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JP7702469B2 - Bearing arrangement for a crankshaft of an internal combustion engine - Google Patents
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JP7702469B2 - Bearing arrangement for a crankshaft of an internal combustion engine - Google Patents

Bearing arrangement for a crankshaft of an internal combustion engine Download PDF

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JP7702469B2
JP7702469B2 JP2023208329A JP2023208329A JP7702469B2 JP 7702469 B2 JP7702469 B2 JP 7702469B2 JP 2023208329 A JP2023208329 A JP 2023208329A JP 2023208329 A JP2023208329 A JP 2023208329A JP 7702469 B2 JP7702469 B2 JP 7702469B2
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bearing
circumferential
curved surface
pair
circumferential end
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JP2025092917A (en
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龍樹 佐藤
晋也 米谷
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Daido Metal Co Ltd
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Daido Metal Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C9/00Bearings for crankshafts or connecting-rods; Attachment of connecting-rods
    • F16C9/02Crankshaft bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/046Brasses; Bushes; Linings divided or split, e.g. half-bearings or rolled sleeves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/08Attachment of brasses, bushes or linings to the bearing housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2360/00Engines or pumps
    • F16C2360/22Internal combustion engines

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sliding-Contact Bearings (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Description

本発明は、内燃機関のクランク軸を支承する軸受装置に関するものである。 The present invention relates to a bearing device that supports the crankshaft of an internal combustion engine.

内燃機関のクランク軸は、そのジャーナル部において、一対の半割軸受からなる主軸受を介して内燃機関のシリンダブロック下部に支承される。主軸受を潤滑するために、オイルポンプによって吐出された潤滑油が、シリンダブロック壁内に形成されたオイルギャラリーから主軸受の壁に形成された貫通口を通じて、主軸受の内周面に沿って形成された潤滑油溝内に送り込まれる。ジャーナル部の直径方向には第1潤滑油路が貫通形成され、この第1潤滑油路の両端開口が主軸受の潤滑油溝と連通するようになっている。さらに、クランクアーム部を通る第2潤滑油路がジャーナル部の第1潤滑油路から分岐して形成され、クランクピンの直径方向に貫通形成された第3潤滑油路に連通している。したがってシリンダブロック壁内のオイルギャラリーから貫通口を通じて主軸受の内周面に形成された潤滑油溝内に送り込まれた潤滑油は、第1潤滑油路、第2潤滑油路および第3潤滑油路を経て、第3潤滑油路の末端に開口した吐出口から、一対の半割軸受からなるコンロッド軸受の摺動面とクランクピンとの間にも供給される(例えば、特許文献1参照)。このようにして、クランク軸表面と、主軸受の摺動面およびコンロッド軸受の摺動面との間に油が供給される。 The crankshaft of an internal combustion engine is supported at its journal portion on the lower part of the cylinder block of the internal combustion engine via a main bearing consisting of a pair of half bearings. To lubricate the main bearing, lubricating oil discharged by an oil pump is sent from an oil gallery formed in the cylinder block wall through a through hole formed in the wall of the main bearing into a lubricating oil groove formed along the inner circumferential surface of the main bearing. A first lubricating oil passage is formed through the journal portion in the diametrical direction, and both end openings of this first lubricating oil passage are connected to the lubricating oil groove of the main bearing. Furthermore, a second lubricating oil passage that passes through the crank arm portion is formed by branching off from the first lubricating oil passage of the journal portion and is connected to a third lubricating oil passage that is formed through the crank pin in the diametrical direction. Therefore, the lubricating oil sent from the oil gallery in the cylinder block wall through the through hole into the lubricating oil groove formed on the inner peripheral surface of the main bearing passes through the first, second and third lubricating oil passages, and is supplied from the discharge port at the end of the third lubricating oil passage to between the sliding surface of the connecting rod bearing, which is made up of a pair of half bearings, and the crank pin (see, for example, Patent Document 1). In this way, oil is supplied between the crankshaft surface and the sliding surface of the main bearing and the sliding surface of the connecting rod bearing.

従来から、主軸受やコンロッド軸受を保持する軸受ハウジングが一体型である場合には、主軸受やコンロッド軸受を構成する一対の半割軸受は、軸受ハウジングの円筒形状の軸受保持穴の軸線方向の一方の開口から、同時に圧入されるようになっている(例えば、特許文献2参照)。 Conventionally, when the bearing housing that holds the main bearing or connecting rod bearing is one-piece, a pair of half bearings that make up the main bearing or connecting rod bearing are simultaneously pressed into one of the axial openings of the cylindrical bearing retaining hole in the bearing housing (see, for example, Patent Document 2).

特開平8-277831号公報Japanese Patent Application Publication No. 8-277831 実開平11-236923号公報Japanese Utility Model Application Publication No. 11-236923

従来の一対の半割軸受からなるすべり軸受は、一体型の軸受ハウジングの軸受保持穴の一方の開口から同時に圧入する際に、まず、圧入開始の直後に一対の半割軸受の周方向端面同士にずれが発生し、半割軸受の外周面の周方向端部付近が軸受保持穴の開口の縁と強く干渉して半割軸受の外周面が削られて、さらに圧入が進行すると軸受保持穴の開口の縁に凝着した半割軸受の外周面の材料によって半割軸受の外周面にかじり(複数の軸線方向の傷)が発生しやすいという問題があった。 Conventional sliding bearings consisting of a pair of half bearings have the problem that when they are simultaneously pressed into one of the openings of a bearing retaining hole in a one-piece bearing housing, first, the circumferential end faces of the pair of half bearings become misaligned immediately after the start of the press-fitting, and the peripheral surface of the half bearing near the circumferential end strongly interferes with the edge of the opening of the bearing retaining hole, causing the peripheral surface of the half bearing to be scraped off, and as the press-fitting continues, the material of the peripheral surface of the half bearing that has adhered to the edge of the opening of the bearing retaining hole tends to cause scoring (multiple axial scratches) on the peripheral surface of the half bearing.

したがって、本発明の目的は、一体型の軸受ハウジングの軸受保持穴に圧入する際に、かじりが起き難いすべり軸受を有する内燃機関のクランク軸用の軸受装置を提供することである。 Therefore, the object of the present invention is to provide a bearing device for a crankshaft of an internal combustion engine that has a sliding bearing that is less likely to cause galling when pressed into a bearing retaining hole in a one-piece bearing housing.

上記課題を解決するため、本発明は、内燃機関のクランク軸を支承する軸受装置であって、軸受装置は、
クランク軸と、
円筒形状の軸受保持穴を有する一体型の軸受ハウジングと、
すべり軸受と
を有し、
すべり軸受は、一対の半割軸受からなり、
一対の半割軸受は、それぞれ、内周面と、外周面と、2つの周方向端面とを有し、
一対の半割軸受は、互いに同じ軸線方向長さを有し、
一対の半割軸受は、軸受保持穴の軸線方向の一方の開口から同時に圧入されて軸受保持穴の内周面に装着され、一対の半割軸受の内周面が、クランク軸を支承する、軸受装置において、
非装着状態における各半割軸受の外周面は、曲率の異なる2種類の円弧に沿って形成された第1および第2湾曲面からなり、第1湾曲面は、外周面の周方向中央部を含む領域であり、第2湾曲面は、第1湾曲面に連なって半割軸受の周方向端面に向かって延在する、外周面の残部二領域であり、第1湾曲面を形成する第1円弧の中心と、第2湾曲面を形成する第2円弧の中心との関係は、第2円弧の中心が、第1円弧の中心を通る軸受外径中心線に対する垂直線上で、第1円弧の中心よりも内側、すなわち外周面の周方向中央部から近い側に偏位した位置にあり、
第2湾曲面は、第1円弧の中心を中心として半割軸受の周方向端面から測定した円周角が最小値10°から最大値30°の範囲に形成されており、
半割軸受の周方向端部における第2湾曲面と第1湾曲面を半割軸受の周方向端部まで延長した場合の仮想外周面との間の半割軸受の径方向の長さは、5~30μmであり、
各半割軸受の内周面の各周方向端部にクラッシュリリーフが形成されており、
装着状態では、一対の半割軸受の各周方向端面同士が隙間なく接し、一対の半割軸受の外周面の第1湾曲面および第2湾曲面は、軸受保持穴の内周面と隙間なく接することを特徴とする軸受装置を提供する。
In order to solve the above problems, the present invention provides a bearing device for supporting a crankshaft of an internal combustion engine, the bearing device comprising:
A crankshaft,
an integral bearing housing having a cylindrical bearing retaining hole;
A plain bearing,
The plain bearing is made up of a pair of half bearings,
Each of the pair of half bearings has an inner circumferential surface, an outer circumferential surface, and two circumferential end surfaces,
The pair of half bearings have the same axial length,
A bearing device in which a pair of half bearings are simultaneously press-fitted into an inner circumferential surface of a bearing retaining hole from one axial opening of the bearing retaining hole, and the inner circumferential surfaces of the pair of half bearings support a crankshaft,
the outer peripheral surface of each half bearing in an unmounted state is made up of first and second curved surfaces formed along two types of arcs having different curvatures, the first curved surface being a region including a circumferential central portion of the outer peripheral surface, and the second curved surface being two remaining regions of the outer peripheral surface that are connected to the first curved surface and extend toward the circumferential end face of the half bearing, and the relationship between the center of the first arc forming the first curved surface and the center of the second arc forming the second curved surface is such that the center of the second arc is offset inward from the center of the first arc, i.e., toward the side closer to the circumferential central portion of the outer peripheral surface, on a line perpendicular to the bearing outer diameter center line that passes through the center of the first arc,
the second curved surface is formed such that a circumferential angle measured from a circumferential end face of the half bearing about the center of the first arc is in a range from a minimum of 10° to a maximum of 30°;
a radial length of the half bearing between the second curved surface at the circumferential end of the half bearing and a virtual outer circumferential surface when the first curved surface is extended to the circumferential end of the half bearing is 5 to 30 μm;
A crush relief is formed on each circumferential end of the inner peripheral surface of each half bearing,
The present invention provides a bearing device characterized in that, in an installed state, the circumferential end faces of the pair of half bearings are in contact with each other without any gaps, and the first curved surface and the second curved surface on the outer circumferential surfaces of the pair of half bearings are in contact with the inner circumferential surface of the bearing retaining hole without any gaps.

本発明の別の実施形態では、一対の半割軸受の各周方向端面同士が接する平面を分割平面と定義したとき、非装着状態において、半割軸受の各周方向端面は、分割平面と平行である。 In another embodiment of the present invention, when the plane where the circumferential end faces of a pair of half bearings meet is defined as the division plane, in the unmounted state, each circumferential end face of the half bearing is parallel to the division plane.

本発明の別の実施形態では、一対の半割軸受の各周方向端面同士が接する平面を分割平面と定義したとき、非装着状態において、半割軸受の各周方向端面は、径方向外側端部において分割平面と接し、径方向内側端部に近いほど分割平面から離間するように傾斜しており、半割軸受の各周方向端面と分割平面との間の傾斜角度は、軸線方向から見て3×10-2°~15×10-2°となっている。 In another embodiment of the present invention, when the plane where the circumferential end faces of a pair of half bearings contact is defined as the division plane, in the unmounted state, each circumferential end face of the half bearing contacts the division plane at its radially outer end and is inclined so as to move away from the division plane closer to its radially inner end, and the inclination angle between each circumferential end face of the half bearing and the division plane is 3× 10−2 ° to 15× 10−2 ° when viewed from the axial direction.

内燃機関のクランク軸の軸受装置を示す概略図である。1 is a schematic diagram showing a bearing device for a crankshaft of an internal combustion engine; 非装着状態時の本発明の第1実施形態によるすべり軸受を軸線方向から見た図である。FIG. 1 is a view of a sliding bearing according to a first embodiment of the present invention in an unmounted state, as viewed from the axial direction. 図2に示す半割軸受を軸線方向から見た図である。FIG. 3 is a view of the half bearing shown in FIG. 2 as viewed from the axial direction. 図2に示す半割軸受を内周面側から見た平面図である。3 is a plan view of the half bearing shown in FIG. 2 as viewed from the inner peripheral surface side. FIG. 図2に示す半割軸受を外周面側から見た平面図である。3 is a plan view of the half bearing shown in FIG. 2 as viewed from the outer circumferential surface side. FIG. コンロッドの大端部ハウジングを軸線方向から見た図である。FIG. 4 is a view of a big end housing of the connecting rod as viewed from the axial direction. 図6に示すコンロッドの大端部ハウジングの線A-Aに沿った断面図である。7 is a cross-sectional view of the big end housing of the connecting rod shown in FIG. 6 along line AA. 本発明の第1実施形態によるすべり軸受およびコンロッドの大端部を軸線方向から見た図である。1 is a view showing a plain bearing and a big end of a connecting rod according to a first embodiment of the present invention, as viewed from the axial direction. FIG. 図8に示すすべり軸受およびコンロッドの大端部のB部の拡大図である。FIG. 9 is an enlarged view of a portion B of the sliding bearing and the big end of the connecting rod shown in FIG. 8 . 非装着状態時の本発明の第2実施形態によるすべり軸受を軸線方向から見た図である。FIG. 11 is a view showing a sliding bearing according to a second embodiment of the present invention in an unmounted state, as viewed from the axial direction. 図10に示す半割軸受を軸線方向から見た図である。FIG. 11 is a view of the half bearing shown in FIG. 10 as viewed from the axial direction. 図11に示す半割軸受のC部の拡大図である。FIG. 12 is an enlarged view of a portion C of the half bearing shown in FIG. 11 .

以下、本願発明の実施形態について図面を参照して説明する。 The following describes an embodiment of the present invention with reference to the drawings.

(第1実施形態)
図1は、内燃機関のクランク軸用の軸受装置1を概略的に示す。図6は、コンロッドの大端部ハウジングを軸線方向から見た図を示す。図7は、図6に示すコンロッドの大端部ハウジングの線A-Aに沿った断面図を示す。この軸受装置1は、シリンダブロックの下部に支承されるジャーナル部6と、ジャーナル部6と一体に形成されてジャーナル部6を中心として回転するクランクピン5と、クランクピン5に内燃機関から往復運動を伝達するコンロッド2とを有している。また、軸受装置1は、クランク軸を支承するすべり軸受として、ジャーナル部6を回転自在に支承する主軸受4と、クランクピン5を回転自在に支承するコンロッド軸受3とをさらに有している。
First Embodiment
FIG. 1 shows a schematic diagram of a bearing device 1 for a crankshaft of an internal combustion engine. FIG. 6 shows a view of a big end housing of a connecting rod as viewed in the axial direction. FIG. 7 shows a cross-sectional view of the big end housing of the connecting rod shown in FIG. 6 taken along line A-A. This bearing device 1 has a journal portion 6 supported on the lower part of a cylinder block, a crank pin 5 formed integrally with the journal portion 6 and rotating about the journal portion 6, and a connecting rod 2 that transmits reciprocating motion from the internal combustion engine to the crank pin 5. The bearing device 1 further has, as a sliding bearing that supports the crankshaft, a main bearing 4 that rotatably supports the journal portion 6, and a connecting rod bearing 3 that rotatably supports the crank pin 5.

なお、クランク軸は複数のジャーナル部6と複数のクランクピン5とを有するが、ここでは、説明の便宜上、1つのジャーナル部6および1つのクランクピン5を図示して説明する。図1において、紙面奥行き方向の位置関係は、ジャーナル部6が紙面の奥側で、クランクピン5が手前側となっている。 The crankshaft has multiple journals 6 and multiple crank pins 5, but for ease of explanation, only one journal 6 and one crank pin 5 are illustrated here. In FIG. 1, the positional relationship in the depth direction of the page is such that the journals 6 are at the back of the page and the crank pins 5 are at the front.

ジャーナル部6は、一対の半割軸受41、42によって構成される主軸受4を介して、内燃機関のシリンダブロック下部101および軸受キャップ102からなる分割型の軸受ハウジング10に軸支されている。なお、主軸受4を構成する半割軸受41、42は、従来の半割軸受が用いられている。シリンダブロック下部101および軸受キャップ102には、それぞれ、半円筒面形状の軸受保持穴が形成されている。半割軸受41がシリンダブロック下部101の半円筒面形状の軸受保持穴に挿入され、半割軸受42が軸受キャップ102の半円筒面形状の軸受保持穴に挿入され、その後、シリンダブロック下部101および軸受キャップ102が図示しないボルトによって締結されて円筒形状の軸受保持穴に一対の半割軸受41、42が保持される。図1で上側にある半割軸受41には、内周面全長にわたって油溝41aが形成されている。また、ジャーナル部6は、直径方向に貫通する潤滑油路6aを有し、ジャーナル部6が矢印X方向に回転すると、潤滑油路6aの両端の入口開口6cが交互に主軸受4の油溝41aに連通する。 The journal portion 6 is supported by a split bearing housing 10 consisting of a cylinder block lower portion 101 and a bearing cap 102 of an internal combustion engine via a main bearing 4 consisting of a pair of half bearings 41, 42. The half bearings 41, 42 constituting the main bearing 4 are conventional half bearings. The cylinder block lower portion 101 and the bearing cap 102 each have a semi-cylindrical bearing retaining hole. The half bearing 41 is inserted into the semi-cylindrical bearing retaining hole of the cylinder block lower portion 101, and the half bearing 42 is inserted into the semi-cylindrical bearing retaining hole of the bearing cap 102. The cylinder block lower portion 101 and the bearing cap 102 are then fastened by bolts (not shown) to retain the pair of half bearings 41, 42 in the cylindrical bearing retaining hole. The half bearing 41 on the upper side in FIG. 1 has an oil groove 41a formed along the entire inner peripheral surface. In addition, the journal portion 6 has a lubricating oil passage 6a that penetrates in the diametrical direction, and when the journal portion 6 rotates in the direction of the arrow X, the inlet openings 6c at both ends of the lubricating oil passage 6a alternately communicate with the oil groove 41a of the main bearing 4.

クランクピン5は、一対の半割軸受31、32によって構成されるコンロッド軸受3を介して、コンロッド2の大端部ハウジング21に軸支されている。図6および図7に示すように大端部ハウジング(軸受ハウジング)21は、一体型になっており、円筒形状の軸受保持穴23を有する。大端部ハウジング21が一体型であるとは、軸受保持穴23の内周面24が複数(通常は2つ)に分割されていないことを意味する。一対の半割軸受31、32は、周方向端面76同士を合わせた状態で、大端部ハウジング21の軸受保持穴23の軸線方向の一方の開口25から、同時に圧入される。圧入前の一対の半割軸受31、32の外周長は、大端部ハウジング21の軸受保持穴23の内周長よりも僅かに大きくなっている。圧入後、一対の半割軸受31、32の外周面8と軸受保持穴23の内周面24とに押し合う圧力が発生することによって、一対の半割軸受31、32は、大端部ハウジング21の軸受保持穴23に装着(固定)される。 The crank pin 5 is supported by the big end housing 21 of the connecting rod 2 via a connecting rod bearing 3 consisting of a pair of half bearings 31, 32. As shown in Figures 6 and 7, the big end housing (bearing housing) 21 is one-piece and has a cylindrical bearing retaining hole 23. The big end housing 21 being one-piece means that the inner circumferential surface 24 of the bearing retaining hole 23 is not divided into multiple parts (usually two). The pair of half bearings 31, 32 are simultaneously pressed into the bearing retaining hole 23 of the big end housing 21 from one of the axial openings 25 with their circumferential end faces 76 aligned. The outer circumferential length of the pair of half bearings 31, 32 before pressing is slightly larger than the inner circumferential length of the bearing retaining hole 23 of the big end housing 21. After press-fitting, a pressure is generated between the outer peripheral surface 8 of the pair of half bearings 31, 32 and the inner peripheral surface 24 of the bearing retaining hole 23, and the pair of half bearings 31, 32 are attached (fixed) to the bearing retaining hole 23 of the big end housing 21.

ジャーナル部6の第1の潤滑油路6aから分岐してクランクアーム部(図示せず)を通る第2の潤滑油路5aが形成されている。この第2の潤滑油路5aは、クランクピン5の直径方向に貫通形成された第3の潤滑油路5bに連通している。 A second lubricating oil passage 5a is formed, branching off from the first lubricating oil passage 6a in the journal portion 6 and passing through the crank arm portion (not shown). This second lubricating oil passage 5a is connected to a third lubricating oil passage 5b formed diametrically through the crank pin 5.

したがって、上述したように、オイルポンプによって吐出された潤滑油は、シリンダブロック壁内に形成されたオイルギャラリーから主軸受4の壁に形成された貫通口を通じて、主軸受4の内周面に沿って形成された油溝41a内に送り込まれ、ジャーナル部6と主軸受4との間に形成される隙間に供給される。 Therefore, as described above, the lubricating oil discharged by the oil pump is sent from the oil gallery formed in the cylinder block wall through a through hole formed in the wall of the main bearing 4, into the oil groove 41a formed along the inner surface of the main bearing 4, and is supplied to the gap formed between the journal portion 6 and the main bearing 4.

一方、潤滑油は、第1の潤滑油路6a、第2の潤滑油路5a、および第3の潤滑油路5bを経て、第3の潤滑油路5bの端部の吐出口5cから、クランクピン5とコンロッド軸受3の間に形成される隙間にも供給される。 Meanwhile, the lubricating oil is also supplied to the gap formed between the crank pin 5 and the connecting rod bearing 3 through the first lubricating oil passage 6a, the second lubricating oil passage 5a, and the third lubricating oil passage 5b, and from the discharge port 5c at the end of the third lubricating oil passage 5b.

外周面が1つの円弧(楕円弧であってもよい)に沿って形成された湾曲面からなる半割軸受を一対とした従来のすべり軸受では、下記のような問題があった。一体型の大端部ハウジングの軸受保持穴の一方の開口から一対の半割軸受を同時に圧入する際に、まず、圧入開始の直後に一対の半割軸受の周方向端面同士にずれが発生する。そして、半割軸受の外周面の周方向端部付近が軸受保持穴の開口の縁と強く干渉し、半割軸受の外周面が削られる。さらに圧入が進行すると、軸受保持穴の開口の縁に凝着した半割軸受の外周面の材料によって、半割軸受の外周面にかじり(複数の軸線方向の傷)が発生しやすい。 Conventional sliding bearings, which are made up of a pair of half bearings whose outer circumferential surfaces are curved surfaces formed along a single arc (or an elliptical arc), have the following problems. When a pair of half bearings are simultaneously pressed into one opening of a bearing retaining hole in a one-piece big-end housing, first, the circumferential end faces of the pair of half bearings become misaligned immediately after the start of the press-fitting. Then, the circumferential end area of the outer circumferential surface of the half bearing strongly interferes with the edge of the opening of the bearing retaining hole, causing the outer circumferential surface of the half bearing to be scraped. As the press-fitting progresses further, the material of the outer circumferential surface of the half bearing that has adhered to the edge of the opening of the bearing retaining hole is likely to cause scoring (multiple axial scratches) on the outer circumferential surface of the half bearing.

本発明は、このような従来技術の問題に対処するものである。以下、本発明の軸受装置1をコンロッド軸受部に適用した実施形態について説明する。しかし、本発明の軸受装置はコンロッド軸受部への適用に限定されず、一体型の主軸受部ハウジングを有する主軸受部に適用してもよいことが理解されよう。 The present invention addresses these problems with the conventional technology. Below, an embodiment in which the bearing device 1 of the present invention is applied to a connecting rod bearing portion will be described. However, it will be understood that the application of the bearing device of the present invention is not limited to connecting rod bearing portions, but may also be applied to main bearing portions having an integral main bearing portion housing.

図2は、非装着状態(圧入前)において周方向端面76同士を合わせた状態の本発明の半割軸受31、32からなるコンロッド軸受3を軸線方向から見た図を示す。図3は、図2に示す半割軸受31(32)を軸線方向から見た図である。図4は、図2に示す半割軸受31(32)を内周面側から見た平面図である。図5は、図2に示す半割軸受31(32)を外周面側から見た平面図である。 Figure 2 shows a connecting rod bearing 3 made up of half bearings 31, 32 of the present invention, viewed from the axial direction, with the circumferential end faces 76 mated in an unmounted state (before press-fitting). Figure 3 shows the half bearing 31 (32) shown in Figure 2, viewed from the axial direction. Figure 4 is a plan view of the half bearing 31 (32) shown in Figure 2, viewed from the inner peripheral surface side. Figure 5 is a plan view of the half bearing 31 (32) shown in Figure 2, viewed from the outer peripheral surface side.

図2~図4に示すように、本実施形態のコンロッド軸受3は、一対の半割軸受31、32の周方向端面76を突き合わせて、全体として円筒形状に組み合わせることによって形成される。半割軸受31、32は、Cu軸受合金またはAl軸受合金である摺動層を有することができる。あるいは、Fe合金製の裏金層上にCu軸受合金またはAl軸受合金の摺動層を有することができる。また、円筒形状の内周面7や外周面8に、軸受合金よりも軟質なBi、Sn、Pbのいずれか1種からなる表面部を有してもよく、あるいは、これらの金属を主体とする合金からなる表面部や合成樹脂を主体とする樹脂組成物からなる表面部を有してもよい。 As shown in Figures 2 to 4, the connecting rod bearing 3 of this embodiment is formed by butting the circumferential end faces 76 of a pair of half bearings 31, 32 together and combining them into an overall cylindrical shape. The half bearings 31, 32 can have a sliding layer made of a Cu bearing alloy or an Al bearing alloy. Alternatively, they can have a sliding layer made of a Cu bearing alloy or an Al bearing alloy on a backing metal layer made of an Fe alloy. In addition, the cylindrical inner surface 7 and outer surface 8 may have a surface portion made of one of Bi, Sn, and Pb, which are softer than the bearing alloy, or a surface portion made of an alloy mainly made of these metals or a resin composition mainly made of a synthetic resin.

半割軸受31、32は、内周面7と、外周面8と、2つの周方向端面76、76と、2つの軸線方向端面7E、7Eを有している。一対の半割軸受31、32は、内径寸法、外径寸法、および軸線方向長さL1が同じになっている。非装着状態における各半割軸受31、32の外周面8は、曲率の異なる2種類の円弧(楕円弧であってもよい)に沿って形成された第1湾曲面81および第2湾曲面82からなる。第1湾曲面81は、外周面8の周方向中央部CPを含む領域である。第2湾曲面82は、第1湾曲面81に連なって半割軸受31、32の周方向端面76に向かって延在する、外周面8の残部二領域である。第1湾曲面81を形成する第1円弧の中心C1と、第2湾曲面82を形成する第2円弧の中心C2との関係は、第2円弧の中心C2が、第1円弧の中心C1を通る軸受外径中心線に対する垂直線CL上で、第1円弧の中心C1よりも内側、すなわち外周面8の周方向中央部CPから近い側に偏位した位置にある。 The half bearings 31 and 32 have an inner peripheral surface 7, an outer peripheral surface 8, two circumferential end surfaces 76 and 76, and two axial end surfaces 7E and 7E. The pair of half bearings 31 and 32 have the same inner diameter dimension, outer diameter dimension, and axial length L1. The outer peripheral surface 8 of each half bearing 31 and 32 in the unmounted state consists of a first curved surface 81 and a second curved surface 82 formed along two types of arcs (which may be elliptical arcs) with different curvatures. The first curved surface 81 is a region including the circumferential center portion CP of the outer peripheral surface 8. The second curved surface 82 is the remaining two regions of the outer peripheral surface 8 that are connected to the first curved surface 81 and extend toward the circumferential end surfaces 76 of the half bearings 31 and 32. The relationship between the center C1 of the first arc forming the first curved surface 81 and the center C2 of the second arc forming the second curved surface 82 is such that the center C2 of the second arc is offset on a line CL perpendicular to the bearing outer diameter centerline that passes through the center C1 of the first arc, toward the inside of the center C1 of the first arc, that is, toward the side closer to the circumferential center CP of the outer peripheral surface 8.

第2湾曲面82は、第1円弧の中心C1を中心として半割軸受31、32の周方向端面76から測定した円周角θ1が最小値10°から最大値30°の範囲に形成されている。乗用車用等の小型内燃機関(例えば、クランク軸の軸径が30~100mmである内燃機関)の軸受装置の場合、半割軸受31、32の各周方向端面76における第2湾曲面82と第1湾曲面81を半割軸受の周方向端面76まで延長した場合の仮想外周面83との間の半割軸受31、32の径方向の長さL2は、5~30μmである。さらに、円周角θ1と長さL2の関係(L2/θ1)は、0.5~1.2(μm/°)とすることが好ましい。 The second curved surface 82 is formed such that the circumferential angle θ1 measured from the circumferential end surface 76 of the half bearings 31, 32 around the center C1 of the first arc is in the range of a minimum of 10° to a maximum of 30°. In the case of a bearing device for a small internal combustion engine (e.g., an internal combustion engine with a crankshaft diameter of 30 to 100 mm) for a passenger car or the like, the radial length L2 of the half bearings 31, 32 between the second curved surface 82 at each circumferential end surface 76 of the half bearings 31, 32 and the imaginary outer circumferential surface 83 when the first curved surface 81 is extended to the circumferential end surface 76 of the half bearings is 5 to 30 μm. Furthermore, it is preferable that the relationship between the circumferential angle θ1 and the length L2 (L2/θ1) is 0.5 to 1.2 (μm/°).

本実施形態では、第1湾曲面81の領域における半割軸受31、32の壁厚は周方向にわたって一定となっている。しかし、第1湾曲面81の領域における壁厚は、周方向中央部CPにおいて最大であり、両周方向端面76側へ向かって連続的に減少していてもよい。 In this embodiment, the wall thickness of the half bearings 31, 32 in the region of the first curved surface 81 is constant in the circumferential direction. However, the wall thickness in the region of the first curved surface 81 may be maximum at the circumferential center portion CP and continuously decrease toward both circumferential end faces 76.

半割軸受31、32の内周面7の周方向端面76に隣接する領域に、クラッシュリリーフ70が形成されている。クラッシュリリーフ70は、本来の内周面7(主要円弧)よりも壁厚が薄くなるように切削加工(摺動層の除去加工)によって形成された壁厚減少領域である。クラッシュリリーフ70は、一対の半割軸受31、32を軸受ハウジングに組み付けた状態における、周方向端面76の位置ずれや変形を吸収するための隙間を形成することを企図して設けられる(例えば、SAE J506(項目3.26および項目6.4)、DIN1497(セクション3.2)、JIS D3102参照)。一般に、乗用車用の小型の内燃機関用軸受の場合、半割軸受の円周方向端面おけるクラッシュリリーフの深さ(本来の内周面から実際の内周面までの距離)は0.01~0.075mm程度であり、長さは(半割軸受の円周方向端面から該端面に対してクラッシュリリーフ70の上縁部までの垂直方向の長さ)は、3~7mm程度である。 A crush relief 70 is formed in an area adjacent to the circumferential end face 76 of the inner peripheral surface 7 of the half bearings 31, 32. The crush relief 70 is a wall-thickness-reduced area formed by cutting (removal of the sliding layer) so that the wall thickness is thinner than the original inner peripheral surface 7 (main arc). The crush relief 70 is provided with the intention of forming a gap to absorb the positional deviation and deformation of the circumferential end face 76 when the pair of half bearings 31, 32 are assembled in the bearing housing (see, for example, SAE J506 (items 3.26 and 6.4), DIN 1497 (section 3.2), and JIS D3102). Generally, for small internal combustion engine bearings for passenger cars, the depth of the crush relief at the circumferential end face of the half bearing (the distance from the original inner circumferential surface to the actual inner circumferential surface) is about 0.01 to 0.075 mm, and the length (the vertical length from the circumferential end face of the half bearing to the upper edge of the crush relief 70 relative to that end face) is about 3 to 7 mm.

また、本実施形態では、一対の半割軸受の各周方向端面同士が接する平面を分割平面HPと定義したとき、非装着状態において、半割軸受の各周方向端面は、分割平面HPと平行になっている。 In this embodiment, when the plane where the circumferential end faces of the pair of half bearings meet is defined as the division plane HP, in the unmounted state, each circumferential end face of the half bearing is parallel to the division plane HP.

上記のとおり、本発明の軸受装置に用いる半割軸受の外周面8は、非装着状態では、曲率の異なる2種類の円弧に沿って形成された第1および第2湾曲面81、82からなる。この半割軸受により軸受損傷が減少する理由を以下に説明する。 As described above, the outer peripheral surface 8 of the half bearing used in the bearing device of the present invention, when not mounted, consists of first and second curved surfaces 81, 82 formed along two types of arcs with different curvatures. The reason why this half bearing reduces bearing damage is explained below.

上記の通り、本発明では、第1湾曲面81は、外周面8の周方向中央部CPを含む領域であり、第2湾曲面82は、第1湾曲面81に連なって半割軸受の周方向両端に向かって延在する、外周面8の残部二領域であり、第1湾曲面81を形成する第1円弧の中心C1と、第2湾曲面82を形成する第2円弧の中心C2との関係は、第2円弧の中心C2が、第1円弧の中心C1を通る軸受外径中心線に対する垂直線CL上で、第1円弧の中心C1よりも内側、すなわち外周面8の周方向中央部CPから近い側に偏位した位置にあり、第2湾曲面82は、半割軸受31、32の周方向端面76から測定した円周角θ1が最小値10°から最大値30°の範囲に形成されており、半割軸受31、32の周方向端部における第2湾曲面82と第1湾曲面81を半割軸受31、32の周方向端部まで延長した場合の仮想外周面83との間の半割軸受の径方向の長さL2は、5~30μmである。 As described above, in the present invention, the first curved surface 81 is a region including the circumferential center portion CP of the outer peripheral surface 8, and the second curved surface 82 is a remaining region of the outer peripheral surface 8 that is connected to the first curved surface 81 and extends toward both circumferential ends of the half bearing. The relationship between the center C1 of the first arc forming the first curved surface 81 and the center C2 of the second arc forming the second curved surface 82 is such that the center C2 of the second arc is perpendicular to the center line of the outer diameter of the bearing that passes through the center C1 of the first arc and the center C2 of the first arc. 1, that is, it is offset toward the side closer to the circumferential center CP of the outer peripheral surface 8, and the second curved surface 82 is formed such that the circumferential angle θ1 measured from the circumferential end surface 76 of the half bearings 31, 32 is in the range of a minimum of 10° to a maximum of 30°, and the radial length L2 of the half bearing between the second curved surface 82 at the circumferential end of the half bearings 31, 32 and the imaginary outer peripheral surface 83 when the first curved surface 81 is extended to the circumferential end of the half bearings 31, 32 is 5 to 30 μm.

この構成であると、半割軸受31、32の外周面8の第2湾曲面82と第1湾曲面81を半割軸受31、32の周方向端面76まで延長した場合の仮想外周面83との間に隙間が形成される(図2および図3参照)。したがって、一対の半割軸受31、32は、一体型の大端部ハウジング21の軸受保持穴23の一方の開口25から同時に圧入する際に、圧入開始の直後に一対の半割軸受31、32の周方向端面76同士にずれが発生しても、半割軸受31、32の外周面8の第2湾曲面82が軸受保持穴23の開口25の縁と強く干渉し難くなり、外周面8の第2湾曲面82にかじり(複数の軸線方向の傷)が発生しない。 With this configuration, a gap is formed between the second curved surface 82 of the outer peripheral surface 8 of the half bearings 31, 32 and the imaginary outer peripheral surface 83 when the first curved surface 81 is extended to the circumferential end surface 76 of the half bearings 31, 32 (see Figures 2 and 3). Therefore, when the pair of half bearings 31, 32 are simultaneously pressed into one opening 25 of the bearing retaining hole 23 of the one-piece big end housing 21, even if the circumferential end surfaces 76 of the pair of half bearings 31, 32 are misaligned with each other immediately after the start of the press-in, the second curved surface 82 of the outer peripheral surface 8 of the half bearings 31, 32 is unlikely to strongly interfere with the edge of the opening 25 of the bearing retaining hole 23, and galling (multiple axial scratches) is not generated on the second curved surface 82 of the outer peripheral surface 8.

図8は、本発明の第1実施形態によるすべり軸受およびコンロッドの大端部を軸線方向から見た図である。図9は、図8に示すすべり軸受およびコンロッドの大端部のB部の拡大図である。図8および図9に示すように、一体型の大端部ハウジング21の軸受保持穴23に圧入後(装着状態)では、一対の半割軸受31、32には、周方向圧縮応力が発生し、各周方向端面76同士が隙間なく接するようになる。また、図9に示す点線は、圧入(装着)によって変位しなかった場合の仮想の第2湾曲面82Aを示す。圧入後(装着状態)では、周方向圧縮応力により一対の半割軸受31、32の各周方向端面76同士が押し合うことによって、第2湾曲面82は、径方向外側方向(図9の白矢印方向)に変位する。一対の半割軸受31、32の外周面8の第2湾曲面82は、第1湾曲面81と同様に、軸受保持穴23の内周面24と隙間なく接するようになる。したがって、内燃機関の運転時に軸受装置に供給された油及び油中に含まれるスラッジが、一対の半割軸受31、32の外周面8と軸受保持穴23の内周面24との間には入り難くなる。 Figure 8 is a view of the sliding bearing and the big end of the connecting rod according to the first embodiment of the present invention, viewed from the axial direction. Figure 9 is an enlarged view of part B of the sliding bearing and the big end of the connecting rod shown in Figure 8. As shown in Figures 8 and 9, after being pressed into the bearing retaining hole 23 of the one-piece big end housing 21 (mounted state), a pair of half bearings 31, 32 are subjected to circumferential compressive stress, and the circumferential end faces 76 come into contact with each other without any gaps. The dotted line shown in Figure 9 indicates a virtual second curved surface 82A when not displaced by press-fitting (mounting). After being pressed in (mounted state), the circumferential compressive stress causes the circumferential end faces 76 of the pair of half bearings 31, 32 to press against each other, and the second curved surface 82 is displaced radially outward (in the direction of the white arrow in Figure 9). The second curved surface 82 of the outer peripheral surface 8 of the pair of half bearings 31, 32, like the first curved surface 81, comes into contact with the inner peripheral surface 24 of the bearing retaining hole 23 without any gaps. Therefore, the oil supplied to the bearing device during operation of the internal combustion engine and the sludge contained in the oil are less likely to get between the outer peripheral surface 8 of the pair of half bearings 31, 32 and the inner peripheral surface 24 of the bearing retaining hole 23.

なお、第2湾曲面82の形成範囲が10°未満である場合や、半割軸受31、32の各周方向端面76における第2湾曲面82と仮想外周面83との間の半割軸受31、32の径方向の長さL2が5μm未満である場合には、一体型の大端部ハウジング21の軸受保持穴23の一方の開口25側から一対の半割軸受を同時に圧入する際に、半割軸受の外周面の第2湾曲面82が軸受保持穴23の開口の縁と強く干渉して半割軸受の外周面が削られ、かじり(複数の軸線方向の傷)が発生することがある。 If the range of the second curved surface 82 is less than 10°, or if the radial length L2 of the half bearings 31, 32 between the second curved surface 82 and the imaginary outer circumferential surface 83 at each circumferential end surface 76 of the half bearings 31, 32 is less than 5 μm, when a pair of half bearings are simultaneously pressed into one of the openings 25 of the bearing retaining hole 23 of the one-piece big end housing 21, the second curved surface 82 of the outer circumferential surface of the half bearing may strongly interfere with the edge of the opening of the bearing retaining hole 23, causing the outer circumferential surface of the half bearing to be scraped off, resulting in scoring (multiple axial scratches).

また、第2湾曲面82の形成範囲が30°を超える場合や、半割軸受31、32の各周方向端面76における第2湾曲面82と仮想外周面83との間の半割軸受31、32の径方向の長さL2が30μmを超える場合には、圧入後に、一対の半割軸受31、32の外周面8の第2湾曲面82と軸受保持穴23の内周面24との間に(部分的な)隙間が形成されることがある。このような隙間が形成されると、内燃機関の運転時に軸受装置に供給された油とともにスラッジがこの隙間に入り、スラッジが局部的に堆積し易くなる。半割軸受31、32の外周面8の第2湾曲面82と軸受保持穴23の内周面24との間に局部的なスラッジの堆積部が形成されると、この堆積部の位置の半割軸受31、32の内周面7が内径中心側に盛り上がってしまい、クランク軸の表面と強く接触することで損傷が起き易くなる。 In addition, if the range of the second curved surface 82 exceeds 30°, or if the radial length L2 of the half bearings 31, 32 between the second curved surface 82 and the virtual outer circumferential surface 83 at each circumferential end surface 76 of the half bearings 31, 32 exceeds 30 μm, a (partial) gap may be formed between the second curved surface 82 of the outer circumferential surface 8 of the pair of half bearings 31, 32 and the inner circumferential surface 24 of the bearing retaining hole 23 after press-fitting. If such a gap is formed, sludge enters the gap together with the oil supplied to the bearing device during operation of the internal combustion engine, and the sludge is likely to accumulate locally. If a localized sludge deposit is formed between the second curved surface 82 of the outer circumferential surface 8 of the half bearings 31, 32 and the inner circumferential surface 24 of the bearing retaining hole 23, the inner circumferential surface 7 of the half bearings 31, 32 at the position of the deposit rises toward the inner diameter center, and is likely to be damaged by strong contact with the surface of the crankshaft.

(第2実施形態)
以下、本発明の非限定的な他の実施形態について説明する。
Second Embodiment
Other non-limiting embodiments of the present invention will now be described.

図10は、非装着状態(圧入前)において周方向端面76同士を合わせた状態の本発明の第2実施形態の半割軸受31、32からなるコンロッド軸受3を軸線方向から見た図を示す。図11は、図10に示す半割軸受31(32)を軸線方向から見た図を示す。図12は、図11に示す半割軸受31(32)のC部の拡大図である。 Figure 10 shows a connecting rod bearing 3 made up of half bearings 31, 32 according to a second embodiment of the present invention, viewed from the axial direction, with the circumferential end faces 76 aligned in an unmounted state (before press-fitting). Figure 11 shows a view of the half bearing 31 (32) shown in Figure 10, viewed from the axial direction. Figure 12 is an enlarged view of part C of the half bearing 31 (32) shown in Figure 11.

第2実施形態の軸受装置は、コンロッド軸受3を構成する半割軸受31、32の各周方向端面76、76の構成のみが異なっており、他の構成は第1実施形態の軸受装置と同じである。第1実施形態と共通する構成については説明を省略する。 The bearing device of the second embodiment differs only in the configuration of the circumferential end faces 76, 76 of the half bearings 31, 32 that make up the connecting rod bearing 3, and the other configurations are the same as those of the bearing device of the first embodiment. Explanations of the configurations common to the first embodiment will be omitted.

図12の拡大図に示すように、一対の半割軸受の各周方向端面同士が接する平面を分割平面HPと定義したとき、非装着状態における半割軸受31、32の各周方向端面76、76は、径方向外側端部76Oにおいて分割平面HPと接し、径方向内側端部76Iに近いほど分割平面HPから離間するように傾斜している。半割軸受31、32の各周方向端面76、76と分割平面HPとの傾斜角度θ2は、軸線方向から見て3×10-2°~15×10-2°となっている。なお、半割軸受31、32の各周方向端面76、76が傾斜角度θ2を有する場合、第2湾曲面82の形成範囲は、第1円弧の中心C1を中心として半割軸受31、32の周方向端面76の径方向外側端部76Oから測定した円周角θ1として定義される。 As shown in the enlarged view of Fig. 12, when the plane where the circumferential end faces of the pair of half bearings are in contact is defined as the division plane HP, each circumferential end face 76, 76 of the half bearings 31, 32 in the unmounted state contacts the division plane HP at the radially outer end 76O, and is inclined so as to move away from the division plane HP as it approaches the radially inner end 76I. The inclination angle θ2 between each circumferential end face 76, 76 of the half bearings 31, 32 and the division plane HP is 3 x 10-2 ° to 15 x 10-2 ° as viewed from the axial direction. When each circumferential end face 76, 76 of the half bearings 31, 32 has an inclination angle θ2, the formation range of the second curved surface 82 is defined as a circumferential angle θ1 measured from the radially outer end 76O of the circumferential end face 76 of the half bearings 31, 32 with the center C1 of the first arc as the center.

半割軸受31、32の各周方向端面76、76が傾斜角度θ2を有すると、装着状態(圧入後)では、各周方向端面76同士が隙間なく接するようになる。また、第2湾曲面82がより径方向外側方向に変位しやすくなり、第2湾曲面82と軸受保持穴23の内周面24との間の圧力(押し合い圧力)がより大きくなることとなる。このため、内燃機関の運転時に軸受装置に供給された油及び油中に含まれるスラッジが一対の半割軸受31、32の外周面8と軸受保持穴23の内周面24との間に、より入り難くなる。 When the circumferential end faces 76, 76 of the half bearings 31, 32 have an inclination angle θ2, the circumferential end faces 76 come into contact with each other without any gaps when mounted (after press-fit). In addition, the second curved surface 82 is more likely to be displaced radially outward, and the pressure (pushing pressure) between the second curved surface 82 and the inner peripheral surface 24 of the bearing retaining hole 23 becomes greater. As a result, the oil supplied to the bearing device during operation of the internal combustion engine and the sludge contained in the oil are less likely to get between the outer peripheral surface 8 of the pair of half bearings 31, 32 and the inner peripheral surface 24 of the bearing retaining hole 23.

なお、半割軸受31、32の各周方向端面76、76と分割平面HPとの傾斜角度θ2が3×10-2°未満であると、装着状態における第2湾曲面82と軸受保持穴23の内周面24との間の圧力を大きくする効果が得られ難くなる。また、傾斜角度θ2が15×10-2°を超えると、圧入の開始直後に半割軸受31、32の周方向端面76、76同士にずれが発生して、半割軸受31、32の外周面8の第2湾曲面82が軸受保持穴23の開口25の縁と強く干渉してかじり(複数の軸線方向の傷)が発生することがある。 If the inclination angle θ2 between each of the circumferential end faces 76, 76 of the half bearings 31, 32 and the split plane HP is less than 3×10 -2 °, it becomes difficult to obtain the effect of increasing the pressure between the second curved surface 82 and the inner peripheral surface 24 of the bearing retaining hole 23 in the mounted state. If the inclination angle θ2 exceeds 15×10 -2 °, a misalignment will occur between the circumferential end faces 76, 76 of the half bearings 31, 32 immediately after the start of press-fitting, and the second curved surface 82 of the outer peripheral surface 8 of the half bearings 31, 32 will strongly interfere with the edge of the opening 25 of the bearing retaining hole 23, causing scoring (multiple axial scratches).

上記説明は、本発明の軸受装置を内燃機関のクランク軸のクランクピンを支承するコンロッド軸受部に適用した例を用いてなされているが、本発明の軸受装置は、クランク軸のジャーナル部を支承する主軸受部に適用することもできる。また、半割軸受は、例えば油穴や油溝や位置決めのためのノッチをさらに有していてもよい。また、半割軸受は、外周面と軸線方向の各端面が隣接する位置や内周面と軸線方向の各端面が隣接する位置に面取りを有していてもよい。 The above explanation is given using an example in which the bearing device of the present invention is applied to a connecting rod bearing portion that supports the crank pin of the crankshaft of an internal combustion engine, but the bearing device of the present invention can also be applied to a main bearing portion that supports the journal portion of the crankshaft. The half bearing may further have, for example, an oil hole, an oil groove, or a notch for positioning. The half bearing may also have chamfers at positions where the outer circumferential surface and each axial end face are adjacent, or at positions where the inner circumferential surface and each axial end face are adjacent.

1 軸受装置
10 軸受ハウジング(主軸受)
101 シリンダブロック下部
102 軸受キャップ
2 コンロッド
21 大端部ハウジング、軸受ハウジング
23 軸受保持穴
24 内周面
25 開口
3 コンロッド軸受
31、32 半割軸受
4 主軸受
41、42 半割軸受
41a 油溝
5 クランクピン
5a、5b 潤滑油路
5c 吐出口
6 ジャーナル部
6a 潤滑油路
6c 入口開口
7 内周面
7E 軸線方向端面
70 クラッシュリリーフ
76 周方向端面
76I 内側端部
76O 外側端部
8 外周面
81 第1湾曲面
82 第2湾曲面
82A 変位しなかった場合の仮想の第2湾曲面
83 仮想外周面
C1 第1円弧の中心
C2 第2円弧の中心
CL 軸受外径中心線に対する垂直線
CP 周方向中央部
HP 分割平面
L1 半割軸受の軸線方向長さ
L2 長さ
X ジャーナル部の回転方向
Z クランクピンの回転方向
θ1 円周角
θ2 傾斜角度
1 Bearing device 10 Bearing housing (main bearing)
Reference Signs List 101 Lower part of cylinder block 102 Bearing cap 2 Connecting rod 21 Big end housing, bearing housing 23 Bearing retaining hole 24 Inner peripheral surface 25 Opening 3 Connecting rod bearing 31, 32 Half bearing 4 Main bearing 41, 42 Half bearing 41a Oil groove 5 Crank pin 5a, 5b Lubricating oil passage 5c Discharge port 6 Journal portion 6a Lubricating oil passage 6c Inlet opening 7 Inner peripheral surface 7E Axial end face 70 Crush relief 76 Circumferential end face 76I Inner end 76O Outer end 8 Outer peripheral surface 81 First curved surface 82 Second curved surface 82A Virtual second curved surface 83 in the case of no displacement Virtual outer peripheral surface C1 Center of first arc C2 Center of second arc CL Perpendicular line CP to bearing outer diameter center line Circumferential center HP Split plane L1 Axial length L2 of half bearing Length X Rotation direction Z of journal portion Rotational direction of crank pin θ1 Circumferential angle θ2 Inclination angle

Claims (3)

内燃機関のクランク軸を支承する軸受装置(1)であって、前記軸受装置(1)は、
クランク軸(5、6)と、
円筒形状の軸受保持穴(23)を有する一体型の軸受ハウジング(10、21)と、
すべり軸受(3、4)と
を有し、
前記すべり軸受は、一対の半割軸受(31、32;41、42)からなり、
前記一対の半割軸受は、それぞれ、内周面(7)と、外周面(8)と、2つの周方向端面(76、76)とを有し、
前記一対の半割軸受は、互いに同じ軸線方向長さ(L1)を有し、
前記一対の半割軸受は、前記軸受保持穴の軸線方向の一方の開口(25)から同時に圧入されて前記軸受保持穴の内周面(24)に装着され、前記一対の半割軸受の前記内周面が、クランク軸を支承する、軸受装置(1)において、
非装着状態における各半割軸受の前記外周面は、曲率の異なる2種類の円弧に沿って形成された第1および第2湾曲面(81、82)からなり、前記第1湾曲面は、前記外周面の周方向中央部(CP)を含む領域であり、前記第2湾曲面は、前記第1湾曲面に連なって前記半割軸受の前記周方向端面に向かって延在する、前記外周面の残部二領域であり、前記第1湾曲面を形成する第1円弧の中心(C1)と、前記第2湾曲面を形成する第2円弧の中心(C2)との関係は、前記第2円弧の中心(C2)が、前記第1円弧の中心(C1)を通る軸受外径中心線に対する垂直線(CL)上で、前記第1円弧の中心(C1)よりも内側、すなわち前記外周面の前記周方向中央部から近い側に偏位した位置にあり、
前記第2湾曲面は、前記第1円弧の中心(C1)を中心として前記半割軸受の前記周方向端面から測定した円周角(θ1)が最小値10°から最大値30°の範囲に形成されており、
前記半割軸受の周方向端部における前記第2湾曲面と前記第1湾曲面を前記半割軸受の前記周方向端部まで延長した場合の仮想外周面(83)との間の前記半割軸受の径方向の長さ(L2)は、5~30μmであり、
各半割軸受の前記内周面の各周方向端部にクラッシュリリーフ(70)が形成されており、
装着状態では、前記一対の半割軸受の各周方向端面同士が隙間なく接し、前記一対の半割軸受の前記外周面の前記第1湾曲面および前記第2湾曲面は、前記軸受保持穴の前記内周面と隙間なく接することを特徴とする軸受装置(1)。
A bearing device (1) for supporting a crankshaft of an internal combustion engine, the bearing device (1) comprising:
A crankshaft (5, 6),
An integral bearing housing (10, 21) having a cylindrical bearing retaining hole (23);
A sliding bearing (3, 4),
The sliding bearing is composed of a pair of half bearings (31, 32; 41, 42),
Each of the pair of half bearings has an inner circumferential surface (7), an outer circumferential surface (8), and two circumferential end surfaces (76, 76),
The pair of half bearings have the same axial length (L1),
The pair of half bearings are simultaneously press-fitted into an inner circumferential surface (24) of the bearing retaining hole from one axial opening (25) of the bearing retaining hole, and the inner circumferential surfaces of the pair of half bearings support a crankshaft,
The outer peripheral surface of each half bearing in an unmounted state is composed of first and second curved surfaces (81, 82) formed along two types of arcs having different curvatures, the first curved surface being a region including a circumferential center portion (CP) of the outer peripheral surface, and the second curved surface being two remaining regions of the outer peripheral surface that are connected to the first curved surface and extend toward the circumferential end surface of the half bearing, and the relationship between a center (C1) of the first arc forming the first curved surface and a center (C2) of the second arc forming the second curved surface is such that the center (C2) of the second arc is offset inward from the center (C1) of the first arc, i.e., to the side closer to the circumferential center portion of the outer peripheral surface, on a perpendicular line (CL) to the bearing outer diameter center line that passes through the center (C1) of the first arc,
the second curved surface is formed such that a circumferential angle (θ1) measured from the circumferential end surface of the half bearing about the center (C1) of the first arc is in a range from a minimum of 10° to a maximum of 30°,
A radial length (L2) of the half bearing between the second curved surface at the circumferential end of the half bearing and a virtual outer circumferential surface (83) when the first curved surface is extended to the circumferential end of the half bearing is 5 to 30 μm,
A crush relief (70) is formed at each circumferential end of the inner circumferential surface of each half bearing,
In an installed state, the circumferential end faces of the pair of half bearings are in contact with each other without any gaps, and the first curved surface and the second curved surface of the outer circumferential surfaces of the pair of half bearings are in contact with the inner circumferential surface of the bearing retaining hole without any gaps.
前記一対の半割軸受の各周方向端面同士が接する平面を分割平面(HP)と定義したとき、非装着状態において、半割軸受の各周方向端面は、前記分割平面(HP)と平行である、請求項1に記載の軸受装置(1)。 The bearing device (1) according to claim 1, in which, when the plane where the circumferential end faces of the pair of half bearings meet is defined as a division plane (HP), in the unmounted state, each circumferential end face of the half bearing is parallel to the division plane (HP). 前記一対の半割軸受の各周方向端面同士が接する平面を分割平面(HP)と定義したとき、非装着状態において、前記半割軸受の各周方向端面は、径方向外側端部(76O)において前記分割平面と接し、径方向内側端部(76I)に近いほど前記分割平面(HP)から離間するように傾斜しており、前記半割軸受の各周方向端面と前記分割平面との間の傾斜角度θ2は、軸線方向から見て3×10-2°~15×10-2°となっている、請求項1に記載の軸受装置(1)。 The bearing device (1) according to claim 1, wherein, when a plane where the circumferential end faces of the pair of half bearings are in contact is defined as a division plane (HP), in an unmounted state, each circumferential end face of the half bearing is in contact with the division plane at a radially outer end (76O) and is inclined so as to move away from the division plane (HP) as it approaches the radially inner end (76I), and an inclination angle θ2 between each circumferential end face of the half bearing and the division plane is 3× 10−2 ° to 15× 10−2 ° when viewed from the axial direction.
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