JP7699368B2 - synthetic lubricant - Google Patents
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Description
本発明は、各種潤滑油や潤滑油組成物の主要成分などとして有用な合成潤滑油や潤滑油組成物に関する。特に、常温から100℃程度までの高温での潤滑性が比較的良好で、かつ、粘度指数が180以上の合成潤滑油や該合成潤滑油を含む潤滑油組成物に関する。 The present invention relates to synthetic lubricants and lubricant compositions that are useful as major components of various lubricants and lubricant compositions. In particular, the present invention relates to synthetic lubricants that have relatively good lubricity from room temperature to high temperatures up to about 100°C and have a viscosity index of 180 or more, and lubricant compositions that contain the synthetic lubricants.
近年、自動車、家電、電子機器、工業用機械等の様々な産業分野で使用されている装置や機械では、潤滑油の性能向上や適切に調整された潤滑性能が求められている。すなわち、装置や機械の高速化、小型化等の従来装置等の改良だけでなく、様々な分野において新規に開発されたそれぞれの装置や機械に応じて、より過酷な使用条件に耐えうる潤滑性能だけでなく、装置や機械により適切に調整された潤滑性能が必要とされるようになってきている。 In recent years, improved lubricant performance and properly adjusted lubricating performance are required for devices and machines used in various industrial fields such as automobiles, home appliances, electronic devices, and industrial machinery. In other words, not only are there improvements to conventional devices, such as faster devices and machines and smaller devices, but there is also a growing need for lubricating performance that can withstand harsher operating conditions and that is properly adjusted for each device or machine developed in various fields.
潤滑油は、通常、基油(ベースオイル)と用途に応じた添加剤からなる。基油は、潤滑油の基本的な特性を支配する基材で、鉱物油と合成油等である。
鉱物油は、石油の潤滑油留分を精製したもので、一般に安価なものであり、従来から現在に至るまで幅広く使用されている(非特許文献1参照)。しかしながら、鉱物油は、耐熱性に劣り、また、酸化、劣化しやすく、耐久性に劣る面が存在する。さらに、分子構造にばらつきがあるため、各々の装置や機械に高度に適合した潤滑性能を得るのが困難化してきている。耐熱性や耐久性を改善するため、各種添加物を配合することもなされているが、装置や機械の種類、用途によっては、添加剤の配合が制約される場合も存在する。
Lubricants are usually made up of base oil and additives according to the application. Base oil is the base material that determines the basic properties of the lubricant, and can be mineral oil, synthetic oil, etc.
Mineral oils are refined from petroleum lubricating oil fractions, and are generally inexpensive and have been widely used from the past to the present (see Non-Patent Document 1). However, mineral oils have poor heat resistance, are easily oxidized and deteriorated, and have poor durability. Furthermore, due to variations in molecular structure, it is becoming more difficult to obtain lubricating performance that is highly suited to each device or machine. In order to improve heat resistance and durability, various additives are sometimes blended, but depending on the type and application of the device or machine, there are cases where the blending of additives is restricted.
これに対し、合成油は、高度で複雑な過程を経て生成され、不純物が可能な限り排除されており、比較的耐熱性が高くばらつきの少ない潤滑性能が得られるとされている。合成油は、鉱物油に較べコスト高になるものの、今日まで用途や使用態様等に応じて、炭化水素系、エステル系、エーテル系、シリコーン系、フッ素系などのものが開発、使用されてきている(非特許文献1参照)。 In contrast, synthetic oils are produced through a highly advanced and complex process, with as few impurities as possible removed, and are said to have relatively high heat resistance and lubricating performance with little variation. Although synthetic oils are more expensive than mineral oils, to date, hydrocarbon-based, ester-based, ether-based, silicone-based, fluorine-based, and other types have been developed and used depending on the application and mode of use (see Non-Patent Document 1).
合成油は、上述のとおり、比較的耐熱性が高くばらつきの少ない潤滑性能が得られるが、近年、装置や機械の運転において更なる省エネ化、省燃費化の要望が益々高まっており、従来の合成油よりも、温度変化に対して粘度変化が格段に小さい、すなわち、粘度指数が著しく高い合成油が要望されている。 As mentioned above, synthetic oils have relatively high heat resistance and provide lubricating performance with little variation, but in recent years, there has been an increasing demand for further energy and fuel savings in the operation of equipment and machinery, and there is a demand for synthetic oils that have a much smaller change in viscosity in response to temperature changes than conventional synthetic oils, i.e., synthetic oils with a significantly higher viscosity index.
しかしながら、現状、例えば、自動車等に使用されているPAO(ポリ-α-オレフィン)合成油は、粘度指数が120~140程度に止まっている。また、エステル系合成油の多くは粘度指数が120~150程度である。エーテル系合成油については、比較的高い粘度指数を有するものは、例えば、特許文献1に記載の合成油であり、100℃の動粘度が4.5~6.5mm2/s、粘度指数が120~140である。また、非特許文献2に記載のポリエーテル系合成油のうち、100℃の動粘度が10.0mm2/s未満のものについては、動粘度が4.5~7.0mm2/sであり、粘度指数が170前後の値である。 However, currently, for example, PAO (poly-α-olefin) synthetic oils used in automobiles and the like have a viscosity index of only about 120 to 140. Furthermore, most ester-based synthetic oils have a viscosity index of about 120 to 150. For ether-based synthetic oils, those having a relatively high viscosity index are, for example, the synthetic oils described in Patent Document 1, which have a kinetic viscosity at 100° C. of 4.5 to 6.5 mm 2 /s and a viscosity index of 120 to 140. Furthermore, among the polyether-based synthetic oils described in Non-Patent Document 2, those having a kinetic viscosity at 100° C. of less than 10.0 mm 2 /s have a kinetic viscosity of 4.5 to 7.0 mm 2 /s and a viscosity index of around 170.
エーテル系合成油において、上述のとおり、高温潤滑用途に利用しうる潤滑性能としての、100℃の動粘度が4.0~10.0mm2/sであり、粘度指数が180以上となる合成油については知られていない。 As described above, there are no known synthetic ether oils that have a kinematic viscosity at 100° C. of 4.0 to 10.0 mm 2 /s and a viscosity index of 180 or greater, which are sufficient lubricating properties for use in high-temperature lubrication applications.
一方、シリコーン系合成油のうち、オリゴマーについては、非特許文献3に、1,5-ジドデシルトリシロキサン化合物の粘度指数は232であることが記載されている。この値は炭素数26の直鎖状アルカンの値(186)よりも著しく高い。このことは、合成油分子のアルキル鎖中にシロキサン部位を導入すると、その化合物の粘度指数は高くなる可能性があることを示唆している。しかしながら、そのような化合物はこれまで全く知られていない。 On the other hand, regarding oligomers among silicone-based synthetic oils, Non-Patent Document 3 states that the viscosity index of the 1,5-didodecyltrisiloxane compound is 232. This value is significantly higher than the value (186) of a linear alkane with 26 carbon atoms. This suggests that the introduction of a siloxane moiety into the alkyl chain of a synthetic oil molecule may increase the viscosity index of the compound. However, such a compound has not been known until now.
本発明は、上述のような従来技術やその問題点を背景としてなされたものであり、100℃の動粘度が5.0~10.0mm2/sであり、粘度指数が180以上となる合成潤滑油の製造のために用いることのできる新規化合物を提供することを課題とする。 The present invention has been made against the background of the conventional techniques and their problems as described above, and has an object to provide a novel compound that can be used for producing a synthetic lubricating oil having a kinetic viscosity at 100°C of 5.0 to 10.0 mm2 /s and a viscosity index of 180 or more.
本発明者は、各種の試験、研究過程において、前記課題を解決するために鋭意研究の結果、下記式(1)で表される化合物からなる合成油が100℃の動粘度5.0~10.0mm2/s、粘度指数180以上の潤滑性能を発揮することなどを知見した。 The present inventors have conducted various tests and research to find a solution to the above problems, and as a result have discovered that a synthetic oil comprising a compound represented by the following formula (1) exhibits lubricating performance with a kinetic viscosity at 100°C of 5.0 to 10.0 mm2 /s and a viscosity index of 180 or more.
本発明は、上述の課題の下での前記のような知見に基づいて完成に至ったものであり、本件では、次のような発明が提供される。
本発明の一態様は、
<1>下記式(1)で表される化合物に関する。
One aspect of the present invention is
<1> The compound represented by the following formula (1):
本発明の別の態様は、
<2><1>に記載の化合物からなる合成潤滑油に関する。
ここで本発明の合成潤滑油は一実施の形態において、
<3><2>に記載の合成潤滑油であって、100℃の動粘度が5.0~10.0mm2/sであり、粘度指数が180以上であることを特徴とする。
本発明の別の態様は、
<4><2>または<3>に記載の合成潤滑油を含む潤滑油組成物に関する。
また本発明の潤滑油組成物は一実施の形態において、
<5><2>または<3>に記載の合成潤滑油を基油とする潤滑油組成物であることを特徴とする。
Another aspect of the present invention is a method for producing a
<2> The present invention relates to a synthetic lubricant comprising the compound according to <1>.
In one embodiment, the synthetic lubricating oil of the present invention comprises
<3> The synthetic lubricating oil according to <2>, characterized in that the kinetic viscosity at 100° C. is 5.0 to 10.0 mm 2 /s and the viscosity index is 180 or more.
Another aspect of the present invention is a method for producing a
<4> A lubricating oil composition comprising the synthetic lubricating oil according to <2> or <3>.
In one embodiment, the lubricating oil composition of the present invention comprises
<5> A lubricating oil composition comprising the synthetic lubricating oil according to <2> or <3> as a base oil.
本発明の化合物によれば、100℃の動粘度が5.0~10.0mm2/s、粘度指数が180以上の潤滑性能を有する合成潤滑油を提供することができる。当該合成潤滑油は常温から100℃を少なくとも多少超える高温の環境において好適に使用することができる。 The compound of the present invention can provide a synthetic lubricating oil having lubricating properties with a kinematic viscosity at 100° C. of 5.0 to 10.0 mm 2 /s and a viscosity index of at least 180. The synthetic lubricating oil can be suitably used in environments ranging from room temperature to high temperatures at least slightly above 100° C.
本発明の化合物は、一般式(1)で表される:
式(1)中、上記R1、R2及びR3は、適宜の炭素数のものや複数の炭素数の組み合わせが選択されうる。好ましくは、式(1)で表される化合物を合成潤滑油として用いる際の100℃における動粘度の必要とされる範囲に応じて選択されうる。
上記R1は、好ましくは炭素数5~15の直鎖状又は分岐状アルキル基であり、より好ましくは炭素数6~12の直鎖状アルキル基である。具体的には、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基等を挙げることができる。
In formula (1), R 1 , R 2 and R 3 may be selected from groups having an appropriate number of carbon atoms or a combination of a plurality of carbon atoms, preferably selected according to the required range of kinetic viscosity at 100° C. when the compound represented by formula (1) is used as a synthetic lubricant.
The above R1 is preferably a linear or branched alkyl group having 5 to 15 carbon atoms, and more preferably a linear alkyl group having 6 to 12 carbon atoms. Specific examples include a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, an undecyl group, and a dodecyl group.
上記R2は、好ましくは炭素数3~10の直鎖状又は分岐状の2価炭化水素基であり、より好ましくは炭素数3~8の直鎖状アルキレン基である。具体的には、トリメチレン基、テトラメチレン基、ペンタメチレン基、ヘキサメチレン基、ヘプタメチレン基、オクタメチレン基等を挙げることができる。 The above R2 is preferably a linear or branched divalent hydrocarbon group having 3 to 10 carbon atoms, and more preferably a linear alkylene group having 3 to 8 carbon atoms. Specific examples include a trimethylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group, a heptamethylene group, and an octamethylene group.
上記R3は、好ましくは水素原子又は炭素数1~10の直鎖状又は分岐状アルキル基であり、より好ましくは水素原子又は炭素数1~8の直鎖状アルキル基である。
The above R3 is preferably a hydrogen atom or a linear or branched alkyl group having 1 to 10 carbon atoms, and more preferably a hydrogen atom or a linear alkyl group having 1 to 8 carbon atoms.
本発明の化合物は、どのような方法で製造しても良いが、例えば、J.Am.Chem.Soc.,121(15),1999,3693-3703に開示された合成法に準じて製造することができる。下記式(I)に本発明に係る化合物の製造方法の一実施の形態を示す。例えば下記一般式(2)で表される化合物は、1,3-ジアルケニルオキシ-4-アルキルベンゼン(化合物2)と1-アルキル-1,1,3,3-テトラメチルジシロキサン(化合物3)を反応させることにより製造することができる。 The compound of the present invention may be produced by any method, but for example, it can be produced in accordance with the synthesis method disclosed in J. Am. Chem. Soc., 121(15), 1999, 3693-3703. The following formula (I) shows one embodiment of the method for producing the compound of the present invention. For example, the compound represented by the following general formula (2) can be produced by reacting 1,3-dialkenyloxy-4-alkylbenzene (compound 2) with 1-alkyl-1,1,3,3-tetramethyldisiloxane (compound 3).
上記化合物2は、例えば、Bioorg.& Med.Chem.Lett.,25(2015)1274-1278に開示された合成法に準じて、下記式(II)のように、4-アルキルレソルシノールとブロモアルケンを反応させることにより製造することができる。 The above compound 2 can be produced, for example, by reacting 4-alkylresorcinol with bromoalkene as shown in the following formula (II) in accordance with the synthesis method disclosed in Bioorg. & Med. Chem. Lett., 25 (2015) 1274-1278.
上記化合物3は、例えば、Polymer,83(2016)20-26に開示された合成法に準じて、下記式(III)のように、1,1,3,3-テトラメチルジシロキサンと1-アルケンを反応させることにより製造することができる。 The above compound 3 can be produced, for example, by reacting 1,1,3,3-tetramethyldisiloxane with 1-alkene as shown in the following formula (III) in accordance with the synthesis method disclosed in Polymer, 83 (2016) 20-26.
なお上記式(I)の例では、1-アルキル-1,1,3,3-テトラメチルジシロキサン(化合物3)を用いているが、当該化合物3に代えて1-アルキル-1,1,3,3,5,5-ヘキサメチルトリシロキサンを用いることもできる。1-アルキル-1,1,3,3,5,5-ヘキサメチルトリシロキサンは、Polymer,83(2016)20-26に開示された合成法に準じて、1,1,3,3,5,5-ヘキサメチルトリシロキサンと1-アルケンとを反応させることにより製造することができる。
In the example of formula (I) above, 1-alkyl-1,1,3,3-tetramethyldisiloxane (compound 3) is used, but 1-alkyl-1,1,3,3,5,5-hexamethyltrisiloxane can also be used in place of compound 3. 1-Alkyl-1,1,3,3,5,5-hexamethyltrisiloxane can be produced by reacting 1,1,3,3,5,5-hexamethyltrisiloxane with a 1-alkene in accordance with the synthesis method disclosed in Polymer, 83 (2016) 20-26.
本発明の一態様は、上記化合物からなる合成潤滑油を提供する。本発明の合成潤滑油は、そのままで潤滑油として使用しても良いし、潤滑油組成物の基油(潤滑油組成物の50wt%以上)としても使用できる。また、鉱物油や他の合成油の高温潤滑特性等の改善を目的とした添加成分(潤滑油組成物の例えば1~49wt%)として使用することもできる。 One aspect of the present invention provides a synthetic lubricant comprising the above compound. The synthetic lubricant of the present invention may be used as a lubricant as is, or may be used as a base oil (50 wt% or more of the lubricant composition) of a lubricant composition. It may also be used as an additive component (e.g., 1 to 49 wt% of the lubricant composition) for the purpose of improving the high-temperature lubrication properties of mineral oils and other synthetic oils.
以下、実施例に基づいて本発明をさらに詳細に説明するが、本発明は、これらの実施例に何ら限定されるものではない。 The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples.
[参考例1]
<1,3-ビス(5-ヘキセニルオキシ)-4-ヘキシルベンゼン(化合物2a:R3=ヘキシル、R4=テトラメチレン)の合成(式II)>
窒素雰囲気下、4-ヘキシルレソルシノール(23.11g、119.0mmol)、6-ブロモ-1-ヘキセン(50.31g、308.5mmol)、炭酸セシウム(130.0g、399.0mmol)の混合物にジメチルホルムアミド200mLを加え、80℃、22時間撹拌した。反応混合物にヘキサン/ジクロロメタン(3/1、400mL)を加えた後、水(250mL)を加えた。有機層を水で洗浄し、無水硫酸ナトリウムで乾燥した後、減圧下で濃縮した。残留物をシリカゲルカラムクロマトグラフィー(溶出:ヘキサン/ジクロロメタン=3/1)により精製し、化合物2a(無色液体)を41.52g(115.8mmol、収率97%)を得た。
1H NMR(CDCl3,600MHz)0.89(t,3H,J=7.0Hz),1.26-1.38(m,6H),1.50-1.63(m,6H),1.76-1.84(m,4H),2.10-2.18(m,4H),2.53(t,2H,J=8.0Hz),3.93(t,2H,J=6.2Hz),3.94(t,2H,J=6.5Hz),4.96-5.00(m,2H),5.01-5.08(m,2H),5.80-5.87(m,2H),6.39(dd,1H,J=8.2,2.4Hz),6.42(d,1H,J=2.4Hz),7.00(d,1H,J=8.2Hz,1H).
13C NMR(CDCl3,150MHz)14.14,22.68,25.40,25.48,28.80,28.85,29.28,29.71,30.23,31.81,33.41,33.48,67.54,67.79,99.69,104.28,114.66,114.71,123.84,129.80,138.60,138.64,157.71,158.33.
[Reference example 1]
<Synthesis of 1,3-bis(5-hexenyloxy)-4-hexylbenzene (Compound 2a: R 3 =hexyl, R 4 =tetramethylene) (Formula II)>
Under a nitrogen atmosphere, 200 mL of dimethylformamide was added to a mixture of 4-hexylresorcinol (23.11 g, 119.0 mmol), 6-bromo-1-hexene (50.31 g, 308.5 mmol), and cesium carbonate (130.0 g, 399.0 mmol), and the mixture was stirred at 80° C. for 22 hours. Hexane/dichloromethane (3/1, 400 mL) was added to the reaction mixture, followed by water (250 mL). The organic layer was washed with water, dried over anhydrous sodium sulfate, and then concentrated under reduced pressure. The residue was purified by silica gel column chromatography (elution: hexane/dichloromethane=3/1) to obtain 41.52 g (115.8 mmol, yield 97%) of compound 2a (colorless liquid).
1H NMR ( CDCl3 , 600MHz) 0.89 (t, 3H, J=7.0Hz), 1.26-1.38 (m, 6H), 1.50-1.63 (m, 6H), 1.76-1 .84 (m, 4H), 2.10-2.18 (m, 4H), 2.53 (t, 2H, J=8.0Hz), 3.93 (t, 2H, J=6.2Hz), 3 .94 (t, 2H, J=6.5Hz), 4.96-5.00 (m, 2H), 5.01-5.08 (m, 2H), 5.80-5.87 (m, 2H) , 6.39 (dd, 1H, J = 8.2, 2.4Hz), 6.42 (d, 1H, J = 2.4Hz), 7.00 (d, 1H, J = 8.2Hz, 1H).
13C NMR ( CDCl3 , 150MHz) 14.14, 22.68, 25.40, 25.48, 28.80, 28.85, 29.28, 29.71, 30.23, 31.81, 33.41, 33.48, 67.54, 67.79, 99.69, 104.28, 114.66, 114.71, 123.84, 129.80, 138.60, 138.64, 157.71, 158.33.
[参考例2]
<1-ヘキシル-1,1,3,3-テトラメチルジシロキサン(化合物3a:R1=ヘキシル)の合成(式III)>
窒素雰囲気下、1,1,3,3-テトラメチルジシロキサン(107.5g,800.3mmol)及びKarstedt触媒(97mg,Ptとして19.0~21.5wt%)を含むトルエン(90mL)溶液に、1-ヘキセン(16.75g,199.0mmol)のトルエン(30mL)溶液を滴下した。室温で21時間撹拌し、反応混合物を減圧下で濃縮した。残量物を蒸留により精製し、化合物3a(無色液体、bp.85~88℃/37hPa)を28.59g(130.9mmol、収率66%)得た。
1H NMR(CDCl3,600MHz)0.05(s,6H),0.16(d,6H,J=2.8Hz),0.50-0.60(m,2H),0.88(t,3H,J=7.1Hz),1.22-1.38(m,8H),4.68(sept,1H,J=2.8Hz).
13C NMR(CDCl3,150MHz)0.05,0.92,14.15,18.15,22.62,23.16,31.63,33.09.
29Si NMR(CDCl3,119MHz)-6.9,10.0.
[Reference example 2]
<Synthesis of 1-hexyl-1,1,3,3-tetramethyldisiloxane (Compound 3a: R 1 =hexyl) (Formula III)>
Under a nitrogen atmosphere, a solution of 1-hexene (16.75 g, 199.0 mmol) in toluene (30 mL) was added dropwise to a solution of 1,1,3,3-tetramethyldisiloxane (107.5 g, 800.3 mmol) and Karstedt's catalyst (97 mg, 19.0-21.5 wt % as Pt) in toluene (90 mL). The mixture was stirred at room temperature for 21 hours, and the reaction mixture was concentrated under reduced pressure. The residue was purified by distillation to obtain 28.59 g (130.9 mmol, 66% yield) of compound 3a (colorless liquid, bp. 85-88°C/37 hPa).
1H NMR ( CDCl3 , 600MHz) 0.05 (s, 6H), 0.16 (d, 6H, J=2.8Hz), 0.50-0.60 (m, 2H), 0 .88 (t, 3H, J=7.1Hz), 1.22-1.38 (m, 8H), 4.68 (sept, 1H, J=2.8Hz).
13C NMR ( CDCl3 , 150MHz) 0.05, 0.92, 14.15, 18.15, 22.62, 23.16, 31.63, 33.09.
29 Si NMR (CDCl 3 , 119 MHz) -6.9, 10.0.
[参考例3]
<1-ノニル-1,1,3,3-テトラメチルジシロキサン(化合物3b:R1=ノニル)の合成(式III)>
窒素雰囲気下、1,1,3,3-テトラメチルジシロキサン(84.98g,632.6mmol)及びKarstedt触媒(89mg,Ptとして19.0~21.5wt%)を含むトルエン(75mL)溶液に、1-ノネン(20.00g,158.4mmol)のトルエン(25mL)溶液を滴下した。室温で21時間撹拌し、反応混合物を減圧下で濃縮した。残量物を蒸留により精製し、化合物3b(無色液体、bp.96~97℃/13hPa)を29.78g(114.3mmol、収率72%)得た。
1H NMR(CDCl3,600MHz)0.06(s,6H),0.16(d,6H,J=2.8Hz),0.50-0.56(m,2H),0.88(t,3H,J=7.1Hz),1.20-1.38(m,14H),4.68(sept,1H,J=2.8Hz).
13C NMR(CDCl3,150MHz)0.06,0.92,14.13,18.15,22.71,23.19,29.40,29.58,31.94,33.42.
29Si NMR(CDCl3,119MHz)-6.9,10.0.
[Reference example 3]
<Synthesis of 1-nonyl-1,1,3,3-tetramethyldisiloxane (Compound 3b: R 1 =nonyl) (Formula III)>
Under a nitrogen atmosphere, a solution of 1-nonene (20.00 g, 158.4 mmol) in toluene (25 mL) was added dropwise to a solution of 1,1,3,3-tetramethyldisiloxane (84.98 g, 632.6 mmol) and Karstedt's catalyst (89 mg, 19.0-21.5 wt % as Pt) in toluene (75 mL). The mixture was stirred at room temperature for 21 hours, and the reaction mixture was concentrated under reduced pressure. The residue was purified by distillation to obtain 29.78 g (114.3 mmol, 72% yield) of compound 3b (colorless liquid, bp. 96-97°C/13 hPa).
1H NMR ( CDCl3 , 600MHz) 0.06 (s, 6H), 0.16 (d, 6H, J=2.8Hz), 0.50-0.56 (m, 2H), 0. 88 (t, 3H, J=7.1Hz), 1.20-1.38 (m, 14H), 4.68 (sept, 1H, J=2.8Hz).
13C NMR ( CDCl3 , 150MHz) 0.06, 0.92, 14.13, 18.15, 22.71, 23.19, 29.40, 29.58, 31.94, 33.42.
29 Si NMR (CDCl 3 , 119 MHz) -6.9, 10.0.
[参考例4]
<1-ドデシル-1,1,3,3-テトラメチルジシロキサン(化合物3c:R1=ドデシル)の合成(式III)>
窒素雰囲気下、1,1,3,3-テトラメチルジシロキサン(80.63g,600.2mmol)及びKarstedt触媒(106mg,Ptとして19.0~21.5wt%)を含むトルエン(65mL)溶液に、1-ドデセン(19.31g,114.7mmol)のトルエン(20mL)溶液を滴下した。室温で18時間撹拌し、反応混合物を減圧下で濃縮した。残量物を蒸留により精製し、化合物3c(無色液体、bp.123~126℃/12hPa)を13.39g(44.24mmol、収率39%)得た。
1H NMR(CDCl3,600MHz)0.06(s,6H),0.16(d,6H,J=2.8Hz),0.50-0.56(m,2H),0.88(t,3H,J=7.0Hz),1.20-1.35(m,20H),4.67(sept,1H,J=2.8Hz).
13C NMR(CDCl3,150MHz)0.06,0.92,14.14,18.15,22.71,23.19,29.38,29.39,29.62,29.68,29.71,29.73,31.95,33.42.
29Si NMR(CDCl3,119MHz)-6.9,10.0.
[Reference example 4]
<Synthesis of 1-dodecyl-1,1,3,3-tetramethyldisiloxane (Compound 3c: R 1 =dodecyl) (Formula III)>
Under a nitrogen atmosphere, a solution of 1-dodecene (19.31 g, 114.7 mmol) in toluene (20 mL) was added dropwise to a solution of 1,1,3,3-tetramethyldisiloxane (80.63 g, 600.2 mmol) and Karstedt's catalyst (106 mg, 19.0-21.5 wt % as Pt) in toluene (65 mL). The mixture was stirred at room temperature for 18 hours, and the reaction mixture was concentrated under reduced pressure. The residue was purified by distillation to obtain 13.39 g (44.24 mmol, 39% yield) of compound 3c (colorless liquid, bp. 123-126°C/12 hPa).
1H NMR ( CDCl3 , 600MHz) 0.06 (s, 6H), 0.16 (d, 6H, J=2.8Hz), 0.50-0.56 (m, 2H), 0. 88 (t, 3H, J=7.0Hz), 1.20-1.35 (m, 20H), 4.67 (sept, 1H, J=2.8Hz).
13C NMR ( CDCl3 , 150MHz) 0.06, 0.92, 14.14, 18.15, 22.71, 23.19, 29.38, 29.39, 29.62, 29.68, 29.71, 29.73, 31.95, 33.42.
29 Si NMR (CDCl 3 , 119 MHz) -6.9, 10.0.
[実施例1]
<1,3-ビス[6-(3-ヘキシル-1,1,3,3-テトラメチルジシロキサニル)ヘキシルオキシ]-4-ヘキシルベンゼン(化合物1a:R1=ヘキシル、R2=ヘキサメチレン、R3=ヘキシル)の合成(式I)>
窒素雰囲気下、1-ヘキシル-1,1,3,3-テトラメチルジシロキサン(化合物3a、22.00g、100.7mmol)及びKarstedt触媒(85mg,Ptとして19.0~21.5wt%)を含むトルエン(85mL)溶液に1,3-ビス(5-ヘキセニルオキシ)-4-ヘキシルベンゼン(化合物2a、14.36g、40.05mmol)のトルエン(30mL)溶液を加え、室温で18時間撹拌した。反応混合物をショートカラム(シリカゲル、溶出:トルエン)に通し、溶液を減圧下で濃縮した。残留物をシリカゲルカラムクロマトグラフィー(溶出:ヘキサン/トルエン=7/1~6/1)により精製し、化合物1a(無色液体)を24.90g(31.30mmol、収率78%)得た。
1H NMR(CDCl3,600MHz)0.02-0.05(m,24H),0.47-0.55(m,8H),0.86-0.92(m,9H),1.22-1.57(m,36H),1.72-1.81(m,4H),2.52(t,2H,J=7.6Hz),3.91(t,2H,J=6.4Hz),3.92(t,2H,J=6.6Hz),6.38(dd,1H,J=2.4,8.2Hz),6.42(d,1H,J=2.4Hz),6.98(d,1H,8.2Hz).
13C NMR(CDCl3,150MHz)0.38,0.39,0.40,0.41,14.14,14.16,18.38,18.39,18.44,22.63,22.67,23.26,23.28,25.85,25.94,29.27,29.32,29.36,29.69,30.20,31.66,31.80,33.12,33.16,33.20,67.80,68.05,99.66,104.24,123.77,129.74,157.77,158.38.
29Si NMR(CDCl3,119MHz)7.20,7.38,7.40.
[Example 1]
<Synthesis of 1,3-bis[6-(3-hexyl-1,1,3,3-tetramethyldisiloxanyl)hexyloxy]-4-hexylbenzene (Compound 1a: R 1 =hexyl, R 2 =hexamethylene, R 3 =hexyl) (Formula I)>
Under a nitrogen atmosphere, a solution of 1,3-bis(5-hexenyloxy)-4-hexylbenzene (compound 2a, 14.36 g, 40.05 mmol) in toluene (30 mL) was added to a solution of 1-hexyl-1,1,3,3-tetramethyldisiloxane (compound 3a, 22.00 g, 100.7 mmol) and Karstedt's catalyst (85 mg, 19.0 to 21.5 wt % as Pt) in toluene (85 mL), and the mixture was stirred at room temperature for 18 hours. The reaction mixture was passed through a short column (silica gel, elution: toluene), and the solution was concentrated under reduced pressure. The residue was purified by silica gel column chromatography (elution: hexane/toluene = 7/1 to 6/1), and 24.90 g (31.30 mmol, yield 78%) of compound 1a (colorless liquid) was obtained.
1H NMR ( CDCl3 , 600MHz) 0.02-0.05 (m, 24H), 0.47-0.55 (m, 8H), 0.86-0.92 (m, 9H), 1.22-1.57 (m, 36H), 1.72-1.81 (m, 4H), 2.52 (t, 2H, J=7 .6Hz), 3.91 (t, 2H, J = 6.4Hz), 3.92 (t, 2H, J = 6.6Hz), 6.38 (dd, 1H, J=2.4, 8.2Hz), 6.42 (d, 1H, J=2.4Hz), 6.98 (d, 1H, 8.2Hz).
13C NMR ( CDCl3 , 150MHz) 0.38, 0.39, 0.40, 0.41, 14.14, 14.16, 18.38, 18.39, 18.44, 22.63, 22.67, 23.26, 23.28, 25.85, 25.94, 29.27, 29. 32, 29.36, 29.69, 30.20, 31.66, 31.80, 33.12, 33.16, 33.20, 67.80, 68.05, 99.66, 104.24, 123.77, 129.74, 157.77, 158.38.
29 Si NMR (CDCl 3 , 119 MHz) 7.20, 7.38, 7.40.
[実施例2]
<1,3-ビス[6-(3-ノニル-1,1,3,3-テトラメチルジシロキサニル)ヘキシルオキシ]-4-ヘキシルベンゼン(化合物1b:R1=ノニル、R2=ヘキサメチレン、R3=ヘキシル)の合成(式I)>
窒素雰囲気下、1-ノニル-1,1,3,3-テトラメチルジシロキサン(化合物3b、26.11g、100.2mmol)及びKarstedt触媒(86mg,Ptとして19.0~21.5wt%)を含むトルエン(85mL)溶液に1,3-ビス(5-ヘキセニルオキシ)-4-ヘキシルベンゼン(化合物2a、14.43g、40.24mmol)のトルエン(30mL)溶液を加え、室温で20時間撹拌した。反応混合物をショートカラム(シリカゲル、溶出:トルエン)に通し、溶液を減圧下で濃縮した。残留物をシリカゲルカラムクロマトグラフィー(溶出:ヘキサン及びヘキサン/トルエン=6/1)により精製し、化合物1b(無色液体)を27.58g(31.35mmol、収率78%)得た。
1H NMR(CDCl3,600MHz)0.02-0.05(m,24H),0.45-0.58(m,8H),0.88(t,9H,J=7.1Hz),1.20-1.59(m,48H),1.71-1.83(m,4H),2.52(t,2H,J=7.7Hz),3.91(t,2H,J=6.3Hz),3.92(t,2H,J=6.5Hz),6.38(dd,1H,J=2.3,8.2Hz),6.41(d,1H,J=2.3Hz),6.98(d,1H,8.2Hz).
13C NMR(CDCl3,150MHz)0.38,0.39,0.40,14.14,14.15,18.38,18.39,18.43,22.67,22.71,23.26,23.28,23.30,25.85,25.94,29.27,29.33,29.36,29.41,29.44,2959,29.70,30.20,31.80,31.94,33.17,33.20,33.46,67.79,68.05,99.65,104.22,123.77,129.74,157.76,158.38.
29Si NMR(CDCl3,119MHz)7.20,7.39,7.41.
[Example 2]
<Synthesis of 1,3-bis[6-(3-nonyl-1,1,3,3-tetramethyldisiloxanyl)hexyloxy]-4-hexylbenzene (Compound 1b: R 1 =nonyl, R 2 =hexamethylene, R 3 =hexyl) (Formula I)>
Under a nitrogen atmosphere, a solution of 1,3-bis(5-hexenyloxy)-4-hexylbenzene (compound 2a, 14.43 g, 40.24 mmol) in toluene (30 mL) was added to a solution of 1-nonyl-1,1,3,3-tetramethyldisiloxane (compound 3b, 26.11 g, 100.2 mmol) and Karstedt's catalyst (86 mg, 19.0 to 21.5 wt % as Pt) in toluene (85 mL), and the mixture was stirred at room temperature for 20 hours. The reaction mixture was passed through a short column (silica gel, elution: toluene), and the solution was concentrated under reduced pressure. The residue was purified by silica gel column chromatography (elution: hexane and hexane/toluene = 6/1), and 27.58 g (31.35 mmol, 78% yield) of compound 1b (colorless liquid) was obtained.
1H NMR ( CDCl3 , 600MHz) 0.02-0.05 (m, 24H), 0.45-0.58 (m, 8H), 0.88 (t, 9H, J=7.1Hz), 1.20-1.59 (m, 48H), 1.71-1.83 (m, 4H), 2.52 (t, 2H, J= 7.7Hz), 3.91 (t, 2H, J = 6.3Hz), 3.92 (t, 2H, J = 6.5Hz), 6.38 (dd , 1H, J=2.3, 8.2Hz), 6.41 (d, 1H, J=2.3Hz), 6.98 (d, 1H, 8.2Hz).
13C NMR ( CDCl3 , 150MHz) 0.38, 0.39, 0.40, 14.14, 14.15, 18.38, 18.39, 18.43, 22.67, 22.71, 23.26, 23.28, 23.30, 25.85, 25.94, 29.27, 29.33, 29.36 , 29.41, 29.44, 2959, 29.70, 30.20, 31.80, 31.94, 33.17, 33.20, 33.46, 67.79, 68.05, 99.65, 104.22, 123.77, 129.74, 157.76, 158.38.
29 Si NMR (CDCl 3 , 119 MHz) 7.20, 7.39, 7.41.
[実施例3]
<1,3-ビス[6-(3-ドデシル-1,1,3,3-テトラメチルジシロキサニル)ヘキシルオキシ]-4-ヘキシルベンゼン(化合物1c:R1=ドデシル、R2=ヘキサメチレン、R3=ヘキシル)の合成(式I)>
窒素雰囲気下、1-ドデシル-1,1,3,3-テトラメチルジシロキサン(化合物3c、27.33g、90.30mmol)及びKarstedt触媒(94mg,Ptとして19.0~21.5wt%)を含むトルエン(80mL)溶液に1,3-ビス(5-ヘキセニルオキシ)-4-ヘキシルベンゼン(化合物2a、12.40g、34.58mmol)のトルエン(25mL)溶液を加え、室温で20時間撹拌した。反応混合物をショートカラム(シリカゲル、溶出:トルエン)に通し、溶液を減圧下で濃縮した。残留物をシリカゲルカラムクロマトグラフィー(溶出:ヘキサン及びヘキサン/トルエン=6/1)により精製し、化合物1c(無色液体)を26.02g(27.00mmol、収率78%)得た。
1H NMR(CDCl3,600MHz)0.02-0.05(m,24H),0.45-0.60(m,8H),0.88(t,9H,J=7.2Hz),1.18-1.60(m,60H),1.72-1.82(m,4H),2.53(t,2H,J=7.7Hz),3.91(t,2H,J=6.4Hz),3.92(t,2H,J=6.6Hz),6.38(dd,1H,J=2.4,8.2Hz),6.42(d,1H,J=2.4Hz),6.99(d,1H,8.2Hz).
13C NMR(CDCl3,150MHz)0.39,0.40,0.41,0.42,14.14,14.15,18.38,18.39,18.44,22.68,22.72,23.27,23.29,23.31 ,25.86,25.95,29.29,29.33,29.37,29.39 ,29.44,29.65 ,29.69,29.71,29.73 ,29.76 ,30.21,31.81,31.95,33.17,33.21,33.47 ,67.79,68.05,99.65,104.21,123.76,129.74,157.77,158.38.
29Si NMR(CDCl3,119MHz)7.20,7.39,7.41.
[Example 3]
<Synthesis of 1,3-bis[6-(3-dodecyl-1,1,3,3-tetramethyldisiloxanyl)hexyloxy]-4-hexylbenzene (Compound 1c: R 1 =dodecyl, R 2 =hexamethylene, R 3 =hexyl) (Formula I)>
Under a nitrogen atmosphere, a solution of 1,3-bis(5-hexenyloxy)-4-hexylbenzene (compound 2a, 12.40 g, 34.58 mmol) in toluene (25 mL) was added to a solution of 1-dodecyl-1,1,3,3-tetramethyldisiloxane (compound 3c, 27.33 g, 90.30 mmol) and Karstedt's catalyst (94 mg, 19.0 to 21.5 wt % as Pt) in toluene (80 mL), and the mixture was stirred at room temperature for 20 hours. The reaction mixture was passed through a short column (silica gel, elution: toluene), and the solution was concentrated under reduced pressure. The residue was purified by silica gel column chromatography (elution: hexane and hexane/toluene = 6/1), and 26.02 g (27.00 mmol, yield 78%) of compound 1c (colorless liquid) was obtained.
1H NMR ( CDCl3 , 600MHz) 0.02-0.05 (m, 24H), 0.45-0.60 (m, 8H), 0.88 (t, 9H, J=7.2Hz), 1.18-1.60 (m, 60H), 1.72-1.82 (m, 4H), 2.53 (t, 2H, J= 7.7Hz), 3.91 (t, 2H, J = 6.4Hz), 3.92 (t, 2H, J = 6.6Hz), 6.38 (dd , 1H, J=2.4, 8.2Hz), 6.42 (d, 1H, J=2.4Hz), 6.99 (d, 1H, 8.2Hz).
13C NMR ( CDCl3 , 150MHz) 0.39, 0.40, 0.41, 0.42, 14.14, 14.15, 18.38, 18.39, 18.44, 22.68, 22.72, 23.27, 23.29, 23.31 , 25.86, 25.95, 29.29, 29.33, 29.37, 29.39 , 29.44, 29.65 , 29.69, 29.71, 29.73 , 29.76 , 30.21, 31.81, 31.95, 33.17, 33.21, 33.47 , 67.79, 68.05, 99.65, 104.21, 123.76, 129.74, 157.77, 158.38.
29 Si NMR (CDCl 3 , 119 MHz) 7.20, 7.39, 7.41.
[実施例4]
<化合物1a~1cの動粘度、粘度指数>
実施例1~3で製造した化合物1a~1cについて、動粘度をJIS K 2283の方法により測定した。また、粘度指数をJIS K 2283の方法により算出した。化合物1a~1cの40℃と100℃の動粘度と、粘度指数を表1に示す。
[Example 4]
<Kinematic Viscosity and Viscosity Index of Compounds 1a to 1c>
For the compounds 1a to 1c produced in Examples 1 to 3, the kinetic viscosity was measured according to the method of JIS K 2283. Also, the viscosity index was calculated according to the method of JIS K 2283. The kinetic viscosities and viscosity indexes of the compounds 1a to 1c at 40° C. and 100° C. are shown in Table 1.
[比較例]
<化合物4a~4cの動粘度、粘度指数>
下記式に示される1,3-ジアルキルオキシ-4-ヘキシルベンゼン4a~4cの動粘度と粘度指数を表2に示す(特許文献1等)。
[Comparative Example]
<Kinematic Viscosity and Viscosity Index of Compounds 4a to 4c>
The kinematic viscosity and viscosity index of 1,3-dialkyloxy-4-hexylbenzenes 4a to 4c represented by the following formulas are shown in Table 2 (Patent Document 1, etc.).
化合物4a~4cにおいて、アルコキシ鎖が長くなるに従って、粘度指数は高くなる傾向がある。しかしながら、化合物4cは常温で固体であるため、潤滑性能に懸念がある。したがって、粘度指数の向上においてアルコキシ鎖の伸長は有効であるものの、潤滑性能を十分に発揮できる合成油の粘度指数の上限値は140程度である。 In compounds 4a to 4c, the longer the alkoxy chain, the higher the viscosity index tends to be. However, compound 4c is solid at room temperature, so there are concerns about its lubricating performance. Therefore, although extending the alkoxy chain is effective in improving the viscosity index, the upper limit of the viscosity index of synthetic oils that can fully demonstrate lubricating performance is around 140.
本発明の合成潤滑油においては、化合物4b等が有するアルコキシ基の鎖中に、化合物1aのようにシロキサン部位を導入することにより、比較例の化合物と較べ粘度指数が著しく高くなる。また、例えばジシロキサン部位を導入した場合、100℃の動粘度は殆ど変化しない、若しくは、導入により10%程度大きくなる。このため、本合成油は、比較例の合成油の代わりに、常温から100℃を少し超える高温の環境において好適に使用することができる。また、本合成油の粘度指数(180以上)は、現在使用されている精製等の鉱油や合成油PAO(粘度指数120~140)よりも著しく高い。このため、機器の更なる高性能化・長寿命化や機器運転の更なる省エネ化に貢献できるものと考えられる。 In the synthetic lubricating oil of the present invention, the viscosity index is significantly higher than that of the comparative compound by introducing a siloxane moiety, such as compound 1a, into the chain of the alkoxy group of compound 4b, etc. Furthermore, when a disiloxane moiety is introduced, the kinetic viscosity at 100°C is almost unchanged, or increases by about 10%. Therefore, this synthetic oil can be used suitably in environments from room temperature to high temperatures slightly above 100°C, instead of the synthetic oil of the comparative example. Furthermore, the viscosity index of this synthetic oil (180 or higher) is significantly higher than that of mineral oils such as those currently used for refinement and synthetic oil PAO (viscosity index 120 to 140). Therefore, it is believed that this synthetic oil can contribute to further improving the performance and extending the life of equipment and further energy saving in equipment operation.
本発明の合成潤滑油は、100℃の動粘度が5.0~10.0mm2/sであり、粘度指数が180以上であるので、そのまま又は潤滑油組成物の基油などとして、常温から100℃を少なくとも多少超える高温の環境において好適に使用することができる。
The synthetic lubricating oil of the present invention has a kinematic viscosity at 100°C of 5.0 to 10.0 mm2 /s and a viscosity index of 180 or more, and therefore can be suitably used as it is or as a base oil for a lubricating oil composition in environments ranging from room temperature to high temperatures at least slightly above 100°C.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2017218512A (en) | 2016-06-08 | 2017-12-14 | 国立研究開発法人産業技術総合研究所 | Synthetic lubricant oil |
| WO2018207549A1 (en) | 2017-05-10 | 2018-11-15 | 国立研究開発法人産業技術総合研究所 | Synthetic lubricating oil |
| WO2019198377A1 (en) | 2018-04-13 | 2019-10-17 | 株式会社Moresco | Lubricating oil composition and lubricating agent using same |
| JP2020063402A (en) | 2018-10-19 | 2020-04-23 | 国立研究開発法人産業技術総合研究所 | Synthetic lubricant |
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| US4058546A (en) * | 1977-04-28 | 1977-11-15 | Olin Corporation | Alkoxysilane double cluster compounds with silicone bridges and their preparation and use |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2017218512A (en) | 2016-06-08 | 2017-12-14 | 国立研究開発法人産業技術総合研究所 | Synthetic lubricant oil |
| WO2018207549A1 (en) | 2017-05-10 | 2018-11-15 | 国立研究開発法人産業技術総合研究所 | Synthetic lubricating oil |
| WO2019198377A1 (en) | 2018-04-13 | 2019-10-17 | 株式会社Moresco | Lubricating oil composition and lubricating agent using same |
| JP2020063402A (en) | 2018-10-19 | 2020-04-23 | 国立研究開発法人産業技術総合研究所 | Synthetic lubricant |
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