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JP7664822B2 - Double Eccentric Valve - Google Patents
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JP7664822B2 - Double Eccentric Valve - Google Patents

Double Eccentric Valve Download PDF

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JP7664822B2
JP7664822B2 JP2021196321A JP2021196321A JP7664822B2 JP 7664822 B2 JP7664822 B2 JP 7664822B2 JP 2021196321 A JP2021196321 A JP 2021196321A JP 2021196321 A JP2021196321 A JP 2021196321A JP 7664822 B2 JP7664822 B2 JP 7664822B2
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valve
valve body
valve seat
seal member
hole
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JP2023082499A (en
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俊平 中村
博文 橋場
重仁 鈴木
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Aisan Industry Co Ltd
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Aisan Industry Co Ltd
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Description

この明細書に開示される技術は、弁体の回動中心である回転軸の軸線が弁体のシール面から離れて配置されると共に、弁体の軸線から離れて配置される二重偏心弁に関する。 The technology disclosed in this specification relates to a double eccentric valve in which the axis of the rotation shaft, which is the center of rotation of the valve body, is positioned away from the sealing surface of the valve body and away from the axis of the valve body.

従来、この種の技術として、例えば、下記の特許文献1に記載される「二重偏心弁」が知られている。この二重偏心弁は、弁孔を有する弁座と、シール面が外周に形成され、弁座に対応して設けられた弁体と、弁座に設けられ、弁体が弁座に着座する全閉時に弁体と弁座との間をシールするための弾性材料より形成されるシール部材と、弁体を回動させるための回転軸と、回転軸を回転駆動させる駆動機構と、回転軸を回転可能に支持するための軸受とを備える。そして、この二重偏心弁は、弁体の回動中心である回転軸の軸線が弁体のシール面から離れて配置されると共に、弁体の軸線から離れて配置される。ここで、シール部材は、弁座の弁孔の内周に沿って配置され、接着剤で接着することで固定することができる。 Conventionally, as this type of technology, for example, the "double eccentric valve" described in the following Patent Document 1 is known. This double eccentric valve includes a valve seat having a valve hole, a valve body with a sealing surface formed on the outer periphery and provided corresponding to the valve seat, a sealing member provided on the valve seat and formed of an elastic material for sealing between the valve body and the valve seat when the valve body is seated on the valve seat and fully closed, a rotating shaft for rotating the valve body, a drive mechanism for rotating the rotating shaft, and a bearing for rotatably supporting the rotating shaft. In this double eccentric valve, the axis of the rotating shaft, which is the center of rotation of the valve body, is positioned away from the sealing surface of the valve body and is also positioned away from the axis of the valve body. Here, the sealing member is positioned along the inner periphery of the valve hole of the valve seat and can be fixed by bonding with an adhesive.

特開2018-66386号公報JP 2018-66386 A

ところで、特許文献1に記載の二重偏心弁は、燃料電池システムにおいて、エア等の流量を調節するエアバルブとして使用されることがある。この場合、二重偏心弁の開弁時に、弁体とシール部材との間にエア等が流れると、その流れがシール部材や接着剤に作用し、接着剤の接着力が低下したり、接着剤が流出したりすることがある。また、開弁時には、弁体がシール部材を摺動することから、その摺動応力がシール部材に作用する。その結果、シール部材が弁座から引き剥がされて脱落するおそれがある。 The double eccentric valve described in Patent Document 1 is sometimes used as an air valve to adjust the flow rate of air, etc., in a fuel cell system. In this case, if air, etc. flows between the valve body and the sealing member when the double eccentric valve is open, the flow may act on the sealing member or adhesive, reducing the adhesive strength of the adhesive or causing the adhesive to flow out. In addition, when the valve is open, the valve body slides on the sealing member, and this sliding stress acts on the sealing member. As a result, there is a risk that the sealing member will be pulled off the valve seat and fall off.

この開示技術は、上記事情に鑑みてなされたものであって、その目的は、弁座の弁孔にシール部材を設けた二重偏心弁において、開弁時に弁体の摺動や流体の流れによる弁座からのシール部材の脱落を防止することにある。 This disclosed technology was made in consideration of the above circumstances, and its purpose is to prevent the falling off of the seal member from the valve seat due to the sliding of the valve body or the flow of fluid when the valve is opened in a double eccentric valve in which a seal member is provided in the valve hole of the valve seat.

上記目的を達成するために、請求項1に記載の技術は、流体が流れる流路を含むハウジングと、流路に設けられ、弁孔を有する弁座と、シール面が外周に形成され、弁座に対応して設けられた弁体と、弁座に設けられ、弁体が弁座に着座する全閉時に弁体と弁座との間に介在されて弁体と弁座との間をシールするための弾性材料よりなるシール部材と、弁体を回動させるための回転軸とを備え、弁体の回動中心である回転軸の軸線が、弁体のシール面から弁体の軸線が伸びる方向に離れて配置されると共に、弁体の軸線から弁体の径方向へ離れて配置されることとを備えた二重偏心弁において、シール部材は、弁座の一部を包み込むように弁座に対し機械的に連結された連結部を含み、連結部は、弁孔の周方向における少なくとも一箇所に対応して配置され、弁体は、回転軸の軸線から弁体の軸線が伸びる方向と平行に伸びる仮想面を境とする第1の側部と第2の側部を含み、弁体が弁座に着座した全閉状態から開弁方向へ回動し始めるときに、第1の側部が弁孔から離れる方向へ回動し、第2の側部が弁孔に入り込む方向へ回動し、連結部は、弁孔の周方向において弁体の第1の側部が弁座に着座する部位に対応して配置されることを趣旨とする。 In order to achieve the above object, the technology described in claim 1 provides a valve device comprising: a housing including a flow path through which a fluid flows; a valve seat provided in the flow path and having a valve hole; a valve disc having a seal surface formed on its outer periphery and provided corresponding to the valve seat; a seal member made of an elastic material provided on the valve seat and interposed between the valve disc and the valve seat when the valve disc is seated on the valve seat to seal between the valve disc and the valve seat; and a rotating shaft for rotating the valve disc, the axis of the rotating shaft being the center of rotation of the valve disc being spaced apart from the seal surface of the valve disc in the direction in which the axis of the valve disc extends and spaced apart from the axis of the valve disc in the radial direction of the valve disc. In the heavy eccentric valve, the sealing member includes a connecting portion that is mechanically connected to the valve seat so as to enclose a portion of the valve seat, the connecting portion is arranged corresponding to at least one location in the circumferential direction of the valve hole, the valve body includes a first side portion and a second side portion bounded by an imaginary plane that extends parallel to the direction in which the axis of the valve body extends from the axis of the rotating shaft, and when the valve body begins to rotate in the opening direction from a fully closed state in which it is seated on the valve seat, the first side portion rotates in a direction away from the valve hole and the second side portion rotates in a direction into the valve hole, and the connecting portion is arranged corresponding to a portion in the circumferential direction of the valve hole where the first side portion of the valve body sits on the valve seat .

上記技術の構成によれば、全閉時には、弁体のシール面の全てがシール部材の内周面に均等に密着するので、弁体と弁座との間がシール部材により好適にシールされ、流路が遮断される。また、シール部材が、その連結部により弁座に機械的に連結されるので、開弁時に弁体の摺動による応力や流体の流れによる応力がシール部材に作用しても、シール部材が弁座から引き剥がされない。また、弁体が全閉状態から開弁方向へ回動し始めるときには、弁体の第1の側部が弁孔から離れる方向へ回動するが、連結部は、弁孔の周方向において、弁体の第1の側部が弁座に着座する部位に対応して配置される。従って、弁体の開弁後に、第1の側部とシール部材との隙間を流体が流れ、弁座の下流側にて流体の流れによる応力がシール部材に作用しても、シール部材が連結部により弁座から引き剥がされない。 According to the configuration of the above technology, when the valve is fully closed, the entire sealing surface of the valve body is evenly in contact with the inner peripheral surface of the seal member, so that the gap between the valve body and the valve seat is suitably sealed by the seal member, and the flow path is blocked. In addition, since the seal member is mechanically connected to the valve seat by the connecting portion, even if stress due to sliding of the valve body or stress due to the flow of fluid acts on the seal member when the valve is open, the seal member is not peeled off from the valve seat. In addition, when the valve body starts to rotate from the fully closed state to the opening direction, the first side portion of the valve body rotates in a direction away from the valve hole, but the connecting portion is disposed in a position corresponding to the position where the first side portion of the valve body sits on the valve seat in the circumferential direction of the valve hole. Therefore, even if the fluid flows through the gap between the first side portion and the seal member after the valve body is opened, and stress due to the flow of the fluid acts on the seal member downstream of the valve seat, the seal member is not peeled off from the valve seat by the connecting portion.

上記目的を達成するために、請求項2に記載の技術は、流体が流れる流路を含むハウジングと、流路に設けられ、弁孔を有する弁座と、シール面が外周に形成され、弁座に対応して設けられた弁体と、弁座に設けられ、弁体が弁座に着座する全閉時に弁体と弁座との間に介在されて弁体と弁座との間をシールするための弾性材料よりなるシール部材と、弁体を回動させるための回転軸とを備え、弁体の回動中心である回転軸の軸線が、弁体のシール面から弁体の軸線が伸びる方向に離れて配置されると共に、弁体の軸線から弁体の径方向へ離れて配置されることとを備えた二重偏心弁において、シール部材は、弁座の一部を包み込むように弁座に対し機械的に連結された連結部を含み、連結部は、弁孔の周方向における少なくとも一箇所に対応して配置され、弁体は、回転軸の軸線から弁体の軸線が伸びる方向と平行に伸びる仮想面を境とする第1の側部と第2の側部を含み、弁体が弁座に着座した全閉状態から開弁方向へ回動し始めるときに、第1の側部が弁孔から離れる方向へ回動し、第2の側部が弁孔に入り込む方向へ回動し、連結部は、弁孔の周方向において弁体の第2の側部が弁座に着座する部位であって回転軸の軸線から最も離れた部位又はその周辺に対応して配置されることを趣旨とする。 In order to achieve the above object, the technology described in claim 2 provides a double eccentric valve comprising: a housing including a flow path through which a fluid flows; a valve seat provided in the flow path and having a valve hole; a valve disc having a seal surface formed on its outer periphery and provided corresponding to the valve seat; a seal member made of an elastic material provided on the valve seat and interposed between the valve disc and the valve seat when the valve disc is seated on the valve seat and fully closed to seal between the valve disc and the valve seat; and a rotating shaft for rotating the valve disc, wherein the axis of the rotating shaft, which is the center of rotation of the valve disc, is disposed away from the seal surface of the valve disc in the direction in which the axis of the valve disc extends and is disposed away from the axis of the valve disc in the radial direction of the valve disc, The material includes a connecting portion that is mechanically connected to the valve seat so as to enclose a portion of the valve seat, the connecting portion being arranged to correspond to at least one location in the circumferential direction of the valve hole, the valve body includes a first side portion and a second side portion bounded by an imaginary plane extending parallel to the direction in which the axis of the valve body extends from the axis of the rotating shaft, and when the valve body begins to rotate in the opening direction from a fully closed state in which it is seated on the valve seat, the first side portion rotates in a direction away from the valve hole and the second side portion rotates in a direction into the valve hole, and the connecting portion is arranged to correspond to a portion in the circumferential direction of the valve hole where the second side portion of the valve body sits on the valve seat and is furthest from the axis of the rotating shaft or a vicinity thereof .

上記技術の構成によれば、全閉時には、弁体のシール面の全てがシール部材の内周面に均等に密着するので、弁体と弁座との間がシール部材により好適にシールされ、流路が遮断される。また、シール部材が、その連結部により弁座に機械的に連結されるので、開弁時に弁体の摺動による応力や流体の流れによる応力がシール部材に作用しても、シール部材が弁座から引き剥がされない。また、弁体が全閉状態から開弁方向へ回動し始めるときには、弁体の第2の側部が弁孔に入り込む方向へ回動するが、連結部が、弁孔の周方向において、第2の側部が弁座に着座する部位であって回転軸の軸線から最も離れた部位又はその周辺に対応して配置される。従って、弁体の開弁時に、弁体の回動により、シール部材に弁体の摺動による応力が作用しても、シール部材が連結部により弁座から引き剥がされない。 According to the configuration of the above technology, when the valve is fully closed, the entire sealing surface of the valve body is evenly in contact with the inner peripheral surface of the seal member, so that the gap between the valve body and the valve seat is appropriately sealed by the seal member, and the flow path is blocked. In addition, since the seal member is mechanically connected to the valve seat by the connecting portion, even if stress due to the sliding of the valve body or stress due to the flow of the fluid acts on the seal member when the valve is open, the seal member is not peeled off from the valve seat. In addition, when the valve body starts to rotate from the fully closed state to the valve opening direction, the second side portion of the valve body rotates in the direction into the valve hole, but the connecting portion is disposed in the circumferential direction of the valve hole at the portion where the second side portion sits on the valve seat and is the furthest from the axis of the rotation shaft or its periphery. Therefore, even if stress due to the sliding of the valve body acts on the seal member due to the rotation of the valve body when the valve body is open, the seal member is not peeled off from the valve seat by the connecting portion.

上記目的を達成するために、請求項3に記載の技術は、請求項1又は2に記載の技術において、連結部は、弁座の径方向外側の主部と径方向内側寄りの副部との間に位置すると共に副部に係合可能なアンカー部を含むことを趣旨とする。 In order to achieve the above object, the technology described in claim 3 is directed to the technology described in claim 1 or 2 , in which the connecting portion is located between a main portion on the radial outside of the valve seat and a sub-portion on the radial inside, and includes an anchor portion that is engageable with the sub-portion .

上記技術の構成によれば、請求項1又は2に記載の技術の作用に加え、アンカー部が、弁座の径方向外側の主部と径方向内側寄りの副部との間に位置すると共に副部に係合可能なことから、開弁時に弁体の摺動による応力や流体の流れによる応力がシール部材に作用しても、アンカー部が弁座の副部に係合することでシール部材が弁座から引き剥がされない。 According to the configuration of the above technology, in addition to the effect of the technology described in claim 1 or 2 , the anchor portion is located between the main portion on the radially outer side of the valve seat and the sub-portion on the radially inner side and is capable of engaging with the sub-portion. Therefore, even if stress due to the sliding of the valve body or stress due to the flow of fluid acts on the sealing member when the valve is opened, the anchor portion engages with the sub-portion of the valve seat, and the sealing member will not be pulled off from the valve seat.

上記目的を達成するために、請求項4に記載の技術は、請求項に記載の技術において、シール部材は、弁孔の内周に沿って設けられると共に弁孔の径方向において厚みを有し、弁体の全閉弁時には、厚みの径方向内側に弁体のシール面が接触し、アンカー部は、厚みの径方向外側寄りに配置されることを趣旨とする。 In order to achieve the above object, the technology described in claim 4 is the technology described in claim 3 , wherein the sealing member is arranged along the inner circumference of the valve hole and has a thickness in the radial direction of the valve hole, and when the valve body is fully closed, the sealing surface of the valve body contacts the radially inner side of the thickness, and the anchor portion is positioned radially outward of the thickness .

上記技術の構成によれば、請求項に記載の技術の作用に加え、開弁開始時には、シール部材の厚みの径方向内側にて弁体のシール面が摺動するが、アンカー部は、シール部材の厚みの径方向外側寄りに配置される。従って、弁体の開弁開始時に、シール部材の厚みの径方向内側にてシール面との摺動により応力が発生しても、厚みの径方向外側寄りに配置されるアンカー部には、その応力が作用し難い。 According to the configuration of the above technology, in addition to the effect of the technology described in claim 3 , when the valve starts to open, the seal surface of the valve disc slides on the radially inner side of the thickness of the seal member, but the anchor portion is disposed on the radially outer side of the thickness of the seal member. Therefore, even if stress is generated due to sliding with the seal surface on the radially inner side of the thickness of the seal member when the valve starts to open, the stress is unlikely to act on the anchor portion disposed on the radially outer side of the thickness.

上記目的を達成するために、請求項5に記載の技術は、請求項3又は4に記載の技術において、弁座は、その軸方向に一端と他端を有し、アンカー部は、弁座の軸方向において、一端から他端までの範囲内に対応して配置されることを趣旨とする。 In order to achieve the above object, the technology described in claim 5 is directed to the technology described in claim 3 or 4 , in which the valve seat has one end and the other end in its axial direction, and the anchor portion is correspondingly positioned within a range from the one end to the other end in the axial direction of the valve seat .

上記技術の構成によれば、請求項3又は4に記載の技術の作用に加え、アンカー部が、弁座の軸方向において、一端から他端までの範囲内に対応して配置され、アンカー部が応力に十分対抗し得る長さとなる。 According to the configuration of the above technology, in addition to the effect of the technology described in claim 3 or 4 , the anchor portions are disposed correspondingly within a range from one end to the other end in the axial direction of the valve seat, and the anchor portions have a length sufficient to withstand stress.

上記目的を達成するために、請求項6に記載の技術は、請求項乃至5のいずれかに記載の技術において、連結部は、アンカー部と共に、弁孔の周方向において所定の間隔を空けた複数の箇所に対応して配置されることを趣旨とする。 In order to achieve the above object, the technology described in claim 6 is based on the technology described in any one of claims 3 to 5, and is characterized in that the connecting portion, together with the anchor portion, is arranged in correspondence with a plurality of locations spaced a predetermined distance apart in the circumferential direction of the valve hole .

上記技術の構成によれば、請求項乃至5のいずれかに記載の技術の作用に加え、連結部が、弁孔の周方向において複数の箇所に対応して配置されるので、弁座の周方向全体にわたってシール部材が連結部により弁座に連結される。 According to the configuration of the above technology, in addition to the effect of the technology described in any one of claims 3 to 5, the connecting portions are arranged corresponding to multiple locations in the circumferential direction of the valve hole, so that the sealing member is connected to the valve seat by the connecting portions over the entire circumferential direction of the valve seat.

上記目的を達成するために、請求項に記載の技術は、請求項1乃至のいずれかに記載の技術において、弁座の周縁には、連結部の配置に対応して、少なくとも一つの目視可能な識別穴が設けられることを趣旨とする。 In order to achieve the above object, the technology described in claim 7 is a technology described in any one of claims 1 to 6 , in which at least one visible identification hole is provided on the periphery of the valve seat in correspondence with the arrangement of the connecting portion.

上記技術の構成によれば、請求項1乃至のいずれかに記載の技術の作用に加え、弁座の周縁には、連結部の配置に対応して目視可能な識別穴が設けられるので、弁座にシール部材が設けられた状態では、識別穴を目視することで連結部の位置の確認が可能となる。 According to the configuration of the above technology, in addition to the effect of the technology described in any one of claims 1 to 6 , a visible identification hole is provided on the periphery of the valve seat in correspondence with the arrangement of the connecting part, so that when a sealing member is provided on the valve seat, the position of the connecting part can be confirmed by visually inspecting the identification hole.

請求項1に記載の技術によれば、弁座の弁孔にシール部材を設けた二重偏心弁において、開弁時に弁体の摺動や流体の流れによる弁座からのシール部材の脱落を防止することができる。また、弁体の開弁後に、弁座の下流側にて弁体の第1の側部との間で生じる流体の流れによるシール部材の弁座からの脱落を防止することができる。 According to the technology described in claim 1, in a double eccentric valve in which a seal member is provided in a valve hole of a valve seat, it is possible to prevent the seal member from falling off the valve seat due to the sliding of the valve disc or the flow of fluid when the valve is opened. In addition, it is possible to prevent the seal member from falling off the valve seat due to the flow of fluid generated between the first side part of the valve disc on the downstream side of the valve seat after the valve disc is opened.

請求項2に記載の技術によれば、弁座の弁孔にシール部材を設けた二重偏心弁において、開弁時に弁体の摺動や流体の流れによる弁座からのシール部材の脱落を防止することができる。また、弁体の開弁時に、第2の側部の一部であって回転軸の軸線から最も離れた部位又はその周辺の摺動によるシール部材の弁座からの脱落を防止することができる。 According to the technology described in claim 2, in a double eccentric valve in which a seal member is provided in a valve hole of a valve seat, it is possible to prevent the seal member from falling off the valve seat due to sliding of the valve body or flow of fluid when the valve is open. Also, it is possible to prevent the seal member from falling off the valve seat due to sliding of a part of the second side that is the farthest from the axis of the rotating shaft or the periphery thereof when the valve body is open.

請求項3に記載の技術によれば、請求項1又は2と同等の効果を得ることができる。 According to the technique described in claim 3, the same effect as that of claim 1 or 2 can be obtained.

請求項4に記載の技術によれば、請求項3に記載の技術の効果に加え、シール部材につき、周方向において摺動による応力が発生する部位でも、シール部材の厚みの径方向においては応力が発生する部位からアンカー部を離すことができ、応力によるアンカー部の劣化及び破断を抑制することができる。 According to the technology described in claim 4, in addition to the effects of the technology described in claim 3, even in a portion of the sealing member where stress occurs due to sliding in the circumferential direction, the anchor portion can be separated from the portion where stress occurs in the radial direction of the thickness of the sealing member, and deterioration and breakage of the anchor portion due to stress can be suppressed.

請求項5に記載の技術によれば、請求項3又は4に記載の技術の効果に加え、弁体との摺動による応力がアンカー部に作用しても、アンカー部の引っ張り長さを十分確保することができ、アンカー部の引っ張り破断を防止することができる。 According to the technology recited in claim 5, in addition to the effects of the technology recited in claim 3 or 4 , even if stress due to sliding with the valve body acts on the anchor part, the tensile length of the anchor part can be sufficiently secured, and tensile breakage of the anchor part can be prevented.

請求項6に記載の技術によれば、請求項乃至5のいずれかに記載の技術の効果に加え、シール部材の周方向全体にわたって弁座からの脱落を防止することができる。 According to the sixth aspect of the present invention, in addition to the effect of the third to fifth aspects of the present invention, it is possible to prevent the seal member from falling off the valve seat over the entire circumferential direction.

請求項に記載の技術によれば、請求項1乃至のいずれかに記載の技術の効果に加え、シール部材を設けた弁座を流路に組み付けるときに、識別穴を目印にすることで、シール部材の見えない連結部を、弁体の開閉方向(回動方向)に合わせて流路に位置決めすることができる。 According to the technology described in claim 7 , in addition to the effects of the technology described in any one of claims 1 to 6 , when assembling a valve seat provided with a sealing member into a flow path, by using the identification hole as a mark, the invisible connecting part of the sealing member can be positioned in the flow path in accordance with the opening and closing direction (rotation direction) of the valve body.

一実施形態に係り、全閉状態のエアバルブを示す平面図。FIG. 4 is a plan view showing the air valve in a fully closed state in the embodiment. 一実施形態に係り、全閉状態のエアバルブの弁部を示す図1のA-A線断面図。2 is a cross-sectional view of the valve portion of the air valve in a fully closed state according to the embodiment, taken along line AA in FIG. 1 . 一実施形態に係り、全閉状態の弁座、弁体、回転軸及びシール部材の関係を示す断面図。FIG. 4 is a cross-sectional view showing the relationship between the valve seat, the valve body, the rotating shaft, and the seal member in a fully closed state in one embodiment. 一実施形態に係り、シール部材を設けた弁座を示す斜視図。FIG. 4 is a perspective view showing a valve seat provided with a seal member in one embodiment. 一実施形態に係り、シール部材を設けた弁座の一部を軸方向に切断して示す拡大断面図。FIG. 4 is an enlarged cross-sectional view showing a part of a valve seat provided with a seal member, cut in the axial direction, in one embodiment. 一実施形態に係り、弁座のみを示す斜視図。FIG. 4 is a perspective view showing only the valve seat in the embodiment. 一実施形態に係り、弁座のみを示す平面図。FIG. 4 is a plan view showing only the valve seat in the embodiment. 一実施形態に係り、弁座のみを示す図7のB-B線断面図。FIG. 8 is a cross-sectional view taken along line BB of FIG. 7, showing only the valve seat, in one embodiment. 一実施形態に係り、シール部材を弁座から分離して示す斜視図。FIG. 4 is a perspective view showing the seal member separated from the valve seat in the embodiment. 一実施形態に係り、弁部の弁体の全閉時を示す断面図。FIG. 4 is a cross-sectional view showing a valve body of the valve portion when fully closed in the embodiment. 一実施形態に係り、図10の一部を示す拡大断面図。FIG. 11 is an enlarged cross-sectional view of a portion of FIG. 10 in accordance with one embodiment. 一実施形態に係り、弁部の弁体の開弁開始時を示す断面図。FIG. 4 is a cross-sectional view showing a valve body of the valve portion when the valve starts to open in the embodiment. 一実施形態に係り、図12の一部を示す拡大断面図。FIG. 13 is an enlarged cross-sectional view of a portion of FIG. 12 in accordance with one embodiment. 一実施形態に係り、弁部の弁体の開弁時を示す断面図。FIG. 4 is a cross-sectional view showing a valve body of the valve portion when the valve is open in the embodiment. 一実施形態に係り、図14の一部を示す拡大断面図。FIG. 15 is an enlarged cross-sectional view of a portion of FIG. 14 in accordance with one embodiment.

以下、この開示技術における二重偏心弁を具体化した一実施形態について説明する。以下には、二重偏心弁を、燃料電池システムにおいてエア等の流量を調節するために使用されるエアバルブに具体化して説明する。 The following describes one embodiment of the double eccentric valve in this disclosed technology. In the following, the double eccentric valve is described as an air valve used to adjust the flow rate of air or the like in a fuel cell system.

[エアバルブの構成について]
図1に、全閉状態のエアバルブ1を平面図により示す。図2に、全閉状態のエアバルブ1の一部(弁部2)を、図1A-A線断面図により示す。図1、図2に示すように、エアバルブ1は、弁部2と駆動部3を備える。弁部2は、金属製のハウジング4を含み、ハウジング4には、内部に流体としてのエア及び水が流れる流路11が設けられる。流路11の中には、金属製の弁座12と、弁座12に対応して設けられる金属製の弁体13と、弁体13を回動させるための金属製の回転軸14の一部とが配置される。また、弁座12には、ゴム等の弾性材料よりなるシール部材15が設けられる。シール部材15は、弁体13が弁座12に着座する全閉時に、弁体13と弁座12との間に介在されて弁体13と弁座12との間をシールするようになっている。駆動部3は、モータ6と、モータ6の駆動力(回転力)を回転軸14に伝える減速機構7が内蔵される。
[Air valve configuration]
FIG. 1 shows a plan view of an air valve 1 in a fully closed state. FIG. 2 shows a part (valve portion 2) of the air valve 1 in a fully closed state in a cross-sectional view taken along line A-A in FIG. 1. As shown in FIGS. 1 and 2, the air valve 1 includes a valve portion 2 and a drive portion 3. The valve portion 2 includes a metal housing 4, and the housing 4 is provided with a flow path 11 through which air and water flow as fluids. In the flow path 11, a metal valve seat 12, a metal valve element 13 provided corresponding to the valve seat 12, and a part of a metal rotating shaft 14 for rotating the valve element 13 are arranged. In addition, a seal member 15 made of an elastic material such as rubber is provided on the valve seat 12. The seal member 15 is interposed between the valve element 13 and the valve seat 12 when the valve element 13 is seated on the valve seat 12 in a fully closed state, thereby sealing the gap between the valve element 13 and the valve seat 12. The drive unit 3 incorporates a motor 6 and a reduction mechanism 7 that transmits the driving force (rotational force) of the motor 6 to a rotation shaft 14 .

図1、図2に示すように、流路11には段部16が形成され、その段部16に弁座12が組み込まれる。弁座12は、切削加工により円環状に形成され、中央に弁孔12a(図6、図7参照)を有する。弁体13は、円板状の本体部13aと、本体部13aの中央から突出する突部13bとを備え、本体部13aの外周には、環状のシール面13cが形成される。シール部材15は、弁座12に対応して円環状に形成され、弁孔12aの内周面に沿って設けられる。シール部材15は、その内周面の一部が弁体13のシール面13cに接触可能となっている。回転軸14の先端部には、回転軸14に対し偏心したピン部14aが設けられる。弁体13は、その突部13bが、ピン部14aに組み付けられることで回転軸14に固定され、回転軸14と一体に回動可能となっている。図1、図2において、弁座12より下の流路11は流体の流れの上流側を示し、弁体13より上の流路11は流体の流れの下流側を示す。すなわち、流路11において弁体13は、弁座12の下流側に配置される。 1 and 2, a step 16 is formed in the flow passage 11, and the valve seat 12 is assembled into the step 16. The valve seat 12 is formed into an annular shape by cutting, and has a valve hole 12a (see Figs. 6 and 7) in the center. The valve body 13 has a disk-shaped main body 13a and a protrusion 13b protruding from the center of the main body 13a, and an annular seal surface 13c is formed on the outer periphery of the main body 13a. The seal member 15 is formed into an annular shape corresponding to the valve seat 12, and is provided along the inner circumferential surface of the valve hole 12a. A part of the inner circumferential surface of the seal member 15 is capable of contacting the seal surface 13c of the valve body 13. A pin portion 14a eccentric to the rotary shaft 14 is provided at the tip of the rotary shaft 14. The valve body 13 is fixed to the rotating shaft 14 by assembling the protrusion 13b to the pin portion 14a, and is rotatable integrally with the rotating shaft 14. In Figures 1 and 2, the flow path 11 below the valve seat 12 indicates the upstream side of the fluid flow, and the flow path 11 above the valve body 13 indicates the downstream side of the fluid flow. That is, the valve body 13 is disposed downstream of the valve seat 12 in the flow path 11.

[二重偏心弁の構成について]
図3に、全閉状態の弁座12、弁体13、回転軸14及びシール部材15の関係を断面図により示す。図3に示すように、弁体13の回動中心である回転軸14の軸線Lsは、弁体13の径方向と平行に伸び、弁体13のシール面13cから弁体13の軸線Lvが伸びる方向へ離れて(偏心して)配置されると共に、弁体13の軸線Lvから弁体13の径方向(弁孔12aの中心から弁孔12aの径方向)へ離れて(偏心して)配置される。このように、弁部2は二重偏心弁の構成を備えている。そして、弁体13を、回転軸14の軸線Lsを中心に図3に矢印F1で示す開弁方向へ回動させることにより、弁体13のシール面13cがシール部材15の内周面に接触する全閉位置(図3に示す)と、その内周面から最も離れた全開位置(図示略)との間で開閉動作するようになっている。
[Configuration of double eccentric valve]
FIG. 3 shows the relationship between the valve seat 12, the valve body 13, the rotating shaft 14, and the seal member 15 in the fully closed state in a cross-sectional view. As shown in FIG. 3, the axis Ls of the rotating shaft 14, which is the rotation center of the valve body 13, extends parallel to the radial direction of the valve body 13, and is disposed away (eccentrically) from the seal surface 13c of the valve body 13 in the direction in which the axis Lv of the valve body 13 extends, and is disposed away (eccentrically) from the axis Lv of the valve body 13 in the radial direction of the valve body 13 (from the center of the valve hole 12a to the radial direction of the valve hole 12a). In this way, the valve unit 2 has a double eccentric valve configuration. Then, by rotating the valve body 13 around the axis Ls of the rotating shaft 14 in the valve opening direction shown by the arrow F1 in FIG. 3, the valve body 13 opens and closes between a fully closed position (shown in FIG. 3) where the seal surface 13c of the valve body 13 contacts the inner peripheral surface of the seal member 15 and a fully open position (not shown) where the valve body 13 is furthest from the inner peripheral surface.

ここで、弁体13は、回転軸14の軸線Lsから弁体13の軸線Lvが伸びる方向と平行に伸びる仮想面Svを境とする第1の側部13A(図3にて仮想面Svの左側部分)と第2の側部13B(図3にて仮想面Svの右側部分(紗(ドット)を付して示す))を含む。そして、弁体13が弁座12に着座した全閉状態から開弁方向へ回動し始めるときに、第1の側部13Aのシール面13cがシール部材15(弁孔12a)から離れる方向へ回動し、第2の側部13Bのシール面13cがシール部材15の内側(弁孔12a)に入り込む方向へ回動するようになっている。 Here, the valve body 13 includes a first side portion 13A (the left side portion of the imaginary plane Sv in FIG. 3) and a second side portion 13B (the right side portion of the imaginary plane Sv in FIG. 3 (shown with dots)) bounded by an imaginary plane Sv that extends parallel to the direction in which the axis Lv of the valve body 13 extends from the axis Ls of the rotating shaft 14. When the valve body 13 begins to rotate in the valve opening direction from a fully closed state in which it is seated on the valve seat 12, the sealing surface 13c of the first side portion 13A rotates in a direction away from the sealing member 15 (valve hole 12a), and the sealing surface 13c of the second side portion 13B rotates in a direction into the inside of the sealing member 15 (valve hole 12a).

[弁座に対するシール部材の固定について]
図4に、シール部材15を設けた弁座12を斜視図により示す。図5に、シール部材15を設けた弁座12の一部を弁座12の軸方向に切断した拡大断面図により示す。図6に、弁座12のみを斜視図により示す。図7に、弁座12のみを平面図により示す。図8に、弁座12のみを図7のB-B線断面図により示す。図9に、シール部材15を弁座12から分離して斜視図により示す。図4に示すように、シール部材15は、弁座12の弁孔12aに沿って設けられる。図5に示すように、シール部材15は、弁座12の一部(副部12g)を包み込むように弁座12に対し機械的に連結された連結部15aを含む。また、図5に示すように、連結部15aは、弁座12の径方向Y(図5に矢印で示す方向)外側の主部12hと径方向内側寄りの副部12gとの間に位置すると共に、その副部12gに係合可能なアンカー部15aaを含む。図9に示すように、アンカー部15aaは、弁孔12aの周方向において所定の間隔(等角度間隔)を空けた複数の箇所に対応して配置される。図示は省略するが、連結部15aの配置も図9に示すアンカー部15aaの配置に準ずる。また、図2、図3に示すように、この実施形態では、複数の連結部15aのいくつかが、弁孔12aの周方向において弁体13の第1の側部13Aがシール部材15を介して弁座12に着座する部位に対応して配置される。併せて、複数の連結部15aの一つが、弁孔12aの周方向において弁体13の第2の側部13Bがシール部材15を介して弁座12に着座する部位であって回転軸14の軸線Lsから最も離れた部位13Ba又はその周辺に対応して配置される。
[Fixing of the seal member to the valve seat]
FIG. 4 shows a perspective view of the valve seat 12 provided with the seal member 15. FIG. 5 shows an enlarged cross-sectional view of a portion of the valve seat 12 provided with the seal member 15, cut in the axial direction of the valve seat 12. FIG. 6 shows only the valve seat 12 in a perspective view. FIG. 7 shows only the valve seat 12 in a plan view. FIG. 8 shows only the valve seat 12 in a cross-sectional view taken along line B-B in FIG. 7. FIG. 9 shows a perspective view of the seal member 15 separated from the valve seat 12. As shown in FIG. 4, the seal member 15 is provided along the valve hole 12a of the valve seat 12. As shown in FIG. 5, the seal member 15 includes a connecting portion 15a that is mechanically connected to the valve seat 12 so as to enclose a portion (sub-portion 12g) of the valve seat 12. As shown in Fig. 5, the connecting portion 15a is located between the main portion 12h on the outer side of the radial direction Y (the direction shown by the arrow in Fig. 5) of the valve seat 12 and the sub-portion 12g on the radially inner side, and includes an anchor portion 15aa that can engage with the sub-portion 12g. As shown in Fig. 9, the anchor portions 15aa are arranged corresponding to a plurality of positions spaced at predetermined intervals (equidistant intervals) in the circumferential direction of the valve hole 12a. Although not shown, the arrangement of the connecting portion 15a is similar to the arrangement of the anchor portions 15aa shown in Fig. 9. As shown in Figs. 2 and 3, in this embodiment, some of the multiple connecting portions 15a are arranged corresponding to the positions where the first side portion 13A of the valve body 13 is seated on the valve seat 12 via the seal member 15 in the circumferential direction of the valve hole 12a. In addition, one of the multiple connecting portions 15a is positioned in a position corresponding to the portion 13Ba or its vicinity that is the portion in the circumferential direction of the valve hole 12a where the second side portion 13B of the valve body 13 seats on the valve seat 12 via the sealing member 15 and is the portion farthest from the axis Ls of the rotating shaft 14.

図5に示すように、弁座12は、その軸方向において一端12bと他端12cを有する。そして、この実施形態では、各アンカー部15aaは、弁座12の軸方向において、一端12bから他端12cまでの範囲内に対応して配置される。また、図5に示すように、シール部材15は、弁孔12aの内周に沿って設けられると共に弁孔12aの径方向において厚みTsを有し、弁体13の全閉弁時には、その厚みTsの径方向内側に弁体13のシール面13cが接触する。ここで、アンカー部15aaは、シール部材15の厚みTsの径方向外側寄りに配置される。図6~図8に示すように、弁座12には、その弁孔12aの内面に沿って、シール部材15のアンカー部15aaを設けるための複数の貫通孔12dが等角度間隔に形成される。図6及び図8において、この貫通孔12dの上側及び下側は、弁孔12aの中心へ向けて開いた溝12eとなっている。また、図6に示すように、この実施形態で、弁座12の周縁には、連結部15a(アンカー部15aaを含む)の配置に対応して、すなわち貫通孔12dの配置に対応して、目視可能な複数の識別穴12fが設けられる。この識別穴12fの数は、貫通孔12dの数よりも少ないが、等角度間隔に配置される。 As shown in FIG. 5, the valve seat 12 has one end 12b and the other end 12c in the axial direction. In this embodiment, each anchor portion 15aa is arranged in the range from one end 12b to the other end 12c in the axial direction of the valve seat 12. Also, as shown in FIG. 5, the seal member 15 is provided along the inner circumference of the valve hole 12a and has a thickness Ts in the radial direction of the valve hole 12a, and when the valve body 13 is fully closed, the seal surface 13c of the valve body 13 contacts the radial inner side of the thickness Ts. Here, the anchor portion 15aa is arranged on the radial outer side of the thickness Ts of the seal member 15. As shown in FIG. 6 to FIG. 8, the valve seat 12 has a plurality of through holes 12d for providing the anchor portions 15aa of the seal member 15 along the inner surface of the valve hole 12a at equal angular intervals. 6 and 8, the upper and lower sides of this through hole 12d are grooves 12e that open toward the center of the valve hole 12a. Also, as shown in FIG. 6, in this embodiment, a plurality of visible identification holes 12f are provided on the periphery of the valve seat 12 in correspondence with the arrangement of the connecting portion 15a (including the anchor portion 15aa), i.e., in correspondence with the arrangement of the through holes 12d. The number of these identification holes 12f is less than the number of the through holes 12d, but they are arranged at equal angular intervals.

この実施形態において、シール部材15は、所定の金型にセットされた弁座12に対し、溶融した弾性材料を流し込むことで成形される。このとき、弁座12の各貫通孔12d及び溝12eに溶融した弾性材料が流れ込むことによりアンカー部15aaを含む連結部15aが形成される。このように、図9に示す複数の連結部15a(アンカー部15aaを含む)が、弁座12との間に形成される。図5に示すように、連結部15aを含むシール部材15は、弁座12の副部12gを包み込むように形成される。なお、弾性材料を流し込む前に、弁座12の弁孔12aの内面には、接着剤が塗布される。 In this embodiment, the seal member 15 is formed by pouring molten elastic material into the valve seat 12 set in a specified mold. At this time, the molten elastic material flows into each through hole 12d and groove 12e of the valve seat 12 to form a connecting portion 15a including an anchor portion 15aa. In this way, a plurality of connecting portions 15a (including anchor portions 15aa) shown in FIG. 9 are formed between the valve seat 12. As shown in FIG. 5, the seal member 15 including the connecting portion 15a is formed so as to encase the sub-portion 12g of the valve seat 12. Note that before pouring the elastic material, an adhesive is applied to the inner surface of the valve hole 12a of the valve seat 12.

[エアバルブの作用及び効果について]
以上説明したこの実施形態のエアバルブ1の構成によれば、弁体13は、全閉状態から次のように開弁する。図10は、弁部2の弁体13の全閉時(開度:0°)を断面図により示す。図11は、図10の一部を拡大断面図により示す。図12は、弁部2の弁体13の開弁開始時(開度:3°)を断面図により示す。図13は、図12の一部を拡大断面図により示す。図14は、弁部2の弁体13の開弁時(開度:6°)を断面図により示す。図15は、図14の一部を拡大断面図により示す。図10~図15は、燃料電池システムの配管におけるエアバルブ1の配置状態を示す。
[About the function and effect of the air valve]
According to the configuration of the air valve 1 of this embodiment described above, the valve element 13 opens from a fully closed state as follows. Fig. 10 shows a cross-sectional view of the valve element 13 of the valve section 2 when it is fully closed (opening angle: 0°). Fig. 11 shows an enlarged cross-sectional view of a portion of Fig. 10. Fig. 12 shows a cross-sectional view of the valve element 13 of the valve section 2 when it starts to open (opening angle: 3°). Fig. 13 shows an enlarged cross-sectional view of a portion of Fig. 12. Fig. 14 shows a cross-sectional view of the valve element 13 of the valve section 2 when it is open (opening angle: 6°). Fig. 15 shows an enlarged cross-sectional view of a portion of Fig. 14. Figs. 10 to 15 show the arrangement of the air valve 1 in the piping of a fuel cell system.

図10、図11に示すように、全閉時には、弁体13のシール面13cの全てが、シール部材15の内周面に均等に密着することから、弁体13と弁座12との間がシール部材15により好適にシールされ、流路11が遮断される。この状態において、シール部材15を弁座12から引き剥がす応力が作用することはなく、弁体13とシール部材15との間で流体の漏れを防止することができる。 As shown in Figures 10 and 11, when the valve is fully closed, the entire sealing surface 13c of the valve body 13 is evenly in contact with the inner peripheral surface of the sealing member 15, so that the gap between the valve body 13 and the valve seat 12 is appropriately sealed by the sealing member 15, and the flow path 11 is blocked. In this state, no stress acts to peel the sealing member 15 off the valve seat 12, and leakage of fluid between the valve body 13 and the sealing member 15 can be prevented.

図12、図13に示すように、開弁開始時には、弁体13がシール部材15に着座した全閉状態から開弁方向へ回動し始めるが、このとき、弁体13の第1の側部13Aは弁孔12aから離れる方向へ回動し始め、第2の側部13Bは弁孔12aに入り込む方向へ回動し始める。これにより、弁体13の第1の側部13Aに対応したシール部材15の部分(図12の下側の分部及び図13の部分)には、シール部材15を弁座12から引き剥がそうとする応力が作用し、弁体13の第2の側部13Bに対応したシール部材15の部分(図12の上側の分部)には、シール部材15を弁座12へ押し付けようとする応力が作用する。しかし、この実施形態では、シール部材15が、その連結部15aにより弁座12に機械的に連結されるので、開弁開始時の弁体13の回動により、弁体13の第1の側部13Aに対応したシール部材15の部分に弁体13の摺動による応力が作用しても、シール部材15が弁座12から引き剥がされない。このため、シール部材15の弁座12からの脱落を防止することができる。 12 and 13, when the valve starts to open, the valve body 13 starts to rotate in the valve opening direction from the fully closed state seated on the seal member 15, and at this time, the first side 13A of the valve body 13 starts to rotate in the direction away from the valve hole 12a, and the second side 13B starts to rotate in the direction into the valve hole 12a. As a result, a stress acts on the part of the seal member 15 corresponding to the first side 13A of the valve body 13 (the lower part in FIG. 12 and the part in FIG. 13) that tries to peel the seal member 15 off the valve seat 12, and a stress acts on the part of the seal member 15 corresponding to the second side 13B of the valve body 13 (the upper part in FIG. 12) that tries to press the seal member 15 against the valve seat 12. However, in this embodiment, the seal member 15 is mechanically connected to the valve seat 12 by its connecting portion 15a, so even if stress due to the sliding of the valve body 13 acts on the portion of the seal member 15 corresponding to the first side portion 13A of the valve body 13 as the valve body 13 rotates when the valve starts to open, the seal member 15 is not pulled off the valve seat 12. This makes it possible to prevent the seal member 15 from falling off the valve seat 12.

図14、図15に示すように、開弁時には、弁体13がシール部材15から更に開弁方向へ回動するが、このとき、弁体13の第1の側部13Aはシール部材15から離れ始め、その隙間を流体が高速で流れ始め、第2の側部13Bもシール部材15から離れ始め、その隙間を流体が流れ始める。このため、弁体13の第1の側部13Aに対応したシール部材15の部分(図14の下側の分部及び図15の部分)には、流体の作用により、シール部材15を弁座12から引き剥がそうとする応力が作用し、弁体13の第2の側部13Bに対応したシール部材15の部分(図14の上側の分部)には、シール部材15を弁座12に押し付ける応力が作用する。しかし、この実施形態では、シール部材15が、その連結部15aにより弁座12に機械的に連結されるので、開弁時の弁体13の回動により第1の側部13Aに対応したシール部材15の部分に、流体による応力が作用しても、シール部材15が弁座12から引き剥がされない。このため、シール部材15の弁座12からの脱落を防止することができる。 14 and 15, when the valve is opened, the valve body 13 rotates further in the valve opening direction from the seal member 15, at which point the first side 13A of the valve body 13 begins to move away from the seal member 15, and the fluid begins to flow through the gap at high speed, and the second side 13B also begins to move away from the seal member 15, and the fluid begins to flow through the gap. Therefore, a stress that tries to peel the seal member 15 off the valve seat 12 acts on the part of the seal member 15 corresponding to the first side 13A of the valve body 13 (the lower part in FIG. 14 and the part in FIG. 15) due to the action of the fluid, and a stress that presses the seal member 15 against the valve seat 12 acts on the part of the seal member 15 corresponding to the second side 13B of the valve body 13 (the upper part in FIG. 14). However, in this embodiment, the seal member 15 is mechanically connected to the valve seat 12 by its connecting portion 15a, so even if stress from the fluid acts on the portion of the seal member 15 corresponding to the first side portion 13A due to the rotation of the valve body 13 when the valve is open, the seal member 15 is not pulled off the valve seat 12. This makes it possible to prevent the seal member 15 from falling off the valve seat 12.

そして、弁体13がシール部材15から更に開弁方向へ回動すると、第1の側部13Aがシール部材15から更に離れ、その隙間を多量の流体が流れる。また、第2の側部13Bもシール部材15から離れ、その隙間を流体が流れる。このとき、弁体13の第1の側部13Aに対応した弁座12の下流側には、流体の流れが作用してシール部材15を弁座12から引き剥がそうとする応力が作用する。しかしながら、この実施形態では、シール部材15が、その連結部15aにより弁座12に機械的に連結されるので、弁体13の第1の側部13Aに対応したシール部材15の部分に、流体の流れによる応力が作用しても、シール部材15が弁座12から引き剥がされることがない。このため、シール部材15の弁座12からの脱落を防止することができる。 When the valve body 13 rotates further in the valve opening direction from the seal member 15, the first side 13A moves further away from the seal member 15, and a large amount of fluid flows through the gap. The second side 13B also moves away from the seal member 15, and the fluid flows through the gap. At this time, the flow of the fluid acts on the downstream side of the valve seat 12 corresponding to the first side 13A of the valve body 13, and a stress acts to peel the seal member 15 from the valve seat 12. However, in this embodiment, the seal member 15 is mechanically connected to the valve seat 12 by its connecting portion 15a, so that even if a stress due to the flow of the fluid acts on the part of the seal member 15 corresponding to the first side 13A of the valve body 13, the seal member 15 will not be peeled off from the valve seat 12. This makes it possible to prevent the seal member 15 from falling off the valve seat 12.

上記したように、この実施形態のエアバルブ1の構成によれば、全閉時には、弁体13のシール面13cの全てがシール部材15の内周面に均等に密着するので、弁体13と弁座12との間がシール部材15により好適にシールされ、流路11が遮断される。また、シール部材15が、その連結部15aにより弁座12に機械的に連結されるので、開弁時に弁体13の摺動による応力やエア及び水(流体)の流れによる応力がシール部材15に作用しても、シール部材15が弁座12から引き剥がされない。より詳しくは、連結部15aのアンカー部15aaが、弁座12の径方向の外側の主部12hと径方向Yの内側寄りの副部12gとの間に位置すると共に、その副部12gに係合可能なことから、開弁時に弁体13の摺動による応力やエア及び水の流れによる応力がシール部材15に作用しても、アンカー部15aaが弁座12の副部12gに係合することでシール部材15が弁座12から引き剥がされない。このため、弁座12の弁孔12aにシール部材15を設けた二重偏心弁の構成を備えたエアバルブ1において、開弁時に弁体13の摺動やエア及び水(流体)の流れによる弁座12からのシール部材15の脱落を防止することができる。 As described above, according to the configuration of the air valve 1 of this embodiment, when the valve is fully closed, the entire sealing surface 13c of the valve body 13 is evenly in contact with the inner peripheral surface of the sealing member 15, so that the gap between the valve body 13 and the valve seat 12 is suitably sealed by the sealing member 15, and the flow path 11 is blocked. In addition, since the sealing member 15 is mechanically connected to the valve seat 12 by its connecting portion 15a, the sealing member 15 is not pulled away from the valve seat 12 even if stress due to the sliding of the valve body 13 or stress due to the flow of air and water (fluid) acts on the sealing member 15 when the valve is open. More specifically, the anchor portion 15aa of the connecting portion 15a is located between the main portion 12h on the radially outer side of the valve seat 12 and the sub-portion 12g on the radially inner side in the Y direction, and can engage with the sub-portion 12g. Therefore, even if stress due to the sliding of the valve body 13 or stress due to the flow of air and water acts on the seal member 15 when the valve is open, the anchor portion 15aa engages with the sub-portion 12g of the valve seat 12, so that the seal member 15 is not peeled off from the valve seat 12. Therefore, in the air valve 1 having a double eccentric valve configuration in which the seal member 15 is provided in the valve hole 12a of the valve seat 12, it is possible to prevent the seal member 15 from falling off the valve seat 12 due to the sliding of the valve body 13 or the flow of air and water (fluid) when the valve is open.

この実施形態の構成によれば、図5に二点鎖線で示す全閉状態から弁体13の開弁時には、シール部材15の厚みTsの径方向内側にて弁体13のシール面13cが弁孔12aへ入り込む方向へ回動してシール部材15に摺動するが、シール部材15のアンカー部15aaは、その厚みTsの径方向外側寄りに配置される。従って、弁体13の開弁開始時に、シール部材15の厚みTsの径方向内側にてシール面13cとの摺動により二点鎖線で示す応力X1が発生しても、厚みTsの径方向外側寄りに配置されるアンカー部15aaには、その応力X1が作用し難い。このため、シール部材15につき、周方向において摺動による応力X1が発生する部位でも、厚みTsの径方向においては応力X1が発生する部位からアンカー部15aaを離すことができ、応力X1によるアンカー部15aaの劣化及び破断を抑制することができる。 According to the configuration of this embodiment, when the valve body 13 is opened from the fully closed state shown by the two-dot chain line in FIG. 5, the seal surface 13c of the valve body 13 rotates in the direction of entering the valve hole 12a on the radial inside of the thickness Ts of the seal member 15 and slides against the seal member 15, but the anchor portion 15aa of the seal member 15 is arranged on the radial outside of the thickness Ts. Therefore, even if stress X1 shown by the two-dot chain line occurs due to sliding with the seal surface 13c on the radial inside of the thickness Ts of the seal member 15 when the valve body 13 starts to open, the stress X1 is unlikely to act on the anchor portion 15aa arranged on the radial outside of the thickness Ts. Therefore, even in the part of the seal member 15 where stress X1 occurs due to sliding in the circumferential direction, the anchor portion 15aa can be separated from the part where stress X1 occurs in the radial direction of the thickness Ts, and deterioration and breakage of the anchor portion 15aa due to stress X1 can be suppressed.

この実施形態の構成によれば、連結部15aのアンカー部15aaが、弁座12の軸方向において、一端12bから他端12cまでの範囲内に対応して配置され、アンカー部15aaが応力に十分対抗し得る張り長さとなる。すなわち、アンカー部15aaの長さが、破断に対抗できる引っ張り長さとなる。このため、弁体13との摺動による応力がアンカー部15aaに作用しても、アンカー部15aaの引っ張り長さを十分確保することができ、アンカー部15aaの引っ張り破断を防止することができる。 According to the configuration of this embodiment, the anchor portion 15aa of the connecting portion 15a is arranged in the axial direction of the valve seat 12 within a range from one end 12b to the other end 12c, and the anchor portion 15aa has a tension length that can sufficiently resist stress. In other words, the length of the anchor portion 15aa is a tensile length that can resist breakage. Therefore, even if stress due to sliding with the valve body 13 acts on the anchor portion 15aa, the tensile length of the anchor portion 15aa can be sufficiently secured, and tensile breakage of the anchor portion 15aa can be prevented.

この実施形態の構成によれば、シール部材15の連結部15aが、弁座12の弁孔12aの周方向において複数の箇所に対応して配置されるので、弁座12の周方向全体にわたってシール部材15が連結部15aにより弁座12に連結される。このため、シール部材15の周方向全体にわたって弁座からの脱落を防止することができる。 According to the configuration of this embodiment, the connecting portions 15a of the seal member 15 are arranged to correspond to a plurality of locations in the circumferential direction of the valve hole 12a of the valve seat 12, so that the seal member 15 is connected to the valve seat 12 by the connecting portions 15a over the entire circumferential direction of the valve seat 12. Therefore, it is possible to prevent the seal member 15 from falling off the valve seat over the entire circumferential direction.

この実施形態の構成によれば、弁体13が全閉状態から開弁方向へ回動し始めるときには、弁体13の第1の側部13Aが弁孔12aから離れる方向へ回動するが、シール部材15の連結部15aは、弁孔12aの周方向において、第1の側部13Aが弁座12に着座する部位に対応して配置される。従って、弁体13の開弁後に、第1の側部13Aとシール部材15との隙間をエア及び水(流体)が流れ、弁座12の下流側にてエア及び水の流れによる応力がシール部材15に作用しても、そのシール部材15が連結部15aにより弁座12から引き剥がされない。このため、弁体13の開弁後に、弁座12の下流側にて弁体13の第1の側部13Aとの間で生じるエア及び水(流体)の流れによるシール部材15の弁座12からの脱落を防止することができる。 According to the configuration of this embodiment, when the valve body 13 starts to rotate from the fully closed state in the valve opening direction, the first side portion 13A of the valve body 13 rotates in a direction away from the valve hole 12a, but the connecting portion 15a of the seal member 15 is arranged in the circumferential direction of the valve hole 12a in a position corresponding to the portion where the first side portion 13A sits on the valve seat 12. Therefore, even if air and water (fluid) flow through the gap between the first side portion 13A and the seal member 15 after the valve body 13 opens and stress due to the flow of air and water acts on the seal member 15 downstream of the valve seat 12, the seal member 15 is not peeled off from the valve seat 12 by the connecting portion 15a. Therefore, after the valve body 13 opens, it is possible to prevent the seal member 15 from falling off from the valve seat 12 due to the flow of air and water (fluid) generated between the first side portion 13A of the valve body 13 and the seal member 15 downstream of the valve seat 12.

この実施形態の構成によれば、弁体13が全閉状態から開弁方向へ回動し始めるときには、弁体13の第2の側部13Bが弁孔12aに入り込む方向へ回動するが、シール部材15の連結部15aの一つが、弁孔12aの周方向において、第2の側部13Bが弁座12に着座する部位であって回転軸14の軸線Lsから最も離れた部位13Ba又はその周辺に対応して配置される。従って、弁体13の開弁時に、弁体13の回動により、シール部材15に弁体13の摺動による応力が作用しても、そのシール部材15が連結部15aにより弁座12から引き剥がされない。このため、弁体13の開弁時に、第2の側部13Bの一部であって回転軸14の軸線Lsから最も離れた部位13Ba又はその周辺の摺動によるシール部材15の弁座12からの脱落を防止することができる。 According to the configuration of this embodiment, when the valve body 13 starts to rotate from the fully closed state in the valve opening direction, the second side portion 13B of the valve body 13 rotates in the direction into the valve hole 12a, but one of the connecting portions 15a of the seal member 15 is arranged in the circumferential direction of the valve hole 12a in correspondence with the portion 13Ba where the second side portion 13B sits on the valve seat 12 and is the furthest from the axis Ls of the rotating shaft 14, or its periphery. Therefore, even if stress is applied to the seal member 15 due to the sliding of the valve body 13 when the valve body 13 is opened, the seal member 15 is not peeled off from the valve seat 12 by the connecting portion 15a. Therefore, when the valve body 13 is opened, it is possible to prevent the seal member 15 from falling off the valve seat 12 due to sliding of the portion 13Ba, which is the part of the second side portion 13B and is the furthest from the axis Ls of the rotating shaft 14, or its periphery.

この実施形態の構成によれば、弁座12の周縁には、シール部材15の連結部15a(アンカー部15aaを含む)の配置に対応して目視可能な識別穴12fが設けられるので、弁座12にシール部材15が設けられた状態では、識別穴12fを目視することで連結部15aの位置の確認が可能となる。このため、シール部材15を設けた弁座12を流路11に組み付けるときに、識別穴12fを目印にすることで、シール部材15の見えない連結部15aを、弁体13の開閉方向(回動方向)に合わせて流路11に位置決めすることができる。 According to the configuration of this embodiment, a visible identification hole 12f is provided on the periphery of the valve seat 12 in correspondence with the arrangement of the connecting portion 15a (including the anchor portion 15aa) of the seal member 15, so that when the seal member 15 is provided on the valve seat 12, the position of the connecting portion 15a can be confirmed by visually checking the identification hole 12f. Therefore, when the valve seat 12 provided with the seal member 15 is assembled to the flow path 11, the invisible connecting portion 15a of the seal member 15 can be positioned in the flow path 11 in accordance with the opening/closing direction (rotation direction) of the valve body 13 by using the identification hole 12f as a mark.

なお、この開示技術は前記実施形態に限定されるものではなく、開示技術の趣旨を逸脱することのない範囲で構成の一部を適宜変更して実施することもできる。 The disclosed technology is not limited to the above-described embodiment, and parts of the configuration can be modified as appropriate without departing from the spirit of the disclosed technology.

(1)前記実施形態では、この開示技術の二重偏心弁を、燃料電池システムにおいてエア等の流体の流量を調節するために使用されるエアバルブに具体化したが、この二重偏心弁をエンジンに設けられるEGR弁等の弁装置に具体化することもできる。 (1) In the above embodiment, the double eccentric valve of the disclosed technology is embodied in an air valve used to adjust the flow rate of a fluid such as air in a fuel cell system, but the double eccentric valve can also be embodied in a valve device such as an EGR valve provided in an engine.

(2)前記実施形態では、アンカー部15aaを含む連結部15aを、弁孔12aの周方向において等角度間隔を空けた複数の箇所に対応してシール部材15に配置した。これに対し、アンカー部を含む連結部を、弁体の開弁時に弁体の摺動による応力を受け易い部位のみ、又は、弁体の開弁時に流体の流れによる応力を受け易い部位のみに対応してシール部材に配置することもできる。 (2) In the above embodiment, the connecting portion 15a including the anchor portion 15aa is disposed on the seal member 15 in correspondence with a plurality of locations equiangularly spaced in the circumferential direction of the valve hole 12a. In contrast, the connecting portion including the anchor portion may be disposed on the seal member only in a portion that is susceptible to stress due to the sliding of the valve body when the valve body is open, or only in a portion that is susceptible to stress due to the flow of fluid when the valve body is open.

(3)前記実施形態では、弁座12は金属を切削加工することで形成したが、弁座の金属をプレス成形することもできる。 (3) In the above embodiment, the valve seat 12 was formed by cutting metal, but the metal of the valve seat can also be press-formed.

この開示技術は、流体の流量を調節するために使用される弁装置に利用することができる。 The disclosed technology can be used in valve devices used to regulate the flow rate of fluids.

4 ハウジング
11 流路
12 弁座
12a 弁孔
12b 一端
12c 他端
12f 識別穴
12g 副部(一部)
12h 主部
13 弁体
13c シール面
13A 第1の側部
13B 第2の側部
14 回転軸
15 シール部材
15a 連結部
15aa アンカー部
22 弁座
22a 弁孔
22b 内側半分の部分(一部)
22c 主部
Ls 軸線(回転軸の)
Lv 軸線(弁体の)
Sv 仮想面
Ts 厚み
4 Housing 11 Flow path 12 Valve seat 12a Valve hole 12b One end 12c Other end 12f Identification hole 12g Sub-part (part)
12h Main portion 13 Valve body 13c Seal surface 13A First side portion 13B Second side portion 14 Rotary shaft 15 Seal member 15a Connecting portion 15aa Anchor portion 22 Valve seat 22a Valve hole 22b Inner half portion (part)
22c Main section Ls axis (of the rotation axis)
Lv Axis (of the valve body)
Sv Virtual surface Ts Thickness

Claims (7)

流体が流れる流路を含むハウジングと、
前記流路に設けられ、弁孔を有する弁座と、
シール面が外周に形成され、前記弁座に対応して設けられた弁体と、
前記弁座に設けられ、前記弁体が前記弁座に着座する全閉時に前記弁体と前記弁座との間に介在されて前記弁体と前記弁座との間をシールするための弾性材料よりなるシール部材と、
前記弁体を回動させるための回転軸と
を備え、前記弁体の回動中心である前記回転軸の軸線が、前記弁体の前記シール面から前記弁体の軸線が伸びる方向に離れて配置されると共に、前記弁体の軸線から前記弁体の径方向へ離れて配置されることと
を備えた二重偏心弁において、
前記シール部材は、前記弁座の一部を包み込むように前記弁座に対し機械的に連結された連結部を含み、前記連結部は、前記弁孔の周方向における少なくとも一箇所に対応して配置され
前記弁体は、前記回転軸の軸線から前記弁体の軸線が伸びる方向と平行に伸びる仮想面を境とする第1の側部と第2の側部を含み、前記弁体が前記弁座に着座した全閉状態から開弁方向へ回動し始めるときに、前記第1の側部が前記弁孔から離れる方向へ回動し、前記第2の側部が前記弁孔に入り込む方向へ回動し、
前記連結部は、前記弁孔の周方向において前記弁体の前記第1の側部が前記弁座に着座する部位に対応して配置される
ことを特徴とする二重偏心弁。
a housing including a flow path through which a fluid flows;
a valve seat provided in the flow path and having a valve hole;
a valve body having a seal surface formed on an outer periphery thereof and provided in correspondence with the valve seat;
a seal member made of an elastic material that is provided on the valve seat and that is interposed between the valve body and the valve seat when the valve body is seated on the valve seat and in a fully closed state to seal between the valve body and the valve seat;
a rotation shaft for rotating the valve body, wherein an axis of the rotation shaft, which is a rotation center of the valve body, is disposed away from the seal surface of the valve body in a direction in which the axis of the valve body extends, and is disposed away from the axis of the valve body in a radial direction of the valve body,
The seal member includes a connecting portion that is mechanically connected to the valve seat so as to enclose a portion of the valve seat, the connecting portion being disposed in correspondence with at least one location in a circumferential direction of the valve hole ,
the valve body includes a first side portion and a second side portion, the boundary of which is defined by an imaginary plane extending parallel to the direction in which the axis of the valve body extends from the axis of the rotation shaft, and when the valve body begins to rotate in a valve opening direction from a fully closed state in which the valve body is seated on the valve seat, the first side portion rotates in a direction away from the valve hole, and the second side portion rotates in a direction into the valve hole,
The connecting portion is disposed in a circumferential direction of the valve hole in a position corresponding to a position where the first side portion of the valve body is seated on the valve seat.
A double eccentric valve.
流体が流れる流路を含むハウジングと、
前記流路に設けられ、弁孔を有する弁座と、
シール面が外周に形成され、前記弁座に対応して設けられた弁体と、
前記弁座に設けられ、前記弁体が前記弁座に着座する全閉時に前記弁体と前記弁座との間に介在されて前記弁体と前記弁座との間をシールするための弾性材料よりなるシール部材と、
前記弁体を回動させるための回転軸と
を備え、前記弁体の回動中心である前記回転軸の軸線が、前記弁体の前記シール面から前記弁体の軸線が伸びる方向に離れて配置されると共に、前記弁体の軸線から前記弁体の径方向へ離れて配置されることと
を備えた二重偏心弁において、
前記シール部材は、前記弁座の一部を包み込むように前記弁座に対し機械的に連結された連結部を含み、前記連結部は、前記弁孔の周方向における少なくとも一箇所に対応して配置され、
前記弁体は、前記回転軸の軸線から前記弁体の軸線が伸びる方向と平行に伸びる仮想面を境とする第1の側部と第2の側部を含み、前記弁体が前記弁座に着座した全閉状態から開弁方向へ回動し始めるときに、前記第1の側部が前記弁孔から離れる方向へ回動し、前記第2の側部が前記弁孔に入り込む方向へ回動し、
前記連結部は、前記弁孔の周方向において前記弁体の前記第2の側部が前記弁座に着座する部位であって前記回転軸の軸線から最も離れた部位又はその周辺に対応して配置される
ことを特徴とする二重偏心弁。
a housing including a flow path through which a fluid flows;
a valve seat provided in the flow path and having a valve hole;
a valve body having a seal surface formed on an outer periphery thereof and provided in correspondence with the valve seat;
a seal member made of an elastic material that is provided on the valve seat and that is interposed between the valve body and the valve seat when the valve body is seated on the valve seat and in a fully closed state to seal between the valve body and the valve seat;
a rotation shaft for rotating the valve body;
wherein an axis of the rotation shaft, which is a rotation center of the valve body, is disposed away from the seal surface of the valve body in a direction in which the axis of the valve body extends, and is disposed away from the axis of the valve body in a radial direction of the valve body.
In a double eccentric valve comprising:
The seal member includes a connecting portion that is mechanically connected to the valve seat so as to enclose a portion of the valve seat, the connecting portion being disposed in correspondence with at least one location in a circumferential direction of the valve hole,
the valve body includes a first side portion and a second side portion, the boundary of which is defined by an imaginary plane extending parallel to the direction in which the axis of the valve body extends from the axis of the rotation shaft, and when the valve body begins to rotate in a valve opening direction from a fully closed state in which the valve body is seated on the valve seat, the first side portion rotates in a direction away from the valve hole, and the second side portion rotates in a direction into the valve hole,
The connecting portion is arranged in a circumferential direction of the valve hole at a portion where the second side of the valve body seats on the valve seat and corresponds to a portion farthest from the axis of the rotating shaft or its vicinity .
請求項1又は2に記載の二重偏心弁において、
前記連結部は、前記弁座の径方向外側の主部と径方向内側寄りの副部との間に位置すると共に前記副部に係合可能なアンカー部を含む
ことを特徴とする二重偏心弁。
The double eccentric valve according to claim 1 or 2 ,
A double eccentric valve, characterized in that the connecting portion includes an anchor portion located between a main portion radially outward of the valve seat and a sub-portion radially inward of the valve seat and capable of engaging with the sub-portion.
請求項に記載の二重偏心弁において、
前記シール部材は、前記弁孔の内周に沿って設けられると共に前記弁孔の径方向において厚みを有し、前記弁体の全閉弁時には、前記厚みの径方向内側に前記弁体の前記シール面が接触し、
前記アンカー部は、前記厚みの径方向外側寄りに配置される
ことを特徴とする二重偏心弁。
4. The double eccentric valve according to claim 3 ,
the seal member is provided along an inner circumference of the valve hole and has a thickness in a radial direction of the valve hole, and when the valve body is fully closed, the seal surface of the valve body contacts a radially inner side of the thickness,
The anchor portion is disposed radially outward of the thickness.
請求項又はに記載の二重偏心弁において、
前記弁座は、その軸方向に一端と他端を有し、
前記アンカー部は、前記弁座の前記軸方向において、前記一端から前記他端までの範囲内に対応して配置される
ことを特徴とする二重偏心弁。
The double eccentric valve according to claim 3 or 4 ,
The valve seat has one end and the other end in its axial direction,
The anchor portion is disposed within a range from the one end to the other end of the valve seat in the axial direction.
請求項乃至のいずれかに記載の二重偏心弁において、
前記連結部は、前記アンカー部と共に、前記弁孔の周方向において所定の間隔を空けた複数の箇所に対応して配置される
ことを特徴とする二重偏心弁。
The double eccentric valve according to any one of claims 3 to 5 ,
A double eccentric valve, characterized in that the connecting portions, together with the anchor portions, are arranged corresponding to a plurality of locations spaced apart by a predetermined distance in the circumferential direction of the valve hole.
請求項1乃至のいずれかに記載の二重偏心弁において、
前記弁座の周縁には、前記連結部の配置に対応して、少なくとも一つの目視可能な識別穴が設けられる
ことを特徴とする二重偏心弁。
7. The double eccentric valve according to claim 1,
A double eccentric valve, characterized in that at least one visible identification hole is provided on the periphery of the valve seat in correspondence with the arrangement of the connecting portion.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014001759A (en) 2012-06-15 2014-01-09 Fuji Koki Corp Relief valve
JP2019060369A (en) 2017-09-25 2019-04-18 愛三工業株式会社 Control device of fluid control valve

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014001759A (en) 2012-06-15 2014-01-09 Fuji Koki Corp Relief valve
JP2019060369A (en) 2017-09-25 2019-04-18 愛三工業株式会社 Control device of fluid control valve

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