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JP7680401B2 - Manufacturing apparatus and method for chained terminals - Google Patents
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JP7680401B2 - Manufacturing apparatus and method for chained terminals - Google Patents

Manufacturing apparatus and method for chained terminals Download PDF

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JP7680401B2
JP7680401B2 JP2022128234A JP2022128234A JP7680401B2 JP 7680401 B2 JP7680401 B2 JP 7680401B2 JP 2022128234 A JP2022128234 A JP 2022128234A JP 2022128234 A JP2022128234 A JP 2022128234A JP 7680401 B2 JP7680401 B2 JP 7680401B2
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linking portion
metal plate
terminals
linking
terminal
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JP2024025084A (en
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孝夫 馬場
敬介 松浦
忍 加山
充浩 鈴木
直弘 竹島
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Yazaki Corp
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Yazaki Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

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Description

本発明は、複数の端子が帯板状の連鎖部(キャリア)に連なって設けられた連鎖端子の製造装置、及び、連鎖端子の製造方法に関する。 The present invention relates to a manufacturing device for chained terminals in which multiple terminals are connected to a strip-shaped chain portion (carrier), and a manufacturing method for chained terminals.

電気接続のため端子として、連鎖端子が広く知られている(特許文献1参照)。連鎖端子は、複数の端子が帯板状の連鎖部(キャリア)に連なって設けられたものである。この種の連鎖端子を製造する工場では、製造した連鎖端子の連鎖部を巻き取りドラムに巻き取った上で、別の工程(メッキ等の工程)に運ぶことが行われている。 Chained terminals are widely known as terminals for electrical connections (see Patent Document 1). A chained terminal is a terminal in which multiple terminals are connected to a strip-shaped chain portion (carrier). In factories that manufacture this type of chained terminal, the chain portion of the manufactured chained terminal is wound up on a winding drum and then transported to another process (such as plating).

特開2015-5500号公報JP 2015-5500 A

ところで、高圧用端子などのように、連鎖部および端子を形成する金属板が厚くなると、連鎖部の剛性が高くなる。そのため、巻き取り負担が大きくなる上、巻き取った後に次の工程(連続メッキ工程など)に搬入した段階で、連鎖部に付いた巻き癖(湾曲癖)を直すのに手間がかかるという不都合があった。 However, when the metal plate that forms the linking part and the terminal becomes thick, such as in the case of high voltage terminals, the rigidity of the linking part becomes high. This increases the burden of winding, and there is also the inconvenience that it takes time to straighten out the curl (curvature) of the linking part when it is transported to the next process (such as a continuous plating process) after winding.

本発明は、上述した事情に鑑みてなされたものであり、その目的は、連鎖端子の巻き取りおよび巻き戻しの際の不都合を解消することのできる連鎖端子の製造装置、及び、連鎖端子の製造方法を提供することにある。 The present invention was made in consideration of the above-mentioned circumstances, and its purpose is to provide a manufacturing device for chained terminals and a manufacturing method for chained terminals that can eliminate the inconveniences that occur when winding and unwinding chained terminals.

前述した目的を達成するために、本発明に係る連鎖端子の製造装置は、下記を特徴としている。
帯板状の連鎖部と、前記連鎖部を介して連なる複数の端子と、を金属板から製造する連鎖端子の製造装置であって、
金属板を打ち抜き加工して、複数の端子を形成する端子形成部と、
前記金属板において、前記連鎖部となる部分における板厚方向の強度を、他の部分における前記板厚方向の強度と比較して低下させるように加工する連鎖部加工部と、を備え、
記連鎖部加工部は、
前記連鎖部の表面に、該連鎖部の幅方向に沿って延びる多数のV字状の凹溝を、該連鎖部の長手方向に隣接する前記端子の間隔より小さい間隔で前記長手方向に並ぶように、且つ、前記長手方向に隣接する前記凹溝同士が繋がるように、形成する、
連鎖端子の製造装置。
In order to achieve the above-mentioned object, the manufacturing apparatus for chained terminals according to the present invention has the following features.
A chain terminal manufacturing apparatus for manufacturing a strip-shaped linking portion and a plurality of terminals linked via the linking portion from a metal plate, comprising:
a terminal forming section that forms a plurality of terminals by punching a metal plate;
A linking portion processing portion is provided in the metal plate so that the strength in the plate thickness direction of the portion that becomes the linking portion is reduced compared to the strength in the plate thickness direction of the other portion,
The linking portion processing portion is
A number of V-shaped grooves extending along a width direction of the linking portion are formed on a surface of the linking portion so as to be aligned in the longitudinal direction at intervals smaller than an interval between adjacent terminals in the longitudinal direction of the linking portion, and so that adjacent grooves in the longitudinal direction are connected to each other.
Chain terminal manufacturing equipment.

また、前述した目的を達成するために、本発明に係る連鎖端子の製造方法は、下記を特徴としている。
帯板状の連鎖部と、前記連鎖部を介して連なる複数の端子と、を金属板から製造する連鎖端子の製造方法であって、
金属板を打ち抜き加工して、複数の端子を形成する工程と、
前記金属板において、前記連鎖部となる部分における板厚方向の強度を、他の部分における前記板厚方向の強度と比較して低下させるように加工する工程と、を含み、
前記加工する工程は、
前記連鎖部の表面に、該連鎖部の幅方向に沿って延びる多数のV字状の凹溝を、該連鎖部の長手方向に隣接する前記端子の間隔より小さい間隔で前記長手方向に並ぶように、且つ、前記長手方向に隣接する前記凹溝同士が繋がるように、形成する、
連鎖端子の製造方法。
In order to achieve the above-mentioned object, the method for manufacturing a chained terminal according to the present invention has the following features.
A method for manufacturing a chained terminal, comprising the steps of: manufacturing a strip-shaped linking portion and a plurality of terminals linked via the linking portion from a metal plate, the method comprising the steps of:
stamping a metal plate to form a plurality of terminals;
and processing the metal plate so that the strength in the plate thickness direction of the portion that becomes the linking portion is reduced compared to the strength in the plate thickness direction of other portions,
The processing step includes:
A number of V-shaped grooves extending along a width direction of the linking portion are formed on a surface of the linking portion so as to be aligned in the longitudinal direction at intervals smaller than an interval between adjacent terminals in the longitudinal direction of the linking portion, and so that adjacent grooves in the longitudinal direction are connected to each other.
A method for manufacturing chain terminals.

本発明によれば、端子を構成する部分よりも連鎖部(連鎖用板材)を構成する部分の板厚方向の強度(即ち、剛性)を低下させることができるので、連鎖部を巻き取る際の負担を軽減することができる。また、巻き癖の発生を軽減できるので、後工程において巻き癖を直す際の負担を軽減または無くすことができる。 According to the present invention, the strength (i.e., rigidity) in the plate thickness direction of the portion constituting the linking portion (linking plate material) can be made lower than that of the portion constituting the terminal, so the burden when winding up the linking portion can be reduced. In addition, the occurrence of curling can be reduced, so the burden when correcting the curling in a later process can be reduced or eliminated.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態(以下、「実施形態」という。)を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。 The present invention has been briefly described above. The details of the present invention will become clearer by reading the following description of the embodiment of the invention (hereinafter referred to as "embodiment") with reference to the attached drawings.

図1は、本発明の第1実施形態の要部平面図である。FIG. 1 is a plan view of a main portion of a first embodiment of the present invention. 図2は、本発明の第1実施形態の側断面図である。FIG. 2 is a side cross-sectional view of a first embodiment of the present invention. 図3は、本発明の第1実施形態の工程説明用の要部平面図である。FIG. 3 is a plan view of a main part for explaining the process of the first embodiment of the present invention. 図4は、本発明の第1実施形態の概略構成を示すブロック図である。FIG. 4 is a block diagram showing a schematic configuration of the first embodiment of the present invention. 図5は、本発明の第2実施形態の要部平面図である。FIG. 5 is a plan view of a main portion of a second embodiment of the present invention. 図6は、本発明の第2実施形態の側断面図である。FIG. 6 is a cross-sectional side view of a second embodiment of the present invention. 図7は、本発明の第3実施形態の工程説明用の要部平面図である。FIG. 7 is a plan view of a main part for explaining the process of the third embodiment of the present invention. 図8は、本発明の第3実施形態の工程説明用の側断面図である。FIG. 8 is a side cross-sectional view for explaining the process of the third embodiment of the present invention. 図9は、本発明の第4実施形態の平面図である。FIG. 9 is a plan view of the fourth embodiment of the present invention. 図10は、本発明の第4実施形態の連鎖部の側面図である。FIG. 10 is a side view of a linking portion according to the fourth embodiment of the present invention. 図11は、本発明の第5実施形態の平面図である。FIG. 11 is a plan view of the fifth embodiment of the present invention. 図12は、本発明の第6実施形態の平面図である。FIG. 12 is a plan view of the sixth embodiment of the present invention. 図13は、図12のA矢視図である。FIG. 13 is a view taken along the arrow A in FIG. 図14は、本発明の第7実施形態の平面図である。FIG. 14 is a plan view of the seventh embodiment of the present invention. 図15は、本発明の第7実施形態の工程説明用の側面図である。FIG. 15 is a side view for explaining the process of the seventh embodiment of the present invention. 図16は、図14のA-A線矢視断面図である。FIG. 16 is a cross-sectional view taken along line AA of FIG. 図17は、本発明の第8実施形態の工程説明用の側面図および断面図である。FIG. 17 is a side view and a cross-sectional view for explaining the process of the eighth embodiment of the present invention. 図18は、本発明の第9実施形態の板幅低減加工前の状態を示す平面図である。FIG. 18 is a plan view showing a state before the plate width reduction process according to the ninth embodiment of the present invention. 図19は、図18のA-A線矢視断面図である。FIG. 19 is a cross-sectional view taken along line AA of FIG. 図20は、本発明の第9実施形態の板幅低減加工後の状態を示す平面図である。FIG. 20 is a plan view showing a state after the plate width reduction process according to the ninth embodiment of the present invention. 図21は、図20のB-B線矢視断面図である。FIG. 21 is a cross-sectional view taken along line BB of FIG. 図22は、本発明の第9実施形態の製品の巻き取りの様子を示す側面図である。FIG. 22 is a side view showing how a product is wound in the ninth embodiment of the present invention. 図23は、本発明の第10実施形態の工程説明用の側面図である。FIG. 23 is a side view for explaining the process of the tenth embodiment of the present invention.

本発明に関する具体的な実施形態について、各図を参照しながら以下に説明する。
以下の実施形態では、端子が、板厚の大きい高圧端子である場合を例に挙げる。
Specific embodiments of the present invention will be described below with reference to the accompanying drawings.
In the following embodiment, a case will be taken as an example in which the terminal is a high-voltage terminal having a large plate thickness.

<第1実施形態>
図1~図4を参照して、本発明の第1実施形態の連鎖端子の製造装置について説明する。
この実施形態の製造装置は、連鎖端子一次加工手段と連鎖端子二次加工手段とを有している。
まず、連鎖端子一次加工手段は、図1~図3に示すように、板厚の大きい第1金属板から、帯板状の連鎖部10と、該連鎖部10に繋ぎ部2を介して繋がった複数の端子1と、を有する連鎖端子をプレス加工する。このプレス加工の際、連鎖部10には、一つの端子1につき、2つのパイロット孔(小孔)12を加工しておく。
First Embodiment
A manufacturing apparatus for chained terminals according to a first embodiment of the present invention will be described with reference to FIGS.
The manufacturing apparatus of this embodiment has a chained terminal primary processing means and a chained terminal secondary processing means.
1 to 3, the primary chain terminal processing means presses a thick first metal plate into a chain terminal having a band-shaped linking portion 10 and a plurality of terminals 1 connected to the linking portion 10 via connecting portions 2. During this press processing, two pilot holes (small holes) 12 are formed in the linking portion 10 for each terminal 1.

次に、連鎖端子二次加工手段は、連鎖端子一次加工手段の加工した連鎖端子の連鎖部10を、その長手方向に各端子1ごとに切り離す(図1~図3の形態)。そして、切り離した各連鎖部10を、第1金属板よりも板厚の小さい第2金属板よりなる帯板状の別の連鎖用板材20に、板厚方向に形成した凸部と小孔の嵌合加締めにより接合して、改めて連鎖化する。 Next, the secondary terminal processing means separates the chained portion 10 of the chained terminal processed by the primary terminal processing means in its longitudinal direction for each terminal 1 (see the configuration in Figs. 1 to 3). Then, each separated chained portion 10 is joined to another band-shaped chaining plate material 20 made of a second metal plate that is thinner than the first metal plate by fitting and crimping the protrusions and small holes formed in the thickness direction, and the chains are re-linked.

即ち、連鎖用板材20の加工時に、連鎖用板材20に、前記連鎖部10のパイロット孔12に対応する凸部22を設けておく。そして、これら2つの凸部22に2つのパイロット孔12をそれぞれ嵌めて凸部22を加締める。こうすることにより、切り離した各連鎖部10を介して、新たな連鎖用板材20と端子1とを結合する。 That is, when processing the linking plate material 20, the linking plate material 20 is provided with protrusions 22 that correspond to the pilot holes 12 of the linking parts 10. Then, these two protrusions 22 are fitted into the two pilot holes 12, respectively, and the protrusions 22 are tightened. In this way, the new linking plate material 20 and the terminal 1 are connected via each of the cut-off linking parts 10.

なお、切り離した連鎖部10の付いた端子1は、図3に示すように、押し部材N1により押し移動して新たな連鎖用板材20の上に位置させる。そして、連鎖部10に設けられている2つのパイロット孔12を、新たな連鎖用板材20の2つの凸部22に嵌め、その状態で、加締め部材N2、N3により凸部22を加締めることにより、端子1を、切り離した連鎖部10を介して、連鎖用板材20に接続することができる。こうすることで、端子1は板厚の大きい第1金属板で構成され、連鎖部(連鎖用板材20)は板厚の小さい第2金属板で構成された、複合材よりなる連鎖端子ができあがる。ここで、凸部22は、バーリング加工で形成してもよいし、ダボ加工で構成してもよい。 As shown in FIG. 3, the terminal 1 with the cut-off linking portion 10 is pushed and moved by the pushing member N1 to a position on the new linking plate 20. Then, the two pilot holes 12 provided in the linking portion 10 are fitted into the two protruding portions 22 of the new linking plate 20, and the protruding portions 22 are tightened by the tightening members N2 and N3 in this state, so that the terminal 1 can be connected to the linking plate 20 via the cut-off linking portion 10. In this way, a chain terminal made of a composite material is completed, in which the terminal 1 is made of a first metal plate having a large plate thickness, and the linking portion (linking plate 20) is made of a second metal plate having a small plate thickness. Here, the protruding portions 22 may be formed by burring processing or dowel processing.

図4は、実施形態の製造装置を含む製造システム200のブロック図である。
製造システム200は、図4(a)に示すように、実施形態の連鎖端子の製造装置としての順送金型タイプのプレス装置100を中心に構成され、材料供給装置101、材料送り装置102、製品排出装置104、及び製品巻き取り装置105を備えている。材料供給装置101は、端子1用の材料を供給する。本実施形態では、端子1用の材料に加え、連鎖用板材20の材料を供給する。材料送り装置102は、材料供給装置101により供給された材料をプレス装置100に送る。プレス装置100は、本製造システム200により製造される製品である連鎖端子を形成する。プレス装置100で製造された製品は、製品排出装置104により排出され、製品巻き取り装置105により巻き取られる。本実施形態では、図4(b)に示すように、プレス装置100において、連鎖端子一次加工手段としての端子形成部131と、連鎖端子二次加工手段としてのバーリング部132および結合部133と、が設けられている。端子形成部131は、連鎖部10に繋ぎ部2を介して繋がった複数の端子1を形成する。バーリング部132は、連鎖用板材20に凸部22を形成する。結合部133は、端子形成部131に加工された連鎖端子を、その長手方向に各端子1ごとに切り離し、2つの凸部22に連鎖部10の2つのパイロット孔12を嵌めた状態で加締める(図2、図3参照)。このように、プレス装置100において連鎖端子が製造される。
FIG. 4 is a block diagram of a manufacturing system 200 including the manufacturing apparatus according to the embodiment.
As shown in FIG. 4A, the manufacturing system 200 is mainly configured with a progressive die type press device 100 as a manufacturing device for a chained terminal of the embodiment, and includes a material supply device 101, a material feed device 102, a product discharge device 104, and a product winding device 105. The material supply device 101 supplies material for the terminal 1. In this embodiment, in addition to the material for the terminal 1, the material for the chain plate material 20 is supplied. The material feed device 102 sends the material supplied by the material supply device 101 to the press device 100. The press device 100 forms a chained terminal, which is a product manufactured by this manufacturing system 200. The product manufactured by the press device 100 is discharged by the product discharge device 104 and wound by the product winding device 105. In this embodiment, as shown in FIG. 4B, the press device 100 is provided with a terminal forming section 131 as a chained terminal primary processing means, and a burring section 132 and a joining section 133 as chained terminal secondary processing means. The terminal forming section 131 forms a plurality of terminals 1 connected to the linking section 10 via the connecting sections 2. The burring section 132 forms protrusions 22 on the linking plate material 20. The joining section 133 separates the chained terminals processed by the terminal forming section 131 into individual terminals 1 in the longitudinal direction, and crimps them with the two pilot holes 12 of the linking section 10 fitted into the two protrusions 22 (see FIGS. 2 and 3). In this manner, the chained terminals are manufactured in the press device 100.

上記構成によれば、連鎖端子一次加工手段としての端子形成部131で加工した端子1よりも板厚の小さい連鎖用板材20を用いて端子1を連鎖化するので、端子1を構成する部分よりも連鎖部(連鎖用板材20)を構成する部分の剛性を小さくすることができる。従って、連鎖部(連鎖用板材20)を巻き取る際の負担を軽減することができる。また、板厚の小さい連鎖部(連鎖用板材20)を巻き取ることで、巻き癖の発生を軽減できるので、後工程において巻き癖を直す際の負担を軽減または無くすことができる。つまり、連続メッキ等の後工程に、端子1が連鎖した状態での供給が可能になる。また、巻き癖のつかない巻き取りが可能になるため、巻き癖を修正する工程を不要にすることも可能になる。また、実施形態のように、2つのパイロット孔12と2つの凸部22を嵌合加締めすることにより、パイロット孔12や凸部22が円形であっても、端子1の回転規制を行うことができる。 According to the above configuration, the terminals 1 are chained using the chain plate material 20 having a thickness smaller than that of the terminals 1 processed by the terminal forming section 131 as the primary chain terminal processing means, so that the rigidity of the portion constituting the chain portion (chain plate material 20) can be made smaller than that of the portion constituting the terminals 1. Therefore, the burden when winding the chain portion (chain plate material 20) can be reduced. In addition, by winding the chain portion (chain plate material 20) having a small thickness, the occurrence of curling can be reduced, so that the burden when correcting the curling in a later process can be reduced or eliminated. In other words, the terminals 1 can be supplied in a chained state to a later process such as continuous plating. In addition, since winding without curling is possible, it is possible to eliminate the process of correcting the curling. In addition, by fitting and crimping the two pilot holes 12 and the two protrusions 22 as in the embodiment, the rotation of the terminals 1 can be restricted even if the pilot holes 12 and the protrusions 22 are circular.

なお、製品である端子1と連鎖用板材20の材質は、別に設定することも可能であるが、同一にする方がよい。 Although it is possible for the materials of the terminal 1 (the product) and the chaining plate material 20 to be different, it is better to make them the same.

<第2実施形態>
図5および図6を参照して、本発明の第2実施形態の連鎖端子の製造装置について説明する。以下、第1実施形態との相違点を中心に説明する。
この第2実施形態では、図5および図6に示すように、連鎖端子一次加工手段は、板厚の大きい第1金属板から、帯板状の連鎖部10と、該連鎖部10に繋ぎ部2を介して繋がった複数の端子1と、を有する連鎖端子をプレス加工する。このプレス加工の際、連鎖部10に、一つの端子1につき、1つの角形の小孔15を加工しておく。角形の小孔15の位置は、端子1の延長上に設けるのがよい。
Second Embodiment
A chained terminal manufacturing apparatus according to a second embodiment of the present invention will be described with reference to Fig. 5 and Fig. 6. The following description will focus on the differences from the first embodiment.
5 and 6, in the second embodiment, the primary chain terminal processing means presses a chain terminal having a band-shaped linking portion 10 and a plurality of terminals 1 connected to the linking portion 10 via linking portions 2 from a first metal plate having a large plate thickness. During this press processing, one small rectangular hole 15 is formed in the linking portion 10 for each terminal 1. The position of the small rectangular hole 15 is preferably located on an extension of the terminal 1.

次に、連鎖端子二次加工手段では、連鎖端子一次加工手段の加工した連鎖端子の連鎖部10を、各端子1ごとに適当な幅で切り離す。そして、切り離した各連鎖部10を、第1金属板よりも板厚の小さい第2金属板よりなる帯板状の別の連鎖用板材20に、板厚方向に形成した凸部と小孔の嵌合加締めにより接合して、改めて連鎖化する。 Next, in the secondary chain terminal processing means, the chain portion 10 of the chain terminal processed by the primary chain terminal processing means is cut off to an appropriate width for each terminal 1. Then, each cut off chain portion 10 is joined to another band-shaped chain plate material 20 made of a second metal plate that is thinner than the first metal plate by fitting and crimping the protrusions and small holes formed in the plate thickness direction, and the chain is re-formed into a chain.

即ち、連鎖用板材20の加工時に、連鎖用板材20に、前記連鎖部10の角形の小孔15に対応する角形の凸部25を設けておく。そして、角形の凸部25に角形の小孔15を嵌めて凸部25を加締め部材により加締める。こうすることにより、切り離した各連鎖部10を介して、新たな連鎖用板材20と端子1とを結合することができる。 That is, when processing the linking plate material 20, a square protrusion 25 that corresponds to the square small hole 15 of the linking portion 10 is provided on the linking plate material 20. Then, the square small hole 15 is fitted into the square protrusion 25, and the protrusion 25 is crimped with a crimping member. In this way, a new linking plate material 20 can be connected to the terminal 1 via each of the separated linking portions 10.

この場合も、第1実施形態と同様の作用効果を得ることができる。また、角形の凸部25に角形の小孔15を嵌合して加締めることにより、1個の凸部25と小孔15の組み合わせで、端子1の回転規制を行うことができる。従って、1個の小孔15を含む寸法で連鎖部10を切り離せばよくなるため、連鎖部10の切り離し寸法を最小にすることができる。その結果、連鎖用板材20に接合した際の、切り離し連鎖部10が重なる寸法を小さくすることができ、連鎖用板材20を巻き取るときの板厚大の切り離し連鎖部10による抵抗が小さくなる。 In this case, the same effect as in the first embodiment can be obtained. In addition, by fitting the rectangular small hole 15 into the rectangular protrusion 25 and tightening it, the combination of one protrusion 25 and small hole 15 can regulate the rotation of the terminal 1. Therefore, since it is sufficient to separate the linking portion 10 with a dimension including one small hole 15, the separation dimension of the linking portion 10 can be minimized. As a result, the overlap dimension of the separation linking portion 10 when joined to the linking plate material 20 can be reduced, and the resistance caused by the thick separation linking portion 10 when winding up the linking plate material 20 is reduced.

<第3実施形態>
図7および図8を参照して、本発明の第3実施形態の連鎖端子の製造装置について説明する。なお、図7のA-A矢視断面、B-B矢視断面、C-C矢視断面が、図8のA-A、B-B、C-Cの各図に対応している。以下、第1実施形態との相違点を中心に説明する。
Third Embodiment
A chained terminal manufacturing apparatus according to a third embodiment of the present invention will be described with reference to Figures 7 and 8. The cross sections taken along the lines A-A, B-B, and C-C in Figure 7 correspond to the views A-A, B-B, and C-C in Figure 8. The following description will focus on the differences from the first embodiment.

この第3実施形態では、図7および図8に示すように、連鎖端子一次加工手段は、板厚の大きい第1金属板から、帯板状の連鎖部10と、該連鎖部10に繋ぎ部2を介して繋がった複数の端子1と、を有する連鎖端子をプレス加工する。このプレス加工の際、繋ぎ部2に小孔13を加工しておく。 In this third embodiment, as shown in Figures 7 and 8, the primary chain terminal processing means presses a chain terminal having a strip-shaped chain portion 10 and multiple terminals 1 connected to the chain portion 10 via link portions 2 from a first metal plate having a large plate thickness. During this press processing, small holes 13 are formed in the link portions 2.

次に、連鎖端子二次加工手段では、連鎖端子一次加工手段の加工した連鎖端子の繋ぎ部2を、連鎖部10に近い位置で切断し、繋ぎ部2を残した端子1を、連鎖部10から切り離す。そして、切り離した繋ぎ部2を、第1金属板よりも板厚の小さい第2金属板よりなる帯板状の別の連鎖用板材20に、板厚方向に形成した凸部と小孔の嵌合加締めにより接合して、改めて連鎖化する。 Next, in the secondary chain terminal processing means, the linking portion 2 of the chain terminal processed by the primary chain terminal processing means is cut at a position close to the chain portion 10, and the terminal 1 with the linking portion 2 remaining is separated from the chain portion 10. The separated linking portion 2 is then joined to another chain plate material 20 in the form of a strip made of a second metal plate that is thinner than the first metal plate, by fitting and crimping the protrusions and small holes formed in the thickness direction, and the terminals are again linked.

即ち、連鎖用板材20の加工時に、連鎖用板材20に、前記繋ぎ部2の小孔13に対応する角形の凸部23を設けておく。そして、凸部23に小孔13を嵌めて凸部23を加締め部材により加締める。こうすることにより、繋ぎ部2を介して、新たな連鎖用板材20と端子1とを結合することができる。 That is, when processing the chaining plate material 20, a square-shaped protrusion 23 corresponding to the small hole 13 of the connecting part 2 is provided on the chaining plate material 20. The small hole 13 is then fitted into the protrusion 23, and the protrusion 23 is crimped with a crimping member. In this way, the new chaining plate material 20 and the terminal 1 can be connected via the connecting part 2.

この場合も、第1実施形態と同様の作用効果を得ることができる。また、連鎖部10で端子1を切り離すのではなく、繋ぎ部2で切り離すので、連鎖用板材20を巻き取るときの抵抗をより小さくすることができる。 In this case, the same effect as in the first embodiment can be obtained. In addition, since the terminal 1 is not cut off at the linking portion 10 but at the connecting portion 2, the resistance when winding up the chain plate material 20 can be reduced.

なお、上記第1実施形態~第4実施形態においては、凸部22、23、25を板厚の小さい連鎖用板材20に形成し、小孔12、13、15を板厚の大きい連鎖部10や繋ぎ部2に形成する場合を示したが、逆にしてもよい。即ち、凸部22、23、25を板厚の大きい連鎖部10や繋ぎ部2に形成し、小孔12、13、15を板厚の小さい連鎖用板材20に形成してもよい。 In the above first to fourth embodiments, the protrusions 22, 23, 25 are formed on the linking plate material 20, which has a small plate thickness, and the small holes 12, 13, 15 are formed on the linking section 10 and the connecting section 2, which has a large plate thickness, but the reverse is also possible. In other words, the protrusions 22, 23, 25 may be formed on the linking section 10 and the connecting section 2, which has a large plate thickness, and the small holes 12, 13, 15 may be formed on the linking plate material 20, which has a small plate thickness.

<第4実施形態>
図9および図10を参照して、本発明の第4実施形態の連鎖端子の製造装置について説明する。以下、第1実施形態との相違点を中心に説明する。
この実施形態の製造装置は、端子形成手段と溝形成手段(「連鎖部加工部」に対応)とを有する。これらの手段は、1つのプレス装置に組み込むことができる。
Fourth Embodiment
9 and 10, a chained terminal manufacturing apparatus according to a fourth embodiment of the present invention will be described. The following description will focus on differences from the first embodiment.
The manufacturing apparatus of this embodiment has a terminal forming means and a groove forming means (corresponding to a "linking portion processing portion"). These means can be incorporated into one press device.

まず、端子形成手段は、図9に示すように、1枚の金属板から、帯板状の連鎖部10と、該連鎖部10に繋ぎ部2を介して繋がった複数の端子1と、を有する連鎖端子を形成する。 First, the terminal forming means forms a chain terminal having a strip-shaped chain portion 10 and a plurality of terminals 1 connected to the chain portion 10 via connecting portions 2 from a single metal plate, as shown in FIG. 9.

次に、溝形成手段は、帯板状の連鎖部10の表面に、図10に示すように、幅方向に沿った多数のV溝(凹溝)17を長手方向に連続して形成することで、連鎖部10の長手方向に沿った湾曲剛性を減じる。つまり、連鎖部10に多数のV溝17を形成することで、連結部に局部的に薄くなる部分を長さ方向に断続的に設ける。これにより、プレス前の板厚が大きくても、連鎖部10が湾曲しやすくなり、巻き癖がつかない巻き取りが可能となる。 Next, the groove forming means reduces the bending stiffness of the linking portion 10 along its length by forming a number of V-grooves (concave grooves) 17 along the width direction continuously in the length direction on the surface of the band-shaped linking portion 10 as shown in FIG. 10. In other words, by forming a number of V-grooves 17 in the linking portion 10, locally thin portions are provided intermittently in the length direction in the connecting portion. This makes it easier for the linking portion 10 to bend even if the plate thickness before pressing is large, and enables winding without curling.

<第5実施形態>
図11を参照して、本発明の第5実施形態の連鎖端子の製造装置について説明する。以下、第1実施形態との相違点を中心に説明する。
この実施形態の製造装置は、端子形成手段と開口形成手段(「連鎖部加工部」に対応)とを有する。これらの手段は、1つのプレス装置に組み込むことができる。
Fifth Embodiment
A chained terminal manufacturing apparatus according to a fifth embodiment of the present invention will be described with reference to Fig. 11. The following description will focus on differences from the first embodiment.
The manufacturing apparatus of this embodiment has a terminal forming means and an opening forming means (corresponding to the "linking portion processing portion"). These means can be incorporated into one press device.

まず、端子形成手段は、図11に示すように、1枚の金属板から、帯板状の連鎖部10と、該連鎖部10に繋ぎ部2を介して繋がった複数の端子1と、を有する連鎖端子を形成する。 First, the terminal forming means forms a chain terminal having a strip-shaped chain portion 10 and a plurality of terminals 1 connected to the chain portion 10 via connecting portions 2 from a single metal plate, as shown in FIG. 11.

次に、溝形成手段は、帯板状の連鎖部10に該連鎖部10の長手方向に沿った湾曲剛性を減じるための多数の肉抜き開口16を形成する。こうすることにより、プレス前の板厚が大きくても、連鎖部10が湾曲しやすくなり、巻き癖がつかない巻き取りが可能となる。肉抜き開口16を設けるのは、連鎖部10から所定形状を抜くだけだから負荷が少ない。なお、肉抜き開口16を設ける位置は限定されないが、バランスよく肉抜き開口16を設けることで、応力を少なくすることができる。この肉抜き開口16は、パイロット孔とは別に設ける。 Next, the groove forming means forms a number of hollow openings 16 in the strip-shaped linking portion 10 to reduce the bending rigidity along the longitudinal direction of the linking portion 10. This makes it easier for the linking portion 10 to bend, even if the plate thickness before pressing is large, and allows winding without curling. The hollow openings 16 are provided only to hollow out a specified shape from the linking portion 10, so the load is small. The positions at which the hollow openings 16 are provided are not limited, but by providing the hollow openings 16 in a balanced manner, stress can be reduced. These hollow openings 16 are provided separately from the pilot holes.

<第6実施形態>
図12、図13を参照して、本発明の第6実施形態の連鎖端子の製造装置について説明する。以下、第1実施形態との相違点を中心に説明する。
この実施形態の製造装置は、板材接合手段(「連鎖部加工部」に対応)と端子形成手段とを有する。
まず、板材接合手段は、図12、図13に示すように、板厚の大きい第1金属板10Sと、第1金属板10Sより板厚の小さい第2金属板20Sと、の側縁同士をレーザー接合(接合箇所Ls)して、板厚の異なる2領域を有する1枚の板材を形成する。そして,端子形成手段としてのプレス装置は、第2金属板20Sから帯板状の連鎖部20Pを形成すると共に、第1金属板10Sから、連鎖部20Pに繋ぎ部2を介して繋がった複数の端子1を形成する。こうすることにより、連鎖部20Pが湾曲しやすくなり、巻き癖がつかない巻き取りが可能となる。
Sixth Embodiment
12 and 13, a chained terminal manufacturing apparatus according to a sixth embodiment of the present invention will be described. The following description will focus on differences from the first embodiment.
The manufacturing apparatus of this embodiment has plate material joining means (corresponding to the "linking portion processing portion") and terminal forming means.
First, as shown in Figures 12 and 13, the plate material joining means laser-joins (jointing points Ls) the side edges of a first metal plate 10S having a greater thickness and a second metal plate 20S having a smaller thickness than the first metal plate 10S to form a single plate material having two regions of different thickness. Then, the press device as the terminal forming means forms a band-shaped linking portion 20P from the second metal plate 20S, and forms a plurality of terminals 1 connected to the linking portion 20P via connecting portions 2 from the first metal plate 10S. This makes the linking portion 20P easier to bend, enabling winding without curling.

<第7実施形態>
図14~図16を参照して、本発明の第7実施形態の連鎖端子の製造装置について説明する。以下、第1実施形態との相違点を中心に説明する。
この実施形態の製造装置は、端子形成手段と板厚削減手段とを有する。
まず、端子形成手段は、図14に示すように、一定の板厚の金属板から、帯板状の連鎖部10と、連鎖部10に繋ぎ部2を介して繋がった複数の端子1と、を有する連鎖端子を形成する。次に、図15に示すように、板厚削減手段としての切削装置または研磨装置110により、ドラム80に連鎖端子を巻き取る前段階で、帯板状の連鎖部10の板厚を減じる加工を実行する。これにより、図16に示すように薄くなった連鎖部10Aが、ドラム80に巻き取られるので、連鎖部10Aが湾曲しやすくなり、巻き癖がつかない巻き取りが可能となる。
Seventh Embodiment
A chained terminal manufacturing apparatus according to a seventh embodiment of the present invention will be described with reference to Figures 14 to 16. The following description will focus on the differences from the first embodiment.
The manufacturing apparatus of this embodiment has a terminal forming means and a plate thickness reducing means.
First, as shown in Fig. 14, the terminal forming means forms a chained terminal having a band-shaped linking portion 10 and a plurality of terminals 1 connected to the linking portion 10 via connecting portions 2 from a metal plate of a certain thickness. Next, as shown in Fig. 15, a cutting device or polishing device 110 as a plate thickness reducing means performs processing to reduce the plate thickness of the band-shaped linking portion 10 before winding the chained terminal onto a drum 80. As a result, the thinned linking portion 10A is wound onto the drum 80 as shown in Fig. 16, so that the linking portion 10A is easily curved, and winding without curling is possible.

<第8実施形態>
図17を参照して、本発明の第8実施形態の連鎖端子の製造装置について説明する。
この実施形態の製造装置では、板厚削減手段として、圧延ローラ71、72、73のセット70を使用して連鎖部10の板厚を小さくする点が、第7実施形態と異なるだけで、効果は同じである。
Eighth Embodiment
An eighth embodiment of a manufacturing apparatus for a chained terminal according to the present invention will be described with reference to FIG.
The manufacturing apparatus of this embodiment differs from the seventh embodiment only in that a set 70 of rolling rollers 71, 72, and 73 is used as a plate thickness reducing means to reduce the plate thickness of the linking portion 10, but the effect is the same.

<第9実施形態>
図18~図22を参照して、本発明の第9実施形態の連鎖端子の製造装置について説明する。図19は図18のA-A矢視断面図、図21は図20のB-B矢視断面図である。
この実施形態の製造装置は、端子形成手段と板幅削減手段とを有する。以下、第1実施形態との相違点を中心に説明する。
まず、端子形成手段は、図18、図19に示すように、一定の板厚の金属板から、帯板状の連鎖部10と、連鎖部10に繋ぎ部2を介して繋がった複数の端子1と、を有する連鎖端子を形成する。次に、板幅削減手段は、図20、図21に示すように、帯板状の連鎖部10の板幅を減じる加工をする。つまり、最初の連鎖部10の板幅HB1を、板幅削減手段により、板幅HB2の連鎖部10Bに整形する。
これにより、帯板状の連鎖部10の湾曲剛性が低下することになるため、図22に示すように、連鎖部10Bが湾曲しやすくなり、巻き癖がつかない巻き取りが可能となる。
Ninth embodiment
A chained terminal manufacturing apparatus according to a ninth embodiment of the present invention will be described with reference to Fig. 18 to Fig. 22. Fig. 19 is a cross-sectional view taken along line AA in Fig. 18, and Fig. 21 is a cross-sectional view taken along line BB in Fig. 20.
The manufacturing apparatus of this embodiment has a terminal forming means and a plate width reducing means. The following mainly describes the differences from the first embodiment.
First, the terminal forming means forms a chained terminal having a band-shaped linking portion 10 and a plurality of terminals 1 connected to the linking portion 10 via connecting portions 2 from a metal plate of a certain thickness, as shown in Figures 18 and 19. Next, the plate width reducing means processes the band-shaped linking portion 10 to reduce its width, as shown in Figures 20 and 21. That is, the plate width HB1 of the initial linking portion 10 is shaped into a linking portion 10B having a width HB2 by the plate width reducing means.
As a result, the bending rigidity of the band-shaped linking portion 10 is reduced, so that the linking portion 10B becomes easier to bend as shown in FIG. 22, and winding can be performed without causing curling.

<第10実施形態>
図23を参照して、本発明の第10実施形態の連鎖端子の製造装置について説明する。
本実施形態の装置は、プレス装置50により製造された、帯板状の連鎖部10と該連鎖部に繋ぎ部を介して繋がった複数の端子とを有する連鎖端子を、巻き取りドラム80に巻き取る巻き取り装置である。この巻き取り装置は、巻き取りドラム80の前段に、複数のローラ61、62、63により連鎖部10に巻き取りのための湾曲癖を付ける湾曲癖付加手段60を設けたものである。このように、複数のローラ61、62、63の配置によって、湾曲癖の半径Rを調整することができるので、巻き取りの際に連鎖部10の板厚の大きい場合でも、容易に巻き取りができるようになる。また、巻き戻しの際には、同じローラ61、62、63を湾曲癖除去手段として用いることにより湾曲癖を直すことができる。なお、この第10実施形態の装置は、単独で採用してもよいが、例えばプレス装置50をプレス装置100に置き換える等、上述の第1~第9実施形態の製造装置と組み合わせて使用すれば、より高い効果を得ることができる。
Tenth Embodiment
A manufacturing apparatus for a chained terminal according to a tenth embodiment of the present invention will be described with reference to FIG.
The device of this embodiment is a winding device that winds up a chain terminal having a strip-shaped linking portion 10 and a plurality of terminals connected to the linking portion via a connecting portion, manufactured by a press device 50, on a winding drum 80. This winding device is provided with a curved shape adding means 60 that adds a curved shape to the linking portion 10 for winding by a plurality of rollers 61, 62, 63, in the front stage of the winding drum 80. In this way, the radius R of the curved shape can be adjusted by the arrangement of the plurality of rollers 61, 62, 63, so that even if the plate thickness of the linking portion 10 is large during winding, winding can be easily performed. In addition, during unwinding, the same rollers 61, 62, 63 can be used as a curved shape removing means to correct the curved shape. The device of this tenth embodiment may be used alone, but if it is used in combination with the manufacturing devices of the first to ninth embodiments described above, for example by replacing the press device 50 with the press device 100, a higher effect can be obtained.

ここで、上述した本発明の実施形態に係る連鎖端子の製造装置、及び、連鎖端子の製造方法の特徴をそれぞれ以下[1]~[5]に簡潔に纏めて列記する。 Here, the features of the chained terminal manufacturing apparatus and the chained terminal manufacturing method according to the above-mentioned embodiment of the present invention are briefly summarized and listed below in [1] to [5].

[1] 帯板状の連鎖部(10)と、前記連鎖部を介して連なる複数の端子(1)と、を金属板から製造する連鎖端子の製造装置(プレス装置100)であって、
金属板を打ち抜き加工して、複数の端子(1)を形成する端子形成部(131)と、
前記金属板において、前記連鎖部となる部分における板厚方向の強度を、他の部分における前記板厚方向の強度と比較して低下させるように加工する連鎖部加工部(溝形成手段、開口形成手段、板材接合手段)と、を備える、
連鎖端子の製造装置(プレス装置100)。
[1] A manufacturing apparatus (press device 100) for a chained terminal, which manufactures a strip-shaped linking portion (10) and a plurality of terminals (1) connected via the linking portion from a metal plate, comprising:
A terminal forming section (131) for forming a plurality of terminals (1) by punching a metal plate;
The metal plate is provided with a linking portion processing portion (groove forming means, opening forming means, plate material joining means) that processes the metal plate so that the strength in the plate thickness direction of the portion that becomes the linking portion is reduced compared to the strength in the plate thickness direction of the other portions.
Manufacturing apparatus for chained terminals (press device 100).

所定厚さ以上の厚みを有する複数の端子を連鎖部(キャリア)で接続してリールに巻き取ると、巻き癖がついてしまうが、上記[1]の構成の製造装置によれば、金属板において連鎖部となる部分における板厚方向の強度を、他の部分における板厚方向の強度と比較して低下させることで、連続メッキ等の後工程に、端子が連鎖した状態での供給が可能になる。また、巻き癖のつかない巻取が可能になるため、巻き癖を修正する工程が不要となる。 When multiple terminals having a thickness equal to or greater than a certain thickness are connected by a chain portion (carrier) and wound onto a reel, they will develop a curl. However, with the manufacturing device having the configuration of [1] above, the strength in the thickness direction of the metal plate at the portion that becomes the chain portion is reduced compared to the strength in the thickness direction of the other portions, making it possible to supply the terminals in a linked state to subsequent processes such as continuous plating. In addition, since winding without curling is possible, a process to correct the curl is not required.

[2] 上記[1]に記載の連鎖端子の製造装置(プレス装置100)であって、
前記連鎖部加工部(溝形成手段)は、
前記連鎖部(10)の表面に、該連鎖部の幅方向に沿った多数の凹溝を該連鎖部の長手方向に連続して形成する、
連鎖端子の製造装置(プレス装置100)。
[2] The manufacturing apparatus (press device 100) for chained terminals according to the above [1],
The linking portion processing portion (groove forming means) is
A number of grooves are formed on the surface of the linking portion (10) in the width direction of the linking portion and continuously in the longitudinal direction of the linking portion.
Manufacturing apparatus for chained terminals (press device 100).

上記[2]の構成の製造装置によれば、連鎖部加工部が、連鎖部の表面に、該連鎖部の幅方向に沿った多数の凹溝を該連鎖部の長手方向に連続して形成することで、金属板において連鎖部となる部分における板厚方向の強度を、他の部分における板厚方向の強度と比較して低下させることができる。よって、連鎖端子の巻き取りおよび巻き戻しの際の不都合を解消できる。 According to the manufacturing device of the configuration [2] above, the linking part processing part forms a number of grooves on the surface of the linking part in the longitudinal direction of the linking part, which are aligned along the width direction of the linking part, so that the strength in the thickness direction of the part of the metal plate that becomes the linking part can be reduced compared to the strength in the thickness direction of the other parts. This eliminates the inconvenience of winding and unwinding the chain terminal.

[3] 上記[1]に記載の連鎖端子の製造装置(プレス装置100)であって、
前記連鎖部加工部(開口形成手段)は、
前記連鎖部(10)に、該連鎖部の長手方向に沿って複数の肉抜き開口を形成する、
連鎖端子の製造装置(プレス装置100)。
[3] The manufacturing apparatus (press device 100) for chained terminals according to the above [1],
The linking portion processing portion (opening forming means) is
A plurality of lightening openings are formed in the linking portion (10) along the longitudinal direction of the linking portion.
Manufacturing apparatus for chained terminals (press device 100).

上記[3]の構成の製造装置によれば、連鎖部加工部が、連鎖部に、該連鎖部の長手方向に沿って複数の肉抜き開口を形成することで、金属板において連鎖部となる部分における板厚方向の強度を、他の部分における板厚方向の強度と比較して低下させることができる。よって、連鎖端子の巻き取りおよび巻き戻しの際の不都合を解消できる。 According to the manufacturing device having the configuration of [3] above, the linking portion processing portion forms multiple lightening openings in the linking portion along the longitudinal direction of the linking portion, thereby making it possible to reduce the strength in the thickness direction of the portion of the metal plate that becomes the linking portion compared to the strength in the thickness direction of the other portions. This eliminates the inconvenience of winding and unwinding the chain terminal.

[4] 上記[1]に記載の連鎖端子の製造装置(プレス装置100)であって、
前記金属板は、
前記複数の端子(1)を打ち抜くための第1金属板(10S)と、
前記連鎖部(20P)として用いられ、前記第1金属板よりも板厚が薄い第2金属板(20S)と、から形成され、
前記連鎖部加工部(板材接合手段)は、
前記第1金属板(10S)から前記複数の端子を打ち抜く前に、前記第2金属板(20S)を前記第1金属板(10S)に溶接する、
連鎖端子の製造装置(プレス装置100)。
[4] The manufacturing apparatus (press device 100) for chained terminals according to the above [1],
The metal plate is
A first metal plate (10S) for punching out the plurality of terminals (1);
a second metal plate (20S) used as the linking portion (20P) and having a thickness thinner than that of the first metal plate;
The linking portion processing portion (plate material joining means) is
Before punching out the plurality of terminals from the first metal plate (10S), the second metal plate (20S) is welded to the first metal plate (10S).
Manufacturing apparatus for chained terminals (press device 100).

上記[4]の構成の製造装置によれば、連鎖部として用いられる第2金属板が、複数の端子を打ち抜くための第1金属板よりも板厚が薄く、連鎖部加工部が第1金属板から複数の端子を打ち抜く前に、第2金属板を第1金属板に溶接することで、連鎖端子の巻き取りおよび巻き戻しの際の不都合を解消できる。 According to the manufacturing device having the configuration of [4] above, the second metal plate used as the linking portion is thinner than the first metal plate for punching out the multiple terminals, and the second metal plate is welded to the first metal plate before the linking portion processing portion punches out the multiple terminals from the first metal plate, thereby eliminating the inconvenience of winding and unwinding the chained terminals.

[5] 帯板状の連鎖部と、前記連鎖部を介して連なる複数の端子と、を金属板から製造する連鎖端子の製造方法であって、
金属板を打ち抜き加工して、複数の端子を形成する工程と、
前記金属板において、前記連鎖部となる部分における板厚方向の強度を、他の部分における前記板厚方向の強度と比較して低下させるように加工する工程と、を含む、
連鎖端子の製造方法。
[5] A method for manufacturing a chained terminal, in which a strip-shaped linking portion and a plurality of terminals linked via the linking portion are manufactured from a metal plate, comprising:
stamping a metal plate to form a plurality of terminals;
The method includes a process for processing the metal plate so that the strength in the plate thickness direction of the portion that becomes the linking portion is reduced compared to the strength in the plate thickness direction of other portions.
A method for manufacturing chain terminals.

上記[5]の構成の製造方法によれば、金属板において連鎖部となる部分における板厚方向の強度を、他の部分における板厚方向の強度と比較して低下させることで、連続メッキ等の後工程に、端子が連鎖した状態での供給が可能になる。また、巻き癖のつかない巻取が可能になるため、巻き癖を修正する工程が不要となる。 According to the manufacturing method of the configuration [5] above, the strength in the thickness direction of the portion of the metal plate that will become the linking portion is reduced compared to the strength in the thickness direction of the other portions, making it possible to supply the terminals in a linked state to subsequent processes such as continuous plating. In addition, since winding without curling is possible, a process for correcting curling is not required.

1 端子
2 繋ぎ部
10 連鎖部
12 パイロット孔(小孔)
13 小孔
15 角形の小孔
16 肉抜き開口
17 V溝
20 連鎖用板材
22 凸部
23 凸部
25 角形の凸部
10A、10B 連鎖部
10S 第1金属板
20S 第2金属板
20P 連鎖部
61~63 ローラ
70 圧延ローラのセット
100 プレス装置
110 切削装置または研削装置
131 端子形成部
132 バーリング部(加工部)
133 結合部(接続部)
1 Terminal 2 Connection portion 10 Linking portion 12 Pilot hole (small hole)
13 Small hole 15 Square small hole 16 Lightening opening 17 V-groove 20 Linking plate material 22 Convex portion 23 Convex portion 25 Square convex portion 10A, 10B Linking portion 10S First metal plate 20S Second metal plate 20P Linking portion 61 to 63 Roller 70 Set of rolling rollers 100 Press device 110 Cutting device or grinding device 131 Terminal forming portion 132 Burring portion (processing portion)
133 Joint (Connection)

Claims (3)

帯板状の連鎖部と、前記連鎖部を介して連なる複数の端子と、を金属板から製造する連鎖端子の製造装置であって、
金属板を打ち抜き加工して、複数の端子を形成する端子形成部と、
前記金属板において、前記連鎖部となる部分における板厚方向の強度を、他の部分における前記板厚方向の強度と比較して低下させるように加工する連鎖部加工部と、を備え、
記連鎖部加工部は、
前記連鎖部の表面に、該連鎖部の幅方向に沿って延びる多数のV字状の凹溝を、該連鎖部の長手方向に隣接する前記端子の間隔より小さい間隔で前記長手方向に並ぶように、且つ、前記長手方向に隣接する前記凹溝同士が繋がるように、形成する、
連鎖端子の製造装置。
A chain terminal manufacturing apparatus for manufacturing a strip-shaped linking portion and a plurality of terminals linked via the linking portion from a metal plate, comprising:
a terminal forming section that forms a plurality of terminals by punching a metal plate;
A linking portion processing portion is provided in the metal plate so that the strength in the plate thickness direction of the portion that becomes the linking portion is reduced compared to the strength in the plate thickness direction of the other portion,
The linking portion processing portion is
A number of V-shaped grooves extending along a width direction of the linking portion are formed on a surface of the linking portion so as to be aligned in the longitudinal direction at intervals smaller than an interval between adjacent terminals in the longitudinal direction of the linking portion, and so that adjacent grooves in the longitudinal direction are connected to each other.
Chain terminal manufacturing equipment.
帯板状の連鎖部と、前記連鎖部を介して連なる複数の端子と、を金属板から製造する連鎖端子の製造装置であって、
金属板を打ち抜き加工して、複数の端子を形成する端子形成部と、
前記金属板において、前記連鎖部となる部分における板厚方向の強度を、他の部分における前記板厚方向の強度と比較して低下させるように加工する連鎖部加工部と、を備え、
前記金属板は、
前記複数の端子を打ち抜くための第1金属板と、
前記連鎖部として用いられ、前記第1金属板よりも板厚が薄い第2金属板と、から形成され、
前記連鎖部加工部は、
前記第1金属板から前記複数の端子を打ち抜く前に、前記第2金属板を前記第1金属板に溶接する、
連鎖端子の製造装置。
A chain terminal manufacturing apparatus for manufacturing a strip-shaped linking portion and a plurality of terminals linked via the linking portion from a metal plate, comprising:
a terminal forming section that forms a plurality of terminals by punching a metal plate;
A linking portion processing portion is provided in the metal plate so that the strength in the plate thickness direction of the portion that becomes the linking portion is reduced compared to the strength in the plate thickness direction of the other portion,
The metal plate is
a first metal plate for punching out the plurality of terminals;
a second metal plate used as the linking portion and having a thickness smaller than that of the first metal plate,
The linking portion processing portion is
welding the second metal plate to the first metal plate before punching the plurality of terminals from the first metal plate.
Chain terminal manufacturing equipment.
帯板状の連鎖部と、前記連鎖部を介して連なる複数の端子と、を金属板から製造する連鎖端子の製造方法であって、A method for manufacturing a chained terminal, comprising the steps of: manufacturing a strip-shaped linking portion and a plurality of terminals linked via the linking portion from a metal plate, the method comprising the steps of:
金属板を打ち抜き加工して、複数の端子を形成する工程と、stamping a metal plate to form a plurality of terminals;
前記金属板において、前記連鎖部となる部分における板厚方向の強度を、他の部分における前記板厚方向の強度と比較して低下させるように加工する工程と、を含み、and processing the metal plate so that the strength in the plate thickness direction of the portion that becomes the linking portion is reduced compared to the strength in the plate thickness direction of other portions,
前記加工する工程は、The processing step includes:
前記連鎖部の表面に、該連鎖部の幅方向に沿って延びる多数のV字状の凹溝を、該連鎖部の長手方向に隣接する前記端子の間隔より小さい間隔で前記長手方向に並ぶように、且つ、前記長手方向に隣接する前記凹溝同士が繋がるように、形成する、A number of V-shaped grooves extending along a width direction of the linking portion are formed on a surface of the linking portion so as to be aligned in the longitudinal direction at intervals smaller than an interval between adjacent terminals in the longitudinal direction of the linking portion, and so that adjacent grooves in the longitudinal direction are connected to each other.
連鎖端子の製造方法。A method for manufacturing chain terminals.
JP2022128234A 2022-08-10 2022-08-10 Manufacturing apparatus and method for chained terminals Active JP7680401B2 (en)

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