JP7710862B2 - Solid fermentation product of Aspergillus oryzae containing high ergothioneine content and method for producing the same - Google Patents
Solid fermentation product of Aspergillus oryzae containing high ergothioneine content and method for producing the sameInfo
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Description
本開示は、エルゴチオネイン(以下、ERGと表記する場合がある。)高含有麹菌固体発酵物の製造方法、製造方法により製造されたERG高含有麹菌固体発酵物の技術分野に関する。 The present disclosure relates to a method for producing a solid-state fermentation product of koji mold with a high content of ergothioneine (hereinafter sometimes referred to as ERG), and to the technical field of a solid-state fermentation product of koji mold with a high content of ERG produced by the production method.
ERGは、強力な抗酸化作用を有する含硫アミノ酸であり、植物や動物の生体内にも存在することが見いだされている。ERGは、強力な抗酸化作用を有するのみならず、エラスターゼ阻害作用、チロシナーゼ阻害作用を有することが報告されており、美白やしわ予防といった美容・食品分野で特に注目されている。また、ERGが生体酸化防御システムに関与することが判明してきており、医療分野での応用も試みられている。最近では、高齢になるとERG含量が低下すること、ERGには酸化ストレス下におけるテロメア長低減の緩和効果があることなど、長寿や軽度認知症障害などとの関連でも注目されている。軽度認知症障害の認知機能改善効果を発揮するためには5mg/1日のERGが必要とされる(例えば、非特許文献1を参照) ERG is a sulfur-containing amino acid with a strong antioxidant effect, and has been found to exist in the living bodies of plants and animals. ERG has been reported to have not only a strong antioxidant effect, but also an elastase inhibitory effect and a tyrosinase inhibitory effect, and has been attracting particular attention in the beauty and food fields, such as skin whitening and wrinkle prevention. It has also been found that ERG is involved in the biological oxidation defense system, and applications in the medical field are also being attempted. Recently, ERG has been attracting attention in relation to longevity and mild dementia disorders, for example, because the ERG content decreases with age and ERG has an effect of mitigating the reduction of telomere length under oxidative stress. 5 mg/day of ERG is required to exert the effect of improving cognitive function in mild dementia disorders (see, for example, Non-Patent Document 1).
植物や動物は、ERGを合成することはできず、生体内のERGは、担子菌類などの微生物により合成されたERGに由来すると考えられている。ERGは、担子菌類の一部のキノコ、例えばエノキダケ、ヒラタケ、シイタケ、マイタケ、エリンギ、マッシュルームなどの食用キノコにも含まれており、特にタモギタケに多く含まれていることが知られている。きのこ以外の食品中には、効果を発揮するに十分量なERGが含まれていない。麹菌が生産することも知られているが、ERG量として5mg/1日接取するためには一般的に販売されている麹を100g/1日以上接取必要がある。 Plants and animals cannot synthesize ERG, and it is believed that ERG in the body originates from ERG synthesized by microorganisms such as basidiomycetes. ERG is also found in some edible mushrooms of basidiomycetes, such as enokitake, oyster mushroom, shiitake, maitake, king oyster mushroom, and mushroom, and is known to be found in particularly large amounts in Tamogitake. Foods other than mushrooms do not contain sufficient amounts of ERG to be effective. It is known that Aspergillus oryzae can also produce it, but in order to ingest 5 mg of ERG per day, it is necessary to ingest more than 100 g of commercially available koji per day.
ERGの製造方法として、タモギタケなどの担子菌からの抽出、化学合成、微生物を用いた発酵が試みられている。タモギタケなどの担子菌からの抽出は、原材料の取得に時間がかかり、大量生産には適していない。ERGを大量に得るために、C1化合物資化性の細菌や酵母を用いた発酵(特許文献1:国際公開第2016/104437号)、さらにはERG生合成遺伝子を過剰発現させた微生物を用いた発酵(特許文献2:国際公開第2017/150304号)について研究がされている。ERG生合成遺伝子を過剰発現させた麹菌を用いた固体培養も試みられているが生産量は231mg/kgである(非特許文献2)。 Methods for producing ERG have been attempted, including extraction from basidiomycetes such as Pleurotus cornucopiae, chemical synthesis, and fermentation using microorganisms. Extraction from basidiomycetes such as Pleurotus cornucopiae takes time to obtain the raw materials, and is not suitable for mass production. In order to obtain ERG in large quantities, research has been conducted on fermentation using bacteria or yeast that can assimilate C1 compounds (Patent Document 1: International Publication No. 2016/104437), and fermentation using microorganisms that overexpress ERG biosynthesis genes (Patent Document 2: International Publication No. 2017/150304). Solid culture using Aspergillus oryzae that overexpresses ERG biosynthesis genes has also been attempted, but the production volume was 231 mg/kg (Non-Patent Document 2).
しかしながら、こうして特定されたERG産生微生物株は、食品に通常用いられない微生物であり、また、遺伝子を導入した微生物を用いた場合、食品への利用が制限される。そこで、様々な食品への応用を考え、食経験のある非組み換え株で、高いERG生産性を有する株が望まれている。 However, the ERG-producing microbial strains identified in this way are not normally used in food, and when gene-introduced microorganisms are used, their use in food is limited. Therefore, considering application to a variety of foods, there is a demand for non-recombinant strains that have been consumed and have high ERG productivity.
食品中のERG含量を高め、キノコ以外の食品からも、ERGを十分摂取できる方法を提供することを目的とする。 The aim is to increase the ERG content in food and provide a method for sufficient intake of ERG from foods other than mushrooms.
本発明者らが、ERG高含有食品の提供にあたり、鋭意研究を行ったところ、所定の条件で固体発酵物を製造することで、ERG含有量が高まることを見出し、本発明に至った。
そこで、本発明は下記に関する:
[1] 0.35g/麹菌固体発酵物1kg以上のエルゴチオネインを含む麹菌固体発酵物。
[2] タンパク質を10%以上含む固体培地と麹菌とを混合して培養する工程を含む、0.35g/麹菌固体発酵物1kg以上のエルゴチオネイン高含有麹菌固体発酵物の製造方法であって、4日以上発酵することを特徴とする、前記製造方法。
[3]
発酵中に水添加を行わず、前記固体培地と前記麹菌の混合物の初発の水分量を45%以上に調整することを特徴とする、項目2に記載の製造方法。
[4] 発酵中の混合物の水分量を25%以上に維持することを特徴とする、項目2又は3に記載の製造方法。
[5] 前記発酵工程が、20~40℃で発酵することを含む、項目2~4のいずれか一項に記載の製造方法。
[6] 項目2~5のいずれか一項に記載の製造方法により製造された、エルゴチオネイン高含有麹菌固体発酵物。
The present inventors conducted intensive research in order to provide a food product with a high ERG content, and discovered that the ERG content can be increased by producing a solid fermentation product under specific conditions, thereby arriving at the present invention.
Thus, the present invention relates to:
[1] A solid-fermentation product of Aspergillus oryzae containing 0.35 g or more ergothioneine per kg of solid-fermentation product of Aspergillus oryzae.
[2] A method for producing a solid-fermentation product of koji mold having a high ergothioneine content of 0.35 g/kg of the solid-fermentation product of koji mold, comprising a step of mixing and culturing a solid medium containing 10% or more of protein with koji mold, wherein the method is characterized in that the fermentation is carried out for 4 days or more.
[3]
3. The method according to item 2, wherein water is not added during fermentation and the initial moisture content of the mixture of the solid medium and the koji mold is adjusted to 45% or more.
[4] The method according to item 2 or 3, wherein the moisture content of the mixture during fermentation is maintained at 25% or more.
[5] The method according to any one of items 2 to 4, wherein the fermentation step comprises fermenting at 20 to 40° C.
[6] A solid-fermentation product of an aspergillus oryzae having a high ergothioneine content, produced by the production method according to any one of items 2 to 5.
本開示によれば、発酵により食品中のERG含有量を高めた食品を提供することができる。 According to the present disclosure, it is possible to provide foods in which the ERG content has been increased through fermentation.
<麹菌>
麹菌としては、アスペルギルス(Aspergillus)属に属する任意の菌を用いることができる。一例として、アスペルギルス オリゼ(Aspergillus oryzae)、アスペルギルス ソーヤ(Aspergillus sojae)、アスペルギルス ニガー(Aspergillus niger)、アスペルギルス リューキューエンシス(Aspergillus luchuensis)、アスペルギルス・タマリ(Aspergillus tamarii)が挙げられる。麹菌の菌株としては、例えば、Aspergillus oryzae RIB326株など公的に入手可能な菌株、種麹屋などから市販されている種麹に含まれる菌株、又は清酒、醤油醸造蔵等の飲食品製造環境などから分離して得られる菌株を使用することができる。
<Aspergillus oryzae>
As the koji mold, any fungus belonging to the genus Aspergillus can be used. Examples include Aspergillus oryzae, Aspergillus sojae, Aspergillus niger, Aspergillus luchuensis, and Aspergillus tamarii. As the koji mold strain, for example, a publicly available strain such as Aspergillus oryzae RIB326 strain, a strain contained in koji seed commercially available from koji seed makers, or a strain obtained by isolating from a food and beverage production environment such as sake or soy sauce breweries can be used.
また、麹菌としては、野生株を使用してもよいし、一般的な変異導入方法を用いてさらにERG高生産の変異株を使用してもよい。変異導入方法としては、例えば、物理的にDNAを損傷し変異を導入する紫外線(UV)やX線照射、化学的にDNAを損傷し変異を導入するN―メチル―N’―ニトロ―N―ニトロソグアニジン(NTG)やエチルメタンスルホン酸(EMS)などのアルキル化試薬による処理などが挙げられる。食品を製造する観点から、遺伝子非組み換え株を使用することが好ましい。麹菌は、麹菌を培地に培養したもの、又は麹菌を培養し、胞子を十分に着生させて乾燥させたものであってもよい。原料と共に乾燥されてもよいし、胞子のみが回収された物であってもよい。 As the koji mold, a wild-type strain may be used, or a mutant strain with high ERG production may be used using a general mutation introduction method. Examples of the mutation introduction method include ultraviolet (UV) or X-ray irradiation, which physically damages DNA and introduces mutations, and treatment with alkylating agents such as N-methyl-N'-nitro-N-nitrosoguanidine (NTG) or ethyl methanesulfonate (EMS), which chemically damages DNA and introduces mutations. From the viewpoint of producing food, it is preferable to use a non-recombinant strain. The koji mold may be koji mold cultured in a medium, or koji mold cultured and sufficiently allowed to attach spores and then dried. It may be dried together with the raw material, or only the spores may be collected.
<ERG高含有化方法>
本開示の一実施形態にかかるERG高含有化方法とは、下記に詳述する麹菌固体発酵物中のERGを高含有にさせる発酵条件で麹菌固体発酵する方法を意味する。かかるERG高含有化方法は、原料及び通常の発酵条件により製造された麹菌固体発酵物に比較して、ERG含有量が増大された麹菌固体発酵物を製造する方法を意味する。ERG高含有麹菌固体発酵方法では、通常の発酵条件、例えば麹菌固体発酵物水分量を25%以下で発酵した場合、と比較してERGの含有量が、5倍以上、好ましくは10倍以上、より好ましくは20倍以上、さらに好ましくは50倍以上、さらにより好ましくは100倍以上増加する。一例として、ERG高含有麹菌固体発酵物は、0.35g/麹菌固体発酵物1kg以上、好ましくは0.4g/麹菌固体発酵物1kg以上、より好ましくは0.5g/麹菌固体発酵物1kg以上、さらに好ましくは0.8g/麹菌固体発酵物1kg以上、さらにより好ましくは1.0g/麹菌固体発酵物1kg以上のERGを含有する。本開示のERG高含有麹菌固体発酵物に含まれるERGは、麹菌により生成されたものであり、添加や濃縮されたものではない。ERG高含有麹菌固体発酵物は、その製造工程によってのみ識別されるものであり、生成したERG高含有麹菌固体発酵物の成分や特性による特定は不可能であるか又は非実際的である。
<Method for increasing ERG content>
The method for increasing ERG content according to one embodiment of the present disclosure means a method for solid fermentation of koji mold under fermentation conditions that increase the ERG content in the koji mold solid fermentation product, as described below in detail. The method for increasing ERG content means a method for producing a koji mold solid fermentation product having an increased ERG content compared to a koji mold solid fermentation product produced using raw materials and normal fermentation conditions. In the method for solid fermentation of koji mold with high ERG content, the ERG content is increased by 5 times or more, preferably 10 times or more, more preferably 20 times or more, even more preferably 50 times or more, and even more preferably 100 times or more, compared to normal fermentation conditions, for example, when the koji mold solid fermentation product is fermented with a moisture content of 25% or less. As an example, the ERG-rich koji mold solid fermentation product contains ERG of 0.35 g/kg or more of koji mold solid fermentation product, preferably 0.4 g/kg or more of koji mold solid fermentation product, more preferably 0.5 g/kg or more of koji mold solid fermentation product, even more preferably 0.8 g/kg or more of koji mold solid fermentation product, and even more preferably 1.0 g/kg or more of koji mold solid fermentation product. The ERG contained in the ERG-rich koji mold solid fermentation product of the present disclosure is produced by koji mold and is not added or concentrated. The ERG-rich koji mold solid fermentation product is identified only by its production process, and it is impossible or impractical to identify the produced ERG-rich koji mold solid fermentation product by its ingredients or characteristics.
麹菌固体発酵物中のERGを高含有にさせる培養条件には、固体培地と麹菌の混合物の初発の水分量及び発酵中の水分量を4日間以上制御することが重要である。より具体的に、発酵中の固体培地と麹菌の混合物の水分量を、4日目以降も25%以上に維持することが必要である。発酵中の固体培地と麹菌の混合物の水分量を25%未満にした場合、麹菌固体発酵物中のERGを高含量にすることはできない。したがって、本開示の一実施形態にかかるERG高含有麹菌固体発酵物の製造方法では、固体培地と麹菌とを混合して発酵する工程において、発酵工程にわたり混合物中の水分量を25%以上に維持することを特徴とする。しょうゆ、味噌、酒などの食品を製造する場合には、通常発酵途中に水を添加することはなく、製麹は4日を超えて行わない。また、発酵初期に発熱し、水分が急激に失われうる。したがって、発酵期間及び過程を考慮すると、培養開始時の固体培地と麹菌の混合物の初発の水分量が45%未満である場合、発酵中の発酵物の水分量を25%以上に維持させることが困難となる(図2)。そこで、本開示の一実施形態にかかるERG高含有麹菌固体発酵物の製造方法は、固体培地と麹菌の混合物の初発の水分量を45%以上に調整する工程を含みうる。 In order to obtain a high content of ERG in the solid fermented product of koji mold, it is important to control the initial moisture content of the mixture of the solid medium and koji mold and the moisture content during fermentation for 4 days or more. More specifically, it is necessary to maintain the moisture content of the mixture of the solid medium and koji mold during fermentation at 25% or more even after the 4th day. If the moisture content of the mixture of the solid medium and koji mold during fermentation is less than 25%, the ERG content in the solid fermented product of koji mold cannot be high. Therefore, in the method for producing a solid fermented product of koji mold with a high content of ERG according to one embodiment of the present disclosure, the moisture content in the mixture is maintained at 25% or more throughout the fermentation process in the process of mixing the solid medium and koji mold and fermenting it. When producing foods such as soy sauce, miso, and sake, water is usually not added during fermentation, and koji production is not performed for more than 4 days. In addition, heat may be generated at the beginning of fermentation, and moisture may be lost rapidly. Therefore, when the fermentation period and process are taken into consideration, if the initial moisture content of the mixture of solid medium and koji mold at the start of culture is less than 45%, it becomes difficult to maintain the moisture content of the fermented product at 25% or more during fermentation ( FIG. 2 ). Therefore, the method for producing a solid fermented product of koji mold with high ERG content according to one embodiment of the present disclosure may include a step of adjusting the initial moisture content of the mixture of solid medium and koji mold to 45% or more.
ERG高含有麹菌固体発酵物は、麹菌を培養する通常の固体培地を発酵することで調製される。このような固体培地は、好ましくは固形分中にタンパク質10%以上含む固体培地である。このような固体培地の原料として、タンパク質20%以上を含む豆類、魚、肉、藻類並びにそれらの加工物を利用することができる。タンパク質20%以上を含む加工物として、脱脂大豆、魚粉、肉紛、スピルリナ粉が挙げられる。本発明の固体培地は、膨化処理した原料を含むことがさらに好ましい。固体培地は、上述の原料を沸騰したお湯で蒸すか又は煮込み、場合により破砕することで調製することができる。 The ERG-rich koji mold solid fermentation product is prepared by fermenting a normal solid medium for culturing koji mold. Such a solid medium is preferably a solid medium containing 10% or more protein in the solid content. As raw materials for such a solid medium, beans, fish, meat, algae, and processed products thereof containing 20% or more protein can be used. Examples of processed products containing 20% or more protein include defatted soybeans, fish meal, meat powder, and spirulina powder. It is more preferable that the solid medium of the present invention contains raw materials that have been puffed. The solid medium can be prepared by steaming or boiling the above-mentioned raw materials in boiling water and, if necessary, crushing them.
その他の発酵条件は、本技術分野において用いられる通常の条件を使用することができる。例えば、培地の初発pHは5~10に調整される。発酵温度は20~40℃に設定され、発酵時間は4日以上であり、好ましくは4~10日間、好ましくは5~7日間、より好ましくは6~7日間が望ましい。発酵中に麹菌固体発酵物の水分量を維持する観点から、高湿度下で培養することが好ましく、麹菌固体発酵物の水分値を制御するために湿度を調整することができる。また、発酵は4日以上の長期間、高水分量の発酵となるため雑菌の繁殖を防止した環境下で行うことが望ましい。無菌的に培養できる容器、山崎式製麹装置やドラム製麹装置を使ってもよい。 Other fermentation conditions may be those generally used in the technical field. For example, the initial pH of the medium is adjusted to 5 to 10. The fermentation temperature is set to 20 to 40°C, and the fermentation time is 4 days or more, preferably 4 to 10 days, preferably 5 to 7 days, and more preferably 6 to 7 days. From the viewpoint of maintaining the moisture content of the solid fermentation product of koji mold during fermentation, it is preferable to culture under high humidity, and the humidity can be adjusted to control the moisture value of the solid fermentation product of koji mold. In addition, since the fermentation is a long-term fermentation of 4 days or more and involves a high moisture content, it is preferable to carry out the fermentation in an environment that prevents the proliferation of miscellaneous bacteria. A container that allows for aseptic culture, such as a Yamazaki-type koji-making device or a drum koji-making device, may be used.
一例として、麹菌の代表的な株であるAspergillus oryzae RIB326株を用いた場合、本発明にかかる製造方法でERG高含有麹菌固体発酵物を製造した場合、0.35g/麹菌固体発酵物1kg以上、好ましくは0.4g/麹菌固体発酵物1kg以上、より好ましくは0.5g/麹菌固体発酵物1kg以上、さらに好ましくは0.8g/麹菌固体発酵物1kg以上、さらにより好ましくは1.0g/麹菌固体発酵物1kg以上のERGを含むERG高含有麹菌固体発酵物を製造することができる(図1)。 As an example, when using Aspergillus oryzae RIB326, a representative strain of koji mold, and producing an ERG-rich koji mold solid fermentation product using the production method of the present invention, it is possible to produce an ERG-rich koji mold solid fermentation product containing 0.35 g/kg or more of ERG per kg of koji mold solid fermentation product, preferably 0.4 g/kg or more of ERG per kg of koji mold solid fermentation product, more preferably 0.5 g/kg or more of ERG per kg of koji mold solid fermentation product, even more preferably 0.8 g/kg or more of ERG per kg of koji mold solid fermentation product, and even more preferably 1.0 g/kg or more of ERG per kg of koji mold solid fermentation product (FIG. 1).
ERGは、抗酸化作用をはじめ、エラスターゼ阻害作用、チロシナーゼ阻害作用、ポリフェノールオキシダーゼ(PPO)阻害作用など種々の作用を有することが知られている。したがって、ERG高含有麹菌固体発酵物を、機能性表示食品とすることもできる。かかる機能性表示として、ERGのエラスターゼ阻害作用に基づく抗しわ作用、チロシナーゼ阻害活性に基づく美肌又は美白作用、過酸化脂質の生成に基づく生活習慣病予防作用、活性酸素除去に基づく認知症やアルツハイマー病の予防作用がなどの機能を表示することができる。さらに別の実施形態では、ERG高含有麹菌固体発酵物を含む、抗しわ、美白用の組成物、或いは生活習慣病予防、又は認知症やアルツハイマー病の予防用組成物を提供する。加えて、ERG高含有麹菌固体発酵物を原料または掛原料とし、さらに乳酸菌および酵母等を用いた発酵を行う調味料製造に使用しても良い。さらには、ERG高含有麹菌固体発酵物をペットフードや観賞魚用の餌や、代替肉の原料などにも使用できる。 ERG is known to have various effects such as an antioxidant effect, an elastase inhibitory effect, a tyrosinase inhibitory effect, and a polyphenol oxidase (PPO) inhibitory effect. Therefore, the solid fermentation product of ERG-rich koji mold can be made into a functional food. Such functional claims can display functions such as an anti-wrinkle effect based on the elastase inhibitory effect of ERG, a skin-beautifying or whitening effect based on tyrosinase inhibitory activity, a lifestyle-related disease prevention effect based on the generation of lipid peroxides, and a dementia or Alzheimer's disease prevention effect based on the removal of active oxygen. In yet another embodiment, a composition for anti-wrinkle or whitening, or a composition for preventing lifestyle-related diseases, or dementia or Alzheimer's disease, containing the solid fermentation product of ERG-rich koji mold is provided. In addition, the solid fermentation product of ERG-rich koji mold may be used as a raw material or a fermenting raw material, and further used in the production of seasonings that are fermented using lactic acid bacteria and yeast. Furthermore, the solid fermentation product of ERG-rich koji mold can be used as a raw material for pet food, ornamental fish feed, and as a raw material for meat substitutes.
<ERGの分析方法>
発酵終了後のERG高含有麹菌固体発酵物からERGを抽出する方法は、本技術分野に周知の方法を用いて行われうる。抽出溶媒は、ERGが溶解するものであれば特に限定されず、例えば、メタノール、エタノール、イソプロパノール、アセトンなどの有機溶媒;これらの有機溶媒と水とを混合させた含水有機溶媒;水、温水及び熱水などが挙げられる。溶媒を加えた後、適宜、破砕処理を加えながらERGを抽出することができる。抽出溶媒温度は、室温から100℃に設定することができる。
<Method of ERG analysis>
The method of extracting ERG from the ERG-rich koji mold solid fermentation product after fermentation can be carried out using a method well known in the art. The extraction solvent is not particularly limited as long as it dissolves ERG, and examples of the extraction solvent include organic solvents such as methanol, ethanol, isopropanol, and acetone; aqueous organic solvents obtained by mixing these organic solvents with water; water, warm water, and hot water. After adding the solvent, ERG can be extracted while performing a crushing treatment as appropriate. The extraction solvent temperature can be set to room temperature to 100°C.
ERGの抽出方法の一実施態様としては、例えば、ERG高含有麹菌固体発酵物を水に加えた懸濁液を調製し、次いで得られた懸濁液を98~100℃、15分間などの加温処理に供した後に、遠心分離することにより上清を回収し、次いで回収した上清をろ過して不溶物を取り除く方法が挙げられる。また、該加熱処理した懸濁液を、遠心分離に供することなく、ろ過してもよい。 One embodiment of the method for extracting ERG is, for example, a method in which a solid fermentation product of Aspergillus oryzae with a high ERG content is added to water to prepare a suspension, and the resulting suspension is then heated at 98 to 100°C for 15 minutes, for example, and then centrifuged to recover the supernatant, which is then filtered to remove insoluble matter. The heat-treated suspension may also be filtered without being centrifuged.
また、上記加温処理に代えて、例えば、超音波破砕機、フレンチプレス、ダイノミル、乳鉢などの破壊手段を用いて菌体を破壊する方法;ヤタラーゼなどの細胞壁溶解酵素を用いて菌体細胞壁を溶解する方法;SDS、トリトンX-100などの界面活性剤を用いて菌体を溶解する方法などの菌体破砕処理に供してもよい。これらの方法は単独又は組み合わせて使用することができる。 In place of the above-mentioned heating treatment, the cells may be subjected to a disruption treatment such as a method of disrupting the cells using a disrupting means such as an ultrasonic disrupter, French press, Dynomill, or mortar; a method of dissolving the cell walls of the cells using a cell wall-dissolving enzyme such as Yatalase; or a method of dissolving the cells using a surfactant such as SDS or Triton X-100. These methods may be used alone or in combination.
得られた抽出液は、遠心分離、フィルターろ過、限外ろ過、ゲルろ過、溶解度差による分離、溶媒抽出、クロマトグラフィー(吸着クロマトグラフィー、疎水クロマトグラフィー、陽イオン交換クロマトグラフィー、陰イオン交換クロマトグラフィー、逆相クロマトグラフィーなど)、結晶化、活性炭処理、膜処理などの精製処理に供することによりERGを精製することができる。 The resulting extract can be subjected to purification processes such as centrifugation, filter filtration, ultrafiltration, gel filtration, separation by solubility difference, solvent extraction, chromatography (adsorption chromatography, hydrophobic chromatography, cation exchange chromatography, anion exchange chromatography, reverse phase chromatography, etc.), crystallization, activated carbon treatment, membrane treatment, etc. to purify ERG.
ERGの定性的又は定量的分析は、特に限定されず、例えば、HPLCなどにより行うことができる。HPLC分離条件は、当業者であれば適宜選択することができ、例えば、後述する実施例に記載がある条件で実施できる。 Qualitative or quantitative analysis of ERG is not particularly limited and can be performed, for example, by HPLC. HPLC separation conditions can be appropriately selected by a person skilled in the art, and can be performed, for example, under the conditions described in the examples described below.
本開示において言及される全ての文献はその全体が引用により本明細書に取り込まれる。本開示において%は、特に言及がない限り質量%を意味する。 All references cited in this disclosure are incorporated herein by reference in their entirety. In this disclosure, % means % by weight unless otherwise specified.
以下に説明する本発明の実施例は例示のみを目的とし、本発明の技術的範囲を限定するものではない。本発明の技術的範囲は特許請求の範囲の記載によってのみ限定される。本発明の趣旨を逸脱しないことを条件として、本発明の変更、例えば、本発明の構成要件の追加、削除及び置換を行うことができる。 The following examples of the present invention are for illustrative purposes only and are not intended to limit the scope of the present invention. The scope of the present invention is limited only by the claims. Modifications of the present invention, such as additions, deletions, and substitutions of the constituent elements of the present invention, may be made without departing from the spirit of the present invention.
実施例1:脱脂大豆を培地としたERG高含有麹菌固体発酵物の製造
ビニール袋に、膨化処理した脱脂大豆(タンパク質含量約48%)640gを入れ、沸騰したお湯480mlを添加し蒸した(お湯を添加し蒸した後の固体培地のタンパク質含量約27%)。室温に冷却後、2.4gのAspergillus oryzae RIB326株の種培養物(小麦ふすま培養物)を加えよく攪拌し、板蓋に平らに盛り込んだ。湿度95%、32℃で発酵し、麹菌固体発酵物の温度が40℃に達したら、室温を25℃に変更し、湿度管理は停止させ、7日間発酵し、ERG高含有麹菌固体発酵物を得た。発酵開始後、1日目、3日目、4日目、7日目に麹菌固体発酵物を秤量し、水分量を計算した(図2)。また、発酵開始後1日目、2日目、3日目、6日目に麹菌固体発酵物の一部を取得した。
Example 1: Production of ERG-rich koji mold solid fermentation product using defatted soybeans as a medium 640 g of puffed defatted soybeans (protein content about 48%) were placed in a vinyl bag, and 480 ml of boiling water was added and steamed (protein content of solid medium after adding hot water and steaming about 27%). After cooling to room temperature, 2.4 g of Aspergillus oryzae RIB326 strain seed culture (wheat bran culture) was added and thoroughly stirred, and the mixture was placed evenly on a plate cover. Fermentation was performed at 95% humidity and 32°C. When the temperature of the koji mold solid fermentation product reached 40°C, the room temperature was changed to 25°C, humidity control was stopped, and fermentation was performed for 7 days to obtain an ERG-rich koji mold solid fermentation product. After the start of fermentation, the koji mold solid fermentation product was weighed on the 1st, 3rd, 4th, and 7th days, and the moisture content was calculated (Figure 2). In addition, portions of the solid fermentation product of the koji mold were collected on the 1st, 2nd, 3rd, and 6th days after the start of fermentation.
実施例2:ERGの分析方法
(1)ERGの抽出
ERG高含有麹菌固体発酵物を5g秤量し、75%エタノールを加えた後にERG高含有発酵物を破砕し、1日室温で放置し、ERG高含有麹菌固体発酵物からERGを抽出した。下記の分析条件でERG含有量を測定したところ、1kgのERG高含有麹菌固体発酵物に含まれるERGの含有量は、1.1gであった。同様に、発酵開始後1日目、2日目、3日目、6日目の発酵物についてもERG含有量を測定し、グラフに示した(図1)。
参考例として、みやここうじ四角型(株式会社 伊勢惣社製)、米こうじH(コーセ-フーズ社製)、米こうじS(コーセーフーズ社製)について、同様にERGを抽出し、下記の分析条件でERG含有量を測定した。それぞれのエルゴチオネイン含有量は、下記の通りであった。
As a reference example, ERG was similarly extracted from Miyako Koji Square Type (manufactured by Isesosha Co., Ltd.), Kome Koji H (manufactured by Kose Foods Co., Ltd.), and Kome Koji S (manufactured by Kose Foods Co., Ltd.), and the ERG content was measured under the following analytical conditions. The ergothioneine content of each was as follows:
(2)LCMS解析条件
分析装置: UPLC CQ micro;Waters
UPLC
カラム: 2.5 HILIC 3.0mml.D.×150mm
溶媒A: アセトニトリル
溶媒B: 5mM 酢酸アンモニウム/H2O
流速: 0.5ml/min 80%溶媒A
inject: 2μL
質量分析計
ESI: ES+
Cone V: 21V
Capillary V:4.5kV
Source temperature:120℃
Desolvation temperature:400℃
MS Scanモード
(2) LCMS analysis conditions analyzer: UPLC CQ micro; Waters
UPLC
Column: 2.5 HILIC 3.0 mm L.D. x 150 mm
Solvent A: Acetonitrile Solvent B: 5 mM ammonium acetate/ H2O
Flow rate: 0.5 ml/min 80% solvent A
Inject: 2μL
Mass spectrometer ESI: ES+
Cone V: 21V
Capillary V: 4.5kV
Source temperature: 120℃
Desolvation temperature: 400℃
MS Scan Mode
(3)LC―MS/MSでのエルゴチオネイン分析条件
分析装置: UPLC CQ micro;Waters
UPLC
カラム: 2.5 HILIC 3.0 mml.D.×150 mm
溶媒A: 0.1%ギ酸/アセトニトリル
溶媒B: 0.1%ギ酸/H2O
流速: 0.5ml/min 80%A
inject: 2μL
質量分析計
ESI: ES+
Cone V: 21V
Capillary V: 4.5kV
Source temperature:120℃
Desolvation temperature:400℃
Collision energy:11V
Trace: m/z 230.1>186.1
Collision energy:20V
Trace: m/z 230.1>127.0
(3) Ergothioneine analysis conditions by LC-MS/MS Analytical equipment: UPLC CQ micro; Waters
UPLC
Column: 2.5 HILIC 3.0 mml. D. x 150 mm
Solvent A: 0.1% formic acid/acetonitrile Solvent B: 0.1% formic acid/ H2O
Flow rate: 0.5ml/min 80%A
Inject: 2μL
Mass spectrometer ESI: ES+
Cone V: 21V
Capillary V: 4.5kV
Source temperature: 120℃
Desolvation temperature: 400℃
Collision energy: 11V
Trace: m/z 230.1>186.1
Collision energy: 20V
Trace: m/z 230.1>127.0
実施例3:各麹菌のERG生産量の比較
ビニール袋に、膨化処理した脱脂大豆640g(タンパク質含量約48%)を入れ、沸騰したお湯480mlを添加し蒸した(お湯を添加し蒸した後の固体培地のタンパク質含量約27%、初発水分量47%)。室温に冷却後、アスペルギルス オリゼのNISL2180株、RIB326株、RIB646株、RIB1370株、RIB408株、RIB40株、アスペルギルス ソーヤのNBRC4239株それぞれ2.4gの種培養物(小麦ふすま培養物)を加えよく攪拌し、板蓋に平らに盛り込んだ。湿度95%、32℃で発酵し、麹菌固体発酵物の温度が40℃に達したら、室温を25℃に変更し、湿度管理は停止させ、7日間発酵し、ERG高含有麹菌固体発酵物を得た。7日間発酵後の発酵物について、実施例2と同様の分析方法に基づいて、ERG含量を測定し、各株ごとのERG生産量を比較した(図3)。また、7日間発行後の培養物の水分量についても測定し、各株ごとに発酵物の水分量を比較した(図4)。
Example 3: Comparison of ERG production of each koji mold 640g of defatted soybeans (protein content about 48%) that had been expanded were placed in a plastic bag, and 480ml of boiling water was added and steamed (protein content of solid medium after adding hot water and steaming was about 27%, initial water content was 47%). After cooling to room temperature, 2.4g of seed culture (wheat bran culture) of Aspergillus oryzae NISL2180 strain, RIB326 strain, RIB646 strain, RIB1370 strain, RIB408 strain, RIB40 strain, and Aspergillus sojae NBRC4239 strain was added and stirred well, and the mixture was placed evenly on a plate cover. Fermentation was performed at 95% humidity and 32°C, and when the temperature of the koji mold solid fermentation product reached 40°C, the room temperature was changed to 25°C, humidity control was stopped, and fermentation was performed for 7 days to obtain a koji mold solid fermentation product with high ERG content. The ERG content of the fermented products after 7 days of fermentation was measured by the same analytical method as in Example 2, and the ERG production amount for each strain was compared (Figure 3). In addition, the moisture content of the culture after 7 days of fermentation was also measured, and the moisture content of the fermented products for each strain was compared (Figure 4).
実施例4:脱脂大豆と小麦を混合した培地でのERG高含有麹菌固体発酵物の製造
ビニール袋に、膨化処理した脱脂大豆と割砕処理した小麦との等量の混合物(タンパク質含量25.2%)640gに沸騰したお湯480mlを添加し蒸した(お湯を添加し蒸した後の固体培地のタンパク質含量14.4%、初発水分量47%)。室温に冷却後、Aspergillus oryzae RIB326株の2.4gの種培養物(小麦ふすま培養物を加えよく攪拌し、板蓋に平らに盛り込んだ。湿度95%、32℃で発酵し、麹菌固体発酵物の温度が40℃に達したら、室温を25℃に変更し、湿度管理は停止させ、7日間発酵し、ERG高含有麹菌固体発酵物を得た。実施例2と同様に抽出しERGを分析した。ERG含量は、0.42g/麹菌固体発酵物1kgであった。
Example 4: Production of ERG-rich koji mold solid fermentation product in a medium containing a mixture of defatted soybeans and wheat. 640 g of a mixture of equal amounts of expanded defatted soybeans and crushed wheat (protein content: 25.2%) was placed in a plastic bag, to which 480 ml of boiling water was added and steamed (protein content of the solid medium after adding hot water and steaming: 14.4%, initial water content: 47%). After cooling to room temperature, 2.4 g of a seed culture of Aspergillus oryzae RIB326 strain (wheat bran culture) was added, stirred thoroughly, and spread evenly on a wooden lid. Fermentation was carried out at 95% humidity and 32°C. When the temperature of the koji mold solid fermentation product reached 40°C, the room temperature was changed to 25°C, humidity control was stopped, and fermentation was continued for 7 days to obtain a koji mold solid fermentation product with a high ERG content. Extraction and ERG analysis were carried out in the same manner as in Example 2. The ERG content was 0.42 g/kg of koji mold solid fermentation product.
実施例5:魚粉を原料としたERG高含有麹菌固体発酵物の製造
ビニール袋に、60%魚粉(伊豆川飼料社製 タンパク含量60%以上)27.8g、割砕小麦30.4g、水41.7gを良く混ぜた後、10gずつ150ml容三角フラスコに分注し、121℃で50分間オートクレーブし(オートクレーブ後の固体培地のタンパク質含量約19%、初発水分量46%)、RIB326株の分生子(1×107個/ml)を100μLずつ、各3本接種し、固体培養を行った。16時間、24時間後に手入れを行い培養6日間で培養を行った。培養終了後実施例1同様にERGの分析を行った。エルゴチオネインの生産量は、0.9g/麹菌固体発酵物1kgであった。
Example 5: Production of ERG-rich koji mold solid fermentation product using fish meal as a raw material 27.8 g of 60% fish meal (Izukawa Feed Co., Ltd., protein content 60% or more), 30.4 g of crushed wheat, and 41.7 g of water were mixed thoroughly in a vinyl bag, and then 10 g was dispensed into 150 ml Erlenmeyer flasks and autoclaved at 121 ° C for 50 minutes (protein content of solid medium after autoclaving is about 19%, initial water content is 46%), and 100 μL of RIB326 strain conidia (1 × 10 7 / ml) were inoculated into each of three tubes and solid culture was performed. After 16 hours and 24 hours, the culture was performed for 6 days. After the end of the culture, ERG was analyzed in the same manner as in Example 1. The amount of ergothioneine produced was 0.9 g / kg of koji mold solid fermentation product.
実施例6:おからパウダーを培地としたERG高含有麹菌固体発酵物の製造
ビニール袋に、キッコーマンソイフーズ社製おからパウダー(タンパク含量23.1%)640gを入れ、沸騰したお湯480mlを添加し蒸した(お湯を添加し蒸した後の固体培地のタンパク質含量13.2%、初発水分量、45%)。室温に冷却後、Aspergillus oryzae RIB326株の2.4gの種培養物(小麦ふすま培養物)を加えよく攪拌し、板蓋に平らに盛り込んだ。湿度95%、32℃で発酵し、麹菌固体発酵物の温度が40℃に達したら、室温を25℃に変更し、湿度管理は停止させ、7日間発酵し、ERG高含有麹菌固体発酵物を得た。ERGを分析し0.35g/麹菌固体発酵物1kgであった。
Example 6: Production of ERG-rich koji mold solid fermentation product using soybean pulp powder as a medium 640 g of soybean pulp powder (protein content 23.1%) manufactured by Kikkoman Soy Foods Corporation was placed in a vinyl bag, and 480 ml of boiling water was added and steamed (protein content of solid medium after adding hot water and steaming: 13.2%, initial water content: 45%). After cooling to room temperature, 2.4 g of seed culture (wheat bran culture) of Aspergillus oryzae RIB326 strain was added and stirred well, and the mixture was placed evenly on a plate cover. Fermentation was performed at 95% humidity and 32°C. When the temperature of the koji mold solid fermentation product reached 40°C, the room temperature was changed to 25°C, humidity control was stopped, and fermentation was performed for 7 days to obtain an ERG-rich koji mold solid fermentation product. ERG was analyzed and found to be 0.35 g/kg of koji mold solid fermentation product.
実施例7:えんどう豆を培地としたERG高含有麹菌固体発酵物の製造
ビニール袋に、割砕えんどう豆(タンパク質含量21.7%)640gを入れ、沸騰したお湯480mlを添加し蒸した(お湯を添加し蒸した後の固体培地のタンパク質含量12.4%、初発水分量49%)。室温に冷却後、Aspergillus oryzae RIB326株の2.4gの種培養物(小麦ふすま培養物)を加えよく攪拌し、板蓋に平らに盛り込んだ。湿度95%、32℃で発酵し、麹菌固体発酵物の温度が40℃に達したら、室温を25℃に変更し、湿度管理は停止させ、7日間発酵し、ERG高含有麹菌固体発酵物を得た。ERGを分析し0.59g/麹菌固体発酵物1kgであった。
Example 7: Production of ERG-rich koji mold solid fermentation product using peas as a medium 640 g of crushed peas (protein content 21.7%) was placed in a vinyl bag, and 480 ml of boiling water was added and steamed (protein content of solid medium after adding hot water and steaming was 12.4%, initial water content was 49%). After cooling to room temperature, 2.4 g of seed culture of Aspergillus oryzae RIB326 strain (wheat bran culture) was added and stirred well, and the mixture was placed evenly on a plate cover. Fermentation was performed at 95% humidity and 32°C. When the temperature of the koji mold solid fermentation product reached 40°C, the room temperature was changed to 25°C, humidity control was stopped, and fermentation was performed for 7 days to obtain an ERG-rich koji mold solid fermentation product. ERG was analyzed and found to be 0.59 g/kg of koji mold solid fermentation product.
実施例8:スピルリナを培地としたERG高含有麹菌固体発酵物の製造
ビニール袋に、スピルリナ粉末(タンパク質含量約60%)340g、小麦ふすま(タンパク質含量16%)を入れ、沸騰したお湯480mlを添加し蒸した(お湯を添加し蒸した後の固体培地のタンパク質含量約21%、初発水分量47%)。室温に冷却後、Aspergillus oryzae RIB326株の2.4gの種培養物(小麦ふすま培養物)を加えよく攪拌し、板蓋に平らに盛り込んだ。湿度95%、32℃で製麹し、麹菌固体発酵物の温度が40℃に達したら、室温を25℃に変更し、湿度管理は停止させ、7日間発酵し、ERG高含有麹菌固体発酵物を得た。ERGを分析し0.36g/麹菌固体発酵物1kgであった。
Example 8: Production of ERG-rich koji mold solid fermentation product using spirulina as a medium 340g of spirulina powder (protein content about 60%) and wheat bran (protein content 16%) were placed in a vinyl bag, and 480ml of boiling water was added and steamed (protein content of solid medium after adding hot water and steaming is about 21%, initial water content is 47%). After cooling to room temperature, 2.4g of seed culture of Aspergillus oryzae RIB326 strain (wheat bran culture) was added and stirred well, and the mixture was placed evenly on a plate cover. Koji was made at 95% humidity and 32°C. When the temperature of the koji mold solid fermentation product reached 40°C, the room temperature was changed to 25°C, humidity control was stopped, and fermentation was continued for 7 days to obtain an ERG-rich koji mold solid fermentation product. ERG was analyzed and found to be 0.36g/kg of koji mold solid fermentation product.
実施例9:乾燥酵母粉末を培地としたERG高含有麹菌固体発酵物の製造
乾燥酵母粉末(タンパク質含量54.7%)3.4g、小麦ふすま3.0gを150ml容三角フラスコに分注し、水を4.8g加え、121℃で50分間オートクレーブし(オートクレーブ後の固体培地のタンパク質含量20.9%、初発水分量47 %)、RIB326株の分生子(1×107個/ml)を100μL接種し、発酵を行った。16時間、24時間後に手入れを行い、6日間発酵を行った。発酵終了後、実施例2と同様にERGの分析を行った。ERGの生産量は、0.42g/麹菌固体発酵物1kgであった。
Example 9: Production of ERG-rich koji mold solid fermentation product using dried yeast powder as a medium 3.4 g of dried yeast powder (protein content 54.7%) and 3.0 g of wheat bran were dispensed into a 150 ml Erlenmeyer flask, 4.8 g of water was added, and the mixture was autoclaved at 121 ° C for 50 minutes (protein content of solid medium after autoclaving 20.9%, initial water content 47%), and 100 μL of conidia (1 × 10 7 / ml) of RIB326 strain were inoculated and fermented. After 16 hours and 24 hours, the mixture was cleaned and fermented for 6 days. After the end of fermentation, ERG was analyzed in the same manner as in Example 2. The amount of ERG produced was 0.42 g / kg of koji mold solid fermentation product.
比較例1:しょうゆ麹製麹方法でのERG生産
ビニール袋に、膨化処理した脱脂大豆と割砕処理した小麦との等量の混合物(タンパク質含量25.2%)640gを入れ、沸騰したお湯480mlを添加し蒸した(お湯を添加し蒸した後の固体培地のタンパク質含量14.4%、初発水分量47%)。室温に冷却後、Aspergillus oryzae RIB326株の2.4gの種培養物(小麦ふすま培養物)を加えよく攪拌し、板蓋に平らに盛り込んだ。湿度95%、32℃で発酵し、麹温度が40℃に達したら、室温を25℃に変更し、3日間製麹しERG含量を測定した。ERG生産量は0.15g/麹菌固体発酵物1kgであった。
Comparative Example 1: ERG Production by the Method of Making Soy Sauce Koji 640 g of an equal mixture of expanded defatted soybeans and crushed wheat (protein content 25.2%) was placed in a plastic bag, and 480 ml of boiling water was added and steamed (protein content of solid medium after adding hot water and steaming: 14.4%, initial water content: 47%). After cooling to room temperature, 2.4 g of seed culture of Aspergillus oryzae RIB326 strain (wheat bran culture) was added and stirred well, and the mixture was placed evenly on a wooden lid. Fermentation was performed at 95% humidity and 32°C, and when the koji temperature reached 40°C, the room temperature was changed to 25°C, and koji was made for 3 days and the ERG content was measured. The ERG production was 0.15 g/kg of solid koji fermentation product.
比較例2:低たんぱく原料でのERG生産
小麦ふすま(タンパク質含量約16%)を原料に実施例1と同様な方法で固体培養を行った(お湯を添加し蒸した後の固体培地のタンパク質含量9.1%、初発水分量48%)。ERG生産量は、0.034g/麹菌固体発酵物1kgであった。
Comparative Example 2: ERG production using low-protein raw materials Solid culture was carried out using wheat bran (protein content: about 16%) as the raw material in the same manner as in Example 1 (protein content of the solid medium after adding hot water and steaming: 9.1%, initial water content: 48%). The ERG production was 0.034 g/kg of koji mold solid fermentation product.
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