, and 0.170 or less is more preferable.
本発明において、粉末油脂は、油脂に対する蛋白質またはその分解物の割合が0.043以上であることが好ましい。この範囲内であると、豆腐や畜肉加工食品等への離水抑制効果に優れる。この観点より、油脂に対する蛋白質またはその分解物の割合は0.046以上がより好ましい。上限は特に限定されないが、水中油型乳化物の粘度を過度に高めにくい等の点を考慮すると、0.080以下が好ましく、0.070以下がより好ましい。 In the present invention, the powdered oil preferably has a ratio of protein or its hydrolysate to the oil of 0.043 or more. Within this range, the effect of inhibiting syneresis in tofu, processed meat foods, etc. is excellent. From this viewpoint, the ratio of protein or its hydrolysate to the oil is more preferably 0.046 or more. There is no particular upper limit, but in consideration of the fact that the viscosity of the oil-in-water emulsion is not excessively increased, it is preferably 0.080 or less, and more preferably 0.070 or less.
本発明において、粉末油脂は、蛋白質またはその分解物に対する乳化剤の割合が2.0以上であることが好ましい。この範囲内であると、豆腐や畜肉加工食品等の食感を改良し、離水抑制効果も向上する。この観点より、蛋白質またはその分解物に対する乳化剤の割合は2.5以上がより好ましい。上限は特に限定されないが、水中油型乳化物の粘度を過度に高めにくい等の点を考慮すると、4.0以下が好ましく、3.5以下がより好ましい。 In the present invention, the powdered oil preferably has a ratio of emulsifier to protein or its hydrolysate of 2.0 or more. Within this range, the texture of tofu, processed meat foods, etc. is improved, and the syneresis suppression effect is also improved. From this viewpoint, the ratio of emulsifier to protein or its hydrolysate is more preferably 2.5 or more. There is no particular upper limit, but in consideration of the fact that the viscosity of the oil-in-water emulsion is not excessively increased, it is preferably 4.0 or less, more preferably 3.5 or less.
以下に、本発明における離水抑制剤の製造方法の一例について説明する。 An example of a method for producing the syneresis inhibitor of the present invention is described below.
粉末油脂は、賦形剤を含む水相に、前述のような油脂を含む油相を添加し、ホモミキサー等で攪拌、乳化後、ホモジナイザー等で均質化することにより、水中油型乳化物とし、その後、乾燥粉末化して得ることができる。 Powdered oils and fats can be obtained by adding an oil phase containing the above-mentioned oils and fats to an aqueous phase containing excipients, stirring and emulsifying with a homomixer or the like, and then homogenizing with a homogenizer or the like to produce an oil-in-water emulsion, which is then dried and powdered.
水中油型乳化物を乾燥粉末化する方法としては、噴霧乾燥法や凍結乾燥法を用いることができ、この噴霧乾燥法や凍結乾燥法により得られる乾燥型粉末油脂が用いられる。 The oil-in-water emulsion can be dried and powdered using spray drying or freeze drying, and the dried powdered oil obtained by spray drying or freeze drying is used.
水中油型乳化物は、賦形剤を含む水相と、油脂を含む油相を混合して調製することができる。例えば、次の乳化工程および均質化工程によって調製することができる。 An oil-in-water emulsion can be prepared by mixing an aqueous phase containing an excipient with an oil phase containing an oil. For example, it can be prepared by the following emulsification and homogenization steps.
乳化工程では、前述の各原材料を乳化機の撹拌槽に投入して撹拌混合する。原材料のうち、油脂と賦形剤と水の配合比は、特に限定されるものではないが、例えば、油脂と賦形剤の合計量100質量部に対して水50~200質量部の範囲内にすることができる。 In the emulsification process, the above-mentioned raw materials are placed in the stirring tank of the emulsifier and stirred and mixed. The blending ratio of the raw materials, including fats and oils, excipients, and water, is not particularly limited, but can be, for example, within the range of 50 to 200 parts by weight of water per 100 parts by weight of the total amount of fats and oils and excipients.
これらの配合手順は、特に限定されないが、例えば、賦形剤を水に室温で分散後、加熱下に攪拌し、あるいは賦形剤を加熱した水に分散、攪拌して完全に溶解させた後、ホモミキサーで攪拌しながら、油脂を加熱溶解させたものを滴下して乳化することができる。 These blending procedures are not particularly limited, but for example, the excipients can be dispersed in water at room temperature and then stirred under heating, or the excipients can be dispersed in heated water, stirred until completely dissolved, and then heated and dissolved fats and oils can be added dropwise while stirring with a homomixer to emulsify.
均質化工程では、乳化工程において得られた乳化液を圧力式ホモジナイザーに供給することによって油滴サイズが微細化される。例えば、市販の圧力式ホモジナイザーを用いて、10~250kgf/cm2程度の圧力をかけて均質化し、油滴サイズを微細化することができる。 In the homogenization step, the emulsion obtained in the emulsification step is fed to a pressure homogenizer to reduce the size of the oil droplets. For example, a commercially available pressure homogenizer can be used to homogenize the emulsion at a pressure of about 10 to 250 kgf/ cm2 to reduce the size of the oil droplets.
次に、噴霧乾燥法によって乾燥粉末化する場合には、均質化した乳化液を高圧ポンプで噴霧乾燥機の入口に供給し、高温熱風を吹き込み、噴霧乾燥機の槽内に上方から噴霧する。噴霧乾燥された粉末は槽内底部に堆積される。噴霧乾燥機としては、例えば、アトマイザー方式やノズル方式で噴霧するスプレードライヤーを用いることができる。 Next, when the emulsion is dried and powdered by spray drying, the homogenized emulsion is fed to the inlet of a spray dryer using a high-pressure pump, and high-temperature hot air is blown in and sprayed from above into the tank of the spray dryer. The spray-dried powder is deposited at the bottom of the tank. As the spray dryer, for example, a spray dryer that uses an atomizer method or a nozzle method can be used.
次に、噴霧乾燥された粉末を噴霧乾燥機の槽内から取り出した後、振動流動槽等により搬送しながら冷風で冷却することによって、粉末油脂を製造することができる。なお、適宜のときに加熱殺菌工程等を設けることもできる。 Next, the spray-dried powder is removed from the tank of the spray dryer and then cooled with cold air while being transported in a vibrating fluidized bed, etc., to produce powdered oils and fats. Note that a heat sterilization process, etc., can also be added as appropriate.
本発明の離水抑制剤は、以上に説明した乾燥型の粉末油脂を含み、粉末油脂を再溶解させた水中油型乳化物のメディアン径が0.3~2.0μmである。 The syneresis inhibitor of the present invention contains the dry-type powdered oil described above, and the median diameter of the oil-in-water emulsion obtained by redissolving the powdered oil is 0.3 to 2.0 μm.
本発明の加工食品は、上述した本発明の離水抑制剤を含有する。加工食品とは、農産物、畜産物、水産物を原料として種々の処理加工、調理により製造された食品であり、例えば、豆腐等の大豆加工食品、ハンバーグ等の畜肉加工食品、ゲル化食品、卵加工食品、介護食、離乳食、惣菜類、冷凍食品、チルド食品などを例示することができる。畜肉加工食品へ離水抑制剤を含有させる方法としては、畜肉に直接練り込んで含有させる方法、ピックル液やバッター液に離水抑制剤を配合し、当該液へ食材を漬け込む方法、ピックル液を畜肉に直接注入する方法などが挙げられ、離水を効果的に抑制できる観点から、畜肉に直接練り込んで含有させる方法が特に好ましい。 The processed food of the present invention contains the syneresis inhibitor of the present invention described above. Processed foods are foods produced by various processing and cooking using agricultural products, livestock products, and marine products as raw materials, and examples of such foods include soybean processed foods such as tofu, meat processed foods such as hamburger steaks, gelled foods, egg processed foods, nursing care foods, baby foods, side dishes, frozen foods, and chilled foods. Methods for incorporating the syneresis inhibitor into meat processed foods include directly kneading the meat to incorporate the syneresis inhibitor, blending the syneresis inhibitor into pickling liquid or batter liquid and immersing ingredients in the liquid, and directly injecting pickling liquid into the meat. From the viewpoint of effectively inhibiting syneresis, the method of directly kneading the meat to incorporate the syneresis inhibitor is particularly preferred.
本発明の離水抑制剤によれば、冷解凍耐性、離水抑制効果に優れ、豆腐用、畜肉練り込み用、ゲル化食品用、卵加工食品用等に好適に用いることができる。畜肉練り込み用としては、ハンバーグ、肉団子等が例示される。豆腐用としては、豆腐そのものの他に、豆腐を加工した食品(焼き豆腐、がんもどき、厚揚げ、油揚げ、豆腐ステーキ、豆腐ハンバーグ)等が例示される。ゲル化食品用としては、ゼリー等が例示される。卵加工食品用としては、卵焼き、オムレツ、スクランブルエッグ、茶碗蒸し、プリン等が例示される。豆腐用に用いた場合、キメが非常に滑らかであり、白度が高く、なめらかさとコクに優れ、青臭さが低減する。畜肉練り込み用に用いた場合、焼成後の焼減、縮みが少なく、やわらかさに優れる。ゼリーに用いた場合、白度が高くソフトな食感になり、なめらかさとコクに優れる。本発明の離水抑制剤の添加量は、特に限定されないが、例えば畜肉練り込み用としては畜肉加工食品全体中に3~10質量%、豆腐用としては豆腐全体中に1.5~10質量%、ゼリーとしてはゼリー全体中に3~10質量%である。また、高カロリーゼリーとして添加する場合、ゼリー全体中に10質量%以上添加することでさらに離水抑制効果が高まる。粉末油脂は水分量がほとんどないので、同量の油脂分を水中油型乳化物の形態で加工食品に含有させる場合と比べ、水分量増加による離水増大もなく、加工時の作業性も良好である。 The syneresis inhibitor of the present invention has excellent cold thawing resistance and syneresis inhibition effect, and can be suitably used for tofu, meat kneading, gelling food, egg processed food, etc. Examples of meat kneading include hamburger steak and meatballs. Examples of tofu include tofu itself, as well as processed tofu foods (grilled tofu, fried tofu, deep-fried tofu, fried tofu, tofu steak, tofu hamburger steak), etc. Examples of gelling food include jelly, etc. Examples of egg processed food include tamagoyaki, omelettes, scrambled eggs, chawanmushi, pudding, etc. When used for tofu, the texture is very smooth, the whiteness is high, the smoothness and richness are excellent, and the grassy smell is reduced. When used for meat kneading, there is little loss of heat and shrinkage after baking, and the softness is excellent. When used in jellies, they have a high whiteness and a soft texture, and are smooth and rich. The amount of the syneresis inhibitor of the present invention added is not particularly limited, but for example, for meat kneading, it is 3 to 10% by mass based on the total amount of processed meat foods, for tofu, it is 1.5 to 10% by mass based on the total amount of tofu, and for jelly, it is 3 to 10% by mass based on the total amount of jelly. When added as a high-calorie jelly, the syneresis inhibitor effect is further enhanced by adding 10% by mass or more based on the total amount of jelly. Powdered oils and fats contain almost no water, so compared to when the same amount of oil and fat is added to processed foods in the form of an oil-in-water emulsion, there is no increase in syneresis due to an increase in water content, and workability during processing is also good.
本発明の離水抑制剤は、介護食や離乳食にも好適に用いることができる。介護食としては、嚥下食、きざみ食、ミキサー食、ソフト食等が例示される。本発明の離水抑制剤を介護食用に用いた場合、なめらかさとまとまりやすさが向上する。本発明の離水抑制剤の添加量は、特に限定されないが、例えば介護食用としては、介護食全体中に3~20質量%の範囲を例示することができる。 The syneresis inhibitor of the present invention can also be suitably used in nursing care foods and baby foods. Examples of nursing care foods include swallowing foods, chopped foods, blender foods, soft foods, etc. When the syneresis inhibitor of the present invention is used in nursing care foods, the smoothness and ease of assembly are improved. The amount of the syneresis inhibitor of the present invention added is not particularly limited, but for nursing care foods, the range of 3 to 20% by mass of the entire nursing care food can be exemplified.
本発明の離水抑制剤には、任意の原料(トウモロコシ、米、小麦、豆類、馬鈴薯、甘藷、タピオカ)から得られる澱粉およびその加工澱粉等から選択される1種以上の澱粉類を配合することができる。本発明の離水抑制剤は、乾燥型の粉末油脂と澱粉類を併用することで、冷解凍耐性、離水抑制効果をさらに高めることができる。澱粉類の添加量としては、例えば、乾燥型の粉末油脂に対する澱粉類の割合が0.02~60の範囲を例示することができる。 The syneresis inhibitor of the present invention can be blended with one or more starches selected from starches obtained from any raw material (corn, rice, wheat, beans, potatoes, sweet potatoes, tapioca) and processed starches. The syneresis inhibitor of the present invention can further improve the cold thawing resistance and syneresis inhibitory effect by using starches in combination with dry powdered oils and fats. The amount of starches to be added can be, for example, a ratio of starches to dry powdered oils and fats in the range of 0.02 to 60.
以下に、実施例により本発明を更に詳しく説明するが、本発明はこれらの実施例に限定されるものではない。
<離水抑制剤の作製>
表2、表4に記載の油脂に乳化剤(加工澱粉は水相へ添加)を添加して60℃に加熱し、油相とした。同表に記載の粉末油脂組成に対して等量の水(約20℃)に、同表に記載の蛋白質またはその分解物と糖質を添加して60℃に加熱し、水相とした。水相と油相を混合して乳化後、圧力式ホモジナイザーを用いて150kgf/cm2の圧力で均質化し、乳化液として水中油型乳化物を得た。得られた乳化液を、ノズル式スプレードライヤーを用いて25ml/minの流量で噴霧乾燥し、水分が1.5%の離水抑制剤(粉末油脂)を得た(噴霧乾燥条件:入口温度210℃)。得られた乾燥型の粉末油脂を再溶解させた水中油型乳化物のメディアン径、粒子径の標準偏差は、レーザー回折式粒度分布測定装置(SALD-2300、島津製作所製)を用いて測定した。歪度は、前記測定で得られた粒度分布の結果から、前記式(A)により算出され、表計算ソフト(例えば、マイクロソフト社のEXCELなど)を用いることにより容易に算出することができる。
なお、比較例2は、水中油型乳化物(噴霧乾燥はしていない)であり、メディアン径、粒子径の標準偏差は均質化後の測定値である。
The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples.
<Preparation of syneresis inhibitor>
The oils and fats shown in Tables 2 and 4 were added with an emulsifier (processed starch was added to the water phase) and heated to 60°C to obtain an oil phase. The protein or its decomposition product and carbohydrates shown in the table were added to water (about 20°C) in an amount equal to the powdered oil composition shown in the table and heated to 60°C to obtain an aqueous phase. The aqueous phase and the oil phase were mixed and emulsified, and then homogenized at a pressure of 150 kgf/ cm2 using a pressure homogenizer to obtain an oil-in-water emulsion as an emulsion. The obtained emulsion was spray-dried at a flow rate of 25 ml/min using a nozzle-type spray dryer to obtain a syneresis inhibitor (powdered oil) with a water content of 1.5% (spray drying conditions: inlet temperature 210°C). The median diameter and standard deviation of the particle diameter of the oil-in-water emulsion obtained by redissolving the obtained dry powdered oil were measured using a laser diffraction particle size distribution analyzer (SALD-2300, manufactured by Shimadzu Corporation). The skewness is calculated from the particle size distribution obtained by the above measurement according to the above formula (A), and can be easily calculated using a spreadsheet software (for example, Microsoft Excel, etc.).
It should be noted that Comparative Example 2 is an oil-in-water emulsion (not spray-dried), and the median diameter and standard deviation of particle diameter are values measured after homogenization.
<冷凍豆腐の作製>
1.水に加工澱粉、還元澱粉分解物、塩化マグネシウムを溶解させる。
2.豆乳を添加し、攪拌する。
3.離水抑制剤を添加し、均一になるように混ぜ合わせる(豆乳液)。
4.容器に50mlずつ分注する。
5.15分間蒸し、加熱を止め15分蒸らす。
6.冷却後に急速冷凍する。
<Preparation of frozen tofu>
1. Dissolve the modified starch, reduced starch hydrolysate, and magnesium chloride in water.
2. Add soy milk and stir.
3. Add the syneresis inhibitor and mix until uniform (soy milk liquid).
4. Dispense 50 ml into each container.
5. Steam for 15 minutes, turn off the heat and leave to steam for 15 minutes.
6. After cooling, flash freeze.
一晩冷凍後、室温で解凍させ、離水量の測定と断面観察、白度の測定、官能評価を行った。なお、評価は△以上を課題が解決できたものとした。 After freezing overnight, the product was thawed at room temperature and the amount of water released was measured, the cross-section was observed, the whiteness was measured, and a sensory evaluation was performed. A rating of △ or higher was deemed to have resolved the issue.
[離水量]
豆腐の中心部を4g切り取り、ろ紙上で20℃、3時間後の吸水量を測定した。ろ紙に吸水された量を、豆腐からの離水量として下記基準に従って評価した。
◎:離水量が0.25g未満
○:離水量が0.25g以上0.27g未満
△:離水量が0.27g以上0.29g未満
×:離水量が0.29g以上
[Amount of separated water]
A 4 g portion was cut from the center of the tofu and placed on filter paper to measure the amount of water absorbed after 3 hours at 20° C. The amount of water absorbed by the filter paper was evaluated as the amount of water separated from the tofu according to the following criteria.
◎: The amount of water released is less than 0.25 g. ○: The amount of water released is 0.25 g or more and less than 0.27 g. △: The amount of water released is 0.27 g or more and less than 0.29 g. ×: The amount of water released is 0.29 g or more.
[断面の状態]
豆腐の断面の状態について目視により下記基準に従って評価した。
◎:キメが非常に滑らかである。
○:キメの粗さが僅かにある。
△:キメの粗さが見られる。
×:キメの粗さが顕著である。
[Cross-section state]
The state of the cross section of the tofu was visually observed and evaluated according to the following criteria.
: The texture is very smooth.
◯: The texture is slightly rough.
△: Rough texture is observed.
×: The texture is significantly rough.
[白度]
冷凍豆腐の作製工程3で得られた豆乳液を分光色差計にて測定し、ハンター白色度を算出して下記基準に従って評価した。白度の数値が高いほど、豆腐の色がより白いことを表す。
○:ハンター白度が79.0以上
△:ハンター白度が78.0以上79.0未満
×:ハンター白度が78.0未満
[Whiteness]
The soy milk obtained in the frozen tofu production step 3 was measured with a spectrophotometer, and the Hunter whiteness index was calculated and evaluated according to the following criteria. The higher the whiteness index value, the whiter the tofu.
○: Hunter whiteness is 79.0 or more △: Hunter whiteness is 78.0 or more and less than 79.0 ×: Hunter whiteness is less than 78.0
各豆腐をパネル20名で試食し、「なめらかさ」、「コク」、「青臭さ」を、離水抑制剤を添加していない参考例を基準(5点)として10点満点で評価し、その平均値を求めた。なお、「なめらかさ」「コク」は参考例と比べて強いと感じるほど10点に近く、「青臭さ」は参考例と比べて弱いと感じるほど10点に近い点数をつけた。 A panel of 20 people tasted each type of tofu and rated it on a scale of 10 for "smoothness," "richness," and "green flavor," with a reference example with no added syneresis inhibitor given a standard score of 5 points, and the average score was calculated. The closer to 10 points the "smoothness" and "richness" were felt to be stronger than the reference example, the closer to 10 points the score was given to the "green flavor," and the closer to 10 points the weaker the "green flavor" was felt to be compared to the reference example.
下記において風味を評価した評価パネルは、20組の異なる食感および風味の豆腐を用意して、1対2点試験法(duo-trio test 2種類の試料に対して、3個の試料を提示するが、どちらか一方の試料を標準試料として提示し、標準試料と同じものを選択する手法)を行い、正解率70%以上の人を選抜した。評価を実施するにあたりパネル全体で討議し、各評価項目の特性に対してすり合わせを行って、各パネルが共通認識を持つようにした。また、官能評価におけるパネルの偏りを排除し、評価の精度を高めるために、サンプルの試験区番号や内容はパネルに知らせず、ランダムに提示した。 The evaluation panel that evaluated the flavor below prepared 20 sets of tofu with different textures and flavors, performed a one-to-two test (a duo-trio test in which three samples are presented for two types of samples, one of which is presented as a standard sample and participants are asked to select the one that matches the standard sample), and selected participants with a correct answer rate of 70% or higher. When conducting the evaluation, the entire panel discussed the matter and adjusted the characteristics of each evaluation item so that each panelist had a common understanding. In addition, to eliminate panel bias in the sensory evaluation and increase the accuracy of the evaluation, the test section numbers and contents of the samples were not disclosed to the panelists, and the samples were presented randomly.
[豆腐の官能評価(なめらかさ)]
◎:「なめらかさ」の平均値が7.5点超
○:「なめらかさ」の平均値が6点超7.5点以下
△:「なめらかさ」の平均値が5点超6点以下
×:「なめらかさ」の平均値が5点以下
[Sensory evaluation of tofu (smoothness)]
◎: Average value of "smoothness" is more than 7.5 points ○: Average value of "smoothness" is more than 6 points and less than 7.5 points △: Average value of "smoothness" is more than 5 points and less than 6 points ×: Average value of "smoothness" is less than 5 points
[豆腐の官能評価(コク)]
◎:「コク」の平均値が8点超
○:「コク」の平均値が6点超8点以下
△:「コク」の平均値が5点超6点以下
×:「コク」の平均値が5点以下
[Sensory evaluation of tofu (richness)]
◎: Average value of "Body" is over 8 points ○: Average value of "Body" is over 6 points and under 8 points △: Average value of "Body" is over 5 points and under 6 points ×: Average value of "Body" is under 5 points
[豆腐の官能評価(青臭さ)]
◎:「青臭さ」の平均値が8点超
○:「青臭さ」の平均値が6点超8点以下
△:「青臭さ」の平均値が5点超6点以下
×:「青臭さ」の平均値が5点以下
[Sensory evaluation of tofu (grainy smell)]
◎: Average score of "green smell" is over 8 points. ○: Average score of "green smell" is over 6 points and under 8 points.
△: The average score for "green smell" is more than 5 points and less than 6 points. ×: The average score for "green smell" is less than 5 points.
上記の測定、評価の結果を表2に示す。 The results of the above measurements and evaluations are shown in Table 2.
<ハンバーグの作製>
1.パン粉と牛乳を合せる。
2.牛挽肉、豚挽肉、食塩、油脂を均一になるまで練り合わせる。
3.2に1、ソティーオニオン、卵、黒胡椒、ナツメグを加え更に均一になるまで練り合わせる。
4.100gに分け、20回空気を抜く。手で円形型に成型する。
5.180℃で焼成する。
<Preparation of hamburger steak>
1. Combine breadcrumbs and milk.
2. Mix ground beef, ground pork, salt, and oil until uniform.
3. Add 1, sautéed onion, egg, black pepper, and nutmeg to 2 and mix until evenly combined.
4. Divide into 100g portions and deflate 20 times. Shape into circles by hand.
5. Bake at 180°C.
[焼減率]
焼成前後の重量差からドリップ量を求め、焼成前重量に対するドリップ量から焼減率(%)を算出した。焼減率を、焼成前後における離水量として評価した。焼減率が低いほど、離水が抑えられていることを表している。
焼減率(%)=(焼成前重量-焼成後重量)/焼成前重量×100(%)
◎:焼減率が12%未満
○:焼減率が12%以上16%未満
△:焼減率が16%以上20%未満
×:焼減率が20%以上
[Burning rate]
The amount of drip was calculated from the weight difference before and after baking, and the baking loss rate (%) was calculated from the amount of drip relative to the weight before baking. The baking loss rate was evaluated as the amount of water syneresis before and after baking. The lower the baking loss rate, the more water syneresis is suppressed.
Burning loss rate (%) = (weight before burning - weight after burning) / weight before burning x 100 (%)
◎: Burning rate is less than 12%. ○: Burning rate is 12% or more and less than 16%. △: Burning rate is 16% or more and less than 20%. ×: Burning rate is 20% or more.
[縮み率]
レーザー体積計Volscan(Stable Micro Systems社製)を用いて、焼成前後の体積を測定して縮み率(%)を算出し、下記基準に従って評価した。焼成前後で離水が多いほど縮み率が高くなるため、縮み率が低いほど離水が抑えられていることを表している。
◎:縮み率が5%未満
○:縮み率が5%以上8%未満
△:縮み率が8%以上12%未満
×:縮み率が12%以上
[Shrinkage rate]
The volume before and after baking was measured using a laser volume meter Volscan (Stable Micro Systems), the shrinkage rate (%) was calculated, and evaluated according to the following criteria. The greater the amount of water syneresis before and after baking, the higher the shrinkage rate, so the lower the shrinkage rate, the more water syneresis is suppressed.
◎: Shrinkage rate is less than 5%. ○: Shrinkage rate is 5% or more but less than 8%. △: Shrinkage rate is 8% or more but less than 12%. ×: Shrinkage rate is 12% or more.
[やわらかさ]
テクスチャーアナライザーEZ-SX200N(株式会社島津製作所社製)を用いて、50%圧縮、1mm/secの条件で荷重(N)を測定し、下記基準に従って評価した。◎:圧縮時のかかる力が16N以下
○:圧縮時のかかる力が16N以上17N未満
△:圧縮時のかかる力が17N以上20N未満
×:圧縮時のかかる力が20N以上
[Softness]
Using a texture analyzer EZ-SX200N (manufactured by Shimadzu Corporation), the load (N) was measured under conditions of 50% compression and 1 mm/sec, and evaluated according to the following criteria: ⊚: The force applied during compression was 16 N or less ◯: The force applied during compression was 16 N or more but less than 17 N △: The force applied during compression was 17 N or more but less than 20 N ×: The force applied during compression was 20 N or more
上記の測定、評価の結果を表4に示す。 The results of the above measurements and evaluations are shown in Table 4.
次に、表5に示す配合の離水抑制剤(粉末油脂)と水中油型乳化物を用いて、表6に示す配合で上記と同様にハンバーグの生地種を作製し、成形性、保形性を下記項目について粉末油脂と水中油型乳化物の違いを評価した。
[成形性(作業性)]
生地種を手で成形した際のまとまりやすさを、下記基準に従って評価した。
○:生地種のつながりが良く、まとまりやすい
△:まとまりやすいが、力を加えると崩れる
×:生地種のつながりが悪く、まとまりにくい
Next, using the syneresis inhibitor (powdered oil) and oil-in-water emulsion in the formulations shown in Table 5, hamburger dough was prepared in the same manner as above with the formulations shown in Table 6, and the differences in moldability and shape retention between the powdered oil and the oil-in-water emulsion were evaluated in terms of the following items.
[Moldability (workability)]
The ease of forming the dough by hand was evaluated according to the following criteria.
○: The dough is well bonded and easy to gather. △: It is easy to gather, but falls apart when force is applied. ×: The dough is not well bonded and is difficult to gather.
[保形性]
成形後の生地種をバットの上に並べた際の生地状態を、下記基準に従って目視で評価した。
○:成形後室温下で5分静置してもだれない
△:静置直後は形を保っているが、5分以内にだれる
×:静置直後に形が崩れる
[Shape retention]
The dough condition when the formed dough types were arranged on a tray was visually evaluated according to the following criteria.
○: No sagging even after 5 minutes of standing at room temperature after molding. △: Maintains shape immediately after standing, but sagging occurs within 5 minutes. ×: Loses shape immediately after standing.
上記の測定、評価の結果を表6に示す。 The results of the above measurements and evaluations are shown in Table 6.
表6に示したように、実施例8の粉末油脂と比較例2の水中油型乳化物を用いてハンバーグを作製した結果、水中油型乳化物を用いて作製すると生地種のつながりが悪く保形性も十分ではなかったが、粉末油脂を用いて作製すると生地種のつながりが良く、しっかりとした保形性を有していたことから、粉末油脂の形態であることによって、離水抑制効果だけでなく作業性の面でも有用であることが示された。 As shown in Table 6, when hamburgers were made using the powdered oil of Example 8 and the oil-in-water emulsion of Comparative Example 2, the dough did not bond well and did not retain its shape when made using the oil-in-water emulsion, but the dough bonded well and had good shape retention when made using the powdered oil, demonstrating that the powdered oil is useful not only for syneresis suppression but also for workability.
<介護食(ミキサー食)の作製>
以下の手順でミキサー食を作製した。
1.各材料を、表7の配合ですべて合わせて、ペースト状になるまでミキサーにかける。
2.90℃、3分間加熱する。
3.容器に50gずつ入れて室温で冷却する。
4.冷却後に急速冷凍して、-20℃で1週間保管する。
<Preparation of nursing care food (blended food)>
The blended diet was prepared according to the following procedure.
1. Combine all ingredients according to the formula in Table 7 and blend in a mixer until it becomes a paste.
2. Heat to 90°C for 3 minutes.
3. Place 50 g in each container and cool at room temperature.
4. After cooling, quickly freeze and store at -20°C for one week.
[離水量]
作製した冷凍ミキサー食50gを室温で3時間放置した際に離水した水分量を測定し、下記基準に従って評価した。
◎:離水量が0.50g未満
○:離水量が0.50g以上0.60g未満
×:離水量が0.60g以上
[Amount of separated water]
50 g of the prepared frozen blended food was left at room temperature for 3 hours, the amount of water released was measured, and the food was evaluated according to the following criteria.
◎: The amount of water released is less than 0.50 g. ○: The amount of water released is 0.50 g or more and less than 0.60 g. ×: The amount of water released is 0.60 g or more.
表8に示したように、実施例1、3~8の離水抑制剤を配合したミキサー食では、離水量が抑制されていることが確認された。 As shown in Table 8, it was confirmed that the amount of syneresis was suppressed in the blended diets containing the syneresis inhibitors of Examples 1 and 3 to 8.
<冷凍卵焼きの作製>
以下の手順で冷凍卵焼きを作製した。
1.全ての原材料をボウルに合わせる。
2.卵焼き器に油をひき、表面温度が150℃になるまで加熱する。
3.1で合わせた生地全量の3分の1を2に流し入れ、火が通ったら巻く。
4.再度生地全量の3分の1を流し入れ、火が通ったら巻く。
5.残りの生地を流し入れ、火が通ったら巻く。
6.室温で60分徐冷後、急速冷凍して、-20℃で3日間保管する。
<Preparing frozen tamagoyaki>
Frozen omelets were prepared according to the following procedure.
1. Combine all ingredients in a bowl.
2. Add oil to an egg cooker and heat it until the surface temperature reaches 150℃.
3. Pour one-third of the total amount of batter mixed in 1 into 2, and roll it up once cooked.
4. Pour in another third of the batter and roll it up once it's cooked through.
5. Pour in the remaining batter and roll it up once cooked.
6. After slowly cooling at room temperature for 60 minutes, quickly freeze and store at -20°C for 3 days.
[離水率]
冷凍前と室温解凍2時間後の重量差からドリップ量を求め、冷凍前重量に対するドリップ量から離水率(%)を算出した。離水率を、冷解凍前後における離水量として評価した。離水率が低いほど、離水が抑えられていることを表している。
◎:離水量が2.0%未満
○:離水量が2.0%以上4.0%未満
△:離水量が4.0%以上6.0%未満
×:離水量が6.0%以上
[Separation rate]
The amount of drip was calculated from the weight difference between before freezing and after 2 hours of thawing at room temperature, and the rate of water separation (%) was calculated from the amount of drip relative to the weight before freezing. The rate of water separation was evaluated as the amount of water separation before and after cold thawing. The lower the rate of water separation, the more water separation was suppressed.
◎: The amount of water release is less than 2.0%. ○: The amount of water release is 2.0% or more and less than 4.0%. △: The amount of water release is 4.0% or more and less than 6.0%. ×: The amount of water release is 6.0% or more.
表9に示したように、実施例2の離水抑制剤を配合した卵焼きでは、離水量が抑制されていることが確認された。また、実施例2の離水抑制剤(粉末油脂)に馬鈴薯澱粉を配合した形態である実施例2-2の離水抑制剤では、離水量がより抑制されることが確認された。 As shown in Table 9, it was confirmed that the amount of syneresis was suppressed in the omelet containing the syneresis inhibitor of Example 2. It was also confirmed that the amount of syneresis was further suppressed in the syneresis inhibitor of Example 2-2, which is a form in which potato starch is added to the syneresis inhibitor of Example 2 (powdered oil).
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| JP2017140023A (en) | 2016-02-09 | 2017-08-17 | ミヨシ油脂株式会社 | Oil-in-water emulsion for polishing and method for producing the same |
| JP2018153179A (en) | 2017-03-16 | 2018-10-04 | ミヨシ油脂株式会社 | Powdery oils and fats for gelled food and gelled food containing the same |
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| JP2009183194A (en) | 2008-02-05 | 2009-08-20 | Nof Corp | Cooked livestock meat processed food composition |
| WO2013061653A1 (en) | 2011-10-25 | 2013-05-02 | キユーピー株式会社 | Emulsion condiment |
| JP2014093982A (en) | 2012-11-09 | 2014-05-22 | Miyoshi Oil & Fat Co Ltd | Powdered oil for batter and production method of batter liquid using the same, production method of food product for oil fried process, and production method oil fried food product |
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| JP5859160B1 (en) | 2015-06-26 | 2016-02-10 | ミヨシ油脂株式会社 | Oil-in-water emulsion for polishing and method for producing the same |
| JP2017118850A (en) | 2015-12-28 | 2017-07-06 | ミヨシ油脂株式会社 | Marshmallow manufacturing method and mixed powder |
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