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JP7706578B2 - Air conditioning heat exchangers - Google Patents
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JP7706578B2 - Air conditioning heat exchangers - Google Patents

Air conditioning heat exchangers Download PDF

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JP7706578B2
JP7706578B2 JP2023578299A JP2023578299A JP7706578B2 JP 7706578 B2 JP7706578 B2 JP 7706578B2 JP 2023578299 A JP2023578299 A JP 2023578299A JP 2023578299 A JP2023578299 A JP 2023578299A JP 7706578 B2 JP7706578 B2 JP 7706578B2
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hairpin
hydrophilic
peripheral surface
air
straight pipe
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JPWO2023148917A5 (en
JPWO2023148917A1 (en
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功介 山口
綾 河島
達郎 永山
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/02Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/007Auxiliary supports for elements
    • F28F9/013Auxiliary supports for elements for tubes or tube-assemblies

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Description

本開示は、伝熱管のヘアピン部を収納するホルダを備える空気調和用熱交換器に関する。 The present disclosure relates to an air-conditioning heat exchanger having a holder for storing a hairpin portion of a heat transfer tube.

空気調和用熱交換器として、複数のフィンと、一端がヘアピン部で折り返されて複数のフィンを貫通する伝熱管と、伝熱管のヘアピン部を収納するホルダとを備える空気調和用熱交換器が知られている。例えば、特許文献1には、強度確保と、風路最適化と、ヘアピン部での腐食防止といった作用を有するホルダを備えた空気調和用熱交換器が記載されている。A known air-conditioning heat exchanger includes a plurality of fins, a heat transfer tube with one end folded back at a hairpin section and passing through the plurality of fins, and a holder that stores the hairpin section of the heat transfer tube. For example, Patent Document 1 describes an air-conditioning heat exchanger that includes a holder that ensures strength, optimizes the air path, and prevents corrosion at the hairpin section.

ここで、特許文献1に記載されたような空気調和用熱交換器では、冷房運転時に熱交換器の表面に発生した結露水が、ヘアピン部とホルダの内周面との隙間に表面張力によって留まり続けるために、ヘアピン部での腐食の発生が懸念される。そのため、特許文献1では、結露水が流れ落ちるように、ヘアピン部とホルダの内周面との間の隙間を十分に開けて結露水の留まりを防止し、腐食の発生を回避することが提案されている。Here, in an air-conditioning heat exchanger such as that described in Patent Document 1, condensation water that forms on the surface of the heat exchanger during cooling operation remains in the gap between the hairpin part and the inner surface of the holder due to surface tension, which raises concerns about corrosion in the hairpin part. Therefore, Patent Document 1 proposes to open up a sufficient gap between the hairpin part and the inner surface of the holder so that the condensation water can flow down, thereby preventing the condensation water from remaining and avoiding corrosion.

特開2021-55953号公報JP 2021-55953 A

しかしながら、ヘアピン部に付着する結露水は、重力によりヘアピン部の鉛直方向に集合しやすい。よって、ヘアピン部とホルダの内周面との間に十分な隙間があっても、結露水が集合して、隙間を塞いだ状態で表面張力によって留まり続けることがある。また、ヘアピン部から落下した結露水は、ホルダの底面で受け止められる。このため、ヘアピン部から結露水が落下した場合でも、伝熱管とホルダの底面との間の隙間を結露水が塞いだ状態で留まり続けることがある。したがって、伝熱管とホルダの内周面との間の隙間に結露水が長時間留まることによって、ヘアピン部で腐食が発生するおそれがある。 However, condensation water that adheres to the hairpin portion tends to collect vertically on the hairpin portion due to gravity. Therefore, even if there is a sufficient gap between the hairpin portion and the inner surface of the holder, the condensation water may collect and remain there due to surface tension, blocking the gap. Also, condensation water that falls from the hairpin portion is received by the bottom surface of the holder. Therefore, even if condensation water falls from the hairpin portion, it may remain there blocking the gap between the heat transfer tube and the bottom surface of the holder. Therefore, if condensation water remains in the gap between the heat transfer tube and the inner surface of the holder for a long time, corrosion may occur in the hairpin portion.

本開示は、上記のような課題を解決するためになされたもので、伝熱管のヘアピン部での腐食の発生を抑制する空気調和用熱交換器を提供するものである。 The present disclosure has been made to solve the problems described above, and provides an air-conditioning heat exchanger that suppresses the occurrence of corrosion in the hairpin section of the heat transfer tube.

本開示に係る空気調和用熱交換器は、第1方向に間隔を空けて配置された複数のフィンと、複数のフィンを貫通して設けられた、第1方向の端部で折り返すヘアピン部を有する伝熱管と、ヘアピン部が収納される筒部を有するホルダとを備え、伝熱管は、鉛直方向に並ぶ第1直管部と第2直管部とを有し、第1直管部は、第2直管部の上部に位置し、ヘアピン部は、第1直管部と第2直管部との間に設けられ、第1直管部と第2直管部とを接続し、ヘアピン部の外周面は、鉛直方向において、第2直管部の軸線よりも上方に位置する部分に、親水性被膜が形成された第1親水部を有し、筒部の内周面において、第2直管部の軸線よりも下方に位置する部分に、親水性被膜が形成された第2親水部を有し、第2直管部の軸線よりも上方に位置する部分には親水性被膜を形成せず、ヘアピン部の外周面に第2親水部を投影した領域には、第1親水部が設けられていない。 The air-conditioning heat exchanger according to the present disclosure includes a plurality of fins arranged at intervals in a first direction, a heat transfer tube having a hairpin portion that penetrates the plurality of fins and is folded back at an end in the first direction, and a holder having a tubular portion in which the hairpin portion is stored, the heat transfer tube having a first straight pipe portion and a second straight pipe portion that are aligned in a vertical direction, the first straight pipe portion being located above the second straight pipe portion, the hairpin portion being provided between the first straight pipe portion and the second straight pipe portion, the hairpin portion is connected to the second straight tube portion, and the outer peripheral surface of the hairpin portion has a first hydrophilic portion with a hydrophilic coating formed thereon in a portion located above the axis of the second straight tube portion in the vertical direction, the inner peripheral surface of the tubular portion has a second hydrophilic portion with a hydrophilic coating formed thereon in a portion located below the axis of the second straight tube portion, no hydrophilic coating is formed on the portion located above the axis of the second straight tube portion, and the first hydrophilic portion is not provided in the region where the second hydrophilic portion is projected onto the outer peripheral surface of the hairpin portion.

本開示によれば、伝熱管のヘアピン部は、第2直管部の軸線よりも上方に位置する外周面に、親水性被膜が形成された第1親水部を有する。また、ヘアピン部が収納されるホルダの筒部は、底面部の内周面に、親水性被膜が形成された第2親水部を有する。このため、第2直管部の軸線よりも上方では、第1親水部によって結露水が移動しやすくなり、ヘアピン部の外周面とホルダの筒部の内周面との間の隙間を塞ぐように結露水が留まることが抑制される。また、ホルダの底面部では、第2親水部によって結露水が移動しやすくなり、ホルダの内周面とヘアピン部の外周面との間の隙間を塞ぐように結露水が留まることが抑制される。したがって、結露水が伝熱管のヘアピン部に長時間付着することを抑制できるため、ヘアピン部での腐食の発生を抑制できる。According to the present disclosure, the hairpin portion of the heat transfer tube has a first hydrophilic portion on which a hydrophilic coating is formed on the outer peripheral surface located above the axis of the second straight tube portion. Also, the tubular portion of the holder in which the hairpin portion is stored has a second hydrophilic portion on which a hydrophilic coating is formed on the inner peripheral surface of the bottom surface portion. Therefore, above the axis of the second straight tube portion, the first hydrophilic portion makes it easier for condensed water to move, and the condensed water is prevented from staying to block the gap between the outer peripheral surface of the hairpin portion and the inner peripheral surface of the tubular portion of the holder. Also, at the bottom surface portion of the holder, the second hydrophilic portion makes it easier for condensed water to move, and the condensed water is prevented from staying to block the gap between the inner peripheral surface of the holder and the outer peripheral surface of the hairpin portion. Therefore, it is possible to prevent condensed water from adhering to the hairpin portion of the heat transfer tube for a long period of time, and therefore it is possible to prevent corrosion from occurring in the hairpin portion.

実施の形態1に係る空気調和装置を示す回路図である。1 is a circuit diagram showing an air conditioning apparatus according to a first embodiment. 実施の形態1に係る空気調和用熱交換器を示す斜視図である。1 is a perspective view showing an air-conditioning heat exchanger according to a first embodiment. 実施の形態1に係るホルダの正面図である。FIG. 2 is a front view of the holder according to the first embodiment. 実施の形態1に係るホルダの筒部と伝熱管の部分斜視図である。4 is a partial perspective view of a cylindrical portion of a holder and a heat transfer tube according to the first embodiment. FIG. 実施の形態1に係るホルダの筒部とヘアピン部を示す簡略正面図である。4 is a simplified front view showing a tube portion and a hairpin portion of the holder according to the first embodiment. FIG. 実施の形態1に係る親水部を示す概略図である。3 is a schematic diagram showing a hydrophilic portion according to the first embodiment. FIG. 図3のA-A線での縦断面模式図である。FIG. 4 is a schematic vertical cross-sectional view taken along line AA in FIG. 3. 実施の形態1においてヘアピン部の外周面とホルダの筒部の内周面との間に結露水が留まった状態を示す概略図である。10 is a schematic diagram showing a state in which condensed water remains between an outer circumferential surface of a hairpin portion and an inner circumferential surface of a tubular portion of a holder in the first embodiment. FIG. 実施の形態2に係る撥水部を示す概略図である。10 is a schematic diagram showing a water-repellent portion according to a second embodiment. FIG. 実施の形態2におけるホルダと伝熱管の縦断面模式図である。11 is a schematic vertical cross-sectional view of a holder and a heat transfer tube in embodiment 2. FIG.

以下、本開示に係る空気調和用熱交換器の実施の形態について、添付の図面を参照して説明する。なお、図面の形態は一例であり、本開示を限定するものではない。また、各図において同一の符号を付したものは、同一のまたはこれに相当するものであり、これは明細書の全文において共通している。以下の説明において、重複するものについては、適宜簡略化または省略する。なお、本開示は、以下に説明する実施の形態によって限定されるものではなく、以下の実施の形態によって開示される構成のあらゆる組み合わせを含み得るものである。また、添付の図面における各構成部材の位置、形状、及び大きさは、実際のものとは異なる場合がある。さらに、添付の図面の断面図においては、視認性に鑑みて適宜ハッチングを省略している。Hereinafter, an embodiment of the air-conditioning heat exchanger according to the present disclosure will be described with reference to the attached drawings. Note that the form of the drawings is an example and does not limit the present disclosure. Also, the same reference numerals in each drawing are the same or equivalent, and this is common throughout the entire specification. In the following description, duplicated parts will be appropriately simplified or omitted. Note that the present disclosure is not limited to the embodiments described below, and may include any combination of the configurations disclosed in the following embodiments. Also, the position, shape, and size of each component in the attached drawings may differ from the actual ones. Furthermore, hatching has been appropriately omitted in the cross-sectional views of the attached drawings in consideration of visibility.

また、以下の説明において、理解を容易にするために方向を表す用語を適宜用いるが、これは説明のためのものであって、これらの用語は本開示を限定するものではない。方向を表す用語としては、例えば、「上」、「下」、「右」、「左」、「前」、又は「後」が挙げられる。In addition, in the following description, terms indicating directions are used as appropriate to facilitate understanding, but these terms are for explanatory purposes and do not limit the present disclosure. Examples of terms indicating directions include "up," "down," "right," "left," "front," and "rear."

実施の形態1.
図1は、実施の形態1に係る空気調和装置1を示す回路図である。空気調和装置1は、室内の空気を調整する装置であり、室外機2と、室内機3とを備えている。室外機2には、例えば圧縮機6、流路切替装置7、室外熱交換器8、室外送風機9、及び膨張部10が設けられている。室内機3には、例えば空気調和用熱交換器11及び送風機12が設けられている。
Embodiment 1.
1 is a circuit diagram showing an air conditioner 1 according to embodiment 1. The air conditioner 1 is a device that adjusts indoor air, and includes an outdoor unit 2 and an indoor unit 3. The outdoor unit 2 is provided with, for example, a compressor 6, a flow path switching device 7, an outdoor heat exchanger 8, an outdoor blower 9, and an expansion section 10. The indoor unit 3 is provided with, for example, an air conditioning heat exchanger 11 and a blower 12.

圧縮機6、流路切替装置7、室外熱交換器8、膨張部10、及び空気調和用熱交換器11が冷媒配管5により接続されて冷媒回路4が構成されている。圧縮機6は、低温且つ低圧の状態の冷媒を吸入し、吸入した冷媒を圧縮して高温且つ高圧の状態の冷媒にして吐出するものである。流路切替装置7は、冷媒回路4において冷媒が流れる方向を切り替えるものであり、例えば四方弁である。室外熱交換器8は、例えば室外空気と冷媒との間で熱交換するものである。室外熱交換器8は、冷房運転時及び除湿運転時には凝縮器として作用し、暖房運転時には蒸発器として作用する。室外送風機9は、室外熱交換器8に室外空気を送る機器である。The refrigerant circuit 4 is formed by connecting the compressor 6, the flow switching device 7, the outdoor heat exchanger 8, the expansion section 10, and the air conditioning heat exchanger 11 with the refrigerant piping 5. The compressor 6 draws in refrigerant in a low-temperature and low-pressure state, compresses the drawn refrigerant, and discharges it as refrigerant in a high-temperature and high-pressure state. The flow switching device 7 switches the direction in which the refrigerant flows in the refrigerant circuit 4, and is, for example, a four-way valve. The outdoor heat exchanger 8 exchanges heat between, for example, outdoor air and the refrigerant. The outdoor heat exchanger 8 acts as a condenser during cooling operation and dehumidification operation, and acts as an evaporator during heating operation. The outdoor blower 9 is a device that sends outdoor air to the outdoor heat exchanger 8.

膨張部10は、冷媒を減圧して膨張する減圧弁又は膨張弁である。膨張部10は、例えば開度が調整される電子式膨張弁である。空気調和用熱交換器11は、例えば室内空気と冷媒との間で熱交換するものである。空気調和用熱交換器11は、冷房運転時及び除湿運転時には蒸発器として作用し、暖房運転時には凝縮器として作用する。送風機12は、空気調和用熱交換器11に室内空気を送る機器である。 The expansion section 10 is a pressure reducing valve or expansion valve that reduces the pressure of the refrigerant to expand it. The expansion section 10 is, for example, an electronic expansion valve whose opening degree is adjustable. The air conditioning heat exchanger 11 exchanges heat between, for example, indoor air and the refrigerant. The air conditioning heat exchanger 11 acts as an evaporator during cooling operation and dehumidification operation, and acts as a condenser during heating operation. The blower 12 is a device that sends indoor air to the air conditioning heat exchanger 11.

(冷房運転及び除湿運転)
次に、空気調和装置1の動作について説明する。先ず、冷房運転及び除湿運転について説明する。冷房運転及び除湿運転において、圧縮機6に吸入された冷媒は、圧縮機6によって圧縮されて高温且つ高圧のガス状態で吐出される。圧縮機6から吐出された高温且つ高圧のガス状態の冷媒は、流路切替装置7を通過して、凝縮器として作用する室外熱交換器8に流入し、室外熱交換器8において、室外送風機9によって送られる室外空気と熱交換されて凝縮して液化する。凝縮された液状態の冷媒は、膨張部10に流入し、膨張部10において膨張及び減圧されて低温且つ低圧の気液二相状態の冷媒となる。そして、気液二相状態の冷媒は、蒸発器として作用する空気調和用熱交換器11に流入し、空気調和用熱交換器11において、送風機12によって送られる室内空気と熱交換されて蒸発してガス化する。このとき、室内空気が冷やされることで、室内において冷房又は除湿が実施される。蒸発した低温且つ低圧のガス状態の冷媒は、流路切替装置7を通過して、圧縮機6に吸入される。
(Cooling and dehumidification operation)
Next, the operation of the air conditioner 1 will be described. First, the cooling operation and the dehumidification operation will be described. In the cooling operation and the dehumidification operation, the refrigerant sucked into the compressor 6 is compressed by the compressor 6 and discharged in a high-temperature, high-pressure gas state. The high-temperature, high-pressure gas state refrigerant discharged from the compressor 6 passes through the flow switching device 7 and flows into the outdoor heat exchanger 8 acting as a condenser, where it is heat exchanged with the outdoor air sent by the outdoor blower 9, and condensed and liquefied. The condensed liquid state refrigerant flows into the expansion section 10, where it is expanded and decompressed to become a low-temperature, low-pressure gas-liquid two-phase refrigerant. The gas-liquid two-phase refrigerant flows into the air conditioning heat exchanger 11 acting as an evaporator, where it is heat exchanged with the indoor air sent by the blower 12, and evaporates and gasifies. At this time, the indoor air is cooled, and cooling or dehumidification is performed in the room. The evaporated refrigerant in a low-temperature, low-pressure gas state passes through the flow switching device 7 and is sucked into the compressor 6 .

(暖房運転)
次に、暖房運転について説明する。暖房運転において、圧縮機6に吸入された冷媒は、圧縮機6によって圧縮されて高温且つ高圧のガス状態で吐出される。圧縮機6から吐出された高温且つ高圧のガス状態の冷媒は、流路切替装置7を通過して、凝縮器として作用する空気調和用熱交換器11に流入し、空気調和用熱交換器11において、送風機12によって送られる室内空気と熱交換されて凝縮して液化する。このとき、室内空気が暖められ、室内において暖房が実施される。凝縮された液状態の冷媒は、膨張部10に流入し、膨張部10において膨張及び減圧されて低温且つ低圧の気液二相状態の冷媒となる。そして、気液二相状態の冷媒は、蒸発器として作用する室外熱交換器8に流入し、室外熱交換器8において、室外送風機9によって送られる室外空気と熱交換されて蒸発してガス化する。蒸発した低温且つ低圧のガス状態の冷媒は、流路切替装置7を通過して、圧縮機6に吸入される。
(Heating operation)
Next, the heating operation will be described. In the heating operation, the refrigerant sucked into the compressor 6 is compressed by the compressor 6 and discharged in a high-temperature, high-pressure gas state. The high-temperature, high-pressure gas state refrigerant discharged from the compressor 6 passes through the flow path switching device 7 and flows into the air-conditioning heat exchanger 11 acting as a condenser, where it is heat-exchanged with the indoor air sent by the blower 12, condensed and liquefied. At this time, the indoor air is warmed, and heating is performed in the room. The condensed liquid state refrigerant flows into the expansion section 10, where it is expanded and decompressed to become a low-temperature, low-pressure gas-liquid two-phase refrigerant. The gas-liquid two-phase refrigerant then flows into the outdoor heat exchanger 8 acting as an evaporator, where it is heat-exchanged with the outdoor air sent by the outdoor blower 9, evaporating and gasifying. The evaporated low-temperature, low-pressure gas state refrigerant passes through the flow path switching device 7 and is sucked into the compressor 6.

(空気調和用熱交換器11)
図2は、実施の形態1に係る空気調和用熱交換器11を示す斜視図である。本開示では、図2に示すように、第1方向Xは、空気調和用熱交換器11の幅方向を示すこととする。第2方向Yは、空気調和用熱交換器11の上下方向を示すこととする。第3方向Zは、空気調和用熱交換器11の前後方向を示すこととする。空気調和用熱交換器11は、複数のフィン20と、複数の伝熱管30と、ホルダ40とを備えている。
(Air conditioning heat exchanger 11)
Fig. 2 is a perspective view showing the air-conditioning heat exchanger 11 according to the first embodiment. In the present disclosure, as shown in Fig. 2, a first direction X indicates the width direction of the air-conditioning heat exchanger 11. A second direction Y indicates the up-down direction of the air-conditioning heat exchanger 11. A third direction Z indicates the front-rear direction of the air-conditioning heat exchanger 11. The air-conditioning heat exchanger 11 includes a plurality of fins 20, a plurality of heat transfer tubes 30, and a holder 40.

(フィン20)
複数のフィン20は、空気調和用熱交換器11の幅方向である第1方向Xに間隔を空けて並べて配置されている。空気調和用熱交換器11の内部に吸い込まれた室内空気は、複数のフィン20の間を通過する。
(Fin 20)
The multiple fins 20 are arranged at intervals in a first direction X, which is the width direction of the air-conditioning heat exchanger 11. Indoor air drawn into the air-conditioning heat exchanger 11 passes between the multiple fins 20.

(伝熱管30)
伝熱管30は、例えば金属製であり、複数のフィン20を貫通して設けられる。伝熱管30は、第1方向Xの端部で折り返すヘアピン部31を有する。ヘアピン部31は、所定の曲率で180度に折り曲げられている。空気調和装置1が運転中の場合、冷媒が伝熱管30の内部を流れる。第1方向Xに並ぶ複数のフィン20の間から伝熱管30の一部が露出している。これにより、複数のフィン20の間を通過する室内空気が伝熱管30に当たり、伝熱管30の内部を流れる冷媒と、室内空気との間で熱交換が行われる。伝熱管30は円筒形状を有する。第1方向Xの一方の端部において、伝熱管30の一部には、冷媒配管5が接続されている。冷媒配管5は、パイプカバー13で覆われている。冷媒配管5は、パイプカバー13により保護されるとともに外気と断熱されている。
(Heat transfer tube 30)
The heat transfer tube 30 is made of, for example, metal, and is provided to penetrate the multiple fins 20. The heat transfer tube 30 has a hairpin portion 31 that is folded back at an end in the first direction X. The hairpin portion 31 is folded 180 degrees with a predetermined curvature. When the air conditioning device 1 is in operation, the refrigerant flows inside the heat transfer tube 30. A part of the heat transfer tube 30 is exposed between the multiple fins 20 arranged in the first direction X. As a result, indoor air passing between the multiple fins 20 hits the heat transfer tube 30, and heat exchange occurs between the refrigerant flowing inside the heat transfer tube 30 and the indoor air. The heat transfer tube 30 has a cylindrical shape. At one end in the first direction X, a refrigerant pipe 5 is connected to a part of the heat transfer tube 30. The refrigerant pipe 5 is covered with a pipe cover 13. The refrigerant pipe 5 is protected by the pipe cover 13 and insulated from the outside air.

(ホルダ40及びヘアピン部31)
ホルダ40は、図2に示すように、フィン20と伝熱管30とが組み合わされたユニットにおいて、第1方向Xの一方の端部に設けられる。ホルダ40が設けられる第1方向Xの端部は、伝熱管30に冷媒配管5が接続される端部とは反対側の端部である。ホルダ40は、空気調和用熱交換器11の強度を確保し、伝熱管30のヘアピン部31を保護する機能を有する。ホルダ40は、例えば樹脂製である。
(Holder 40 and hairpin portion 31)
2, the holder 40 is provided at one end in the first direction X of a unit in which the fin 20 and the heat transfer tube 30 are combined. The end in the first direction X at which the holder 40 is provided is the end opposite to the end at which the refrigerant piping 5 is connected to the heat transfer tube 30. The holder 40 has a function of ensuring the strength of the air-conditioning heat exchanger 11 and protecting the hairpin portion 31 of the heat transfer tube 30. The holder 40 is made of, for example, resin.

ホルダ40及び伝熱管30のヘアピン部31について、図3~図7を参照しながら説明する。図3は、実施の形態1に係るホルダ40の正面図である。図4は、実施の形態1に係るホルダ40の筒部42と伝熱管30の部分斜視図である。図4ではホルダ40、フィン20、及び伝熱管30の外形を簡略化して示している。図5は、実施の形態1に係るホルダ40の筒部42とヘアピン部31を示す簡略正面図である。図5はホルダ40の一部を抜き出して示している。図6は、実施の形態1に係る親水部51を示す概略図である。図7は、図3のA-A線での縦断面模式図である。The holder 40 and the hairpin portion 31 of the heat transfer tube 30 will be described with reference to Figures 3 to 7. Figure 3 is a front view of the holder 40 according to embodiment 1. Figure 4 is a partial perspective view of the tubular portion 42 of the holder 40 and the heat transfer tube 30 according to embodiment 1. Figure 4 shows a simplified outline of the holder 40, the fins 20, and the heat transfer tube 30. Figure 5 is a simplified front view showing the tubular portion 42 and the hairpin portion 31 of the holder 40 according to embodiment 1. Figure 5 shows an extracted portion of the holder 40. Figure 6 is a schematic diagram showing the hydrophilic portion 51 according to embodiment 1. Figure 7 is a schematic vertical cross-sectional view taken along line A-A in Figure 3.

図3に示すように、ホルダ40は、開口部41を有する。また、図4に示すように、ホルダ40の開口部41の縁部から、ホルダ40の筒部42が第1方向Xの外側に向かって突出している。ここで、第1方向Xの外側とは、フィン20が位置する側とは反対側をさす。ホルダ40は、開口部41に対面する筒部開口43を有する。As shown in Figure 3, the holder 40 has an opening 41. Also, as shown in Figure 4, the tubular portion 42 of the holder 40 protrudes from the edge of the opening 41 of the holder 40 toward the outside in the first direction X. Here, the outside in the first direction X refers to the side opposite to the side on which the fin 20 is located. The holder 40 has a tubular portion opening 43 facing the opening 41.

図4及び図7に示すように、伝熱管30は、鉛直方向に並ぶ第1直管部33及び第2直管部34を有する。第1直管部33は、第2直管部34より上部に位置する。ヘアピン部31は、第1直管部33と第2直管部34との間に設けられ、第1直管部33と第2直管部34とを接続する。ヘアピン部31の頂部32は、鉛直方向において、第1直管部33と第2直管部34との中間に位置する。伝熱管30において、ホルダ40の筒部42に収納される部分をヘアピン部31という。ヘアピン部31は、曲げ部及ぶ直管部分を含む。4 and 7, the heat transfer tube 30 has a first straight pipe section 33 and a second straight pipe section 34 aligned in the vertical direction. The first straight pipe section 33 is located above the second straight pipe section 34. The hairpin section 31 is provided between the first straight pipe section 33 and the second straight pipe section 34, and connects the first straight pipe section 33 and the second straight pipe section 34. The apex 32 of the hairpin section 31 is located midway between the first straight pipe section 33 and the second straight pipe section 34 in the vertical direction. The part of the heat transfer tube 30 that is stored in the cylindrical section 42 of the holder 40 is called the hairpin section 31. The hairpin section 31 includes a bent section and a straight pipe section.

図4に示すように、伝熱管30のヘアピン部31は、ホルダ40の開口部41に挿入されて、ホルダ40の筒部42に収納される。ヘアピン部31の外周面31aの一部と、筒部42の内周面42aの一部は対面する。筒部42は、底面部42bを有する。筒部開口43は、筒部42に設けられる。筒部42の底面部42bの内周面42aには、後述する第2親水部51bが設けられる。図4及び図5に示すように、筒部開口43から、鉛直方向に延びるヘアピン部31が目視できる。As shown in Figure 4, the hairpin portion 31 of the heat transfer tube 30 is inserted into the opening 41 of the holder 40 and stored in the tubular portion 42 of the holder 40. A portion of the outer peripheral surface 31a of the hairpin portion 31 faces a portion of the inner peripheral surface 42a of the tubular portion 42. The tubular portion 42 has a bottom surface portion 42b. A tubular portion opening 43 is provided in the tubular portion 42. A second hydrophilic portion 51b, which will be described later, is provided on the inner peripheral surface 42a of the bottom surface portion 42b of the tubular portion 42. As shown in Figures 4 and 5, the hairpin portion 31 extending vertically can be seen from the tubular portion opening 43.

伝熱管30のヘアピン部31は、第1方向Xの端部に頂部32を有する。頂部32は、ヘアピン部31の曲げ部の頂点である。ヘアピン部31は、図4及び図7に示すように、ホルダ40の筒部42からはみ出すことなく、筒部42に収納される。よって、空気調和用熱交換器11を前後方向、すなわち第3方向Zに見たとき、ヘアピン部31は筒部42に覆われており目視されない。ヘアピン部31は、筒部42に収納されることにより、外部からの影響を受けにくい。言い換えると、ホルダ40の筒部42がヘアピン部31を保護している。なお、図4~図7では、1つの筒部42に1つのヘアピン部31が収納されている。しかし、図示しないが、1つの筒部42に複数のヘアピン部31が収納される構成としてもよい。The hairpin portion 31 of the heat transfer tube 30 has an apex 32 at the end in the first direction X. The apex 32 is the apex of the bent portion of the hairpin portion 31. As shown in FIG. 4 and FIG. 7, the hairpin portion 31 is stored in the tubular portion 42 of the holder 40 without protruding from the tubular portion 42. Therefore, when the air-conditioning heat exchanger 11 is viewed in the front-rear direction, i.e., in the third direction Z, the hairpin portion 31 is covered by the tubular portion 42 and cannot be seen. By being stored in the tubular portion 42, the hairpin portion 31 is less susceptible to external influences. In other words, the tubular portion 42 of the holder 40 protects the hairpin portion 31. In FIG. 4 to FIG. 7, one hairpin portion 31 is stored in one tubular portion 42. However, although not shown, a configuration in which multiple hairpin portions 31 are stored in one tubular portion 42 may be used.

ホルダ40の筒部42は、空気調和用熱交換器11に流れる空気の風路を最適化する。筒部42は、空気調和用熱交換器11に流れ込む空気が、ヘアピン部31が配置されている空気調和用熱交換器11の側部で第3方向Zに流れるのではなく、フィン20が配置されている空気調和用熱交換器11の中央部に向かって、第1方向Xに流れるようにする。図5に示すように、筒部42に挿入されたヘアピン部31の外周面31aと、筒部42の内周面42aとの間には、隙間SPがある。よって、空気は、この隙間SPを通って空気調和用熱交換器11の中央部に向かって流れることができる。The tube portion 42 of the holder 40 optimizes the air path of the air flowing into the air-conditioning heat exchanger 11. The tube portion 42 allows the air flowing into the air-conditioning heat exchanger 11 to flow in the first direction X toward the center of the air-conditioning heat exchanger 11 where the fins 20 are arranged, rather than flowing in the third direction Z at the side of the air-conditioning heat exchanger 11 where the hairpin portion 31 is arranged. As shown in FIG. 5, there is a gap SP between the outer peripheral surface 31a of the hairpin portion 31 inserted into the tube portion 42 and the inner peripheral surface 42a of the tube portion 42. Therefore, air can flow toward the center of the air-conditioning heat exchanger 11 through this gap SP.

(親水部51)
次に図6及び図7を参照しながら、ヘアピン部31の外周面31a及び筒部42の内周面42aが有する親水部51について説明する。図6及び図7に示すように、ヘアピン部31の外周面31aは、親水性被膜が塗布されることで形成された第1親水部51aを有する。また、筒部42の内周面42aは、親水性被膜が塗布されることで形成された第2親水部51bを有する。以下の説明において、第1親水部51aと第2親水部51bとを特に区別する必要がない場合には、単に「親水部51」と適宜称する。また、「親水部51」と称した場合には、単数又は複数の両方を含むものとする。親水部51の親水性被膜は、例えば、スプレー塗装や刷毛塗塗装により、ヘアピン部31の外周面31a及び筒部42の内周面42aに塗布される。
(Hydrophilic part 51)
Next, the hydrophilic portion 51 on the outer peripheral surface 31a of the hairpin portion 31 and the inner peripheral surface 42a of the tube portion 42 will be described with reference to FIGS. 6 and 7. As shown in FIGS. 6 and 7, the outer peripheral surface 31a of the hairpin portion 31 has a first hydrophilic portion 51a formed by applying a hydrophilic coating. The inner peripheral surface 42a of the tube portion 42 has a second hydrophilic portion 51b formed by applying a hydrophilic coating. In the following description, when there is no need to particularly distinguish between the first hydrophilic portion 51a and the second hydrophilic portion 51b, they will be simply referred to as "hydrophilic portion 51" as appropriate. In addition, when the term "hydrophilic portion 51" is used, it is intended to include both singular and plural portions. The hydrophilic coating of the hydrophilic portion 51 is applied to the outer peripheral surface 31a of the hairpin portion 31 and the inner peripheral surface 42a of the tube portion 42 by, for example, spray painting or brush painting.

図6及び図7に示すように、ヘアピン部31の外周面31aの全てが第1親水部51aを有するわけではなく、また、筒部42の内周面42aの全てが第2親水部51bを有するわけではない。図7に示すように、伝熱管30の第2直管部34の軸線AXをヘアピン部31まで延ばした場合、鉛直方向において、第1親水部51aは、ヘアピン部31の外周面31aのうち、軸線AXよりも上方に設けられる。別の言い方をすると、鉛直方向において、第1親水部51aは、軸線AXより下方に位置するヘアピン部31の外周面31aには設けられない。また、図6に示すように、第2親水部51bは、筒部42の内周面42aのうち、軸線AXよりも下方に設けられる。別の言い方をすると、鉛直方向において、第2親水部51bは、軸線AXより上方に位置する筒部42の内周面42aには設けられない。6 and 7, not all of the outer peripheral surface 31a of the hairpin section 31 has the first hydrophilic portion 51a, and not all of the inner peripheral surface 42a of the tube section 42 has the second hydrophilic portion 51b. As shown in FIG. 7, when the axis AX of the second straight tube section 34 of the heat transfer tube 30 is extended to the hairpin section 31, the first hydrophilic portion 51a is provided above the axis AX on the outer peripheral surface 31a of the hairpin section 31 in the vertical direction. In other words, in the vertical direction, the first hydrophilic portion 51a is not provided on the outer peripheral surface 31a of the hairpin section 31 located below the axis AX. Also, as shown in FIG. 6, the second hydrophilic portion 51b is provided below the axis AX on the inner peripheral surface 42a of the tube section 42. In other words, in the vertical direction, the second hydrophilic portion 51b is not provided on the inner circumferential surface 42a of the tubular portion 42 located above the axis line AX.

さらに、軸線AXより上方に位置するヘアピン部31の外周面31aにおいて、筒部42の内周面42aと対面しない部分には第1親水部51aが設けられなくてもよい。例えば、図7に示すように、伝熱管30の第1直管部33につながるヘアピン部31の直管部分については、底面の外周面31aには第1親水部51aが設けられなくてもよい。また、伝熱管30の第2直管部34につながるヘアピン部31の直管部分については、上面の外周面31aには第1親水部51aが設けられなくてもよい。さらに、ヘアピン部31の上部の直管部分の底面と、下部の直管部分の上面との間の曲げ部の外周面31aに第1親水部51aが設けられなくてもよい。Furthermore, the first hydrophilic portion 51a may not be provided on the outer peripheral surface 31a of the hairpin portion 31 located above the axis AX in a portion that does not face the inner peripheral surface 42a of the tube portion 42. For example, as shown in FIG. 7, the straight portion of the hairpin portion 31 connected to the first straight portion 33 of the heat transfer tube 30 may not be provided on the outer peripheral surface 31a of the bottom surface of the straight portion. Also, the straight portion of the hairpin portion 31 connected to the second straight portion 34 of the heat transfer tube 30 may not be provided on the outer peripheral surface 31a of the top surface of the straight portion. Furthermore, the first hydrophilic portion 51a may not be provided on the outer peripheral surface 31a of the bent portion between the bottom surface of the upper straight portion of the hairpin portion 31 and the upper surface of the lower straight portion.

以下、説明を容易にするため、第1親水部51aを有する、軸線AXより上方に位置するヘアピン部31の外周面31aと、筒部42の内周面42aとの間の隙間を隙間SP1と称する。また、第1親水部51aを有しない、軸線AXより下方に位置するヘアピン部31の外周面31aと、筒部42の内周面42aとの間の隙間を隙間SP2と称する。また、隙間SP1と隙間SP2とを特に区別する必要がない場合には、単に「隙間SP」と適宜称する。 For ease of explanation, the gap between the outer peripheral surface 31a of the hairpin portion 31 located above the axis AX and having the first hydrophilic portion 51a, and the inner peripheral surface 42a of the tubular portion 42 will be referred to as gap SP1. Also, the gap between the outer peripheral surface 31a of the hairpin portion 31 located below the axis AX and not having the first hydrophilic portion 51a, and the inner peripheral surface 42a of the tubular portion 42 will be referred to as gap SP2. Also, when there is no need to particularly distinguish between gap SP1 and gap SP2, they will be simply referred to as "gap SP" as appropriate.

第2親水部51bは、図6及び図7に示すように、筒部42の底面部42bの内周面42aに設けられていればよい。より好ましくは、第2親水部51bは、ヘアピン部31の外周面31aに対面する筒部42の内周面42aのうち、第1親水部51aが設けられていない部分に対面する部分に設けられるとよい。また、ヘアピン部31の外周面31aに第2親水部51bを投影した場合、軸線AXより下方に位置する第1親水部51aの部分と、第2親水部51bが投影された領域とは重複しない。すなわち、ヘアピン部31の外周面31aに第2親水部51bを投影すると、その投影領域には、第1親水部51aが設けられていない。 The second hydrophilic portion 51b may be provided on the inner peripheral surface 42a of the bottom surface portion 42b of the tube portion 42, as shown in Figures 6 and 7. More preferably, the second hydrophilic portion 51b may be provided on a portion of the inner peripheral surface 42a of the tube portion 42 that faces the outer peripheral surface 31a of the hairpin portion 31, facing a portion where the first hydrophilic portion 51a is not provided. In addition, when the second hydrophilic portion 51b is projected onto the outer peripheral surface 31a of the hairpin portion 31, the portion of the first hydrophilic portion 51a located below the axis AX does not overlap with the area where the second hydrophilic portion 51b is projected. In other words, when the second hydrophilic portion 51b is projected onto the outer peripheral surface 31a of the hairpin portion 31, the first hydrophilic portion 51a is not provided in the projected area.

親水部51により、結露水50が、ヘアピン部31の外周面31aと筒部42の内周面42aとの間の隙間SPを塞いだ状態で留まることが抑制される。まず、ヘアピン部31の外周面31aと筒部42の内周面42aとの間の隙間SPに結露水50が留まる状態について、図8を参照しながら説明する。図8は、実施の形態1においてヘアピン部31の外周面31aとホルダ40の筒部42の内周面42aとの間に結露水50が留まった状態を示す概略図である。The hydrophilic portion 51 prevents the condensed water 50 from remaining in the gap SP between the outer peripheral surface 31a of the hairpin portion 31 and the inner peripheral surface 42a of the tube portion 42 while blocking the gap. First, the state in which the condensed water 50 remains in the gap SP between the outer peripheral surface 31a of the hairpin portion 31 and the inner peripheral surface 42a of the tube portion 42 will be described with reference to FIG. 8. FIG. 8 is a schematic diagram showing the state in which the condensed water 50 remains between the outer peripheral surface 31a of the hairpin portion 31 and the inner peripheral surface 42a of the tube portion 42 of the holder 40 in the first embodiment.

空気調和装置1が冷房運転又は除湿運転を実施して空気調和用熱交換器11が蒸発器として作用する際、伝熱管30の内部に流れる冷媒によって伝熱管30が冷却される。このとき、伝熱管30の周囲の湿度が高いと、伝熱管30の表面に結露が発生する場合がある。冷房運転又は除湿運転が続けられる間に、結露水50の量が次第に多くなると、ヘアピン部31の外周面31aと筒部42の内周面42aとの間の隙間SPに結露水50が跨った状態で付着する。つまり、結露水50が隙間SPを塞いだ状態となる。このような状態では、結露水50は、移動しにくくなり、隙間SPに長時間留まることになる。When the air conditioning device 1 performs cooling or dehumidification operation and the air conditioning heat exchanger 11 acts as an evaporator, the heat transfer tube 30 is cooled by the refrigerant flowing inside the heat transfer tube 30. At this time, if the humidity around the heat transfer tube 30 is high, condensation may occur on the surface of the heat transfer tube 30. If the amount of condensed water 50 gradually increases while the cooling or dehumidification operation continues, the condensed water 50 adheres to the gap SP between the outer peripheral surface 31a of the hairpin portion 31 and the inner peripheral surface 42a of the tube portion 42 in a state of straddling the gap SP. In other words, the condensed water 50 blocks the gap SP. In this state, the condensed water 50 becomes difficult to move and remains in the gap SP for a long time.

本実施の形態においては、隙間SPが接する部分の一部に親水部51が設けられているため、結露水50は、親水部51に優先して移動する。このため、第1親水部51aを有するヘアピン部31の外周面31aと、筒部42の内周面42aとの間の隙間SP1には、結露水50が一箇所に留まりにくい。また、重力により結露水50はヘアピン部31の外周面31aを鉛直方向に流れて集合する。伝熱管30は円筒形状を有するため、ヘアピン部31の直管部分の底面の外周面31aに結露水50は集合しやすい。よって、軸線AXより上方に位置するヘアピン部31の外周面31aと、筒部42の内周面42aとの間の隙間SP1には、結露水50が留まりにくい。また、第1親水部51aでは、結露水50の接触角が小さいため、結露水50が隙間SPを塞ぐためには結露水50が多量に集合する必要がある。しかし、軸線AXより上方に位置するヘアピン部31の外周面31aと、筒部42の内周面42aとの間の隙間SP1には結露水50が留まりにくいため、結露水50で塞がれることが抑制される。In this embodiment, since the hydrophilic portion 51 is provided in a part of the portion where the gap SP contacts, the condensed water 50 moves preferentially to the hydrophilic portion 51. Therefore, the condensed water 50 is unlikely to remain in one place in the gap SP1 between the outer peripheral surface 31a of the hairpin portion 31 having the first hydrophilic portion 51a and the inner peripheral surface 42a of the tube portion 42. In addition, the condensed water 50 flows vertically along the outer peripheral surface 31a of the hairpin portion 31 due to gravity and collects. Since the heat transfer tube 30 has a cylindrical shape, the condensed water 50 is likely to collect on the outer peripheral surface 31a of the bottom surface of the straight tube portion of the hairpin portion 31. Therefore, the condensed water 50 is unlikely to remain in the gap SP1 between the outer peripheral surface 31a of the hairpin portion 31 located above the axis AX and the inner peripheral surface 42a of the tube portion 42. Furthermore, in the first hydrophilic portion 51a, since the contact angle of the condensed water 50 is small, a large amount of the condensed water 50 must gather in order to block the gap SP. However, since the condensed water 50 is unlikely to remain in the gap SP1 between the outer peripheral surface 31a of the hairpin portion 31 located above the axis AX and the inner peripheral surface 42a of the tube portion 42, blocking with the condensed water 50 is suppressed.

また、ヘアピン部31から落下した結露水50は、筒部42の底面部42bの内周面42aに受け止められる。筒部42の底面部42bの内周面42aには第2親水部51bが設けられているため、結露水50の接触角が小さい。結露水50が隙間SP2を塞ぐためには結露水50が多量に集合する必要があるが、第2親水部51bでは結露水50が一箇所に多量に留まりにくい。また、第2親水部51bの対面には、ヘアピン部31の第1親水部51aは設けられていない。よって、仮に、筒部42の底面部42bの内周面42aと、ヘアピン部31の外周面31aとの間の隙間SP2に結露水50が跨った状態で付着したとしても、結露水50は、第2親水部51bに優先して移動する。したがって、筒部42の底面部42bの内周面42aと、ヘアピン部31の外周面31aとの間では、結露水50が隙間SP2を塞いだ状態で留まりにくい。 The condensed water 50 that has fallen from the hairpin portion 31 is received by the inner peripheral surface 42a of the bottom surface portion 42b of the tube portion 42. The second hydrophilic portion 51b is provided on the inner peripheral surface 42a of the bottom surface portion 42b of the tube portion 42, so the contact angle of the condensed water 50 is small. In order for the condensed water 50 to block the gap SP2, a large amount of the condensed water 50 needs to gather, but the second hydrophilic portion 51b makes it difficult for the condensed water 50 to remain in one place in large amounts. In addition, the first hydrophilic portion 51a of the hairpin portion 31 is not provided on the opposite side of the second hydrophilic portion 51b. Therefore, even if the condensed water 50 adheres to the gap SP2 between the inner peripheral surface 42a of the bottom surface portion 42b of the tube portion 42 and the outer peripheral surface 31a of the hairpin portion 31 in a state of straddling it, the condensed water 50 will move preferentially to the second hydrophilic portion 51b. Therefore, between the inner circumferential surface 42 a of the bottom portion 42 b of the tube portion 42 and the outer circumferential surface 31 a of the hairpin portion 31 , the condensed water 50 is unlikely to remain blocking the gap SP<b>2 .

以上説明したように、本実施の形態において、空気調和用熱交換器11は、第1方向Xに間隔を空けて配置された複数のフィン20と、複数のフィン20を貫通して設けられた、第1方向Xの端部で折り返すヘアピン部31を有する伝熱管30と、ヘアピン部31が収納される筒部42を有するホルダ40とを備える。伝熱管30は、鉛直方向に並ぶ第1直管部33と第2直管部34とを有し、第1直管部33は、第2直管部34の上部に位置し、ヘアピン部31は、第1直管部33と第2直管部34との間に設けられ、第1直管部33と第2直管部34とを接続する。ヘアピン部31の外周面31aは、鉛直方向において、第2直管部34の軸線AXよりも上方に位置する部分に、親水性被膜が形成された第1親水部51aを有し、筒部42の底面部42bの内周面42aは、親水性被膜が形成された第2親水部51bを有する。As described above, in this embodiment, the air-conditioning heat exchanger 11 includes a plurality of fins 20 arranged at intervals in the first direction X, a heat transfer tube 30 having a hairpin portion 31 that is provided penetrating the plurality of fins 20 and that is folded back at the end in the first direction X, and a holder 40 having a tubular portion 42 in which the hairpin portion 31 is stored. The heat transfer tube 30 has a first straight pipe portion 33 and a second straight pipe portion 34 that are aligned vertically, the first straight pipe portion 33 is located above the second straight pipe portion 34, and the hairpin portion 31 is provided between the first straight pipe portion 33 and the second straight pipe portion 34, and connects the first straight pipe portion 33 and the second straight pipe portion 34. The outer surface 31a of the hairpin portion 31 has a first hydrophilic portion 51a having a hydrophilic coating formed thereon, at a portion located above the axis AX of the second straight tube portion 34 in the vertical direction, and the inner surface 42a of the bottom portion 42b of the tube portion 42 has a second hydrophilic portion 51b having a hydrophilic coating formed thereon.

この構成によれば、鉛直方向において、軸線AXより上方に位置する伝熱管30のヘアピン部31の外周面31aは、第1親水部51aを有する。一方、軸線AXより上方に位置する筒部42の内周面42aは第2親水部51bを有しない。このため、軸線AXより上方に位置する、ヘアピン部31の外周面31aと筒部42の内周面42aとの間の隙間SP1では、結露水50が第1親水部51aに優先して移動する。よって、軸線AXより上方では、隙間SP1の間を結露水50が塞いだ状態で留まりにくい。また、結露水50が、ヘアピン部31の外周面31aで鉛直方向に流れて集合することで、重力により結露水50がヘアピン部31の外周面31aから落下しやすくなる。また、ヘアピン部31から落下した結露水50は、筒部42の底面部42bの内周面42aに受け止められ、第2親水部51bに優先して移動する。よって、筒部42の底面部42bの内周面42aと、対面するヘアピン部31の外周面31aとの間の隙間SP2を結露水50が塞いだ状態で留まりにくい。このように、ヘアピン部31の外周面31aに結露水50が長時間付着することを抑制できるため、ヘアピン部31での腐食の発生を抑制できる。したがって、空気調和用熱交換器11の腐食を低減させることができ、より信頼性の高い空気調和用熱交換器11を提供することができる。また、空気調和用熱交換器11の腐食が低減されることで、高寿命の空気調和用熱交換器11を実現することができる。According to this configuration, the outer peripheral surface 31a of the hairpin portion 31 of the heat transfer tube 30 located above the axis AX in the vertical direction has the first hydrophilic portion 51a. On the other hand, the inner peripheral surface 42a of the tube portion 42 located above the axis AX does not have the second hydrophilic portion 51b. Therefore, in the gap SP1 between the outer peripheral surface 31a of the hairpin portion 31 and the inner peripheral surface 42a of the tube portion 42 located above the axis AX, the condensed water 50 moves preferentially to the first hydrophilic portion 51a. Therefore, above the axis AX, the condensed water 50 is less likely to remain in a blocked state in the gap SP1. In addition, the condensed water 50 flows vertically on the outer peripheral surface 31a of the hairpin portion 31 and collects, so that the condensed water 50 is more likely to fall from the outer peripheral surface 31a of the hairpin portion 31 due to gravity. In addition, the condensed water 50 that has fallen from the hairpin portion 31 is received by the inner peripheral surface 42a of the bottom surface portion 42b of the tube portion 42, and moves preferentially to the second hydrophilic portion 51b. Therefore, the condensed water 50 is unlikely to remain in a state in which it blocks the gap SP2 between the inner peripheral surface 42a of the bottom surface portion 42b of the tube portion 42 and the facing outer peripheral surface 31a of the hairpin portion 31. In this way, the condensed water 50 can be prevented from adhering to the outer peripheral surface 31a of the hairpin portion 31 for a long period of time, so that the occurrence of corrosion in the hairpin portion 31 can be prevented. Therefore, the corrosion of the air-conditioning heat exchanger 11 can be reduced, and a more reliable air-conditioning heat exchanger 11 can be provided. Furthermore, by reducing the corrosion of the air-conditioning heat exchanger 11, a long-life air-conditioning heat exchanger 11 can be realized.

また、本実施の形態に係る空気調和用熱交換器11において、ヘアピン部31の外周面31aに第2親水部51bを投影した領域には、第1親水部51aが設けられていない。この構成によれば、ヘアピン部31の外周面31aのうち、第1親水部51aを有しない部分の対面には、第2親水部51bが設けられる。軸線AXより下方に位置するヘアピン部31の外周面31aには、軸線AXより上方に位置するヘアピン部31の外周面31aから落下した結露水50が付着することがある。しかし、軸線AXより下方に位置するヘアピン部31の外周面31aは親水部51を有しない。よって、落下してきた結露水50と元々付着していた結露水50が集合して、隙間SP2に結露水50が跨って付着する状態が発生しやすい。しかし、筒部42の内周面42aは第2親水部51bを有するため、結露水50は、第2親水部51bに優先して移動する。よって、軸線AXより下方において、ヘアピン部31の外周面31aと筒部42の内周面42aとの間の隙間SP2を結露水50が塞いだ状態で留まることを抑制できる。したがって、結露水50が、軸線AXより下方に位置するヘアピン部31の外周面31aに長時間付着することを抑制できるため、ヘアピン部31での腐食の発生を抑制できる。 In addition, in the air-conditioning heat exchanger 11 according to this embodiment, the first hydrophilic portion 51a is not provided in the area where the second hydrophilic portion 51b is projected onto the outer peripheral surface 31a of the hairpin portion 31. According to this configuration, the second hydrophilic portion 51b is provided on the opposite side of the outer peripheral surface 31a of the hairpin portion 31 that does not have the first hydrophilic portion 51a. The outer peripheral surface 31a of the hairpin portion 31 located below the axis AX may receive condensation water 50 that has fallen from the outer peripheral surface 31a of the hairpin portion 31 located above the axis AX. However, the outer peripheral surface 31a of the hairpin portion 31 located below the axis AX does not have a hydrophilic portion 51. Therefore, the condensation water 50 that has fallen and the condensation water 50 that was originally attached to the hairpin portion 31 gather together, and the condensation water 50 is likely to straddle and adhere to the gap SP2. However, because the inner circumferential surface 42a of the tubular portion 42 has the second hydrophilic portion 51b, the condensed water 50 moves preferentially to the second hydrophilic portion 51b. This makes it possible to prevent the condensed water 50 from remaining in a state where it blocks the gap SP2 between the outer circumferential surface 31a of the hairpin portion 31 and the inner circumferential surface 42a of the tubular portion 42 below the axis line AX. This makes it possible to prevent the condensed water 50 from adhering for a long period of time to the outer circumferential surface 31a of the hairpin portion 31 located below the axis line AX, thereby making it possible to prevent corrosion from occurring in the hairpin portion 31.

実施の形態2.
実施の形態2に係る空気調和用熱交換器11と、実施の形態1に係る空気調和用熱交換器11との相違点は、ヘアピン部31の外周面31aが撥水部52を有する点である。以下、本実施の形態における撥水部52について、実施の形態1との相違点を中心に説明する。撥水部52を除いて、本実施の形態の空気調和用熱交換器11の構成は実施の形態1の構成と同様であるため、撥水部52以外の説明を省略する。また、実施の形態1と同一の構成要素については、同一の符号を付して、その説明を適宜省略する。
Embodiment 2.
The air-conditioning heat exchanger 11 according to the second embodiment differs from the air-conditioning heat exchanger 11 according to the first embodiment in that the outer peripheral surface 31a of the hairpin portion 31 has a water-repellent portion 52. The water-repellent portion 52 in this embodiment will be described below, focusing on the differences from the first embodiment. Except for the water-repellent portion 52, the configuration of the air-conditioning heat exchanger 11 in this embodiment is similar to the configuration of the first embodiment, and therefore a description of parts other than the water-repellent portion 52 will be omitted. Furthermore, the same components as those in the first embodiment will be denoted by the same reference numerals, and descriptions thereof will be omitted as appropriate.

図9及び図10を参照しながら、本実施の形態における撥水部52について説明する。図9は、実施の形態2に係る撥水部52を示す概略図である。図10は、実施の形態2におけるホルダ40と伝熱管30の縦断面模式図である。図10は、図3のA-A線での縦断面を示している。また、図10では、視認性に鑑み、撥水部52を塗りつぶしている。 The water-repellent portion 52 in this embodiment will be described with reference to Figures 9 and 10. Figure 9 is a schematic diagram showing the water-repellent portion 52 in embodiment 2. Figure 10 is a schematic vertical cross-sectional view of the holder 40 and the heat transfer tube 30 in embodiment 2. Figure 10 shows a vertical cross-section taken along line A-A in Figure 3. In addition, in Figure 10, the water-repellent portion 52 is painted over for visibility.

図9及び図10に示すように、ヘアピン部31の外周面31aは、撥水性被膜が形成された撥水部52を有する。撥水部52は、図10に示すように、ヘアピン部31の外周面31aにおいて、軸線AXより下方に位置する部分に設けられる。より詳しくは、撥水部52は、軸線AXより下方に位置するヘアピン部31の外周面31aのうち、第1親水部51aが設けられていない部分に設けられている。撥水部52では撥水性被膜が形成されていることにより、結露水50の接触角が大きくなり、結露水50が略球状で撥水部52に付着する。このため、結露水50は撥水部52を転がり、ヘアピン部31の下側に位置する直管部分の底面の外周面31aに集合しやすい。このため、ヘアピン部31の直管部分の底面の外周面31aと、筒部42の底面部42bの内周面42aとの間の隙間SP2に、結露水50が跨がった状態で付着しやすい。しかし、筒部42の底面部42bの内周面42aは第2親水部51bを有しているため、結露水50は、第2親水部51bに優先して移動する。このため、軸線AXより下方に位置する隙間SP2において、ヘアピン部31の直管部分の底面の外周面31aと、筒部42の底面部42bの内周面42aとの間を結露水50が塞いだ状態で留まることを抑制できる。したがって、ヘアピン部31での腐食の発生を抑制でき、その結果、信頼性の高い空気調和用熱交換器11を提供することができる。9 and 10, the outer peripheral surface 31a of the hairpin portion 31 has a water-repellent portion 52 on which a water-repellent coating is formed. As shown in FIG. 10, the water-repellent portion 52 is provided on the outer peripheral surface 31a of the hairpin portion 31 at a portion located below the axis AX. More specifically, the water-repellent portion 52 is provided on the outer peripheral surface 31a of the hairpin portion 31 located below the axis AX at a portion where the first hydrophilic portion 51a is not provided. Since the water-repellent coating is formed on the water-repellent portion 52, the contact angle of the condensed water 50 becomes large, and the condensed water 50 adheres to the water-repellent portion 52 in a substantially spherical shape. For this reason, the condensed water 50 rolls on the water-repellent portion 52 and tends to collect on the outer peripheral surface 31a of the bottom surface of the straight pipe portion located below the hairpin portion 31. Therefore, the condensed water 50 is likely to adhere to the gap SP2 between the outer peripheral surface 31a of the bottom surface of the straight pipe portion of the hairpin portion 31 and the inner peripheral surface 42a of the bottom surface portion 42b of the tube portion 42 in a straddling state. However, since the inner peripheral surface 42a of the bottom surface portion 42b of the tube portion 42 has the second hydrophilic portion 51b, the condensed water 50 moves preferentially to the second hydrophilic portion 51b. Therefore, in the gap SP2 located below the axis AX, it is possible to prevent the condensed water 50 from remaining in a blocking state between the outer peripheral surface 31a of the bottom surface of the straight pipe portion of the hairpin portion 31 and the inner peripheral surface 42a of the bottom surface portion 42b of the tube portion 42. Therefore, it is possible to prevent the occurrence of corrosion in the hairpin portion 31, and as a result, it is possible to provide a highly reliable air-conditioning heat exchanger 11.

また、本実施の形態に係る空気調和用熱交換器11において、撥水部52は、第2親水部51bと向かい合う位置に設けられている。撥水部52では、付着する結露水50の量が少ない場合でも、結露水50が略球状で付着しているため、結露水50が撥水部52に対面する筒部42の内周面42aに接触しやすい。撥水部52に対面する筒部42の内周面42aは、第2親水部51bを有するので、結露水50は優先して第2親水部51bに移動する。このため、撥水部52に付着した結露水50の量が少ない場合でも、結露水50は、筒部42の内周面42aの第2親水部51bに優先して移動することができる。このため、ヘアピン部31に結露水50が長時間付着することが抑制される。したがって、ヘアピン部31での腐食の発生を抑制でき、その結果、信頼性の高い空気調和用熱交換器11を提供することができる。In addition, in the air-conditioning heat exchanger 11 according to this embodiment, the water-repellent portion 52 is provided at a position facing the second hydrophilic portion 51b. Even if the amount of condensation water 50 adhering to the water-repellent portion 52 is small, the condensation water 50 is easily brought into contact with the inner circumferential surface 42a of the tube portion 42 facing the water-repellent portion 52 because the condensation water 50 is attached in a substantially spherical shape. Since the inner circumferential surface 42a of the tube portion 42 facing the water-repellent portion 52 has the second hydrophilic portion 51b, the condensation water 50 moves preferentially to the second hydrophilic portion 51b. Therefore, even if the amount of condensation water 50 adhering to the water-repellent portion 52 is small, the condensation water 50 can move preferentially to the second hydrophilic portion 51b of the inner circumferential surface 42a of the tube portion 42. Therefore, the condensation water 50 is prevented from adhering to the hairpin portion 31 for a long time. Therefore, the occurrence of corrosion in the hairpin portion 31 can be suppressed, and as a result, a highly reliable air-conditioning heat exchanger 11 can be provided.

1 空気調和装置、2 室外機、3 室内機、4 冷媒回路、5 冷媒配管、6 圧縮機、7 流路切替装置、8 室外熱交換器、9 室外送風機、10 膨張部、11 空気調和用熱交換器、12 送風機、13 パイプカバー、20 フィン、30 伝熱管、31 ヘアピン部、31a 外周面、32 頂部、33 第1直管部、34 第2直管部、40 ホルダ、41 開口部、42 筒部、42a 内周面、42b 底面部、43 筒部開口、50 結露水、51 親水部、51a 第1親水部、51b 第2親水部、52 撥水部、SP 隙間、SP1 隙間、SP2 隙間、AX 軸線、X 第1方向、Y 第2方向、Z 第3方向。 REFERENCE SIGNS LIST 1 Air conditioner, 2 Outdoor unit, 3 Indoor unit, 4 Refrigerant circuit, 5 Refrigerant piping, 6 Compressor, 7 Flow path switching device, 8 Outdoor heat exchanger, 9 Outdoor blower, 10 Expansion section, 11 Air conditioning heat exchanger, 12 Blower, 13 Pipe cover, 20 Fin, 30 Heat transfer tube, 31 Hairpin section, 31a Outer circumferential surface, 32 Top section, 33 First straight pipe section, 34 Second straight pipe section, 40 Holder, 41 Opening, 42 Cylinder section, 42a Inner circumferential surface, 42b Bottom section, 43 Cylinder section opening, 50 Condensed water, 51 Hydrophilic section, 51a First hydrophilic section, 51b Second hydrophilic section, 52 Water repellent section, SP Gap, SP1 Gap, SP2 Gap, AX Axis, X First direction, Y Second direction, Z Third direction.

Claims (3)

第1方向に間隔を空けて配置された複数のフィンと、
前記複数のフィンを貫通して設けられた、前記第1方向の端部で折り返すヘアピン部を有する伝熱管と、
前記ヘアピン部が収納される筒部を有するホルダと
を備え、
前記伝熱管は、鉛直方向に並ぶ第1直管部と第2直管部とを有し、
前記第1直管部は、前記第2直管部の上部に位置し、
前記ヘアピン部は、前記第1直管部と前記第2直管部との間に設けられ、前記第1直管部と前記第2直管部とを接続し、
前記ヘアピン部の外周面は、前記鉛直方向において、前記第2直管部の軸線よりも上方に位置する部分に、親水性被膜が形成された第1親水部を有し、
前記筒部の内周面において、前記第2直管部の軸線よりも下方に位置する部分に、前記親水性被膜が形成された第2親水部を有し、前記第2直管部の軸線よりも上方に位置する部分には前記親水性被膜を形成せず、
前記ヘアピン部の前記外周面に前記第2親水部を投影した領域には、前記第1親水部が設けられていない
空気調和用熱交換器。
A plurality of fins spaced apart in a first direction;
a heat transfer tube having a hairpin portion that is provided through the plurality of fins and that is folded back at an end portion in the first direction;
a holder having a tubular portion in which the hairpin portion is housed;
The heat transfer tube has a first straight tube portion and a second straight tube portion aligned in a vertical direction,
The first straight pipe portion is located above the second straight pipe portion,
the hairpin portion is provided between the first straight pipe portion and the second straight pipe portion and connects the first straight pipe portion and the second straight pipe portion,
an outer circumferential surface of the hairpin portion has a first hydrophilic portion on which a hydrophilic coating is formed, the first hydrophilic portion being located above an axis of the second straight tube portion in the vertical direction;
a second hydrophilic portion on the inner circumferential surface of the cylindrical portion, the second hydrophilic portion being formed with the hydrophilic coating at a portion located below the axis of the second straight pipe portion, and the hydrophilic coating not being formed at a portion located above the axis of the second straight pipe portion;
the first hydrophilic portion is not provided in a region where the second hydrophilic portion is projected onto the outer circumferential surface of the hairpin portion.
前記ヘアピン部の前記外周面は、前記第2直管部の前記軸線より下方に位置する部分に、撥水性被膜が形成された撥水部を有する
請求項1に記載の空気調和用熱交換器。
The air-conditioning heat exchanger according to claim 1 , wherein the outer circumferential surface of the hairpin portion has a water-repellent portion on which a water-repellent coating is formed, the water-repellent portion being located below the axis of the second straight pipe portion.
前記撥水部は、前記第2親水部と向かい合う位置に設けられている
請求項2に記載の空気調和用熱交換器。
The air-conditioning heat exchanger according to claim 2 , wherein the water-repellent portion is provided at a position facing the second hydrophilic portion.
JP2023578299A 2022-02-04 2022-02-04 Air conditioning heat exchangers Active JP7706578B2 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009243796A (en) 2008-03-31 2009-10-22 Mitsubishi Electric Corp Air conditioner
JP2014206325A (en) 2013-04-12 2014-10-30 三菱電機株式会社 Air conditioner
JP2014214368A (en) 2013-04-26 2014-11-17 日本パーカライジング株式会社 Metal material treated by surface hydrophilization, and heat exchanger
WO2020165970A1 (en) 2019-02-13 2020-08-20 三菱電機株式会社 Heat exchanger for air conditioning
WO2021181683A1 (en) 2020-03-13 2021-09-16 三菱電機株式会社 Heat exchanger of air conditioner and method for manufacturing heat exchanger of air conditioner

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009243796A (en) 2008-03-31 2009-10-22 Mitsubishi Electric Corp Air conditioner
JP2014206325A (en) 2013-04-12 2014-10-30 三菱電機株式会社 Air conditioner
JP2014214368A (en) 2013-04-26 2014-11-17 日本パーカライジング株式会社 Metal material treated by surface hydrophilization, and heat exchanger
WO2020165970A1 (en) 2019-02-13 2020-08-20 三菱電機株式会社 Heat exchanger for air conditioning
WO2021181683A1 (en) 2020-03-13 2021-09-16 三菱電機株式会社 Heat exchanger of air conditioner and method for manufacturing heat exchanger of air conditioner

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