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JP7703303B2 - Method for producing composition for processed meat products, and processed meat products - Google Patents
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JP7703303B2 - Method for producing composition for processed meat products, and processed meat products - Google Patents

Method for producing composition for processed meat products, and processed meat products Download PDF

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JP7703303B2
JP7703303B2 JP2020122381A JP2020122381A JP7703303B2 JP 7703303 B2 JP7703303 B2 JP 7703303B2 JP 2020122381 A JP2020122381 A JP 2020122381A JP 2020122381 A JP2020122381 A JP 2020122381A JP 7703303 B2 JP7703303 B2 JP 7703303B2
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processed meat
meat products
fat
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JP2022018929A (en
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陽 鈴木
敏樹 岡崎
直克 富沢
香織 室賀
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Nisshin Oillio Group Ltd
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Description

本発明は、食肉加工品用組成物の製造方法、及び該食肉加工品用組成物を含有する食肉加工品に関する。 The present invention relates to a method for producing a composition for processed meat products, and a processed meat product containing the composition for processed meat products.

ソーセージやハンバーグに代表される食肉加工食品は、ジューシーな食感や、脂肪の粒感を付与するために、ブロック状の豚脂や牛脂を食肉生地中に入れることが行われ、粗挽きソーセージや粗挽きハンバーグとして親しまれている。
他方、世界的な人口増加に伴う食糧需給の逼迫、ひいては畜産資源の限界が懸念されており、畜肉代替素材や畜肉脂代替素材が求められている。また、現在、国内の豚脂は国内畜産メーカーからの供給が主であるが、コストの上昇と安定供給の観点で懸念がある。
したがって、豚脂や牛脂の代替品として食肉加工食品に使用することができ、従来品と同様のジューシーな食感や、脂肪の粒感が感じられる食感を付与することができる、食品素材に対する要望があった。
In processed meat foods such as sausages and hamburgers, blocks of lard or beef fat are added to the meat dough to give them a juicy texture and a granular fat feel, and these are commonly known as coarse-ground sausages and coarse-ground hamburgers.
On the other hand, there are concerns about the tight food supply and demand due to the global population increase, and even the limits of livestock resources, and there is a demand for alternative materials to meat and meat fat. Currently, domestic lard is mainly supplied by domestic livestock manufacturers, but there are concerns about rising costs and stable supply.
Therefore, there has been a demand for a food material that can be used in processed meat foods as a substitute for lard or beef tallow and that can impart the same juicy texture as conventional products and a texture that gives the impression of fat grains.

これまでに、柔らかく、ジューシー感及び肉の粒感が高い食感が得られ、且つ、加熱調理時の歩留を高くすることができる食肉加工品用品質改良剤として、カードランとカードラン以外の増粘多糖類とを特定の割合で含有する品質改良剤が報告されている(特許文献1)。また、ジューシーで、やわらかい優れた食感を与えることができる加熱調理型畜肉加工食品用組成物として、食用油脂5~70質量%、20℃における2質量%水溶液の粘度が3~600mPa・sであるメチルセルロース2~10質量%、乳化剤0.5~5質量%、及び水15~92.5質量%からなる水中油型乳化組成物である加熱調理型畜肉加工食品用組成物が報告されている(特許文献2)。
しかし、これらの技術は食肉加工品の原料に追加して配合されるものであって、豚脂や牛脂の代替品を原料とした食肉加工食品に利用できるものではなかった。
A quality improver containing a specific ratio of curdlan and a thickening polysaccharide other than curdlan has been reported as a quality improver for processed meat products that can provide a soft, juicy texture and a highly granular texture of meat and can increase the yield during cooking (Patent Document 1). Also, a composition for cooked-type processed meat foods that can provide a juicy, soft texture has been reported, which is an oil-in-water emulsion composition that contains 5 to 70% by mass of edible oils and fats, 2 to 10% by mass of methylcellulose having a viscosity of 3 to 600 mPa·s in a 2% by mass aqueous solution at 20°C, 0.5 to 5% by mass of an emulsifier, and 15 to 92.5% by mass of water (Patent Document 2).
However, these technologies are added to the raw materials of processed meat products and cannot be used for processed meat foods made from substitutes for lard or beef tallow.

特開2019-83826号公報JP 2019-83826 A 特開2009-183194号公報JP 2009-183194 A

本発明は、上記の問題を鑑み、豚脂や牛脂の代替原料として使用することができ、ジューシーな食感や、脂肪の粒感が感じられる食感を付与することができる、食肉加工品用組成物の製造方法、及び、該食肉加工品用組成物を含有する食肉加工品を提供することを目的とする。 In view of the above problems, the present invention aims to provide a method for producing a composition for processed meat products that can be used as an alternative raw material to lard or beef tallow and can impart a juicy texture and a texture reminiscent of fat grains, and a processed meat product containing the composition for processed meat products.

本発明者らは、特定の融点をもつ油脂、水、メチルセルロースを基本原料とし、特定の製造工程で製造することで、上記の課題が解決できることを見出し、本発明を完成した。具体的に、本発明は以下を提供する。 The inventors discovered that the above problems could be solved by using oils and fats with specific melting points, water, and methylcellulose as basic raw materials and manufacturing the product through a specific manufacturing process, and thus completed the present invention. Specifically, the present invention provides the following:

(1)融点が15~45℃である油脂を25~75質量%、水を23~70質量%、及びメチルセルロースを1.5~4.5質量%含有する食肉加工品用組成物の製造方法であって、
該油脂を加熱して流動状の油脂を得る工程、
該流動状の油脂と該メチルセルロースとを混合して調合液を得る工程、
該調合液に0~15℃の該水を添加して混合する工程、
を含む製造方法(ただし、食肉加工品用組成物が均質化された乳化状態である場合を除く)。
(2)前記油脂の10℃におけるSFCが30~90%である、(1)に記載の食肉加工品用組成物の製造方法。
(3)前記メチルセルロースを水100質量部に対して3~15質量部含有する、(1)または(2)に記載の食肉加工品用組成物の製造方法。
(4)(1)~(3)のいずれか1つに記載の製造方法によって得られた食肉加工品用組成物を含有する食肉加工品。
(5)前記食肉加工品用組成物が、乳化物、固形脂、及び水相を不均一に含有する(1)に記載の製造方法。
(1) A method for producing a composition for processed meat products, comprising 25 to 75% by mass of an oil having a melting point of 15 to 45° C., 23 to 70% by mass of water, and 1.5 to 4.5% by mass of methylcellulose,
A step of heating the oil to obtain a fluid oil;
A step of mixing the fluid oil and fat with the methyl cellulose to obtain a prepared liquid;
adding said water at 0-15°C to said preparation and mixing;
(However, except when the composition for processed meat products is in a homogenized emulsified state.)
(2) The method for producing a composition for processed meat products according to (1), wherein the SFC of the oil or fat at 10° C. is 30 to 90%.
(3) The method for producing a composition for processed meat products according to (1) or (2), wherein the methyl cellulose is contained in an amount of 3 to 15 parts by mass per 100 parts by mass of water.
(4) A processed meat product comprising a composition for processed meat products obtained by the production method according to any one of (1) to (3).
(5) The method according to (1), wherein the composition for processed meat products contains an emulsion, a solid fat, and an aqueous phase in a non-uniform manner.

本発明によれば、豚脂や牛脂の代替原料として使用することができ、食肉加工品にジューシーな食感や、脂肪の粒感が感じられる食感を付与することができる、食肉加工品用組成物の製造方法を提供できる。より好ましくは、従来の食肉加工品と同等のジューシーな食感や、脂肪の粒感が感じられる食感を付与することができる、食肉加工品用組成物の製造方法を提供できる。さらに、本発明の製造方法で製造された食肉加工品用組成物は、食肉加工品の製造時に、豚脂や牛脂を使用する場合と同様に、チョッピングによって粒状の形状が残るため、従来品の製造方法を変更することなく、脂肪の粒感が感じられる食感を付与することができる。 According to the present invention, a method for producing a composition for processed meat products can be provided that can be used as an alternative raw material to lard or beef tallow and can impart a juicy texture and a texture that gives the impression of fat grains to processed meat products. More preferably, a method for producing a composition for processed meat products can be provided that can impart a juicy texture and a texture that gives the impression of fat grains equivalent to conventional processed meat products. Furthermore, the composition for processed meat products produced by the production method of the present invention retains a granular shape when chopped during the production of processed meat products, just like when lard or beef tallow is used, so that a texture that gives the impression of fat grains can be imparted without changing the production method of conventional products.

以下、本発明の具体的な実施形態について、詳細に説明するが、本発明は、以下の実施形態に何ら限定されるものではなく、本発明の目的の範囲内において、適宜変更を加えて実施することができる。なお、以下で例示する好ましい態様やより好ましい態様等は、「好ましい」や「より好ましい」等の表現にかかわらず適宜相互に組み合わせて使用することができる。また、数値範囲の記載は例示であって、「好ましい」や「より好ましい」等の表現にかかわらず各範囲の上限と下限、並びに実施例の数値とを適宜組み合わせた範囲も好ましく使用することができる。さらに、「含有する」又は「含む」等の用語は、適宜「本質的になる」や「のみからなる」と読み替えてもよい。 Specific embodiments of the present invention are described in detail below, but the present invention is not limited to the following embodiments and can be modified as appropriate within the scope of the object of the present invention. The preferred and more preferred aspects exemplified below can be used in combination with each other as appropriate, regardless of the expressions "preferred" and "more preferred". Furthermore, the descriptions of numerical ranges are examples, and ranges obtained by appropriately combining the upper and lower limits of each range and the numerical values of the examples can also be preferably used regardless of the expressions "preferred" and "more preferred". Furthermore, terms such as "contain" or "include" may be read as "essentially consisting of" or "consisting only of" as appropriate.

[食肉加工品用組成物]
本発明における食肉加工品用組成物は、本発明の食肉加工品用組成物の製造方法によって得られ、豚脂、牛脂等の動物性固形脂の代替として用いることができる。
本発明における食肉加工品用組成物は、本発明の食肉加工品用組成物の製造方法により、乳化物(O/W)、固形脂、及び水相が不均一に存在し、該固形脂によって、室温下(例えば1~30℃)で保形している態様であり、これまで、先行技術文献等で報告されている、メチルセルロースを含有する全体が乳化された組成物とは明確に異なる。
例えば、前記食肉加工品用組成物が、全体的に均質化された乳化物の状態であると、ソーセージ等の加熱製造する食肉加工品に配合した場合、加熱時に水相中のメチルセルロースによって乳化物がゲル化し、乳化粒子中の油脂の漏出が抑制されるため、ジューシー感が付与できない。
また、前記食肉加工品用組成物は、乳化物の態様を全く含まないと、ソーセージ等の加熱製造する食肉加工品の場合、加熱時に該組成物中の油脂が溶解・漏出して、食肉加工品中に空洞(脂抜け)ができ、脂肪の粒感が感じられる食感が付与できない。
したがって、本発明における食肉加工品用組成物は、乳化物(O/W)、固形脂、及び水相が不均一に存在することで、食肉加工品のジューシーな食感と、脂肪の粒感が感じられる食感と付与することができ、豚脂や牛脂の代替原料として使用することができる。
[Composition for processed meat products]
The composition for processed meat products of the present invention is obtained by the method for producing a composition for processed meat products of the present invention, and can be used as a substitute for solid animal fats such as lard and beef tallow.
The composition for processed meat products of the present invention is one in which an emulsion (O/W), solid fat, and aqueous phase are present non-uniformly due to the production method of the composition for processed meat products of the present invention, and the solid fat helps the composition to retain its shape at room temperature (e.g., 1 to 30°C). This composition is clearly different from the fully emulsified compositions containing methylcellulose that have been reported in prior art documents and the like.
For example, if the composition for processed meat products is in the form of an emulsion that is homogenized overall, when it is added to a processed meat product that is produced by heating, such as a sausage, the emulsion will gel upon heating due to the methylcellulose in the aqueous phase, and leakage of the oil and fat in the emulsion particles will be suppressed, making it impossible to impart a juicy texture.
Furthermore, if the composition for processed meat products does not contain any emulsion form at all, in the case of processed meat products such as sausages that are produced by heating, the oil and fat in the composition will dissolve and leak out during heating, creating cavities (lost fat) in the processed meat product, and it will not be possible to impart a texture that gives the impression of granular fat.
Therefore, the composition for processed meat products of the present invention, due to the uneven presence of the emulsion (O/W), solid fat, and aqueous phase, can impart the juicy texture of processed meat products and a texture that gives the impression of fat granules, and can be used as an alternative raw material to pork fat and beef fat.

本発明における食肉加工品用組成物は、ソーセージ等の食肉加工品の生地の製造時の温度下(5℃前後)において保形性と適度な固さがあり、チョッピング後も目視で粒状の態様が確認できることが好ましい。また、本発明における食肉加工品用組成物は、加熱によりドリップ(漏出)することが好ましく、その漏出量は、好ましくは10~60質量%、より好ましくは15~55質量%、最も好ましくは20~50質量%である。漏出量が上記の範囲にあると、本発明の食肉加工品は、ジューシーな食感と脂肪の粒感のバランスが優れたものになる。なお、前記漏出量は、食肉加工品用組成物を、ろ紙(円形ろ紙、No.2、90mm)上で80℃・15分間保存したときの、重量の減少量から求めることができる。 The composition for processed meat products of the present invention preferably has shape retention and moderate hardness at the temperature (around 5°C) during the production of dough for processed meat products such as sausages, and the granular form can be visually confirmed even after chopping. In addition, the composition for processed meat products of the present invention preferably drips (leaks) when heated, and the amount of leakage is preferably 10 to 60% by mass, more preferably 15 to 55% by mass, and most preferably 20 to 50% by mass. If the amount of leakage is within the above range, the processed meat product of the present invention will have an excellent balance between a juicy texture and a granular texture of fat. The amount of leakage can be determined from the weight loss when the composition for processed meat products is stored on a filter paper (circular filter paper, No. 2, 90 mm) at 80°C for 15 minutes.

[食肉加工食品]
本発明の食肉加工品は、本発明における食肉加工品用組成物を含有し、食肉を主原料として加熱等により加工製造された食品であれば、特に限定されない。本発明における食肉加工品は、例えば、ソーセージ、サラミ、プレスハム、ハンバーグ、ミートボール、メンチカツ、シュウマイ、つくね等が挙げられる。本発明における食肉加工品は、通常、ブロック状の豚脂や牛脂を配合して加熱処理される食肉加工品が好ましく、ソーセージ、サラミ、プレスハム等が挙げられる。
本発明の食肉加工品中の、本発明における食肉加工品用組成物の含有量は、特に限定されないが、好ましくは5~35質量%、より好ましくは10~30質量%、最も好ましくは15~25質量%である。食肉加工品用組成物の含有量が上記の範囲にあると、本発明の食肉加工品は、ジューシーな食感と脂肪の粒感のバランスが優れたものになる。
[Meat processed foods]
The processed meat product of the present invention is not particularly limited as long as it contains the composition for processed meat products of the present invention and is a food product produced by processing meat as a main ingredient through heating or the like. Examples of the processed meat product of the present invention include sausage, salami, pressed ham, hamburger, meatball, minced meat cutlet, shumai, and meatball. The processed meat product of the present invention is preferably a processed meat product that is usually mixed with block-shaped lard or beef fat and heat-treated, and examples of the processed meat product include sausage, salami, and pressed ham.
The content of the composition for processed meat products of the present invention in the processed meat product of the present invention is not particularly limited, but is preferably 5 to 35% by mass, more preferably 10 to 30% by mass, and most preferably 15 to 25% by mass. When the content of the composition for processed meat products is within the above range, the processed meat product of the present invention has an excellent balance between a juicy texture and a granular texture of fat.

[油脂]
本発明における油脂は融点が15~45℃である食用油脂である。本発明における油脂は、所望の融点をもつ油脂であれば特に限定されないが、ラウリン系油脂、パーム系油脂等が挙げられる。ここで、ラウリン系油脂とは、油脂を構成する脂肪酸のうちラウリン酸が35質量%以上の油脂であり、例えば、ヤシ油、パーム核油や、これらの分別油、エステル交換油、水素添加油等が挙げられる。また、パーム系油脂とは、パーム油及びパーム油を原料に分別されてできる油脂や、それらをエステル交換して得られる油脂であり、例えば、パーム油分別軟質部(パームオレイン、パームスーパーオレイン等)、パーム油中融点画分等や、それらの水素添加油、エステル交換油等が挙げられる。
また、本発明における油脂は、所望の融点をもつ油脂であれば、複数の油脂の混合物でもよく、上記のラウリン系油脂とパーム系油脂から選ばれる2種以上の混合油脂や、さらに、大豆油、菜種油等の室温で液体状の油脂を混合してもよい。本発明における油脂は、パーム油中融点画分、ヤシ油、及びパーム核油から選ばれる1種または2種以上が好ましい。
[Oils and fats]
The fats and oils in the present invention are edible fats and oils having a melting point of 15 to 45° C. The fats and oils in the present invention are not particularly limited as long as they have a desired melting point, and examples thereof include lauric fats and oils, palm fats and oils, etc. Here, the lauric fats and oils are fats and oils in which lauric acid is 35% by mass or more of the fatty acids constituting the fats and oils, and examples thereof include coconut oil, palm kernel oil, and fractionated oils thereof, interesterified oils, hydrogenated oils, etc. In addition, the palm fats and oils are fats and oils obtained by fractionating palm oil and palm oil as a raw material, and fats and oils obtained by interesterifying them, and examples thereof include soft fractions of palm oil fractions (palm olein, palm super olein, etc.), palm oil mid-melting point fractions, and hydrogenated oils and interesterified oils thereof.
The fat or oil in the present invention may be a mixture of a plurality of fats or oils as long as they have the desired melting point, and may be a mixture of two or more types of fats or oils selected from the above-mentioned lauric fats and palm fats, or may further be a mixture of fats or oils that are liquid at room temperature, such as soybean oil, rapeseed oil, etc. The fat or oil in the present invention is preferably one or more types selected from palm oil mid-melting point fraction, coconut oil, and palm kernel oil.

本発明における油脂は、好ましくは融点が20~40℃、より好ましくは融点が20~35℃、最も好ましくは融点が20~30℃である。油脂の融点が上記の範囲にあると、油脂含量の高い食肉加工品用組成物を製造することが可能となり、本発明の食肉加工品にジューシーな食感がより得られやすくなる。
また、本発明における油脂は、10℃におけるSFCが好ましくは30~90%、より好ましくは40~90%、さらにより好ましくは60~90%、最も好ましくは70~90%である。油脂のSFCが上記の範囲にあると、室温下(1~30℃)で保形性と適度な固さを有し、食肉加工品の製造時に、チョッピングを行っても、食肉加工品用組成物が粒状の形状として残るためより好ましい。
The fat or oil in the present invention preferably has a melting point of 20 to 40° C., more preferably a melting point of 20 to 35° C., and most preferably a melting point of 20 to 30° C. When the melting point of the fat or oil is within the above range, it becomes possible to produce a composition for processed meat products having a high fat or oil content, and it becomes easier to obtain a juicy texture in the processed meat product of the present invention.
Furthermore, the fat or oil in the present invention preferably has an SFC of 30 to 90%, more preferably 40 to 90%, even more preferably 60 to 90%, and most preferably 70 to 90% at 10° C. When the SFC of the fat or oil is within the above range, the fat or oil has shape retention and appropriate hardness at room temperature (1 to 30° C.), and is more preferable because the composition for processed meat products remains in a granular shape even when chopping is performed during the production of processed meat products.

本発明において、油脂の融点とは「上昇融点」を指す。上昇融点は、公益社団法人 日本油化学会 基準油脂分析試験法2013年版「2.2.4.2-1996融点(上昇融点)」の方法に準じて測定することができる。また、本発明における油脂が複数種の油脂の混合物(混合油脂)である場合、本発明における融点は、混合油脂の上昇融点である。
また、本発明における油脂のSFC(固体脂含量)は、公益社団法人 日本油化学会 基準油脂分析試験法2013年版「2.2.9-2013固体脂含量(NMR法)に従って測定することができる。
In the present invention, the melting point of fats and oils refers to the "slope melting point". The slippage melting point can be measured in accordance with the method of "2.2.4.2-1996 Melting Point (Slippage Melting Point)" of the Standard Methods for Analysis of Fats and Oils, 2013 Edition, published by the Japan Oil Chemists' Society. In addition, when the fats and oils in the present invention are a mixture of a plurality of types of fats and oils (mixed fats and oils), the melting point in the present invention is the slippage melting point of the mixed fats and oils.
In addition, the SFC (solid fat content) of the fats and oils in the present invention can be measured in accordance with the Standard Method for Analysis of Fats, Oils and Oils 2013 Edition "2.2.9-2013 Solid Fat Content (NMR Method)" of the Japan Oil Chemists' Society.

上記油脂の本発明における食肉加工品用組成物中の含有量は25~75質量%であり、好ましくは40~75質量%であり、より好ましくは50~70質量%であり、最も好ましくは55~65質量%である。油脂の含有量が上記の範囲にあると、本発明の食肉加工品は、ジューシー感の優れたものになる。 The content of the above-mentioned fats and oils in the composition for processed meat products of the present invention is 25 to 75% by mass, preferably 40 to 75% by mass, more preferably 50 to 70% by mass, and most preferably 55 to 65% by mass. When the fat and oil content is within the above range, the processed meat products of the present invention have an excellent juicy feel.

[メチルセルロース]
本発明におけるメチルセルロースは、植物パルプ等から得られるセルロースの水酸基の一部を、メチル基でエーテル置換し、水溶性としたものである。水に溶解したメチルセルロースは、加熱してゲル化温度以上の温度になるとゲル化し、また、冷却してゲル化温度以下となると水溶液に戻りゲルが消滅する性質を有する。
本発明における食肉加工品用組成物中のメチルセルロースの含有量は、1.5~4.5質量%であり、好ましくは1.8~3.6質量%であり、より好ましくは2.1~3.2質量%であり、最も好ましくは2.1~2.7質量%である。メチルセルロースの含有量が前記の範囲にあると、本発明の食肉加工品中の空洞(脂抜け)の発生を抑制する効果に優れる。
また、前記メチルセルロースは、食肉加工品用組成物中の水100質量部に対して、好ましくは3~15質量部、より好ましくは3.5~12質量部、さらにより好ましくは4~10質量部、最も好ましくは5.5~8質量部である。メチルセルロースの含有量が前記の範囲にあると、本発明の食肉加工品中の空洞(脂抜け)の発生を抑制する効果に優れる。
[Methylcellulose]
The methyl cellulose in the present invention is made water-soluble by ether-substitution of some of the hydroxyl groups of cellulose obtained from plant pulp, etc. Methyl cellulose dissolved in water has the property of gelling when heated to a temperature above the gelling temperature, and returning to an aqueous solution when cooled to a temperature below the gelling temperature, and the gel disappears.
The content of methylcellulose in the composition for processed meat products of the present invention is 1.5 to 4.5% by mass, preferably 1.8 to 3.6% by mass, more preferably 2.1 to 3.2% by mass, and most preferably 2.1 to 2.7% by mass. When the content of methylcellulose is within the above range, the effect of suppressing the occurrence of cavities (lost fat) in the processed meat product of the present invention is excellent.
The amount of the methylcellulose is preferably 3 to 15 parts by mass, more preferably 3.5 to 12 parts by mass, even more preferably 4 to 10 parts by mass, and most preferably 5.5 to 8 parts by mass, relative to 100 parts by mass of water in the composition for processed meat products. When the content of methylcellulose is within the above range, the effect of suppressing the occurrence of cavities (lost fat) in the processed meat product of the present invention is excellent.

本発明におけるメチルセルロースは、2質量%水溶液を20℃にて測定したときの粘度が好ましくは3000~80000mPa・s、より好ましくは10000~70000mPa・s、最も好ましくは35000~60000mPa・sである。2質量%水溶液の粘度が前記の範囲にあると、本発明の食肉加工品に空洞(脂抜け)が発生することを抑制することができるため好ましい。なお、本発明において前記メチルセルロースの粘度は、JIS K2283-1993に規定されるウベローデ粘度計で測定できる。
また、本発明におけるメチルセルロースは、ゲル化温度が好ましくは25~60℃であり、より好ましくは30~50℃、最も好ましくは35~45℃である。ゲル化温度が上記の範囲にあると、本発明の食肉加工品は、ジューシーな食感と脂肪の粒感のバランスが優れたものになる。
The methylcellulose in the present invention preferably has a viscosity of 3,000 to 80,000 mPa·s, more preferably 10,000 to 70,000 mPa·s, and most preferably 35,000 to 60,000 mPa·s, when a 2% by mass aqueous solution is measured at 20° C. If the viscosity of the 2% by mass aqueous solution is in the above range, it is preferable because it is possible to suppress the occurrence of cavities (fat loss) in the processed meat product of the present invention. Note that the viscosity of the methylcellulose in the present invention can be measured with an Ubbelohde viscometer specified in JIS K2283-1993.
Moreover, the methylcellulose in the present invention preferably has a gelling temperature of 25 to 60° C., more preferably 30 to 50° C., and most preferably 35 to 45° C. When the gelling temperature is within the above range, the processed meat product of the present invention has an excellent balance between a juicy texture and a granular texture of fat.

[水]
本発明における水は、特に限定されないが、水道水、井戸水、精製水、イオン交換水等を用いることができる。また、本発明における水は、氷水を使用してもよい。
本発明における食肉加工品用組成物中の水の含有量は23~70質量%であり、好ましくは23~55質量%、より好ましくは25~47質量%、最も好ましくは32~42質量%である。
また、本発明における水は、本発明の食肉加工品用組成物の製造時の水温が0~15℃であり、好ましくは0~10℃であり、最も好ましくは0~5℃である。水の温度が15℃より高くなると、本発明におけるメチルセルロースが水に溶けにくくなるため好ましくない。
[water]
The water in the present invention is not particularly limited, and may be tap water, well water, purified water, ion-exchanged water, etc. Furthermore, ice water may be used as the water in the present invention.
The water content in the composition for processed meat products of the present invention is 23 to 70% by mass, preferably 23 to 55% by mass, more preferably 25 to 47% by mass, and most preferably 32 to 42% by mass.
The temperature of the water in the present invention during production of the composition for processed meat products of the present invention is 0 to 15° C., preferably 0 to 10° C., and most preferably 0 to 5° C. If the water temperature is higher than 15° C., the methylcellulose in the present invention becomes less soluble in water, which is not preferred.

[その他の原料]
本発明における食肉加工品用組成物は、本発明の効果を阻害しない限りにおいて、上記油脂、メチルセルロース、及び水以外の、その他の成分を含有することができる。その他の成分としては、乳化剤、増粘安定剤、食塩、糖類や糖アルコール類、甘味料、着色料、酸化防止剤、蛋白素材、香料、調味料、香辛料当等が挙げられる。
[Other ingredients]
The composition for processed meat products of the present invention may contain other ingredients in addition to the above-mentioned oils and fats, methylcellulose, and water, so long as the effects of the present invention are not impaired. Examples of other ingredients include emulsifiers, thickening stabilizers, salt, sugars and sugar alcohols, sweeteners, colorants, antioxidants, protein ingredients, flavors, seasonings, spices, etc.

本発明における食肉加工品用組成物は、本発明における油脂、メチルセルロース、及び水以外の原料を含む場合、該油脂、該メチルセルロース、該水、及びその他の原料の含有量はそれぞれ以下の範囲とすることができる。すなわち、前記油脂の含有量は、好ましくは25~75質量%、より好ましくは40~75質量%であり、さらにより好ましくは50~70質量%であり、最も好ましくは55~65質量%である。前記メチルセルロースの含有量は、好ましくは1.5~4.5質量%であり、より好ましくは1.8~3.6質量%であり、さらにより好ましくは2.1~3.2質量%であり、最も好ましくは2.1~2.7質量%である。前記水の含有量は、好ましくは22~70質量%であり、より好ましくは22~55質量%、さらにより好ましくは25~46質量%、最も好ましくは30~40質量%である。そして、前記その他の原料の含有量は、好ましくは0.5~15質量%であり、より好ましくは1~10質量%、さらにより好ましくは1.5~8質量%、最も好ましくは2~6質量%である。 When the composition for processed meat products of the present invention contains ingredients other than the fats and oils, methylcellulose, and water of the present invention, the contents of the fats and oils, the methylcellulose, the water, and the other ingredients can be in the following ranges. That is, the content of the fats and oils is preferably 25 to 75% by mass, more preferably 40 to 75% by mass, even more preferably 50 to 70% by mass, and most preferably 55 to 65% by mass. The content of the methylcellulose is preferably 1.5 to 4.5% by mass, more preferably 1.8 to 3.6% by mass, even more preferably 2.1 to 3.2% by mass, and most preferably 2.1 to 2.7% by mass. The content of the water is preferably 22 to 70% by mass, more preferably 22 to 55% by mass, even more preferably 25 to 46% by mass, and most preferably 30 to 40% by mass. The content of the other raw materials is preferably 0.5 to 15% by mass, more preferably 1 to 10% by mass, even more preferably 1.5 to 8% by mass, and most preferably 2 to 6% by mass.

[食肉加工品用組成物の製造方法]
本発明の食肉加工品用組成物の製造方法は、融点が15~45℃である油脂を25~75質量%、水を23~70質量%、及びメチルセルロースを1.5~4.5質量%含有し、以下の工程を含む製造方法である。すなわち、前記製造方法は、前記油脂を加熱して流動状の油脂を得る工程、前記流動状の油脂と前記メチルセルロースとを混合して調合液を得る工程、及び、前記調合液に0~15℃の該水を添加して混合する工程を含む。前記の製造方法を用いることで、乳化物、固形脂、及び水相が不均一に存在する食肉加工品用組成物を得ることができる。また、前記食肉加工品用組成物中に乳化物、固形脂、及び水相が不均一に存在する状態は、光学顕微鏡(200倍)で確認することができる。
[Method of producing a composition for processed meat products]
The method for producing a composition for processed meat products of the present invention contains 25 to 75% by mass of fats and oils having a melting point of 15 to 45°C, 23 to 70% by mass of water, and 1.5 to 4.5% by mass of methylcellulose, and includes the following steps. That is, the method includes a step of heating the fats and oils to obtain a fluid fat and oil, a step of mixing the fluid fat and oil with the methylcellulose to obtain a preparation, and a step of adding the water at 0 to 15°C to the preparation and mixing. By using the method for producing the composition, a composition for processed meat products in which an emulsion, a solid fat, and an aqueous phase are non-uniformly present can be obtained. In addition, the state in which the emulsion, the solid fat, and the aqueous phase are non-uniformly present in the composition for processed meat products can be confirmed with an optical microscope (200x).

上記油脂を加熱して流動状の油脂を得る工程は、該油脂を融点以上の品温に加熱して、流動状の油脂が得られる方法であれば特に限定されない。例えば、ジャケットタンク、電気釜、投げ込みヒーターを設置したタンク等に原料油脂を投入して加熱する方法が挙げられる。本特許において、流動状の油脂とは、該油脂の入った容器を、傾けるだけで別の容器に移し替えることができる程度の流動性を有している油脂を指す。
また、上記の加熱温度は、前記油脂が融点以上の品温になる温度であれば特に限定されないが、加熱時の前記油脂の品温は、融点より0~3℃高いことが好ましい。また、加熱時の前記油脂の品温は、好ましくは20~60℃、より好ましくは25~50℃、最も好ましくは25~40℃である。さらに、前記加熱時間は、加熱温度が油脂の融点の品温に到達してから、好ましくは10~80分、より好ましくは10~50分、最も好ましくは10~30分である。
The step of heating the fat to obtain a fluid fat is not particularly limited as long as the fat is heated to a temperature equal to or higher than the melting point to obtain a fluid fat. For example, the raw fat is placed in a jacket tank, an electric kettle, a tank equipped with a immersion heater, etc., and heated. In this patent, the fluid fat refers to a fat that has a fluidity to such an extent that the container containing the fat can be transferred to another container simply by tilting it.
The heating temperature is not particularly limited as long as it is a temperature at which the oil or fat has a product temperature equal to or higher than the melting point, but the product temperature of the oil or fat during heating is preferably 0 to 3° C. higher than the melting point. The product temperature of the oil or fat during heating is preferably 20 to 60° C., more preferably 25 to 50° C., and most preferably 25 to 40° C. Furthermore, the heating time is preferably 10 to 80 minutes, more preferably 10 to 50 minutes, and most preferably 10 to 30 minutes after the heating temperature reaches the product temperature of the melting point of the oil or fat.

上記流動状の油脂とメチルセルロースとを混合して調合液を得る工程は、該流動状の油脂中に、該メチルセルロースを混合・分散した調合液が得られる方法であれば特に限定されない。例えば、パドルミキサー等を用いて流動状の油脂に、メチルセルロースを混合・分散する方法が挙げられる。 The process of mixing the fluid oil and methyl cellulose to obtain a preparation is not particularly limited as long as it is a method that can obtain a preparation in which the methyl cellulose is mixed and dispersed in the fluid oil. For example, a method of mixing and dispersing methyl cellulose in a fluid oil using a paddle mixer or the like can be used.

上記調合液に0~15℃の水を添加して混合する工程は、該調合液と該水とを混合できる方法であれば特に限定されない。前記水の添加は、例えば、調合液を撹拌した状態で、分割または全部を添加することができる。
本発明の製造方法においては、油脂の融点以下の温度の水を添加することで、添加と同時に流動状の油脂が一部固化を始めるため、食肉加工品用組成物が均質化された乳化状態になることはない。
前記混合方法としては、手撹拌、機械撹拌のどちらでもよく、機械撹拌の場合は、ブレンダーミキサー、プロペラミキサー、ディスパーミキサー、パドルミキサー等の撹拌機を使用することができる。また、前記混合する工程は、目視で確認したときに、調合液に添加した水が、直ちに調合液全体に行き渡る程度に調合液が撹拌されていることが、目視で確認できることが好ましい。撹拌機を使用する場合の撹拌条件(回転数、攪拌時間)は、前記調合液と前記水とを十分に混合できる条件であれば、特に制限はない。また、撹拌は品温が原料油脂の融点以下となった時点で止めることができる。
例えば、上記調合液に0~15℃の水を添加して混合する工程は、撹拌機にハンドミキサーを使用する場合、回転数は好ましくは10000~20000rpm、より好ましくは12000~18000rpm、最も好ましくは16000~18000rpmであり、撹拌時間は好ましくは1~10分、より好ましくは2~7分、最も好ましくは3~6分である。撹拌条件が上記の範囲にあると、本発明における食肉加工品用組成物は、乳化物(O/W)、固形脂、及び水相を不均一に含有するので、本発明の効果を奏しやすい。
また、上記調合液に0~15℃の水を添加して混合する工程は、混合時に該調合液の加熱を停止することが好ましく、さらに、該調合液が入った容器を冷却することが好ましい。前記の方法を行うことで、本発明における食肉加工品用組成物が短時間で製造できる。
The step of adding water at 0 to 15° C. to the preparation and mixing is not particularly limited as long as the preparation and water can be mixed by a method that can mix them. The water can be added in portions or in whole while the preparation is being stirred, for example.
In the manufacturing method of the present invention, by adding water at a temperature below the melting point of the oil or fat, the liquid oil or fat begins to partially solidify immediately upon addition, so that the composition for processed meat products does not become a homogenized emulsified state.
The mixing method may be either manual mixing or mechanical mixing. In the case of mechanical mixing, a mixer such as a blender mixer, a propeller mixer, a disperser mixer, or a paddle mixer may be used. In addition, it is preferable that the mixing step is visually confirmed to be performed such that the preparation is mixed to such an extent that the water added to the preparation is immediately distributed throughout the preparation. When a mixer is used, there is no particular restriction on the mixing conditions (rotation speed, mixing time) as long as the preparation and the water can be mixed sufficiently. In addition, the mixing can be stopped when the product temperature becomes equal to or lower than the melting point of the raw oil or fat.
For example, when a hand mixer is used as the stirrer in the step of adding water at 0 to 15°C to the above-mentioned preparation and mixing, the rotation speed is preferably 10,000 to 20,000 rpm, more preferably 12,000 to 18,000 rpm, and most preferably 16,000 to 18,000 rpm, and the stirring time is preferably 1 to 10 minutes, more preferably 2 to 7 minutes, and most preferably 3 to 6 minutes. When the stirring conditions are within the above ranges, the composition for processed meat products of the present invention contains the emulsion (O/W), solid fat, and aqueous phase non-uniformly, and therefore the effects of the present invention are easily achieved.
In the step of adding water at 0 to 15°C to the above-mentioned preparation and mixing, it is preferable to stop heating the preparation during mixing, and further, it is preferable to cool the container containing the preparation. By carrying out the above-mentioned method, the composition for processed meat products of the present invention can be produced in a short time.

以下、実施例を示して本発明をさらに具体的に説明するが、本発明の範囲はこれら実施例の記載に何ら限定されるものではない。 The present invention will be explained in more detail below with reference to examples, but the scope of the present invention is not limited to the description of these examples.

〔食肉加工品用組成物の製造〕
表1~3に示す配合に従い、下記の工程で食肉加工品用組成物を製造した。なお、表中の各種原料は以下を使用した。
油脂-1:パーム油中融点画分(日清オイリオグループ(株)製造品)、融点29℃、10℃におけるSFC72.0%
油脂-2:ヤシ油(日清オイリオグループ(株)製造品)、融点24℃、10℃におけるSFC81.6%
油脂-3:パームオレイン(日清オイリオグループ(株)製造品)、融点23℃、10℃におけるSFC38.7%
油脂-4:パーム油(日清オイリオグループ(株)製造品)、融点38℃、10℃におけるSFC50.7%
油脂-5:パームステアリン(日清オイリオグループ(株)製造品)、融点50℃、10℃におけるSFC76.7%
油脂-6:菜種油(商品名:日清キャノーラ油、日清オイリオグループ(株)製)、0℃で液状油、10℃におけるSFC0%
MC-1:メチルセルロース(商品名:メトセルMX0209、ユニテックフーズ(株)製)、20℃/2質量%水溶液粘度50000mPa・s、ゲル化温度38~44℃
MC-2:メチルセルロース(商品名:メトセルBind112、ユニテックフーズ(株)製)、20℃/2質量%水溶液粘度50000mPa・s、ゲル化温度30℃
MC-3:メチルセルロース(商品名:メトセルA4M、ユニテックフーズ(株)製)、20℃/2質量%水溶液粘度4000mPa・s、ゲル化温度50~55℃
なお、上記原料中の融点、SFC、及び粘度は上述した測定方法で求めた。
[Production of composition for processed meat products]
Compositions for processed meat products were produced in the following steps according to the formulations shown in Tables 1 to 3. The various raw materials in the tables were as follows:
Oil-1: Palm oil mid-melting point fraction (manufactured by Nisshin Oillio Group, Ltd.), melting point 29°C, SFC at 10°C 72.0%
Oil-2: coconut oil (manufactured by Nisshin Oillio Group, Ltd.), melting point 24°C, SFC at 10°C 81.6%
Oil-3: Palm olein (manufactured by Nisshin Oillio Group, Ltd.), melting point 23°C, SFC at 10°C 38.7%
Oil-4: Palm oil (manufactured by Nisshin Oillio Group, Ltd.), melting point 38°C, SFC at 10°C 50.7%
Oil-5: Palm stearin (manufactured by Nisshin Oillio Group, Ltd.), melting point 50°C, SFC at 10°C 76.7%
Oil-6: rapeseed oil (product name: Nisshin Canola Oil, manufactured by Nisshin Oillio Group, Ltd.), liquid oil at 0°C, SFC 0% at 10°C
MC-1: Methylcellulose (product name: Methocel MX0209, manufactured by Unitech Foods Co., Ltd.), 20°C/2% by mass aqueous solution viscosity 50,000 mPa·s, gelation temperature 38 to 44°C
MC-2: Methylcellulose (product name: Methocel Bind 112, manufactured by Unitech Foods Co., Ltd.), 20°C/2% by mass aqueous solution viscosity 50,000 mPa·s, gelation temperature 30°C
MC-3: Methylcellulose (product name: Methocel A4M, manufactured by Unitech Foods Co., Ltd.), 20°C/2% by mass aqueous solution viscosity 4000 mPa·s, gelation temperature 50 to 55°C
The melting point, SFC, and viscosity of the above raw materials were determined by the above-mentioned measuring methods.

1)油脂を加熱して流動状の油脂を得る工程
油脂-1~6のいずれかの油脂を、品温が該油脂の融点+2℃になるまで加熱して、流動状の油脂を得た。なお、比較例4の菜種油は加熱しなかった。
2)流動状の油脂とメチルセルロースとを混合して調合液を得る工程
上記で得られた流動状の油脂に、品温(油脂の融点+2℃)を保持した状態で、メチルセルロース-1~3(MC-1~3)のいずれかを添加しハンドブレンダーで撹拌して、メチルセルロースが油脂中に均一に分散した調合液を得た。
3)調合液に水を添加して混合する工程
上記で得られた調合液を撹拌しながら水(氷水)を添加し、加熱を停止して、ハンドブレンダーで5分間撹拌(17000rpm)した後、撹拌を停止し、5℃の冷蔵室で60分間静置して、食肉加工品用組成物(実施例1~11、比較例1~4)を得た。
なお、前記食肉加工品用組成物(実施例1~11、比較例1~4)を光学顕微鏡(200倍)で観察したところ、全ての食肉加工品用組成物で、乳化物、固形脂、及び水相が不均一に存在する状態が確認された。
1) Step of Heating Oil and Fat to Obtain Fluid Oil and Fat Any of the oils and fats-1 to -6 was heated until the product temperature reached the melting point of the oil and fat + 2°C to obtain a fluid oil and fat. The rapeseed oil of Comparative Example 4 was not heated.
2) Step of mixing fluid fats and oils with methylcellulose to obtain a prepared liquid. While maintaining the product temperature (melting point of fats and oils + 2°C), any one of methylcelluloses-1 to 3 (MC-1 to 3) was added to the fluid fats and oils obtained above, and the mixture was stirred with a hand blender to obtain a prepared liquid in which methylcellulose was uniformly dispersed in the fats and oils.
3) Step of adding water to the preparation liquid and mixing Water (ice water) was added to the preparation liquid obtained above while stirring, heating was stopped, and the mixture was stirred (17,000 rpm) with a hand blender for 5 minutes, after which the stirring was stopped and the mixture was allowed to stand in a refrigerator at 5°C for 60 minutes to obtain compositions for processed meat products (Examples 1 to 11, Comparative Examples 1 to 4).
When the compositions for processed meat products (Examples 1 to 11, Comparative Examples 1 to 4) were observed under an optical microscope (200x), it was confirmed that the emulsion, solid fat, and aqueous phase were present non-uniformly in all of the compositions for processed meat products.

表1の配合について、メチルセルロースを水に溶解した水溶液と、流動状の油脂とを混合する製造方法は、メチルセルロース水溶液が高粘度になりすぎてしまい、油脂と全体的に混合することができないため、動物性固形脂の代替とならず、本発明の食肉加工品用組成物の製造には適さないものであった。 Regarding the formulation in Table 1, the manufacturing method of mixing an aqueous solution of methylcellulose dissolved in water with a fluid oil or fat resulted in an aqueous methylcellulose solution that was too viscous to be mixed thoroughly with the oil or fat, and therefore was not a substitute for solid animal fat and was not suitable for manufacturing the composition for processed meat products of the present invention.

〔食肉加工品用組成物の評価〕
上記で得られた食肉加工品用組成物について、外観、ハンドリング、加熱耐性、及び加熱後残存率を評価した。なお、比較例3は、原料油脂の融点が45℃を超えるため、食肉加工品用組成物の製造時に、水(氷水)の添加よって油脂が部分的に急速固化し、十分な撹拌ができず、一部の水が分離(離水)した状態になった。したがって、動物性固形脂の代替とならず、本発明の食肉加工品用組成物には適さないものであったので、食肉加工品用組成物の評価は実施しなかった。
[Evaluation of compositions for processed meat products]
The composition for processed meat products obtained above was evaluated for appearance, handling, heat resistance, and residual rate after heating. In Comparative Example 3, the melting point of the raw oil and fat exceeded 45°C, so that the oil and fat were partially solidified rapidly by adding water (ice water) during the production of the composition for processed meat products, and sufficient stirring was not performed, resulting in some water being separated (water separation). Therefore, it was not a substitute for animal solid fat and was not suitable for the composition for processed meat products of the present invention, so the composition for processed meat products was not evaluated.

〔外観評価〕
5名のパネルが食肉加工品用組成物の外観を目視観察し、以下の評価基準に従い、5名のパネルの総意として評価した。結果を表1~3に示す。
(評価基準)
○:色調のムラ、及び/又は、離水が認められない
×:色調のムラ、及び/又は、離水が認められる
[Appearance Evaluation]
A panel of five people visually observed the appearance of the compositions for processed meat products and evaluated them in accordance with the following evaluation criteria as a consensus of the five panelists. The results are shown in Tables 1 to 3.
(Evaluation Criteria)
○: No unevenness in color tone and/or water separation was observed. ×: Unevenness in color tone and/or water separation was observed.

〔ハンドリングの評価〕
5名のパネルが5℃の雰囲気下、食肉加工品用組成物をナイフで約1.2cm角にカットしたときの作業性を、以下の評価基準に従い、5名のパネルの総意として評価した。結果を表1~3に示す。
(評価基準)
◎:適度な硬さがあり、ナイフの通りが良く、○の評価よりもカットしやすい
○:硬さが若干あり、ナイフの通りがやや悪いが、カットできる
×:硬さが無く(軟らかく)、ナイフの通りが悪く、カットしにくい
[Handling evaluation]
A panel of five people cut the composition for processed meat products into pieces of about 1.2 cm square with a knife in an atmosphere of 5° C., and evaluated the workability according to the following evaluation criteria as the consensus of the five panelists. The results are shown in Tables 1 to 3.
(Evaluation Criteria)
◎: Appropriately hard, knife passes easily, and is easier to cut than the ○ rating. ○: Slightly hard, knife passes slightly poorly, but can be cut. ×: Not hard (soft), knife does not pass easily, and is difficult to cut.

〔加熱耐性の評価〕
約1.2cm角にカットした食肉加工品用組成物を、ろ紙(円形ろ紙、No.2、90mm)の中央部に設置し、80℃恒温槽で15分間保存した。次に、5名のパネルが保存後の食肉加工品用組成物の外観を目視観察し、以下の評価基準に従い、5名のパネルの総意として評価した。結果を表1~3に示す。
(評価基準)
◎:加熱前の形状が大部分保持されている
○:加熱前の形状が若干保持されている
×:加熱前の形状が保持されていない
[Evaluation of heat resistance]
The composition for processed meat products cut into pieces of about 1.2 cm square was placed in the center of a filter paper (circular filter paper, No. 2, 90 mm) and stored in a thermostatic chamber at 80° C. for 15 minutes. Next, a panel of five people visually observed the appearance of the composition for processed meat products after storage, and evaluated it as the consensus of the five panelists according to the following evaluation criteria. The results are shown in Tables 1 to 3.
(Evaluation Criteria)
◎: Most of the shape before heating is retained. ○: Some of the shape before heating is retained. ×: The shape before heating is not retained.

〔加熱後残存率の評価〕
上記「加熱耐性の評価」の作業において、保存前後の食肉加工品用組成物の重量を測定(n=3)し、保存後の重量を保存前の重量で除して、加熱後残存率(%)を求めた後、平均値を算出し、以下の評価基準に従い評価した。結果を表1~3に示す。
(評価基準)
◎:50~80%
○:40~49%、または81~90%
×:0~39%、または91~100%
加熱後残存率が91%以上になると、食肉加工品の加熱処理時に食肉加工品用組成物から溶け出す油脂が減るため、食肉加工品にジューシー感(油脂感)を付与することが困難になる。また、加熱後残存率が39%以下になると、食肉加工品の加熱処理時に食肉加工品用組成物から溶け出す油脂が多くなりすぎて、食肉加工品中に空洞(脂抜け)ができやすくなり、また、脂肪の粒感が感じられる食感を付与することが困難になる。
[Evaluation of Residual Rate after Heating]
In the above "evaluation of heat resistance" operation, the weight of the composition for processed meat products was measured before and after storage (n=3), and the weight after storage was divided by the weight before storage to obtain the post-heat residual rate (%), and the average value was calculated and evaluated according to the following evaluation criteria. The results are shown in Tables 1 to 3.
(Evaluation Criteria)
◎: 50-80%
○: 40-49%, or 81-90%
×: 0 to 39%, or 91 to 100%
If the residual rate after heating is 91% or more, the amount of fat that melts out of the composition for processed meat products during heat treatment of the processed meat products is reduced, making it difficult to impart a juicy feel (fatty feel) to the processed meat products. If the residual rate after heating is 39% or less, too much fat will melt out of the composition for processed meat products during heat treatment of the processed meat products, making it easy for cavities (lost fat) to form in the processed meat products, and making it difficult to impart a texture that gives the impression of fat grains.

〔食肉加工品(ソーセージ)の製造〕
表4の配合に従い、下記の方法でソーセージを製造した。また、食肉加工品用組成物の代わりに豚脂を使用したソーセージも同様に製造し、対照例とした。
1)食肉加工品用組成物を除いた原料をサイレントカッターで混合し、ミートエマルジョンを調製する。
2)食肉加工品用組成物を5℃雰囲気下で6~8mm角にカットし、ミートエマルジョンに手で混ぜ込み、脱気する。
3)長さ約10cm、太さ約2.5cmのケーシングに充填する。
4)68℃の温浴中で、30分間低温殺菌する。
5)氷浴中で、30分間冷却する。
6)90℃の温浴中で、3分間加熱する。
[Manufacturing of processed meat products (sausages)]
Sausages were produced according to the following method in accordance with the formulation in Table 4. In addition, a sausage was produced in the same manner using lard instead of the composition for processed meat products as a control.
1) The ingredients other than the composition for processed meat products are mixed in a silent cutter to prepare a meat emulsion.
2) The composition for processed meat products is cut into 6 to 8 mm cubes in an atmosphere of 5°C, mixed by hand into the meat emulsion, and deaerated.
3) Stuff into a casing approximately 10 cm long and 2.5 cm wide.
4) Pasteurize in a 68°C water bath for 30 minutes.
5) Cool in an ice bath for 30 minutes.
6) Heat in a 90°C water bath for 3 minutes.

〔ソーセージの脂抜けの評価〕
上記で製造したソーセージを長側面に沿って半分に切り開き、中身の食肉加工品用組成物の残存状態を確認した。5名のパネルが目視観察し、以下の評価基準に従い、5名のパネルの総意として評価した。結果を表1~3に示す。
◎:空洞(脂抜け)が認められず、対照例と同等である
○:若干空洞(脂抜け)が認められるが、ソーセージとして許容できる
×:多数の空洞(脂抜け)が認められ、ソーセージとして許容できない
[Evaluation of sausage fat removal]
The sausages produced above were cut in half along the long side to check the remaining state of the composition for processed meat products inside. Five panelists visually observed and evaluated according to the following evaluation criteria as the consensus of the five panelists. The results are shown in Tables 1 to 3.
◎: No cavities (lost fat) were observed, and it was equivalent to the control example. ○: Some cavities (lost fat) were observed, but it was acceptable as a sausage. ×: Many cavities (lost fat) were observed, and it was unacceptable as a sausage.

〔ソーセージの食感の評価〕
上記で製造したソーセージを、社内規定の味覚テスト、及び嗅覚テスト(第一薬品産業(株)製のパネル選定用基準臭を使用)に合格した5名の専門パネルが食し、ジューシーな食感と、脂肪の粒感が感じられる食感とについて下記の採点基準で採点し、次に、5名の採点の平均点を算出し、下記の評価基準で評価した。結果を表1~3に示す。
(採点基準)
2点:対照例と同等のジューシー感(油脂感)、及び脂肪の粒感が感じられる
1点:対照例と比べて、ジューシー感(油脂感)、及び/又は脂肪の粒感が若干劣る
0点:対照例と比べて、ジューシー感(油脂感)、及び脂肪の粒感が感じられない
(評価基準)
◎:1.6~2.0
○:1.0~1.4
×:0.0~0.8
[Evaluation of sausage texture]
The sausages produced as described above were tasted by five expert panelists who had passed the in-house taste test and olfactory test (using the standard odor for panel selection manufactured by Daiichi Yakuhin Sangyo Co., Ltd.), and were scored for juiciness and fat grain texture according to the following criteria. The scores of the five panelists were then averaged and evaluated according to the following criteria. The results are shown in Tables 1 to 3.
(Scoring criteria)
2 points: The same juiciness (oily texture) and fat graininess as the control are felt. 1 point: The juiciness (oily texture) and/or fat graininess are slightly inferior to the control. 0 point: The juiciness (oily texture) and fat graininess are not felt compared to the control. (Evaluation criteria)
◎: 1.6 to 2.0
○: 1.0 to 1.4
×: 0.0 to 0.8

Figure 0007703303000001
Figure 0007703303000001

Figure 0007703303000002
Figure 0007703303000002

Figure 0007703303000003
Figure 0007703303000003

Figure 0007703303000004
Figure 0007703303000004

融点が23~38℃である油脂を30~70質量%、水を28.2~65.8質量%、及びメチルセルロースを1.8~4.2質量%含有し、本発明の製造方法で製造された食肉加工品用組成物(実施例1~11)は、ハンドリング、加熱耐性、加熱後残存率に優れたものであった。また、前記食肉加工品用組成物を使用して製造したソーセージは、脂抜けが抑制され、ジューシーな食感と脂肪の粒感が感じられる食感が付与されたものであった。 The compositions for processed meat products (Examples 1 to 11) produced by the production method of the present invention, which contain 30 to 70 mass% of fats and oils with a melting point of 23 to 38°C, 28.2 to 65.8 mass% of water, and 1.8 to 4.2 mass% of methylcellulose, were excellent in handling, heat resistance, and post-heating survival rate. In addition, the sausages produced using the compositions for processed meat products were prevented from losing fat, and were given a juicy texture and a texture that allowed the sense of fat grains.

Claims (4)

融点が15~45℃であり、ラウリン系油脂及びパーム系油脂から選ばれる1種または2種以上の油脂を25~75質量%、水を23~70質量%、及びメチルセルロースを1.5~4.5質量%含有する食肉加工品用組成物の製造方法であって、
該油脂を加熱して流動状の油脂を得る工程、
該流動状の油脂と該メチルセルロースとを混合して調合液を得る工程、
該調合液に0~15℃の該水を添加して混合する工程、
を含む製造方法(ただし、該食肉加工品用組成物は、O/W乳化物、固形脂、水相を含み、固形脂によって保形している態様である。)。
A method for producing a composition for processed meat products, the composition having a melting point of 15 to 45°C and containing 25 to 75 mass% of one or more oils selected from lauric oils and palm oils , 23 to 70 mass% of water, and 1.5 to 4.5 mass% of methylcellulose,
A step of heating the oil to obtain a fluid oil;
A step of mixing the fluid oil and fat with the methyl cellulose to obtain a prepared liquid;
adding said water at 0-15°C to said preparation and mixing;
(However, the composition for processed meat products contains an O/W emulsion, a solid fat, and an aqueous phase, and is in an embodiment in which the shape is maintained by the solid fat. )
前記油脂の10℃におけるSFCが30~90%である、請求項1に記載の食肉加工品用組成物の製造方法。 The method for producing a composition for processed meat products according to claim 1, wherein the SFC of the oil at 10°C is 30 to 90%. 前記メチルセルロースを水100質量部に対して3~15質量部含有する、請求項1又は2に記載の食肉加工品用組成物の製造方法。 The method for producing a composition for processed meat products according to claim 1 or 2, wherein the methylcellulose is contained in an amount of 3 to 15 parts by mass per 100 parts by mass of water. 請求項1~3のいずれか1項に記載の製造方法によって得られた食肉加工品用組成物を配合する食肉加工品の製造方法。 A method for producing processed meat products, which comprises blending a composition for processed meat products obtained by the method according to any one of claims 1 to 3.
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