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JP7699455B2 - Reactor - Google Patents
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JP7699455B2 - Reactor - Google Patents

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JP7699455B2
JP7699455B2 JP2021060062A JP2021060062A JP7699455B2 JP 7699455 B2 JP7699455 B2 JP 7699455B2 JP 2021060062 A JP2021060062 A JP 2021060062A JP 2021060062 A JP2021060062 A JP 2021060062A JP 7699455 B2 JP7699455 B2 JP 7699455B2
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reactor
legs
fasteners
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孝輔 柴崎
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Tamura Corp
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Description

本発明は、コアとコイルとを備えるリアクトルに関する。 The present invention relates to a reactor having a core and a coil.

リアクトルは、電気エネルギーを磁気エネルギーに変換して蓄積及び放出する電磁気部品である。このようなリアクトルは、多種多様の用途に使用されている。代表的なリアクトルとして、昇圧リアクトル、直列リアクトル、並列リアクトル、限流リアクトル、始動リアクトル、分路リアクトル、中性点リアクトル及び消弧リアクトル等が挙げられる。 A reactor is an electromagnetic component that converts electrical energy into magnetic energy and stores and releases it. Such reactors are used in a wide variety of applications. Representative reactors include boost reactors, series reactors, parallel reactors, current limiting reactors, starting reactors, shunt reactors, neutral point reactors, and arc suppression reactors.

昇圧リアクトルは、ハイブリッド自動車や電気自動車の駆動システム等の車載用の昇圧回路に組み込まれる。直列リアクトルは、電動機回路に直列に接続し短絡時の電流を制限する。並列リアクトルは、並列回路間の電流分担を安定させる。限流リアクトルは、短絡時の電流を制限しこれに接続される。始動リアクトルは、機械を保護する電動機回路に直列に接続して始動電流を制限する。分路リアクトルは、送電線路に並列接続されて進相無効電力の補償や異常電圧を抑制する。中性点リアクトルは、中性点と大地間に接続して電力系統の地絡事故時に流れる地絡電流を制限するために使用する。消弧リアクトルは、三相電力系統の1線地絡時に発生するアークを自動的に消滅させる。 Boost reactors are incorporated into on-board boost circuits, such as those used in the drive systems of hybrid and electric vehicles. Series reactors are connected in series to motor circuits to limit the current during short circuits. Parallel reactors stabilize the current sharing between parallel circuits. Current-limiting reactors limit the current during short circuits and are connected to them. Starting reactors are connected in series to motor circuits that protect the machine and limit the starting current. Shunt reactors are connected in parallel to transmission lines to compensate for leading reactive power and suppress abnormal voltages. Neutral point reactors are connected between the neutral point and the ground to limit the ground fault current that flows in the event of a ground fault in the power system. Arc-suppression reactors automatically extinguish the arc that occurs when a single-line ground fault occurs in a three-phase power system.

リアクトルは主としてコイルとコアとから成る。コイルは、通電により巻数に従って磁束を発生させる。コアは、コイルが発生させた磁束を真空よりも高い透磁率に従って通す閉磁路となる。コアは、コイルとの絶縁を図るために、絶縁性のコア被覆樹脂で被覆される。コア及びコア被覆樹脂は、巻回済みのコイルを装着できるように、複数のパーツに分割されており、環状に繋ぎ合わせて用いられることが多い(例えば特許文献1参照)。 A reactor mainly consists of a coil and a core. When current is passed through the coil, it generates magnetic flux according to the number of turns. The core forms a closed magnetic circuit that passes the magnetic flux generated by the coil with a magnetic permeability higher than that of a vacuum. The core is covered with an insulating core coating resin to insulate it from the coil. The core and core coating resin are divided into multiple parts so that a wound coil can be attached, and are often used by connecting them together in a ring shape (see, for example, Patent Document 1).

特許第6362904号公報Patent No. 6362904

コア被覆樹脂を構成するパーツを分割被覆樹脂と呼ぶ。各種各形状の分割被覆樹脂を組み合わせて1つのコア被覆樹脂を構成する場合、分割被覆樹脂の形状ごとに、分割被覆樹脂を成型するための金型が必要になる。金型の数が多くなれば、リアクトルの生産コストの増大を招く。例えば、コアを固定するための固定具が分割被覆樹脂に形成されることがあるが、分割被覆樹脂ごとに固定具の形状や材質が変わるだけで、別々の金型を用意しなくてはならず、リアクトルの生産コストが上がる。 The parts that make up the core coating resin are called split coating resins. When combining split coating resins of various shapes to make one core coating resin, a mold is required to mold the split coating resin for each shape of the split coating resin. If the number of molds increases, the production costs of the reactor will increase. For example, a fixture for fixing the core is sometimes formed in the split coating resin, but if the shape or material of the fixture changes for each split coating resin, a separate mold must be prepared, which increases the production costs of the reactor.

本発明は、上記課題を解決するために提案されたものであり、その目的は、生産コストを抑制できるリアクトルを提供することにある。 The present invention has been proposed to solve the above problems, and its purpose is to provide a reactor that can reduce production costs.

上記の目的を達成するため、本発明の実施形態に係るリアクトルは、コイルと当該コイルが装着されるコア部とを有するリアクトルであって、前記コア部は、磁性体を含むコア本体と、当該コア本体の一部又は全部を被覆するコア被覆樹脂と、前記コア部を固定するために前記コア被覆樹脂に設けられた固定具とを有し、前記固定具は、前記コア被覆樹脂の少なくとも四隅に設けられ、前記四隅の固定具のうち、一方の対角に並ぶ一組は不撓性固定具であり、他方の対角に並ぶ他の一組は可撓性固定具であり、前記コア被覆樹脂は、前記固定具を含む当該コア被覆樹脂の形状が、前記四隅を含む平面に直交し、前記コア部の中心を通る直交軸に関して線対称の形状であること、を特徴とする。 In order to achieve the above object, a reactor according to an embodiment of the present invention is a reactor having a coil and a core part to which the coil is attached, the core part has a core body including a magnetic material, a core coating resin that coats a part or all of the core body, and a fastener provided on the core coating resin to fix the core part, the fasteners are provided at least at four corners of the core coating resin, one set of fasteners arranged diagonally at one corner is a non-flexible fastener, and the other set of fasteners arranged diagonally at the other corner is a flexible fastener, and the shape of the core coating resin including the fasteners is a shape that is perpendicular to a plane including the four corners and is symmetrical with respect to an orthogonal axis passing through the center of the core part.

前記コア被覆樹脂は、前記直交軸と直交して前記コア部の中心を通る直線を境に分割され、前記四隅の固定具が2個ずつ分かれて配置される分割被覆樹脂を有し、前記分割被覆樹脂は、同形同大であるようにしてもよい。 The core coating resin may be divided along a straight line that is perpendicular to the orthogonal axis and passes through the center of the core portion, and the fixing devices at the four corners may be arranged in pairs, with the divided coating resin having the same shape and size.

前記コア本体は、平行に並び、前記コイルが装着される複数の脚部と、前記複数の脚部の両端部に分かれて配置され、複数の脚部の端部を繋ぎ、前記コア本体を閉磁気回路に画成する一対のヨーク部と、を有し、前記コア被覆樹脂は、前記複数の脚部の各中央を通る前記直線を境に分割された前記分割被覆樹脂を有するようにしてもよい。 The core body may have a number of legs arranged in parallel to which the coil is attached, and a pair of yokes arranged separately at both ends of the legs, connecting the ends of the legs and defining the core body as a closed magnetic circuit, and the core coating resin may have a split coating resin that is split along the straight line that passes through the center of each of the legs.

前記コア本体は、平行に並び、前記コイルが装着される複数の脚部と、前記複数の脚部の両端部に分かれて配置され、複数の脚部の端部を繋ぎ、前記コア本体を閉磁気回路に画成する一対のヨーク部と、を有し、前記四隅の固定具のうちの各2個は、前記各ヨーク部の重心を挟んで配置されているようにしてもよい。 The core body may have a number of legs arranged in parallel to each other and on which the coil is attached, and a pair of yokes arranged separately at both ends of the legs, connecting the ends of the legs and defining the core body as a closed magnetic circuit, and two of the fixing devices at each of the four corners may be arranged on either side of the center of gravity of each of the yokes.

前記コイル及び前記コア部を収容しつつ、前記固定具を介して前記コア部が固定される支持ケースを備えるようにしてもよい。 The coil and the core may be housed in a support case to which the core is fixed via the fixing device.

本発明によれば、分割コア被覆樹脂の金型の数を少なくでき、リアクトルの生産コストを抑制できる。 According to the present invention, the number of molds required for the resin coating of the split core can be reduced, and the production costs of the reactor can be reduced.

リアクトルの斜視図である。FIG. コア部の上面図である。FIG. 可撓性固定具の拡大図である。FIG. 不撓性固定具の拡大図である。FIG. コア部の詳細構成を示し、(a)はコア部の斜視図であり、(b)はコア部の分解図である。5A and 5B show a detailed configuration of a core portion, in which FIG. 5A is a perspective view of the core portion, and FIG. 5B is an exploded view of the core portion. リアクトルの各所の変位度合いの解析結果を示す図であり、(a)は本実施形態のリアクトルであり、(b)は2個の不撓性固定具を対角に配置しただけのリアクトルである。5A and 5B are diagrams showing analysis results of the degree of displacement at various points of a reactor, in which (a) is the reactor of this embodiment, and (b) is a reactor in which two inflexible fixing devices are simply arranged diagonally. (a)はリアクトルの変位度合いの測定地点を示す模式図であり、(b)は本実施形態のリアクトルと2個の不撓性固定具を対角に配置しただけのリアクトルの各測定地点の変位度合いを示すグラフである。1A is a schematic diagram showing measurement points of the degree of displacement of a reactor, and FIG. 1B is a graph showing the degree of displacement at each measurement point of the reactor of this embodiment and a reactor in which two inflexible fixing devices are simply arranged diagonally. 可撓性固定具の他の例を示す拡大斜視図である。FIG. 13 is an enlarged perspective view showing another example of a flexible fixture.

以下、図面を参照して、本発明の実施形態のリアクトルについて説明する。各図面においては、理解容易のため、厚み、寸法、位置関係、比率又は形状等を強調して示している場合があり、本発明は、それら強調に限定されるものではない。 The reactor according to the embodiment of the present invention will be described below with reference to the drawings. In each drawing, thickness, dimensions, positional relationships, ratios, shapes, etc. may be emphasized for ease of understanding, but the present invention is not limited to such emphasis.

図1は、本実施形態のリアクトルを示す斜視図である。図1に示すように、リアクトル1は、コア部4と複数のコイル3の集合体であるリアクトル本体2を備えている。複数のコイル3は、1個のコア部4に横並びになって嵌っている。コイル3は、通電により巻数に従って磁束を発生させる。コア部4は、1つの環形状又は複数の環形状が連なった形状を有し、コイル3が発生させた磁束を真空よりも高い透磁率に従って通す閉磁路となる。即ち、リアクトル本体2は、電気エネルギーを磁気エネルギーに変換して蓄積及び放出する電磁気部品である。 Figure 1 is a perspective view showing the reactor of this embodiment. As shown in Figure 1, the reactor 1 has a reactor body 2 which is an assembly of a core part 4 and multiple coils 3. The multiple coils 3 are fitted side-by-side in one core part 4. When electricity is passed through the coil 3, it generates magnetic flux according to the number of turns. The core part 4 has a ring shape or a shape in which multiple ring shapes are connected together, and forms a closed magnetic circuit through which the magnetic flux generated by the coil 3 passes with a magnetic permeability higher than that of a vacuum. In other words, the reactor body 2 is an electromagnetic component that converts electrical energy into magnetic energy and stores and releases it.

また、図1に示すように、リアクトル1は、支持ケース9を備えている。支持ケース9内では、リアクトル本体2が収容された上で、絶縁性の樹脂等の充填剤8が流し込まれて固化している。リアクトル本体2は支持ケース9に囲まれた半身部分が固化した充填剤8に埋設されている。 As shown in FIG. 1, the reactor 1 includes a support case 9. The reactor body 2 is housed in the support case 9, into which a filler 8 such as an insulating resin is poured and solidified. The half of the reactor body 2 surrounded by the support case 9 is embedded in the solidified filler 8.

この支持ケース9は、四方を側壁で囲む有底の箱体であり、内部空間は矩形であり、寸法はリアクトル本体2の大きさに合わせられ、リアクトル本体2を収容可能な間口の開口91を有している。開口91の縁には複数箇所に固定部92が形成されている。リアクトル本体2のコア部4にも、少なくとも四隅に固定具5が延設されている。リアクトル本体2が支持ケース9に収容されたとき、コア部4が固定具5を介して固定部92に固定されることで、リアクトル本体2が支持ケース9内に支持される。 The support case 9 is a box with a bottom surrounded by side walls, with a rectangular internal space whose dimensions are matched to the size of the reactor body 2, and has an opening 91 with a width capable of housing the reactor body 2. Fixing portions 92 are formed at multiple locations on the edge of the opening 91. Fixing devices 5 are also provided extending from at least the four corners of the core portion 4 of the reactor body 2. When the reactor body 2 is housed in the support case 9, the core portion 4 is fixed to the fixing portions 92 via the fixing devices 5, thereby supporting the reactor body 2 within the support case 9.

このようなリアクトル1において、コイル3は、銅線等の導電線31を筒状に巻いた巻回体である。コイル3は、巻き軸に沿って1ターンごとに巻位置をずらしながら螺旋状に導電線31を巻回することで形成される。導電線31はコイル3の巻き始めと巻き終わりから引き出されている。コイル3は、この導電線31を介して電流が流され、巻き軸に沿って貫く磁束を発生させる。 In this type of reactor 1, the coil 3 is a wound body in which a conductive wire 31 such as a copper wire is wound into a cylindrical shape. The coil 3 is formed by winding the conductive wire 31 in a spiral shape while shifting the winding position for each turn along the winding axis. The conductive wire 31 is drawn out from the start and end of the coil 3. When a current flows through the conductive wire 31, the coil 3 generates a magnetic flux that runs along the winding axis.

コア部4は、コア部4の上面図である図2に示すように、例えば2個の閉環を連ねた概略θ形状を有する。平行に延びる3本の脚部43の各々に1個ずつコイル3が嵌め込まれる。3本の脚部43は、脚部43の各端部側に分かれて配置された一対のヨーク部44によって接続されている。この概略θ形状のコア部4は、コア部4の四隅を含む平面Sと直交し、コア部4の中心を通る直交軸45に関して線対称、換言すると2回対称である。この直交軸45を中心に180度回転させても、コア部4の形状は回転前と変わらない。尚、コア部4の中心は、コア部4の4隅を結ぶ2本の対角線の交点である。 As shown in FIG. 2, which is a top view of the core portion 4, the core portion 4 has an approximate θ shape with two closed rings connected together. One coil 3 is fitted into each of the three parallel-extending legs 43. The three legs 43 are connected by a pair of yoke portions 44 arranged separately on each end side of the legs 43. This approximate θ-shaped core portion 4 is perpendicular to a plane S including the four corners of the core portion 4 and is linearly symmetric, in other words, two-fold symmetric, with respect to an orthogonal axis 45 passing through the center of the core portion 4. Even if the core portion 4 is rotated 180 degrees around this orthogonal axis 45, the shape of the core portion 4 remains the same as before the rotation. The center of the core portion 4 is the intersection of two diagonals connecting the four corners of the core portion 4.

固定具5は、このようなコア部4の4隅に延設されている。対角に並ぶ各組の固定具5,5についても、直交軸45に関して線対称である。即ち、対角に並ぶ各組の固定具5,5は、直交軸45に関して線対称となる位置及び方向に延出し、同形同大であり、また同一種類から成る。例えば、対角に並ぶ一組の固定具5,5の一方が、脚部43の延び方向と直交する方向に延びるとき、もう一方も脚部43と直交する反対方向に延びる。対角に並ぶ一組の固定具5,5の一方が、脚部43に沿った方向に延びるとき、もう一方も脚部43に沿った反対方向に延びる。 The fixtures 5 extend to the four corners of the core 4. The fixtures 5, 5 of each diagonal pair are also symmetrical with respect to the orthogonal axis 45. That is, the fixtures 5, 5 of each diagonal pair extend in positions and directions that are symmetrical with respect to the orthogonal axis 45, and are of the same shape, size, and type. For example, when one of a diagonally arranged pair of fixtures 5, 5 extends in a direction perpendicular to the extension direction of the leg 43, the other also extends in the opposite direction perpendicular to the leg 43. When one of a diagonally arranged pair of fixtures 5, 5 extends in a direction along the leg 43, the other also extends in the opposite direction along the leg 43.

より好ましくは、ヨーク部44を介して隣り合う各2個の固定具5は、脚部43と直交する方向に延びる。換言すると、ヨーク部44を介して隣り合う各2個の固定具5は、ヨーク部44の延び方向に沿って延びる。より詳細には、ヨーク部44を介して隣り合う各2個の固定具5は、ヨーク部44の重心を挟んで対向するように配置される。この配置により、ヨーク部44を介して隣り合う各2個の固定具5は、ヨーク部44を重心で支えることができ、コア部4の安定性が高まり、またリアクトル本体2の振動方向が複雑になり難い。 More preferably, each of the two fixing devices 5 adjacent to each other through the yoke portion 44 extends in a direction perpendicular to the leg portion 43. In other words, each of the two fixing devices 5 adjacent to each other through the yoke portion 44 extends along the extension direction of the yoke portion 44. More specifically, each of the two fixing devices 5 adjacent to each other through the yoke portion 44 is arranged to face each other across the center of gravity of the yoke portion 44. With this arrangement, each of the two fixing devices 5 adjacent to each other through the yoke portion 44 can support the yoke portion 44 at its center of gravity, increasing the stability of the core portion 4 and making it difficult for the vibration direction of the reactor body 2 to become complicated.

ここで、このリアクトル1では、四隅に設けられた固定具5のうち、一方の対角に並ぶ一組は不撓性固定具51であり、他方の対角に並ぶ他の一組は可撓性固定具52である。これによっても、対角には同一種類の固定具5が並んでいるため、コア部4が固定具5も含めても直交軸45に関して線対称であることに変わりはない。不撓性固定具51は、可撓性固定具52と比べて弾性変形に乏しい材質、形状、寸法又はこれらの2以上を有し、反対に、可撓性固定具52は、不撓性固定具51と比べて弾性変形に富んだ材質、形状、寸法又はこれらの2以上を有する。 Here, in this reactor 1, of the fixing devices 5 provided at the four corners, one set arranged at one diagonal is a rigid fixing device 51, and the other set arranged at the other diagonal is a flexible fixing device 52. Even with this, since the same type of fixing devices 5 are arranged at the diagonal, the core portion 4 including the fixing devices 5 is still linearly symmetrical with respect to the orthogonal axis 45. The rigid fixing device 51 has a material, shape, size, or two or more of these that are less prone to elastic deformation compared to the flexible fixing device 52, and conversely, the flexible fixing device 52 has a material, shape, size, or two or more of these that are more prone to elastic deformation compared to the rigid fixing device 51.

例えば、可撓性固定具52は、可撓性固定具52の拡大図である図3に示すように、舌状に突出した金具であり、基端から先端まで階段状に2回屈曲している。可撓性固定具52の先端には、支持ケース9の固定部92にボルトで締結するためのボルト孔521が穿設されている。 For example, as shown in FIG. 3, which is an enlarged view of the flexible fixing device 52, the flexible fixing device 52 is a metal fitting that protrudes like a tongue and is bent twice in a stepped shape from the base end to the tip. A bolt hole 521 is drilled at the tip of the flexible fixing device 52 for fastening it to the fixing part 92 of the support case 9 with a bolt.

不撓性固定具51は樹脂体である。不撓性固定具51の拡大図である図4に示すように、この不撓性固定具51は、可撓性固定具52よりも太く厚く延出する突起である。不撓性固定具51の先端には、支持ケース9の固定部92にボルトで締結するためのリング状の金属カラー511が埋設されている。 The inflexible fixture 51 is a resin body. As shown in FIG. 4, which is an enlarged view of the inflexible fixture 51, the inflexible fixture 51 is a protrusion that extends outwardly and thicker than the flexible fixture 52. A ring-shaped metal collar 511 is embedded in the tip of the inflexible fixture 51 for fastening to the fixing portion 92 of the support case 9 with a bolt.

図2に戻り、このような直交軸45に関して線対称の構造を有するコア部4は、直交軸45と直交して延び、3本の脚部43の各延び方向中央を通る中心線46で2分割され、E字形の分割コア部47に分かれている。このコア部4は、両分割コア部47を突き合わせて接着剤で接続することにより形作られている。 Returning to FIG. 2, the core section 4, which has a structure that is linearly symmetrical with respect to the orthogonal axis 45, extends perpendicular to the orthogonal axis 45 and is divided into two by a center line 46 that passes through the center of each of the three legs 43 in the extension direction, and is divided into an E-shaped split core section 47. This core section 4 is formed by butting together the two split core sections 47 and connecting them with an adhesive.

図5は、コア部4の詳細構成を示す図であり、(a)はコア部4の斜視図であり、(b)はコア部4の分解図である。図5に示すように、このようなコア部4は、磁性体を含むコア本体41と、このコア本体41を被覆するコア被覆樹脂42とを備えている。固定具5は、コア被覆樹脂42に延設されている。 Figure 5 shows the detailed configuration of the core part 4, where (a) is a perspective view of the core part 4 and (b) is an exploded view of the core part 4. As shown in Figure 5, such a core part 4 comprises a core body 41 containing a magnetic material and a core coating resin 42 that coats the core body 41. The fixing device 5 extends into the core coating resin 42.

コア本体41を構成する磁性体は、例えば圧粉磁心、フェライト磁心、メタルコンポジットコア又は積層鋼板等である。圧粉磁心は、磁性粉末を押し固めた圧粉成形体を焼鈍して成る。磁性粉末は、鉄を主成分とし、純鉄粉、鉄を主成分とするパーマロイ(Fe-Ni合金)、Si含有鉄合金(Fe-Si合金)、センダスト合金(Fe-Si-Al合金)、アモルファス合金、ナノ結晶合金粉末、又はこれら2種以上の粉末の混合粉などが挙げられる。メタルコンポジットコアは、磁性粉末と樹脂とが混練され成型されて成る。 The magnetic material constituting the core body 41 may be, for example, a dust core, a ferrite core, a metal composite core, or a laminated steel plate. A dust core is made by annealing a powder compact made by compressing magnetic powder. Magnetic powders are mainly composed of iron, and examples of such materials include pure iron powder, permalloy (Fe-Ni alloy) mainly composed of iron, Si-containing iron alloy (Fe-Si alloy), sendust alloy (Fe-Si-Al alloy), amorphous alloy, nanocrystalline alloy powder, or a mixture of two or more of these powders. A metal composite core is made by kneading magnetic powder and resin and molding them.

コア被覆樹脂42は、一定の形を保持する成形品であり、絶縁性及び耐熱性を備えている。コア被覆樹脂42の材質としては、エポキシ樹脂、不飽和ポリエステル系樹脂、ウレタン樹脂、BMC(Bulk Molding Compound)、PPS(Polyphenylene Sulfide)、PBT(Polybutylene Terephthalate)、又はこれらの複合が挙げられ、熱伝導性のフィラーを混入させてもよい。このコア被覆樹脂42によって、コア本体41とコイル3との間に絶縁が図られ、またコア本体41が外部からの物理的衝撃に対して傷つかないように保護される。 The core coating resin 42 is a molded product that maintains a certain shape and has insulating and heat resistance. Materials for the core coating resin 42 include epoxy resin, unsaturated polyester resin, urethane resin, BMC (Bulk Molding Compound), PPS (Polyphenyl Sulfide), PBT (Polybutylene Terephthalate), or a combination of these, and may contain a thermally conductive filler. This core coating resin 42 provides insulation between the core body 41 and the coil 3, and also protects the core body 41 from damage caused by physical impact from the outside.

そして、コア被覆樹脂42は分割コア部47に合わせて、中心線46を境にして概略E字形の分割被覆樹脂421に2分割されている。分割被覆樹脂421は、第1に、コア部4が固定具5も含めて直交軸45に関して線対称であり、第2に、固定具5には不撓性固定具51と可撓性固定具52の2種が存在するが、同一対角に並ぶ固定具5は同一種類であり、第3に、直交軸45と直交する中心線46で分割されていることにより、同形同大の合同形状になっている。 The core coating resin 42 is divided into two roughly E-shaped divided coating resins 421 along the center line 46 to match the divided core portion 47. The divided coating resins 421 are, firstly, symmetrical with respect to the orthogonal axis 45, including the core portion 4 and the fixtures 5; secondly, although there are two types of fixtures 5, a non-flexible fixture 51 and a flexible fixture 52, the fixtures 5 arranged diagonally are of the same type; and thirdly, because they are divided along the center line 46 that is orthogonal to the orthogonal axis 45, they are of the same shape and size and are congruent in shape.

尚、コア本体41については、ヨーク部44のコアブロック411、脚部43のうちの、ヨーク部44に突き当てられる端部から中心線46までのコアブロック411に分割されている。分割被覆樹脂421の内側形状も同形同大の合同形状にするため、一対のヨーク部44のコアブロック411は同形同大の合同形状であり、脚部43の全コアブロック411も同形同大の合同形状である。 The core body 41 is divided into a core block 411 of the yoke portion 44 and a core block 411 of the leg portion 43, which extends from the end that abuts against the yoke portion 44 to the center line 46. In order to make the inner shape of the divided coating resin 421 a congruent shape of the same shape and size, the core blocks 411 of a pair of yoke portions 44 are of the same shape and size, and all of the core blocks 411 of the leg portion 43 are also of the same shape and size.

この分割被覆樹脂421は、ヨーク部44のコアブロック411と可撓性固定具52と金属カラー511をインサート品として金型内に収め、金型内に樹脂を射出することにより、不撓性固定具51と共に成型される。従って、分割被覆樹脂421が同形同大の合同形状であれば、金型は1種類で足りる。そうすると、リアクトル1を作製するために金型数が減り、リアクトル1の生産コストを低減させることができる。 The split coating resin 421 is molded together with the inflexible fixing device 51 by placing the core block 411 of the yoke portion 44, the flexible fixing device 52, and the metal collar 511 in a mold as inserts and injecting resin into the mold. Therefore, if the split coating resin 421 has a congruent shape with the same shape and size, only one type of mold is sufficient. This reduces the number of molds required to manufacture the reactor 1, and the production cost of the reactor 1 can be reduced.

尚、脚部43のコアブロック411は、ヨーク部44のコアブロック411をインサート品として分割被覆樹脂421を成型した後、当該分割被覆樹脂421内に挿入され、ヨーク部44のコアブロック411に接着される。このようにヨーク部44のコアブロック411のみが固定具5と共に一体成型されている場合には、固定具5でヨーク部44の重心を挟み込む製造精度が上がり、コア部4の安定性がより高まる。もっとも、脚部43のコアブロック411についてもインサート品とて金型内に収めて一体成型されてもよい。 The core block 411 of the leg portion 43 is inserted into the divided coating resin 421 and bonded to the core block 411 of the yoke portion 44 after the divided coating resin 421 is molded with the core block 411 of the yoke portion 44 as an insert item. When only the core block 411 of the yoke portion 44 is molded integrally with the fixture 5 in this manner, the manufacturing precision of the fixture 5 sandwiching the center of gravity of the yoke portion 44 is improved, and the stability of the core portion 4 is further improved. However, the core block 411 of the leg portion 43 may also be molded integrally by placing it in a mold as an insert item.

このような、一方の対角に不撓性固定具51を並べ、他方の対角に可撓性固定具52を並べた本実施形態の4点固定のリアクトル1において、全脚部43の同一方向に向く1表面に、コイル3の重量に相当する重量物を付加し、全ての固定具5を用いて固定し、各所の変位度合いを解析した。変位度合いは、振動させたときの共振のし易さを表す値であり、値が大きいほど共振し易く、値が小さいほど共振し難い。また、比較対象として、一方の対角に不撓性固定具51を並べ、他方の対角には固定具5を配置していない2点固定のリアクトルを用いて、本実施形態と同一の測定方法及び測定条件にて、各所の変化度合いを解析した。 In this four-point fixed reactor 1 of the present embodiment, in which rigid fixtures 51 are arranged on one diagonal and flexible fixtures 52 are arranged on the other diagonal, a weight equivalent to the weight of the coil 3 was added to one surface of all legs 43 facing the same direction, and all fixtures 5 were used to fix the reactor, and the degree of displacement at each point was analyzed. The degree of displacement is a value that indicates the ease of resonance when vibrated, with a larger value indicating that resonance occurs more easily and a smaller value indicating that resonance occurs less easily. As a comparison, a two-point fixed reactor in which rigid fixtures 51 are arranged on one diagonal and no fixtures 5 are arranged on the other diagonal was used, and the degree of change at each point was analyzed using the same measurement method and measurement conditions as in this embodiment.

図6は、固定具5で固定したリアクトル本体2の各所の変位度合いの解析結果を示す変位分布図であり、(a)は、本実施形態の4点固定のリアクトル本体2の解析結果であり、(b)は、比較対象の2点固定のリアクトル本体の解析結果である。また、図7の(a)は、本実施形態の4点固定のリアクトル本体2の可撓性固定具52を並べた対角線に沿って、また2点固定のリアクトル本体の固定具5が無い対角線に沿って、角部と中心を含み等配位置に並ぶ5測定地点を示す模式図であり、(b)は5測定地点の変位度合いを示すグラフである。 Figure 6 is a displacement distribution diagram showing the analysis results of the degree of displacement at each point of the reactor body 2 fixed with the fixing device 5, where (a) is the analysis result of the reactor body 2 fixed at four points of this embodiment, and (b) is the analysis result of the reactor body fixed at two points for comparison. Also, Figure 7 (a) is a schematic diagram showing five measurement points arranged at equal positions including the corners and the center along the diagonal line along which the flexible fixing devices 52 of the reactor body 2 fixed at four points of this embodiment are arranged, and along the diagonal line along which the fixing devices 5 of the reactor body fixed at two points are not present, and (b) is a graph showing the degree of displacement at the five measurement points.

変位の解析結果によると、図6及び図7に示すように、本実施形態の4点固定のリアクトル本体2も2点固定のリアクトル本体も、可撓性固定具52を並べた対角線に沿って、また固定具5が無い対角線に沿って、中心から離れるほど、変位度合いが大きくなる。しかしながら、本実施形態の4点固定のリアクトル本体2は、2点固定のリアクトル本体よりも変位度合い小さいことが確認できる。 According to the results of the displacement analysis, as shown in Figures 6 and 7, the degree of displacement increases along the diagonal line where the flexible fixing devices 52 are arranged and along the diagonal line where there are no fixing devices 5, in both the four-point fixed reactor body 2 of this embodiment and the two-point fixed reactor body, the further away from the center. However, it can be confirmed that the four-point fixed reactor body 2 of this embodiment has a smaller degree of displacement than the two-point fixed reactor body.

一方の対角にのみ固定具5を配置し、その固定具5を同一種類の不撓性固定具51にすることによって、2点固定のリアクトルについても、コア部4は直交軸45に関して線対称の形状になり、金型数を減らすことはできる。しかし、四隅のうちの一方の対角に不撓性固定具51を並べ、他方の対角に可撓性固定具52を並べ、固定具5を含めてコア部4を直交軸45に関して線対称の形状にすることで、金型数を減らして生産コストを下げるだけでなく、リアクトル本体2の振動を抑制することもできる。 By arranging the fixing device 5 only on one diagonal and using the same type of inflexible fixing device 51 for that fixing device 5, the core part 4 can have a shape that is linearly symmetrical about the orthogonal axis 45, even for a reactor with two-point fixing, and the number of molds can be reduced. However, by arranging the inflexible fixing devices 51 on one diagonal corner of the four corners and the flexible fixing devices 52 on the other diagonal, and making the core part 4, including the fixing devices 5, linearly symmetrical about the orthogonal axis 45, it is possible not only to reduce the number of molds and lower production costs, but also to suppress vibration of the reactor body 2.

金型数の減少とリアクトル本体2の振動抑制のためには、四隅の全てを不撓性固定具51にすることもできる。しかし、四隅の全てを不撓性固定具51にすると、製造誤差による各不撓性固定具51の位置のバラツキが大きくなり、固定部92に締結した不撓性固定具51の一部に大きな応力が集中し得る。そうすると、大きな応力が加わった不撓性固定具51は、経時的に脆くなって破壊されてしまい、製品寿命が短くなる虞がある。 In order to reduce the number of molds and suppress vibration of the reactor body 2, all four corners can be made of inflexible fixtures 51. However, if all four corners are made of inflexible fixtures 51, there will be greater variation in the position of each inflexible fixture 51 due to manufacturing errors, and large stresses may be concentrated in some of the inflexible fixtures 51 fastened to the fixing portion 92. If this happens, the inflexible fixtures 51 that are subjected to large stresses will become brittle over time and break, which may shorten the product lifespan.

一方、四隅のうちの一方の対角に不撓性固定具51を並べ、他方の対角に可撓性固定具52を並べたリアクトル1は、可撓性固定具52が製造誤差による固定具5の位置のバラツキを吸収するように変形するため、不撓性固定具51に応力が集中することを抑制でき、製品寿命を長くすることができる。 On the other hand, in a reactor 1 in which rigid fixtures 51 are arranged at one diagonal corner and flexible fixtures 52 are arranged at the other diagonal corner, the flexible fixtures 52 deform to absorb variations in the position of fixtures 5 due to manufacturing errors, so stress concentration on the rigid fixtures 51 can be suppressed, and the product life can be extended.

また、金型数の減少とリアクトル本体2の振動抑制のためには、四隅の全てを可撓性固定具52にすることもできる。しかし、四隅の全てを可撓性固定具52にすると、可撓性固定具52の弾性の高さを原因として、リアクトル本体2の振動が大きくなり、また振動が減衰し難くなる。そうすると、可撓性固定具52が金属疲労等により、経時的に脆くなって破壊されてしまい、製品寿命が短くなる虞がある。 In addition, to reduce the number of molds and suppress vibration of the reactor body 2, all four corners can be made of flexible fixing devices 52. However, if all four corners are made of flexible fixing devices 52, the high elasticity of the flexible fixing devices 52 will cause the reactor body 2 to vibrate more and the vibration will be harder to attenuate. This could cause the flexible fixing devices 52 to become brittle over time due to metal fatigue, etc., leading to the risk of being destroyed and the product lifespan being shortened.

一方、四隅のうちの一方の対角に不撓性固定具51を並べ、他方の対角に可撓性固定具52を並べたリアクトル1は、リアクトル本体2の振動が抑制されているので、可撓性固定具52に対する負荷が小さくなり、製品寿命を長くすることができる。 On the other hand, in a reactor 1 in which non-flexible fixtures 51 are arranged at one diagonal corner of the four corners and flexible fixtures 52 are arranged at the other diagonal corner, the vibration of the reactor body 2 is suppressed, so the load on the flexible fixtures 52 is reduced, and the product life can be extended.

以上のように、リアクトル1は、コイル3と当該コイル3が装着されるコア部4とを有する。コア部4は、磁性体を含むコア本体41と、当該コア本体41を被覆するコア被覆樹脂42と、コア部4を固定するためにコア被覆樹脂42に設けられた固定具5とを有するようにした。そして、固定具5を、コア被覆樹脂42の四隅に設けられ、四隅の固定具5のうち、一方の対角に並ぶ一組は不撓性固定具51であり、他方の対角に並ぶ他の一組は可撓性固定具52とした。また、コア被覆樹脂42は、固定具5を含む当該コア被覆樹脂42の形状が、四隅を含む平面Sに直交し、コア部4の中心を通る直交軸45に関して線対称の形状であるようにした。 As described above, the reactor 1 has a coil 3 and a core part 4 to which the coil 3 is attached. The core part 4 has a core body 41 containing a magnetic material, a core coating resin 42 that coats the core body 41, and a fixture 5 provided on the core coating resin 42 to fix the core part 4. The fixtures 5 are provided at the four corners of the core coating resin 42, and among the fixtures 5 at the four corners, one set arranged diagonally is a non-flexible fixture 51, and the other set arranged diagonally is a flexible fixture 52. The shape of the core coating resin 42 including the fixtures 5 is perpendicular to the plane S including the four corners and is linearly symmetrical with respect to an orthogonal axis 45 passing through the center of the core part 4.

これにより、コア被覆樹脂42を2分割する分割被覆樹脂421が同形同大の合同形状になり、2個の分割被覆樹脂421を1種類の金型で作製することができる。従って、リアクトルの生産コストを抑制できる。しかも、一方の対角にのみ固定具5を並べたリアクトルと比べて振動を抑制でき、全ての固定具5が不撓性固定具51又は可撓性固定具52であるリアクトルと比べて固定具5への負荷が小さくなり製品寿命が高まる。 As a result, the split coating resin 421 that divides the core coating resin 42 into two has a congruent shape of the same shape and size, and the two split coating resins 421 can be produced using one type of mold. This reduces the production cost of the reactor. Furthermore, vibration can be suppressed compared to a reactor in which the fasteners 5 are arranged only on one diagonal, and the load on the fasteners 5 is smaller and the product life is increased compared to a reactor in which all fasteners 5 are inflexible fasteners 51 or flexible fasteners 52.

ここで、本実施形態では、コア本体41の全周囲をコア被覆樹脂42で覆うようにしたが、コア本体41の一部をコア被覆樹脂42で覆うようにし、コア本体41の一部を放熱性等の観点から露出させてもよく、これによっても、分割被覆樹脂421の金型数を減らし、リアクトル1の振動を抑制し、固定具5への負荷が小さくして製品寿命を向上させることができる。 In this embodiment, the entire periphery of the core body 41 is covered with the core coating resin 42, but a portion of the core body 41 may be covered with the core coating resin 42 and a portion of the core body 41 may be exposed from the standpoint of heat dissipation, etc. This also reduces the number of molds for the split coating resin 421, suppresses vibration of the reactor 1, reduces the load on the fixing device 5, and improves the product life.

四隅の固定具5に関し、コア部4が円形の場合の四隅は、周上の一箇所に四隅のうちの一つが決められ、その決定された箇所から90度間隔で他の3箇所を決め、決定された4箇所に固定具5を配置すればよい。コア部4が楕円の場合の四隅は、コア部4に外接する仮想の長方形の対角線とコア部4の外周との交点に定め、定められた4箇所に固定具5を配置すればよい。また、固定具5は四隅に限らない。直交軸45を挟んで同一距離に一対の同形同大の固定具5を配置できれば、例えばヨーク部44の中央位置に別の固定具5を設置する等のように、固定具5の数を増やしてもよい。 Regarding the fasteners 5 at the four corners, when the core portion 4 is circular, one of the four corners is determined at a location on the circumference, and the other three locations are determined at 90 degree intervals from the determined location, and the fasteners 5 are placed at the four determined locations. When the core portion 4 is elliptical, the four corners are determined at the intersections of the diagonals of an imaginary rectangle circumscribing the core portion 4 and the outer periphery of the core portion 4, and the fasteners 5 are placed at the four determined locations. Furthermore, the fasteners 5 are not limited to the four corners. If a pair of fasteners 5 of the same shape and size can be placed at the same distance on either side of the orthogonal axis 45, the number of fasteners 5 may be increased, for example by placing another fastener 5 at the center position of the yoke portion 44.

コア部4は、3本の脚部43を有する概略θ形状のみならず、2本の脚部43を有する1つの環状形状であってもよいし、4本の脚部43を有し、3つの環形状が連なった形状であってもよい。即ち、コア部4は、1又は2以上の環形状が連なって閉磁路を形成していればよい。また、コイル3は、全ての脚部43に嵌っていてもよいし、1又は2以上の一部の脚部43に嵌っていてもよい。 The core portion 4 may be not only roughly θ-shaped with three legs 43, but also one ring shape with two legs 43, or a shape with four legs 43 and three ring shapes connected together. That is, the core portion 4 may be one or more ring shapes connected together to form a closed magnetic circuit. The coil 3 may be fitted into all the legs 43, or may be fitted into one or more parts of the legs 43.

四隅に配置される不撓性固定具51と可撓性固定具52が1個ずつ分割被覆樹脂421に配置されるように、コア部4が分割されるのであれば、中心線46で分割する態様に限られない。直交軸45と直交する中心線46とは異なる仮想線でコア部4を2分割しても、分割被覆樹脂421は同形同大の合同形状になる。例えば、コア部4は、2本の脚部43を有する1つの環状形状であり、分割コア部47、コアブロック411及びコア被覆樹脂42は、J字形であってもよい。短い端部と長い端部とを突き合わせるように2個のJ字形を向かい合わせにすることで、コア部4及びコア被覆樹脂42は形作られ、各々が同形同大の合同形状になる。 As long as the core part 4 is divided so that the inflexible fixing device 51 and the flexible fixing device 52 arranged at the four corners are arranged one by one in the divided coating resin 421, the embodiment is not limited to the embodiment divided along the center line 46. Even if the core part 4 is divided into two along a virtual line other than the center line 46 perpendicular to the orthogonal axis 45, the divided coating resin 421 will have a congruent shape of the same shape and size. For example, the core part 4 may be a single ring shape having two legs 43, and the divided core part 47, the core block 411, and the core coating resin 42 may be J-shaped. The core part 4 and the core coating resin 42 are formed by facing the two J shapes so that the short end and the long end are butted against each other, and each has a congruent shape of the same shape and size.

更に、中心線46を境として同形同大の合同形状となれば、コア部4の分割数は2に限らず、3分割や4分割にしてもよい。例えば、中心線46から脚部43の延び方向両側へ同一距離離れ、中心線46と平行な2線を分割ラインとする。コア部4が概略θ形状であれば、コア部4は、ヨーク部44を含み、脚部43の一部が短く残ったE字形の分割コア部47と、脚部43に相当する分割コア部47とに分割される。一対のE字形の分割コア部47は、同形同大の合同形状であり、E字形の分割コア部47が備える分割被覆樹脂421も同形同大の合同形状となり、金型数が削減できる。 Furthermore, the number of divisions of the core part 4 is not limited to two, and may be three or four, as long as the divisions are of the same shape and size with the center line 46 as the boundary. For example, the division lines are two lines that are the same distance away from the center line 46 on both sides of the extension direction of the leg part 43 and parallel to the center line 46. If the core part 4 is roughly θ-shaped, the core part 4 is divided into an E-shaped divided core part 47 including a yoke part 44 and a part of the leg part 43 remaining short, and a divided core part 47 corresponding to the leg part 43. The pair of E-shaped divided core parts 47 are of the same shape and size and the divided coating resin 421 provided on the E-shaped divided core part 47 also have the same shape and size and congruent shapes, so the number of molds can be reduced.

また、例えば、脚部43の付け根を通り、中心線46と平行な2線を分割ラインとする。コア部4が概略θ形状であれば、コア部4は、ヨーク部44のみの直線状の分割コア部47と、脚部43に相当する分割コア部47とに分割される。ヨーク部44のみの一対の分割コア部47は、同形同大の合同形状であり、この分割コア部47が備える分割被覆樹脂421も同形同大の合同形状となり、金型数が削減できる。 For example, two lines passing through the base of the leg 43 and parallel to the center line 46 are set as the dividing lines. If the core portion 4 is roughly θ-shaped, the core portion 4 is divided into a linear divided core portion 47 having only the yoke portion 44 and a divided core portion 47 corresponding to the leg 43. The pair of divided core portions 47 having only the yoke portion 44 are of the same shape and size and congruent shape, and the divided coating resin 421 provided on this divided core portion 47 also has the same shape and size and congruent shape, which reduces the number of molds.

可撓性固定具52としては金具を例示したが、形状や寸法によって高い弾性を獲得した樹脂体も可撓性固定具52に含まれる。図8は、可撓性固定具52の他の例を示す拡大斜視図である。例えば、図8に示すように、可撓性固定具52は分割被覆樹脂421と一体の樹脂製可撓性固定具53であってもよい。 Although metal fittings have been exemplified as the flexible fixing device 52, resin bodies that have acquired high elasticity due to their shape and dimensions are also included in the flexible fixing device 52. Figure 8 is an enlarged perspective view showing another example of the flexible fixing device 52. For example, as shown in Figure 8, the flexible fixing device 52 may be a resin flexible fixing device 53 that is integrated with the divided resin covering 421.

この樹脂製可撓性固定具53は、同じく分割被覆樹脂421と一体成形された不撓性固定具51と比べて長細い。また、樹脂製可撓性固定具53は、脚部43が並ぶ平面と平行に、分割被覆樹脂421から突出し、途中で脚部43が並ぶ平面と直交する方向に屈曲する。樹脂製可撓性固定具53の延び先先端側では、再度屈曲して脚部43が並ぶ平面と平行に延びる。樹脂製可撓性固定具53は、このような長細い寸法と屈曲した形状により高い弾性を獲得し、可撓性固定具52として機能する。尚、樹脂製可撓性固定具53には、内部に金具がインサート品として挿入されていてもよい。 This resin flexible fixture 53 is elongated compared to the inflexible fixture 51 which is also integrally molded with the divided coating resin 421. The resin flexible fixture 53 protrudes from the divided coating resin 421 parallel to the plane on which the legs 43 are arranged, and bends midway in a direction perpendicular to the plane on which the legs 43 are arranged. At the tip of the extension end of the resin flexible fixture 53, it bends again and extends parallel to the plane on which the legs 43 are arranged. The resin flexible fixture 53 has high elasticity due to its elongated dimensions and bent shape, and functions as the flexible fixture 52. Note that a metal fitting may be inserted inside the resin flexible fixture 53 as an insert.

更に、四隅の固定具5のうちの各2個は、各ヨーク部44の重心を挟んで配置されているようにした。これにより、固定具5は、ヨーク部44を重心で支えることができ、コア部4の安定性が高まり、またリアクトル本体2の振動方向が複雑になり難くなる。 Furthermore, two of the fixing devices 5 at each of the four corners are arranged on either side of the center of gravity of each yoke portion 44. This allows the fixing devices 5 to support the yoke portion 44 at its center of gravity, increasing the stability of the core portion 4 and preventing the vibration direction of the reactor body 2 from becoming complicated.

リアクトル本体2は支持ケース9に収容され、固定具5は支持ケース9の固定部92に固定されるようにしたが、固定具5の固定先はこれに限らない。例えば、リアクトル本体2を実装する回路近傍に設置されているブラケット等の外部の締結箇所に固定具5が固定されていてもよい。この場合、リアクトル本体2を収容させる支持ケース9は必須ではない。 The reactor body 2 is housed in the support case 9, and the fixing device 5 is fixed to the fixing portion 92 of the support case 9, but the fixing device 5 is not limited to this. For example, the fixing device 5 may be fixed to an external fastening point such as a bracket installed near the circuit in which the reactor body 2 is mounted. In this case, the support case 9 for housing the reactor body 2 is not essential.

このような実施形態は例として提示したものであって、上記実施形態に限定されるものではない。上記実施形態は、その他の様々な形態で実施されることが可能であり、発明の範囲を逸脱しない範囲で、種々の省略や置き換え、変更を行うことができる。そして、実施形態やその変形は本発明の範囲に含まれるものである。 These embodiments are presented as examples, and the present invention is not limited to the above-mentioned embodiments. The above-mentioned embodiments can be implemented in various other forms, and various omissions, substitutions, and modifications can be made without departing from the scope of the invention. The embodiments and their modifications are included in the scope of the present invention.

1 リアクトル
2 リアクトル本体
3 コイル
31 導電線
4 コア部
41 コア本体
411 コアブロック
42 コア被覆樹脂
421 分割被覆樹脂
43 脚部
44 ヨーク部
45 直交軸
46 中心線
47 分割コア部
5 固定具
51 不撓性固定具
511 金属カラー
52 可撓性固定具
521 ボルト孔
53 樹脂製可撓性固定具
8 充填剤
9 支持ケース
91 開口
92 固定部
REFERENCE SIGNS LIST 1 Reactor 2 Reactor body 3 Coil 31 Conductive wire 4 Core portion 41 Core body 411 Core block 42 Core coating resin 421 Split coating resin 43 Leg portion 44 Yoke portion 45 Orthogonal axis 46 Center line 47 Split core portion 5 Fixing device 51 Inflexible fixing device 511 Metal collar 52 Flexible fixing device 521 Bolt hole 53 Flexible resin fixing device 8 Filler 9 Support case 91 Opening 92 Fixing portion

Claims (5)

コイルと当該コイルが装着されるコア部とを有するリアクトルであって、
前記コア部は、磁性体を含むコア本体と、当該コア本体の一部又は全部を被覆するコア被覆樹脂と、前記コア部を固定するために前記コア被覆樹脂に設けられた固定具とを有し、
前記固定具は、前記コア被覆樹脂の少なくとも四隅に設けられ、
前記四隅の固定具のうち、一方の対角に並ぶ一組は不撓性固定具であり、他方の対角に並ぶ他の一組は可撓性固定具であり、
前記コア被覆樹脂は、前記固定具を含む当該コア被覆樹脂の形状が、前記四隅を含む平面に直交し、前記コア部の中心を通る直交軸に関して線対称の形状であること、
を特徴とするリアクトル。
A reactor having a coil and a core portion to which the coil is attached,
The core portion includes a core body including a magnetic substance, a core coating resin that coats a part or the whole of the core body, and a fastener that is provided on the core coating resin to fix the core portion,
The fasteners are provided at least at four corners of the core coating resin,
Among the fasteners at the four corners, a pair of fasteners arranged diagonally at one corner are inflexible fasteners, and another pair of fasteners arranged diagonally at the other corner are flexible fasteners,
the core coating resin has a shape including the fastener that is perpendicular to a plane including the four corners and is symmetrical with respect to an orthogonal axis passing through the center of the core portion;
A reactor characterized by the above.
前記コア被覆樹脂は、前記直交軸と直交して前記コア部の中心を通る直線を境に分割され、前記四隅の固定具が2個ずつ分かれて配置される分割被覆樹脂を有し、
前記分割被覆樹脂は、同形同大であること、
を特徴とする請求項1記載のリアクトル。
the core coating resin is divided along a straight line passing through the center of the core portion perpendicular to the orthogonal axis, and the fixing devices at the four corners are arranged in pairs on each divided coating resin;
The divided coating resins have the same shape and size;
The reactor according to claim 1 .
前記コア本体は、
平行に並び、前記コイルが装着される複数の脚部と、
前記複数の脚部の両端部に分かれて配置され、複数の脚部の端部を繋ぎ、前記コア本体を閉磁気回路に画成する一対のヨーク部と、
を有し、
前記コア被覆樹脂は、前記複数の脚部の各中央を通る前記直線を境に分割された前記分割被覆樹脂を有すること、
を特徴とする請求項2記載のリアクトル。
The core body is
A plurality of legs arranged in parallel to each other and to which the coil is attached;
a pair of yoke portions disposed separately at both ends of the plurality of legs, connecting the ends of the plurality of legs and defining the core body as a closed magnetic circuit;
having
the core coating resin has divided coating resins that are divided along the straight line that passes through the centers of the plurality of legs;
The reactor according to claim 2 .
前記コア本体は、
平行に並び、前記コイルが装着される複数の脚部と、
前記複数の脚部の両端部に分かれて配置され、複数の脚部の端部を繋ぎ、前記コア本体を閉磁気回路に画成する一対のヨーク部と、
を有し、
前記四隅の固定具のうちの各2個は、前記各ヨーク部の重心を挟んで配置されていること、
を特徴とする請求項1又は2記載のリアクトル。
The core body is
A plurality of legs arranged in parallel to each other and to which the coil is attached;
a pair of yoke portions disposed separately at both ends of the plurality of legs, connecting the ends of the plurality of legs and defining the core body as a closed magnetic circuit;
having
Two of the fasteners at each of the four corners are disposed on either side of the center of gravity of each of the yoke portions;
The reactor according to claim 1 or 2,
前記コイル及び前記コア部を収容しつつ、前記固定具を介して前記コア部が固定される支持ケースを備えること、
を特徴とする請求項1乃至4の何れかに記載のリアクトル。
a support case that houses the coil and the core portion and to which the core portion is fixed via the fixing device;
The reactor according to any one of claims 1 to 4,
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