JP7670231B2 - Cerium-based abrasive, polishing liquid, method for producing polishing liquid, and method for polishing glass - Google Patents
Cerium-based abrasive, polishing liquid, method for producing polishing liquid, and method for polishing glass Download PDFInfo
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- JP7670231B2 JP7670231B2 JP2024510220A JP2024510220A JP7670231B2 JP 7670231 B2 JP7670231 B2 JP 7670231B2 JP 2024510220 A JP2024510220 A JP 2024510220A JP 2024510220 A JP2024510220 A JP 2024510220A JP 7670231 B2 JP7670231 B2 JP 7670231B2
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- cerium
- mass
- rare earth
- lanthanum
- based abrasive
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- 229910052684 Cerium Inorganic materials 0.000 title claims description 133
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 title claims description 131
- 238000005498 polishing Methods 0.000 title claims description 107
- 238000000034 method Methods 0.000 title claims description 54
- 239000007788 liquid Substances 0.000 title claims description 48
- 238000004519 manufacturing process Methods 0.000 title claims description 29
- 239000011521 glass Substances 0.000 title claims description 27
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 137
- -1 alkaline earth metal carbonate Chemical class 0.000 claims description 86
- 229910052746 lanthanum Inorganic materials 0.000 claims description 81
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 75
- 239000002245 particle Substances 0.000 claims description 70
- 150000002910 rare earth metals Chemical class 0.000 claims description 62
- 238000004090 dissolution Methods 0.000 claims description 55
- 239000003112 inhibitor Substances 0.000 claims description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 239000002002 slurry Substances 0.000 claims description 29
- 239000003960 organic solvent Substances 0.000 claims description 21
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 20
- 125000001153 fluoro group Chemical group F* 0.000 claims description 17
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 14
- 229910052731 fluorine Inorganic materials 0.000 claims description 13
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 12
- 239000011324 bead Substances 0.000 claims description 8
- 239000004698 Polyethylene Substances 0.000 claims description 5
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims description 5
- 150000008041 alkali metal carbonates Chemical class 0.000 claims description 5
- 229910000316 alkaline earth metal phosphate Inorganic materials 0.000 claims description 5
- 229920000573 polyethylene Polymers 0.000 claims description 5
- 239000002994 raw material Substances 0.000 description 52
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 31
- 201000004624 Dermatitis Diseases 0.000 description 23
- 239000000654 additive Substances 0.000 description 17
- 238000004458 analytical method Methods 0.000 description 15
- 239000003082 abrasive agent Substances 0.000 description 14
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 13
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 13
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- 230000000996 additive effect Effects 0.000 description 10
- 229910052783 alkali metal Inorganic materials 0.000 description 10
- 238000010304 firing Methods 0.000 description 10
- 238000009616 inductively coupled plasma Methods 0.000 description 10
- 239000002253 acid Substances 0.000 description 9
- 239000002609 medium Substances 0.000 description 9
- 239000011259 mixed solution Substances 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 9
- 239000000523 sample Substances 0.000 description 9
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 8
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 8
- 239000011976 maleic acid Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 238000009826 distribution Methods 0.000 description 7
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 6
- 239000000538 analytical sample Substances 0.000 description 6
- 238000001354 calcination Methods 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- KTUFCUMIWABKDW-UHFFFAOYSA-N oxo(oxolanthaniooxy)lanthanum Chemical compound O=[La]O[La]=O KTUFCUMIWABKDW-UHFFFAOYSA-N 0.000 description 6
- 159000000000 sodium salts Chemical class 0.000 description 6
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 5
- 239000001099 ammonium carbonate Substances 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 5
- 239000001506 calcium phosphate Substances 0.000 description 5
- 239000011737 fluorine Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 235000019739 Dicalciumphosphate Nutrition 0.000 description 4
- 206010015150 Erythema Diseases 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 4
- 229910002637 Pr6O11 Inorganic materials 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- NEFBYIFKOOEVPA-UHFFFAOYSA-K dicalcium phosphate Chemical compound [Ca+2].[Ca+2].[O-]P([O-])([O-])=O NEFBYIFKOOEVPA-UHFFFAOYSA-K 0.000 description 4
- 229910000390 dicalcium phosphate Inorganic materials 0.000 description 4
- 229940038472 dicalcium phosphate Drugs 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 231100000321 erythema Toxicity 0.000 description 4
- 239000004973 liquid crystal related substance Substances 0.000 description 4
- PLDDOISOJJCEMH-UHFFFAOYSA-N neodymium oxide Inorganic materials [O-2].[O-2].[O-2].[Nd+3].[Nd+3] PLDDOISOJJCEMH-UHFFFAOYSA-N 0.000 description 4
- 150000003016 phosphoric acids Chemical class 0.000 description 4
- 238000004062 sedimentation Methods 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 description 3
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 3
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical class [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 3
- 238000004438 BET method Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- 229910052779 Neodymium Inorganic materials 0.000 description 3
- 208000003251 Pruritus Diseases 0.000 description 3
- 229920002125 Sokalan® Polymers 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 230000001186 cumulative effect Effects 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 230000007803 itching Effects 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 239000004584 polyacrylic acid Substances 0.000 description 3
- 238000000638 solvent extraction Methods 0.000 description 3
- 229910021642 ultra pure water Inorganic materials 0.000 description 3
- 239000012498 ultrapure water Substances 0.000 description 3
- 238000001238 wet grinding Methods 0.000 description 3
- 239000004254 Ammonium phosphate Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229910052777 Praseodymium Inorganic materials 0.000 description 2
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 229910001963 alkali metal nitrate Inorganic materials 0.000 description 2
- 229910000318 alkali metal phosphate Inorganic materials 0.000 description 2
- 229910052936 alkali metal sulfate Inorganic materials 0.000 description 2
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 2
- 229910001964 alkaline earth metal nitrate Inorganic materials 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- PRKQVKDSMLBJBJ-UHFFFAOYSA-N ammonium carbonate Chemical class N.N.OC(O)=O PRKQVKDSMLBJBJ-UHFFFAOYSA-N 0.000 description 2
- 235000011162 ammonium carbonates Nutrition 0.000 description 2
- DVARTQFDIMZBAA-UHFFFAOYSA-O ammonium nitrate Chemical class [NH4+].[O-][N+]([O-])=O DVARTQFDIMZBAA-UHFFFAOYSA-O 0.000 description 2
- ZRIUUUJAJJNDSS-UHFFFAOYSA-N ammonium phosphates Chemical class [NH4+].[NH4+].[NH4+].[O-]P([O-])([O-])=O ZRIUUUJAJJNDSS-UHFFFAOYSA-N 0.000 description 2
- 235000019289 ammonium phosphates Nutrition 0.000 description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical class N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 2
- 235000011130 ammonium sulphate Nutrition 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 229920003086 cellulose ether Polymers 0.000 description 2
- 229910000420 cerium oxide Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 description 2
- 239000002612 dispersion medium Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- ICAKDTKJOYSXGC-UHFFFAOYSA-K lanthanum(iii) chloride Chemical compound Cl[La](Cl)Cl ICAKDTKJOYSXGC-UHFFFAOYSA-K 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 2
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 2
- 235000011007 phosphoric acid Nutrition 0.000 description 2
- 159000000001 potassium salts Chemical class 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 229940005657 pyrophosphoric acid Drugs 0.000 description 2
- 238000000790 scattering method Methods 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 235000002639 sodium chloride Nutrition 0.000 description 2
- 235000019832 sodium triphosphate Nutrition 0.000 description 2
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 description 2
- GIXFALHDORQSOQ-UHFFFAOYSA-N 2,4,6,8-tetrahydroxy-1,3,5,7,2$l^{5},4$l^{5},6$l^{5},8$l^{5}-tetraoxatetraphosphocane 2,4,6,8-tetraoxide Chemical compound OP1(=O)OP(O)(=O)OP(O)(=O)OP(O)(=O)O1 GIXFALHDORQSOQ-UHFFFAOYSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910052692 Dysprosium Inorganic materials 0.000 description 1
- 229940120146 EDTMP Drugs 0.000 description 1
- 229910052691 Erbium Inorganic materials 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- 229910052688 Gadolinium Inorganic materials 0.000 description 1
- 229910052689 Holmium Inorganic materials 0.000 description 1
- 229910017583 La2O Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 206010040880 Skin irritation Diseases 0.000 description 1
- 229910052771 Terbium Inorganic materials 0.000 description 1
- 229910052775 Thulium Inorganic materials 0.000 description 1
- 229910052769 Ytterbium Inorganic materials 0.000 description 1
- YDONNITUKPKTIG-UHFFFAOYSA-N [Nitrilotris(methylene)]trisphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 description 1
- 238000002835 absorbance Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000002156 adsorbate Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000013556 antirust agent Substances 0.000 description 1
- 238000001636 atomic emission spectroscopy Methods 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229960005069 calcium Drugs 0.000 description 1
- YYRMJZQKEFZXMX-UHFFFAOYSA-L calcium bis(dihydrogenphosphate) Chemical compound [Ca+2].OP(O)([O-])=O.OP(O)([O-])=O YYRMJZQKEFZXMX-UHFFFAOYSA-L 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 235000010216 calcium carbonate Nutrition 0.000 description 1
- FNAQSUUGMSOBHW-UHFFFAOYSA-H calcium citrate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O.[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O FNAQSUUGMSOBHW-UHFFFAOYSA-H 0.000 description 1
- 239000001354 calcium citrate Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000004227 calcium gluconate Substances 0.000 description 1
- 229960004494 calcium gluconate Drugs 0.000 description 1
- 235000013927 calcium gluconate Nutrition 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- NEEHYRZPVYRGPP-UHFFFAOYSA-L calcium;2,3,4,5,6-pentahydroxyhexanoate Chemical compound [Ca+2].OCC(O)C(O)C(O)C(O)C([O-])=O.OCC(O)C(O)C(O)C(O)C([O-])=O NEEHYRZPVYRGPP-UHFFFAOYSA-L 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- IKNAJTLCCWPIQD-UHFFFAOYSA-K cerium(3+);lanthanum(3+);neodymium(3+);oxygen(2-);phosphate Chemical compound [O-2].[La+3].[Ce+3].[Nd+3].[O-]P([O-])([O-])=O IKNAJTLCCWPIQD-UHFFFAOYSA-K 0.000 description 1
- 229940090960 diethylenetriamine pentamethylene phosphonic acid Drugs 0.000 description 1
- MHJAJDCZWVHCPF-UHFFFAOYSA-L dimagnesium phosphate Chemical compound [Mg+2].OP([O-])([O-])=O MHJAJDCZWVHCPF-UHFFFAOYSA-L 0.000 description 1
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- 235000019791 dimagnesium phosphate Nutrition 0.000 description 1
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- DUYCTCQXNHFCSJ-UHFFFAOYSA-N dtpmp Chemical compound OP(=O)(O)CN(CP(O)(O)=O)CCN(CP(O)(=O)O)CCN(CP(O)(O)=O)CP(O)(O)=O DUYCTCQXNHFCSJ-UHFFFAOYSA-N 0.000 description 1
- NFDRPXJGHKJRLJ-UHFFFAOYSA-N edtmp Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CCN(CP(O)(O)=O)CP(O)(O)=O NFDRPXJGHKJRLJ-UHFFFAOYSA-N 0.000 description 1
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- 238000000691 measurement method Methods 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
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- 229910052700 potassium Inorganic materials 0.000 description 1
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- 239000000843 powder Substances 0.000 description 1
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 1
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- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
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- 230000036556 skin irritation Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 235000013337 tricalcium citrate Nutrition 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1409—Abrasive particles per se
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F17/00—Compounds of rare earth metals
- C01F17/20—Compounds containing only rare earth metals as the metal element
- C01F17/206—Compounds containing only rare earth metals as the metal element oxide or hydroxide being the only anion
- C01F17/241—Compounds containing only rare earth metals as the metal element oxide or hydroxide being the only anion containing two or more rare earth metals, e.g. NdPrO3 or LaNdPrO3
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Description
本発明は、液晶パネル、ハードディスク、特定周波数カット用フィルター等に使用されるガラス基板、光学レンズ用ガラス基板等のガラス材の研磨に用いられる、セリウム系研磨材、研磨液、研磨液の製造方法、及びガラス研磨方法に関する。 The present invention relates to a cerium-based abrasive, abrasive liquid, a method for producing the abrasive liquid, and a method for polishing glass, which are used for polishing glass materials such as glass substrates used in liquid crystal panels, hard disks, filters for cutting specific frequencies, and glass substrates for optical lenses.
ガラス材は、様々な用途に用いられており、その用途によっては表面研磨が必要な場合がある。特に、液晶パネル、ハードディスク、特定周波数カット用フィルター等に使用されるガラス基板、光学レンズ用ガラス基板等のガラス材は、高い平滑度かつ高効率での表面研磨加工が求められている。Glass materials are used for a variety of purposes, and surface polishing may be required depending on the application. In particular, glass materials such as glass substrates used in liquid crystal panels, hard disks, and filters for cutting specific frequencies, and glass substrates for optical lenses, require surface polishing with a high degree of smoothness and high efficiency.
このような優れた研磨性能が求められるガラス材の表面研磨加工においては、例えば、特許文献1や特許文献2に記載されているようなセリウム系研磨材が多用されている。In the surface polishing of glass materials, which require such excellent polishing performance, cerium-based abrasives, such as those described in Patent Documents 1 and 2, are widely used.
ガラス研磨材としては、一般的にセリウム系研磨材が用いられており、ランタンを含有するものが多く用いられている。セリウム系研磨材は、水で分散させたスラリーで使用するのが一般的である。そのスラリーは中性からアルカリ性であり、使用者によっては使用者の皮膚に刺激を与え、肌荒れや皮膚炎等の症状が見られる問題があった。そのため、より皮膚刺激が低い取扱い性に優れたセリウム系研磨材が求められていた。 Cerium-based abrasives are generally used as glass abrasives, and many of them contain lanthanum. Cerium-based abrasives are generally used in the form of a slurry dispersed in water. This slurry is neutral to alkaline, and depending on the user, it can irritate the skin, causing symptoms such as rough skin and dermatitis. For this reason, there was a demand for a cerium-based abrasive that is easier to handle and causes less skin irritation.
本発明は、上記のような課題を解決するためになされたものであり、肌荒れ及び皮膚炎の発生が抑制されたセリウム系研磨材、研磨液、研磨液の製造方法、及びガラス研磨方法を提供することを課題とする。The present invention has been made to solve the above-mentioned problems, and aims to provide a cerium-based abrasive, a polishing liquid, a method for manufacturing a polishing liquid, and a method for polishing glass that suppress the occurrence of rough skin and dermatitis.
本発明は、ランタン及びセリウムを含む混合希土類研磨材粒子を含有するセリウム研磨材において、全希土類元素の酸化物換算含有量(TREO)中の前記セリウムの酸化物換算含有量が55.0質量%以上であり、前記セリウム系研磨材を含み、所定の方法により得られた混合液中におけるランタン溶解量が、40mg/L以下であることで、皮膚に付着した際に発生する肌荒れや皮膚炎を低減できることを見出したことに基づく。The present invention is based on the discovery that in a cerium abrasive containing mixed rare earth abrasive particles containing lanthanum and cerium, the oxide-equivalent content of the cerium in the oxide-equivalent content (TREO) of all rare earth elements is 55.0 mass% or more, and the amount of lanthanum dissolved in a mixed liquid containing the cerium-based abrasive and obtained by a specified method is 40 mg/L or less, thereby reducing rough skin and dermatitis that occurs when the mixed liquid adheres to the skin.
すなわち、本発明は、以下の[1]~[16]を提供するものである。
[1] ランタン及びセリウムを含む混合希土類研磨材粒子を含有するセリウム系研磨材であって、
全希土類元素の酸化物換算含有量(TREO)中における前記セリウムの酸化物換算含有量が55.0質量%以上であり、
100mLポリエチレン容器に、前記セリウム系研磨材10g及び純水40gを入れると共にビーズとして粒径が1mmのジルコニアビーズ130gを入れ、ボールミル架台を用いて、容器回転数210rpmにて30分間、前記セリウム系研磨材の粉砕処理を行うことにより得られた混合液中におけるランタン溶解量が、40mg/L以下である、セリウム系研磨材。
[2] さらにランタン溶解抑制剤を含有する、上記[1]に記載のセリウム系研磨材。
[3] 前記混合希土希土類研磨材粒子を含有する第一剤と、
ランタン溶解抑制剤を含有する第二剤と、
を含有する二剤型である、上記[1]に記載のセリウム系研磨材。
[4] フッ素原子を0.1~10質量%含有する、上記[1]に記載のセリウム系研磨材。
[5] 前記TREO中における前記ランタンの酸化物換算含有量が0.01~45.0質量%である、上記[1]に記載のセリウム系研磨材。
[6] 前記ランタン溶解抑制剤が、アルカリ金属の炭酸塩、アルカリ金属のリン酸塩、アルカリ金属の水酸化物塩、アルカリ金属の硫酸塩、アルカリ金属の硝酸塩、アルカリ金属の有機酸塩、アルカリ土類金属の炭酸塩、アルカリ土類金属のリン酸塩、アルカリ土類金属の水酸化物塩、アルカリ土類金属の硫酸塩、アルカリ土類金属の硝酸塩、アルカリ土類金属の有機酸塩、アンモニウムの炭酸塩、アンモニウムのリン酸塩、アンモニウムの水酸化物塩、アンモニウムの硫酸塩、アンモニウムの硝酸塩、及びアンモニウムの有機酸塩から選ばれる1種以上である、上記[2]又は[3]に記載のセリウム系研磨材。
[7] 前記ランタン溶解抑制剤が、アルカリ土類金属の炭酸塩、アルカリ土類金属のリン酸塩、アルカリ土類金属の有機酸塩、及びアルカリ金属の炭酸塩から選ばれる1種以上である、上記[6]に記載のセリウム系研磨材。
[8] 前記ランタン溶解抑制剤の分子量が300以下である、上記[2]又は[3]に記載のセリウム系研磨材。
[9] 前記混合希土類研磨材粒子100質量部に対して、前記ランタン溶解抑制剤を0.001~0.9質量部含む、上記[2]又は[3]に記載のセリウム系研磨材。
[10] 上記[1]に記載のセリウム系研磨材と、水及び水溶性有機溶媒から選ばれる1種以上を含有する、研磨液。
[11] 上記[10]に記載の研磨液の製造方法であって、
前記セリウム系研磨材と、
前記水及び前記水溶性有機溶媒から選ばれる1種以上と、
を混合してスラリー化する工程(I)を含む、研磨液の製造方法。
[12] 前記セリウム系研磨材は、前記ランタン溶解抑制剤を含有する、上記[11]に記載の研磨液の製造方法。
[13] 上記[10]に記載の研磨液の製造方法であって、
前記セリウム系研磨材と、
前記ランタン溶解抑制剤と、
前記水及び前記水溶性有機溶媒から選ばれる1種以上と、
を混合してスラリー化する工程(II)を含む、研磨液の製造方法。
[14] 上記[10]に記載の研磨液の製造方法であって、
前記セリウム系研磨材と、
前記水及び前記水溶性有機溶媒から選ばれる1種以上と、
を混合してスラリー化する工程(III)と、
前記工程(III)で得られたスラリーに、
前記ランタン溶解抑制剤を添加混合する工程(IV)を含む、研磨液の製造方法。
[15] 前記セリウム系研磨材は、前記溶解抑制剤を含有しない、上記[14]に記載の研磨液の製造方法。
[16] 上記[10]に記載の研磨液を用いて研磨を行う、ガラス研磨方法。
That is, the present invention provides the following [1] to [16].
[1] A cerium-based abrasive containing mixed rare earth abrasive particles containing lanthanum and cerium,
The content of the cerium in terms of oxide in the total rare earth element content in terms of oxide (TREO) is 55.0 mass% or more,
A 100 mL polyethylene container is charged with 10 g of the cerium-based abrasive, 40 g of pure water, and 130 g of zirconia beads having a particle size of 1 mm. The cerium-based abrasive is pulverized using a ball mill stand at a container rotation speed of 210 rpm for 30 minutes to obtain a mixed liquid having a dissolved amount of lanthanum of 40 mg/L or less.
[2] The cerium-based abrasive according to the above [1], further comprising a lanthanum dissolution inhibitor.
[3] A first agent containing the mixed rare earth abrasive particles;
A second agent containing a lanthanum dissolution inhibitor;
The cerium-based abrasive according to the above [1], which is a two-component type containing
[4] The cerium-based abrasive according to the above [1], containing 0.1 to 10 mass % of fluorine atoms.
[5] The cerium-based abrasive according to the above [1], wherein the content of the lanthanum in the TREO calculated as an oxide is 0.01 to 45.0 mass %.
[6] The cerium-based abrasive according to [2] or [3] above, wherein the lanthanum dissolution inhibitor is at least one selected from the group consisting of alkali metal carbonates, alkali metal phosphates, alkali metal hydroxides, alkali metal sulfates, alkali metal nitrates, alkali metal organic acid salts, alkaline earth metal carbonates, alkaline earth metal phosphates, alkaline earth metal hydroxides, alkaline earth metal sulfates, alkaline earth metal nitrates, alkaline earth metal organic acid salts, ammonium carbonates, ammonium phosphates, ammonium hydroxides, ammonium sulfates, ammonium nitrates, and ammonium organic acid salts.
[7] The cerium-based abrasive according to the above [6], wherein the lanthanum dissolution inhibitor is at least one selected from the group consisting of alkaline earth metal carbonates, alkaline earth metal phosphates, alkaline earth metal organic acid salts, and alkali metal carbonates.
[8] The cerium-based abrasive according to the above [2] or [3], wherein the molecular weight of the lanthanum dissolution inhibitor is 300 or less.
[9] The cerium-based abrasive according to the above [2] or [3], containing 0.001 to 0.9 parts by mass of the lanthanum dissolution inhibitor per 100 parts by mass of the mixed rare earth abrasive particles.
[10] A polishing liquid comprising the cerium-based abrasive according to [1] above and at least one selected from water and a water-soluble organic solvent.
[11] A method for producing the polishing liquid according to [10] above,
The cerium-based abrasive;
one or more selected from the group consisting of water and the water-soluble organic solvent;
and (I) mixing the above to form a slurry.
[12] The method for producing a polishing liquid according to the above [11], wherein the cerium-based abrasive contains the lanthanum dissolution inhibitor.
[13] A method for producing the polishing liquid according to [10] above,
The cerium-based abrasive;
The lanthanum dissolution inhibitor;
one or more selected from the group consisting of water and the water-soluble organic solvent;
and (II) mixing the above to form a slurry.
[14] A method for producing the polishing liquid according to [10] above,
The cerium-based abrasive;
one or more selected from the group consisting of water and the water-soluble organic solvent;
(III) mixing the above to form a slurry;
The slurry obtained in the step (III) is
A method for producing a polishing liquid, comprising: a step (IV) of adding and mixing the lanthanum dissolution inhibitor.
[15] The method for producing a polishing liquid according to the above [14], wherein the cerium-based abrasive does not contain the dissolution inhibitor.
[16] A method for polishing glass, comprising using the polishing liquid according to [10] above.
本発明によれば、肌荒れ及び皮膚炎の発生が抑制されたセリウム系研磨材、研磨液、研磨液の製造方法、及びガラス研磨方法を提供することができる。 According to the present invention, it is possible to provide a cerium-based abrasive, an abrasive liquid, a method for producing an abrasive liquid, and a method for polishing glass, which suppress the occurrence of rough skin and dermatitis.
以下、本発明のセリウム系研磨材、研磨液、研磨液の製造方法、及びガラス研磨方法の実施形態を詳細に説明する。
なお、本明細書において、「体積基準の累積粒度分布における50%粒子径」及び「D50」とは、レーザー回折・散乱法によって測定される粒度分布から求めた、体積基準の累積粒径分布において50%となる粒子径である。具体的には、下記実施例に記載のマイクロトラック粒度分布計で測定された値である。
Hereinafter, embodiments of the cerium-based abrasive, the polishing liquid, the method for producing the polishing liquid, and the method for polishing glass of the present invention will be described in detail.
In this specification, the terms "50% particle size in a cumulative particle size distribution based on volume" and " D50 " refer to the particle size at 50% in a cumulative particle size distribution based on volume, determined from a particle size distribution measured by a laser diffraction/scattering method. Specifically, the value is measured using a Microtrack particle size distribution analyzer described in the Examples below.
[セリウム系研磨材]
本実施形態のセリウム系研磨材は、ランタン及びセリウムを含む混合希土類研磨材粒子を含有するセリウム系研磨材であって、全希土類元素の酸化物換算含有量(TREO;Total Rare Earth Oxidesの略称)中における前記セリウムの酸化物(CeO2)換算含有量(以下、「CeO2量/TREO」と表記する。)が55.0質量%以上である。
そして、100mLポリエチレン容器に、前記セリウム系研磨材10g及び純水40gを入れると共にビーズとして粒径が1mmのジルコニアビーズ130gを入れ、ボールミル架台を用いて、容器回転数210rpmにて30分間、前記セリウム系研磨材の粉砕処理を行うことにより得られた混合液中におけるランタン溶解量が、40mg/L以下である。
[Cerium-based abrasive]
The cerium-based abrasive of this embodiment is a cerium-based abrasive containing mixed rare earth abrasive particles containing lanthanum and cerium, and the content of the cerium oxide ( CeO2 ) converted into the oxide content of all rare earth elements (TREO; abbreviation for Total Rare Earth Oxides) (hereinafter referred to as `` CeO2 amount/TREO'') is 55.0 mass% or more.
Then, 10 g of the cerium-based abrasive and 40 g of pure water are placed in a 100 mL polyethylene container, along with 130 g of zirconia beads having a particle size of 1 mm. The cerium-based abrasive is pulverized using a ball mill stand at a container rotation speed of 210 rpm for 30 minutes, resulting in a mixed liquid in which the amount of lanthanum dissolved is 40 mg/L or less.
本実施形態のセリウム系研磨材中のTREOは、混合希土類研磨材粒子を由来とするものである。
前記混合希土類研磨材粒子中のTREOは、研磨速度向上の観点から、好ましくは85.0質量%以上、より好ましくは90.0質量%以上、さらに好ましくは92.0質量%以上であり、TREOを構成する元素以外の元素を含有させ、研磨速度をさらに向上させる観点、及び研磨面の表面欠陥の発生を抑制する観点から、好ましくは99.0質量%以下、より好ましくは98.0質量%以下、さらに好ましくは95.0質量%以下である。
The TREO in the cerium-based abrasive of this embodiment is derived from mixed rare earth abrasive particles.
From the viewpoint of improving the polishing rate, the content of TREO in the mixed rare earth abrasive particles is preferably 85.0% by mass or more, more preferably 90.0% by mass or more, and even more preferably 92.0% by mass or more, and from the viewpoint of further improving the polishing rate by containing elements other than the elements constituting TREO and suppressing the occurrence of surface defects on the polished surface, the content of TREO is preferably 99.0% by mass or less, more preferably 98.0% by mass or less, and even more preferably 95.0% by mass or less.
TREO中における前記セリウムの酸化物(CeO2)換算含有量(CeO2量/TREO)は、55.0質量%以上であり、研磨速度向上の観点から、好ましくは60.0質量%以上、より好ましくは62.0質量%以上、さらに好ましくは64.0質量%以上である。また、CeO2量/TREOは、Ce以外の希土類元素の含有量を確保し、研磨面の表面欠陥の発生を抑制する観点から、好ましくは90.0質量%以下、より好ましくは80.0質量%以下、さらに好ましくは75.0質量%以下、さらにより好ましくは70.0質量%以下である。 The content of cerium oxide ( CeO2 ) in TREO ( CeO2 amount/TREO) is 55.0 mass% or more, and from the viewpoint of improving the polishing rate, it is preferably 60.0 mass% or more, more preferably 62.0 mass% or more, and even more preferably 64.0 mass% or more. Also, from the viewpoint of ensuring the content of rare earth elements other than Ce and suppressing the occurrence of surface defects on the polished surface, the CeO2 amount /TREO is preferably 90.0 mass% or less, more preferably 80.0 mass% or less, even more preferably 75.0 mass% or less, and even more preferably 70.0 mass% or less.
TREO中における前記ランタンの酸化物(La2O3)換算含有量(以下、La2O3量/TREOと表記する。)は、研磨面のスクラッチの発生を抑制する観点から、好ましくは0.01質量%以上、より好ましくは1.0質量%以上、さらに好ましくは10.0質量%以上、よりさらに好ましくは20.0質量%以上、よりさらに好ましくは30.0質量%以上である。La2O3量/TREOは、TREO中におけるCe量が55.0質量%以上であることから45.0質量%以下であり、研磨速度向上の観点、並びにより肌荒れ及び皮膚炎を低減する観点から、好ましくは40.0質量%以下、より好ましくは37.0質量%以下、さらに好ましくは35.0質量%以下である。 The content of lanthanum oxide ( La2O3 ) in TREO (hereinafter referred to as La2O3 amount/TREO) is preferably 0.01 mass% or more, more preferably 1.0 mass% or more, even more preferably 10.0 mass% or more, still more preferably 20.0 mass% or more, and even more preferably 30.0 mass% or more from the viewpoint of suppressing the occurrence of scratches on the polished surface. The La2O3 amount/TREO is 45.0 mass% or less because the Ce amount in TREO is 55.0 mass% or more, and is preferably 40.0 mass% or less, more preferably 37.0 mass% or less, and even more preferably 35.0 mass% or less from the viewpoint of improving the polishing rate and further reducing rough skin and dermatitis.
なお、TREOは、シュウ酸塩沈殿、焼成及び重量法により測定することができ、具体的には、後述する実施例に記載の方法により測定することができる。
また、CeやLa等の各希土類元素の含有量は、高周波誘導結合プラズマ(ICP)分析や蛍光X線分析等の機器分析により測定することができ、本実施形態では、ICP発光分光分析(ICP-AES)による測定値から、各希土類元素を酸化物として換算した値を酸化物換算量とする。
The TREO can be measured by oxalate precipitation, calcination and gravimetric methods, specifically, by the method described in the examples below.
In addition, the content of each rare earth element such as Ce or La can be measured by instrumental analysis such as high-frequency inductively coupled plasma (ICP) analysis or X-ray fluorescence analysis. In this embodiment, the oxide equivalent amount is the value obtained by converting each rare earth element into an oxide from the measured value by ICP atomic emission spectrometry (ICP-AES).
本実施形態のセリウム系研磨材が、肌荒れや皮膚炎を抑制できる理由は定かではないが、次のように考えられる。
セリウム系研磨材に含まれるランタンは、セリウム系研磨材の製造時や、スラリー化した際に、水や水溶性有機溶媒等に、ランタンイオンとして溶出し、溶解する。液体中のランタン溶解量が多いと、セリウム系研磨材の原料由来の塩化物イオン等と結びつき、毒性の強い塩化ランタン等を生成し、人体の皮膚に付着して肌荒れや皮膚炎を生じさせる。一方、ランタン溶解量を40mg/L以下と低濃度とすることで、塩化物ランタン等の生成が抑制され、その結果、肌荒れや、皮膚炎等の発生が抑制されると考えられる。
The reason why the cerium-based abrasive of the present embodiment can suppress rough skin and dermatitis is not clear, but is thought to be as follows.
Lanthanum contained in cerium-based abrasives is dissolved as lanthanum ions in water or water-soluble organic solvents during the manufacture of cerium-based abrasives or when slurried. If the amount of lanthanum dissolved in the liquid is large, it will combine with chloride ions derived from the raw materials of the cerium-based abrasives to produce highly toxic lanthanum chloride, which will adhere to the skin of the human body and cause rough skin and dermatitis. On the other hand, by setting the amount of lanthanum dissolved to a low concentration of 40 mg/L or less, the production of lanthanum chloride, etc. is suppressed, and as a result, it is thought that the occurrence of rough skin and dermatitis is suppressed.
上記所定の方法により得られた混合液中におけるランタン溶解量は、40mg/L以下であり、より肌荒れ及び皮膚炎の発生を抑制する観点から、好ましくは35mg/L以下、より好ましくは30mg/L以下、さらに好ましくは25mg/L以下であり、コストの観点から、好ましくは0.1mg/L以上、より好ましくは0.5mg/L以上、さらに好ましくは1.0mg/L以上である。なお、本実施形態のセリウム系研磨材を、実機にてスラリー状態で用いる場合、スラリー中の、セリウム系研磨材と分散媒である水、水溶性有機溶剤との比率は上記所定の方法の場合と異なることもあるが、当該測定方法で測定されたランタン溶解濃度以下であれば、本実施形態の効果は発現する。
なお、本明細書において、「ランタン溶解量」とは、ICP分析から算出される値であり、具体的には、下記実施例に記載の方法により算出される値である。
The amount of lanthanum dissolved in the mixed solution obtained by the above-mentioned specified method is 40mg/L or less, and from the viewpoint of suppressing the occurrence of rough skin and dermatitis, it is preferably 35mg/L or less, more preferably 30mg/L or less, and even more preferably 25mg/L or less, and from the viewpoint of cost, it is preferably 0.1mg/L or more, more preferably 0.5mg/L or more, and even more preferably 1.0mg/L or more. When the cerium-based abrasive of this embodiment is used in a slurry state in an actual machine, the ratio of the cerium-based abrasive to the dispersion medium water and water-soluble organic solvent in the slurry may differ from that in the above-mentioned specified method, but the effect of this embodiment is manifested as long as it is below the lanthanum dissolved concentration measured by the measurement method.
In this specification, the "amount of dissolved lanthanum" is a value calculated from ICP analysis, specifically, a value calculated by the method described in the following examples.
セリウム系研磨材の製造時や、スラリー化した際に、ランタンイオンと共にセリウム系研磨材の原料由来の塩化物イオンも、水や水溶性有機溶媒等に溶解する。
上記所定の方法により得られた混合液中における塩素溶解量は、より肌荒れ及び皮膚炎の発生を抑制する観点から、好ましくは40mg/L以下、より好ましくは35mg/L以下、さらに好ましくは25mg/L以下であり、コストの観点から、好ましくは0.1mg/L以上、より好ましくは0.5mg/L以上、さらに好ましくは1.0mg/L以上である。
なお、本明細書において、「塩素溶解量」とは、IC分析から算出される値であり、具体的には、下記実施例に記載の方法により算出される値である。
During the production of a cerium-based abrasive or when it is made into a slurry, chloride ions derived from the raw materials of the cerium-based abrasive dissolve in water, a water-soluble organic solvent, or the like together with lanthanum ions.
The amount of dissolved chlorine in the mixed solution obtained by the above-mentioned specified method is preferably 40 mg/L or less, more preferably 35 mg/L or less, and even more preferably 25 mg/L or less, from the viewpoint of further suppressing the occurrence of rough skin and dermatitis, and is preferably 0.1 mg/L or more, more preferably 0.5 mg/L or more, and even more preferably 1.0 mg/L or more, from the viewpoint of cost.
In this specification, the "amount of dissolved chlorine" is a value calculated from IC analysis, specifically, a value calculated by the method described in the following examples.
本実施形態のセリウム系研磨材の粒径(D50)は、セリウム系研磨材を良好な生産性で製造する観点から、好ましくは0.10μm以上、より好ましくは0.3μm以上、さらに好ましくは0.5μm以上、よりさらに好ましくは0.7μm以上であり、研磨傷を低減し研磨面を良好に平滑化できる、優れた研磨性能を得る観点から、D50が好ましくは10.0μm以下、より好ましくは5.0μm以下、さらに好ましくは3.0μm以下である。 The particle size ( D50 ) of the cerium-based abrasive of this embodiment is preferably 0.10 μm or more, more preferably 0.3 μm or more, even more preferably 0.5 μm or more, and even more preferably 0.7 μm or more, from the viewpoint of producing the cerium-based abrasive with good productivity, and from the viewpoint of obtaining excellent polishing performance that can reduce polishing scratches and satisfactorily smooth the polished surface, D50 is preferably 10.0 μm or less, more preferably 5.0 μm or less, and even more preferably 3.0 μm or less.
本実施形態のセリウム系研磨材の比表面積は、研磨面のスクラッチ(傷)の発生を抑制する観点から、好ましくは1.0m2/g以上、より好ましくは2.0m2/g以上、さらに好ましくは3.0m2/g以上であり、研磨速度向上の観点から、好ましくは10.0m2/g以下、より好ましくは8.0m2/g以下、さらに好ましくは7.0m2/g以下、よりさらにより好ましくは6.0m2/g以下である。
なお、本明細書において、比表面積はBET法(一点法)により測定された値である。
The specific surface area of the cerium-based abrasive of this embodiment is preferably 1.0 m 2 /g or more, more preferably 2.0 m 2 /g or more, and even more preferably 3.0 m 2 /g or more, from the viewpoint of suppressing the occurrence of scratches on the polishing surface, and is preferably 10.0 m 2 /g or less, more preferably 8.0 m 2 /g or less, even more preferably 7.0 m 2 /g or less, and even more preferably 6.0 m 2 /g or less, from the viewpoint of improving the polishing rate.
In this specification, the specific surface area is a value measured by the BET method (single point method).
本実施形態のセリウム系研磨材は、研磨速度向上の観点から、フッ素原子を含んでもよい。
セリウム系研磨材がフッ素原子を含む場合、セリウム系研磨材中におけるフッ素原子含有量は、研磨速度向上の観点から、好ましくは0.1質量%以上、より好ましくは1.0質量%以上、さらに好ましくは3.0質量%以上であり、研磨面のスクラッチの発生を抑制する観点から、好ましくは10.0質量%以下、より好ましくは9.0質量%以下、さらに好ましくは8.0質量%以下、よりさらに好ましくは7.0質量%以下である。
セリウム系研磨材中のフッ素原子含有量は、該セリウム系研磨材をアルカリ溶融して水溶液化し、イオン電極法により測定することができる。
The cerium-based abrasive of this embodiment may contain fluorine atoms from the viewpoint of improving the polishing rate.
When the cerium-based abrasive contains fluorine atoms, the fluorine atom content in the cerium-based abrasive is preferably 0.1 mass % or more, more preferably 1.0 mass % or more, and even more preferably 3.0 mass % or more from the viewpoint of improving the polishing rate, and is preferably 10.0 mass % or less, more preferably 9.0 mass % or less, even more preferably 8.0 mass % or less, and even more preferably 7.0 mass % or less from the viewpoint of suppressing the occurrence of scratches on the polished surface.
The fluorine atom content in the cerium-based abrasive can be measured by melting the cerium-based abrasive in an alkali to prepare an aqueous solution, and then subjecting the solution to an ion electrode method.
本実施形態のセリウム系研磨材中におけるTREOは、研磨速度向上の観点から、好ましくは85.0質量%以上、より好ましくは90.0質量%以上、さらに好ましくは92.0質量%以上であり、TREOを構成する元素以外の元素を含有させ、研磨速度をさらに向上させる観点、及び研磨面の表面欠陥(表面の微細な凹凸)の発生を抑制する観点から、好ましくは99.0質量%以下、より好ましくは97.0質量%以下、さらに好ましくは96.0質量%以下である。In the cerium-based abrasive of this embodiment, the TREO is preferably 85.0% by mass or more, more preferably 90.0% by mass or more, and even more preferably 92.0% by mass or more, from the viewpoint of improving the polishing rate, and from the viewpoint of containing elements other than the elements constituting the TREO to further improve the polishing rate and to suppress the occurrence of surface defects (fine surface irregularities) on the polishing surface, the TREO is preferably 99.0% by mass or less, more preferably 97.0% by mass or less, and even more preferably 96.0% by mass or less.
(混合希土類研磨材粒子)
本実施形態における混合希土類研磨材粒子の「混合」とは、複数種の希土類元素が含まれていることを意味する。前記混合希土類研磨材粒子には、Ce及びLa(ランタン)以外の希土類元素が含まれていてもよい。前記希土類元素としては、例えば、Pr、Nd、Pm、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb等が挙げられる。
(Mixed rare earth abrasive particles)
In the present embodiment, the "mixture" of the mixed rare earth abrasive particles means that it contains a plurality of rare earth elements.The mixed rare earth abrasive particles may contain rare earth elements other than Ce and La (lanthanum).The rare earth elements include, for example, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, etc.
本実施形態の混合希土類研磨材粒子の粒径(D50)は、セリウム系研磨材を良好な生産性で製造する観点から、好ましくは0.10μm以上、より好ましくは0.3μm以上、さらに好ましくは0.5μm以上、よりさらに好ましくは0.7μm以上であり、研磨傷を低減し研磨面を良好に平滑化できる、優れた研磨性能を得る観点から、好ましくは10.0μm以下、より好ましくは5.0μm以下、さらに好ましくは3.0μm以下である。 The particle size ( D50 ) of the mixed rare earth abrasive particles of this embodiment is preferably 0.10 μm or more, more preferably 0.3 μm or more, even more preferably 0.5 μm or more, and even more preferably 0.7 μm or more, from the viewpoint of producing a cerium-based abrasive with good productivity, and is preferably 10.0 μm or less, more preferably 5.0 μm or less, and even more preferably 3.0 μm or less, from the viewpoint of obtaining excellent polishing performance that can reduce polishing scratches and satisfactorily smooth the polished surface.
本実施形態の混合希土類研磨材粒子の比表面積は、研磨面のスクラッチ(傷)の発生を抑制する観点から、好ましくは1.0m2/g以上、より好ましくは2.0m2/g以上、さらに好ましくは3.0m2/g以上であり、研磨速度向上の観点から、好ましくは10.0m2/g以下、より好ましくは8.0m2/g以下、さらに好ましくは7.0m2/g以下、よりさらにより好ましくは6.0m2/g以下である。
なお、本明細書において、比表面積はBET法(一点法)により測定された値である。
The specific surface area of the mixed rare earth abrasive particles of this embodiment is preferably 1.0 m 2 /g or more, more preferably 2.0 m 2 /g or more, and even more preferably 3.0 m 2 /g or more, from the viewpoint of suppressing the occurrence of scratches on the polishing surface, and is preferably 10.0 m 2 /g or less, more preferably 8.0 m 2 /g or less, even more preferably 7.0 m 2 /g or less, and even more preferably 6.0 m 2 / g or less, from the viewpoint of improving the polishing rate.
In this specification, the specific surface area is a value measured by the BET method (single point method).
本実施形態の混合希土類研磨材粒子は、研磨速度向上の観点から、フッ素原子を含んでもよい。
混合希土類研磨材粒子がフッ素原子を含む場合、混合希土類研磨材粒子中におけるフッ素原子含有量は、研磨速度向上の観点から、好ましくは0.1質量%以上、より好ましくは1.0質量%以上、さらに好ましくは3.0質量%以上であり、研磨面のスクラッチの発生を抑制する観点から、好ましくは10.0質量%以下、より好ましくは9.0質量%以下、さらに好ましくは8.0質量%以下、よりさらに好ましくは7.0質量%以下である。
The mixed rare earth abrasive particles of this embodiment may contain fluorine atoms from the viewpoint of improving the polishing rate.
When the mixed rare earth abrasive particles contain fluorine atoms, the fluorine atom content in the mixed rare earth abrasive particles is preferably 0.1 mass% or more, more preferably 1.0 mass% or more, and even more preferably 3.0 mass% or more from the viewpoint of improving the polishing rate, and is preferably 10.0 mass% or less, more preferably 9.0 mass% or less, even more preferably 8.0 mass% or less, and even more preferably 7.0 mass% or less from the viewpoint of suppressing the occurrence of scratches on the polished surface.
(ランタン溶解抑制剤)
本実施形態のセリウム系研磨材は、前記混合希土類研磨材粒子に加えて、ランタンの溶解を抑制するランタン溶解抑制剤を含有してもよい。
ランタン溶解抑制剤としては、水や水溶性有機溶媒等に溶解しているランタンイオンを、不溶性の塩等に変換させ沈降させる作用を有するものや、キレート作用によりランタンイオンを固定化する作用を有するものが好ましい。
そのようなランタン溶解抑制剤としては、アルカリ金属の炭酸塩、アルカリ金属のリン酸塩、アルカリ金属の水酸化物塩、アルカリ金属の硫酸塩、アルカリ金属の硝酸塩、アルカリ金属の有機酸塩、アルカリ土類金属の炭酸塩、アルカリ土類金属のリン酸塩、アルカリ土類金属の水酸化物塩、アルカリ土類金属の硫酸塩、アルカリ土類金属の硝酸塩、アルカリ土類金属の有機酸塩、アンモニウムの炭酸塩、アンモニウムのリン酸塩、アンモニウムの水酸化物塩、アンモニウムの硫酸塩、アンモニウムの硝酸塩、及びアンモニウムの有機酸塩から選ばれる1種以上であることが好ましく、生成する塩の安全性の観点から、アルカリ土類金属の炭酸塩、アルカリ土類金属のリン酸塩、アルカリ土類金属の有機酸塩、及びアルカリ金属の炭酸塩から選ばれる1種以上であることがより好ましい。
(Lanthanum dissolution inhibitor)
The cerium-based abrasive of this embodiment may contain, in addition to the mixed rare earth abrasive particles, a lanthanum dissolution inhibitor that inhibits the dissolution of lanthanum.
As the lanthanum dissolution inhibitor, a compound having the effect of converting lanthanum ions dissolved in water or a water-soluble organic solvent, etc., into an insoluble salt, etc., and precipitating the salt, or a compound having the effect of immobilizing lanthanum ions by a chelating action, is preferred.
Such a lanthanum dissolution inhibitor is preferably one or more selected from alkali metal carbonates, alkali metal phosphates, alkali metal hydroxides, alkali metal sulfates, alkali metal nitrates, alkali metal organic acid salts, alkaline earth metal carbonates, alkaline earth metal phosphates, alkaline earth metal hydroxides, alkaline earth metal sulfates, alkaline earth metal nitrates, alkaline earth metal organic acid salts, ammonium carbonates, ammonium phosphates, ammonium hydroxides, ammonium sulfates, ammonium nitrates, and ammonium organic acid salts, and from the viewpoint of the safety of the salts produced, more preferably one or more selected from alkaline earth metal carbonates, alkaline earth metal phosphates, alkaline earth metal organic acid salts, and alkali metal carbonates.
アルカリ金属としては、生成する塩の安全性の観点から、ナトリウム及びカリウムが好ましく、ナトリウムがより好ましい。
アルカリ土類金属としては、同様の観点から、カルシウム及びマグネシウムが好ましい。
ランタン溶解抑制剤としては、具体的には、第一リン酸カルシウム、第二リン酸カルシウム、水酸化カルシウム、炭酸カルシウム、グルコン酸カルシウム、クエン酸カルシウム炭酸水素ナトリウム、炭酸水素アンモニウム、第二リン酸マグネシウム、第二リン酸カルシウム等が好ましく、これらの中でも、より肌荒れ及び皮膚炎の発生を抑制し、生成する塩の安全性、並びに研磨面のスクラッチの発生を抑制する観点から、第二リン酸カルシウムがより好ましい。
ランタン溶解抑制剤は、1種単独で用いても、2種以上を併用してもよい。
As the alkali metal, from the viewpoint of the safety of the salt to be produced, sodium and potassium are preferred, and sodium is more preferred.
From the same viewpoint, calcium and magnesium are preferred as the alkaline earth metal.
Specific examples of preferred lanthanum dissolution inhibitors include monocalcium phosphate, dicalcium phosphate, calcium hydroxide, calcium carbonate, calcium gluconate, calcium citrate, sodium bicarbonate, ammonium bicarbonate, dimagnesium phosphate, dicalcium phosphate, and the like. Of these, dicalcium phosphate is more preferred from the viewpoints of further suppressing the occurrence of rough skin and dermatitis, the safety of the salt produced, and suppressing the occurrence of scratches on the polishing surface.
The lanthanum dissolution inhibitor may be used alone or in combination of two or more kinds.
また、ランタン溶解抑制剤の分子量は、より肌荒れ及び皮膚炎の発生を抑制する観点から、好ましくは50以上、より好ましくは75以上、さらに好ましくは100以上であり、好ましくは300以下、より好ましくは200以下、さらに好ましくは150以下である。分子量が300以下であると、ランタンイオンとの反応性が高く、ランタン溶解抑制効果が高いため好ましい。 From the viewpoint of further suppressing the occurrence of rough skin and dermatitis, the molecular weight of the lanthanum dissolution inhibitor is preferably 50 or more, more preferably 75 or more, even more preferably 100 or more, and is preferably 300 or less, more preferably 200 or less, even more preferably 150 or less. A molecular weight of 300 or less is preferred because it has high reactivity with lanthanum ions and is highly effective in suppressing lanthanum dissolution.
本実施形態のセリウム系研磨材がランタン溶解抑制剤を含有する場合、セリウム系研磨材は、ランタン溶解抑制剤を予め含有している一剤型であってもよく、前記混合希土類研磨材粒子を含有する第一剤と、ランタン溶解抑制剤を含有する第二剤とを含有する二剤型であってもよい。 When the cerium-based abrasive of this embodiment contains a lanthanum dissolution inhibitor, the cerium-based abrasive may be a one-component type that already contains the lanthanum dissolution inhibitor, or it may be a two-component type that contains a first component containing the mixed rare earth abrasive particles and a second component containing the lanthanum dissolution inhibitor.
前記セリウム系研磨材が、前記混合希土類研磨材粒子を含有する第一剤と、ランタン溶解抑制剤等を含有する第二剤と、を含有する二剤型である場合、前記第一剤中における混合希土類研磨材粒子の含有量は、研磨速度向上の観点から、好ましくは85.0質量%以上、より好ましくは90.0質量%以上、さらに好ましくは92.0質量%以上であり、肌荒れ及び皮膚炎の発生を抑制する観点から、好ましくは99.9質量%以下、より好ましくは99.5質量%以下、さらに好ましくは99.2質量%以下である。When the cerium-based abrasive is a two-component type containing a first agent containing the mixed rare earth abrasive particles and a second agent containing a lanthanum dissolution inhibitor, etc., the content of the mixed rare earth abrasive particles in the first agent is preferably 85.0% by mass or more, more preferably 90.0% by mass or more, and even more preferably 92.0% by mass or more from the viewpoint of improving the polishing rate, and is preferably 99.9% by mass or less, more preferably 99.5% by mass or less, and even more preferably 99.2% by mass or less from the viewpoint of suppressing the occurrence of rough skin and dermatitis.
セリウム系研磨材中におけるランタン溶解抑制剤の含有量は、一剤型及び二剤型の両方の場合において、混合希土類研磨材粒子100質量部に対して、コストの観点から、好ましくは0.95質量部以下、より好ましくは0.85質量部以下、さらに好ましくは0.75質量部以下である。また、肌荒れ及び皮膚炎の発生を抑制する観点から、好ましくは0.001質量部以上、より好ましくは0.01質量部以上、さらに好ましくは0.1質量部以上である。
また、セリウム系研磨材中におけるランタン溶解抑制剤の含有量は、一剤型及び二剤型の両方の場合において、コストの観点から、好ましくは0.95質量%以下、より好ましくは0.90質量%以下、さらに好ましくは0.80質量%以下、よりさらに好ましくは0.70質量%以下である。また、肌荒れ及び皮膚炎の発生を抑制する観点から、好ましくは0.001質量%以上、より好ましくは0.01質量%以上、さらに好ましくは0.05質量%以上、よりさらに好ましくは0.1質量%以上である。
である。
The content of the lanthanum dissolution inhibitor in the cerium-based abrasive, in both the single-component type and the double-component type, is preferably 0.95 parts by mass or less, more preferably 0.85 parts by mass or less, and even more preferably 0.75 parts by mass or less, based on 100 parts by mass of mixed rare earth abrasive particles, from the viewpoint of cost.Furthermore, from the viewpoint of suppressing the occurrence of rough skin and dermatitis, it is preferably 0.001 parts by mass or more, more preferably 0.01 parts by mass or more, and even more preferably 0.1 parts by mass or more.
In addition, the content of the lanthanum dissolution inhibitor in the cerium-based abrasive is preferably 0.95% by mass or less, more preferably 0.90% by mass or less, even more preferably 0.80% by mass or less, and even more preferably 0.70% by mass or less, in terms of cost, in both the one-component type and two-component type. In addition, in terms of suppressing the occurrence of rough skin and dermatitis, it is preferably 0.001% by mass or more, more preferably 0.01% by mass or more, even more preferably 0.05% by mass or more, and even more preferably 0.1% by mass or more.
It is.
(添加剤)
本実施形態のセリウム系研磨材は、分散性向上、沈降防止、固化防止、安定性向上及び作業性向上等のために、添加剤として、例えば、エチレングリコール、ポリエチレングリコール等のグリコール類、ポリアクリル酸のナトリウム塩、ポリカルボン酸系ポリマー、ポリスルホン酸系ポリマー等の高分子分散剤、メチルセルロース、カルボキシメチルセルロース等のセルロースエーテル類、ポリビニルアルコール等の水溶性高分子、リン酸化合物等を添加してもよい。これらは、1種単独で用いても、2種以上を併用してもよい。添加剤を添加する場合、これらの中でも、より分散性向上、沈降防止、固化防止、安定性向上及び作業性向上の観点から、高分子分散剤、リン酸化合物、及びセルロースエーテル類が好ましい。
高分子分散剤としては、例えば、ポリ(メタ)アクリル酸、ポリヒドロキシ(メタ)アクリル酸、(メタ)アクリル酸とマレイン酸とのコポリマー等の(メタ)アクリル酸コポリマー、オレフィンとマレイン酸とのコポリマー、マレイン酸とアリルアルコールのエチレンオキサイドやプロピレンオキサイド等のアルキレンオキサイド付加物とのコポリマー、アリルスルホン酸とマレイン酸とのコポリマー等、又は、これらのナトリウム塩、カリウム塩等のアルカリ金属塩が挙げられる。これらの中でも、ポリアクリル酸、アクリル酸とマレイン酸とのコポリマー、又は、これらのアルカリ金属塩が好ましく、アクリル酸とマレイン酸とのコポリマー又はそのアルカリ金属塩がより好ましく、アクリル酸とマレイン酸とのコポリマーのナトリウム塩がさらに好ましい。
リン酸化合物としては、例えば、トリポリリン酸、ピロリン酸、テトラメタリン酸、ヘキサメタリン酸、オルトリン酸、亜リン酸等の無機リン酸;アミノトリメチレンホスホン酸、1-ヒドロキシエチリデン-1,1-ジホスホン酸、エチレンジアミンテトラメチレンホスホン酸、ジエチレントリアミンペンタメチレンホスホン酸等の有機ホスホン酸;又は、これらのナトリウム塩、カリウム塩等のアルカリ金属塩が挙げられる。これらの中でも、トリポリリン酸、ピロリン酸、ヘキサメタリン酸、又は、これらのアルカリ金属塩が好ましく、トリポリリン酸ナトリウムがより好ましい。
(Additives)
In the cerium-based abrasive of this embodiment, additives such as glycols such as ethylene glycol and polyethylene glycol, polymer dispersants such as sodium salt of polyacrylic acid, polycarboxylic acid polymer, polysulfonic acid polymer, cellulose ethers such as methyl cellulose and carboxymethyl cellulose, water-soluble polymers such as polyvinyl alcohol, phosphoric acid compounds, etc. may be added to improve dispersibility, prevent sedimentation, prevent solidification, improve stability and improve workability. These may be used alone or in combination of two or more. When additives are added, polymer dispersants, phosphoric acid compounds, and cellulose ethers are preferred from the viewpoint of improving dispersibility, preventing sedimentation, preventing solidification, improving stability and improving workability.
Examples of polymer dispersants include poly(meth)acrylic acid, polyhydroxy(meth)acrylic acid, (meth)acrylic acid copolymers such as copolymers of (meth)acrylic acid and maleic acid, copolymers of olefin and maleic acid, copolymers of maleic acid and alkylene oxide adducts of allyl alcohol such as ethylene oxide or propylene oxide, copolymers of allylsulfonic acid and maleic acid, etc., or alkali metal salts such as sodium salts and potassium salts thereof. Among these, polyacrylic acid, copolymers of acrylic acid and maleic acid, or alkali metal salts thereof are preferred, copolymers of acrylic acid and maleic acid or alkali metal salts thereof are more preferred, and sodium salts of copolymers of acrylic acid and maleic acid are even more preferred.
Examples of phosphoric acid compounds include inorganic phosphoric acids such as tripolyphosphoric acid, pyrophosphoric acid, tetrametaphosphoric acid, hexametaphosphoric acid, orthophosphoric acid, and phosphorous acid; organic phosphonic acids such as aminotrimethylenephosphonic acid, 1-hydroxyethylidene-1,1-diphosphonic acid, ethylenediaminetetramethylenephosphonic acid, and diethylenetriaminepentamethylenephosphonic acid; and alkali metal salts thereof such as sodium salts and potassium salts. Among these, tripolyphosphoric acid, pyrophosphoric acid, hexametaphosphoric acid, and alkali metal salts thereof are preferred, and sodium tripolyphosphate is more preferred.
セリウム系研磨材が添加剤を含む場合、混合希土類研磨材粒子100質量部に対する添加剤の含有量は、分散性向上、沈降防止、固化防止、安定性向上及び作業性向上の観点から、好ましくは0.01質量部以上、より好ましくは0.1質量部以上、さらに好ましくは0.3質量部以上、よりさらに好ましくは0.5質量部以上であり、コストの観点から、好ましくは10.0質量部以下、より好ましくは5.0質量部以下、さらに好ましくは3.0質量部以下である。
また、セリウム系研磨材が添加剤を含む場合、セリウム系研磨材中における添加剤の含有量は、分散性向上、沈降防止、固化防止、安定性向上及び作業性向上の観点から、好ましくは0.01質量%以上、より好ましくは0.1質量%以上、さらに好ましくは0.3質量%以上、よりさらに好ましくは0.5質量%以上であり、コストの観点から、好ましくは10.0質量%以下、より好ましくは5.0質量%以下、さらに好ましくは3.0質量%以下である。
When the cerium-based abrasive contains an additive, the content of the additive per 100 parts by mass of the mixed rare earth abrasive particles is, from the viewpoints of improving dispersibility, preventing sedimentation, preventing solidification, improving stability, and improving workability, preferably 0.01 parts by mass or more, more preferably 0.1 parts by mass or more, even more preferably 0.3 parts by mass or more, and even more preferably 0.5 parts by mass or more, and from the viewpoint of cost, is preferably 10.0 parts by mass or less, more preferably 5.0 parts by mass or less, and even more preferably 3.0 parts by mass or less.
Furthermore, when the cerium-based abrasive contains an additive, the content of the additive in the cerium-based abrasive is preferably 0.01 mass % or more, more preferably 0.1 mass % or more, even more preferably 0.3 mass % or more, and still more preferably 0.5 mass % or more, from the viewpoint of improving dispersibility, preventing sedimentation, preventing solidification, improving stability, and improving workability, and is preferably 10.0 mass % or less, more preferably 5.0 mass % or less, and even more preferably 3.0 mass % or less, from the viewpoint of cost.
[セリウム系研磨材の製造方法]
セリウム系研磨材の製造方法は特に限定されるものではないが、具体的には、混合軽希土化合物を調製する工程(1)と、混合軽希土化合物から、混合酸化希土原料を製造する工程(2)と、前記混合酸化希土原料を、湿式粉砕後、焼成、解砕及び分級し、混合希土類研磨材粒子を得る工程(3)とを経ることにより、セリウム系研磨材を製造することが好ましい。また、より肌荒れ及び皮膚炎の発生を抑制する観点から、前記工程(3)の後に、さらにランタン溶解抑制剤を添加混合する、またはランタン溶解抑制剤を含有する第二剤を調製する工程(4)を経ることにより、セリウム系研磨材を製造することがより好ましい。ここで言う「混合」も、上述した混合希土類研磨材粒子の「混合」と同義である。
以下、各工程を順に説明する。
[Method of manufacturing cerium-based abrasive]
The method for producing cerium-based abrasive is not particularly limited, but specifically, it is preferable to produce cerium-based abrasive by going through the process (1) of preparing mixed light rare earth compound, the process (2) of producing mixed rare earth oxide raw material from mixed light rare earth compound, and the process (3) of wet grinding the mixed rare earth oxide raw material, followed by calcination, crushing and classification to obtain mixed rare earth abrasive particles.In addition, from the viewpoint of further suppressing the occurrence of rough skin and dermatitis, it is more preferable to produce cerium-based abrasive by further adding and mixing lanthanum dissolution inhibitor after the process (3), or by going through the process (4) of preparing a second agent containing lanthanum dissolution inhibitor.The "mixing" referred to here is also synonymous with the "mixing" of the above-mentioned mixed rare earth abrasive particles.
Each step will be described in order below.
(工程(1))
工程(1)では、混合軽希土化合物を調製する。
混合軽希土化合物の調製方法は、特に限定されるものではない。混合軽希土化合物は、例えば、希土類元素を含む鉱石から希土類元素以外の不純物成分及び中重希土を化学的処理により分離して低減させることにより得られる。混合軽希土化合物としては、アルカリ金属、アルカリ土類金属及び放射性物質等の非希土類成分の不純物成分、並びに中重希土の含有量が低減されているものが好ましい。
なお、本明細書において、中重希土とは、Pmより原子番号が大きい希土類元素を指し、中重希土以外の希土類元素を軽希土と言うものとする。
希土類元素を含む鉱石としては、例えば、Ceを多く含む、天然のモナザイトやバストネサイト等の原料鉱石から得られる希土精鉱等が好適に用いられる。
(Step (1))
In step (1), a mixed light rare earth compound is prepared.
The method for preparing the mixed light rare earth compound is not particularly limited. The mixed light rare earth compound can be obtained, for example, by separating and reducing impurities other than rare earth elements and medium and heavy rare earths from ore containing rare earth elements by chemical treatment. As the mixed light rare earth compound, it is preferable that the content of non-rare earth impurities such as alkali metals, alkaline earth metals, and radioactive substances, as well as the content of medium and heavy rare earths is reduced.
In this specification, medium and heavy rare earths refer to rare earth elements having atomic numbers greater than that of Pm, and rare earth elements other than medium and heavy rare earths are referred to as light rare earths.
As the ore containing rare earth elements, for example, rare earth concentrates obtained from raw material ores such as natural monazite and bastnaesite, which contain a large amount of Ce, are suitably used.
混合軽希土化合物の調製において、不純物成分の含有量を低減させる化学的処理方法としては、硫酸焙焼が一般的な方法である。硫酸焙焼は、粉砕された前記原料鉱石を硫酸とともに焙焼して硫酸塩(硫酸希土)を生成し、この硫酸塩を水に溶解して硫酸希土溶液とし、不溶物である不純物成分をろ過等により除去する方法である。混合軽希土化合物中の不純物成分の含有量は、1.0質量%以下にまで低減されることが好ましい。
また、中重希土の含有量を低減させる化学的処理方法としては、例えば、前記硫酸焙焼後の硫酸希土溶液に炭酸塩を加えて、粗炭酸希土とした後、これに塩酸を加えて、混合塩化希土水溶液とし、有機溶媒を用いて溶媒抽出することにより行うことができる。溶媒抽出においては、必要に応じて、抽出の程度の調整や添加剤等の使用等の公知の方法を用いて、セリウム、ランタン及びその他の軽希土の各含有量を調整することができる。混合軽希土化合物中の中重希土の含有量は、1.0質量%以下にまで低減されることが好ましい。
In the preparation of the mixed light rare earth compound, roasting with sulfuric acid is a common chemical treatment method for reducing the content of impurities. The roasting with sulfuric acid is a method in which the pulverized raw ore is roasted with sulfuric acid to generate sulfates (rare earth sulfates), which are dissolved in water to obtain a rare earth sulfate solution, and the impurities, which are insoluble, are removed by filtration or the like. The content of the impurities in the mixed light rare earth compound is preferably reduced to 1.0 mass% or less.
In addition, a chemical treatment method for reducing the content of medium and heavy rare earths can be carried out, for example, by adding carbonate to the rare earth sulfate solution after the sulfuric acid roasting to obtain a crude rare earth carbonate, adding hydrochloric acid to the crude rare earth carbonate to obtain a mixed rare earth chloride aqueous solution, and then performing solvent extraction using an organic solvent. In the solvent extraction, the contents of cerium, lanthanum, and other light rare earths can be adjusted as necessary using known methods such as adjusting the degree of extraction or using additives. The content of medium and heavy rare earths in the mixed light rare earth compound is preferably reduced to 1.0 mass% or less.
(工程(2))
工程(2)では、混合軽希土化合物から、混合酸化希土原料を製造する。
混合軽希土化合物から、混合酸化希土原料を製造する方法は、特に限定されるものではない。混合酸化希土原料は、例えば、混合軽希土化合物と、炭酸ナトリウムや重炭酸アンモニウム等を用いて、炭酸塩である混合炭酸希土を製造し、混合炭酸希土を焼成することにより得られる。
混合炭酸希土を焼成して混合酸化希土原料を得る際の焼成温度は、混合炭酸希土の組成に応じて適宜調整されるが、500~1200℃であることが好ましく、より好ましくは600~1100℃、さらに好ましくは700~1000℃である。焼成時間は、0.5~48時間であることが好ましく、より好ましくは1~40時間、さらに好ましくは1.5~30時間である。焼成雰囲気は、大気雰囲気中であることが好ましい。
混合酸化希土原料は、焼成後に、機械的な方法で解砕して、所望の粒径の粒子に調整してもよい。
(Step (2))
In step (2), a mixed rare earth oxide raw material is produced from the mixed light rare earth compound.
The method for producing the mixed rare earth oxide raw material from the mixed light rare earth compound is not particularly limited. The mixed rare earth oxide raw material can be obtained, for example, by producing a mixed rare earth carbonate, which is a carbonate, using the mixed light rare earth compound and sodium carbonate, ammonium bicarbonate, or the like, and calcining the mixed rare earth carbonate.
The firing temperature when the mixed rare earth carbonate is fired to obtain a mixed rare earth oxide raw material is appropriately adjusted depending on the composition of the mixed rare earth carbonate, but is preferably 500 to 1200° C., more preferably 600 to 1100° C., and even more preferably 700 to 1000° C. The firing time is preferably 0.5 to 48 hours, more preferably 1 to 40 hours, and even more preferably 1.5 to 30 hours. The firing atmosphere is preferably air.
After firing, the mixed rare earth oxide raw material may be crushed by a mechanical method to adjust the particle size to a desired size.
なお、混合酸化希土原料は、市販もされており、市販品を用いてもよい。混合酸化希土原料は、例えば、混合炭酸希土や混合モノオキシ炭酸希土、混合シュウ酸希土、混合水酸化希土等の混合軽希土化合物を焼成することにより得ることができることから、市販品の混合酸化希土原料中には、その製造原料である混合炭酸希土や混合モノオキシ炭酸希土、混合シュウ酸希土等が残存している場合もある。Mixed rare earth oxide raw materials are commercially available, and commercially available products may be used. Mixed rare earth oxide raw materials can be obtained by calcining mixed light rare earth compounds such as mixed rare earth carbonates, mixed rare earth monooxycarbonates, mixed rare earth oxalates, and mixed rare earth hydroxides, and therefore the mixed rare earth carbonates, mixed rare earth monooxycarbonates, mixed rare earth oxalates, and the like, which are the raw materials used for producing the mixed rare earth oxide raw materials, may remain in commercially available mixed rare earth oxide raw materials.
(工程(3))
工程(3)は、前記混合酸化希土原料を、湿式粉砕後、焼成、解砕及び分級し、混合希土類研磨材粒子を得る。
湿式粉砕は、均質な混合希土類研磨材粒子を得る観点から、湿式ボールミル等の媒体ミルを用いて行うことが好ましい。分散媒としては、水、水溶性有機溶媒等が好適に用いられる。
湿式粉砕後、乾燥、焼成、解砕、及び分級することにより、混合希土類研磨材粒子が得られる。
乾燥、焼成、解砕及び分級は、従来の混合希土類研磨材粒子の製造において適用される方法と同様に行うことができる。
(Step (3))
In step (3), the mixed rare earth oxide raw material is wet-pulverized, then calcined, crushed and classified to obtain mixed rare earth abrasive particles.
From the viewpoint of obtaining homogeneous mixed rare earth abrasive particles, the wet grinding is preferably carried out using a media mill such as a wet ball mill. As the dispersion medium, water, a water-soluble organic solvent, etc. are preferably used.
After the wet grinding, the mixture is dried, calcined, crushed, and classified to obtain mixed rare earth abrasive particles.
The drying, calcination, crushing and classification can be carried out in the same manner as in the conventional production of mixed rare earth abrasive particles.
また、焼成により被焼成物原料を十分に反応させる観点から、焼成温度は、600~1200℃であることが好ましく、より好ましくは650~1150℃、さらに好ましくは700~1100℃である。目標設定温度での焼成時間は、好ましくは0.1~10時間、より好ましくは0.5~6時間、さらに好ましくは0.5~4時間である。焼成雰囲気は、大気中であることが好ましい。 From the viewpoint of sufficiently reacting the raw material to be fired by firing, the firing temperature is preferably 600 to 1200°C, more preferably 650 to 1150°C, and even more preferably 700 to 1100°C. The firing time at the target set temperature is preferably 0.1 to 10 hours, more preferably 0.5 to 6 hours, and even more preferably 0.5 to 4 hours. The firing atmosphere is preferably air.
研磨速度向上の観点から、混合希土類研磨材粒子にフッ素原子を含有させる場合がある。その場合には、フッ素原子を含有させる方法は特に限定されるものではないが、混合酸化希土原料に混合フッ化希土原料を混合し、湿式粉砕後、焼成、解砕及び分級し、混合希土類研磨材粒子を得る方法が好ましい。 In order to improve the polishing rate, fluorine atoms may be incorporated into the mixed rare earth abrasive particles. In this case, the method for incorporating fluorine atoms is not particularly limited, but a preferred method is to mix the mixed rare earth oxide raw material with the mixed rare earth fluoride raw material, wet grind the mixture, and then calcinate, crush and classify the mixture to obtain the mixed rare earth abrasive particles.
混合フッ化希土原料を得る方法は、特に限定されるものではないが、例えば、前記混合軽希土化合物に、フッ酸、フッ化アンモニウムまたは酸性フッ化アンモニウム等のフッ化物をフッ素源として添加し、熱処理することにより得ることができる。前記熱処理は、均質で研磨特性に優れたセリウム系研磨材を得る観点から、400℃以下であることが好ましい。なお、熱処理雰囲気は、大気中であることが好ましい。熱処理時間は、0.1~10時間であることが好ましく、より好ましくは0.5~5時間、さらに好ましくは1.0~4時間である。焼成雰囲気は、大気雰囲気中であることが好ましい。
混合酸化希土原料に混合フッ化希土原料を混合して混合希土類研磨材粒子を得る方法は、フッ化アンモニウムやフッ酸等のフッ化物を直接混合酸化希土原料に添加して混合希土類研磨材粒子を得る方法よりも、安全かつ低コストであり、フッ素を含む混合希土類研磨材粒子を容易に得ることができる。
The method for obtaining the mixed rare earth fluoride raw material is not particularly limited, but for example, it can be obtained by adding a fluoride such as hydrofluoric acid, ammonium fluoride or acidic ammonium fluoride as a fluorine source to the mixed light rare earth compound and performing a heat treatment. From the viewpoint of obtaining a cerium-based abrasive that is homogeneous and has excellent polishing properties, the heat treatment is preferably performed at 400° C. or less. The heat treatment atmosphere is preferably air. The heat treatment time is preferably 0.1 to 10 hours, more preferably 0.5 to 5 hours, and even more preferably 1.0 to 4 hours. The firing atmosphere is preferably air.
The method of obtaining mixed rare earth abrasive particles by mixing a mixed rare earth oxide raw material with a mixed rare earth fluoride raw material is safer and less costly than the method of obtaining mixed rare earth abrasive particles by directly adding a fluoride such as ammonium fluoride or hydrofluoric acid to a mixed rare earth oxide raw material, and makes it easy to obtain mixed rare earth abrasive particles containing fluorine.
前記混合フッ化希土原料中のTREOは、好ましくは75質量%以上、より好ましくは80質量%以上、さらに好ましくは82質量%以上である。また、前記混合フッ化希土原料は、含有する全希土類元素のうちセリウムを主成分とするものであることが好ましい。TREO中におけるセリウムの酸化物換算量含有量(CeO2量/TREO)は、55.0質量%以上であることが好ましく、研磨速度向上の観点から、より好ましくは60.0質量%以上、さらに好ましくは62.0質量%以上、よりさらに好ましくは64.0質量%以上である。また、CeO2量/TREOは、Ce以外の希土類元素の含有量を確保し、研磨面の表面欠陥の発生を抑制する観点から、好ましくは90.0質量%以下、より好ましくは80.0質量%以下、さらに好ましくは75.0質量%以下、さらにより好ましくは70.0質量%以下である。 The content of TREO in the mixed rare earth fluoride raw material is preferably 75% by mass or more, more preferably 80% by mass or more, and even more preferably 82% by mass or more. The mixed rare earth fluoride raw material is preferably one in which cerium is the main component of all rare earth elements contained therein. The content of cerium in TREO in terms of oxide ( CeO2 amount/TREO) is preferably 55.0% by mass or more, and from the viewpoint of improving the polishing rate, it is more preferably 60.0% by mass or more, even more preferably 62.0% by mass or more, and even more preferably 64.0% by mass or more. The content of CeO2 amount /TREO is preferably 90.0% by mass or less, more preferably 80.0% by mass or less, even more preferably 75.0% by mass or less, and even more preferably 70.0% by mass or less, from the viewpoint of ensuring the content of rare earth elements other than Ce and suppressing the occurrence of surface defects on the polished surface.
また、前記混合フッ化希土原料中のフッ素原子含有量は、好ましくは10~30質量%、より好ましくは15~30質量%、さらに好ましくは20~30質量%である。
混合酸化希土原料に添加される混合フッ化希土原料の量は、製造するセリウム系研磨材に要求されるフッ素原子含有量に応じて適宜決定される。優れた研磨特性を得る観点から、混合酸化希土原料と混合フッ化希土原料の合計100質量%に対して、混合フッ化希土原料の量が、1~40質量%となるように添加されることが好ましく、より好ましくは3~35質量%、さらに好ましくは5~30質量%である。
The fluorine atom content in the mixed rare earth fluoride raw material is preferably 10 to 30 mass %, more preferably 15 to 30 mass %, and further preferably 20 to 30 mass %.
The amount of the mixed rare earth fluoride raw material added to the mixed rare earth oxide raw material is appropriately determined according to the fluorine atom content required for the cerium-based abrasive to be manufactured. From the viewpoint of obtaining excellent polishing properties, the amount of the mixed rare earth fluoride raw material added is preferably 1 to 40 mass%, more preferably 3 to 35 mass%, and even more preferably 5 to 30 mass%, relative to 100 mass% in total of the mixed rare earth oxide raw material and the mixed rare earth fluoride raw material.
(工程(4))
工程(4)は、工程(3)の後、工程(3)で得られた混合希土類研磨材粒子にランタン溶解抑制剤を添加混合する、またはランタン溶解抑制剤を含有する第二剤を調製する。
本実施形態においては、セリウム系研磨材が一剤型の場合、工程(4)を経ず、混合希土類研磨材粒子をそのままセリウム系研磨材としてもよいし、工程(3)で得られた混合希土類研磨材粒子に、ランタン溶解抑制剤を添加混合して、セリウム系研磨材としてもよい。また、必要に応じて、ランタン溶解抑制剤と共に添加剤を添加混合してもよい。
混合の方法は、特に限定されるものではなく、例えば、バッチ式撹拌機等の撹拌機で混合してもよく、また、ボールミルやビーズミル等の媒体ミルを用いて混合してもよい。
本実施形態においては、セリウム系研磨材が二剤型の場合、工程(4)により、ランタン溶解抑制剤を含有する第二剤を調製する。
本実施形態においては、セリウム系研磨材が前記混合希土類研磨材粒子を含有する第一剤と、ランタン溶解抑制剤を含有する第二剤とを含有する二剤型の場合、前記混合希土類研磨材粒子を含有する第一剤と、ランタン溶解抑制剤を含有する第二剤とに分けて準備し、研磨液製造時に、第一剤と第二剤を混合してもよい。
前記第二剤には、ランタン溶解抑制剤の他、水、水溶性有機溶媒、添加剤等が含まれていてもよく、含まれていなくてもよい。
(Step (4))
In step (4), after step (3), a lanthanum dissolution inhibitor is added to and mixed with the mixed rare earth abrasive particles obtained in step (3), or a second agent containing a lanthanum dissolution inhibitor is prepared.
In this embodiment, when the cerium-based abrasive is a one-component type, the mixed rare earth abrasive particles can be used as the cerium-based abrasive without going through step (4), or the mixed rare earth abrasive particles obtained in step (3) can be added and mixed with a lanthanum dissolution inhibitor to be used as the cerium-based abrasive. Also, if necessary, an additive can be added and mixed together with the lanthanum dissolution inhibitor.
The mixing method is not particularly limited, and for example, mixing may be performed using a mixer such as a batch mixer, or mixing may be performed using a media mill such as a ball mill or a bead mill.
In this embodiment, when the cerium-based abrasive is a two-component type, a second component containing a lanthanum dissolution inhibitor is prepared in step (4).
In this embodiment, when the cerium-based abrasive is a two-component type containing a first agent containing the mixed rare earth abrasive particles and a second agent containing a lanthanum dissolution inhibitor, the first agent containing the mixed rare earth abrasive particles and the second agent containing the lanthanum dissolution inhibitor may be prepared separately, and the first agent and the second agent may be mixed when producing the polishing liquid.
The second agent may or may not contain water, a water-soluble organic solvent, additives, and the like in addition to the lanthanum dissolution inhibitor.
[研磨液]
本実施形態の研磨液は、上記のようなセリウム系研磨材と、水及び水溶性有機溶媒から選ばれる1種以上を含有する。前記研磨液は、より肌荒れ及び皮膚炎の発生を抑制する観点から、ランタン溶解抑制剤を含有することが好ましい。また、前記研磨液は、セリウム系研磨材、水及び水溶性有機溶媒から選ばれる1種以上、及びランタン溶解抑制剤以外の成分を含有してもよい。
本実施形態の研磨液は、人体の皮膚への付着により発生する肌荒れや皮膚炎等が抑制された研磨液である。
[Polishing solution]
The polishing liquid of this embodiment contains the above-mentioned cerium-based abrasive and one or more selected from water and a water-soluble organic solvent. The polishing liquid preferably contains a lanthanum dissolution inhibitor from the viewpoint of further suppressing the occurrence of rough skin and dermatitis. The polishing liquid may also contain components other than the cerium-based abrasive, one or more selected from water and a water-soluble organic solvent, and the lanthanum dissolution inhibitor.
The polishing liquid of the present embodiment is a polishing liquid that suppresses rough skin, dermatitis, and the like that may occur when the polishing liquid adheres to human skin.
前記研磨液は、良好な研磨性能を発揮させる観点、また、コストの観点から、研磨液中におけるセリウム系研磨材の含有量が、0.1~40.0質量%の範囲内で使用されることが好ましく、より好ましくは1.0~35.0質量%、さらに好ましくは3.0~30.0質量%、よりさらに好ましくは5.0~20.0質量%である。
なお、前記研磨液は、研磨対象や研磨装置の仕様等を考慮して、該研磨液の調製時に、必要に応じて、研磨性能を妨げない範囲内において、例えば、pH調整剤、消泡剤、防錆剤等の添加剤が添加されたものであってもよい。
From the viewpoint of exhibiting good polishing performance and from the viewpoint of cost, the content of the cerium-based abrasive in the polishing liquid is preferably within the range of 0.1 to 40.0 mass%, more preferably 1.0 to 35.0 mass%, even more preferably 3.0 to 30.0 mass%, and still more preferably 5.0 to 20.0 mass%.
In addition, when preparing the polishing liquid, additives such as a pH adjuster, an antifoaming agent, and an anti-rust agent may be added as necessary, within a range that does not impair the polishing performance, taking into consideration the object to be polished and the specifications of the polishing apparatus, etc.
前記研磨液は、特に、光ディスクや磁気ディスク用のガラス基板、液晶ディスプレイ用のガラス基板、カラーフィルターやフォトマスク用のガラス基板、光学レンズ用のガラス基板等、各種ガラス材及びガラス製品の仕上げ研磨に好適に用いられる。The polishing liquid is particularly suitable for use in the finish polishing of various glass materials and glass products, such as glass substrates for optical and magnetic disks, glass substrates for liquid crystal displays, glass substrates for color filters and photomasks, and glass substrates for optical lenses.
[研磨液の製造方法]
本発明の研磨液の製造方法は、上記のようなセリウム系研磨材と、水及び水溶性有機溶媒から選ばれる1種以上を含有する研磨液を製造する方法である。
本発明の一態様において、研磨液の製造方法は、前記セリウム系研磨材と、前記水及び前記水溶性有機溶媒から選ばれる1種以上と、を混合してスラリー化する工程(I)を含む。この場合、前記セリウム系研磨材は、前記ランタン溶解抑制剤を含有するものであってもよく、含有しないものであってもよい。
[Method of manufacturing the polishing liquid]
The method for producing a polishing liquid of the present invention is a method for producing a polishing liquid containing the above-mentioned cerium-based abrasive and at least one selected from water and a water-soluble organic solvent.
In one aspect of the present invention, the method for producing a polishing liquid includes a step (I) of mixing the cerium-based abrasive with at least one selected from the group consisting of water and the water-soluble organic solvent to form a slurry, in which the cerium-based abrasive may or may not contain the lanthanum dissolution inhibitor.
なお、セリウム系研磨材が、混合希土類研磨材粒子を含有する第一剤と、ランタン溶解抑制剤を含有する第二剤とを含有する二剤型である場合、前記セリウム系研磨材として、第一剤と第二剤を用いて工程(I)を行う。In addition, when the cerium-based abrasive is a two-component type containing a first agent containing mixed rare earth abrasive particles and a second agent containing a lanthanum dissolution inhibitor, step (I) is carried out using the first agent and the second agent as the cerium-based abrasive.
工程(I)において、スラリー化する方法は特に限定されるものではないが、例えば、撹拌機で混合してスラリー化してもよく、また、湿式ボールミルや、アトライター、ビーズミル等の粉砕機を用いてスラリー化してもよい。In step (I), the method of forming a slurry is not particularly limited. For example, the slurry may be formed by mixing with a stirrer, or the slurry may be formed using a grinding machine such as a wet ball mill, an attritor, or a bead mill.
本発明の他の態様において、研磨液の製造方法は、前記セリウム系研磨材と、前記ランタン溶解抑制剤と、前記水及び前記水溶性有機溶媒から選ばれる1種以上と、を混合してスラリー化する工程(II)を含む。この場合、前記セリウム系研磨材は、前記ランタン溶解抑制剤を含有するものであってもよく、含有しないものであってもよい。
工程(II)におけるスラリー化する方法は、前記工程(I)におけるスラリー化する方法と同様である。
In another aspect of the present invention, the method for producing a polishing liquid includes a step (II) of mixing the cerium-based abrasive, the lanthanum dissolution inhibitor, and at least one selected from the group consisting of water and the water-soluble organic solvent to form a slurry. In this case, the cerium-based abrasive may or may not contain the lanthanum dissolution inhibitor.
The method for forming a slurry in the step (II) is the same as the method for forming a slurry in the above step (I).
本発明のさらに他の態様において、研磨液の製造方法は、前記セリウム系研磨材と、前記水及び前記水溶性有機溶媒から選ばれる1種以上と、を混合してスラリー化する工程(III)と、前記工程(III)で得られたスラリーに、前記ランタン溶解抑制剤を添加混合する工程(IV)を含む。前記セリウム系研磨材は、前記ランタン溶解抑制剤を含有するものであってもよく、含有しないものであってもよい。
工程(III)におけるスラリー化する方法は、前記工程(I)におけるスラリー化する方法と同様である。
In yet another embodiment of the present invention, the method for producing a polishing liquid includes a step (III) of mixing the cerium-based abrasive with one or more selected from the group consisting of water and the water-soluble organic solvent to form a slurry, and a step (IV) of adding and mixing the lanthanum dissolution inhibitor to the slurry obtained in the step (III). The cerium-based abrasive may or may not contain the lanthanum dissolution inhibitor.
The method for forming a slurry in the step (III) is the same as the method for forming a slurry in the above step (I).
[ガラス研磨方法]
本発明のガラス研磨方法は、上記のような研磨液を用いて研磨を行う方法である。
前記ガラス研磨方法は、前記研磨液を用いること以外、特に限定されるものではなく、公知の研磨装置等を用いた方法を適用することができる。前記研磨液は、例えば、片面研磨機や両面研磨機で、ガラス材の鏡面研磨等の仕上げ研磨する際に公知の方法で使用することができる。
[Glass polishing method]
The method for polishing glass of the present invention is a method for performing polishing using the polishing liquid as described above.
The glass polishing method is not particularly limited except for using the polishing liquid, and can be a method using a known polishing device, etc. The polishing liquid can be used by a known method, for example, when performing finish polishing such as mirror polishing of a glass material with a single-sided polisher or a double-sided polisher.
以下、本発明を、実施例により具体的に説明するが、本発明は下記実施例に限定されるものではない。
なお、混合酸化希土原料の調製、混合フッ化希土原料の調製、実施例、及び比較例におけるTREO、TREO中における各希土類元素の酸化物換算含有量(CeO2量/TREO、La2O3量/TREO、Nd2O3量/TREO、Pr6O11量/TREO)、及びフッ素原子含有量は、以下のようにして求めた。
〔TREO〕
測定試料を酸溶解した溶液に、アンモニア水を添加した。生成した沈殿物を、ろ過、洗浄してアルカリ金属を除去した後、再び酸溶解した。この溶液にシュウ酸を添加し、生成した沈殿物を大気中で、800℃で2時間焼成して、重量法にてTREOを求めた。なお、混合希土類研磨材粒子のTREOは「焼成後得られた全希土類酸化物質量/酸溶解処理前の混合希土類研磨材粒子質量」から得られ、セリウム研磨材のTREOは「焼成後得られた全希土類酸化物質量/酸溶解処理前のセリウム研磨材質量」から得られる。
〔TREO中における各希土類元素の酸化物換算含有量〕
測定試料を酸溶解し、ICP-AES法で測定された各希土類元素量を、酸化物として換算した値のTREOに対する値を算出することにより求めた。
〔フッ素原子含有量〕
測定試料をアルカリ溶融して温水抽出し、フッ素イオン計(株式会社堀場製作所製;イオン電極法)で測定した。
The present invention will be described in more detail below with reference to examples, but the present invention is not limited to the following examples.
In the preparation of the mixed rare earth oxide raw material, the preparation of the mixed rare earth fluoride raw material, the examples, and the comparative examples, the TREO, the oxide-equivalent content of each rare earth element in TREO ( 2 amounts of CeO/TREO, 3 amounts of La2O /TREO, 3 amounts of Nd2O /TREO, and 11 amounts of Pr6O /TREO), and the fluorine atom content were determined as follows.
[TREO]
Ammonia water was added to the solution in which the measurement sample was dissolved in acid. The resulting precipitate was filtered and washed to remove the alkali metal, and then dissolved in acid again. Oxalic acid was added to this solution, and the resulting precipitate was baked in air at 800°C for 2 hours, and the TREO was determined by gravimetric method. The TREO of the mixed rare earth abrasive particles was obtained from "total rare earth oxide mass obtained after baking/mixed rare earth abrasive particle mass before acid dissolution treatment", and the TREO of the cerium abrasive was obtained from "total rare earth oxide mass obtained after baking/cerium abrasive mass before acid dissolution treatment".
[Oxide-equivalent content of each rare earth element in TREO]
The measurement sample was dissolved in acid, and the amount of each rare earth element measured by ICP-AES was converted into an oxide value and the value relative to TREO was calculated.
[Fluorine atom content]
The measurement sample was fused with an alkali, extracted with hot water, and measured with a fluorine ion meter (manufactured by Horiba, Ltd.; ion electrode method).
[混合酸化希土原料の調製]
(混合酸化希土原料A)
TREOを47質量%、中重希土を酸化物換算で2質量%、ネオジムを酸化物換算で8質量%含有する原料鉱石(希土精鉱)を、硫酸培焼法及び溶媒抽出法により処理し、希土類元素以外の不純物成分を1質量%以下、中重希土を酸化物換算で1質量%以下に低減して、希土類元素の含有量を調整した混合軽希土化合物を得た。この混合軽希土化合物は、TREO中におけるセリウムの酸化物換算([CeO2])含有量(CeO2量/TREO)が64.7質量%、ランタンの酸化物換算([La2O3])含有量(La2O3量/TREO)が34.1質量%、ネオジムの酸化物換算([Nd2O3])含有量(Nd2O3量/TREO)が0.6質量%、プラセオジムの酸化物換算([Pr6O11])含有量(Pr6O11量/TREO)が0.2質量%であった。
この混合軽希土化合物を、重炭酸アンモニウムで処理し、混合炭酸希土を得た。なお、混合炭酸希土は、TREOが49質量%であった。
この混合炭酸希土を、焼成炉にて大気中で、800℃で10時間熱処理し、混合酸化希土原料Aを得た。混合酸化希土原料AのTREO、CeO2量/TREO、La2O3量/TREO、Nd2O3量/TREO、及びPr6O11量/TREOを表1に示す。
[Preparation of mixed rare earth oxide raw material]
(Mixed rare earth oxide raw material A)
A raw material ore (rare earth concentrate) containing 47% by mass of TREO, 2% by mass of medium and heavy rare earths calculated as oxides, and 8% by mass of neodymium calculated as oxides was treated by a sulfuric acid calcination method and a solvent extraction method to reduce impurity components other than rare earth elements to 1% by mass or less and medium and heavy rare earths to 1% by mass or less calculated as oxides, thereby obtaining a mixed light rare earth compound with an adjusted rare earth element content. In this mixed light rare earth compound, the content of cerium in TREO in terms of oxide ([ CeO2 ]) ( CeO2 amount/TREO) was 64.7% by mass, the content of lanthanum in terms of oxide ([ La2O3 ]) ( La2O3 amount /TREO) was 34.1% by mass, the content of neodymium in terms of oxide ([ Nd2O3 ] ) ( Nd2O3 amount /TREO) was 0.6% by mass, and the content of praseodymium in terms of oxide ( [ Pr6O11 ]) ( Pr6O11 amount/TREO) was 0.2 % by mass.
This mixed light rare earth compound was treated with ammonium bicarbonate to obtain a mixed rare earth carbonate having 49% by mass of TREO.
This mixed rare earth carbonate was heat-treated in a calciner in the atmosphere at 800° C. for 10 hours to obtain mixed rare earth oxide raw material A. Table 1 shows the TREO, CeO2 amount/TREO, La2O3 amount/TREO, Nd2O3 amount /TREO, and Pr6O11 amount/TREO of mixed rare earth oxide raw material A.
(混合酸化希土原料B~E)
混合酸化希土原料Aの調製と同様に、混合軽希土化合物を用いて、その処理条件及び混合炭酸希土の熱処理条件を調整することにより、混合酸化希土原料B~Eをそれぞれ調製した。混合酸化希土原料B~EのTREO、CeO2量/TREO、La2O3量/TREO、Nd2O3量/TREO、及びPr6O11量/TREOを表1に示す。
(Mixed rare earth oxide raw materials B to E)
Similarly to the preparation of mixed rare earth oxide raw material A, mixed light rare earth compounds were used and the treatment conditions thereof and the heat treatment conditions of the mixed rare earth carbonate were adjusted to prepare mixed rare earth oxide raw materials B to E. The TREO, CeO2 amount/TREO, La2O3 amount/TREO, Nd2O3 amount/TREO, and Pr6O11 amount /TREO of mixed rare earth oxide raw materials B to E are shown in Table 1.
[混合フッ化希土原料の調製]
(混合フッ化希土原料F)
混合軽希土化合物に、フッ酸を加えて混合した後、大気中にて400℃で2時間熱処理し、混合フッ化希土原料Fを得た。この混合フッ化希土原料FのTREO、CeO2量/TREO、及びフッ素含有量を表2に示す。
[Preparation of mixed rare earth fluoride raw materials]
(Mixed rare earth fluoride raw material F)
Hydrofluoric acid was added to the mixed light rare earth compound and mixed, and then the mixture was heat-treated in air at 400° C. for 2 hours to obtain a mixed fluorinated rare earth material F. Table 2 shows the TREO, CeO2 amount/TREO, and fluorine content of this mixed fluorinated rare earth material F.
(混合フッ化希土原料G~I)
混合フッ化希土原料Fの調製と同様に、混合軽希土化合物を用いてその処理条件を調整することにより、混合フッ化希土原料G~Iをそれぞれ調整した。混合フッ化希土原料G~IのTREO、CeO2量/TREO、フッ素含有量を表2に示す。
(Mixed rare earth fluoride raw materials G to I)
Similarly to the preparation of the mixed fluorinated rare earth raw material F, the mixed light rare earth compounds were used and the treatment conditions were adjusted to prepare the mixed fluorinated rare earth raw materials G to I. The TREO, CeO2 amount/TREO, and fluorine content of the mixed fluorinated rare earth raw materials G to I are shown in Table 2.
[セリウム系研磨材の製造]
セリウム系研磨材を下記の実施例及び比較例により製造した。
下記実施例及び比較例において用いた添加剤の詳細を以下に示す。
・添加剤1:トリポリリン酸ナトリウム(関東化学株式会社):分子量300超
・添加剤2:ポリアクリル酸のナトリウム塩「ポイズ530」(花王株式会社):分子量300超
・添加剤3:アクリル酸とマレイン酸のコポリマーのナトリウム塩「ポイズ521」(花王株式会社):分子量300超
・添加剤4:カルボキシメチルセルロース(関東化学株式会社):分子量300超
・添加剤5:結晶性セルロース「セルロース微結晶」(関東化学株式会社):分子量300超
[Production of cerium-based abrasives]
Cerium-based abrasives were produced according to the following examples and comparative examples.
Details of the additives used in the following Examples and Comparative Examples are given below.
Additive 1: Sodium tripolyphosphate (Kanto Chemical Co., Ltd.): Molecular weight over 300 Additive 2: Sodium salt of polyacrylic acid "Poise 530" (Kao Corporation): Molecular weight over 300 Additive 3: Sodium salt of copolymer of acrylic acid and maleic acid "Poise 521" (Kao Corporation): Molecular weight over 300 Additive 4: Carboxymethylcellulose (Kanto Chemical Co., Ltd.): Molecular weight over 300 Additive 5: Crystalline cellulose "Cellulose microcrystal" (Kanto Chemical Co., Ltd.): Molecular weight over 300
(実施例1)
水1000kgと、前記混合酸化希土原料A及び前記混合フッ化希土原料F(質量比76:24)の合計1400kgとを、スラリータンクで撹拌混合した後、湿式ボールミル(媒体:直径5mmジルコニア製ボール)にて17時間混合粉砕することにより、均一な混合溶液を得た。
この混合溶液を、ロータリーキルンに投入し、大気中にて700℃で1時間乾燥後、960℃で4時間焼成した。得られた焼成体を放冷後、解砕、分級し、混合希土類研磨材粒子を得た。混合希土類研磨粒子に、ランタン溶解抑制剤として第二リン酸カルシウムを、混合希土類研磨材粒子100質量部に対して0.1質量部となる量を添加及び攪拌機で混合してセリウム系研磨材を製造した。
Example 1
1000 kg of water and a total of 1400 kg of the mixed rare earth oxide raw material A and the mixed rare earth fluoride raw material F (mass ratio 76:24) were stirred and mixed in a slurry tank, and then mixed and pulverized for 17 hours in a wet ball mill (medium: zirconia balls with a diameter of 5 mm) to obtain a uniform mixed solution.
This mixed solution was put into a rotary kiln, dried in air at 700°C for 1 hour, and then fired at 960°C for 4 hours. The fired body obtained was allowed to cool, then crushed and classified to obtain mixed rare earth abrasive particles. Dicalcium phosphate was added as a lanthanum dissolution inhibitor to the mixed rare earth abrasive particles in an amount of 0.1 parts by mass per 100 parts by mass of the mixed rare earth abrasive particles, and mixed with a stirrer to produce a cerium-based abrasive.
(実施例2~25及び比較例1~5)
実施例1において、混合酸化希土原料、混合フッ化希土原料、焼成温度、ランタン溶解抑制剤、添加剤1~5を、表3及び4に記載のとおりとしたこと以外は同様にして、セリウム系研磨材を製造した。
(Examples 2 to 25 and Comparative Examples 1 to 5)
In Example 1, the mixed rare earth oxide raw material, the mixed rare earth fluoride raw material, the firing temperature, the lanthanum dissolution inhibitor, and additives 1 to 5 were as shown in Tables 3 and 4, except that a cerium-based abrasive was produced in the same manner.
[混合希土類研磨材粒子及びセリウム系研磨材の物性測定]
上記のとおり製造した混合希土類研磨材子及びセリウム系研磨材について、以下に示す物性測定を行った。これらの物性測定結果を、下記表3及び4に示す。
[Measurement of physical properties of mixed rare earth abrasive particles and cerium-based abrasives]
The mixed rare earth abrasive and the cerium-based abrasive produced as described above were subjected to the following physical property measurements. The results of these physical property measurements are shown in Tables 3 and 4 below.
(粒度分布D50)
分散剤を含む純水にセリウム系研磨材または混合希土類研磨材粒子を分散させ、測定試料を調整し、マイクロトラック粒度分布計「MT3300II」(日機装株式会社製)にて、レーザー回折散乱法により、セリウム系研磨材の粒度分布測定を行い、累積体積50%での粒子径(D50)を求めた。
(Particle size distribution D50 )
Cerium-based abrasive or mixed rare earth abrasive particles were dispersed in pure water containing a dispersant to prepare a measurement sample, and the particle size distribution of the cerium-based abrasive was measured by a laser diffraction scattering method using a Microtrac particle size distribution meter "MT3300II" (manufactured by Nikkiso Co., Ltd.) to determine the particle diameter ( D50 ) at 50% cumulative volume.
(比表面積)
JIS R 1626:1996(ファインセラミックス粉体の気体吸着BET法による比表面積の測定方法)の「6.2 流動法 (3.5)一点法」に準拠して、セリウム系研磨材または混合希土類研磨材粒子の比表面積を測定した。吸着質気体には窒素を用いた。
(Specific surface area)
The specific surface area of the cerium-based abrasive or mixed rare earth abrasive particles was measured in accordance with "6.2 Fluid method (3.5) One-point method" of JIS R 1626:1996 (Method for measuring the specific surface area of fine ceramic powder by the gas adsorption BET method). Nitrogen was used as the adsorbate gas.
[セリウム系研磨材の評価]
上記実施例及び比較例で製造したセリウム系研磨材について、以下に示す評価を行った。これらの評価結果を、下記表5にまとめて示す。
[Evaluation of cerium-based abrasives]
The cerium-based abrasives produced in the above Examples and Comparative Examples were evaluated as follows. The evaluation results are summarized in Table 5 below.
(溶解イオン分析)
セリウム系研磨材を水に分散させた際の、ランタン、フッ素、及び塩素の水への溶解量をICP分析及びIC分析により算出した。
〔ICP分析及びIC分析用試料の作製〕
100mLポリエチレン容器に、スラリー成分として前記セリウム系研磨材10g及び純水40gを入れると共にビーズとして粒径が1mmのジルコニアビーズ130gを入れ、ボールミル架台を用いて、容器回転数210rpmにて30分間、前記セリウム系研磨材の粉砕処理を行い、混合溶液を得た。
得られた混合溶液を20mL採取し、目開きが0.45μmのメンブレンフィルター「SLHN033NS」(日本ミリポア株式会社製)でろ過した後、さらに目開きが0.025μmのメンブレンフィルター「VSWP02500」(日本ミリポア株式会社製)をシリンジホルダーに取り付けたものを用いてろ過して、分析用試料を作製した。なお、分析試料作製後48時間以内のものを用い、ICP及びIC分析を行った。
(Dissolved Ion Analysis)
When the cerium-based abrasive was dispersed in water, the amounts of lanthanum, fluorine, and chlorine dissolved in the water were calculated by ICP analysis and IC analysis.
[Preparation of samples for ICP analysis and IC analysis]
A 100 mL polyethylene container was charged with 10 g of the cerium-based abrasive and 40 g of pure water as slurry components, as well as 130 g of zirconia beads with a particle size of 1 mm as beads. Using a ball mill stand, the cerium-based abrasive was pulverized at a container rotation speed of 210 rpm for 30 minutes to obtain a mixed solution.
20 mL of the resulting mixed solution was collected and filtered with a membrane filter "SLHN033NS" (manufactured by Nihon Millipore Co., Ltd.) with an aperture of 0.45 μm, and then further filtered with a membrane filter "VSWP02500" (manufactured by Nihon Millipore Co., Ltd.) with an aperture of 0.025 μm attached to a syringe holder to prepare an analytical sample. Note that the analytical sample was used within 48 hours after preparation, and ICP and IC analyses were performed.
〔ICP分析〕
得られた分析用試料10mLに、硝酸(濃度70質量%)と超純水を体積比1:1で混合した水溶液を10mL添加した後、超純水で100mLにメスアップし、ICP分析用試料を調整した。このICP分析用試料を、ICP発光分光分析装置「iCap7000Duo」(サーモフィッシャーサイエンティフィック株式会社製)を用いて333.749nmの波長の吸光度を測定し、ランタン原子の質量濃度(mg/L)を算出した。
[ICP analysis]
To 10 mL of the obtained analytical sample, 10 mL of an aqueous solution of nitric acid (concentration 70% by mass) and ultrapure water mixed at a volume ratio of 1:1 was added, and then the volume was increased to 100 mL with ultrapure water to prepare an ICP analytical sample. The absorbance of this ICP analytical sample at a wavelength of 333.749 nm was measured using an ICP optical emission spectrometer "iCap7000Duo" (manufactured by Thermo Fisher Scientific Co., Ltd.), and the mass concentration (mg/L) of lanthanum atoms was calculated.
〔IC分析〕
得られた分析用試料10mLを、超純水を用いて20倍に希釈し、IC分析用試料を調整した。このIC分析用試料を、イオンクロマトグラフシステム「ICS-1600」(サーモフィッシャーサイエンティフィック株式会社製)を用い、炭酸ナトリウム、炭酸水素ナトリウムを含む溶離液にて測定し、フッ素イオン、塩素イオンの質量濃度(mg/L)を算出した。
[IC Analysis]
10 mL of the obtained analytical sample was diluted 20 times with ultrapure water to prepare an IC analysis sample. This IC analysis sample was measured using an ion chromatography system "ICS-1600" (manufactured by Thermo Fisher Scientific Co., Ltd.) with an eluent containing sodium carbonate and sodium bicarbonate, and the mass concentrations (mg/L) of fluoride ions and chloride ions were calculated.
(肌荒れ及び皮膚炎発生評価)
実施例及び比較例で得られたセリウム系研磨材10gと純水40gを100mLポリエチレン容器に入れると共に、ビーズとして粒径が1mmのジルコニアビーズ130gを入れ、ボールミル架台を用いて、容器回転数210rpmにて30分間、前記セリウム系研磨材の粉砕処理を行い、セリウム系研磨材含有量が20質量%の混合溶液を得た。この混合液を用いて肌荒れ及び皮膚炎の発生を検証した。
具体的には、被験者5人に被験物である前記研磨材スラリー0.2mlを絆創膏のガーゼ部に塗布し十分なじませた後、各人の前腕部内側に直接貼付し、30分経過後の皮膚表面の状態を観察した。肌荒れ及び皮膚炎が進行すると、痒みや紅斑が観察されるのに基づき、痒みや紅斑が全く確認されなければ変化なしとし、痒みがあったものをやや悪化、僅かに紅斑が確認されたものを悪化、紅斑がはっきり確認できるものを明らかに悪化として、下記の肌荒れ評価基準からスコアー化した。
〔肌荒れ及び皮膚炎発生抑制効果判定基準〕
0点:変化なし
1点:やや悪化
2点:悪化
3点:明らかに悪化
(Evaluation of rough skin and dermatitis occurrence)
10g of the cerium-based abrasive obtained in the examples and comparative examples and 40g of pure water were placed in a 100mL polyethylene container, and 130g of zirconia beads with a particle size of 1mm were placed in the container. The cerium-based abrasive was pulverized using a ball mill stand at a container rotation speed of 210 rpm for 30 minutes to obtain a mixed solution with a cerium-based abrasive content of 20% by mass. The occurrence of rough skin and dermatitis was examined using this mixed solution.
Specifically, 0.2 ml of the abrasive slurry was applied to the gauze of a bandage on five subjects, and after thorough application, the test substance was directly applied to the inside of the forearm of each subject, and the condition of the skin surface was observed after 30 minutes. Based on the fact that itching and erythema are observed as the rough skin and dermatitis progress, if no itching or erythema is observed, it is considered as no change, if there is itching, it is considered as slightly worse, if there is slight erythema, it is considered as worse, and if there is clearly erythema, it is considered as clearly worse. Based on this, the condition was scored according to the following rough skin evaluation criteria.
[Criteria for assessing the effect of suppressing rough skin and dermatitis]
0 points: no change 1 point: slight worsening 2 points: worsening 3 points: obvious worsening
(研磨評価)
上記実施例及び比較例で得られた各セリウム系研磨材を用い、セリウム系研磨材48gと純水272g、回転子φ8×40mmを500mlビーカーに入れ、「RS-1DN」アズワン株式会社製マグネチックスターラーREXIMを用い、回転数500rpmにて1時間攪拌することで、セリウム系研磨材含有量が15質量%の研磨材スラリーを調製した。この研磨材スラリーを用いて、下記の研磨条件で、TFT液晶ディスプレイ用無アルカリガラスの試料(50mm×50mm×厚さ1.1mm、研磨面積25cm2)を片面研磨機にて研磨し、研磨速度及び研磨傷について評価を行った。
〔研磨条件〕
研磨パッド :スウェードパッド
下定盤回転数:260rpm
研磨時圧力 :100g/cm2
研磨時間 :20分間×3枚
(Polishing evaluation)
Using each of the cerium-based abrasives obtained in the above Examples and Comparative Examples, 48 g of the cerium-based abrasive, 272 g of pure water, and a rotor φ8×40 mm were placed in a 500 ml beaker, and the mixture was stirred for 1 hour at 500 rpm using a magnetic stirrer REXIM "RS-1DN" manufactured by AS ONE Corporation, to prepare an abrasive slurry containing 15 mass % of the cerium-based abrasive. Using this abrasive slurry, a sample of alkali-free glass for TFT liquid crystal displays (50 mm×50 mm×thickness 1.1 mm, polishing area 25 cm2 ) was polished with a single-sided polisher under the following polishing conditions, and the polishing speed and polishing scratches were evaluated.
[Polishing conditions]
Polishing pad: Suede pad Lower platen rotation speed: 260 rpm
Polishing pressure: 100g/ cm2
Polishing time: 20 minutes x 3 sheets
各評価方法は以下のとおりである。
〔研磨速度〕
試料1枚当たり5箇所での研磨前後の厚さをマイクロメーターで測定し、厚さの減少量の平均値(ΔT[μm])を求めた。試料3枚についての[ΔT/研磨時間(20分間)]の平均値を研磨速度とした。
〔研磨傷〕
研磨後の試料を、微分干渉顕微鏡(オリンパス株式会社製「BX51M」)にて倍率50倍で試料の研磨面を観察して傷の本数を計測し、試料3枚についての平均値を求めた。
The evaluation methods are as follows:
[Polishing speed]
The thickness of each sample was measured before and after polishing at five points with a micrometer, and the average thickness reduction amount (ΔT [μm]) was calculated. The average value of [ΔT/polishing time (20 minutes)] for three samples was taken as the polishing rate.
[Grinding scratches]
The polished surface of the sample after polishing was observed under a differential interference microscope (Olympus Corporation, "BX51M") at a magnification of 50 times to count the number of scratches, and the average value for three samples was calculated.
表5から分かるように、所定の方法により得られた混合液中におけるランタン溶解量が、40mg/L以下であるセリウム系研磨材(実施例1~25)は、肌荒れ及び皮膚炎の発生が抑制されたものであることが認められた。また、前記セリウム系研磨材を含む研磨液によれば、研磨傷の発生が抑制され、良好な研磨速度で研磨を行うことができることが認められた。
As can be seen from Table 5, it was confirmed that the cerium-based abrasives (Examples 1 to 25) in which the amount of lanthanum dissolved in the mixed solution obtained by a predetermined method was 40 mg/L or less suppressed the occurrence of rough skin and dermatitis. It was also confirmed that the polishing solution containing the cerium-based abrasive suppressed the occurrence of polishing scratches and enabled polishing at a good polishing rate.
Claims (10)
前記混合希土類研磨材粒子中におけるフッ素原子含有量が0.1質量%以上10質量%以下であり、
全希土類元素の酸化物換算含有量(TREO)中におけるセリウムの酸化物換算含有量が55.0質量%以上90.0質量%以下、ランタンの酸化物換算含有量が1.0質量%以上45.0質量%以下であり、
粒径(D50)が0.10μm以上10.0μm以下であり、
比表面積が1.0m2/g以上10.0m2/g以下であり、
前記ランタン溶解抑制剤は、アルカリ金属の炭酸塩、アルカリ土類金属の炭酸塩、アルカリ土類金属のリン酸塩、及びアルカリ土類金属の有機酸塩から選ばれる1種以上であり、
前記ランタン溶解抑制剤の含有量は、混合希土類研磨材粒子100質量部に対して0.01質量部以上1.00質量部以下であり、
100mLポリエチレン容器に、前記セリウム系研磨材10g及び純水40gを入れると共にビーズとして粒径が1mmのジルコニアビーズ130gを入れ、ボールミル架台を用いて、容器回転数210rpmにて30分間、前記セリウム系研磨材の粉砕処理を行うことにより得られた混合液中におけるランタン溶解量が、40mg/L以下である、セリウム系研磨材。 A cerium-based abrasive containing mixed rare earth abrasive particles containing lanthanum, cerium and fluorine atoms , and a lanthanum dissolution inhibitor,
The mixed rare earth abrasive particles have a fluorine atom content of 0.1% by mass or more and 10% by mass or less;
The content of cerium in terms of oxide is 55.0 mass% or more and 90.0 mass% or less in terms of oxide, and the content of lanthanum in terms of oxide is 1.0 mass% or more and 45.0 mass% or less in terms of oxide, in the total content of rare earth elements in terms of oxide (TREO),
The particle size ( D50 ) is 0.10 μm or more and 10.0 μm or less,
The specific surface area is 1.0 m 2 /g or more and 10.0 m 2 /g or less,
the lanthanum dissolution inhibitor is at least one selected from the group consisting of an alkali metal carbonate, an alkaline earth metal carbonate, an alkaline earth metal phosphate, and an alkaline earth metal organic acid salt ;
The content of the lanthanum dissolution inhibitor is 0.01 parts by mass or more and 1.00 parts by mass or less per 100 parts by mass of the mixed rare earth abrasive particles,
A 100 mL polyethylene container is charged with 10 g of the cerium-based abrasive, 40 g of pure water, and 130 g of zirconia beads having a particle size of 1 mm. The cerium-based abrasive is pulverized using a ball mill stand at a container rotation speed of 210 rpm for 30 minutes to obtain a mixed liquid having a dissolved amount of lanthanum of 40 mg/L or less.
ランタン溶解抑制剤を含有する第二剤と、
を含有する二剤型である、請求項1に記載のセリウム系研磨材。 a first agent containing the mixed rare earth abrasive particles;
A second agent containing a lanthanum dissolution inhibitor;
2. The cerium-based abrasive according to claim 1, which is a two-component type comprising:
前記セリウム系研磨材と、
前記水及び前記水溶性有機溶媒から選ばれる1種以上と、
を混合してスラリー化する工程(I)を含む、研磨液の製造方法。 A method for producing the polishing liquid according to claim 6 , comprising the steps of:
The cerium-based abrasive;
one or more selected from the group consisting of water and the water-soluble organic solvent;
and (I) mixing the above to form a slurry.
前記セリウム系研磨材と、
前記ランタン溶解抑制剤と、
前記水及び前記水溶性有機溶媒から選ばれる1種以上と、
を混合してスラリー化する工程(II)を含む、研磨液の製造方法。 A method for producing the polishing liquid according to claim 6 , comprising the steps of:
The cerium-based abrasive;
The lanthanum dissolution inhibitor;
one or more selected from the group consisting of water and the water-soluble organic solvent;
and (II) mixing the above to form a slurry.
前記セリウム系研磨材と、
前記水及び前記水溶性有機溶媒から選ばれる1種以上と、
を混合してスラリー化する工程(III)と、
前記工程(III)で得られたスラリーに、
前記ランタン溶解抑制剤を添加混合する工程(IV)を含む、研磨液の製造方法。 A method for producing the polishing liquid according to claim 6 , comprising the steps of:
The cerium-based abrasive;
one or more selected from the group consisting of water and the water-soluble organic solvent;
(III) mixing the above to form a slurry;
The slurry obtained in the step (III) is
A method for producing a polishing liquid, comprising: a step (IV) of adding and mixing the lanthanum dissolution inhibitor.
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| JP2012524129A (en) | 2009-04-15 | 2012-10-11 | ロディア チャイナ カンパニー、リミテッド | Cerium-based particle composition and preparation thereof |
| JP2012219006A (en) | 2011-04-14 | 2012-11-12 | Asahi Glass Co Ltd | Method for producing glass product |
| WO2017051629A1 (en) | 2015-09-25 | 2017-03-30 | 昭和電工株式会社 | Ceriuim-based abrasive material and process for producing same |
| WO2019049932A1 (en) | 2017-09-11 | 2019-03-14 | 昭和電工株式会社 | Manufacturing method for starting material for cerium-based abrasive agent, and manufacturing method for cerium-based abrasive agent |
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| FR2545830B1 (en) * | 1983-05-13 | 1986-01-03 | Rhone Poulenc Spec Chim | NOVEL CERIUM-BASED POLISHING COMPOSITION AND MANUFACTURING METHOD THEREOF |
| TWI313707B (en) * | 2003-04-17 | 2009-08-21 | Mitsui Mining & Smelting Co | Cerium-based abrasive |
| KR100679966B1 (en) | 2003-10-31 | 2007-02-08 | 미쓰이 긴조꾸 고교 가부시키가이샤 | Method for producing cerium-based abrasives and cerium-based abrasives |
| JP2007031261A (en) * | 2005-06-23 | 2007-02-08 | Hitachi Chem Co Ltd | Cerium oxide composition, abrasive material using the same and polishing method for substrate |
| CN103865403B (en) * | 2014-03-18 | 2015-07-29 | 海城海美抛光材料制造有限公司 | Little and the polishing powder from rare earth preparation method of narrowly distributing of a kind of granularity |
| CN104017500A (en) * | 2014-06-11 | 2014-09-03 | 泰安麦丰新材料科技有限公司 | Preparation method of rare earth polishing powder |
| KR102479603B1 (en) * | 2017-12-27 | 2022-12-22 | 주식회사 케이씨텍 | Preparing method of surface-modified ceria abrasive particle and polishing slurry composition comprising the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002031079A1 (en) | 2000-10-06 | 2002-04-18 | Mitsui Mining & Smelting Co.,Ltd. | Abrasive material |
| JP2012524129A (en) | 2009-04-15 | 2012-10-11 | ロディア チャイナ カンパニー、リミテッド | Cerium-based particle composition and preparation thereof |
| JP2012219006A (en) | 2011-04-14 | 2012-11-12 | Asahi Glass Co Ltd | Method for producing glass product |
| WO2017051629A1 (en) | 2015-09-25 | 2017-03-30 | 昭和電工株式会社 | Ceriuim-based abrasive material and process for producing same |
| WO2019049932A1 (en) | 2017-09-11 | 2019-03-14 | 昭和電工株式会社 | Manufacturing method for starting material for cerium-based abrasive agent, and manufacturing method for cerium-based abrasive agent |
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| JP2025027140A (en) | 2025-02-26 |
| KR20250018539A (en) | 2025-02-06 |
| TWI871700B (en) | 2025-02-01 |
| JPWO2024014425A1 (en) | 2024-01-18 |
| CN119137235A (en) | 2024-12-13 |
| TW202408964A (en) | 2024-03-01 |
| WO2024014425A1 (en) | 2024-01-18 |
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