JP7729372B2 - combine - Google Patents
combineInfo
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- JP7729372B2 JP7729372B2 JP2023213061A JP2023213061A JP7729372B2 JP 7729372 B2 JP7729372 B2 JP 7729372B2 JP 2023213061 A JP2023213061 A JP 2023213061A JP 2023213061 A JP2023213061 A JP 2023213061A JP 7729372 B2 JP7729372 B2 JP 7729372B2
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Description
本発明は、刈取装置によって刈取られた穀桿を脱穀する脱穀装置を装備したコンバインに関するものである。 The present invention relates to a combine harvester equipped with a threshing device that threshers grain stalks harvested by a harvesting device.
GNSSで位置座標を測定し、穀粒を貯留するグレンタンク内に重量測定装置を設け、重量から穀粒の収穫量を計測して位置ごとに記録するコンバインがある(特許文献1参照)。 There is a combine harvester that uses GNSS to measure position coordinates, has a weight measuring device installed in the grain tank that stores the grain, and measures the grain harvest yield from the weight and records it for each location (see Patent Document 1).
刈取装置によって刈取られてからグレンタンク内に穀粒が貯留されるまでにタイムラグがあるので、位置情報を補正して収穫量を記録する処理が必要となり、複雑な制御であった。 Because there is a time lag between when the grain is harvested by the harvesting device and when it is stored in the grain tank, it was necessary to correct the positional information and record the harvest yield, which resulted in complex control.
そこで、本発明は、刈取りから収穫量の検出までのタイムラグを抑え、簡潔な制御で収量マップを作製できるコンバインを提供する。 The present invention therefore provides a combine harvester that reduces the time lag between harvesting and detecting the harvest yield, and can create a yield map with simple control.
請求項1記載の発明は、走行装置4、刈取装置15、脱穀装置6及びGNSSアンテナ27を装備するコンバインにおいて、脱穀装置6の揺動選別棚45の下方に設けた穀粒を搬送する一番搬送螺旋47の搬送始端側に穀粒量を検出する一番穀粒量センサ55を設け、該一番穀粒量センサ55が検出する穀粒量とGNSSアンテナ27からの入力にて算出した機体位置を結び付けて記録するコンバインである。 The invention described in claim 1 is a combine harvester equipped with a traveling device 4, a harvesting device 15, a threshing device 6, and a GNSS antenna 27. A first grain quantity sensor 55 is provided at the start of conveyance of the first conveying spiral 47, which transports grain and is located below the oscillating sorting shelf 45 of the threshing device 6, to detect the amount of grain. The amount of grain detected by the first grain quantity sensor 55 is linked to the machine position calculated from input from the GNSS antenna 27 and recorded.
請求項1記載の発明によれば、揺動選別棚45の下方で穀粒量を検出することで、夾雑物が穀粒量として誤検出されにくくなり、穀粒量を正確に測定できる。 According to the invention described in claim 1, by detecting the amount of grain below the oscillating sorting shelf 45, it is less likely that impurities will be mistakenly detected as the amount of grain, and the amount of grain can be measured accurately.
また、刈取装置15から穀粒の移動距離が短い位置で穀粒量を検出するので、収量マップ作成時の刈取り地点から穀粒量検出地点のずれが小さくなってより適正な収量マップの作成が簡潔な制御で行なえる。 In addition, because the grain quantity is detected at a position where the grains have traveled a short distance from the harvesting device 15, the deviation between the harvesting point and the grain quantity detection point when creating the yield map is small, allowing for the creation of a more accurate yield map with simpler control.
請求項2記載の発明は、一番穀粒量センサ55を一番搬送螺旋47のガイド47a内の一番搬送螺旋47の下部付近を検出範囲に含む姿勢で配置し、検出単位時間の穀粒量が一定未満であるときは、検出単位時間における一番搬送螺旋47の回転数分穀粒量を減らす補正をする請求項1に記載のコンバインである。 The invention described in claim 2 is a combine harvester described in claim 1 in which the first grain amount sensor 55 is positioned in a position that includes the vicinity of the lower part of the first conveying spiral 47 within the guide 47a of the first conveying spiral 47 within its detection range, and when the grain amount per detection unit time is less than a certain amount, a correction is made to reduce the grain amount by the number of rotations of the first conveying spiral 47 per detection unit time.
請求項2記載の発明によれば、一番搬送螺旋47の下部を検出範囲に含むことで、入り込む穀粒量が少ないときでも検出ができる。 According to the invention described in claim 2, by including the lower part of the first conveying spiral 47 in the detection range, detection is possible even when the amount of grain entering is small.
また、検出単位時間の穀粒量が一定値未満であると、露出した一番搬送螺旋47が穀粒として誤検出されるので、穀粒量を減らす補正を行うことで、正確性が確保できる。 Furthermore, if the amount of grains per detection unit time is less than a certain value, the exposed first conveying spiral 47 will be erroneously detected as a grain, so accuracy can be ensured by making a correction to reduce the amount of grains.
請求項3記載の発明は、走行装置4、刈取装置15、脱穀装置6及びGNSSアンテナ27を装備するコンバインにおいて、脱穀装置6の揺動選別棚45と穀粒を搬送する一番搬送螺旋47の上下間に一番搬送螺旋47に向かう傾斜姿勢で穀粒量を検出する感圧センサで構成される一番穀粒量センサ57を揺動選別棚45の左右全幅に亘って設けまたは左右幅方向に複数設け、該一番穀粒量センサ57が検出する穀粒量とGNSSアンテナ27からの入力にて算出した機体位置を結び付けて記録するコンバインである。 The invention described in claim 3 is a combine harvester equipped with a traveling device 4, a harvesting device 15, a threshing device 6, and a GNSS antenna 27. A first grain quantity sensor 57, consisting of a pressure-sensitive sensor that detects the amount of grain in an inclined position toward the first conveying spiral 47, is installed across the entire width of the oscillating sorting shelf 45 or multiple sensors are installed in the left-right width direction between the oscillating sorting shelf 45 of the threshing device 6 and the first conveying spiral 47 that transports the grain. The first grain quantity sensor 57 is connected to and records the machine position calculated from input from the GNSS antenna 27.
請求項3記載の発明によれば、揺動選別棚45の下方で穀粒量を検出することで、夾雑物が穀粒量として誤検出されにくくなり、穀粒量を正確に測定できる。 According to the invention described in claim 3, by detecting the amount of grain below the oscillating sorting shelf 45, it is less likely that impurities will be mistakenly detected as the amount of grain, and the amount of grain can be measured accurately.
また、刈取装置15から穀粒の移動距離が短い位置で穀粒量を検出するので、収量マップ作成時の刈取り地点から穀粒量検出地点のずれが小さくなってより適正な収量マップの作成が簡潔な制御で行なえる。 In addition, because the grain quantity is detected at a position where the grains have traveled a short distance from the harvesting device 15, the deviation between the harvesting point and the grain quantity detection point when creating the yield map is small, allowing for the creation of a more accurate yield map with simpler control.
また、揺動選別棚45から落下する穀粒を一番穀粒量センサ57に接触させて検出することにより、検出漏れが生じにくく、正確性が向上する。 In addition, by detecting the grains falling from the oscillating sorting shelf 45 by bringing them into contact with the first grain quantity sensor 57, detection misses are less likely to occur and accuracy is improved.
請求項4記載の発明は、一番搬送螺旋47のガイド47aの搬送始端部側の底部を上下動可能に構成し、該ガイド47aの上下動可能部の下方に重量センサで構成される一番穀粒量センサ60を設け、ガイド47aの上下動可能な部位と固定部位に亘って弾性体で構成する覆い部材63を設けた請求項1に記載のコンバイン。 The invention described in claim 4 is a combine harvester described in claim 1, in which the bottom of the guide 47a of the first conveying spiral 47 at the conveying start end side is configured to be vertically movable, a first grain quantity sensor 60 consisting of a weight sensor is provided below the vertically movable portion of the guide 47a, and a covering member 63 made of an elastic material is provided across the vertically movable portion and fixed portion of the guide 47a.
請求項4記載の発明によれば、一番ガイド47aの搬送始端部付近にかかる荷重で穀粒量を検出することにより、検出漏れが生じにくく、正確性が向上する。 According to the invention described in claim 4, the amount of grain is detected by the load applied near the conveyance start end of the first guide 47a, which reduces detection omissions and improves accuracy.
請求項5記載の発明は、揺動選別棚45の後部から落下した穀粒を回収する二番搬送螺旋48の穀粒量を検出する二番穀粒量センサ56を二番搬送螺旋48の搬送始端側に配置し、一番搬送螺旋47の穀粒量を二番搬送螺旋48の穀粒量で補正する請求項1に記載のコンバイン。 The invention described in claim 5 is a combine harvester described in claim 1 in which a second grain amount sensor 56 that detects the amount of grain in the second conveying spiral 48, which recovers grains that have fallen from the rear of the oscillating sorting shelf 45, is located at the conveying start end of the second conveying spiral 48, and the amount of grain in the first conveying spiral 47 is corrected by the amount of grain in the second conveying spiral 48.
請求項5記載の発明によれば、二番搬送螺旋48により揺動選別棚45に戻されて合流した穀粒量をおおよそ除外できるので、場所ごとの穀粒量の正確性が向上する。 According to the invention described in claim 5, the amount of grain returned to the oscillating sorting shelf 45 by the second conveying spiral 48 and merged there can be roughly excluded, improving the accuracy of the amount of grain in each location.
以下、本発明の一実施形態であるコンバイン1について添付図面を参照して説明する。なお、理解を容易にするために、操縦者から見て、前方を前側、後方を後側、右手側を右側、左手側を左側として便宜的に方向を示して説明しているが、これらにより構成が限定されるものではない。 A combine harvester 1, which is one embodiment of the present invention, will be described below with reference to the accompanying drawings. To facilitate understanding, directions are conveniently indicated as follows: from the operator's perspective, the front is the front side, the rear is the rear side, the right hand side is the right side, and the left hand side is the left side; however, the configuration is not limited to these directions.
<コンバインの全体構成>
図1及び図2に示すように、コンバイン1は、車台2の下部側に土壌面を走行する左右一対の走行クローラ3を張設した走行装置4を配設すると共に、該車台2上の左右に、フィードチェン5に挟持して搬送供給される穀稈を脱穀選別処理する脱穀装置6と、その穀粒を一時貯留する貯留装置としてのグレンタンク7と、このグレンタンク7に貯留された穀粒を機外へ排出する排穀オーガ8を載置配設し、この脱穀装置6の後端部に排藁処理装置9を装架する。排穀オーガ8は、穀粒の排出時にオーガ昇降シリンダを作動して起伏する。
<Overall configuration of the combine>
1 and 2, the combine harvester 1 has a traveling device 4 mounted on the lower side of a chassis 2 and having a pair of left and right traveling crawlers 3 that travel on the soil surface, and also has a threshing device 6 mounted on the left and right sides of the chassis 2 for threshing and sorting the stalks that are held between feed chains 5 and transported, a grain tank 7 as a storage device for temporarily storing the grain, and a grain discharging auger 8 for discharging the grain stored in the grain tank 7 outside the machine, and a straw disposal device 9 mounted on the rear end of the threshing device 6. The grain discharging auger 8 is raised and lowered by operating an auger lifting cylinder when discharging grain.
脱穀装置6の前方に、前端側から未刈穀稈を分草する分草体11と、分草した穀稈を引き起こす引起部12と、引き起こした穀稈を刈り取る刈刃部13と、刈り取った穀稈を掻き込むと共に搬送途中において扱深さを調節して前記フィードチェン5へ引き継ぎを行う供給調節搬送部等を有する刈取装置15を、刈取昇降シリンダにより土壌面に対して昇降自在になるように車台2の前端部へ懸架配設して構成する。 Ahead of the threshing device 6, a harvesting device 15 is suspended from the front end of the chassis 2 so that it can be raised and lowered relative to the soil surface using a harvesting lifting cylinder. The harvesting device 15 includes a stalk divider 11 that divides the unharvested stalks from the front end, a raising section 12 that raises the divided stalks, a cutting blade section 13 that cuts the raised stalks, and a supply adjustment and transport section that rakes in the harvested stalks and adjusts the threshing depth during transport before transferring them to the feed chain 5.
刈取装置15の後側上部にコンバイン1の操作制御を行う操作装置と、操縦者が座る操作席21を設け、この操作席21の下方側にエンジンを搭載し、後方側に前記グレンタンク7を配置すると共に、該操作装置と操作席21を覆うキャビン23を設け、これら走行装置4,脱穀装置6,刈取装置15,操作装置,エンジン,キャビン23等をコンバインの車台2に装着する。 The upper rear of the harvesting device 15 is provided with an operating device for controlling the operation of the combine harvester 1, and an operating seat 21 where the operator sits. An engine is mounted below the operating seat 21, and the grain tank 7 is located to the rear. A cabin 23 is provided to cover the operating device and operating seat 21. The traveling device 4, threshing device 6, harvesting device 15, operating device, engine, cabin 23, etc. are mounted on the combine harvester's chassis 2.
キャビン23内に設けたモニタには、満杯センサがグレンタンク7内に穀粒が満杯になったことを検出するとグレンタンク満杯の警報や燃料切れセンサが燃料タンク内の燃料が残り少なくなったことを検出すると燃料切れの警報や制御装置からの各種支持事項等が表示される。 A monitor installed inside the cabin 23 displays a grain tank full alarm when the full sensor detects that the grain tank 7 is full of grain, a fuel low alarm when the fuel low sensor detects that there is little fuel remaining in the fuel tank, and various other notifications from the control device.
操作装置は、操作席21に着座した操縦者による前後操作により前後進及び停止の切換えと主変速切換えを行う変速アクチュエータを作動させる主変速レバーと、左右側への傾倒操作により左右走行クローラ3,3の左右サイドクラッチ及び左右サイドブレーキを操作する左右走行アクチュエータを作動させて直進時の左右操向及び各種旋回モードによる旋回を行わせ、前後方向の操作で刈取昇降シリンダを作動させて刈取装置15を昇降させる操向レバーと、刈脱クラッチアクチュエータを作動させて刈取装置15及び脱穀装置6の駆動を入り切りする刈脱レバーと、排穀オーガ8をオーガ昇降シリンダの作動にて上下方向に移動し、左右旋回用アクチュエータの作動にて左右方向に移動させるオーガ操作レバーと、排穀オーガ8の駆動を入り切りするオーガ駆動電磁クラッチを作動させてグレンタンク7内の穀粒を機外に排出させるオーガ駆動切換えレバー等の各種操作具を備える。 The operating device includes various operating devices, such as a main speed change lever operated forward and backward by the operator seated in the operating seat 21 to operate the speed change actuator, which switches between forward/reverse travel and stopping and switches the main speed; a left/right traveling actuator operated by tilting left or right to operate the left/right side clutches and left/right side brakes of the left and right traveling crawlers 3, 3, allowing left/right steering when traveling straight and turning in various turning modes; a steering lever operated forward and backward to operate the reaping lifting cylinder to raise and lower the reaping device 15; a reaping/threshing lever that operates the reaping/threshing clutch actuator to turn the power of the reaping device 15 and threshing device 6 on and off; an auger operating lever that moves the threshing auger 8 up and down by operating the auger lifting cylinder and left and right by operating the left/right turning actuator; and an auger drive switch lever that operates the auger drive electromagnetic clutch that turns the power of the threshing auger 8 on and off, discharging grain from the grain tank 7 outside the machine.
操作席21に操縦者が着座しているか離席しているかを検出する着座センサを設け、着座センサが操縦者の離席を検出し且つ駐車ブレーキを操作して駐車ブレーキが作動している場合、手扱ぎ作動スイッチを押すと脱穀装置6のみが駆動される。 A seating sensor is provided in the operator's seat 21 to detect whether the operator is seated or not. If the seating sensor detects that the operator has left the seat and the parking brake is operated and activated, pressing the manual threshing switch will activate only the threshing device 6.
そして、手扱ぎ作動スイッチを再度押すと脱穀装置6の駆動が停止する。 Then, pressing the manual threshing switch again will stop the threshing device 6 from operating.
また、手扱ぎ作動スイッチを押して脱穀装置6が駆動している時に(手扱ぎ作業中に)操作席21に操縦者が着座したことを着座センサが検出すると、手扱ぎ作動スイッチがOFFになり脱穀装置6の駆動が停止し、機体が駆動可能状態になるのでブザー等の報知装置を鳴らす。 In addition, when the hand-threshing operation switch is pressed and the threshing device 6 is operating (during hand-threshing operations), if the seating sensor detects that the operator is seated in the operating seat 21, the hand-threshing operation switch will turn OFF, the operation of the threshing device 6 will stop, and the machine will become operable, sounding an alarm device such as a buzzer.
また、駐車ブレーキ作動の解除を検出すると、手扱ぎ作動スイッチがOFFになり脱穀装置6の駆動が停止し、機体が駆動可能状態になるのでブザー等の報知装置を鳴らす。 In addition, when the release of the parking brake is detected, the manual threshing switch is turned OFF, the threshing device 6 stops operating, and the machine becomes operable, sounding an alarm device such as a buzzer.
また、緊急停止スイッチを押すと、挟やく杆カバーが開きエンジンが停止する。 Also, when the emergency stop switch is pressed, the clamping rod cover opens and the engine stops.
また、主変速レバーにインテンション装置としてモーメンタリ式スイッチを設け、着座センサが操縦者の離席を検出して停止している刈取装置15、脱穀装置6及び走行装置4の駆動を操縦者がモーメンタリ式スイッチを押している間のみ可動とする。 In addition, a momentary switch is provided on the main shift lever as an intention device, and the reaping device 15, threshing device 6, and traveling device 4, which are stopped when the seat sensor detects that the operator has left their seat, are only operable while the operator is pressing the momentary switch.
そして、モーメンタリ式スイッチを押して作業をしていた作業者の着座を着座センサが検出すると、モーメンタリ式スイッチを押して作業をしていた条件を継続する。 Then, when the seat sensor detects that the worker who pressed the momentary switch to perform the task has returned to his or her seat, the momentary switch is pressed to continue the task.
なお、作業者の着座を着座センサが検出した時に、駆動部の回転を減衰させ、モーメンタリ式スイッチを離すと復帰させる。 When the seat sensor detects that the worker is seated, the rotation of the drive unit is dampened, and when the momentary switch is released, it returns to normal.
また、作業者の離席を着座センサが検出した時に、PTOインターロック作動をタイマーリレーにより猶予する(離席後の作動まで3秒)。 In addition, when the seat sensor detects that an operator has left their seat, a timer relay is used to delay activation of the PTO interlock (3 seconds before activation after leaving the seat).
そして、猶予時間内にモーメンタリ式スイッチを押すと作業を連続して行なうことができる。 Then, by pressing the momentary switch within the grace period, the work can be carried out continuously.
<キャビン23>
図3に示すように、キャビン23は、車台2に基部が固定されたキャビンフレーム24の上部にキャビンルーフ25を設けて箱状に構成し、右側面に前側が開閉するドア26、左側面に左ガラス窓,前側面にフロントガラス窓及び後側面にリヤガラス窓を装備し、キャビンルーフ25上面にGNSSアンテナ27を設けている。
<Cabin 23>
As shown in Figure 3, the cabin 23 is configured in a box shape with a cabin roof 25 attached to the top of a cabin frame 24 whose base is fixed to the chassis 2, and is equipped with a door 26 on the right side that opens and closes at the front, a left glass window on the left side, a windshield window on the front side, and a rear glass window on the rear side, and a GNSS antenna 27 is attached to the top surface of the cabin roof 25.
制御装置31は、地図データを記録しており、GNSSアンテナ27からの入力にて現在の機体位置を算出し、地図データに時系列にて記憶する。 The control device 31 records map data, calculates the current aircraft position based on input from the GNSS antenna 27, and stores this in the map data in chronological order.
キャビン23内の上部左側の前後中央位置にエアコンユニット30を設け、該エアコンユニット30の後方に位置情報取得装置としてのGNSSユニットを装備する制御装置31を設け、操作席21の後方に内外気切換部32及び切換電動モータ33を設けている。 An air conditioning unit 30 is located in the upper left corner of the cabin 23, in the center front-to-rear position. A control device 31 equipped with a GNSS unit as a position information acquisition device is located behind the air conditioning unit 30. An inside/outside air switching unit 32 and a switching electric motor 33 are located behind the operator's seat 21.
コンバイン1での収穫作業では、埃が多く発生する為にキャビン23の気密性を高めているが、密閉度が高くなるとドア26が閉まり難くなって半ドアになる課題があった。 Harvesting operations with the combine harvester 1 generate a lot of dust, so the cabin 23 is made more airtight, but when the airtightness is too high, the door 26 becomes difficult to close, resulting in it remaining ajar.
そこで、内外気切換部32の外気導入口に埃侵入防止のフィルタが装着されていることを活用して、ドア26を閉める際に内外気切換部32を外気導入に切り替えて、埃の侵入を防止しながら気密度を下げてドア26を閉め易くして半ドアを防止する。 By utilizing the fact that a dust-proof filter is attached to the outside air intake port of the inside/outside air switching unit 32, the inside/outside air switching unit 32 is switched to outside air intake when the door 26 is closed, preventing dust from entering while reducing the airtightness, making the door 26 easier to close and preventing it from being left ajar.
即ち、ドア26の開閉を検出する開閉検出センサを設け、ドア26が開いていることを開閉検出センサが検出すると、制御装置31が切換電動モータ33を作動させて内外気切換部32を外気導入に切り替える。 That is, an open/close detection sensor is provided to detect whether the door 26 is open or closed. When the open/close detection sensor detects that the door 26 is open, the control device 31 activates the switching electric motor 33 to switch the inside/outside air switching unit 32 to introduce outside air.
従って、ドア26が開いた状態から閉める時には、内外気切換部32が外気導入になっているので、埃の侵入を防止しながら気密度を下げてドア26を閉め易くして半ドアを防止することができる。 Therefore, when closing the door 26 from an open state, the inside/outside air switching unit 32 is set to introduce outside air, preventing dust from entering while reducing the airtightness, making the door 26 easier to close and preventing it from remaining ajar.
そして、エアコンユニット30のコントローラが内気導入になっている場合は、ドア26が閉まったことを開閉検出センサが検出した後に、切換電動モータ33を作動させて内外気切換部32を内気導入に切り替える。 If the air conditioning unit 30 controller is set to inside air intake, after the open/close detection sensor detects that the door 26 is closed, the switching electric motor 33 is activated to switch the inside/outside air switching unit 32 to inside air intake.
なお、キースイッチがOFFの時は、収穫作業を行なっていないので、制御装置31は、ドア26の開閉にかかわりなく切換電動モータ33を作動させて内外気切換部32を外気導入に切り替える。 When the key switch is OFF, harvesting is not being performed, so the control device 31 operates the switching motor 33 and switches the inside/outside air switching unit 32 to outside air intake, regardless of whether the door 26 is open or closed.
以上の内外気切換部32の外気と内気の切換えは、総括すると図4に示すフロー図のようになる。 The above-described switching between outside air and inside air by the inside/outside air switching unit 32 can be summarized as shown in the flow diagram in Figure 4.
<脱穀装置6>
図5に示すように、脱穀装置6の上部には刈取装置15により刈り取られてフィードチェン5により搬送された穀稈を脱穀処理する扱室40を設け、該扱室40内には扱胴41を扱胴軸42により軸装する。
<Threshing device 6>
As shown in Figure 5, a threshing chamber 40 is provided above the threshing device 6 to thresh the stalks that have been cut by the harvesting device 15 and transported by the feed chain 5, and a threshing drum 41 is mounted within the threshing chamber 40 on a threshing drum shaft 42.
脱穀装置6への駆動力は、扱胴軸42に入力され、脱穀装置6の各部に伝達される。 The driving force for the threshing device 6 is input to the threshing cylinder shaft 42 and transmitted to each part of the threshing device 6.
扱胴軸42には、脱穀回転センサ43が設けられ、駆動回転数が検出され制御装置31に入力される。 A threshing rotation sensor 43 is installed on the threshing cylinder shaft 42, which detects the drive rotation speed and inputs it into the control device 31.
扱胴41の主として下方側は、扱網44により包囲する。 The lower side of the threshing drum 41 is mainly surrounded by a threshing net 44.
扱網44の下方には、選別装置としての揺動選別棚45の始端部の移送棚45aを臨ませる。移送棚45aの下手側には、穀粒と異物とを選別するシーブ45bを設け、シーブ45bの下手側には藁屑を移送し得るストローラック45cを設ける。 Below the handling net 44 is the transfer shelf 45a, which is the starting end of the oscillating sorting shelf 45 that serves as a sorting device. A sieve 45b that separates grains from foreign objects is provided on the downstream side of the transfer shelf 45a, and a straw rack 45c that can transport straw scraps is provided on the downstream side of the sieve 45b.
揺動選別棚45の移送棚45aの下方には、唐箕46を設け、唐箕46は揺動選別棚45に向けて送風する。 A winnowing fan 46 is provided below the transfer shelf 45a of the oscillating sorting shelf 45, and the winnowing fan 46 blows air toward the oscillating sorting shelf 45.
揺動選別棚45のシーブ45bの下方には、選別された穀粒をグレンタンク7に搬送する一番搬送螺旋47を設ける。 Below the sieve 45b of the oscillating sorting shelf 45, a first conveying spiral 47 is provided to transport the sorted grain to the grain tank 7.
揺動選別棚45後部のストローラック45cの下方には、藁屑と穀粒の混合物を扱室40に搬送する二番搬送螺旋48を設ける。 A second conveying spiral 48 is provided below the straw rack 45c at the rear of the oscillating sorting shelf 45 to transport the mixture of straw scraps and grain to the handling chamber 40.
揺動選別棚45の上方所定位置には、揺動選別棚45上の穀粒(被処理物)の層厚を検知する穀粒量センサとしての層厚センサ50が左右中央位置に設けられている。 A layer thickness sensor 50, which serves as a grain quantity sensor and detects the layer thickness of grains (material to be processed) on the oscillating sorting shelf 45, is provided in a predetermined position above the oscillating sorting shelf 45, in the center on the left and right.
層厚センサ50は、揺動選別棚45上の穀粒の層厚により初期角度から上方に向けて回動し、該回動角度に応じて制御装置31に対して検出電圧を送る。 The layer thickness sensor 50 rotates upward from an initial angle depending on the layer thickness of the grains on the oscillating sorting shelf 45, and sends a detection voltage to the control device 31 according to the rotation angle.
即ち、揺動選別棚45上の穀粒の層厚が薄い(穀粒量が少ない)時は、検出低電圧を制御装置31に送り、層厚が厚くなる程(穀粒量が多くなる程)検出高電圧を送るので、該層厚センサ50からの検出電圧によって制御装置31は揺動選別棚45上の穀粒の層厚を算出する。 In other words, when the layer thickness of grains on the oscillating sorting shelf 45 is thin (the amount of grains is small), a low detection voltage is sent to the control device 31, and as the layer thickness increases (the amount of grains increases), a high detection voltage is sent.The control device 31 calculates the layer thickness of grains on the oscillating sorting shelf 45 based on the detected voltage from the layer thickness sensor 50.
そして、制御装置31は、算出した揺動選別棚45上の穀粒の層厚に応じて唐箕46の風力制御及びシーブ45bの開度制御をする(層厚センサ50の検出値が大きくなる程(層厚が厚い程)、唐箕46の風力を強くし、シーブ45bの開度を大きくする)。 The control device 31 then controls the wind force of the winnower 46 and the opening degree of the sieve 45b according to the calculated layer thickness of the grains on the oscillating sorting shelf 45 (the larger the detection value of the layer thickness sensor 50 (the thicker the layer thickness), the stronger the wind force of the winnower 46 and the larger the opening degree of the sieve 45b).
図5及び図6に示すように、一番搬送螺旋47の一番ガイド47aの始端部側(脱穀装置6の機体左外側寄り)には、一番穀粒量センサとして一番ガイド47aの底に向かう距離を検出する一番距離センサ55が設けられ、一番搬送螺旋47にて搬送される一番ガイド47a内の穀粒の高さL1(穀粒量)を検出して制御装置31に検出値を送る。 As shown in Figures 5 and 6, a first distance sensor 55 is provided at the beginning of the first guide 47a of the first conveying spiral 47 (towards the left outer side of the body of the threshing device 6) as a first grain quantity sensor that detects the distance toward the bottom of the first guide 47a. This sensor detects the height L1 (grain quantity) of the grains within the first guide 47a being conveyed by the first conveying spiral 47 and sends the detected value to the control device 31.
一番搬送螺旋47の一番ガイド47aの始端部側に一番距離センサ55を設けることにより、一番搬送螺旋47から穀粒が排出される際の層厚変化の影響を受けず正確な穀粒量が検出できる。 By providing the first distance sensor 55 at the starting end of the first guide 47a of the first conveying spiral 47, the amount of grain can be accurately detected without being affected by changes in layer thickness when grains are discharged from the first conveying spiral 47.
一番搬送螺旋47の下部を検出範囲に含むことで、入り込む穀粒量が少ないときでも検出ができる。 By including the lower part of the first conveying spiral 47 in the detection range, detection is possible even when the amount of grain entering is small.
そして、検出単位時間の穀粒量が一定未満であるときは、一番距離センサ55が穀粒の高さL2以下を検出する時は一番搬送螺旋47を検出してしまって誤検出となるので、検出単位時間における脱穀回転センサ43が検出した駆動回転数から算出される一番搬送螺旋47の回転数分だけの穀粒量を減らす補正をする。 When the amount of grains in a detection unit time is less than a certain amount, the first distance sensor 55 detects grains at height L2 or less, resulting in a false detection by detecting the first conveying spiral 47. Therefore, a correction is made to reduce the amount of grains by the number of rotations of the first conveying spiral 47 calculated from the drive rotation speed detected by the threshing rotation sensor 43 in the detection unit time.
即ち、図7に示すように補正する。 That is, correction is made as shown in Figure 7.
従って、検出単位時間の穀粒量が一定未満であるときに、一番距離センサ55が一番搬送螺旋47を検出してしまって誤検出となった穀粒量を補正できるので、正確性が確保できる。 Therefore, when the amount of grains per detection unit time is less than a certain amount, the first distance sensor 55 detects the first conveying spiral 47, resulting in an erroneous detection of the amount of grains, and this can be corrected, ensuring accuracy.
そして、制御装置31は、上記穀粒量とGNSSアンテナ27からの入力にて算出した機体位置を結び付けて記録する。 The control device 31 then records the kernel amount in association with the aircraft position calculated based on input from the GNSS antenna 27.
また、二番搬送螺旋48の二番ガイド48aの始端部側(脱穀装置6の機体左外側寄り)には、二番穀粒量センサとして二番ガイド48aの底に向かう距離を検出する二番距離センサ56が設けられ、二番搬送螺旋48にて搬送される二番ガイド48a内の穀粒の高さL1(穀粒量)を検出して制御装置31に検出値を送る。 In addition, a second distance sensor 56 is provided at the beginning of the second guide 48a of the second conveying spiral 48 (towards the left outer side of the threshing device 6 body) as a second grain quantity sensor that detects the distance toward the bottom of the second guide 48a. This sensor detects the height L1 (grain quantity) of the grains within the second guide 48a being conveyed by the second conveying spiral 48 and sends the detected value to the control device 31.
そして、検出単位時間の穀粒量が一定未満であるときは、二番距離センサ56が穀粒の高さL2以下を検出する時は二番搬送螺旋48を検出してしまって誤検出となるので、検出単位時間における脱穀回転センサ43が検出した駆動回転数から算出される二番搬送螺旋48の回転数分だけの穀粒量を減らす補正をする。 When the amount of grains in a detection unit time is less than a certain amount, the second distance sensor 56 detects grains at height L2 or less, resulting in a false detection by detecting the second conveying spiral 48. Therefore, a correction is made to reduce the amount of grains by the number of rotations of the second conveying spiral 48 calculated from the drive rotation speed detected by the threshing rotation sensor 43 in the detection unit time.
即ち、図7に示すように補正する。 That is, correction is made as shown in Figure 7.
制御装置31は、二番搬送螺旋48にて搬送される穀粒量とGNSSアンテナ27からの入力にて算出した機体位置を結び付けて記録する。 The control device 31 links and records the amount of grain transported by the second transport spiral 48 with the aircraft position calculated based on input from the GNSS antenna 27.
そして、制御装置31は、地図データに穀粒量を記憶して収量マップを作成する際に、上記の一番搬送螺旋47の穀粒量を二番搬送螺旋48にて搬送される穀粒量で補正して収量マップを完成させて記憶する。 Then, when the control device 31 stores the grain amount in the map data and creates a yield map, it corrects the grain amount of the first conveying spiral 47 with the grain amount conveyed by the second conveying spiral 48, completes the yield map, and stores it.
なお、一番搬送螺旋47の穀粒量を二番搬送螺旋48にて搬送される穀粒量で補正する手段は、図8に示すように行なう。 The means for correcting the amount of grains on the first conveying spiral 47 with the amount of grains conveyed by the second conveying spiral 48 is as shown in Figure 8.
従って、二番搬送螺旋48により揺動選別棚45に戻されて合流した穀粒量をおおよそ除外できるので、場所ごとの穀粒量の正確性が向上して正確な収量マップを作成することができる。 As a result, the amount of grain returned to the oscillating sorting shelf 45 by the second conveying spiral 48 and merged there can be largely excluded, improving the accuracy of the grain amount per location and enabling the creation of an accurate yield map.
そして、刈取装置15から穀粒の移動距離が短い位置で穀粒量を検出するので、収量マップ作成時の刈取り地点から穀粒量検出地点のずれが小さくなってより適正な収量マップの作成が簡潔な制御で行なえる。 Furthermore, because the grain quantity is detected at a position where the grains have traveled a short distance from the harvesting device 15, the deviation between the harvesting point and the grain quantity detection point when creating the yield map is small, allowing for the creation of a more accurate yield map with simpler control.
また、刈取装置15に設けた穀稈センサが穀稈を検出しなくなって所定時間後に一番距離センサ55や二番距離センサ56が穀粒量を検出する場合には、キャビン23内のモニタや報知装置にて一番距離センサ55や二番距離センサ56が汚れて誤検出しているので清掃を促すように報知する。 In addition, if the first distance sensor 55 or second distance sensor 56 detects the amount of grain a predetermined time after the stalk sensor installed in the harvesting device 15 stops detecting stalks, the monitor and alarm device inside the cabin 23 will notify the user that the first distance sensor 55 or second distance sensor 56 is dirty and making an erroneous detection, prompting them to clean it.
図9は、上記第1実施形態の穀粒量を検出する一番距離センサ55や二番距離センサ56に換えて一番穀粒量センサとしての一番感圧センサ57や二番感圧センサ58を用いた脱穀装置6の第2実施形態を示す。 Figure 9 shows a second embodiment of a threshing device 6 that uses a first pressure sensor 57 and a second pressure sensor 58 as first grain quantity sensors instead of the first distance sensor 55 and second distance sensor 56 that detect the grain quantity in the first embodiment.
即ち、揺動選別棚45の下方で一番搬送螺旋47の上方付近に揺動選別棚45の左右全幅(脱穀装置6の左右全幅)に亘る一番感圧センサ57を設けて、穀粒量を検出して制御装置31に検出値を送る。 That is, a first pressure sensor 57 is installed below the oscillating sorting shelf 45 and near the top of the first conveying spiral 47, spanning the entire width of the oscillating sorting shelf 45 (the entire width of the threshing device 6), which detects the amount of grain and sends the detected value to the control device 31.
そして、制御装置31は、上記穀粒量とGNSSアンテナ27からの入力にて算出した機体位置を結び付けて記録する。 The control device 31 then records the kernel amount in association with the aircraft position calculated based on input from the GNSS antenna 27.
また、揺動選別棚45の下方で二番搬送螺旋48の上方付近に揺動選別棚45の左右全幅(脱穀装置6の左右全幅)に亘る二番感圧センサ58を設けて、穀粒量を検出して制御装置31に検出値を送る。 In addition, a second pressure sensor 58 is installed below the oscillating sorting shelf 45 near the top of the second conveying spiral 48, spanning the entire width of the oscillating sorting shelf 45 (the entire width of the threshing device 6), to detect the amount of grain and send the detected value to the control device 31.
制御装置31は、上記穀粒量とGNSSアンテナ27からの入力にて算出した機体位置を結び付けて記録する。 The control device 31 links the kernel amount with the aircraft position calculated from input from the GNSS antenna 27 and records it.
そして、第1実施形態と同様に、制御装置31は、地図データに穀粒量を記憶して収量マップを作成する際に、上記の一番感圧センサ57が検出した穀粒量を二番感圧センサ58が検出した穀粒量で補正して収量マップを完成させて記憶する。 As in the first embodiment, when the control device 31 stores the grain quantity in the map data and creates a yield map, it corrects the grain quantity detected by the first pressure sensor 57 with the grain quantity detected by the second pressure sensor 58, completes the yield map, and stores it.
一番感圧センサ57や二番感圧センサ58は、各々一番搬送螺旋47及び二番搬送螺旋48に向かう斜めに傾斜して設けられており、上面に穀粒が堆積することを防いでいる。 The first pressure sensor 57 and the second pressure sensor 58 are installed at an angle toward the first conveying spiral 47 and the second conveying spiral 48, respectively, to prevent grains from piling up on their upper surfaces.
なお、一番感圧センサ57や二番感圧センサ58は、揺動選別棚45の左右全幅に亘って小さなものを等間隔で複数個並設しても良い。 The first pressure sensor 57 and the second pressure sensor 58 may be small and arranged in a row at equal intervals across the entire width of the oscillating sorting shelf 45.
揺動選別棚45から落下する穀粒を一番感圧センサ57や二番感圧センサ58に接触させて検出することにより、検出漏れが生じにくく、正確性が向上する。 By detecting grains falling from the oscillating sorting shelf 45 by bringing them into contact with the first pressure sensor 57 and the second pressure sensor 58, detection misses are less likely to occur and accuracy is improved.
図10及び図11は、前記第1実施形態の穀粒量を検出する一番距離センサ55や二番距離センサ56に換えて一番穀粒量センサとしての一番重量センサ60や二番重量センサ61を用いた脱穀装置6の第3実施形態を示す。 Figures 10 and 11 show a third embodiment of a threshing device 6 that uses a first weight sensor 60 and a second weight sensor 61 as first grain quantity sensors instead of the first distance sensor 55 and second distance sensor 56 that detect the grain quantity in the first embodiment.
即ち、一番搬送螺旋47の一番ガイド47aを脱穀フレーム6aに固定の固定ガイド47bと始端部側(脱穀装置6の機体左外側)が脱穀フレーム6aに蝶番62にて連結され内端側が上下遊動自在の回動ガイド47cにて構成し、回動ガイド47cの下側に一番重量センサ60を設けている。 That is, the first guide 47a of the first conveying spiral 47 is composed of a fixed guide 47b fixed to the threshing frame 6a, and a rotating guide 47c whose starting end (the outer left side of the threshing device 6's body) is connected to the threshing frame 6a by a hinge 62 and whose inner end is free to move up and down; a first weight sensor 60 is provided below the rotating guide 47c.
そして、脱穀フレーム6aに基部(左外側部)を固定した覆い部材としてのゴム板63を機体内方に向けて回動ガイド47c内面上から固定ガイド47b内面上まで延ばして設け、固定ガイド47bと回動ガイド47cの隙間を塞ぐように設け、回動ガイド47cが上下動しても穀粒が一番ガイド47aから漏れないようにしている。 The rubber plate 63, which serves as a covering member with its base (left outer part) fixed to the threshing frame 6a, extends from the inner surface of the rotating guide 47c to the inner surface of the fixed guide 47b facing inward toward the inside of the machine, sealing the gap between the fixed guide 47b and the rotating guide 47c, preventing grain from leaking out of the first guide 47a even when the rotating guide 47c moves up and down.
従って、回動ガイド47cを一番重量センサ60にて計量することにより回動ガイド47c内の穀粒量を検出することができ、制御装置31に検出値を送る。 Therefore, the amount of grain inside the rotating guide 47c can be detected by weighing it with the first weight sensor 60, and the detected value is sent to the control device 31.
一番搬送螺旋47の一番ガイド47aの始端部側の一カ所で検出することにより、複数個所で検出するよりも簡潔な構成で安価にできる。 Detection at a single location near the starting end of the first guide 47a of the first conveying spiral 47 allows for a simpler and less expensive configuration than detection at multiple locations.
そして、制御装置31は、上記穀粒量とGNSSアンテナ27からの入力にて算出した機体位置を結び付けて記録する。 The control device 31 then records the kernel amount in association with the aircraft position calculated based on input from the GNSS antenna 27.
また、同様に、二番搬送螺旋48の二番ガイド48aを脱穀フレーム6aに固定の固定ガイド48bと始端部側(脱穀装置6の機体左外側)が脱穀フレーム6aに蝶番62にて連結され内端側が上下遊動自在の回動ガイド48cにて構成し、回動ガイド48cの下側に二番重量センサ61を設けている。 Similarly, the second guide 48a of the second conveying spiral 48 is composed of a fixed guide 48b fixed to the threshing frame 6a and a rotating guide 48c whose starting end (the outer left side of the threshing device 6's body) is connected to the threshing frame 6a by a hinge 62 and whose inner end is free to move up and down; a second weight sensor 61 is provided below the rotating guide 48c.
そして、脱穀フレーム6aに基部(左外側部)を固定したゴム板63を機体内方に向けて回動ガイド48c内面上から固定ガイド48b内面上まで延ばして設け、固定ガイド48bと回動ガイド48cの隙間を塞ぐように設け、回動ガイド48cが上下動しても穀粒が二番ガイド48aから漏れないようにしている。 The rubber plate 63, whose base (left outer part) is fixed to the threshing frame 6a, extends from the inner surface of the rotating guide 48c to the inner surface of the fixed guide 48b facing inward, sealing the gap between the fixed guide 48b and the rotating guide 48c, preventing grain from leaking out of the second guide 48a even when the rotating guide 48c moves up and down.
従って、回動ガイド48cを二番重量センサ61にて計量することにより回動ガイド48c内の穀粒量を検出することができ、制御装置31に検出値を送る。 Therefore, the amount of grain inside the rotating guide 48c can be detected by weighing it with the second weight sensor 61, and the detected value is sent to the control device 31.
制御装置31は、上記穀粒量とGNSSアンテナ27からの入力にて算出した機体位置を結び付けて記録する。 The control device 31 links the kernel amount with the aircraft position calculated from input from the GNSS antenna 27 and records it.
そして、第1実施形態と同様に、制御装置31は、地図データに穀粒量を記憶して収量マップを作成する際に、上記の一番重量センサ60が検出した穀粒量を二番重量センサ61が検出した穀粒量で補正して収量マップを完成させて記憶する。 As in the first embodiment, when the control device 31 stores the grain amount in the map data and creates a yield map, it corrects the grain amount detected by the first weight sensor 60 with the grain amount detected by the second weight sensor 61, completes the yield map, and stores it.
一番ガイド47a及び二番ガイド48aの搬送始端部付近にかかる荷重で穀粒量を検出することにより、検出漏れが生じにくく、正確性が向上する。 Detecting the amount of grains using the load applied near the conveying start end of the first guide 47a and second guide 48a reduces missed detections and improves accuracy.
また、一番重量センサ60及び二番重量センサ61により算出した穀粒量と前記層厚センサ50が検出した揺動選別棚45上の穀粒量を比較すると、脱穀装置6内の穀粒(選別物)の流れを把握することができ、脱穀性能(選別性能)を向上させる制御が行なえる。 Furthermore, by comparing the amount of grain calculated by the first weight sensor 60 and the second weight sensor 61 with the amount of grain on the oscillating sorting shelf 45 detected by the layer thickness sensor 50, it is possible to grasp the flow of grain (sorted material) within the threshing device 6, enabling control to be implemented to improve threshing performance (sorting performance).
即ち、制御装置31は、一番重量センサ60及び二番重量センサ61により算出した穀粒量が層厚センサ50により検出した揺動選別棚45上の穀粒量よりも少ない場合には、藁屑等が多いと判断して唐箕46の風力が強くなるように制御する。 In other words, if the amount of grain calculated by the first weight sensor 60 and the second weight sensor 61 is less than the amount of grain on the oscillating sorting shelf 45 detected by the layer thickness sensor 50, the control device 31 determines that there is a lot of straw dust, etc., and controls the winnower 46 to increase its wind force.
また、制御装置31は、一番重量センサ60及び二番重量センサ61により算出した穀粒量と層厚センサ50により検出した揺動選別棚45上の穀粒量とが共に多い場合には、藁屑等が少ないと判断して唐箕46の風力が弱くなるように制御する。 In addition, if the amount of grain calculated by the first weight sensor 60 and the second weight sensor 61 and the amount of grain on the oscillating sorting shelf 45 detected by the layer thickness sensor 50 are both large, the control device 31 determines that there is little straw dust, etc., and controls the winnower 46 to reduce its wind force.
また、制御装置31は、一番重量センサ60及び二番重量センサ61により算出した穀粒量が層厚センサ50により検出した揺動選別棚45上の穀粒量よりも多い場合には、異常が起きていると判断して警報を出して車速を制限することにより、脱穀装置6の破損を防止し、穀粒の損失防止を図る。 In addition, if the amount of grain calculated by the first weight sensor 60 and the second weight sensor 61 is greater than the amount of grain on the oscillating sorting shelf 45 detected by the layer thickness sensor 50, the control device 31 determines that an abnormality has occurred, issues an alarm, and limits the vehicle speed, thereby preventing damage to the threshing device 6 and preventing grain loss.
4 走行装置
6 脱穀装置
15 刈取装置
27 GNSSアンテナ
45 揺動選別棚
47 一番搬送螺旋
47a ガイド(一番ガイド)
48 二番搬送螺旋
55 一番穀粒量センサ(一番距離センサ)
56 二番穀粒量センサ(二番距離センサ)
57 一番穀粒量センサ(一番感圧センサ)
60 一番穀粒量センサ(一番重量センサ)
63 覆い部材(ゴム板)
4 Traveling device 6 Threshing device 15 Harvesting device 27 GNSS antenna 45 Swinging sorting shelf 47 First conveying spiral 47a Guide (first guide)
48 Second conveying spiral 55 First grain quantity sensor (first distance sensor)
56 Second grain quantity sensor (second distance sensor)
57 Number one grain quantity sensor (number one pressure sensor)
60 Number one grain quantity sensor (number one weight sensor)
63 Covering member (rubber plate)
Claims (5)
脱穀装置(6)の揺動選別棚(45)の下方に設けた穀粒を搬送する一番搬送螺旋(47)の搬送始端側に穀粒量を検出する一番穀粒量センサ(55)を設け、該一番穀粒量センサ(55)が検出する穀粒量とGNSSアンテナ(27)からの入力にて算出した機体位置を結び付けて記録することを特徴とするコンバイン。 A combine harvester equipped with a traveling device (4), a reaping device (15), a threshing device (6) and a GNSS antenna (27),
A combine harvester characterized in that a first grain quantity sensor (55) for detecting the amount of grain is provided at the starting end of the first conveying spiral (47) for conveying grains, which is provided below the oscillating sorting shelf (45) of the threshing device (6), and the amount of grain detected by the first grain quantity sensor (55) is linked to the machine position calculated from input from the GNSS antenna (27) and recorded.
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