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JP7685215B2 - cooling tower - Google Patents
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JP7685215B2 - cooling tower - Google Patents

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Publication number
JP7685215B2
JP7685215B2 JP2021127762A JP2021127762A JP7685215B2 JP 7685215 B2 JP7685215 B2 JP 7685215B2 JP 2021127762 A JP2021127762 A JP 2021127762A JP 2021127762 A JP2021127762 A JP 2021127762A JP 7685215 B2 JP7685215 B2 JP 7685215B2
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filler
support
tower body
cooling tower
support frame
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JP2023022734A (en
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智久 柳原
祐太 絹笠
旬美 柳原
章文 今道
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Kuken Kogyo Co Ltd
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Kuken Kogyo Co Ltd
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Priority to JP2021127762A priority Critical patent/JP7685215B2/en
Priority to TW111208008U priority patent/TWM635708U/en
Priority to TW111127983A priority patent/TWI907717B/en
Priority to PCT/JP2022/029745 priority patent/WO2023013666A1/en
Publication of JP2023022734A publication Critical patent/JP2023022734A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28CHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
    • F28C1/00Direct-contact trickle coolers, e.g. cooling towers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28CHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
    • F28C1/00Direct-contact trickle coolers, e.g. cooling towers
    • F28C1/04Direct-contact trickle coolers, e.g. cooling towers with cross-current only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F25/00Component parts of trickle coolers
    • F28F25/02Component parts of trickle coolers for distributing, circulating, and accumulating liquid
    • F28F25/08Splashing boards or grids, e.g. for converting liquid sprays into liquid films; Elements or beds for increasing the area of the contact surface

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Separation By Low-Temperature Treatments (AREA)
  • Sampling And Sample Adjustment (AREA)

Description

本発明は、循環使用する液相の熱媒体を熱交換部で空気と熱交換させて冷却する冷却塔に関し、特に直交流型の冷却塔に関する。 The present invention relates to a cooling tower that cools a circulating liquid-phase heat medium by exchanging heat with air in a heat exchange section, and in particular to a cross-flow type cooling tower.

一般に、工場や空気調和設備などで循環使用する水などの液相の熱媒体の冷却を目的として屋外に設置される冷却塔では、冷却塔内部の熱交換部において、ファン(送風機)の作動に伴って外部から取込まれる空気(外気)と熱媒体とを、直接あるいは間接的に熱交換させ、冷却を行う仕組みとなっている。 In general, cooling towers are installed outdoors to cool liquid-phase heat transfer media such as water used in circulation in factories and air conditioning systems. In the heat exchange section inside the cooling tower, the air (outside air) taken in from the outside by the operation of a fan (blower) is directly or indirectly exchanged with the heat transfer media to perform cooling.

このうち、直交流型の冷却塔は、角形の塔体に収められた積層構造の充てん材に対し上方から熱媒体である循環水を散水すると共に、側方から外気を導入して、直交する循環水と外気との間で熱交換を行わせる装置となっており、広く用いられている。
このような従来の直交流型の冷却塔の例として、特開平6-307795号公報に開示されるものがある。
Of these, cross-flow cooling towers are widely used devices that spray circulating water, which acts as a heat transfer medium, from above onto a layered filler material housed in a rectangular tower body, while introducing outside air from the side to allow heat exchange between the perpendicular circulating water and the outside air.
An example of such a conventional cross-flow type cooling tower is disclosed in Japanese Patent Laid-Open Publication No. 6-307795.

特開平6-307795号公報Japanese Patent Application Publication No. 6-307795

従来の直交流型の冷却塔は、前記特許文献に示される構成を有しており、熱交換部である充てん材において、水と外気が直交する流れとなって熱交換を行う仕組みである。
こうした直交流型の冷却塔において従来用いられていた充てん材は、多数枚の充てん材シートを接着剤で互いに貼り合わせつつ積層して一体のブロック状としたものである。接着一体化により全体で十分な剛性を有する充てん材は、そのまま一体として取り扱い可能であり、冷却塔塔体への配設も特段の配慮なしに行うことができた。
A conventional cross-flow type cooling tower has the configuration shown in the above-mentioned patent document, and has a mechanism for performing heat exchange in which water and outside air flow perpendicularly to each other in the filler material that serves as the heat exchange section.
The filler material that has been used in the past in such cross-flow cooling towers is a block made by laminating a number of filler sheets together with adhesive. The filler material has sufficient rigidity as a whole due to the adhesive integration, and can be handled as a single unit, and can be installed in the cooling tower body without any special consideration.

ただし、接着剤の使用による充てん材シートの積層一体化は、近年、接着剤の乾燥・硬化工程で必要となる時間やスペースの確保しにくさと、接着剤中の有機溶剤に係る規制に起因する取り扱いの困難さの問題により、採用が難しくなっていることから、接着剤を用いずに充てん材シートを一体化する手法が提案されている。 However, in recent years, laminating and integrating filler sheets using adhesives has become difficult due to issues with securing the time and space required for the adhesive drying and hardening process, and the difficulty of handling the adhesive due to regulations on the organic solvents in the adhesive, so methods of integrating filler sheets without using adhesives have been proposed.

しかしながら、こうした接着剤を用いない手法、例えば、隣り合う充てん材シート同士を凹凸の嵌合や溶着で一体化する手法を適用して得られた充てん材は、接着剤を使用して一体化したものと比較して一般に剛性が低く、従来のような充てん材の剛性を前提とした配設が行えず、配設に特別な工夫が必要となるため、充てん材の塔体への配設に手間がかかり、製造コストの上昇を招くという課題を有していた。 However, packing materials obtained by applying methods that do not use such adhesives, such as methods of integrating adjacent packing sheets by fitting or welding their recesses and protrusions together, generally have lower rigidity than those integrated using adhesives, and cannot be arranged based on the packing material's rigidity as in the past, requiring special ingenuity for arrangement, which means that it is time-consuming to arrange the packing material in the tower body and leads to increased manufacturing costs.

本発明は前記課題を解消するためになされたもので、充てん材を複数分割構造とし、分割された各充てん材を塔体に対し横向きに出し入れ可能として、充てん材の塔体への配設やメンテナンス等に係る塔体からの取り外しを容易にし、充てん材に関わる作業のコストを抑えられる、冷却塔を提供することを目的とする。 The present invention has been made to solve the above problems, and aims to provide a cooling tower in which the filler has a multi-part structure and each part can be inserted and removed sideways from the tower body, facilitating the installation of the filler in the tower body and removal from the tower body for maintenance, etc., and reducing the cost of work related to the filler.

本発明に係る冷却塔は、冷却対象の循環水を冷却塔塔体内の充てん材に対し散水しつつ、送風機による誘引通風で充てん材の側方から横向きに外部の空気を流通させ、少なくとも充てん材で空気と循環水との熱交換を行わせる直交流型の開放式冷却塔において、前記充てん材が、充てん材シートを積層させて形成され、積層方向が横向きとなるようにして、上下方向に複数段重なる配置で塔体内に配設可能とされ、各段の充てん材におけるシート積層方向の両端には、外方に突出する所定の支持具が充てん材と一体に設けられ、塔体内における充てん材配設箇所を挟む両側の所定部位には、各充てん材の支持具を挿入可能な溝を設けられた支持枠が一又は複数組配設され、各充てん材が、両端の支持具を塔体の支持枠の溝にそれぞれ挿入して、支持具を介して支持枠により支持されつつ、塔体の側方から少なくとも支持枠の溝の連続する方向に移動させて塔体内に配設されるものである。 The cooling tower according to the present invention is an open-type cross-flow cooling tower in which circulating water to be cooled is sprayed onto the filler material inside the cooling tower while external air is circulated sideways from the side of the filler material by induced draft from a blower, and heat exchange is performed between the air and the circulating water at least through the filler material. The filler material is formed by stacking filler material sheets, and can be arranged in the tower body in a vertically stacked arrangement of multiple layers with the stacking direction being horizontal, and the sheets of filler material in each layer are At both ends of the stacking direction, a specific support protruding outward is provided integrally with the packing material, and at specific locations on both sides of the packing material placement location in the tower body, one or more support frames with grooves into which the support for each packing material can be inserted are provided. Each packing material is placed in the tower body by inserting the support at both ends into the grooves of the support frame of the tower body, and while being supported by the support frame via the support, it is moved from the side of the tower body at least in the direction in which the grooves of the support frame continue.

このように本発明によれば、充てん材シートの積層により形成される充てん材を、上下方向に複数段重なるものとし、各段の充てん材ごとに、充てん材と一体化した支持具を充てん材側方に突出するように設ける一方、この支持具を係合させる溝が設けられた支持枠を塔体に配設し、支持具を塔体側の支持枠の溝に挿入して充てん材を支持枠で支持させつつ、充てん材を支持枠に対し溝の連続方向に移動可能とすることにより、各段の充てん材を無理なく確実に支持しつつ、充てん材を塔体側方から塔体内の配設箇所まで溝に沿って移動させて配設したり、充てん材を塔体から引き出して取り外すことが容易に行え、冷却塔組立やメンテナンス等の充てん材に関わる作業を効率化しコストを抑えられる。 In this way, according to the present invention, the filler material formed by laminating the filler sheets is stacked in multiple layers in the vertical direction, and for each layer of filler material, a support integrated with the filler material is provided so as to protrude to the side of the filler material, while a support frame with a groove for engaging this support is disposed in the tower body, and the support is inserted into the groove of the support frame on the tower body side to support the filler material with the support frame, while the filler material can be moved in the continuous direction of the groove relative to the support frame. This makes it possible to move the filler material along the groove from the side of the tower body to the installation location inside the tower body and install it, or to easily pull out and remove the filler material from the tower body, while supporting each layer of filler material reliably and without strain. This makes it possible to streamline work related to filler material, such as cooling tower assembly and maintenance, and reduce costs.

また、本発明に係る冷却塔は必要に応じて、複数段の充てん材のうち、最下段の充てん材の支持具に対応する支持枠の溝が、支持具の挿入開始位置となる溝端部の高さを、冷却塔下部水槽の側端位置より上側を充てん材が溝に沿って移動可能となる所定高さに設定され、溝端部から最下段の充てん材の塔体内での配設箇所の上方位置まで横方向に連続する溝形状とされ、且つ、前記上方位置まで連続する溝を、前記配設箇所に充てん材が配設された状態における充てん材の支持具位置まで、前記上方位置から下方にさらに拡張されてなり、前記最下段の充てん材が、下部水槽の側端位置より上側で塔体の側方から塔体内へ横移動して、塔体内の配設箇所の上方に達すると、支持具を支持枠の溝拡張部分に沿わせつつ下方の配設箇所へ移動可能とされるものである。 In addition, in the cooling tower according to the present invention, as necessary, the groove of the support frame corresponding to the support of the lowest filler among the multiple filler tiers is set to a predetermined height at which the groove end, which is the insertion start position of the support, can move along the groove above the side end position of the cooling tower lower water tank, and the groove shape is continuous in the horizontal direction from the groove end to the upper position of the arrangement location of the lowest filler in the tower body, and the groove continuing to the upper position is further expanded downward from the upper position to the position of the support of the filler when the filler is arranged at the arrangement location, and when the lowest filler moves laterally from the side of the tower body into the tower body above the side end position of the lower water tank and reaches above the arrangement location in the tower body, the support can be moved to the lower arrangement location while aligning with the expanded groove part of the support frame.

このように本発明によれば、最下段の充てん材の支持具を挿入する支持枠の溝について、下部水槽の側端位置より上側を充てん材が移動可能となるように、溝端部から充てん材の塔体内配設箇所の上方までの溝位置を設定すると共に、溝をさらに下方に拡張して、溝に挿入された支持具と一体の充てん材を塔体内配設箇所まで移動可能とし、充てん材を塔体側方から支持枠の溝に沿って移動させ、塔体内配設箇所の上方に達してから、充てん材を溝拡張部分に沿って下方へ移動させると、充てん材を塔体内配設箇所に落とし込む形で配設できることにより、最下段の充てん材の塔体内配設箇所が下部水槽側端部より低い位置まで及んで、充てん材の横方向の移動のみでは充てん材を塔体内に配設できない条件下であっても、支持枠の溝に沿って充てん材を無理なく移動させられ、充てん材を確実に塔体内配設箇所まで到達させられる。 In this way, according to the present invention, the groove of the support frame into which the support for the lowest packing material is inserted is set so that the packing material can move above the side end position of the lower water tank, and the groove is expanded further downward to allow the packing material, together with the support inserted in the groove, to be moved to the location inside the tower. When the packing material is moved from the side of the tower along the groove of the support frame and reaches above the location inside the tower, the packing material is moved downward along the expanded part of the groove, so that the packing material can be dropped into the location inside the tower. Therefore, even under conditions where the location inside the tower of the lowest packing material reaches a position lower than the side end of the lower water tank and the packing material cannot be placed inside the tower by moving it only in the lateral direction, the packing material can be moved smoothly along the groove of the support frame and can be reliably reached to the location inside the tower.

また、本発明に係る冷却塔は必要に応じて、前記各充てん材をなす積層した充てん材シートをシート積層方向に貫通して、充てん材シートを一体化する貫通材を設け、当該貫通材の両端に前記支持具がそれぞれ連結されるものである。 In addition, the cooling tower according to the present invention may, as necessary, have a penetrating member that penetrates the stacked filler sheets that make up each of the fillers in the sheet stacking direction to integrate the filler sheets, and the supports are connected to both ends of the penetrating member.

このように本発明によれば、貫通材が積層した充てん材シートを貫通して、この貫通材で各充てん材シートのシート積層方向と直交する向きへの動きを拘束し、充てん材シート同士がシート積層方向と直交する向きにずれにくい状態とされることにより、積層された充てん材シートが確実に一体化すると共にこの一体化した状態を維持でき、充てん材としての機能を確実に発揮できる。また、支持枠に係合して充てん材全体を支持する支持具が貫通材に連結されることで、貫通材で各充てん材シートの重量を等しく支える状態となり、一部の充てん材シートに荷重が集中することもなく、充てん材の支持を強固で且つ安定したものとすることができる。 In this way, according to the present invention, the penetrating material penetrates the stacked filler sheets, restricting the movement of each filler sheet in a direction perpendicular to the sheet stacking direction, and making it difficult for the filler sheets to shift in a direction perpendicular to the sheet stacking direction. This ensures that the stacked filler sheets are integrated and can maintain this integrated state, ensuring that the filler functions properly. In addition, the support that engages with the support frame and supports the entire filler is connected to the penetrating material, so that the weight of each filler sheet is supported equally by the penetrating material, and the load is not concentrated on some of the filler sheets, making the support for the filler strong and stable.

また、本発明に係る冷却塔は必要に応じて、前記支持枠が、塔体における充てん材配設箇所を挟む両側で、前記支持具を挿入可能な溝を複数段設けられて、上下に重なる全段の充てん材を支持可能とされるものである。 In addition, in the cooling tower according to the present invention, if necessary, the support frame is provided with multiple stages of grooves into which the support tools can be inserted on both sides of the filler placement location in the tower body, making it possible to support all the stages of filler that are stacked vertically.

このように本発明によれば、塔体の充てん材配設箇所を挟む両側に配設される支持枠が、支持具を挿入する溝を複数段の全ての充てん材に対応させて設けられて、塔体への配設数を一組のみとされ、この一組の支持枠で複数段の充てん材を支持することにより、充てん材ごとに対応する支持枠を複数用意して組み合わせる作業が不要となり、支持枠の配設に係る手間を減らせると共に、支持枠同士の連結部分を排除して当初から一体とした分、支持枠全体としての強度を高められ、各充てん材を適切に支持できる。 Thus, according to the present invention, the support frames arranged on both sides of the filler placement area of the tower body are provided with grooves for inserting supports corresponding to all of the multiple layers of filler, so that only one set is arranged on the tower body, and by supporting the multiple layers of filler with this one set of support frames, the work of preparing and assembling multiple support frames corresponding to each filler is unnecessary, reducing the labor involved in arranging the support frames, and by eliminating the connecting parts between the support frames and making them one unit from the beginning, the strength of the support frames as a whole is increased, and each filler can be properly supported.

また、本発明に係る冷却塔は必要に応じて、前記支持枠が、複数段の各充てん材の側方をまとめて覆う、耐水性のある材質で一体成形された隙間のない連続体とされるものである。 In addition, in the cooling tower according to the present invention, the support frame may be a continuous body without gaps that is integrally molded from a water-resistant material and covers the sides of each of the multiple tiers of filler.

このように本発明によれば、支持枠を一体成形された隙間のない連続体とし、塔体内に配設された各段の充てん材の側方を覆う状態とすることにより、冷却塔作動状態で上方からの散布水が充てん材の外側を流れる場合でも、隙間なく連続する支持枠が水の支持枠より外側への進行を阻み、支持枠の外側への水の漏れや飛散を確実に防止できる。 In this way, according to the present invention, the support frame is a continuous, gap-free integral molding that covers the sides of the filler material of each stage arranged inside the tower body. Even if water sprayed from above flows outside the filler material when the cooling tower is in operation, the continuous support frame without gaps prevents the water from moving outside the support frame, reliably preventing water from leaking or splashing outside the support frame.

本発明の一実施形態に係る冷却塔の一部切欠正面図である。FIG. 1 is a partially cutaway front view of a cooling tower according to an embodiment of the present invention. 本発明の一実施形態に係る冷却塔の平面図である。FIG. 1 is a plan view of a cooling tower according to an embodiment of the present invention. 本発明の一実施形態に係る冷却塔における充てん材の概略斜視図である。FIG. 2 is a schematic perspective view of a fill material in a cooling tower according to an embodiment of the present invention. 本発明の一実施形態に係る冷却塔における支持枠の斜視図である。FIG. 2 is a perspective view of a support frame in a cooling tower according to an embodiment of the present invention. 本発明の一実施形態に係る冷却塔の組立時における支持枠の配設状態説明図である。FIG. 2 is an explanatory diagram of the arrangement of the support frame during assembly of the cooling tower according to one embodiment of the present invention. 本発明の一実施形態に係る冷却塔の組立時における下段の充てん材の配設開始状態説明図である。FIG. 2 is an explanatory diagram showing the start of installation of the lower filler during assembly of the cooling tower according to one embodiment of the present invention. 本発明の一実施形態に係る冷却塔の組立時における下段の充てん材の支持枠溝部に沿った横移動状態説明図である。FIG. 10 is an explanatory diagram showing the state in which the lower filler moves laterally along the support frame groove during assembly of the cooling tower according to one embodiment of the present invention. 本発明の一実施形態に係る冷却塔の組立時における下段の充てん材の支持枠溝部に沿った下移動状態説明図である。FIG. 10 is an explanatory diagram of the state in which the lower filler moves downward along the support frame groove during assembly of the cooling tower according to one embodiment of the present invention. 本発明の一実施形態に係る冷却塔の組立時における上段の充てん材の配設開始状態説明図である。FIG. 2 is an explanatory diagram showing the start of installation of the upper filler material during assembly of the cooling tower according to one embodiment of the present invention. 本発明の一実施形態に係る冷却塔における支持枠による上段の充てん材支持状態説明図である。FIG. 2 is an explanatory diagram of the upper filler support state by the support frame in the cooling tower according to one embodiment of the present invention. 本発明の一実施形態に係る冷却塔の組立時における充てん材の配設完了状態説明図である。FIG. 2 is an explanatory diagram of a state in which the filling material has been completely installed during assembly of the cooling tower according to one embodiment of the present invention.

以下、本発明の一実施形態に係る冷却塔を前記図1ないし図11に基づいて説明する。
前記各図に示すように、本実施形態に係る冷却塔1は、熱媒体である循環水と外部の空気とを内部に通す塔体10と、塔体10内で熱交換部として循環水と空気とを熱交換させる充てん材21、22と、充てん材21の上側に配設されて循環水を供給され、この循環水を充てん材21、22各部へ散水する上部水槽30と、充てん材22の下側に配設されて充てん材21、22を通過した循環水を回収する下部水槽50と、この下部水槽50から取出されて所定の循環管路95を経た循環水をあらためて前記上部水槽30に送込む配水管路60と、下部水槽50中央上方に配設されて充てん材21、22の各充てん材シート25間に誘引通風で外部の空気を通す送風機70とを備える構成である。
Hereinafter, a cooling tower according to an embodiment of the present invention will be described with reference to FIGS. 1 to 11.
As shown in the figures, the cooling tower 1 according to this embodiment comprises a tower body 10 through which circulating water, which is a heat medium, and external air pass, fillers 21 and 22 which serve as a heat exchange section within the tower body 10 and exchange heat between the circulating water and the air, an upper water tank 30 which is disposed above the filler material 21 and is supplied with circulating water and which sprays the circulating water onto each section of the filler materials 21 and 22, a lower water tank 50 which is disposed below the filler material 22 and collects the circulating water which has passed through the filler materials 21 and 22, a water distribution pipeline 60 which sends the circulating water which has been taken out of the lower water tank 50 and passed through a specified circulation pipeline 95 back to the upper water tank 30, and a blower 70 which is disposed above the center of the lower water tank 50 and uses induced draft to pass external air between each of the filler sheets 25 of the filler materials 21 and 22.

本実施形態に係る冷却塔1は、塔体10内の熱交換部としての充てん材21、22に対し上側の上部水槽30から冷却対象の循環水を散水しつつ、送風機70による誘引通風で各充てん材21、22に側方から外部の空気を取り入れ、充てん材21、22で循環水と空気との熱交換を行わせる、直交流型(クロスフロータイプ)の開放式冷却塔である。 The cooling tower 1 according to this embodiment is an open type cross-flow cooling tower in which circulating water to be cooled is sprayed from the upper water tank 30 onto the fillers 21, 22, which serve as heat exchangers inside the tower body 10, while external air is taken in from the sides of the fillers 21, 22 by induced draft from the blower 70, causing heat exchange between the circulating water and the air in the fillers 21, 22.

前記塔体10は、矩形断面形状の塔内空間を取り囲む形状とされ、内部には中央の通風用空間部を挟んで二組の充てん材21、22を対向配置され、これら各組の充てん材21、22に面して対向する位置関係となる二つの側面で外部の空気を取り入れると共に、充てん材21、22で熱交換した後の空気を上部中央から排出する構成である。
なお、この塔体10における充てん材21、22の支持構造以外の各部構成については、公知の直交流型の開放式冷却塔における塔体と同様のものであり、詳細な説明を省略する。
The tower body 10 is shaped to surround an internal tower space having a rectangular cross section, and inside, two sets of fillers 21, 22 are arranged facing each other with a central ventilation space in between. External air is taken in from two side surfaces that face and are positioned opposite each other toward the sets of fillers 21, 22, and the air that has undergone heat exchange with the fillers 21, 22 is discharged from the center of the upper part.
In addition, the configuration of each part of this tower body 10 other than the support structure for the fillers 21, 22 is similar to that of a tower body in a known cross-flow type open cooling tower, and detailed explanation will be omitted.

塔体10における充てん材21、22の配設箇所を挟む両側の所定部位には、各充てん材21、22を支持するための支持枠15がそれぞれ配設される。これら支持枠15は、上下の各充てん材21、22の側方をまとめて覆う、耐水性のある材質、例えば、FRP、で一体成形された隙間のない略板状の連続体とされる構成である。こうした支持枠15には、各充てん材21、22の着脱及び支持に用いられる溝16、17が、充てん材21、22ごとに少なくとも横方向に連続させて設けられており、支持枠15で上下二つの充てん材21、22を支持可能とされる。 Support frames 15 for supporting the fillers 21, 22 are disposed at predetermined positions on both sides of the installation location of the fillers 21, 22 in the tower body 10. These support frames 15 are configured as a continuous, gap-free, approximately plate-like body integrally molded from a water-resistant material, such as FRP, that covers the sides of the upper and lower fillers 21, 22 together. In such support frames 15, grooves 16, 17 used for attaching, detaching and supporting the fillers 21, 22 are provided continuously at least in the horizontal direction for each of the fillers 21, 22, making it possible for the support frames 15 to support the two upper and lower fillers 21, 22.

こうして一組の支持枠15で上下二つの充てん材21、22を支持することで、充てん材21、22ごとに対応する支持枠を複数用意して組み合わせるような作業が不要となり、塔体への支持枠の配設に係る手間を減らせると共に、支持枠同士の連結部分を排除して当初から一体とした分、支持枠全体としての強度を高められ、各充てん材21、22をより適切に支持できることとなる。 In this way, by supporting the two upper and lower fillers 21, 22 with one set of support frames 15, it is no longer necessary to prepare and assemble multiple support frames corresponding to the fillers 21, 22, reducing the effort required to install the support frames on the tower body. In addition, by eliminating the connection parts between the support frames and making them one unit from the beginning, the strength of the support frames as a whole is increased, and each filler 21, 22 can be more appropriately supported.

前記充てん材21、22は、多数の略板状の充てん材シート25を積層状態で一体化して形成され、その積層方向の両側にそれぞれ支持枠15が位置するような横向きとして、且つ上下方向に二段重なる配置で、塔体10内に配設される構成である。二段配置のため、最上段の充てん材は上段の充てん材21、最下段の充てん材は下段の充てん材22となる。 The packing materials 21, 22 are formed by integrating a number of approximately plate-shaped packing sheets 25 in a stacked state, and are arranged in the tower body 10 in a horizontal orientation with the support frames 15 located on both sides of the stacking direction, and in a two-tiered arrangement in the vertical direction. Because of the two-tier arrangement, the packing material in the top tier is the upper tier packing material 21, and the packing material in the bottom tier is the lower tier packing material 22.

各充てん材21、22におけるシート積層方向の両端には、外方に突出する所定の支持具27がそれぞれ設けられる。各支持具27は、塔体10に配設された支持枠15の溝16、17に挿入可能とされる。各充てん材21、22は、両端の支持具27を支持枠15の溝16、17にそれぞれ挿入して係合させることで、これら支持具27を介して支持枠15により支持される構成である。 At both ends of each packing material 21, 22 in the sheet stacking direction, a predetermined support 27 protruding outward is provided. Each support 27 can be inserted into a groove 16, 17 of a support frame 15 arranged in the tower body 10. Each packing material 21, 22 is supported by the support frame 15 via these supports 27 by inserting and engaging the supports 27 at both ends into the grooves 16, 17 of the support frame 15.

また、各充てん材21、22には、これら充てん材をなす積層した充てん材シート25をシート積層方向に貫通する貫通材28が設けられる。この貫通材28の両端に支持具27がそれぞれ連結されて、貫通材28は充てん材21、22と一体化される(図3参照)。 Each of the fillers 21 and 22 is provided with a penetrating member 28 that penetrates the stacked filler sheets 25 that make up the filler in the sheet stacking direction. Supports 27 are connected to both ends of the penetrating member 28, and the penetrating member 28 is integrated with the fillers 21 and 22 (see FIG. 3).

貫通材28と支持具27で各充てん材シート25を積層方向について動かないよう拘束すると共に、貫通材28で各充てん材シート25を積層方向と直交する向きについても動かないよう拘束することで、シート同士を接着しない構造でも各充てん材シート25を充てん材21、22として一体化でき、且つ、充てん材として変形しにくい十分な剛性を付与することができる。 The penetrating material 28 and the support 27 restrain each filler sheet 25 so that it does not move in the stacking direction, and the penetrating material 28 also restrains each filler sheet 25 so that it does not move in a direction perpendicular to the stacking direction. This allows each filler sheet 25 to be integrated as fillers 21 and 22 even without a structure in which the sheets are not glued together, and also gives the filler sufficient rigidity to resist deformation.

こうした各充てん材21、22は、両端の支持具27を塔体10の支持枠15の溝16、17にそれぞれ挿入して、支持枠15で支持具27を介して支えられながら、塔体10の側方から横に移動させて塔体内に配設される。 Each of these fillers 21, 22 is arranged inside the tower body by inserting the supports 27 at both ends into the grooves 16, 17 of the support frame 15 of the tower body 10, respectively, and moving it sideways from one side of the tower body 10 while being supported by the support frame 15 via the supports 27.

なお、支持枠15の溝16、17に対しては、上段の充てん材21の支持具27が支持枠15の上段の溝16に挿入され、下段の充てん材22の支持具27が支持枠15の下段の溝17に挿入されることとなる。 For the grooves 16 and 17 of the support frame 15, the support 27 of the upper filler 21 is inserted into the upper groove 16 of the support frame 15, and the support 27 of the lower filler 22 is inserted into the lower groove 17 of the support frame 15.

こうした支持枠15における、下段の充てん材22の支持具27に対応する溝17は、支持具27の挿入開始位置となる溝端部の高さを、冷却塔下部水槽50の側端位置より上側を充てん材22が移動可能となる所定高さに設定される。 In such a support frame 15, the height of the groove end of the groove 17 corresponding to the support 27 of the lower filler 22, which is the starting position for inserting the support 27, is set to a predetermined height that allows the filler 22 to move above the side end position of the cooling tower lower water tank 50.

また、この溝17は、溝端部から下段の充てん材22の塔体内配設箇所の上方位置まで横方向に連続する溝形状とされ、且つ、この上方位置まで連続する溝を、前記配設箇所に充てん材22が配設された状態における充てん材22の支持具27位置まで、前記上方位置から下方にさらに拡張される構成である。 The groove 17 is formed in a groove shape that continues laterally from the end of the groove to a position above the location in the tower where the lower packing material 22 is installed, and the groove that continues to this upper position is further extended downward from the upper position to the position of the support 27 for the packing material 22 when the packing material 22 is installed at the installation location.

そして、下段の充てん材22は、下部水槽50の側端位置より上側で塔体10の側方から塔体内へ横移動し、充てん材22の塔体内配設箇所の上方位置に達すると、支持具27を支持枠15の溝拡張部分に沿わせつつ下方の配設箇所へ移動可能とされる。 The lower filler 22 then moves laterally from the side of the tower body 10 into the tower body above the side end position of the lower water tank 50, and when it reaches a position above the location where the filler 22 is installed inside the tower body, it can be moved to the lower installation location while aligning the support 27 with the groove expansion portion of the support frame 15.

この他、充てん材21、22における、熱交換部としての、各充てん材シート25に沿って流下する循環水と、充てん材シート25間の隙間を循環水の流下方向と直交する向きに流れる空気との間で熱交換を行わせる点に係る各部構成については、公知の直交流型の開放式冷却塔における充てん材と同様のものであり、詳細な説明を省略する。 In addition, the configuration of each part of the filler 21, 22, which serves as a heat exchange section to exchange heat between the circulating water flowing down along each filler sheet 25 and the air flowing through the gaps between the filler sheets 25 in a direction perpendicular to the flow direction of the circulating water, is similar to that of the filler in a known cross-flow type open cooling tower, and detailed explanation will be omitted.

前記上部水槽30は、底部に多数の小孔を有する浅い箱状体で形成され、塔体10上部における各充てん材21、22の上方にあたる位置に配設されるものである。この上部水槽30は、配水管路60に接続されて、下部水槽50を出て冷凍機や空気調和機器等に通じる循環管路95を経由してきた循環水の供給を受け、この循環水を底部の多数の孔から下方の充てん材21各部へ向けて一様に所定の水量で分配滴下させる公知の構成であり、詳細な説明を省略する。 The upper water tank 30 is formed as a shallow box-shaped body with many small holes at the bottom, and is disposed at a position above each of the packing materials 21, 22 at the top of the tower body 10. This upper water tank 30 is connected to a water distribution pipeline 60, receives a supply of circulating water that leaves the lower water tank 50 and passes through a circulation pipeline 95 that leads to a refrigerator, air conditioner, etc., and distributes and drips this circulating water uniformly at a predetermined amount from the many holes at the bottom toward each part of the packing material 21 below, a well-known configuration, and detailed explanation will be omitted.

前記下部水槽50は、塔体10の下側に固定設置される水槽補強枠51上に配設され、流下した循環水を受けて一時貯溜しつつ回収するものであり、循環水減少時に補給される補給水の給水部(図示を省略)や、冷却塔に対し循環水を流入出させる循環管路95等をそれぞれ接続され、循環水を所定量貯溜可能とされる公知の構成であり、詳細な説明を省略する。 The lower water tank 50 is disposed on a water tank reinforcing frame 51 fixedly installed on the underside of the tower body 10, and receives the circulating water that flows down, temporarily storing it and recovering it. It is connected to a water supply section (not shown) for makeup water that is replenished when the circulating water decreases, a circulation pipe 95 that flows the circulating water in and out of the cooling tower, and the like, and is a well-known configuration capable of storing a predetermined amount of circulating water, so a detailed description will be omitted.

この下部水槽50における循環管路95へ進む水の出口には、ストレーナ57が設けられ、水中に析出したスケール等の異物を分離して、循環水のみが循環管路95に流通するようにしている。 A strainer 57 is provided at the outlet of the water in the lower water tank 50 that flows into the circulation line 95, and separates out any foreign matter such as scale that has precipitated in the water, allowing only the circulating water to flow through the circulation line 95.

前記配水管路60は、循環管路95を通じて冷却塔1に還流してきた循環水を上部水槽30へ供給する管路として塔体10内部に設けられるものである。
また、前記送風機70は、塔体10の上部中央に配設され、その下方の通風用空間部を介した誘引通風で各充てん材21、22に対し横向きに外部の空気を導入し、充てん材21、22を通過した空気を上方へ吹出して塔体10の外に排出する公知のものであり、詳細な説明を省略する。
The water distribution pipeline 60 is provided inside the tower body 10 as a pipeline for supplying the circulating water that has returned to the cooling tower 1 through the circulation pipeline 95 to the upper water tank 30 .
In addition, the blower 70 is disposed in the upper center of the tower body 10, and introduces external air sideways into each of the fillers 21, 22 by induced draft through the ventilation space below it, and blows the air that has passed through the fillers 21, 22 upward and out of the tower body 10. A detailed explanation of this blower is therefore omitted.

次に、本実施形態に係る冷却塔における充てん材の塔体内配設工程について説明する。
前提として、冷却塔1の塔体10が、水槽補強枠51と一体化された下部水槽50の上側に、塔体10の要部をなす柱や側部外板12を組み付けられた上で、塔体内の充てん材配設箇所を挟む両側に支持枠15をそれぞれ配設された状態にあるものとする(図5参照)。
Next, a process for disposing the filler inside the cooling tower according to this embodiment will be described.
The premise is that the tower body 10 of the cooling tower 1 has the columns and side outer panels 12 that form the main parts of the tower body 10 attached to the upper side of the lower water tank 50 that is integrated with the water tank reinforcing frame 51, and support frames 15 are arranged on both sides of the filling material arrangement location inside the tower body (see Figure 5).

各充てん材21、22は、充てん材をなす積層した充てん材シート25をそのシート積層方向に貫通する貫通材28と、この貫通材28の両端にそれぞれ連結される支持具27とにより、隣り合うシート同士を接着することなく一体化した状態となっている。 Each of the fillers 21 and 22 is integrated without adjoining adjacent sheets by means of a penetrating material 28 that penetrates the stacked filler sheets 25 that form the filler in the sheet stacking direction and a support 27 that is connected to both ends of the penetrating material 28.

こうした充てん材21、22のうち、下段の充てん材22を先に塔体内へ配設する。まず、充てん材22の両端の支持具27を塔体10の支持枠15の溝17にそれぞれ挿入して、支持枠15で支持具27を介して充てん材22が支えられた状態としつつ、充てん材22を塔体10の側方から塔体内に横向きに移動させる(図6、図7参照)。 Of these packing materials 21 and 22, the packing material 22 in the lower stage is placed inside the tower body first. First, the supports 27 on both ends of the packing material 22 are inserted into the grooves 17 of the support frame 15 of the tower body 10, and while the packing material 22 is supported by the support frame 15 via the supports 27, the packing material 22 is moved sideways from the side of the tower body 10 into the tower body (see Figures 6 and 7).

下段の充てん材22の塔体内での配設箇所は、下部水槽50の直上であり、配設箇所の下端は下部水槽50の側端位置より低くなっている。この下部水槽50の側端部の存在により、充てん材22を横向きに移動させるのみでは、充てん材22を塔体内の配設箇所に到達させることはできない構造となっている。 The location where the lower packing material 22 is installed inside the tower body is directly above the lower water tank 50, and the bottom end of the installation location is lower than the side end position of the lower water tank 50. Due to the existence of the side end of the lower water tank 50, the structure is such that the packing material 22 cannot reach the installation location inside the tower body simply by moving it sideways.

しかし、支持枠15の溝17は、下部水槽50の側端位置より上側を充てん材22が移動可能となる所定高さに設定され、溝端部から下段の充てん材22の塔体内配設箇所の上方位置まで横方向に連続する溝形状とされる(図7参照)。 However, the groove 17 of the support frame 15 is set at a predetermined height that allows the filler 22 to move above the side end position of the lower water tank 50, and is shaped like a groove that continues horizontally from the end of the groove to a position above the location where the lower filler 22 is disposed inside the tower (see Figure 7).

このため、下段の充てん材22を、その支持具27が溝17に沿うようにして移動させると、下部水槽50の側端位置より上側で塔体10の側方から塔体内へ横移動させて、充てん材22の塔体内配設箇所の上方位置に到達させることができる。 Therefore, when the lower filler 22 is moved so that its support 27 follows the groove 17, it can be moved laterally from the side of the tower body 10 into the tower body above the side end position of the lower water tank 50, and can reach a position above the location where the filler 22 is disposed inside the tower body.

また、溝17は、前記上方位置から、充てん材22の塔体内配設箇所に充てん材22が配設された状態における、充てん材22両端の支持具27位置まで、下方にさらに拡張されている(図8参照)。
これにより、下段の充てん材22を、前記上方位置に到達させた後、支持具27が溝17の下方への拡張部分に沿うようにしつつさらに下に移動させて、目標位置の塔体内配設箇所に到達させることができる。
Furthermore, the groove 17 is further extended downward from the upper position to the positions of the supports 27 on both ends of the packing material 22 when the packing material 22 is disposed at the location where the packing material 22 is disposed inside the tower body (see FIG. 8).
As a result, after the lower filler 22 reaches the upper position, the support 27 can be moved further downward while following the downward expansion portion of the groove 17, so that the filler can reach the target installation location inside the tower body.

下段の充てん材22を正しい塔体内配設箇所に配設したら、続いて、上段の充てん材21の塔体内への配設工程として、充てん材21の両端の支持具27を、これに対応する支持枠15の溝16にそれぞれ挿入して、支持枠15で支持具27を介して充てん材21が支えられた状態としつつ、充てん材21を塔体10の側方から横向きに移動させる(図9参照)。 After the lower packing material 22 has been placed in the correct location within the tower body, the next step is to place the upper packing material 21 inside the tower body. The supports 27 on both ends of the packing material 21 are inserted into the corresponding grooves 16 of the support frame 15, and while the packing material 21 is supported by the support frame 15 via the supports 27, the packing material 21 is moved sideways from the side of the tower body 10 (see Figure 9).

支持枠15における、上段の充てん材21の支持具27に対応する溝16は、配設済みの下段の充てん材22より上側を充てん材21が移動可能となる所定高さに設定され、且つ、充てん材21の塔体内配設箇所に充てん材21が配設された状態における充てん材21両端の支持具27位置まで、その溝端部から横方向に連続する溝形状とされる。
これにより、上段の充てん材21を、塔体10の側方から塔体内へ横移動させれば、目標位置である充てん材21の塔体内配設箇所に到達させることができる。
The groove 16 in the support frame 15 corresponding to the support 27 of the upper level filler 21 is set at a predetermined height that allows the filler 21 to move above the lower level filler 22 that has already been arranged, and is shaped like a groove that continues laterally from the groove end to the positions of the supports 27 on both ends of the filler 21 when the filler 21 is arranged at the arrangement location within the tower body.
As a result, by moving the upper packing material 21 laterally from the side of the tower body 10 into the tower body, it is possible to make it reach the target position, that is, the location where the packing material 21 is disposed inside the tower body.

各充てん材21、22では、貫通材28と支持具27で各充てん材シート25を積層方向について動かないよう拘束すると共に、貫通材28で各充てん材シート25を積層方向と直交する向きについても動かないよう拘束することで、シート同士を接着しない構造でも各充てん材シート25を充てん材21、22として一体化でき、且つ、充てん材として変形しにくい十分な剛性が付与されている。このため、各充てん材21、22の塔体10内への配設に係る取り扱いにおいて、充てん材を問題なく一体として取り扱うことができ、配設作業を効率よく行える。 In each of the fillers 21 and 22, the filler sheets 25 are restrained by the penetrating material 28 and the support 27 so that they do not move in the stacking direction, and the penetrating material 28 also restrains the filler sheets 25 so that they do not move in a direction perpendicular to the stacking direction. This allows the filler sheets 25 to be integrated as the fillers 21 and 22 even without bonding the sheets together, and provides sufficient rigidity to prevent deformation as a filler. Therefore, when handling the placement of the fillers 21 and 22 in the tower body 10, the fillers can be handled as a single unit without any problems, allowing for efficient placement work.

また、各充てん材シート25と係合する貫通材28が支持具27に連結されて、貫通材28で各充てん材シート25の重量を等しく支える状態となっており、一部の充てん材シート25に荷重が集中することもなく、支持具27を介した充てん材21、22の支持を強固で且つ安定したものとすることができると共に、例えば、配設工程の途中段階に、充てん材シート25の一部に力が加わっても、充てん材シート25同士が互いに分離したりずれたりすることはなく、充てん材としての取り扱い性にも優れることとなる。 In addition, the penetrating members 28 that engage with each filler sheet 25 are connected to the support 27, and the penetrating members 28 support the weight of each filler sheet 25 equally. This prevents the load from concentrating on some of the filler sheets 25, and the support of the fillers 21 and 22 via the support 27 is strong and stable. Furthermore, even if force is applied to part of the filler sheet 25 during the installation process, for example, the filler sheets 25 will not separate or shift from each other, and the filler is easy to handle.

図11に示すように、充てん材21、22を塔体内に配設した後は、公知の冷却塔組立工程と同様に、必要に応じて塔体の一部をなす梁等の部材を取り付けた上で、内部の配管や上部水槽30を取り付ける。そして、塔体10の充てん材21、22が露出する側面には、充てん材を覆うルーバー等の保護部材を取付け、最後に塔体上部に送風機70を取り付けることで、冷却塔は完成状態となる。 As shown in FIG. 11, after the fillers 21 and 22 are placed inside the tower body, beams and other components that form part of the tower body are attached as necessary, and then the internal piping and upper water tank 30 are attached, similar to known cooling tower assembly processes. Then, protective components such as louvers that cover the fillers are attached to the sides of the tower body 10 where the fillers 21 and 22 are exposed, and finally, a blower 70 is attached to the top of the tower body, completing the cooling tower.

続いて、本実施形態に係る冷却塔の作動状態について説明する。
冷却塔1を含む循環管路95を流通する熱媒体としての循環水は、公知の冷却塔同様に、通常の冷却塔運転状態では、循環管路95の経路中にある冷凍機や空気調和機器等を経て熱を受取り、温度を上げて冷却塔1に達する。冷却塔1に戻った循環水は、まず塔体10内の配水管路60に入り、管路を上部水槽30側へ向うこととなる。
Next, the operating state of the cooling tower according to this embodiment will be described.
The circulating water as a heat medium flowing through the circulation pipe 95 including the cooling tower 1 receives heat from chillers, air conditioners, etc. in the circulation pipe 95 during normal operation of the cooling tower, as in known cooling towers, and increases in temperature before reaching the cooling tower 1. The circulating water that has returned to the cooling tower 1 first enters the water distribution pipe 60 in the tower body 10, and then flows through the pipe toward the upper water tank 30.

配水管路60を経て上部水槽30に導入された循環水は、所定時間で上部水槽30底部の各孔を通過し、下方の充てん材21各部へ分配滴下され、充てん材21に達する。なお、充てん材21の両側でこの充てん材21を挟むように設けられている支持枠15は、その上部が上部水槽30の側方まで達しており、上部水槽30から滴下散水された水が支持枠15を越えてその外側に進むことはない。 The circulating water introduced into the upper tank 30 through the water distribution pipeline 60 passes through each hole in the bottom of the upper tank 30 in a specified time, is distributed and dripped into each part of the filler material 21 below, and reaches the filler material 21. The support frames 15, which are installed on both sides of the filler material 21 so as to sandwich the filler material 21, have their tops reaching the sides of the upper tank 30, so that the water dripped from the upper tank 30 does not go beyond the support frames 15 and beyond.

上段の充てん材21に達した循環水は、充てん材21をなす充てん材シート25間の各隙間に進み、充てん材シート25に沿って流下しつつ、送風機70による誘引通風でこの充てん材21に対して横方向に導入される外部の空気と接触する。循環水は、主に空気と循環水の温度差に伴う熱伝達(顕熱)による冷却作用、及び、循環水の蒸発熱(潜熱)による冷却作用により冷却される一方、熱交換により逆に空気温度を上昇させることとなる。 The circulating water that reaches the upper filler 21 advances to each gap between the filler sheets 25 that make up the filler 21, and while flowing down along the filler sheets 25, comes into contact with the outside air that is introduced laterally into the filler 21 by induced draft caused by the blower 70. The circulating water is cooled mainly by the cooling effect of heat transfer (sensible heat) due to the temperature difference between the air and the circulating water, and by the cooling effect of the heat of evaporation (latent heat) of the circulating water, while the heat exchange actually raises the air temperature.

こうして循環水は上段の充てん材21における空気との熱交換を経て冷却された後、下段の充てん材22に達し、上段同様、充てん材22をなす充てん材シート25間の各隙間に進み、充てん材シート25に沿って流下しつつ、送風機70による誘引通風でこの充てん材22に対して横方向に導入される外部の空気と接触する。循環水は、主に空気と循環水の温度差に伴う熱伝達(顕熱)による冷却作用、及び、循環水の蒸発熱(潜熱)による冷却作用により冷却される一方、熱交換により逆に空気温度を上昇させることとなる。 In this way, the circulating water is cooled through heat exchange with the air in the upper filler 21, and then reaches the lower filler 22, and just like the upper one, it proceeds into each gap between the filler sheets 25 that make up the filler 22, and while flowing down along the filler sheets 25, it comes into contact with external air that is introduced laterally into the filler 22 by induced draft caused by the blower 70. The circulating water is cooled mainly by the cooling effect of heat transfer (sensible heat) due to the temperature difference between the air and the circulating water, and by the cooling effect of the heat of evaporation (latent heat) of the circulating water, while the heat exchange actually raises the air temperature.

循環水が上部水槽30から充てん材21、22に達して流下する中、充てん材21、22の側方に隙間のない連続体である支持枠15が位置していることで、上方から散水された循環水が充てん材21、22の外側を流れる場合でも、支持枠15が循環水の支持枠15より外側への進行を阻み、冷却塔1の外側への水の漏れや飛散を抑えられる。 As the circulating water flows down from the upper water tank 30 to the fillers 21, 22, the support frame 15, which is a continuous body with no gaps, is positioned to the side of the fillers 21, 22. Even if the circulating water sprayed from above flows outside the fillers 21, 22, the support frame 15 prevents the circulating water from proceeding beyond the support frame 15, preventing water from leaking or splashing outside the cooling tower 1.

循環水は充てん材22における空気との熱交換を経て冷却された後、下部水槽50に達して回収される。下部水槽50に溜った循環水は、下部水槽出口のストレーナ57を通過してから再び循環管路95に入り、熱媒体として新たに冷凍機や空気調和機器等で熱を受け取った後、冷却塔1に戻って配水管路60に入り、前記過程が繰返される。 The circulating water is cooled through heat exchange with the air in the filler 22, then reaches the lower water tank 50 and is collected. The circulating water that has accumulated in the lower water tank 50 passes through a strainer 57 at the outlet of the lower water tank and re-enters the circulation pipe 95, where it receives heat as a heat medium in a new refrigerator or air conditioner, before returning to the cooling tower 1 and entering the water distribution pipe 60, and the above process is repeated.

一方、循環水と熱交換し温度を上昇させた空気は、送風機70の誘引により充てん材21、22をなす各充てん材シート25間の隙間を横向きに通過する。充てん材シート25間を通って充てん材21、22から出た空気は、送風機70により冷却塔外に排出され、排出空気は外部の空気中に拡散する。 Meanwhile, the air that has exchanged heat with the circulating water and has increased in temperature passes horizontally through the gaps between the filler sheets 25 that make up the fillers 21 and 22 due to the attraction of the blower 70. The air that passes between the filler sheets 25 and leaves the fillers 21 and 22 is exhausted outside the cooling tower by the blower 70, and the exhausted air is diffused into the outside air.

各充てん材21、22の充てん材シート25に貫通材28を通すと共に、貫通材28の両端部に支持具27を連結して、積層された充填材シート25を保持することで、各充てん材21、22をなす積層された充てん材シート25が確実に一体化し、且つこの一体化した状態を維持でき、冷却塔1の使用にあたり、充てん材21、22はその機能を安定的に発揮できる。 By passing a penetrating material 28 through the filler sheet 25 of each filler 21, 22 and connecting supports 27 to both ends of the penetrating material 28 to hold the stacked filler sheets 25, the stacked filler sheets 25 that make up each filler 21, 22 are reliably integrated and can maintain this integrated state, allowing the fillers 21, 22 to stably perform their functions when the cooling tower 1 is in use.

なお、本実施形態においては、冷却塔1が一台単独で使用される場合について説明しているが、この他、冷却塔を複数台並べて連結し、塔体同士に挟まれる箇所の塔体側部外板の配設を省略して、各塔体中央の通風用空間部が繋がった状態として用いる場合にも、同様の構成を採用することができ、こうして冷却塔を複数並設する場合、支持枠は隣接する冷却塔の充てん材間に位置して、一種の仕切り板となり、支持枠を挟んで隣り合う充てん材間での空気の漏れを防いで、熱交換効率の低下を抑えることができる。 In this embodiment, the cooling tower 1 is used alone. However, a similar configuration can also be used when multiple cooling towers are connected side by side, omitting the arrangement of the tower side outer panels where the towers are sandwiched between each other, and using the ventilation space in the center of each tower connected together. When multiple cooling towers are installed side by side in this way, the support frame is positioned between the fill material of adjacent cooling towers and acts as a kind of partition plate, preventing air leakage between adjacent fill materials across the support frame and suppressing a decrease in heat exchange efficiency.

このように、本実施形態に係る冷却塔においては、充てん材シート25の積層により形成される充てん材21、22を、上下方向に複数段重なるものとし、各段の充てん材21、22ごとに、充てん材と一体化した支持具27を充てん材側方に突出するように設ける一方、この支持具27を係合させる溝16、17が設けられた支持枠15を塔体10に配設し、支持具27を塔体側の支持枠15の溝16、17に挿入して充てん材21、22を支持枠15で支持させつつ、充てん材21、22を支持枠15に対し溝16、17の連続方向に移動可能とすることから、各段の充てん材21、22を無理なく確実に支持しつつ、充てん材21、22を塔体側方から塔体内の配設箇所まで溝16、17に沿って移動させて配設したり、充てん材21、22を塔体10から引き出して取り外すことが容易に行え、冷却塔組立やメンテナンス等の充てん材21、22に関わる作業を効率化しコストを抑えられる。 In this way, in the cooling tower according to this embodiment, the fillers 21, 22 formed by laminating the filler sheets 25 are stacked in a plurality of stages in the vertical direction, and for each stage of the fillers 21, 22, a support 27 integrated with the filler is provided so as to protrude to the side of the filler, while a support frame 15 having grooves 16, 17 for engaging the support 27 is disposed on the tower body 10, and the support 27 is inserted into the grooves 16, 17 of the support frame 15 on the tower body side to support the fillers 21, 22 to the support frame. 15, the fillers 21 and 22 can be moved in the continuous direction of the grooves 16 and 17 relative to the support frame 15. This allows the fillers 21 and 22 in each stage to be supported without difficulty and reliably while being moved along the grooves 16 and 17 from the side of the tower body to the installation location inside the tower body, and the fillers 21 and 22 can be easily removed by pulling them out from the tower body 10. This makes the work related to the fillers 21 and 22, such as cooling tower assembly and maintenance, more efficient and reduces costs.

なお、前記実施形態に係る冷却塔において、充てん材21、22を上下二段としているが、これに限られるものではなく、冷却塔の冷却能力とそれに応じた冷却塔の大きさに対応させて、充てん材を三段以上の複数段設ける構成とすることもできる。 In the cooling tower according to the above embodiment, the filler 21, 22 is arranged in two tiers, one above the other, but this is not limited to this. The filler can also be arranged in multiple tiers, such as three or more tiers, depending on the cooling capacity of the cooling tower and the size of the cooling tower accordingly.

また、前記実施形態に係る冷却塔において、最下段の充てん材22の塔体内配設箇所の下端位置は下部水槽50の側端位置より低くなっており、これに対応するために、支持枠15における下側の溝17を、所定高さの溝端部から充てん材22の塔体内配設箇所の上方位置までは横方向に連続し、さらにそこから下方に拡張された溝形状として形成する構成としているが、この他、下部水槽の側端部が最下段の充てん材の塔体内配設箇所より下となる場合は、最下段の充てん材に対応する支持枠の溝は単純に横に連続する溝形状としてもかまわない。 In addition, in the cooling tower according to the embodiment described above, the lower end position of the location where the lowest filler 22 is installed inside the tower body is lower than the side end position of the lower water tank 50. To accommodate this, the lower groove 17 in the support frame 15 is configured to be continuous horizontally from the groove end at a predetermined height to the upper position of the location where the filler 22 is installed inside the tower body, and is further expanded downward from there as a groove shape. However, in other cases where the side end of the lower water tank is lower than the location where the lowest filler is installed inside the tower body, the groove in the support frame corresponding to the lowest filler may simply be a groove shape that continues horizontally.

また、前記実施形態に係る冷却塔において、支持枠15は、一体成形された隙間のない略板状の連続体とされ、支持枠15一つで上下二つの充てん材21、22を支持可能とされて、上下の各充てん材21、22の側方をまとめて覆う構成としているが、これに限られるものではなく、複数の部品を組み合わせて支持枠を形成する構成とすることもでき、例えば冷却塔が大型で充てん材全体の大きさも大となる場合に対応して、支持枠が大型化しても、扱いやすい大きさの部品を組み立てることで無理なく支持枠を配設でき、一体成形された大型の支持枠を取り扱うような場合に比べ、塔体への支持枠の配設を容易にすることができる。 In the cooling tower according to the embodiment, the support frame 15 is a continuous, approximately gap-free, integrally molded plate-like body, and one support frame 15 is capable of supporting two upper and lower fillers 21, 22, and is configured to cover the sides of each of the upper and lower fillers 21, 22 together. However, this is not limited to this, and the support frame can also be configured by combining multiple parts. For example, in order to accommodate a large cooling tower and a large overall filler, even if the support frame is large, the support frame can be arranged without difficulty by assembling parts of an easy-to-handle size, and the arrangement of the support frame on the tower body can be made easier than when handling a large, integrally molded support frame.

1 冷却塔
10 塔体
12 側部外板
15 支持枠
16、17 溝
21、22 充てん材
25 充てん材シート
27 支持具
28 貫通材
30 上部水槽
50 下部水槽
51 水槽補強枠
57 ストレーナ
60 配水管路
70 送風機
95 循環管路
REFERENCE SIGNS LIST 1 Cooling tower 10 Tower body 12 Side outer plate 15 Support frame 16, 17 Groove 21, 22 Filling material 25 Filling material sheet 27 Support 28 Penetrating material 30 Upper water tank 50 Lower water tank 51 Water tank reinforcing frame 57 Strainer 60 Water distribution pipeline 70 Blower 95 Circulation pipeline

Claims (5)

冷却対象の循環水を冷却塔塔体内の充てん材に対し散水しつつ、送風機による誘引通風で充てん材の側方から横向きに外部の空気を流通させ、少なくとも充てん材で空気と循環水との熱交換を行わせる直交流型の開放式冷却塔において、
前記充てん材が、充てん材シートを積層させて形成され、積層方向が横向きとなるようにして、上下方向に複数段重なる配置で塔体内に配設可能とされ、
各段の充てん材におけるシート積層方向の両端には、外方に突出する所定の支持具が充てん材と一体に設けられ、
塔体内における充てん材配設箇所を挟む両側の所定部位には、各充てん材の支持具を挿入可能な溝を設けられた支持枠が一又は複数組配設され、
各充てん材が、両端の支持具を塔体の支持枠の溝にそれぞれ挿入して、支持具を介して支持枠により支持されつつ、塔体の側方から少なくとも支持枠の溝の連続する方向に移動させて塔体内に配設されることを
特徴とする冷却塔。
In a cross-flow type open cooling tower, circulating water to be cooled is sprayed onto the filler inside the cooling tower body, while external air is circulated laterally from the side of the filler by induced draft from a blower, and heat exchange is performed between the air and the circulating water at least in the filler.
The packing material is formed by stacking packing sheets, and can be arranged in the tower body in a vertically stacked arrangement of multiple layers with the stacking direction being horizontal,
At both ends of the filler in each layer in the sheet stacking direction, a predetermined support protruding outward is provided integrally with the filler,
One or more sets of support frames each having a groove into which a support for each packing material can be inserted are provided at predetermined positions on both sides of the packing material placement area in the column body,
A cooling tower characterized in that each filler is disposed in the tower body by inserting supports at both ends into grooves in a support frame of the tower body, and moving the filler from the side of the tower body at least in the direction in which the grooves of the support frame continue while being supported by the support frame via the supports.
前記請求項1に記載の冷却塔において、
複数段の充てん材のうち、最下段の充てん材の支持具に対応する支持枠の溝が、支持具の挿入開始位置となる溝端部の高さを、冷却塔下部水槽の側端位置より上側を充てん材が溝に沿って移動可能となる所定高さに設定され、溝端部から最下段の充てん材の塔体内での配設箇所の上方位置まで横方向に連続する溝形状とされ、且つ、前記上方位置まで連続する溝を、前記配設箇所に充てん材が配設された状態における充てん材の支持具位置まで、前記上方位置から下方にさらに拡張されてなり、
前記最下段の充てん材が、下部水槽の側端位置より上側で塔体の側方から塔体内へ横移動して、塔体内の配設箇所の上方に達すると、支持具を支持枠の溝拡張部分に沿わせつつ下方の配設箇所へ移動可能とされることを
特徴とする冷却塔。
2. The cooling tower according to claim 1,
The groove of the support frame corresponding to the support of the lowest filler among the multiple filler tiers has a groove end height, which is the insertion start position of the support, set to a predetermined height at which the filler can move along the groove above the side end position of the cooling tower lower water tank, and has a groove shape that continues in the horizontal direction from the groove end to a position above the arrangement location of the lowest filler in the tower body, and the groove that continues to the upper position is further extended downward from the upper position to the position of the support of the filler when the filler is arranged in the arrangement location,
said lowermost filler moves laterally from the side of the tower body into the tower body above the side end position of the lower water tank, and when it reaches above the installation location within the tower body, said support can be moved downward to the installation location while aligning the support tool with the groove expansion portion of the support frame.
前記請求項1又は2に記載の冷却塔において、
前記各充てん材をなす積層した充てん材シートをシート積層方向に貫通して、充てん材シートを一体化する貫通材を設け、
当該貫通材の両端に前記支持具がそれぞれ連結されることを
特徴とする冷却塔。
In the cooling tower according to claim 1 or 2,
providing a through-hole for penetrating the stacked filler sheets constituting each of the fillers in the sheet stacking direction to integrate the filler sheets;
A cooling tower characterized in that the supports are connected to both ends of the penetrating material.
前記請求項1ないし3のいずれかに記載の冷却塔において、
前記支持枠が、塔体における充てん材配設箇所を挟む両側で、前記支持具を挿入可能な溝を複数段設けられて、上下に重なる全段の充てん材を支持可能とされることを
特徴とする冷却塔。
In the cooling tower according to any one of claims 1 to 3,
a cooling tower comprising: a support frame having grooves in a plurality of stages, into which the support tools can be inserted, on both sides of a filler placement location in the tower body, thereby enabling the support frame to support all of the vertically stacked stages of filler.
前記請求項4に記載の冷却塔において、
前記支持枠が、複数段の各充てん材の側方をまとめて覆う、耐水性のある材質で一体成形された隙間のない連続体とされることを
特徴とする冷却塔。
The cooling tower according to claim 4,
A cooling tower characterized in that the support frame is a continuous body without gaps that is integrally molded from a water-resistant material and covers the sides of each of the multiple stages of fillers.
JP2021127762A 2021-08-03 2021-08-03 cooling tower Active JP7685215B2 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001059695A (en) 1999-08-20 2001-03-06 Shinko Pantec Co Ltd Cooling tower packing support structure
WO2002065043A1 (en) 2001-02-14 2002-08-22 Esp-Tekniikka Oy Cell layer for cooling tower and installation and servicing device for such a layer
CN213687957U (en) 2020-11-23 2021-07-13 上海毓风机电设备有限公司 Centrifugal blast air crossing current open cooling tower

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JPS347842B1 (en) * 1956-06-23 1959-09-05
JP7685215B2 (en) * 2021-08-03 2025-05-29 空研工業株式会社 cooling tower

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001059695A (en) 1999-08-20 2001-03-06 Shinko Pantec Co Ltd Cooling tower packing support structure
WO2002065043A1 (en) 2001-02-14 2002-08-22 Esp-Tekniikka Oy Cell layer for cooling tower and installation and servicing device for such a layer
CN213687957U (en) 2020-11-23 2021-07-13 上海毓风机电设备有限公司 Centrifugal blast air crossing current open cooling tower

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