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JP7706199B2 - Oxide sintered body and method for producing the same - Google Patents
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JP7706199B2 - Oxide sintered body and method for producing the same - Google Patents

Oxide sintered body and method for producing the same Download PDF

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JP7706199B2
JP7706199B2 JP2024528434A JP2024528434A JP7706199B2 JP 7706199 B2 JP7706199 B2 JP 7706199B2 JP 2024528434 A JP2024528434 A JP 2024528434A JP 2024528434 A JP2024528434 A JP 2024528434A JP 7706199 B2 JP7706199 B2 JP 7706199B2
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順二 秋本
邦光 片岡
英錫 金
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Description

本願は、高いリチウムイオン伝導性を有する酸化物焼結体およびこの酸化物焼結体の製造方法に関する。This application relates to an oxide sintered body having high lithium ion conductivity and a method for producing the oxide sintered body.

リチウムイオン二次電池は、スマートフォンおよびノート型パソコンなどの小型電子機器用の電源として広く採用されている。近年、リチウムイオン二次電池は、大型用途であるハイブリット自動車および電気自動車用の電源、ならびに定置型蓄電池としての用途展開が期待されている。さらに、安全性および高いエネルギー密度の観点から、可燃性の電解液を使用しない全固体リチウムイオン二次電池、リチウム空気電池、および全固体リチウム硫黄電池などの研究開発が進められている。これらの電気化学デバイスに用いられる固体電解質には、高いリチウムイオン伝導性が要求される。Lithium-ion secondary batteries are widely used as power sources for small electronic devices such as smartphones and laptop computers. In recent years, lithium-ion secondary batteries are expected to be used as power sources for large-scale applications such as hybrid and electric vehicles, as well as stationary storage batteries. Furthermore, from the standpoint of safety and high energy density, research and development is being conducted on all-solid-state lithium-ion secondary batteries, lithium-air batteries, and all-solid-state lithium-sulfur batteries that do not use flammable electrolytes. The solid electrolytes used in these electrochemical devices are required to have high lithium-ion conductivity.

最近、リチウムタンタルリン酸化合物LiTaPOが高いリチウムイオン伝導性を示すことが報告されている(非特許文献1~非特許文献3)。LiTaPOの結晶構造は、他のリチウムイオン伝導体と異なる。TaO八面体とPO四面体からLiTaPOの骨格構造が構築され、これらの間隙にリチウムイオンが占有することが、精密な結晶構造解析によって明らかとなっている。リチウムの配列が3次元的な伝導経路を構築しているので、LiTaPOでは、ガーネット型材料と同様の良好なリチウムイオン伝導が可能となっている。 Recently, it has been reported that the lithium tantalum phosphate compound LiTa 2 PO 8 exhibits high lithium ion conductivity (Non-Patent Documents 1 to 3). The crystal structure of LiTa 2 PO 8 is different from other lithium ion conductors. A precise crystal structure analysis has revealed that the framework structure of LiTa 2 PO 8 is constructed from TaO 6 octahedra and PO 4 tetrahedra, and lithium ions occupy the gaps between them. Since the arrangement of lithium forms a three-dimensional conduction path, LiTa 2 PO 8 is capable of good lithium ion conduction similar to that of garnet-type materials.

一方、LiTaPOを基本組成として、Taの元素置換によって特性の改善が試みられている(特許文献1~特許文献3および非特許文献4)。LiTaPO焼結体のバルクリチウムイオン導電率は、この元素置換によって向上することが報告されている。元素置換されたLiTaPO焼結体を作製するときの焼成温度は、LiTaPO焼結体を作製するときの焼成温度と同様に1200℃以下であった。元素置換されたLiTaPO焼結体の結晶構造は、LiTaPO焼結体の結晶構造と同じ単斜晶系の構造として記載されており、詳細なリチウム占有席およびリチウムイオン伝導経路の差異については、言及がないばかりか、違いを予測することすら検討されていなかった。 On the other hand, attempts have been made to improve the properties by elemental substitution of Ta with LiTa 2 PO 8 as the basic composition (Patent Documents 1 to 3 and Non-Patent Document 4 ). It has been reported that the bulk lithium ion conductivity of the LiTa 2 PO 8 sintered body is improved by this elemental substitution. The sintering temperature when producing the element-substituted LiTa 2 PO 8 sintered body was 1200° C. or less, similar to the sintering temperature when producing the LiTa 2 PO 8 sintered body. The crystal structure of the element-substituted LiTa 2 PO 8 sintered body is described as a monoclinic structure, which is the same as the crystal structure of the LiTa 2 PO 8 sintered body, and there has been no mention of the detailed differences in lithium occupancy sites and lithium ion conduction paths, and even prediction of the differences has not been considered.

通常、LiTaPO焼結体を作製するためには、高温焼成の手法が用いられる。しかし、LiTaPOは、高温で揮発しやすいリチウムおよびリン酸を主要元素として含有する。これらの揮発による組成ずれと分解による不純物相の生成を抑えるため、LiTaPOを作製するときの焼成温度は、1200℃が上限とされていた。したがって、1200℃を超える温度で焼成して生成したLiTaPO焼結体が、どのようなリチウム占有席を有する結晶構造を有するか、リチウムイオン導電特性がどのように変化するか検討されておらず、結晶構造変化があることを予測するのも不可能であった。 Usually, a high-temperature sintering method is used to prepare LiTa 2 PO 8 sintered body. However, LiTa 2 PO 8 contains lithium and phosphate as main elements, which are easily volatilized at high temperatures. In order to suppress the composition deviation caused by these volatilization and the generation of impurity phases caused by decomposition, the sintering temperature when preparing LiTa 2 PO 8 has been set at 1200°C as the upper limit. Therefore, it has not been considered what kind of lithium occupied site the LiTa 2 PO 8 sintered body produced by sintering at a temperature exceeding 1200°C has in its crystal structure, and how the lithium ion conductive properties change, and it was impossible to predict that there would be a change in the crystal structure.

特開2020-194773号公報JP 2020-194773 A 特開2021-38100号公報JP 2021-38100 A 特開2021-38099号公報JP 2021-38099 A

J.Kim et al.、Journal of Materials Chemistry A、Vol.6、22478(2018)J. Kim et al. , Journal of Materials Chemistry A, Vol. 6, 22478 (2018) N.Ishigaki et al.、Solid State Ionics、Vol.351、115314(2020)N. Ishigaki et al. , Solid State Ionics, Vol. 351, 115314 (2020) B.Huang et al.、J.Mater.Sci.、Vol.56、2425(2021)B. Huang et al. , J. Mater. Sci. , Vol. 56, 2425 (2021) R.Kim et al.、Chem.Mater.、Vol.33、6909(2021)R. Kim et al. , Chem. Mater. , Vol. 33, 6909 (2021)

本願は、このような事情に鑑みてなされたものであり、リチウムイオン伝導性をより高くできる結晶構造を備える酸化物焼結体と、その結晶構造を構築できる酸化物焼結体の製造方法を提供することを課題とする。This application has been made in consideration of these circumstances, and aims to provide an oxide sintered body having a crystal structure that can increase lithium ion conductivity, and a manufacturing method for an oxide sintered body that can construct this crystal structure.

本願発明者らは、目的のLiTaPOの焼成温度と結晶構造の関係、および高温焼成に適する出発原料と合成方法について精査した。その結果、驚くべきことに、1200℃を超える温度での焼成で、より高速なリチウムイオン拡散に有利なリチウムの占有方式をもつ結晶相が生成することを見出した。さらに、リチウムおよびリン酸の高温での揮発が抑制できる密閉系での焼成によって、1300℃で焼成しても分解することなくLiTaPOが焼成可能であること、このような高温焼成によって、LiTaPOの粒成長が顕著となり、高いバルクリチウムイオン導電率を有する焼結体と単結晶体が得られることを見出した。 The present inventors have thoroughly investigated the relationship between the sintering temperature and the crystal structure of the target LiTa 2 PO 8 , and the starting materials and synthesis methods suitable for high-temperature sintering. As a result, they have surprisingly found that a crystal phase with a lithium occupancy mode advantageous for faster lithium ion diffusion is generated by sintering at a temperature exceeding 1200°C. Furthermore, they have found that LiTa 2 PO 8 can be sintered at 1300°C without decomposition by sintering in a closed system in which the volatilization of lithium and phosphoric acid at high temperatures can be suppressed, and that such high-temperature sintering causes significant grain growth of LiTa 2 PO 8 , resulting in a sintered body and a single crystal body with high bulk lithium ion conductivity.

さらに、LiTaPOの化学組成の検討を進め、Ta席に異種元素を置換することでリチウムイオン拡散に有利なリチウム量にできることと、元素添加に伴って液相が形成され、1200℃を超える高温焼成で焼結助剤として機能し、焼結性が改善できることを見出した。その結果、このような製造方法で作製されたLiTaPOおよびLiTaPOのTaを他の元素に置換し、必要に応じてLi組成量を変更した元素置換体(以下、Taを他の元素に置換し、必要に応じてLi組成量を変更した元素置換体を、単に「元素置換体」と記載することがある)の高温相の緻密焼結体の全リチウムイオン導電率が2×10-4S/cm以上であることと、その緻密焼結体を粉砕処理した粉体を用いて低温焼結で作製された固体電解質を備える全固体電池の電池動作を確認した。 Furthermore, the inventors have further studied the chemical composition of LiTa 2 PO 8 , and have found that by substituting a different element for the Ta site, the amount of lithium can be made favorable for lithium ion diffusion, and that a liquid phase is formed with the addition of an element, which functions as a sintering aid in high-temperature sintering exceeding 1200° C., and improves sinterability. As a result, it has been confirmed that the total lithium ion conductivity of the dense sintered body in the high-temperature phase of LiTa 2 PO 8 and element-substituted bodies in which Ta in LiTa 2 PO 8 is substituted with other elements and the Li composition amount is changed as necessary (hereinafter, the element-substituted body in which Ta is substituted with other elements and the Li composition amount is changed as necessary may be simply referred to as "element-substituted body") produced by such a production method is 2×10 −4 S/cm or more, and that the battery operation of an all-solid-state battery equipped with a solid electrolyte produced by low-temperature sintering using powder obtained by pulverizing the dense sintered body has been confirmed.

本願の酸化物焼結体は、リチウム、タンタル、およびリンを含有する酸化物焼結体であって、単斜晶系で空間群C2/cに属する結晶構造を有し、ワイコフ位置で4b席(0.5,0,0)にリチウムが占有していない。本願の酸化物焼結体の製造方法は、1200℃より高く1400℃以下の温度でリチウム、タンタル、およびリンを含有する酸化物を焼成する焼結工程を有する。本願の電気化学デバイスは、本願の酸化物焼結体を備える固体電解質と、固体電解質を挟む一対の電極を有する。The oxide sintered body of the present application is an oxide sintered body containing lithium, tantalum, and phosphorus, and has a crystal structure belonging to the monoclinic space group C2/c, and lithium does not occupy the 4b site (0.5,0,0) at the Wyckoff position. The manufacturing method of the oxide sintered body of the present application includes a sintering step of firing an oxide containing lithium, tantalum, and phosphorus at a temperature higher than 1200°C and lower than 1400°C. The electrochemical device of the present application includes a solid electrolyte including the oxide sintered body of the present application, and a pair of electrodes sandwiching the solid electrolyte.

本願によれば、より高いリチウムイオン伝導性が発現する結晶相を備える酸化物焼結体が得られる。According to the present application, an oxide sintered body having a crystalline phase that exhibits higher lithium ion conductivity is obtained.

本願の電気化学デバイスの一例である全固体リチウムイオン二次電池の概念図。FIG. 1 is a conceptual diagram of an all-solid-state lithium ion secondary battery, which is an example of an electrochemical device according to the present application. 実施例1で得られたLiTaPO焼結体から選別した単結晶を用いた単結晶X線回折パターン。1 shows a single crystal X-ray diffraction pattern obtained by using a single crystal selected from the LiTa 2 PO 8 sintered body obtained in Example 1. 実施例1で得られたLiTaPO焼結体から選別した単結晶を用いた単結晶X線結晶構造解析の結果から得られた結晶構造モデル。1 is a crystal structure model obtained from the results of single crystal X-ray crystal structure analysis using a single crystal selected from the LiTa 2 PO 8 sintered body obtained in Example 1. 実施例1で得られたLiTaPO焼結体の破断面の電子顕微鏡像。Electron microscope image of a fracture surface of the LiTa 2 PO 8 sintered body obtained in Example 1. 実施例1で得られたLiTaPO焼結体から選別した単結晶体の電子顕微鏡像。Electron microscope image of a single crystal selected from the LiTa 2 PO 8 sintered body obtained in Example 1. 実施例2で得られたLiTaPO単結晶体の実体顕微鏡像。1 is a stereomicroscope image of the LiTa 2 PO 8 single crystal obtained in Example 2. 比較例1、実施例3、および実施例4で得られたLiTaPO焼結体の粉末X線回折パターンとその部分拡大図。1 shows powder X-ray diffraction patterns and partial enlarged views of the LiTa 2 PO 8 sintered bodies obtained in Comparative Example 1, Example 3, and Example 4. 比較例1で得られたLiTaPO焼結体の破断面の電子顕微鏡像。Electron microscope image of a fracture surface of the LiTa 2 PO 8 sintered body obtained in Comparative Example 1. 実施例5で得られたLiTaPO焼結体の粉末X線回折パターン。Powder X-ray diffraction pattern of the LiTa 2 PO 8 sintered body obtained in Example 5. 実施例5で得られたLiTaPO焼結体の交流インピーダンス測定結果を示すグラフ。Graph showing the results of measuring the AC impedance of the LiTa 2 PO 8 sintered body obtained in Example 5. 実施例6で得られたLiTaPO焼結体の粉末X線回折パターン。Powder X-ray diffraction pattern of the LiTa 2 PO 8 sintered body obtained in Example 6. 実施例7で得られたLiTa1.9Bi0.1PO焼結体の粉末X線回折パターン。Powder X-ray diffraction pattern of the LiTa 1.9 Bi 0.1 PO 8 sintered body obtained in Example 7. 実施例7で得られたLiTa1.9Bi0.1PO焼結体の破断面の電子顕微鏡像。1 is an electron microscope image of a fracture surface of the LiTa 1.9 Bi 0.1 PO 8 sintered body obtained in Example 7. 実施例7で得られたLiTa1.9Bi0.1PO焼結体の交流インピーダンス測定結果を示すグラフ。1 is a graph showing the results of measuring the AC impedance of the LiTa 1.9 Bi 0.1 PO 8 sintered body obtained in Example 7. 実施例9で得られたLiTa1.8Bi0.2PO焼結体の粉末X線回折パターン。Powder X-ray diffraction pattern of the LiTa 1.8 Bi 0.2 PO 8 sintered body obtained in Example 9. 実施例10で得られたLi1.1Ta1.9Hf0.1PO焼結体の粉末X線回折パターン。1 shows a powder X-ray diffraction pattern of the Li 1.1 Ta 1.9 Hf 0.1 PO 8 sintered body obtained in Example 10. 実施例12で得られたLiTa1.8Sb0.2PO焼結体の粉末X線回折パターン。Powder X-ray diffraction pattern of the LiTa 1.8 Sb 0.2 PO 8 sintered body obtained in Example 12. 実施例13で得られた複合正極焼結体の粉末X線回折パターン。16 is a powder X-ray diffraction pattern of the composite positive electrode sintered body obtained in Example 13.

(酸化物焼結体)
本願の実施形態の酸化物焼結体は、リチウム、タンタル、およびリンを含有する。本実施形態の酸化物焼結体は、単斜晶系で空間群C2/cに属する結晶構造を有し、ワイコフ位置で4b席(0.5,0,0)にリチウムが占有していない。リチウムの占有席が、ワイコフ位置で3つ以上の8f席にのみ占有していることが好ましい。リチウムの占有席が無秩序化した占有となっていてもよい。
(Oxide sintered body)
The oxide sintered body of the present embodiment contains lithium, tantalum, and phosphorus. The oxide sintered body of the present embodiment has a crystal structure belonging to the monoclinic space group C2/c, and lithium does not occupy the 4b site (0.5,0,0) at the Wyckoff site. It is preferable that the lithium occupies only three or more 8f sites at the Wyckoff site. The lithium occupancy may be disordered.

本実施形態の酸化物焼結体としては、一般式LiTa2-xPO(MはBiまたはSb、0≦x≦0.2(以下同じ))で表される酸化物焼結体、例えば、LiTa1.9Bi0.1PO、LiTa1.8Bi0.2PO、LiTa1.9Sb0.1PO、およびLiTa1.8Sb0.2POが挙げられる。また、本実施形態の酸化物焼結体としては、一般式Li1+yTa2-yHfPO(0≦y≦0.2(以下同じ))で表される酸化物焼結体、例えば、Li1.1Ta1.9Hf0.1POおよびLi1.2Ta1.8Hf0.2POが挙げられる。 The oxide sintered body of this embodiment is an oxide sintered body represented by the general formula LiTa2 - xMxPO8 (M is Bi or Sb, 0x 0.2 (hereinafter the same) ) , such as LiTa1.9Bi0.1PO8 , LiTa1.8Bi0.2PO8 , LiTa1.9Sb0.1PO8 , and LiTa1.8Sb0.2PO8 . In addition, examples of the oxide sintered body of this embodiment include oxide sintered bodies represented by the general formula Li 1+y Ta 2-y Hf y PO 8 (0≦y≦0.2 (the same applies below)), such as Li 1.1 Ta 1.9 Hf 0.1 PO 8 and Li 1.2 Ta 1.8 Hf 0.2 PO 8 .

なお、LiTaPOのTaを置換する元素としては、ビスマス、アンチモン、およびハフニウム以外に、チタン、ニオブ、モリブデン、ジルコニウム、タングステン、ホウ素、アルミニウム、ケイ素、ゲルマニウム、およびガリウムが例示できる。また、本実施形態の酸化物焼結体としてはLiTaPOが挙げられる。より高いリチウムイオン導電性を得るため、LiTaPOは、直径50μm~100μmの一次粒子から構成されることが好ましい。一次粒子の粒径、すなわち一次粒子サイズは、例えば、走査電子顕微鏡を用いて測定できる。さらに高いリチウムイオン導電性を得るため、LiTaPOは単結晶であることが好ましい。 In addition, examples of elements substituting Ta in LiTa 2 PO 8 include titanium, niobium, molybdenum, zirconium, tungsten, boron, aluminum, silicon, germanium, and gallium, in addition to bismuth, antimony, and hafnium. In addition, LiTa 2 PO 8 is an example of the oxide sintered body of this embodiment. In order to obtain a higher lithium ion conductivity, LiTa 2 PO 8 is preferably composed of primary particles having a diameter of 50 μm to 100 μm. The particle diameter of the primary particles, that is, the primary particle size, can be measured, for example, using a scanning electron microscope. In order to obtain an even higher lithium ion conductivity, LiTa 2 PO 8 is preferably a single crystal.

(酸化物焼結体の製造方法)
本願の実施形態の酸化物焼結体の製造方法は、焼結工程を備えている。焼結工程では、1200℃より高く1400℃以下の温度で原料の酸化物(以下「原料酸化物」と記載することがある)を焼成する。原料酸化物は、リチウム、タンタル、およびリンを含有する酸化物である。リチウム、タンタル、およびリンを含有する酸化物としては、一般式LiTa2-xPOで表される酸化物、一般式Li1+yTa2-yHfPOで表される酸化物、および非晶質LiTaPOなどが挙げられる。非晶質LiTaPOは、成型性を含む概念である成形性に優れる。
(Method for producing oxide sintered body)
The method for producing an oxide sintered body according to the embodiment of the present application includes a sintering step. In the sintering step, a raw material oxide (hereinafter sometimes referred to as a "raw material oxide") is fired at a temperature of more than 1200°C and not more than 1400°C. The raw material oxide is an oxide containing lithium, tantalum, and phosphorus. Examples of the oxide containing lithium, tantalum, and phosphorus include an oxide represented by the general formula LiTa 2-x M x PO 8 , an oxide represented by the general formula Li 1+y Ta 2-y Hf y PO 8 , and amorphous LiTa 2 PO 8. Amorphous LiTa 2 PO 8 has excellent moldability, which is a concept that includes moldability.

原料酸化物は、各種原料化合物、例えば金属塩およびリン酸化合物などをそれぞれ溶媒に溶解し、これらの溶液を混合して析出物を析出させ、この析出物を焼成して得られる。しかし、各種原料化合物の金属成分などが原子レベルで均一に混合でき、原料酸化物が生成できれば、原料酸化物の作製方法には特に制限がない。例えば、通常の固相合成、共沈法、ゾルゲル法、錯体重合法、および水熱合成法等の溶液合成、ならびに真空蒸着法、スパッタリング法、パルスレーザー堆積法、および化学気相反応法等の気相反応合成などでも原料酸化物が製造できる。また、ボールミル粉砕などのメカノケミカル反応を適用しても、原料酸化物が製造できる。The raw oxide is obtained by dissolving various raw compounds, such as metal salts and phosphate compounds, in a solvent, mixing these solutions to precipitate, and firing the precipitate. However, there are no particular limitations on the method for producing the raw oxide, so long as the metal components of the various raw compounds can be mixed uniformly at the atomic level and the raw oxide can be produced. For example, raw oxides can be produced by solution synthesis, such as conventional solid-phase synthesis, coprecipitation, sol-gel, complex polymerization, and hydrothermal synthesis, as well as gas-phase reaction synthesis, such as vacuum deposition, sputtering, pulsed laser deposition, and chemical vapor reaction. Raw oxides can also be produced by applying mechanochemical reactions, such as ball mill grinding.

各種原料化合物は、リチウム、タンタル、またはリンを含有する化合物であれば特に制限がない。原料化合物としては、例えば酸化物、炭酸塩、水酸化物、硝酸塩、アンモニウム塩、水素アンモニウム塩、塩化物等のハロゲン化物、および酸化塩化物などが採用できる。原料酸化物は、例えば、以下の手順で作製できる。まず、原料化合物を溶媒に溶解させる。この溶媒は、原料化合物を均一に混合できれば特に制限がない。この溶媒としては、例えば、メタノール、エタノール、ヘキサノール、およびプロパノール等のアルコール系溶媒、芳香族化合物およびエーテル等の有機溶媒、ならびに水が挙げられる。There are no particular limitations on the various raw material compounds, so long as they contain lithium, tantalum, or phosphorus. Examples of raw material compounds that can be used include oxides, carbonates, hydroxides, nitrates, ammonium salts, hydrogen ammonium salts, halides such as chlorides, and oxide chlorides. The raw material oxides can be prepared, for example, by the following procedure. First, the raw material compounds are dissolved in a solvent. There are no particular limitations on this solvent, so long as it can mix the raw material compounds uniformly. Examples of this solvent include alcoholic solvents such as methanol, ethanol, hexanol, and propanol, organic solvents such as aromatic compounds and ethers, and water.

原料化合物を溶媒に溶解させる温度は、室温以上溶媒の沸点以下であればよい。原料化合物と溶媒を混合してから静置して原料化合物の溶媒への溶解を待ってもよいし、溶解反応を加速するために、スターラーまたは攪拌機などを用いて原料化合物と溶媒の混合物を攪拌してもよい。つぎに、各原料化合物溶液を混合する。例えば、5価の塩化タンタル、5価の塩化ニオブ、4価の塩化ハフニウム、3価の塩化ビスマス、塩化アンチモンは、エタノールなどに溶解するが、その後、水溶液と混合することで、ゲル化した析出物を生じる。その状態で加熱することで、ゲル化析出物が乾燥して、原料酸化物の前駆体が生成する。加熱方法には特に制限がなく、ホットプレート、電気加熱型マッフル炉、およびマントルヒーターなどを用いて加熱してもよい。加熱温度は、50℃以上溶媒の沸点以下が好ましく、80℃以上溶媒の沸点以下がより好ましい。The temperature at which the raw material compound is dissolved in the solvent may be from room temperature to the boiling point of the solvent. The raw material compound and the solvent may be mixed and then left to stand until the raw material compound dissolves in the solvent, or the mixture of the raw material compound and the solvent may be stirred using a stirrer or agitator to accelerate the dissolution reaction. Next, the solutions of the raw material compounds are mixed. For example, pentavalent tantalum chloride, pentavalent niobium chloride, tetravalent hafnium chloride, trivalent bismuth chloride, and antimony chloride dissolve in ethanol, but then they are mixed with an aqueous solution to produce a gelled precipitate. By heating in this state, the gelled precipitate dries and a precursor of the raw material oxide is produced. There are no particular limitations on the heating method, and heating may be performed using a hot plate, an electrically heated muffle furnace, a mantle heater, or the like. The heating temperature is preferably from 50°C to the boiling point of the solvent, and more preferably from 80°C to the boiling point of the solvent.

そして、この前駆体を焼成することで目的とする原料酸化物が得られる。焼成方法には特に制限がなく、電気加熱型マッフル炉またはマントルヒーターなどを用いて焼成してもよい。焼成温度は、原料酸化物の粉末を得るために350℃以上が好ましく、500℃以上1000℃以下とすればよい。焼成に使用する容器には特に制限がなく、ガラスビーカーおよび非アルミナ系セラミックス容器などが使用でき、400℃以上の高温焼成では、金製容器、白金製容器、およびアルミナ製容器などが使用できる。焼成雰囲気には特に制限がなく、通常は酸素中または大気中などの酸化性ガス雰囲気である。The precursor is then fired to obtain the desired raw oxide. There are no particular limitations on the firing method, and firing may be performed using an electrically heated muffle furnace or a mantle heater. The firing temperature is preferably 350°C or higher to obtain powder of the raw oxide, and may be 500°C or higher and 1000°C or lower. There are no particular limitations on the container used for firing, and glass beakers and non-alumina ceramic containers can be used, and for high-temperature firing at 400°C or higher, gold containers, platinum containers, and alumina containers can be used. There are no particular limitations on the firing atmosphere, and it is usually an oxidizing gas atmosphere such as oxygen or air.

焼成時間は、各種原料化合物由来の窒素、塩素、および炭素等の残存物が揮発できれば、焼成温度等に応じて設定できる。焼成後の冷却方法にも特に制限がないが、通常は自然放冷(炉内放冷)または徐冷すればよい。焼成・冷却後は、必要に応じて原料酸化物を粉砕し、さらに焼成温度を変更して再焼成してもよい。粉砕の程度は、焼成温度などに応じて調節できる。この水溶液合成法で作製されたLiTaPOまたはその元素置換体が原料酸化物として使用できる。 The calcination time can be set according to the calcination temperature, etc., as long as the residual substances such as nitrogen, chlorine, and carbon derived from various raw material compounds can be volatilized. There is no particular restriction on the cooling method after calcination, but it is usually natural cooling (cooling in the furnace) or slow cooling. After calcination and cooling, the raw material oxide may be crushed as necessary, and the calcination temperature may be changed and re-calcined. The degree of crushing can be adjusted according to the calcination temperature, etc. LiTa 2 PO 8 or its element-substituted product produced by this aqueous solution synthesis method can be used as the raw material oxide.

なお、Li、Ta、P、および置換元素の一部のみを含む酸化物などの混合物を仮焼成して、原料酸化物を作製してもよい。この酸化物などの混合物は、酸化物焼結体の合成後にLiTaPOおよびその元素置換体の組成比となるように複数の酸化物が混合されている。仮焼成温度は、酸化物の混合物の組成によって設定することができるが、通常は500℃~1200℃、好ましくは900℃~1000℃である。また、仮焼成雰囲気は特に制限がなく、通常はアルゴンガス雰囲気、窒素ガス雰囲気、酸素ガス雰囲気、または大気雰囲気である。仮焼成時間は仮焼成温度などに応じて設定できる。 The raw oxide may be prepared by calcining a mixture of oxides containing only a part of Li, Ta, P, and the substitution elements. In this mixture of oxides, a plurality of oxides are mixed so that the composition ratio of LiTa 2 PO 8 and its element substitution body is obtained after the synthesis of the oxide sintered body. The calcination temperature can be set according to the composition of the oxide mixture, but is usually 500°C to 1200°C, preferably 900°C to 1000°C. The calcination atmosphere is not particularly limited, and is usually an argon gas atmosphere, a nitrogen gas atmosphere, an oxygen gas atmosphere, or an air atmosphere. The calcination time can be set according to the calcination temperature, etc.

つぎに、原料酸化物を本焼成する。本焼成温度は1200℃より高く1400℃以下であり、好ましくは1205℃以上1300℃以下である。本焼成では、1200℃より高く1400℃以下の温度による一段階での焼結反応を進行させてもよいし、1200℃より高く1400℃以下にいったん昇温した後、1200℃以下の温度で焼結させる二段階での焼結反応を進行させてもよい。このときの二段階目の焼成温度は、通常は800℃以上1200℃以下、好ましくは850℃以上1050℃以下である。この二段階での焼成方法では、高温で液相を生成するビスマス、ガリウム、アルミニウム、またはホウ素などを置換元素として使用することで、一段階目の高温での焼結でリチウム塩などの液相が生成し、二段階目の低温での焼結でこのリチウム塩などの液相が焼結助剤として機能し、高い緻密性を有する酸化物焼結体が得られる。Next, the raw oxide is sintered. The sintering temperature is higher than 1200°C and lower than 1400°C, preferably higher than 1205°C and lower than 1300°C. In the sintering, a one-stage sintering reaction may be carried out at a temperature higher than 1200°C and lower than 1400°C, or a two-stage sintering reaction may be carried out by first raising the temperature to higher than 1200°C and lower than 1400°C, and then sintering at a temperature lower than 1200°C. The sintering temperature in the second stage is usually 800°C to 1200°C, preferably 850°C to 1050°C. In this two-stage sintering method, a liquid phase such as lithium salt is generated in the first high-temperature sintering, and the liquid phase such as lithium salt functions as a sintering aid in the second low-temperature sintering, resulting in an oxide sintered body with high density.

また、本焼成雰囲気は特に制限がなく、通常はアルゴンガス雰囲気、窒素ガス雰囲気、酸素ガス雰囲気、または大気雰囲気である。本焼成するときに、必要に応じて粉砕した原料酸化物を入れるるつぼの材質は、1200℃以上の高温で安定であり、かつ高温でのリチウム、リン酸、ビスマス、およびガリウムなどの揮発が抑制できればよく、例えば、白金、アルミナ、またはジルコニアである。 The firing atmosphere is not particularly limited, and is usually an argon gas atmosphere, a nitrogen gas atmosphere, an oxygen gas atmosphere, or an air atmosphere. The material of the crucible into which the raw oxide, which is crushed as necessary, is placed during firing should be stable at high temperatures of 1200°C or higher and should be able to suppress the volatilization of lithium, phosphate, bismuth, gallium, and the like at high temperatures, and may be, for example, platinum, alumina, or zirconia.

本焼成する原料酸化物の形態には特に制限がなく、粉体、静水圧加圧または一軸加圧などの方法で加圧成形した板状成形体、および塗工技術または成膜技術で作製した膜体などが挙げられる。塗工技術としては、スクリーン印刷法、電気泳動(EPD)法、ドクターブレード法、スプレーコーティング法、インクジェット法、およびスピンコート法などが挙げられる。成膜技術としては、蒸着法、スパッタリング法、化学気相成長(CVD)法、電気化学気相成長法、イオンビーム法、レーザーアブレーション法、大気圧プラズマ成膜法、および減圧プラズマ成膜法などが挙げられる。There are no particular limitations on the form of the raw oxide to be sintered, and examples include powders, plate-shaped bodies pressurized by methods such as hydrostatic pressure or uniaxial pressure, and films produced by coating or film-forming techniques. Coating techniques include screen printing, electrophoretic deposition (EPD), doctor blade, spray coating, inkjet, and spin coating. Film-forming techniques include deposition, sputtering, chemical vapor deposition (CVD), electrochemical vapor deposition, ion beam, laser ablation, atmospheric pressure plasma film-forming, and reduced pressure plasma film-forming.

また、熱プレス、熱間等方圧加圧、または通電焼結などの手法を用いて、原料酸化物の板状体または膜体などを作製してもよい。本焼成後は、得られた酸化物焼結体を必要に応じて公知の方法で粉砕し、さらに本焼成を繰り返してもよい。粉砕の程度は、本焼成温度などに応じて設定できる。また、粉体の原料酸化物を一度焼成したものから原料酸化物の成形体を作製してもよい。 Alternatively, a plate or film of the raw oxide may be produced using a method such as hot pressing, hot isostatic pressing, or electric sintering. After the main firing, the obtained oxide sintered body may be pulverized by a known method as necessary, and the main firing may be repeated. The degree of pulverization may be set according to the main firing temperature, etc. Alternatively, a molded body of the raw oxide may be produced from the powdered raw oxide that has been sintered once.

(固体電解質材料)
本焼成で得られた酸化物焼結体は、全固体リチウムイオン二次電池などの電気化学デバイスの固体電解質材料として使用できる。酸化物焼結体を粉砕処理してから、再度成形および焼成して、固体電解質材料を作製してもよい。また、酸化物焼結体の粉体と他の電解質材料を、混合または複合化して成形体を作製してもよい。一方、酸化物焼結体が塊状の焼結体(単結晶体を含む)、成形体、または塗工膜体であれば、そのまま固体電解質として使用できる。
(Solid electrolyte material)
The oxide sintered body obtained by this firing can be used as a solid electrolyte material for electrochemical devices such as all-solid-state lithium ion secondary batteries. The oxide sintered body may be pulverized, molded and fired again to produce a solid electrolyte material. In addition, a powder of the oxide sintered body may be mixed or composited with another electrolyte material to produce a molded body. On the other hand, if the oxide sintered body is a block sintered body (including a single crystal body), a molded body, or a coated film body, it can be used as a solid electrolyte as it is.

(正極部材)
本願の酸化物焼結体は、電極中のリチウムイオン伝導性を確保するために、正極の構成部材として使用できる。すなわち、本願の酸化物焼結体と正極材料活物質を混合または複合化した成形体が正極部材である。正極材料活物質としては、一般的にリチウムイオン二次電池の正極材料として使用されている材料が使用できる。例えば、LiCoO、LiNiO、Li(Ni,Mn,Co)O、Li(Ni,Co,Al)O、LiMnO-Li(Ni,Mn,Co)O、Li(Ni,Mn)、Li(Co,Mn)、Li(Mn,Al)、LiFePO、LiMnPO、LiCoPO、およびLiNiPOなどの酸化物、硫黄、ならびに硫化リチウムなどが正極材料活物質として挙げられる。
(Positive electrode member)
The oxide sintered body of the present application can be used as a constituent member of a positive electrode in order to ensure lithium ion conductivity in the electrode. That is, a molded body obtained by mixing or combining the oxide sintered body of the present application with a positive electrode active material is a positive electrode member. As the positive electrode active material, a material generally used as a positive electrode material for lithium ion secondary batteries can be used. Examples of positive electrode active materials include oxides such as LiCoO2, LiNiO2, Li(Ni,Mn,Co)O2, Li(Ni,Co,Al)O2, Li2MnO3 - Li ( Ni , Mn ,Co) O2 , Li(Ni,Mn) 2O4 , Li(Co,Mn )2O4 , Li(Mn,Al) 2O4 , LiFePO4, LiMnPO4 , LiCoPO4 , and LiNiPO4 , sulfur, and lithium sulfide.

また、2V以上の高い電圧でリチウムの脱離・挿入反応が可逆的に起こる物質が正極材料活物質として使用できる。さらに、正極と固体電解質材料の接合を改善するとともに、リチウムイオン伝導性を向上させるために、この正極部材は、ポリマー、酸化物、硫化物、水素化物、またはハロゲン化物などを含有していてもよい。また、正極中の電子伝導性を向上させる目的で、この正極部材は、カーボンブラック、カーボンナノチューブ、グラファイト、またはチタン酸化物などの導電助剤を含有していてもよい。 In addition, a material in which lithium desorption/insertion reactions occur reversibly at a high voltage of 2 V or more can be used as the positive electrode active material. Furthermore, in order to improve the bond between the positive electrode and the solid electrolyte material and to improve lithium ion conductivity, the positive electrode member may contain a polymer, an oxide, a sulfide, a hydride, a halide, or the like. In addition, in order to improve the electronic conductivity in the positive electrode, the positive electrode member may contain a conductive assistant such as carbon black, carbon nanotubes, graphite, or titanium oxide.

(電気化学デバイス)
本願の酸化物焼結体は、リチウムイオン伝導性に優れているため、全固体リチウムイオン二次電池、リチウム空気電池、およびリチウム硫黄電池などの電気化学デバイスの固体電解質として使用できる。電気化学デバイスの一例としての全固体リチウムイオン二次電池は、本願の酸化物焼結体を備える固体電解質と、この固体電解質を挟む一対の電極を備えている。なお、一対の電極は、固体電解質を直接挟んでいなくてもよい。
(Electrochemical Devices)
The oxide sintered body of the present application has excellent lithium ion conductivity and can be used as a solid electrolyte for electrochemical devices such as all-solid-state lithium ion secondary batteries, lithium-air batteries, and lithium-sulfur batteries. An all-solid-state lithium ion secondary battery, which is an example of an electrochemical device, includes a solid electrolyte including the oxide sintered body of the present application and a pair of electrodes sandwiching the solid electrolyte. The pair of electrodes does not need to directly sandwich the solid electrolyte.

また、本願の酸化物焼結体は、正極部材または負極部材にも使用できる。図1に、本願の実施形態の電気化学デバイスの一例である全固体リチウムイオン二次電池を概念的に示す。全固体リチウムイオン二次電池は、外装1と、正極タブ2と、正極集電体3と、正極4と、セパレータ5と、負極6と、負極集電体7と、負極タブ8を備えている。本願の酸化物焼結体は、正極4もしくは負極6の一部、またはセパレータ5に使用できる。The oxide sintered body of the present application can also be used as a positive electrode member or a negative electrode member. FIG. 1 conceptually shows an all-solid-state lithium ion secondary battery, which is an example of an electrochemical device of an embodiment of the present application. The all-solid-state lithium ion secondary battery includes an exterior 1, a positive electrode tab 2, a positive electrode current collector 3, a positive electrode 4, a separator 5, a negative electrode 6, a negative electrode current collector 7, and a negative electrode tab 8. The oxide sintered body of the present application can be used as a part of the positive electrode 4 or the negative electrode 6, or as the separator 5.

実施例1:新しい結晶構造を有するLiTaPO焼結体の合成(1205℃焼成)
ドライ環境下で、50mLの無水エタノールに1.4328gのTaCl(レアメタリック製、99.9%(以下同じ))を溶解させTaCl溶液を得た。50mLのイオン交換水に0.2301gのNHPO(和光純薬製、試薬特級(以下同じ))を溶解させNHPO水溶液を得た。100mLのイオン交換水に0.0923gのLiOH・HO(高純度化学研究所製、99%up(以下同じ))を溶解させLiOH水溶液を得た。このLiOH水溶液をスターラーで攪拌しながら、このTaCl溶液とこのNHPO水溶液を順次加えて80℃で混合した。なお、この混合溶液には、組成LiTaPOと比べて1.1モル倍、すなわち10mol%過剰のLiOHが含まれている。
Example 1: Synthesis of LiTa 2 PO 8 sintered body having a new crystal structure (sintered at 1205°C)
In a dry environment, 1.4328 g of TaCl5 (made by Rare Metallic, 99.9% (same below)) was dissolved in 50 mL of anhydrous ethanol to obtain a TaCl5 solution. 0.2301 g of NH4H2PO4 (made by Wako Pure Chemical Industries, special grade reagent (same below)) was dissolved in 50 mL of ion -exchanged water to obtain an NH4H2PO4 aqueous solution. 0.0923 g of LiOH.H2O (made by Kojundo Chemical Laboratory, 99% up (same below)) was dissolved in 100 mL of ion- exchanged water to obtain a LiOH aqueous solution. While stirring this LiOH aqueous solution with a stirrer, this TaCl5 solution and this NH4H2PO4 aqueous solution were added in sequence and mixed at 80°C. The mixed solution contains 1.1 moles of LiOH, that is, 10 mol % excess, compared to the composition LiTa 2 PO 8 .

この混合溶液を120℃で15時間乾燥させて、乾燥固化した粉体を回収し、メノウ乳鉢でこの固化粉体を軽く粉砕した。真空ガス置換型電気炉(デンケン・ハイデンタル製、KDF-75plus(以下同じ))を用い、酸素雰囲気中600℃にてこの粉砕粉体を12時間焼成して、非晶質原料であるLiTaPOの白色粉体を得た。遊星型ボールミル(フリッチュ製、P-7(以下同じ))を用いて、この白色粉体を湿式ボールミル粉砕した後、錠剤成型器(日本分光製(以下同じ))を用いて一軸加圧して成形体を得た。卓上型高温マッフル炉(山田電機製、SSFS-130-S(以下同じ))を用いて、この成形体を大気中1205℃にて240時間焼成してLiTaPO焼結体を得た。 The mixed solution was dried at 120°C for 15 hours, and the dried and solidified powder was collected and lightly ground in an agate mortar. The ground powder was fired for 12 hours in an oxygen atmosphere at 600°C using a vacuum gas replacement type electric furnace (KDF-75plus (hereinafter the same) manufactured by Denken Hydental) to obtain a white powder of LiTa 2 PO 8 , which is an amorphous raw material. The white powder was wet ball milled using a planetary ball mill (P-7 (hereinafter the same) manufactured by Fritsch), and then uniaxially pressed using a tablet molding machine (JASCO (hereinafter the same)) to obtain a compact. The compact was fired for 240 hours in air at 1205°C using a tabletop high-temperature muffle furnace (SSFS-130-S (hereinafter the same) manufactured by Yamada Denki) to obtain a LiTa 2 PO 8 sintered body.

この焼結体から粒成長した粒を選別し、単結晶X線回折装置(リガク製、R-AXIS RAPID―II(以下同じ))により結晶構造を調べた。その結果、この粒が単斜晶系で空間群C2/cに属することが確認された。単結晶X線回折パターンを図2に示す。単結晶X線回折データを収集し、結晶構造解析プログラムJANA2006を使用して、この焼結体の結晶構造解析を行った。その結果、非特許文献1および非特許文献2のリチウム配列では精密化できず、ワイコフ位置で4b席(0.5,0,0)にリチウムが占有していないことが確認できた。 Grains that had grown from this sintered body were selected and their crystal structure was examined using a single crystal X-ray diffractometer (Rigaku, R-AXIS RAPID-II (hereinafter the same)). As a result, it was confirmed that the grains were in the monoclinic system and belonged to the space group C2/c. The single crystal X-ray diffraction pattern is shown in Figure 2. Single crystal X-ray diffraction data was collected and the crystal structure of this sintered body was analyzed using the crystal structure analysis program JANA2006. As a result, it was confirmed that the lithium arrangement in Non-Patent Document 1 and Non-Patent Document 2 could not be refined and that lithium did not occupy the 4b site (0.5,0,0) at the Wyckoff position.

さらに、非特許文献1および非特許文献2と異なる8f席にリチウムが配列していることが明らかとなった。非特許文献1および非特許文献2と異なり、5つの8f席を導入したモデルにより、解析の信頼性を示すR値3.2%で決定されたこの焼結体の結晶構造モデルを図3に示す。また、卓上型走査電子顕微鏡(日本電子製、JCM-6000(以下同じ))を用いてこの焼結体を形成している一次粒子サイズを調べたところ、50μm~100μm程度であった。この焼結体の破断面の電子顕微鏡像を図4に、この焼結体から選別した単結晶体の電子顕微鏡像を図5にそれぞれ示す。図4は、この焼結体が明瞭な粒界がないバルク体であることを示している。 Furthermore, it was revealed that lithium is arranged in the 8f site, which is different from Non-Patent Document 1 and Non-Patent Document 2. Unlike Non-Patent Document 1 and Non-Patent Document 2, the crystal structure model of this sintered body, which was determined with an R value of 3.2%, which indicates the reliability of the analysis, by a model that introduces five 8f sites, is shown in Figure 3. In addition, when the primary particle size forming this sintered body was examined using a tabletop scanning electron microscope (JEOL, JCM-6000 (hereinafter the same)), it was about 50 μm to 100 μm. An electron microscope image of the fracture surface of this sintered body is shown in Figure 4, and an electron microscope image of a single crystal selected from this sintered body is shown in Figure 5. Figure 4 shows that this sintered body is a bulk body without clear grain boundaries.

実施例2:新しい結晶構造を有するLiTaPO単結晶体の合成(1310℃焼成)
焼成温度を1205℃から1310℃に変更した点を除いて、実施例1と同様にしてLiTaPO単結晶体を得た。この単結晶体から割り出すことで単結晶を取り出し、単結晶X線回折装置により結晶構造を調べた。その結果、この単結晶が単斜晶系で空間群C2/cに属することが確認された。単結晶X線回折データを収集し、実施例1と同様にして結晶構造解析を行った結果、非特許文献1および非特許文献2のリチウム配列では精密化できず、ワイコフ位置で4b席(0.5,0,0)にリチウムが占有していないことが確認できた。
Example 2: Synthesis of LiTa 2 PO 8 single crystal having a new crystal structure (calcination at 1310° C.)
A LiTa 2 PO 8 single crystal was obtained in the same manner as in Example 1, except that the sintering temperature was changed from 1205°C to 1310°C. A single crystal was taken out by dividing the single crystal, and the crystal structure was examined by a single crystal X-ray diffraction apparatus. As a result, it was confirmed that this single crystal belongs to the monoclinic system and the space group C2/c. Single crystal X-ray diffraction data was collected, and crystal structure analysis was performed in the same manner as in Example 1. As a result, it was confirmed that the lithium arrangement in Non-Patent Document 1 and Non-Patent Document 2 could not be refined, and lithium was not occupied in the 4b site (0.5,0,0) at the Wyckoff position.

さらに、非特許文献1および非特許文献2とは異なる8f席にリチウムが配列していることが明らかとなった。以上より、1200℃より高い温度で焼成して得られるLiTaPO焼結体は、既報の構造モデルでは説明できない新しい結晶構造を有することが確認できた。また、実体顕微鏡(LEICA製、S8APO)を用いてこの単結晶体の結晶サイズを調べたところ、100μm~500μm程度であった。選別した単結晶の実体顕微鏡像を図6に示す。なお、図6中の一目盛は0.1mmである。 Furthermore, it was revealed that lithium is arranged in the 8f site, which is different from that in Non-Patent Document 1 and Non-Patent Document 2. From the above, it was confirmed that the LiTa 2 PO 8 sintered body obtained by firing at a temperature higher than 1200°C has a new crystal structure that cannot be explained by the previously reported structural model. In addition, when the crystal size of this single crystal was examined using a stereo microscope (LEICA, S8APO), it was about 100 μm to 500 μm. A stereo microscope image of the selected single crystal is shown in Figure 6. Note that one scale in Figure 6 is 0.1 mm.

比較例1:LiTaPO焼結体の合成(1050℃焼成)
LiCO(レアメタリック製、99.9%(以下同じ))、Ta(レアメタリック製、99.99%(以下同じ))、および(NHHPO(富士フイルム和光純薬製、試薬特級(以下同じ))を、Li:Ta:Pの物質量比(いわゆるモル比)が1.1:2:1となるようにそれぞれ秤量した。メノウ乳鉢を用いてこれらを粉砕・混合した後、電気炉(ヤマト科学製、FP100(以下同じ))を用いて、450℃で4時間、600℃で4時間順次加熱し、アンモニウム塩を分解させて原料を得た。
Comparative Example 1: Synthesis of LiTa 2 PO 8 sintered body (sintered at 1050° C.)
Li2CO3 (Rare Metallic , 99.9% (same below)), Ta2O5 ( Rare Metallic, 99.99% (same below)), and ( NH4 ) 2HPO4 (FUJIFILM Wako Pure Chemical, special grade reagent (same below) ) were weighed out so that the mass ratio of Li:Ta:P (so-called molar ratio) was 1.1:2:1. These were pulverized and mixed in an agate mortar, and then heated sequentially at 450°C for 4 hours and at 600°C for 4 hours in an electric furnace (Yamato Scientific, FP100 (same below)) to decompose the ammonium salt and obtain raw materials.

無水エタノール中でこの原料を粉砕し、回収・乾燥した後、電気炉を用いて900℃~950℃で4時間仮焼成した。得られた仮焼成体をボールミル粉砕し、乾燥させて原料酸化物の粉末を得た。錠剤成型器を用いてこの粉末を一軸加圧して成形体を得た。電気炉を用いて、この成形体を空気中1050℃にて6時間焼成してLiTaPO焼結体を得た(非特許文献2参照)。粉末X線回折装置(リガク製、SmartLab(以下同じ))により、この焼結体の結晶構造を調べたところ、非特許文献1~非特許文献3のとおり、単斜晶系で空間群C2/cに属する結晶構造を有するLiTaPOのほぼ単一相であることが確認された。この粉末X線回折パターンを図7に示す(図中「1050℃」)。また、卓上型走査電子顕微鏡を用いてこの焼結体の一次粒子の粒子サイズを調べたところ数μm程度であった。この焼結体の破断面の電子顕微鏡像を図8に示す。 The raw material was crushed in anhydrous ethanol, collected and dried, and then pre-fired at 900°C to 950°C for 4 hours using an electric furnace. The pre-fired body obtained was ball milled and dried to obtain a powder of the raw oxide. The powder was uniaxially pressed using a tablet press to obtain a compact. The compact was fired in air at 1050°C for 6 hours using an electric furnace to obtain a LiTa 2 PO 8 sintered body (see Non-Patent Document 2). When the crystal structure of the sintered body was examined using a powder X-ray diffraction device (Rigaku, SmartLab (hereinafter the same)), it was confirmed that the sintered body was almost a single phase of LiTa 2 PO 8 having a crystal structure belonging to the space group C2/c in the monoclinic system, as described in Non-Patent Documents 1 to 3. The powder X-ray diffraction pattern is shown in FIG. 7 ("1050°C" in the figure). In addition, the particle size of the primary particles of the sintered body was examined using a tabletop scanning electron microscope and was about several μm. An electron microscope image of the fracture surface of this sintered body is shown in FIG.

また、この焼結体について、周波数応答アナライザ(FRA)(ソーラトロン社製、1260型(以下同じ))を用いて、ナイキストプロットの円弧より抵抗値を求め、この抵抗値からリチウムイオン導電率を算出した。なお、周波数32MHz~100Hz、振幅電圧100mVの条件でインピーダンス測定し、ブロッキング電極にはAu電極を用いた(以下同じ)。室温における測定結果から、全リチウムイオン導電率は2.1×10-4S/cmと算出され、概ね既報の報告値と一致していた。 Furthermore, for this sintered body, a frequency response analyzer (FRA) (Solartron, Model 1260 (same below)) was used to determine the resistance value from the arcs of the Nyquist plot, and the lithium ion conductivity was calculated from this resistance value. The impedance was measured under conditions of a frequency of 32 MHz to 100 Hz and an amplitude voltage of 100 mV, and an Au electrode was used as the blocking electrode (same below). From the measurement results at room temperature, the total lithium ion conductivity was calculated to be 2.1 x 10 -4 S/cm, which was roughly consistent with the value previously reported.

実施例3:新しい結晶構造を有するLiTaPO焼結体の合成(1205℃焼成、固相合成の原料酸化物)
比較例1で得られた固相合成の仮焼結体を用いて、さらに高温焼成で焼結体を合成した。比較例1の仮焼結体(直径:約9mm、厚み:1.0~1.3mm)を白金製の容器に入れ、卓上型高温マッフル炉で大気中1205℃にて4時間焼成してLiTaPO焼結体を得た。粉末X線回折装置によりこの焼結体の結晶構造を調べたところ、単斜晶系で空間群C2/cに属する結晶構造を有するLiTaPOのほぼ単一相であり、高温焼成でも分解しないでこれらの焼結体が合成可能であることが明らかとなった。これらの焼結体の粉末X線回折パターンを図7に示す(図中「1205℃」)。
Example 3: Synthesis of LiTa2PO8 sintered body having a new crystal structure (1205°C firing, raw oxide of solid phase synthesis)
Using the solid-phase synthesis provisional sintered body obtained in Comparative Example 1, a sintered body was further synthesized by high-temperature firing. The provisional sintered body of Comparative Example 1 (diameter: about 9 mm, thickness: 1.0 to 1.3 mm) was placed in a platinum container and fired in a tabletop high-temperature muffle furnace at 1205°C in air for 4 hours to obtain a LiTa 2 PO 8 sintered body. When the crystal structure of this sintered body was examined using a powder X-ray diffraction device, it was found to be almost a single phase of LiTa 2 PO 8 having a crystal structure belonging to the monoclinic space group C2/c, and it became clear that these sintered bodies could be synthesized without decomposition even at high-temperature firing. The powder X-ray diffraction patterns of these sintered bodies are shown in Figure 7 ("1205°C" in the figure).

実施例4:新しい結晶構造を有するLiTaPO焼結体の合成(1310℃焼成、固相合成の原料酸化物)
1205℃での焼成を1310℃での焼成に変更した点を除いて、実施例3と同様にしてLiTaPO焼結体を得た。粉末X線回折装置によりこの焼結体の結晶構造を調べたところ、単斜晶系で空間群C2/cに属する結晶構造を有するLiTaPOのほぼ単一相であり、高温焼成でも分解しないでこれらの焼結体が合成可能であることが明らかとなった。これらの焼結体の粉末X線回折パターンを図7に示す(図中「1310℃」)。
Example 4: Synthesis of LiTa 2 PO 8 sintered body having a new crystal structure (1310°C firing, raw oxide of solid phase synthesis)
A LiTa 2 PO 8 sintered body was obtained in the same manner as in Example 3, except that the firing temperature was changed from 1205° C. to 1310° C. The crystal structure of this sintered body was examined using a powder X-ray diffraction apparatus, and it was found to be an almost single phase of LiTa 2 PO 8 having a crystal structure belonging to the monoclinic space group C2/c, and it was revealed that these sintered bodies could be synthesized without decomposition even when fired at high temperatures. The powder X-ray diffraction patterns of these sintered bodies are shown in FIG. 7 ("1310° C." in the figure).

図7に示すそれぞれのXRDパターンを詳しく見ていくと、実施例3および実施例4の焼結体のピーク位置は、比較例1の焼結体のピーク位置と比べて、低角側にシフトしていることが確認された。以上の結果から、実施例3および実施例4の焼結体は、タンタル、リン、および酸素が形成する骨格構造が比較例1の焼結体から変化していないものの、リチウム周りの局所構造が変化したため、格子体積の膨張が起こっていることが示唆された。この結果は、1200℃より高い温度で焼成することによって、リチウムの局所配列が変化していることを裏付けている。 A closer look at each of the XRD patterns shown in Figure 7 confirmed that the peak positions of the sintered bodies of Examples 3 and 4 were shifted to the lower angle side compared to the peak position of the sintered body of Comparative Example 1. From the above results, it was suggested that the sintered bodies of Examples 3 and 4 had the same skeletal structure formed by tantalum, phosphorus, and oxygen as the sintered body of Comparative Example 1, but that the local structure around lithium had changed, resulting in an expansion of the lattice volume. This result supports the idea that the local arrangement of lithium has changed due to firing at temperatures higher than 1200°C.

実施例5:新しい結晶構造を有するLiTaPO焼結体の合成(1208℃焼成、固相合成の原料酸化物)
まず、比較例1と同様にして成形体を得た。つぎに、電気炉を用いて、この成形体を空気中で1208℃に昇温した後、降温して1050℃で6時間焼成してLiTaPO焼結体を得た。粉末X線回折装置によりこの焼結体の結晶構造を調べたところ、単斜晶系で空間群C2/cに属する結晶構造を有するLiTaPOの単一相であることが確認された。この粉末X線回折パターンを図9に示す。
Example 5: Synthesis of LiTa 2 PO 8 sintered body having a new crystal structure (1208°C firing, raw oxide of solid phase synthesis)
First, a molded body was obtained in the same manner as in Comparative Example 1. Next, the molded body was heated to 1208°C in air using an electric furnace, and then cooled and sintered at 1050°C for 6 hours to obtain a LiTa2PO8 sintered body. When the crystal structure of this sintered body was examined using a powder X-ray diffraction device, it was confirmed that it was a single phase of LiTa2PO8 having a crystal structure belonging to the monoclinic space group C2/c. The powder X-ray diffraction pattern is shown in Figure 9.

さらに、得られた粉末X線回折データを用いて、リートベルト法(プログラム:Rietan-FP使用)によりこの焼結体の結晶構造解析を行い、詳細なリチウム配列を検討した。その結果、非特許文献1および非特許文献2のリチウム配列では精密化できず、ワイコフ位置で4b席(0.5,0,0)にはリチウムが占有していないことが確認できた。さらに、非特許文献1および非特許文献2と異なる8f席にリチウムが配列していることが明らかとなった。これらの構造解析の結果、この焼結体は、実施例1および実施例2の単結晶X線回折構造解析の結果と同等の結晶構造モデルが妥当であった。 Furthermore, using the obtained powder X-ray diffraction data, the crystal structure of this sintered body was analyzed by the Rietveld method (program: Rietan-FP used) to examine the detailed lithium arrangement. As a result, it was confirmed that the lithium arrangement in Non-Patent Document 1 and Non-Patent Document 2 could not be refined, and lithium was not occupied in the 4b site (0.5,0,0) in the Wyckoff position. Furthermore, it was revealed that lithium was arranged in the 8f site, which is different from Non-Patent Document 1 and Non-Patent Document 2. As a result of these structural analyses, it was found that the crystal structure model of this sintered body was appropriate, which was equivalent to the results of the single crystal X-ray diffraction structural analysis in Examples 1 and 2.

また、この焼結体について、比較例1と同様にしてリチウムイオン導電率を算出した。室温における測定結果から、全リチウムイオン導電率は2.1×10-4S/cmと算出され、比較例1の既報のLiTaPO焼結体の全リチウムイオン導電率よりも高かった。このインピーダンス測定の結果から得られたナイキストプロットを図10に示す。以上から、1200℃を超える温度にいったん昇温後、降温して1050℃で焼成する二段階焼結により、1200℃を超える高温相の結晶構造が維持され、より高い導電率の焼結体が作製可能であることが明らかとなった。 The lithium ion conductivity of this sintered body was calculated in the same manner as in Comparative Example 1. From the measurement results at room temperature, the total lithium ion conductivity was calculated to be 2.1×10 −4 S/cm, which was higher than the total lithium ion conductivity of the LiTa 2 PO 8 sintered body previously reported in Comparative Example 1. The Nyquist plot obtained from the results of this impedance measurement is shown in FIG. 10. From the above, it has become clear that the crystal structure of the high-temperature phase exceeding 1200° C. is maintained by two-stage sintering in which the temperature is raised to a temperature exceeding 1200° C. once, then the temperature is lowered and sintered at 1050° C., and a sintered body with a higher conductivity can be produced.

実施例6:新しい結晶構造を有するLiTaPO焼結体の合成(1208℃焼成、溶液合成の原料酸化物)
まず、実施例1と同様にして成形体を得た。つぎに、電気炉を用いて、この成形体を空気中で1208℃に昇温して5分間焼成し、冷却して焼結前駆体を得た。そして、真空ガス置換型電気炉を用いて、この焼結前駆体を酸素雰囲気中1000℃にて12時間焼成してLiTaPO焼結体を得た。
Example 6: Synthesis of LiTa 2 PO 8 sintered body having a new crystal structure (1208°C firing, solution synthesis raw material oxide)
First, a green body was obtained in the same manner as in Example 1. Next, the green body was heated to 1208°C in air using an electric furnace, sintered for 5 minutes, and cooled to obtain a sintered precursor. Then, the sintered precursor was sintered in an oxygen atmosphere at 1000°C for 12 hours using a vacuum gas replacement type electric furnace to obtain a LiTa2PO8 sintered body.

粉末X線回折装置によりこの焼結体の結晶構造を調べたところ、単斜晶系で空間群C2/cに属する結晶構造を有するLiTaPOのほぼ単一相であることが確認された。この粉末X線回折パターンを図11に示す。また、この焼結体のSEM-EDS分析(日本電子製、JCM-6000(以下同じ))の結果、TaとPが検出され、Ta以外の金属元素は検出されなかった。さらに、誘導結合プラズマ(ICP)発光分光分析(Agilent製、Agilent5800(以下同じ))を用いてこの焼結体の定量分析を行った結果、ほぼ定比のLiTaPOの化学組成であることが確認された。 When the crystal structure of this sintered body was examined by a powder X-ray diffraction apparatus, it was confirmed that it was an almost single phase of LiTa 2 PO 8 having a crystal structure belonging to the monoclinic space group C2/c. The powder X-ray diffraction pattern is shown in FIG. 11. Furthermore, as a result of SEM-EDS analysis of this sintered body (manufactured by JEOL, JCM-6000 (hereinafter the same)), Ta and P were detected, and no metal elements other than Ta were detected. Furthermore, as a result of quantitative analysis of this sintered body using inductively coupled plasma (ICP) optical emission spectrometry (manufactured by Agilent, Agilent5800 (hereinafter the same)), it was confirmed that the chemical composition was LiTa 2 PO 8 with a nearly stoichiometric ratio.

また、この焼結体について、比較例1と同様にしてリチウムイオン導電率を算出した。室温における測定結果から、全リチウムイオン導電率は5.2×10-4S/cmと算出され、既報のLiTaPO焼結体の全リチウムイオン導電率よりも高いことが明らかとなった。この焼結体の結晶構造が、より高いリチウムイオン導電特性を示すリチウム配列を形成しているためだと考えられる。 The lithium ion conductivity of this sintered body was calculated in the same manner as in Comparative Example 1. From the measurement results at room temperature, the total lithium ion conductivity was calculated to be 5.2×10 −4 S/cm, which was found to be higher than the total lithium ion conductivity of the previously reported LiTa 2 PO 8 sintered body. This is believed to be because the crystal structure of this sintered body forms a lithium arrangement that exhibits higher lithium ion conductive properties.

実施例7:新しい結晶構造を有するLiTa1.9Bi0.1PO焼結体の合成(固相合成の原料酸化物)
LiCO、Ta、Bi(レアメタリック製、99.99%)、および(NHHPOを、Li:Ta:Bi:Pの物質量比が1.1:1.9:0.1:1となるようにそれぞれ秤量した。メノウ乳鉢を用いてこれらを粉砕・混合した後、電気炉を用いて、450℃で4時間、600℃で4時間順次加熱し、アンモニウム塩を分解させて原料酸化物を得た。無水エタノール中でこの原料酸化物を粉砕し、回収・乾燥した後、錠剤成型器を用いて一軸加圧して成形体を得た。電気炉を用いて、この成形体を空気中で1208℃に昇温した後、降温して900℃で6時間焼成してLiTa1.9Bi0.1PO焼結体を得た。
Example 7: Synthesis of LiTa1.9Bi0.1PO8 sintered body having a new crystal structure (raw oxide for solid - phase synthesis)
Li2CO3 , Ta2O5 , Bi2O3 (made by Rare Metallic, 99.99 % ), and ( NH4 ) 2HPO4 were weighed so that the substance ratio of Li:Ta:Bi:P was 1.1:1.9:0.1:1. After crushing and mixing them using an agate mortar, they were heated in an electric furnace at 450°C for 4 hours and then at 600°C for 4 hours to decompose the ammonium salt and obtain a raw material oxide. The raw material oxide was crushed in anhydrous ethanol, recovered and dried, and then uniaxially pressed using a tablet molder to obtain a molded body. The molded body was heated to 1208°C in air using an electric furnace, then cooled and fired at 900 °C for 6 hours to obtain a LiTa1.9Bi0.1PO8 sintered body.

粉末X線回折装置によりこの焼結体の結晶構造を調べたところ、単斜晶系で空間群C2/cに属するLiTaPO型の結晶構造が主相であることが確認された。一方、この焼結体中には、不純物相としてBiPO相が生成していることが確認された。このBiPO相は、高温焼成で液相として析出した後、相分離によって焼結助剤として機能した。この粉末X線回折パターンを図12に示す。また、卓上型走査電子顕微鏡を用いてこの焼結体の一次粒子の粒子サイズを調べたところ数μm~10μm程度であった。この焼結体の破断面の電子顕微鏡像を図13に示す。比較例1の焼結体と比べると、主な焼成温度が1050℃から900℃に低温化しているにもかかわらず、粒成長が顕著であり、粒界に析出したBiPOが焼結助剤となっていることが確認された。 When the crystal structure of this sintered body was examined by a powder X-ray diffraction apparatus, it was confirmed that the main phase was a LiTa 2 PO 8 type crystal structure belonging to the space group C2/c in the monoclinic system. On the other hand, it was confirmed that a BiPO 4 phase was generated as an impurity phase in this sintered body. This BiPO 4 phase precipitated as a liquid phase during high-temperature sintering, and then functioned as a sintering aid through phase separation. The powder X-ray diffraction pattern is shown in FIG. 12. In addition, the particle size of the primary particles of this sintered body was examined using a tabletop scanning electron microscope, and was found to be several μm to about 10 μm. An electron microscope image of the fracture surface of this sintered body is shown in FIG. 13. Compared to the sintered body of Comparative Example 1, it was confirmed that the grain growth was remarkable, and that BiPO 4 precipitated at the grain boundaries served as a sintering aid, even though the main sintering temperature was lowered from 1050°C to 900°C.

また、この焼結体について、比較例1と同様にしてリチウムイオン導電率を算出した。室温における測定結果から、全リチウムイオン導電率は1.3×10-3S/cmと算出され、既報のLiTaPO焼結体の全リチウムイオン導電率よりも高かった。この焼結体が高温相の結晶構造を維持していること、Taの一部をBiに置換した効果、およびBiPOが焼結助剤として機能したことによる焼結性の向上が原因であると考えられる。このインピーダンス測定の結果から得られたナイキストプロットを図14に示す。 The lithium ion conductivity of this sintered body was calculated in the same manner as in Comparative Example 1. From the measurement results at room temperature, the total lithium ion conductivity was calculated to be 1.3×10 −3 S/cm, which was higher than the total lithium ion conductivity of the LiTa 2 PO 8 sintered body previously reported. This is believed to be due to the fact that this sintered body maintains the crystal structure of the high-temperature phase, the effect of substituting a part of Ta with Bi, and the improvement in sinterability due to the function of BiPO 4 as a sintering aid. The Nyquist plot obtained from the results of this impedance measurement is shown in FIG. 14.

実施例8:新しい結晶構造を有するLiTa1.9Bi0.1PO焼結体の合成(溶液合成の原料酸化物)
ドライ環境下で、50mLの無水エタノールに1.3612gのTaClと0.0631gのBiCl(高純度化学研究所製、99.99%(以下同じ))を溶解させTaCl・BiCl溶液を得た。50mLのイオン交換水に0.2301gのNHPOを溶解させNHPO水溶液を得た。100mLのイオン交換水に0.0923gのLiOH・HOを溶解させLiOH水溶液を得た。このLiOH水溶液をスターラーで攪拌しながら、このTaCl・BiCl溶液とこのNHPO水溶液を順次加えて80℃で混合した。なお、この混合溶液には、組成LiTa1.9Bi0.1POと比べて1.1モル倍、すなわち10mol%過剰のLiOHが含まれている。
Example 8: Synthesis of LiTa1.9Bi0.1PO8 sintered body having a new crystal structure (raw oxide for solution synthesis)
In a dry environment, 1.3612 g of TaCl5 and 0.0631 g of BiCl3 (manufactured by Kojundo Chemical Laboratory, 99.99% (hereinafter the same)) were dissolved in 50 mL of anhydrous ethanol to obtain a TaCl5.BiCl3 solution. 0.2301 g of NH4H2PO4 was dissolved in 50 mL of ion- exchanged water to obtain an NH4H2PO4 aqueous solution. 0.0923 g of LiOH.H2O was dissolved in 100 mL of ion -exchanged water to obtain an LiOH aqueous solution. While stirring the LiOH aqueous solution with a stirrer, the TaCl5.BiCl3 solution and the NH4H2PO4 aqueous solution were added in sequence and mixed at 80°C. The mixed solution contained 1.1 moles of LiOH compared to the composition LiTa 1.9 Bi 0.1 PO 8 , that is, 10 mol % excess LiOH.

この混合溶液を120℃で15時間乾燥させて、乾燥固化した粉体を回収し、メノウ乳鉢でこの固化粉体を軽く粉砕した。真空ガス置換型電気炉を用い、酸素雰囲気中500℃にてこの粉砕粉体を12時間焼成して、非晶質原料であるLiTa1.9Bi0.1POの白色粉体を得た。遊星型ボールミルを用いて、この白色粉体を湿式ボールミル粉砕した後、錠剤成型器を用いて一軸加圧して成形体を得た。電気炉を用いて、この成形体を空気中で1208℃に昇温して5分間焼成し、冷却して焼結前駆体を得た。 The mixed solution was dried at 120°C for 15 hours, and the dried and solidified powder was collected and lightly ground in an agate mortar. The ground powder was fired in an oxygen atmosphere at 500°C for 12 hours using a vacuum gas replacement type electric furnace to obtain a white powder of LiTa1.9Bi0.1PO8 , which is an amorphous raw material. The white powder was wet ball milled using a planetary ball mill, and then uniaxially pressed using a tablet press to obtain a molded body. The molded body was heated to 1208°C in air using an electric furnace, fired for 5 minutes, and cooled to obtain a sintered precursor.

そして、真空ガス置換型電気炉を用いて、この焼結前駆体を酸素雰囲気中1000℃にて12時間焼成してLiTa1.9Bi0.1PO焼結体を得た。粉末X線回折装置によりこの焼結体の結晶構造を調べたところ、単斜晶系で空間群C2/cに属するLiTaPO型の結晶構造が主相であることが確認された。一方、この焼結体中には、不純物相としてBiPO相が生成していることが確認された。このBiPO相は、高温焼成で液相として析出した後、相分離によって焼結助剤として機能した。 Then, this sintered precursor was sintered in an oxygen atmosphere at 1000°C for 12 hours using a vacuum gas replacement type electric furnace to obtain a LiTa1.9Bi0.1PO8 sintered body. When the crystal structure of this sintered body was examined using a powder X-ray diffraction device, it was confirmed that the main phase was a LiTa2PO8 type crystal structure belonging to the monoclinic system and space group C2/c. On the other hand, it was confirmed that a BiPO4 phase was generated as an impurity phase in this sintered body. This BiPO4 phase precipitated as a liquid phase during high-temperature sintering, and then functioned as a sintering aid through phase separation.

実施例9:新しい結晶構造を有するLiTa1.8Bi0.2PO焼結体の合成
TaClの使用量を1.2896gに、BiClの使用量を0.1261gにそれぞれ変更した点を除いて、実施例8と同様にしてLiTa1.8Bi0.2PO焼結体を得た。なお、途中の混合溶液には、組成LiTa1.8Bi0.2POと比べて1.1モル倍、すなわち10mol%過剰のLiOHが含まれている。粉末X線回折装置によりこの焼結体の結晶構造を調べたところ、単斜晶系で空間群C2/cに属するLiTaPO型の結晶構造が主相であることが確認された。
Example 9: Synthesis of LiTa1.8Bi0.2PO8 sintered body having new crystal structure A LiTa1.8Bi0.2PO8 sintered body was obtained in the same manner as in Example 8, except that the amount of TaCl5 used was changed to 1.2896g and the amount of BiCl3 used was changed to 0.1261g . The mixed solution in the middle contains 1.1 moles of LiOH, i.e., 10 mol % excess, compared to the composition LiTa1.8Bi0.2PO8 . When the crystal structure of this sintered body was examined by a powder X -ray diffraction device, it was confirmed that the main phase was a LiTa2PO8 type crystal structure belonging to the space group C2/c in the monoclinic system.

一方、この焼結体中には、Bi量の増大に伴い、不純物相としてBiPO相が顕著に存在することが確認された。このBiPO相は、高温焼成で液相として析出した後、相分離によって焼結助剤として機能したことを示している。この粉末X線回折パターンを図15に示す。また、この焼結体について、比較例1と同様にしてリチウムイオン導電率を算出した。室温における測定結果から、全リチウムイオン導電率は7.1×10-4S/cmと算出され、既報のLiTa1.8Bi0.2PO焼結体の全リチウムイオン導電率よりも高かった。 On the other hand, it was confirmed that the BiPO4 phase was significantly present as an impurity phase in this sintered body with an increase in the Bi content. This indicates that the BiPO4 phase precipitated as a liquid phase during high-temperature sintering and then functioned as a sintering aid through phase separation. The powder X-ray diffraction pattern is shown in FIG. 15. The lithium ion conductivity of this sintered body was calculated in the same manner as in Comparative Example 1. From the measurement results at room temperature, the total lithium ion conductivity was calculated to be 7.1× 10−4 S/cm, which was higher than the total lithium ion conductivity of the previously reported LiTa1.8Bi0.2PO8 sintered body.

実施例10:新しい結晶構造を有するLi1.1Ta1.9Hf0.1PO焼結体の合成
ドライ環境下で、50mLの無水エタノールに1.3612gのTaClと0.0641gのHfCl(富士フイルム和光純薬製、99.9%(以下同じ))を溶解させTaCl・HfCl溶液を得た。50mLのイオン交換水に0.2301gのNHPOを溶解させNHPO水溶液を得た。100mLのイオン交換水に0.1016gのLiOH・HOを溶解させLiOH水溶液を得た。このLiOH水溶液をスターラーで攪拌しながら、このTaCl・HfCl溶液とこのNHPO水溶液を順次加えて80℃で混合した。なお、この混合溶液には、組成Li1.1Ta1.9Hf0.1POと比べて1.1モル倍、すなわち10mol%過剰のLiOHが含まれている。
Example 10: Synthesis of Li1.1Ta1.9Hf0.1PO8 sintered body with new crystal structure In a dry environment, 1.3612g of TaCl5 and 0.0641g of HfCl4 (manufactured by Fujifilm Wako Pure Chemical Industries, 99.9% (same below)) were dissolved in 50mL of anhydrous ethanol to obtain a TaCl5.HfCl4 solution. 0.2301g of NH4H2PO4 was dissolved in 50mL of ion-exchanged water to obtain an NH4H2PO4 aqueous solution. 0.1016g of LiOH.H2O was dissolved in 100mL of ion -exchanged water to obtain an LiOH aqueous solution. While stirring the LiOH aqueous solution with a stirrer, the TaCl5.HfCl4 solution and the NH4H2PO4 aqueous solution were added in sequence and mixed at 80° C. This mixed solution contains 1.1 molar times, or 10 mol % excess, LiOH compared to the composition Li1.1Ta1.9Hf0.1PO8 .

この混合溶液を120℃で15時間乾燥させて、乾燥固化した粉体を回収し、メノウ乳鉢でこの固化粉体を軽く粉砕した。真空ガス置換型電気炉を用い、酸素雰囲気中600℃にてこの粉砕粉体を12時間焼成して、非晶質原料であるLi1.1Ta1.9Hf0.1POの白色粉体を得た。遊星型ボールミルを用いて、この白色粉体を湿式ボールミル粉砕した後、錠剤成型器を用いて一軸加圧して成形体を得た。電気炉を用いて、この成形体を空気中で1208℃に昇温して5分間焼成し、冷却して焼結前駆体を得た。そして、真空ガス置換型電気炉を用いて、この焼結前駆体を酸素雰囲気中1000℃にて12時間焼成してLi1.1Ta1.9Hf0.1PO焼結体を得た。 The mixed solution was dried at 120°C for 15 hours, and the dried and solidified powder was collected and lightly ground in an agate mortar. The ground powder was fired in an oxygen atmosphere at 600°C for 12 hours using a vacuum gas replacement type electric furnace to obtain a white powder of Li 1.1 Ta 1.9 Hf 0.1 PO 8 , which is an amorphous raw material. The white powder was wet ball milled using a planetary ball mill, and then uniaxially pressed using a tablet molding machine to obtain a molded body. The molded body was heated to 1208°C in air using an electric furnace, fired for 5 minutes, and cooled to obtain a sintered precursor. The sintered precursor was then fired in an oxygen atmosphere at 1000°C for 12 hours using a vacuum gas replacement type electric furnace to obtain a Li 1.1 Ta 1.9 Hf 0.1 PO 8 sintered body.

粉末X線回折装置によりこの焼結体の結晶構造を調べたところ、単斜晶系で空間群C2/cに属するLiTaPO型の結晶構造が主相であることが確認された。一方、この焼結体中には、LiTa相が生成していることが確認された。このLiTa相は、高温焼成で形成され、焼結助剤として機能した。この粉末X線回折パターンを図16に示す。また、この焼結体について、比較例1と同様にしてリチウムイオン導電率を算出した。室温における測定結果から、全リチウムイオン導電率は9.2×10-4S/cmと算出され、既報のLiTaPO焼結体の全リチウムイオン導電率よりも高かった。 When the crystal structure of this sintered body was examined by a powder X-ray diffraction apparatus, it was confirmed that the main phase was a LiTa 2 PO 8 type crystal structure belonging to the monoclinic system and space group C2/c. On the other hand, it was confirmed that a LiTa 3 O 8 phase was generated in this sintered body. This LiTa 3 O 8 phase was formed by high-temperature sintering and functioned as a sintering aid. The powder X-ray diffraction pattern is shown in FIG. 16. In addition, the lithium ion conductivity of this sintered body was calculated in the same manner as in Comparative Example 1. From the measurement results at room temperature, the total lithium ion conductivity was calculated to be 9.2×10 −4 S/cm, which was higher than the total lithium ion conductivity of the LiTa 2 PO 8 sintered body previously reported.

実施例11:新しい結晶構造を有するLi1.2Ta1.8Hf0.2PO焼結体の合成
TaClの使用量を1.2896gに、HfClの使用量を0.1281gに、LiOH・HOの使用量を0.1108gにそれぞれ変更した点を除いて、実施例8と同様にしてLi1.2Ta1.8Hf0.2PO焼結体を得た。なお、途中の混合溶液には、組成Li1.2Ta1.8Hf0.2POと比べて1.1モル倍、すなわち10mol%過剰のLiOHが含まれている。
Example 11: Synthesis of Li1.2Ta1.8Hf0.2PO8 sintered body having a new crystal structure Except for changing the amount of TaCl5 to 1.2896g, the amount of HfCl4 to 0.1281g, and the amount of LiOH.H2O to 0.1108g , a Li1.2Ta1.8Hf0.2PO8 sintered body was obtained in the same manner as in Example 8. Note that the mixed solution during the process contains 1.1 moles of LiOH , i.e., 10 mol% excess , compared to the composition Li1.2Ta1.8Hf0.2PO8 .

粉末X線回折装置によりこの焼結体の結晶構造を調べたところ、単斜晶系で空間群C2/cに属するLiTaPO型の結晶構造が主相であることが確認された。一方、この焼結体中には、Hf置換量の増大に伴って、LiTa相が顕著に存在することが確認された。このLiTa相は、高温焼成で形成され、焼結助剤として機能した。また、Hf置換量の増大に伴って、粉末X線回折パターンのピーク位置が低角側にシフトすることが確認された。TaのHf置換によって、格子体積が増大したことが明らかとなった。 When the crystal structure of this sintered body was examined by a powder X-ray diffraction apparatus, it was confirmed that the main phase was a LiTa 2 PO 8 type crystal structure belonging to the monoclinic system and space group C2/c. On the other hand, it was confirmed that the LiTa 3 O 8 phase was significantly present in this sintered body with an increase in the amount of Hf substitution. This LiTa 3 O 8 phase was formed by high-temperature sintering and functioned as a sintering aid. It was also confirmed that the peak position of the powder X-ray diffraction pattern shifted to the lower angle side with an increase in the amount of Hf substitution. It was revealed that the lattice volume increased due to the Hf substitution of Ta.

この焼結体のSEM-EDS分析の結果、Ta、Hf、およびPが検出され、TaおよびHf以外の金属元素は検出されなかった。さらに、IPC発光分光分析を用いてこの焼結体の定量分析を行った結果、Hf置換に伴って、Li量が増加していることが確認された。すなわち、TaのHf置換によって、格子体積の増大だけではなく、キャリア濃度が高められていることが確認された。また、この焼結体について、比較例1と同様にしてリチウムイオン導電率を算出した。室温における測定結果から、全リチウムイオン導電率は1.1×10-3S/cmと算出され、既報のLiTaPO焼結体の全リチウムイオン導電率よりも高かった。 As a result of SEM-EDS analysis of this sintered body, Ta, Hf, and P were detected, and no metal elements other than Ta and Hf were detected. Furthermore, as a result of quantitative analysis of this sintered body using IPC emission spectroscopy, it was confirmed that the amount of Li increased with Hf substitution. That is, it was confirmed that not only the lattice volume but also the carrier concentration was increased by Hf substitution of Ta. Furthermore, the lithium ion conductivity of this sintered body was calculated in the same manner as in Comparative Example 1. From the measurement results at room temperature, the total lithium ion conductivity was calculated to be 1.1×10 −3 S/cm, which was higher than the total lithium ion conductivity of the LiTa 2 PO 8 sintered body previously reported.

実施例10および実施例11の焼結体の全リチウムイオン導電率が高かった原因として、高温相の結晶構造を維持していること、Hf置換による結晶格子の膨張とキャリア濃度(リチウム量)の増大の効果、およびLiTaが焼結助剤として機能したことによる焼結性の向上が挙げられる。また、全リチウムイオン導電率の温度依存性から見積もられた活性化エネルギーは、実施例10の焼結体で0.34eV、実施例11の焼結体で0.315eVと算出され、実施例6のLiTaPO焼結体の活性化エネルギーより小さかった。すなわち、TaのHf置換によって、-20℃などの低温でのリチウムイオン伝導性の改善が明らかとなった。 The reasons why the total lithium ion conductivity of the sintered bodies of Examples 10 and 11 was high include the maintenance of the crystal structure of the high temperature phase, the effect of the expansion of the crystal lattice and the increase in the carrier concentration (lithium amount) due to the Hf substitution, and the improvement in sinterability due to the function of LiTa 3 O 8 as a sintering aid. In addition, the activation energy estimated from the temperature dependence of the total lithium ion conductivity was calculated to be 0.34 eV for the sintered body of Example 10 and 0.315 eV for the sintered body of Example 11, which was smaller than the activation energy of the LiTa 2 PO 8 sintered body of Example 6. In other words, it was revealed that the lithium ion conductivity at low temperatures such as -20°C was improved by the Hf substitution of Ta.

実施例12:新しい結晶構造を有するLiTa1.8Sb0.2POの合成
ドライ環境下で、50mLの無水エタノールに1.2896gのTaClと0.09125gのSbCl(富士フイルム和光純薬製、試薬特級)を溶解させTaCl・SbCl溶液を得た。50mLのイオン交換水に0.2301gのNHPOを溶解させNHPO水溶液を得た。100mLのイオン交換水に0.0923gのLiOH・HOを溶解させLiOH水溶液を得た。このLiOH水溶液をスターラーで攪拌しながら、このTaCl・SbCl溶液とこのNHPO水溶液を順次加えて80℃で混合した。なお、この混合溶液には、組成LiTa1.8Sb0.2POと比べて1.1モル倍、すなわち10mol%過剰のLiOHが含まれている。
Example 12: Synthesis of LiTa1.8Sb0.2PO8 with a new crystal structure In a dry environment, 1.2896g of TaCl5 and 0.09125g of SbCl3 (manufactured by Fujifilm Wako Pure Chemical Industries, special grade reagent) were dissolved in 50mL of anhydrous ethanol to obtain a TaCl5.SbCl3 solution. 0.2301g of NH4H2PO4 was dissolved in 50mL of ion -exchanged water to obtain an NH4H2PO4 aqueous solution. 0.0923g of LiOH.H2O was dissolved in 100mL of ion- exchanged water to obtain an LiOH aqueous solution. While stirring this LiOH aqueous solution with a stirrer, the TaCl5.SbCl3 solution and this NH4H2PO4 aqueous solution were added in sequence and mixed at 80°C. The mixed solution contained 1.1 moles of LiOH, that is, 10 mol % excess, compared to the composition LiTa 1.8 Sb 0.2 PO 8.

この混合溶液を120℃で15時間乾燥させて、乾燥固化した粉体を回収し、メノウ乳鉢でこの固化粉体を軽く粉砕した。真空ガス置換型電気炉を用い、酸素雰囲気中500℃にてこの粉砕粉体を12時間焼成して、非晶質原料であるLiTa1.8Sb0.2POの白色粉体を得た。遊星型ボールミルを用いて、この白色粉体を湿式ボールミル粉砕した後、錠剤成型器を用いて一軸加圧して成形体を得た。電気炉を用いて、この成形体を空気中で1208℃に昇温して5分間焼成し、冷却して焼結前駆体を得た。そして、真空ガス置換型電気炉を用いて、この焼結前駆体を酸素雰囲気中1000℃にて12時間焼成してLiTa1.8Sb0.2PO焼結体を得た。 The mixed solution was dried at 120°C for 15 hours, and the dried and solidified powder was collected and lightly ground in an agate mortar. The ground powder was fired in an oxygen atmosphere at 500°C for 12 hours using a vacuum gas replacement type electric furnace to obtain a white powder of LiTa 1.8 Sb 0.2 PO 8 , which is an amorphous raw material. The white powder was wet ball milled using a planetary ball mill, and then uniaxially pressed using a tablet molding machine to obtain a molded body. The molded body was heated to 1208°C in air using an electric furnace, fired for 5 minutes, and cooled to obtain a sintered precursor. The sintered precursor was then fired in an oxygen atmosphere at 1000°C for 12 hours using a vacuum gas replacement type electric furnace to obtain a LiTa 1.8 Sb 0.2 PO 8 sintered body.

粉末X線回折装置によりこの焼結体の結晶構造を調べたところ、単斜晶系で空間群C2/cに属するLiTaPO型の結晶構造が主相であることが確認された。一方、この焼結体中には、不純物相としてTaPO相が生成していることが確認された。また、この粉末X線回折パターンのピーク位置が、LiTaPOのピーク位置と比べて、低角側にシフトすることが確認され、イオン半径がTaよりも小さいSbが置換したことが明らかとなった。この粉末X線回折パターンを図17に示す。また、この焼結体について、比較例1と同様にしてリチウムイオン導電率を算出した。室温における測定結果から、全リチウムイオン導電率は4.3×10-4S/cmと算出され、既報のLiTa1.8Sb0.2PO焼結体の全リチウムイオン導電率よりも高かった。 When the crystal structure of this sintered body was examined by a powder X-ray diffraction apparatus, it was confirmed that the main phase was a LiTa 2 PO 8 type crystal structure belonging to the space group C2/c in the monoclinic system. On the other hand, it was confirmed that the TaPO 5 phase was generated as an impurity phase in this sintered body. It was also confirmed that the peak position of this powder X-ray diffraction pattern was shifted to the lower angle side compared to the peak position of LiTa 2 PO 8 , and it was revealed that Sb, which has an ionic radius smaller than Ta, was substituted. This powder X-ray diffraction pattern is shown in FIG. 17. In addition, the lithium ion conductivity of this sintered body was calculated in the same manner as in Comparative Example 1. From the measurement results at room temperature, the total lithium ion conductivity was calculated to be 4.3×10 −4 S/cm, which was higher than the total lithium ion conductivity of the LiTa 1.8 Sb 0.2 PO 8 sintered body previously reported.

実施例13:複合正極の作製
実施例6、実施例7、実施例10で得られたLiTaPO(LTPO)焼結体、LiTa1.9Bi0.1PO(LTBPO)焼結体、Li1.1Ta1.9Hf0.1PO(LTHPO)焼結体をそれぞれ粉砕し、複合正極の電解質として使用した複合正極を作製した。正極活物質としては、LiCoO(日本化学工業製、セルシードC-5H)を用いて、電解質粉末とLiCoO粉末を重量比で1:1について、瑪瑙乳鉢を用いて混合したのち、錠剤成型器を用いて一軸加圧した圧粉体を作製した。この圧粉成形体をアルゴンガス雰囲気中600℃にて2時間焼成することにより、当該複合正極焼結成形体を作製した。
Example 13: Preparation of composite positive electrode The LiTa 2 PO 8 (LTPO) sintered body, LiTa 1.9 Bi 0.1 PO 8 (LTBPO) sintered body, and Li 1.1 Ta 1.9 Hf 0.1 PO 8 (LTHPO) sintered body obtained in Examples 6 , 7, and 10 were each pulverized to prepare a composite positive electrode used as an electrolyte for the composite positive electrode. As the positive electrode active material, LiCoO 2 (manufactured by Nippon Kagaku Kogyo, Cellseed C-5H) was used, and the electrolyte powder and LiCoO 2 powder were mixed in a weight ratio of 1:1 using an agate mortar, and then uniaxially pressed using a tablet molding machine to prepare a compact. The compact was fired in an argon gas atmosphere at 600 ° C. for 2 hours to prepare the composite positive electrode sintered compact.

作製された複合正極成形体について、周波数応答アナライザを用いて、ナイキストプロットの円弧より抵抗値を算出した。室温における測定結果から、圧粉体のイオン抵抗は概ね1×10Ωであった。これらの値はイオン抵抗としては高いものの、複合正極内で導電パスがとれていると共に、正極活物質との界面抵抗の増大が抑制できていることが明らかとなった。 The resistance value of the composite positive electrode compact thus produced was calculated from the arcs of the Nyquist plot using a frequency response analyzer. From the measurement results at room temperature, the ionic resistance of the compact was approximately 1×10 7 Ω. Although these values are high for ionic resistance, it became clear that a conductive path was established within the composite positive electrode and that an increase in the interface resistance with the positive electrode active material was suppressed.

複合正極を粉砕して測定した粉末X線回折パターンを図18に示す。いずれも本発明の新しい結晶構造を有するLiTaPO型相と、LiCoO相に由来する回折パターンのみが主相であり、反応生成物などがほとんど存在しないことが確認された。以上から、本発明の固体電解質は全固体電池の複合正極として使用できることが明らかとなった。 The powder X-ray diffraction patterns measured by pulverizing the composite positive electrode are shown in Figure 18. In both cases, the main phases were the LiTa 2 PO 8 type phase having the new crystal structure of the present invention and the LiCoO 2 phase, and it was confirmed that there were almost no reaction products. From the above, it has become clear that the solid electrolyte of the present invention can be used as a composite positive electrode for an all-solid-state battery.

実施例14:全固体電池の作製
実施例1で得られた焼結体を粉砕して白色粉末を得た。遊星型ボールミルを用いて、この白色粉末を湿式ボールミル粉砕した後、乾燥して得たLiTaPO焼結体粉末を用いて、電解質層と複合電極層からなる緻密焼結体を作製した。すなわち、直径10mmΦの熱プレス用金型(アズワン製)にこのLiTaPO焼結体粉末を充填し、400℃で374MPaにて熱プレス装置(アズワン製)を用いて2時間保持して、厚さ約0.3mm程度の円板状の緻密焼結体を得た。
Example 14: Preparation of all-solid-state battery The sintered body obtained in Example 1 was pulverized to obtain a white powder. The white powder was then wet-milled using a planetary ball mill, and dried to obtain a LiTa 2 PO 8 sintered body powder, which was then used to prepare a dense sintered body consisting of an electrolyte layer and a composite electrode layer. That is, the LiTa 2 PO 8 sintered body powder was filled into a hot press mold (manufactured by AS ONE) with a diameter of 10 mm, and held at 400°C and 374 MPa for 2 hours using a hot press device (manufactured by AS ONE) to obtain a disk-shaped dense sintered body with a thickness of about 0.3 mm.

この緻密焼結体と金型で、固体電解質層と一方の電極層を備える複合電極層を構成している。さらに、露出側の固体電解質層の表面に、リチウムイオン伝導性の高分子電解質シートと、他方の電極層となる金属リチウムシート(厚さ:0.2mm)を順次貼り付け、全固体電池を作製した。この全固体電池について、充放電試験装置(北斗電工製、HJ1020mSD8)を用いて60℃にて定電流充放電試験(電流密度3mA/g)を行った。その結果、充放電反応に対応する容量が観測でき、全固体電池の動作を確認した。The dense sintered body and the mold constitute a composite electrode layer comprising a solid electrolyte layer and one of the electrode layers. Furthermore, a lithium ion conductive polymer electrolyte sheet and a metallic lithium sheet (thickness: 0.2 mm) which will be the other electrode layer were sequentially attached to the exposed surface of the solid electrolyte layer to produce an all-solid-state battery. A constant current charge/discharge test (current density 3 mA/g) was performed on this all-solid-state battery at 60°C using a charge/discharge tester (Hokuto Denko, HJ1020mSD8). As a result, the capacity corresponding to the charge/discharge reaction was observed, and the operation of the all-solid-state battery was confirmed.

本願の新規結晶構造を有するLiTaPOおよびその元素置換体を用いることで、高いリチウムイオン伝導性を有する電解質部材が作製できる。 By using LiTa 2 PO 8 having the novel crystal structure of the present invention and its element-substituted products, an electrolyte member having high lithium ion conductivity can be produced.

Claims (12)

リチウム、タンタル、およびリンを含有する酸化物焼結体であって、
単斜晶系で空間群C2/cに属する結晶構造を有し、ワイコフ位置で4b席(0.5,0,0)にリチウムが占有していない酸化物焼結体。
An oxide sintered body containing lithium, tantalum, and phosphorus,
A sintered oxide having a crystal structure belonging to the monoclinic space group C2/c, in which lithium does not occupy the 4b site (0.5,0,0) at the Wyckoff position.
請求項1において、
一般式LiTa2-xPO(MはBiまたはSb、0≦x≦0.2)で表される酸化物焼結体。
In claim 1,
A sintered oxide represented by the general formula LiTa 2-x M x PO 8 (M is Bi or Sb, 0≦x≦0.2).
請求項1において、
一般式Li1+yTa2-yHfPO(0≦y≦0.2)で表される酸化物焼結体。
In claim 1,
A sintered oxide represented by the general formula Li 1+y Ta 2-y Hf y PO 8 (0≦y≦0.2).
請求項1において、
粒径50μm~100μmの一次粒子から構成されるLiTaPOである酸化物焼結体。
In claim 1,
The oxide sintered body is LiTa 2 PO 8 composed of primary particles having a particle size of 50 μm to 100 μm.
請求項4において、
単結晶のLiTaPOである酸化物焼結体。
In claim 4,
A sintered oxide body of single crystal LiTa 2 PO 8 .
請求項1から5のいずれかにおいて、
リチウムの占有席が、ワイコフ位置で3つ以上の8f席にのみ占有している酸化物焼結体。
In any one of claims 1 to 5,
An oxide sintered body in which lithium occupies only three or more 8f sites at the Wyckoff positions.
請求項1から5のいずれかにおいて、
リチウムの占有席が、無秩序化した占有となっている酸化物焼結体。
In any one of claims 1 to 5,
A sintered oxide in which the lithium sites are disordered.
請求項1の酸化物焼結体の製造方法であって、
1200℃より高く1400℃以下の温度でリチウム、タンタル、およびリンを含有する酸化物を焼成する焼結工程を有する酸化物焼結体の製造方法。
A method for producing the oxide sintered body according to claim 1,
A method for producing an oxide sintered body, comprising a sintering step of firing an oxide containing lithium, tantalum, and phosphorus at a temperature higher than 1200°C and not higher than 1400°C.
請求項2の酸化物焼結体の製造方法であって、
1200℃より高く1400℃以下の温度で一般式LiTa2-xPO(MはBiまたはSb、0≦x≦0.2)で表される酸化物を焼成する焼結工程を有する酸化物焼結体の製造方法。
The method for producing an oxide sintered body according to claim 2,
A method for producing an oxide sintered body, comprising a sintering step of firing an oxide represented by the general formula LiTa 2-x M x PO 8 (M is Bi or Sb, 0≦x≦0.2) at a temperature higher than 1200° C. and lower than 1400° C.
請求項3の酸化物焼結体の製造方法であって、
1200℃より高く1400℃以下の温度で一般式Li1+yTa2-yHfPO(0≦y≦0.2)で表される酸化物を焼成する焼結工程を有する酸化物焼結体の製造方法。
The method for producing an oxide sintered body according to claim 3,
A method for producing an oxide sintered body, comprising a sintering step of firing an oxide represented by the general formula Li1 +yTa2 - yHfyPO8 (0≦y≦ 0.2 ) at a temperature higher than 1200°C and lower than 1400°C.
請求項8から10のいずれかにおいて、
前記酸化物が非晶質である酸化物焼結体の製造方法。
In any one of claims 8 to 10,
A method for producing an oxide sintered body, wherein the oxide is amorphous.
請求項1から5のいずれかの酸化物焼結体を備える固体電解質と、
前記固体電解質を挟む一対の電極と、
を有する電気化学デバイス。
A solid electrolyte comprising the oxide sintered body according to any one of claims 1 to 5;
A pair of electrodes sandwiching the solid electrolyte;
An electrochemical device comprising:
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