JP7729792B2 - Steel pipe pile connection structure, steel pipe pile foundation, and steel pipe pile connection method - Google Patents
Steel pipe pile connection structure, steel pipe pile foundation, and steel pipe pile connection methodInfo
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Description
本発明は、鋼管杭の連結構造、鋼管杭基礎および鋼管杭の連結方法に関する。 The present invention relates to a steel pipe pile connection structure, a steel pipe pile foundation, and a steel pipe pile connection method.
鋼管杭の施工方法は地盤の状態に応じて選定されるが、回転圧入と先端からの高圧水の噴射とを併用して施工性を高める工法がある。一方、杭長が長い場合は複数の杭を軸方向に連結して打設するが、上記のように高圧水の噴射を併用する場合は高圧水用の水管も同時に連結する必要が生じる。このような場合に、例えば特許文献1および特許文献2に記載されたように、水管を杭本体の断面中央付近に配置して連結する方法もあるが、鋼管杭の先端から内部に流入する土砂(閉塞土)の抵抗を考慮すると、杭本体の内周面に沿って水管を配置する方が有利である。 The construction method for steel pipe piles is selected depending on the condition of the ground, but one method improves workability by combining rotary press-in with the injection of high-pressure water from the tip. Meanwhile, when piles are long, multiple piles are connected axially and driven into the piles. However, when high-pressure water injection is also used as described above, it becomes necessary to connect water pipes for the high-pressure water at the same time. In such cases, as described in Patent Documents 1 and 2, for example, one method involves connecting water pipes near the center of the cross section of the pile body. However, when considering the resistance of soil (blocking soil) flowing into the interior from the tip of the steel pipe pile, it is more advantageous to place the water pipes along the inner surface of the pile body.
一方、特許文献3および特許文献4には、鋼管杭の軸方向端部に接合される内嵌部材および外嵌部材を用いた連結方法が記載されている。この方法では、内嵌部材を外嵌部材の内側に嵌合させた状態で回転させたときに、内嵌部材の外側および外嵌部材の内側でそれぞれ周方向に間隙部分を挟んで複数形成された突出部が互いに係合することによって鋼管杭同士が連結される。このような連結構造は、従来用いられていた鋼管杭同士の溶接に比べて施工性が高く、かつ十分な曲げ剛性を確保できるという利点を有する。 Meanwhile, Patent Documents 3 and 4 describe a connection method using an inner fitting member and an outer fitting member joined to the axial ends of steel pipe piles. With this method, when the inner fitting member is rotated while fitted inside the outer fitting member, multiple protrusions formed on the outside of the inner fitting member and the inside of the outer fitting member, each sandwiching a gap in the circumferential direction, engage with each other, connecting the steel pipe piles. This type of connection structure has the advantages of being easier to work with than the conventional method of welding steel pipe piles together, and ensuring sufficient bending rigidity.
しかしながら、上記のような連結方法で高圧水用の配管が杭本体の内周面に沿って配置された鋼管杭を連結した場合、連結部で外嵌部材や外嵌部材の内側に嵌合した内嵌部材が杭本体の内側に張り出した段差部分になるため、連結部では配管を安定的に接続することが難しい。それゆえ、例えば硬質地盤や閉塞土が多い地盤などでは配管の接続部が外れてしまう可能性を考慮して、上記のような嵌合による連結方法が適用されないこともあった。 However, when connecting steel pipe piles in which high-pressure water piping is arranged along the inner surface of the pile body using the above-mentioned connection method, the outer fitting member and the inner fitting member fitted inside the outer fitting member at the connection part create a stepped part that protrudes inside the pile body, making it difficult to stably connect the piping at the connection part. Therefore, in areas such as hard ground or ground with a lot of closed soil, the possibility of the piping connection part becoming disconnected has been taken into consideration, and the above-mentioned fitting connection method has not been applied in some cases.
そこで、本発明は、内嵌部材と外嵌部材とを用いて鋼管杭を軸方向に連結する連結部において、鋼管杭の内周面に沿って配置される配管を安定的に接続することが可能な鋼管杭の連結構造、鋼管杭基礎および鋼管杭の連結方法を提供することを目的とする。 The present invention therefore aims to provide a steel pipe pile connection structure, steel pipe pile foundation, and steel pipe pile connection method that can stably connect piping arranged along the inner surface of the steel pipe pile at a connection section that connects steel pipe piles axially using an inner fitting member and an outer fitting member.
[1]第1および第2の杭本体を軸方向に連結する鋼管杭の連結構造であって、前記第1の杭本体の前記軸方向の端部に接合される内嵌部材と、前記第2の杭本体の前記軸方向の端部に接合される外嵌部材と、前記第1の杭本体の内周面に接合される第1の配管と、前記第2の杭本体の内周面に接合される第2の配管とを備え、前記内嵌部材は、前記外嵌部材の内側に嵌合する第1の嵌合部、および前記内嵌部材の内側と前記第1の嵌合部の外側とを連通させる貫通孔を含み、前記外嵌部材は、前記内嵌部材の外側に嵌合する第2の嵌合部を含み、前記第1の配管と前記第2の配管とは、前記貫通孔、および前記第1の嵌合部と前記第2の嵌合部との間に形成される通路を通して接続され、前記貫通孔および前記通路に周方向の位置を合わせて、前記内嵌部材および前記外嵌部材の少なくともいずれかの外周面に設けられた切り欠きによって開口部が形成される、鋼管杭の連結構造。
[2]前記第1の配管および前記第2の配管に接続され、前記貫通孔および前記通路を通過する接続管をさらに備える、[1]に記載の鋼管杭の連結構造。
[3]前記第1の配管または前記第2の配管の延長部が前記貫通孔および前記通路を通過する、[1]に記載の鋼管杭の連結構造。
[4]前記切り欠きに取り付けられる蓋体をさらに備える、[1]から[3]のいずれか1項に記載の鋼管杭の連結構造。
[5]前記通路は、前記第1の嵌合部および前記第2の嵌合部の少なくともいずれかに形成される溝部によって形成される、[1]から[4]のいずれか1項に記載の鋼管杭の連結構造。
[6]前記第1の嵌合部は、前記軸方向における前記第1の杭本体とは反対側の端部に向かって外径が徐々に小さくなる縮径部と、前記縮径部の外側に前記周方向について間隙部分を挟んで複数形成される第1の突出部とを含み、前記第2の嵌合部は、前記軸方向における前記第2の杭本体とは反対側の端部に向かって内径が徐々に大きくなる拡径部と、前記拡径部の内側に前記周方向について間隙部分を挟んで複数形成される第2の突出部とを含み、前記第1の突出部および前記第2の突出部は、前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で所定の位置まで回転させたときに互いに係合するように構成される、[1]から[5]のいずれか1項に記載の鋼管杭の連結構造。
[7]前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で前記所定の位置まで回転させたときに、前記周方向における前記第1の突出部の間隙部分および前記第2の突出部の間隙部分の位置が揃えられた部分に前記通路が形成される、[6]に記載の鋼管杭の連結構造。
[8]前記第1の突出部の少なくとも1つの前記周方向の中間部または端部には第1の突出部切り欠きが形成され、前記第2の突出部の少なくとも1つの前記周方向の中間部または端部には第2の突出部切り欠きが形成され、前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で前記所定の位置まで回転させたときに、前記周方向における前記第1の突出部切り欠きおよび前記第2の突出部切り欠きの位置が揃えられることによって前記通路が形成される、[6]に記載の鋼管杭の連結構造。
[9][1]から[8]のいずれか1項に記載の鋼管杭の連結構造を少なくとも1か所含む、鋼管杭基礎。
[10]第1および第2の杭本体を軸方向に連結する鋼管杭の連結方法であって、前記第1の杭本体の前記軸方向の端部に接合される内嵌部材に形成される第1の嵌合部を、前記第2の杭本体の前記軸方向の端部に接合される外嵌部材に形成される第2の嵌合部の内側に嵌合させる工程と、前記内嵌部材および前記外嵌部材の少なくともいずれかの外周面に設けられた切り欠きによって形成される開口部を通して、前記第1の杭本体の内周面に接合される第1の配管と、前記第2の杭本体の内周面に接合される第2の配管とを接続する工程とを含み、前記第1の配管と前記第2の配管とは、前記内嵌部材の内側と前記第1の嵌合部の外側とを連通させる貫通孔、および前記第1の嵌合部と前記第2の嵌合部との間に形成される通路を通して接続され、前記切り欠きおよび前記開口部は、前記貫通孔および前記通路に周方向の位置を合わせて形成される、鋼管杭の連結方法。
[11]前記第1の配管と前記第2の配管とを接続した後に、前記切り欠きに蓋体を取り付ける工程をさらに含む、[10]に記載の鋼管杭の連結方法。
[12]前記第1の配管および前記第2の配管の接続には接続管が用いられ、前記接続管は、前記第1の配管に接続される第1の接続管と前記第2の配管に接続される第2の接続管とを含み、前記通路に前記接続管を挿通する工程の後に、前記第1の接続管と前記第2の接続管とを互いに接続する工程をさらに含む、[10]または[11]に記載の鋼管杭の連結方法。
[13]前記第1の配管および前記第2の配管の接続には接続管が用いられ、前記第1の配管と前記第2の配管とを接続する工程は、前記第1の配管および前記第2の配管の少なくともいずれかの内部に予め収納された前記接続管を引き出す工程を含む、[10]から[12]のいずれか1項に記載の鋼管杭の連結方法。
[14]前記第1の嵌合部は、前記軸方向における前記第1の杭本体とは反対側の端部に向かって外径が徐々に小さくなる縮径部と、前記縮径部の外側に前記周方向について間隙部分を挟んで複数形成される第1の突出部とを含み、前記軸方向における前記第2の嵌合部は、前記第2の杭本体とは反対側の端部に向かって内径が徐々に大きくなる拡径部と、前記拡径部の内側に前記周方向について間隙部分を挟んで複数形成される第2の突出部とを含み、前記第1の嵌合部を前記第2の嵌合部の内側に嵌合させる工程は、前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で所定の位置まで回転させることによって前記第1の突出部および前記第2の突出部を互いに係合させる工程を含む、[10]から[13]のいずれか1項に記載の鋼管杭の連結方法。
[15]前記第1の配管と前記第2の配管とを接続する工程は、前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で前記所定の位置まで回転させた後に、前記第1の配管および前記第2の配管に接続される接続管、または前記第1の配管もしくは前記第2の配管の延長部を前記通路に挿通する工程を含む、[14]に記載の鋼管杭の連結方法。
[16]前記通路は、前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で前記所定の位置まで回転させる前後を通じて前記第1の突出部および前記第2の突出部とは干渉しない位置に形成され、前記第1の配管と前記第2の配管とを接続する工程は、前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で回転させる前に、前記第2の配管に接続される接続管または前記第2の配管の延長部を前記通路に配置する工程を含む、[14]に記載の鋼管杭の連結方法。
[1] A connection structure for a steel pipe pile that connects first and second pile bodies in the axial direction, comprising: an inner fitting member joined to the axial end of the first pile body; an outer fitting member joined to the axial end of the second pile body; a first piping joined to the inner peripheral surface of the first pile body; and a second piping joined to the inner peripheral surface of the second pile body, wherein the inner fitting member includes a first fitting portion that fits into the inside of the outer fitting member and a through hole that connects the inside of the inner fitting member to the outside of the first fitting portion, and the outer fitting member includes a second fitting portion that fits into the outside of the inner fitting member, wherein the first piping and the second piping are connected through the through hole and a passage formed between the first fitting portion and the second fitting portion, and an opening is formed by a notch provided in the outer peripheral surface of at least one of the inner fitting member and the outer fitting member, circumferentially aligned with the through hole and the passage.
[2] A connection structure for steel pipe piles as described in [1], further comprising a connecting pipe connected to the first pipe and the second pipe and passing through the through hole and the passage.
[3] A connection structure of a steel pipe pile described in [1], in which an extension of the first pipe or the second pipe passes through the through hole and the passage.
[4] A steel pipe pile connection structure according to any one of [1] to [3], further comprising a cover body attached to the notch.
[5] A connection structure of a steel pipe pile described in any one of [1] to [4], wherein the passage is formed by a groove portion formed in at least one of the first fitting portion and the second fitting portion.
[6] A connection structure for a steel pipe pile described in any one of [1] to [5], wherein the first fitting portion includes a reduced diameter portion whose outer diameter gradually decreases toward the end opposite the first pile body in the axial direction, and a plurality of first protrusions formed on the outside of the reduced diameter portion with a gap portion therebetween in the circumferential direction, and the second fitting portion includes an expanded diameter portion whose inner diameter gradually increases toward the end opposite the second pile body in the axial direction, and a plurality of second protrusions formed on the inside of the expanded diameter portion with a gap portion therebetween in the circumferential direction, and the first protrusions and the second protrusions are configured to engage with each other when the inner fitting member is fitted inside the outer fitting member and rotated to a predetermined position.
[7] A connection structure for a steel pipe pile as described in [6], in which when the inner fitting member is rotated to the predetermined position while fitted inside the outer fitting member, the passage is formed in the portion where the gap portion of the first protrusion and the gap portion of the second protrusion in the circumferential direction are aligned.
[8] A connecting structure of a steel pipe pile described in [6], wherein a first protrusion notch is formed in the circumferential middle portion or end portion of at least one of the first protrusions, and a second protrusion notch is formed in the circumferential middle portion or end portion of at least one of the second protrusions, and when the inner fitting member is rotated to the predetermined position while fitted inside the outer fitting member, the positions of the first protrusion notch and the second protrusion notch in the circumferential direction are aligned, thereby forming the passage.
[9] A steel pipe pile foundation including at least one steel pipe pile connection structure according to any one of [1] to [8].
[10] A method for connecting steel pipe piles that connects first and second pile bodies in the axial direction, comprising the steps of: fitting a first fitting portion formed on an inner fitting member joined to the axial end of the first pile body into the inside of a second fitting portion formed on an outer fitting member joined to the axial end of the second pile body; and connecting a first pipe joined to the inner peripheral surface of the first pile body and a second pipe joined to the inner peripheral surface of the second pile body through an opening formed by a notch provided on the outer peripheral surface of at least one of the inner fitting member and the outer fitting member, wherein the first pipe and the second pipe are connected through a through hole that communicates the inside of the inner fitting member with the outside of the first fitting portion and a passage formed between the first fitting portion and the second fitting portion, and the notch and the opening are formed to be circumferentially aligned with the through hole and the passage.
[11] A method for connecting steel pipe piles as described in [10], further comprising the step of attaching a cover to the notch after connecting the first pipe and the second pipe.
[12] A method for connecting steel pipe piles as described in [10] or [11], wherein connecting pipes are used to connect the first pipe and the second pipe, the connecting pipes including a first connecting pipe connected to the first pipe and a second connecting pipe connected to the second pipe, and further including a step of connecting the first connecting pipe and the second connecting pipe to each other after the step of inserting the connecting pipes into the passage.
[13] A method for connecting steel pipe piles described in any one of [10] to [12], wherein a connecting pipe is used to connect the first pipe and the second pipe, and the process of connecting the first pipe and the second pipe includes a process of pulling out the connecting pipe that has been stored in advance inside at least one of the first pipe and the second pipe.
[14] The method for connecting steel pipe piles described in any one of [10] to [13], wherein the first fitting portion includes a reduced diameter portion whose outer diameter gradually decreases toward the end opposite the first pile body in the axial direction, and a plurality of first protrusions formed on the outside of the reduced diameter portion with a gap portion sandwiched between them in the circumferential direction, and the second fitting portion in the axial direction includes an expanded diameter portion whose inner diameter gradually increases toward the end opposite the second pile body, and a plurality of second protrusions formed on the inside of the expanded diameter portion with a gap portion sandwiched between them in the circumferential direction, and the step of fitting the first fitting portion into the inside of the second fitting portion includes a step of rotating the inner fitting member to a predetermined position with the inner fitting member fitted into the outer fitting member, thereby engaging the first protrusion and the second protrusion with each other.
[15] The step of connecting the first pipe and the second pipe includes a step of rotating the inner fitting member to the predetermined position while fitting it inside the outer fitting member, and then inserting a connecting pipe connected to the first pipe and the second pipe, or an extension of the first pipe or the second pipe, into the passage. [14] A method of connecting steel pipe piles described in [14].
[16] The method for connecting steel pipe piles described in [14], wherein the passage is formed in a position where it does not interfere with the first protrusion and the second protrusion before and after the inner fitting member is rotated to the predetermined position while fitted inside the outer fitting member, and the step of connecting the first pipe and the second pipe includes a step of placing a connecting pipe connected to the second pipe or an extension of the second pipe in the passage before rotating the inner fitting member while fitted inside the outer fitting member.
上記の構成によれば、内嵌部材に形成された貫通孔、および内嵌部材および外嵌部材の嵌合部の間に形成される通路を通して第1および第2の配管が接続される。第1および第2の配管は接続管によって接続されてもよいし、第1および第2の配管のいずれかまたは両方の延長部によって接続されてもよいが、これらの接続管または延長部を固定するために別途の付加部材は必要とされない。また、接続管または延長部の接続は、内嵌部材および外嵌部材の少なくともいずれか外周面に設けられた切り欠きによって形成される開口部を通して杭本体の連結後に外部から施工することができるため、安全性が高く安定した施工が可能である。従って、上記の構成によれば、鋼管杭の連結構造において杭本体の内周面に沿って配置される第1および第2の配管を安定的に接続することができる。 With the above configuration, the first and second pipes are connected through the through-hole formed in the inner fitting member and the passage formed between the mating portions of the inner and outer fitting members. The first and second pipes may be connected by a connecting pipe or by extensions of either or both of the first and second pipes, but no additional components are required to secure these connecting pipes or extensions. Furthermore, the connecting pipe or extension can be connected from the outside after the pile bodies are connected through openings formed by notches on the outer circumferential surfaces of at least one of the inner fitting member and the outer fitting member, enabling highly safe and stable construction. Therefore, with the above configuration, the first and second pipes arranged along the inner circumferential surface of the pile body in a steel pipe pile connection structure can be stably connected.
以下に添付図面を参照しながら、本発明の例示的な実施形態について詳細に説明する。なお、本明細書および図面において、実質的に同一の機能構成を有する構成要素については、同一の符号を付することにより重複した説明を省略する。 An exemplary embodiment of the present invention will be described in detail below with reference to the accompanying drawings. Note that in this specification and drawings, components having substantially the same functional configuration will be assigned the same reference numerals, and redundant explanations will be omitted.
図1は本発明の第1の実施形態に係る鋼管杭の連結構造の連結前の状態を示す斜視図であり、図2は図1に示す連結構造の連結後の状態を示す断面図であり、図3は図1および図2に示す連結構造において配管の接続が完了した状態を示す部分断面図である。本実施形態に係る鋼管杭の連結構造1は、杭本体21,22を軸方向に連結する。連結構造1は、内嵌部材3と、外嵌部材4と、配管51,52と、接続管6と、蓋体7と(接続管6および蓋体7については図3を参照)を含む。杭本体21,22は、それぞれ鋼管で形成され、内嵌部材3および外嵌部材4を介して連結されることによって1本の鋼管杭として機能する。鋼管杭は、例えば回転圧入工法やバイブロハンマ工法などで地中に打設されるが、工法は特に限定されない。 1 is a perspective view showing a steel pipe pile connection structure according to a first embodiment of the present invention in a state before connection; FIG. 2 is a cross-sectional view showing the connection state of the connection structure shown in FIG. 1 after connection; and FIG. 3 is a partial cross-sectional view showing the connection structure shown in FIGS. 1 and 2 after piping has been connected. The steel pipe pile connection structure 1 according to this embodiment axially connects pile bodies 21 and 22. The connection structure 1 includes an inner fitting member 3, an outer fitting member 4, piping 51 and 52, a connecting pipe 6, and a cover body 7 (see FIG. 3 for the connecting pipe 6 and cover body 7). The pile bodies 21 and 22 are each made of steel pipes, and function as a single steel pipe pile when connected via the inner fitting member 3 and the outer fitting member 4. Steel pipe piles are driven into the ground using, for example, a rotary press-in method or a vibrohammer method, but the construction method is not particularly limited.
なお、以下の説明において、軸方向は、杭本体21,22が内嵌部材3および外嵌部材4を介して連結されることによって構成される鋼管杭の軸方向を意味し、z方向として図示される。周方向は、軸方向の回りに回転する方向であり、y方向として図示される。また、径方向は、軸方向に直交する方向であり、x方向として図示される。杭本体21,22、内嵌部材3および外嵌部材4は、連結後の状態において同軸になるように配置されるため、軸方向、周方向および径方向はこれらの部材について共通になる。 In the following description, the axial direction refers to the axial direction of the steel pipe pile formed by connecting the pile bodies 21, 22 via the inner fitting member 3 and outer fitting member 4, and is illustrated as the z direction. The circumferential direction is the direction of rotation around the axial direction and is illustrated as the y direction. The radial direction is the direction perpendicular to the axial direction and is illustrated as the x direction. Because the pile bodies 21, 22, the inner fitting member 3, and the outer fitting member 4 are arranged so that they are coaxial after being connected, the axial, circumferential, and radial directions are common to these components.
内嵌部材3および外嵌部材4は、それぞれ杭本体21,22の軸方向の端部に、溶接部23,24で接合されている。内嵌部材3を外嵌部材4の内側に嵌合させた状態で軸方向の回りに所定の位置まで回転させ、図示しない回転抑止キーで固定することによって、内嵌部材3および外嵌部材4にそれぞれ接合された杭本体21,22が連結される。内嵌部材3は、杭本体21に接合される接合部31と、接合部31に続いて形成され外嵌部材4の内側に嵌合する嵌合部32(第1の嵌合部)とを含む。本実施形態において、嵌合部32は、軸方向における杭本体21とは反対側の端部に向かって外径が徐々に小さくなる縮径部321と、縮径部321の外側に突出し、周方向について間隙部分を挟んで複数形成される突出部322(第1の突出部)とを含む。突出部322の長さ(周方向の寸法)は、周方向における突出部322の間隙部分よりも小さい。 The inner fitting member 3 and the outer fitting member 4 are joined to the axial ends of the pile main bodies 21 and 22 at welds 23 and 24, respectively. The pile main bodies 21 and 22 joined to the inner fitting member 3 and the outer fitting member 4 are connected by rotating the inner fitting member 3 axially to a predetermined position while it is fitted inside the outer fitting member 4 and fixing it with a rotation prevention key (not shown). The inner fitting member 3 includes a joint 31 joined to the pile main body 21 and a fitting portion 32 (first fitting portion) formed adjacent to the joint 31 and fitting to the inside of the outer fitting member 4. In this embodiment, the fitting portion 32 includes a reduced diameter portion 321 whose outer diameter gradually decreases toward the end opposite the pile main body 21 in the axial direction, and multiple protrusions 322 (first protrusions) protruding outward from the reduced diameter portion 321 and formed with gaps in between in the circumferential direction. The length (circumferential dimension) of the protrusions 322 is smaller than the gaps between the protrusions 322 in the circumferential direction.
一方、外嵌部材4は、杭本体22に接合される接合部41と、接合部41に続いて形成され内嵌部材3の外側に嵌合する嵌合部42(第2の嵌合部)とを含む。本実施形態において、嵌合部42は、軸方向における杭本体22とは反対側の端部に向かって内径が徐々に大きくなる拡径部421と、拡径部421の内側に突出し、周方向について間隙部分を挟んで複数形成される突出部422(第2の突出部)とを含む。突出部422の長さ(周方向の寸法)は、周方向における突出部422の間隙部分よりも小さい。内嵌部材3を外嵌部材4の内側に嵌合させた状態で軸方向の回りに所定の位置まで回転させたときに突出部322,422が互いに係合するように、突出部322,422の長さおよび間隔(周方向の寸法)、厚さ(軸方向の寸法)、ならびに突出高さ(径方向の寸法)は互いに対応している。 On the other hand, the outer fitting member 4 includes a joint portion 41 that is joined to the pile main body 22, and a fitting portion 42 (second fitting portion) that is formed adjacent to the joint portion 41 and fits onto the outside of the inner fitting member 3. In this embodiment, the fitting portion 42 includes an expanded diameter portion 421 whose inner diameter gradually increases toward the end opposite the pile main body 22 in the axial direction, and multiple protruding portions 422 (second protruding portions) that protrude inward from the expanded diameter portion 421 and are formed with gaps in the circumferential direction. The length (circumferential dimension) of the protruding portions 422 is smaller than the gaps between the protruding portions 422 in the circumferential direction. The lengths and spacing (circumferential dimension), thickness (axial dimension), and protruding height (radial dimension) of the protruding portions 322, 422 correspond to each other so that the protruding portions 322, 422 engage with each other when the inner fitting member 3 is rotated axially to a predetermined position while fitted inside the outer fitting member 4.
配管51,52は、杭本体21,22の軸方向に延びる流体配管である。配管51(第1の配管)は杭本体21の内周面に接合され,配管52(第2の配管)は杭本体22の内周面に接合される。配管51,52が鋼管である場合、配管51,52は杭本体21,22の内周面に溶接されてもよい。あるいは、杭本体21,22の内周面に溶接された図示しない保持具で配管51,52が固定されてもよい。後述するように、本実施形態において配管51,52は接続管6を介して接続される。配管51,52および接続管6を経由して地上から打設中の鋼管杭の先端部に高圧水を供給することによって、地盤を鋼管杭の地中への貫入を円滑にすることができる(ウォータージェット工法)。 Pipes 51 and 52 are fluid pipes extending in the axial direction of pile bodies 21 and 22. Pipe 51 (first pipe) is joined to the inner surface of pile body 21, and pipe 52 (second pipe) is joined to the inner surface of pile body 22. If pipes 51 and 52 are steel pipes, they may be welded to the inner surface of pile bodies 21 and 22. Alternatively, pipes 51 and 52 may be fixed using retainers (not shown) welded to the inner surface of pile bodies 21 and 22. As described below, in this embodiment, pipes 51 and 52 are connected via connecting pipe 6. By supplying high-pressure water from the ground to the tip of the steel pipe pile being driven via pipes 51 and 52 and connecting pipe 6, the steel pipe pile can be smoothly driven into the ground (water jet construction method).
図2に示されるように、内嵌部材3の接合部31と嵌合部32の境目付近には、内嵌部材3の内側と嵌合部32の外側とを連通させる貫通孔33が形成される。また、貫通孔33と周方向の位置を合わせて、嵌合部32の外周面にあたる傾斜面323には溝部324が形成される。具体的には、溝部324は、貫通孔33の出口から傾斜面323に沿って、嵌合部32の杭本体21とは反対側の端部まで延びる。一方、外嵌部材4の嵌合部42の内周面にあたる傾斜面423には溝部424が形成される。外嵌部材4の溝部424は、内嵌部材3を外嵌部材4の内側に嵌合させた状態で軸方向の回りに所定の位置まで回転させたときに内嵌部材3の溝部324に位置が整合するように形成される。具体的には、溝部424は、傾斜面423に沿って、嵌合部42の杭本体22側の端部から杭本体22とは反対側の端部まで延びる。図3に示されるように、外嵌部材4の溝部424は、内嵌部材3を外嵌部材4の内側に嵌合させた状態で軸方向の回りに所定の位置まで回転させたときに互いに対向する溝部324,424によって、配管51,52を接続する接続管6が通過する通路が形成される。 As shown in FIG. 2, a through hole 33 is formed near the boundary between the joint portion 31 and the fitting portion 32 of the inner fitting member 3, connecting the inside of the inner fitting member 3 with the outside of the fitting portion 32. A groove 324 is formed in the inclined surface 323 that corresponds to the outer peripheral surface of the fitting portion 32, circumferentially aligned with the through hole 33. Specifically, the groove 324 extends from the exit of the through hole 33 along the inclined surface 323 to the end of the fitting portion 32 on the opposite side from the pile main body 21. Meanwhile, a groove 424 is formed in the inclined surface 423 that corresponds to the inner peripheral surface of the fitting portion 42 of the outer fitting member 4. The groove 424 of the outer fitting member 4 is formed so that its position aligns with the groove 324 of the inner fitting member 3 when the inner fitting member 3 is rotated axially to a predetermined position while fitted inside the outer fitting member 4. Specifically, the groove 424 extends along the inclined surface 423 from the end of the fitting portion 42 facing the pile body 22 to the end opposite the pile body 22. As shown in FIG. 3, when the inner fitting member 3 is fitted inside the outer fitting member 4 and rotated axially to a predetermined position, the grooves 424 of the outer fitting member 4 face each other, forming a passage through which the connecting pipe 6 connecting the piping 51 and 52 passes.
なお、上記の例において、例えば内嵌部材3を外嵌部材4の内側に嵌合させた状態で軸方向の回りに回転させたときの傾斜面323,423の間の隙間が大きく、溝部によって通路を広げる寸法が小さくてよい場合や、嵌合部32,42のいずれかが深い溝部を形成するのに十分な厚さを有する場合は、傾斜面323,423のいずれか一方に溝部324または溝部424を形成し、他方には溝部を形成しなくてもよい。また、内嵌部材3を外嵌部材4の内側に嵌合させた状態で軸方向の回りに回転させたときの傾斜面323,423の間の隙間が接続管6の外径以上である場合は、傾斜面323,423のどちらにも溝部を形成しなくてもよい。つまり、本実施形態において、接続管6が通過する通路は、内嵌部材3を外嵌部材4の内側に嵌合させた状態で所定の位置まで回転させたときに周方向における突出部322の間隙部分および突出部422の間隙部分の位置が揃えられた部分、すなわち傾斜面323,423の位置が揃えられた部分に形成され、必要に応じて傾斜面323,423の少なくともいずれかに溝部324または溝部424が形成される。なお、「揃えられた部分」は、必ずしも傾斜面323,423の周方向の位置が完全に揃うことを意味せず、傾斜面323,423の位置が周方向において少なくとも部分的に重なっていればよい。 In the above example, for example, if the gap between the inclined surfaces 323, 423 is large when the inner fitting member 3 is fitted inside the outer fitting member 4 and rotated axially, and the dimension by which the groove widens the passage does not need to be large, or if one of the fitting portions 32, 42 has a sufficient thickness to form a deep groove, then groove 324 or groove 424 may be formed on one of the inclined surfaces 323, 423, and no groove may be formed on the other. Furthermore, if the gap between the inclined surfaces 323, 423 when the inner fitting member 3 is fitted inside the outer fitting member 4 and rotated axially is equal to or greater than the outer diameter of the connecting pipe 6, then no groove may be formed on either of the inclined surfaces 323, 423. In other words, in this embodiment, the passage through which the connecting pipe 6 passes is formed in the portion where the gaps of the protrusions 322 and the gaps of the protrusions 422 are aligned in the circumferential direction when the inner fitting member 3 is rotated to a predetermined position while fitted inside the outer fitting member 4, i.e., the portion where the positions of the inclined surfaces 323, 423 are aligned, and grooves 324 and 424 are formed in at least one of the inclined surfaces 323, 423 as needed. Note that "aligned portion" does not necessarily mean that the circumferential positions of the inclined surfaces 323, 423 are completely aligned; it is sufficient that the positions of the inclined surfaces 323, 423 at least partially overlap in the circumferential direction.
さらに、本実施形態では、貫通孔33および溝部324,424によって形成される通路に周方向の位置を合わせて、内嵌部材3および外嵌部材4の外周面に切り欠き34,44が形成される。切り欠き34,44が形成する開口部によって、後述するように、貫通孔33および溝部324,424に接続管6を挿通して配管51,52を接続する工程を杭本体21,22の連結後に外部から施工することができる。このような施工に十分な大きさの開口部が形成できれば、内嵌部材3の切り欠き34のみが形成されてもよいし、外嵌部材4の切り欠き44のみが形成されてもよい。また、図示された例では貫通孔33と同程度の幅であり、溝部324,424の幅(周方向の寸法)よりも幅広の切り欠き34,44が形成されているが、切り欠き34,44の幅は貫通孔33や溝部324,424よりも狭くてもよい。貫通孔33の幅と溝部324,424の幅とは、必ずしも同じでなくてもよいため、一例として切り欠き34,44の幅はこれらの幅のうち狭い方の60%以上であればよい。 Furthermore, in this embodiment, notches 34, 44 are formed on the outer peripheral surfaces of the inner fitting member 3 and the outer fitting member 4, circumferentially aligned with the passage formed by the through hole 33 and the grooves 324, 424. The openings formed by the notches 34, 44 allow the process of inserting the connecting pipe 6 into the through hole 33 and the grooves 324, 424 to connect the piping 51, 52 from the outside after the pile bodies 21, 22 are connected, as described below. As long as an opening large enough for such construction can be formed, only the notch 34 may be formed in the inner fitting member 3, or only the notch 44 may be formed in the outer fitting member 4. In addition, in the illustrated example, the notches 34, 44 are formed with a width similar to that of the through hole 33 but wider than the width (circumferential dimension) of the grooves 324, 424. However, the width of the notches 34, 44 may be narrower than that of the through hole 33 and the grooves 324, 424. The width of the through hole 33 and the width of the grooves 324, 424 do not necessarily have to be the same, so as an example, the width of the notches 34, 44 may be at least 60% of the narrower of these widths.
図3に示されるように、本実施形態では、配管51,52が、貫通孔33および溝部324,424によって形成される通路を通過する接続管6によって接続される。接続管6は、コネクタ71で配管51に接続され、コネクタ72で配管52に接続される。図示された例では、接続管6が2つの部分である接続管61,62に分かれており、接続管61,62はコネクタ73で接続される。他の例では、接続管6が単一の管であってもよい。接続管6には、例えば後述するような接続方法に応じて、樹脂やゴム、金属繊維などで形成された管や、蛇腹状に加工した金属管などのフレキシブル管、または鋼管やプラスチック管などの剛性の管状部材が用いられる。例えば、接続管6の一部をフレキシブル管で構成し、他の部分を剛性の管状部材で構成してもよい。 As shown in FIG. 3 , in this embodiment, pipes 51 and 52 are connected by a connecting pipe 6 that passes through a passage formed by through-hole 33 and grooves 324 and 424. Connecting pipe 6 is connected to pipe 51 with connector 71 and to pipe 52 with connector 72. In the illustrated example, connecting pipe 6 is divided into two parts, connecting pipes 61 and 62, which are connected by connector 73. In other examples, connecting pipe 6 may be a single pipe. Depending on the connection method, as described below, connecting pipe 6 may be a flexible pipe made of resin, rubber, metal fiber, or the like; a metal pipe processed into a bellows shape; or a rigid tubular member such as a steel pipe or plastic pipe. For example, part of connecting pipe 6 may be made of a flexible pipe, and the other part may be made of a rigid tubular member.
なお、他の例では、接続管6の一部または全部が、配管51または配管52の延長部であってもよい。例えば、図3に示された例における接続管61にあたる部分が配管51の延長部であり、接続管62にあたる部分が配管52の延長部であってもよい。あるいは、単一の管である接続管6が、配管51または配管52のいずれかの延長部であってもよい。これらの場合において、連結構造1は接続管6を含まない。また、例えば、接続管61にあたる部分が配管51の延長部であり、接続管6は接続管62にあたる部分のみであってもよい。同様に、接続管62にあたる部分が配管52の延長部であり、接続管6は接続管61にあたる部分のみであってもよい。 In other examples, part or all of the connecting pipe 6 may be an extension of the pipe 51 or the pipe 52. For example, the portion corresponding to the connecting pipe 61 in the example shown in FIG. 3 may be an extension of the pipe 51, and the portion corresponding to the connecting pipe 62 may be an extension of the pipe 52. Alternatively, the connecting pipe 6, which is a single pipe, may be an extension of either the pipe 51 or the pipe 52. In these cases, the connecting structure 1 does not include the connecting pipe 6. Also, for example, the portion corresponding to the connecting pipe 61 may be an extension of the pipe 51, and the connecting pipe 6 may consist of only the portion corresponding to the connecting pipe 62. Similarly, the portion corresponding to the connecting pipe 62 may be an extension of the pipe 52, and the connecting pipe 6 may consist of only the portion corresponding to the connecting pipe 61.
蓋体7は、切り欠き34,44によって形成される開口部から配管51,52を接続する工程が施工された後に、切り欠き34,44に取り付けられて開口部を封止する。蓋体7の内側の面には、取り付け後にも接続管6が通過する空間を確保するために溝部が形成されていてもよい。蓋体7を取り付けることによって、例えばフレキシブル管である接続管6に高圧水が通水されて水圧が作用した場合の変形を拘束し、接続管6が鋼管杭の外側に張り出して地盤の抵抗を受けることを防止できる。このような蓋体7による保護があることによって、接続管6を水圧に耐えられる程度の軟質かつ安価な材料で形成することができる。なお、内嵌部材3および外嵌部材4を用いた杭本体21,22の連結は、連結のための現場溶接を不要とした工法であるため、蓋体7についても溶接以外の方法、例えば内嵌部材3および外嵌部材4に形成されたねじ孔に蓋体7の外側からボルトを挿通することによるボルト接合によって取り付けられることが好ましい。 After the process of connecting the pipes 51 and 52 through the openings formed by the notches 34 and 44 is completed, the cover 7 is attached to the notches 34 and 44 to seal the openings. A groove may be formed on the inner surface of the cover 7 to ensure sufficient space for the connecting pipe 6 to pass through even after installation. By attaching the cover 7, deformation when high-pressure water is passed through the connecting pipe 6, which is, for example, a flexible pipe, is prevented and the connecting pipe 6 is prevented from protruding outside the steel pipe pile and encountering resistance from the ground. This protection provided by the cover 7 allows the connecting pipe 6 to be made of a soft, inexpensive material that can withstand water pressure. Furthermore, since the connection of the pile bodies 21 and 22 using the inner fitting member 3 and the outer fitting member 4 is a construction method that does not require on-site welding for connection, it is preferable to attach the cover 7 using a method other than welding, such as bolting, by inserting bolts from the outside of the cover 7 into threaded holes formed in the inner fitting member 3 and the outer fitting member 4.
なお、例えば水圧がかかっても接続管6が鋼管杭の外側に張り出す可能性がない場合や、接続管6が十分な強度を有する材料で形成されていて保護が不要であるような場合には、蓋体7が取り付けられずに接続管6が露出していてもよい。あるいは、蓋体7によらない接続管6の保護として、切り欠き34,44によって形成される開口部に固化材が充填されてもよい。 Note that, for example, in cases where there is no possibility that the connecting pipe 6 will protrude outside the steel pipe pile even under water pressure, or where the connecting pipe 6 is made of a material with sufficient strength and does not require protection, the lid 7 may not be attached and the connecting pipe 6 may be exposed. Alternatively, to protect the connecting pipe 6 without the lid 7, the opening formed by the notches 34, 44 may be filled with a solidifying material.
図4および図5は、配管と接続管とを接続するコネクタの例を示す図である。図4に示された例では、コネクタ71Aが、配管51に接合されるねじ継手711と、接続管61に接合されるブッシング712とによって構成される。この例では、ねじ継手711の内周に形成された雌ねじに、ブッシング712の外周に形成された雄ねじを螺合させることによって配管51と接続管61とが接続される。図5に示された例では、コネクタ72Bが、配管52に接合される外管721と、接続管62に接合される内管722と、Oリング723とによって構成される。この例では、外管721を通って配管52の内側に内管722を挿入し、外管721と内管722との間をOリング723で密封することによって配管52と接続管62とが接続される。なお、上記のコネクタ71Aの例はコネクタ72にも適用可能であり、コネクタ72Bの例はコネクタ71にも適用可能である。 4 and 5 are diagrams showing examples of connectors for connecting a pipe and a connecting pipe. In the example shown in FIG. 4, connector 71A is composed of a threaded joint 711 joined to pipe 51 and a bushing 712 joined to connecting pipe 61. In this example, pipe 51 and connecting pipe 61 are connected by threading a male thread formed on the outer periphery of bushing 712 into a female thread formed on the inner periphery of threaded joint 711. In the example shown in FIG. 5, connector 72B is composed of an outer pipe 721 joined to pipe 52, an inner pipe 722 joined to connecting pipe 62, and an O-ring 723. In this example, pipe 52 and connecting pipe 62 are connected by inserting inner pipe 722 into pipe 52 through outer pipe 721 and sealing the gap between outer pipe 721 and inner pipe 722 with O-ring 723. Note that the above example of connector 71A can also be applied to connector 72, and the example of connector 72B can also be applied to connector 71.
図6は、接続管同士を接続するコネクタの例を示す図である。図6に示された例では、コネクタ73Aが、接続管61に接合される内管731と、接続管62に接合されるさや管732と、止水ゴム733とによって構成される。この例では、さや管732に内管731を挿入し、継目を外側から止水ゴム733で覆うことによって接続管61,62が接続される。なお、コネクタ71,72,73については、上記で図4から図6を参照して説明した例には限られず、流体管の接続構造として知られているカプラーなどの各種の構造を利用することができる。 Figure 6 shows an example of a connector for connecting connecting pipes. In the example shown in Figure 6, connector 73A is composed of an inner pipe 731 joined to connecting pipe 61, a sheath pipe 732 joined to connecting pipe 62, and a waterproof rubber 733. In this example, connecting pipes 61 and 62 are connected by inserting inner pipe 731 into sheath pipe 732 and covering the joint from the outside with waterproof rubber 733. Note that connectors 71, 72, and 73 are not limited to the examples described above with reference to Figures 4 to 6, and various structures such as couplers known as connecting structures for fluid pipes can be used.
図7は、本発明の第1の実施形態に係る鋼管杭の連結方法の第1の例を示す模式的な図である。(a)として示すように、本実施形態では、内嵌部材3を外嵌部材4の内側に嵌合させた状態で軸方向の回りに所定の位置まで回転させたときに、内嵌部材3の貫通孔33(図示せず)、傾斜面323に形成される溝部324(図示せず)、外嵌部材4の傾斜面423に形成される溝部424(図示せず)、および内嵌部材3および外嵌部材4にそれぞれ形成される切り欠き34,44の周方向の位置が揃えられる。従って、(b)として示すように切り欠き34,44によって形成される開口部から接続管62を挿入し、(c)として示すように接続管62を溝部324,424に挿通して配管52に接続することができる。図示していないが、この後、同様にして切り欠き34,44の開口部から接続管61を挿入して貫通孔33に挿通し、配管51に接続する。接続管61は、予め配管51に接続されていてもよい。最後に切り欠き34,44の開口部付近で接続管61,62を接続すれば、接続管6を介して配管51,52を接続することができる。さらにその後、切り欠き34,44に蓋体7を取り付ける工程が実施されてもよい。 7 is a schematic diagram illustrating a first example of a method for connecting steel pipe piles according to the first embodiment of the present invention. As shown in (a), in this embodiment, when the inner fitting member 3 is fitted inside the outer fitting member 4 and rotated axially to a predetermined position, the circumferential positions of the through hole 33 (not shown) of the inner fitting member 3, the groove 324 (not shown) formed in the inclined surface 323 (not shown), the groove 424 (not shown) formed in the inclined surface 423 of the outer fitting member 4, and the notches 34, 44 formed in the inner fitting member 3 and the outer fitting member 4 are aligned. Therefore, as shown in (b), a connecting pipe 62 can be inserted through the opening formed by the notches 34, 44, and then, as shown in (c), the connecting pipe 62 can be inserted through the grooves 324, 424 to connect to the piping 52. Although not shown, a connecting pipe 61 is then inserted through the opening of the notches 34, 44 in a similar manner and inserted into the through hole 33 to connect to the piping 51. The connecting pipe 61 may be connected to the piping 51 in advance. Finally, by connecting the connecting pipes 61 and 62 near the openings of the notches 34 and 44, the piping 51 and 52 can be connected via the connecting pipe 6. After that, a step of attaching the lid 7 to the notches 34 and 44 may be performed.
図8は、本発明の第1の実施形態に係る鋼管杭の連結方法の第2の例を示す模式的な図である。この例では、(a)として示すように、内嵌部材3を外嵌部材4の内側に嵌合させる前に、配管52の内部に予め収納された接続管62にワイヤー74を接続しておく。その後、(b)として示すように内嵌部材3を外嵌部材4の内側に嵌合させる。このとき、ワイヤー74は切り欠き34または切り欠き44から内嵌部材3および外嵌部材4の外部に引き出されている。ワイヤー74は細いため、内嵌部材3を外嵌部材4に対して回転させても突出部322,422との干渉を避けることができる。(c)として示すように内嵌部材3を外嵌部材4に対して所定の位置まで回転させた後、(d)として示すようにワイヤー74を引っ張って配管52から接続管62を引き出す。これによって、配管51から貫通孔33を経由して延びる接続管61と接続管62とを切り欠き34,44の開口部付近で接続することができる。同様にして、配管51の内部に予め収納された接続管61を引き出してもよい。また、配管51,52の一方に収納された接続管6を引き出して、この接続管6をそのまま配管51,52の他方に接続してもよい。 Figure 8 is a schematic diagram showing a second example of a method for connecting steel pipe piles according to the first embodiment of the present invention. In this example, as shown in (a), before fitting the inner fitting member 3 inside the outer fitting member 4, a wire 74 is connected to the connecting pipe 62 stored in advance inside the piping 52. Then, as shown in (b), the inner fitting member 3 is fitted inside the outer fitting member 4. At this time, the wire 74 is pulled out from the cutout 34 or cutout 44 to the outside of the inner fitting member 3 and the outer fitting member 4. Because the wire 74 is thin, it is possible to avoid interference with the protrusions 322, 422 even when the inner fitting member 3 is rotated relative to the outer fitting member 4. After rotating the inner fitting member 3 to a predetermined position relative to the outer fitting member 4 as shown in (c), the wire 74 is pulled to pull the connecting pipe 62 from the piping 52 as shown in (d). This allows the connection pipes 61 and 62, which extend from the pipe 51 via the through-hole 33, to be connected near the openings of the notches 34 and 44. In a similar manner, the connection pipe 61 that has been stored inside the pipe 51 in advance may be pulled out. Alternatively, the connection pipe 6 stored in one of the pipes 51, 52 may be pulled out and connected directly to the other of the pipes 51, 52.
図9は、本発明の第2の実施形態に係る鋼管杭の連結構造および連結方法の例を示す模式的な図である。第2の実施形態では、接続管6が通過する通路が、内嵌部材3の突出部322の周方向の中間部に形成される切り欠き325A(第1の突出部切り欠き)、および外嵌部材4の突出部422の周方向の中間部に形成される切り欠き425A(第2の突出部切り欠き)によって形成される。(a)として示すように、切り欠き325A,425Aは、内嵌部材3を外嵌部材4の内側に嵌合させて所定の位置まで回転させた状態で周方向の位置が揃うように形成される。切り欠き325A,425Aの位置が揃えられることによって形成された通路に、(b)および(c)として示すように切り欠き34,44の開口部から貫通孔33および切り欠き325A,425Aを通して接続管6を挿通し、配管51,52を接続することができる。 Figure 9 is a schematic diagram illustrating an example of a connection structure and connection method for steel pipe piles according to a second embodiment of the present invention. In the second embodiment, the passage through which the connecting pipe 6 passes is formed by a notch 325A (first protruding portion notch) formed in the circumferential middle of the protruding portion 322 of the inner fitting member 3 and a notch 425A (second protruding portion notch) formed in the circumferential middle of the protruding portion 422 of the outer fitting member 4. As shown in (a), the notches 325A and 425A are formed so that their circumferential positions are aligned when the inner fitting member 3 is fitted inside the outer fitting member 4 and rotated to a predetermined position. The connecting pipe 6 can be inserted through the passage formed by the aligned positions of the notches 325A and 425A from the openings of the notches 34 and 44 through the through-hole 33 and the notches 325A and 425A, as shown in (b) and (c), to connect the piping 51 and 52.
図10は、本発明の第3の実施形態に係る鋼管杭の連結構造および連結方法の例を示す模式的な図である。本実施形態では、内嵌部材3および外嵌部材4の周方向に配列される複数の突出部322,422のうち少なくとも1つの突出部322A,422Aの長さ(周方向の寸法)が、周方向の端部に形成された切り欠き(第1および第2の突出部切り欠き)によって他の突出部322,422よりも短く形成される。これらの切り欠きによって生じた空間が、接続管6が通過する通路になる。(a)として示すように外嵌部材4側の接続管62を突出部422Aの切り欠かれた部分に沿って配置していれば、(b)として示すように内嵌部材3を外嵌部材4の内側に嵌合させて特定の方向に回転させる前後を通じて接続管62は突出部322A,422Aとは干渉しない。(c)として示すように内嵌部材3を所定の位置まで回転させると突出部322A,422Aの周方向の端部、すなわち切り欠きの位置が揃って通路が形成され、この通路と貫通孔33との位置が揃う。ここで別途配管51に接続された接続管61と接続管62とを接続すれば、接続管6を介して配管51,52を接続することができる。 Figure 10 is a schematic diagram showing an example of a connection structure and connection method for a steel pipe pile according to a third embodiment of the present invention. In this embodiment, the length (circumferential dimension) of at least one of the protrusions 322, 422 arranged circumferentially on the inner fitting member 3 and the outer fitting member 4 is made shorter than the other protrusions 322, 422 due to cutouts (first and second protrusion cutouts) formed at the circumferential ends. The space created by these cutouts serves as a passageway for the connecting pipe 6. As shown in (a), if the connecting pipe 62 on the outer fitting member 4 is positioned along the cutout portion of the protrusion 422A, the connecting pipe 62 does not interfere with the protrusions 322A, 422A before and after the inner fitting member 3 is fitted inside the outer fitting member 4 and rotated in a specific direction, as shown in (b). As shown in (c), when the inner fitting member 3 is rotated to a predetermined position, the circumferential ends of the protrusions 322A and 422A, i.e., the positions of the notches, align to form a passage, and this passage aligns with the position of the through-hole 33. By connecting the connecting pipes 61 and 62, which are separately connected to the pipe 51, the pipes 51 and 52 can be connected via the connecting pipe 6.
以上で説明したような本発明の実施形態によれば、内嵌部材3に形成された貫通孔33、および内嵌部材3の嵌合部32および外嵌部材4の嵌合部42の間に形成される通路を通して配管51,52が接続される。配管51,52は接続管6によって接続されてもよいし、配管51,52のいずれかまたは両方の延長部によって接続されてもよい。接続管6または配管51,52の延長部を固定するために別途の付加部材は必要とされない。また、配管51,52や接続管6の接続は、内嵌部材3および外嵌部材4の外周面に設けられた切り欠き34,44によって形成される開口部を通して杭本体21,22の連結後に外部から施工することができるため、安全性が高く安定した施工が可能である。連結構造1の内嵌部材3と外嵌部材4とが嵌合する区間において、接続管6または配管51,52の延長部は内嵌部材3や外嵌部材4が内側に張り出した段差部分の内側を通過することがないため、例えば鋼管杭の先端から内部に流入する土砂(閉塞土)の抵抗を受けにくい。従って、例えば硬質地盤や閉塞土が多い地盤などでも配管の接続部が外れる可能性が低く、このような場合にも連結構造1を適用して現場溶接を省略し、施工性を向上させた鋼管杭基礎を構築することができる。 In the embodiment of the present invention described above, the pipes 51, 52 are connected through the through hole 33 formed in the inner fitting member 3 and the passage formed between the fitting portion 32 of the inner fitting member 3 and the fitting portion 42 of the outer fitting member 4. The pipes 51, 52 may be connected by the connecting pipe 6, or by extensions of either or both of the pipes 51, 52. No additional components are required to secure the connecting pipe 6 or the extensions of the pipes 51, 52. Furthermore, the pipes 51, 52 and the connecting pipe 6 can be connected from the outside after the pile bodies 21, 22 are connected through openings formed by the notches 34, 44 on the outer surfaces of the inner fitting member 3 and the outer fitting member 4, respectively, allowing for highly safe and stable construction. In the section where the inner fitting member 3 and outer fitting member 4 of the connecting structure 1 are fitted together, the extension of the connecting pipe 6 or piping 51, 52 does not pass inside the stepped portion where the inner fitting member 3 or outer fitting member 4 protrudes inward, and is therefore less likely to encounter resistance from, for example, soil (blocking soil) flowing into the interior from the tip of the steel pipe pile. Therefore, the pipe connection is less likely to come loose, even in hard ground or ground with a lot of blockage soil. Even in such cases, the connecting structure 1 can be applied to omit on-site welding, allowing for the construction of a steel pipe pile foundation with improved workability.
なお、上記では連結構造1に含まれる内嵌部材3および外嵌部材4の嵌合部32,42に縮径部321、拡径部421および突出部322,422が形成される例について説明したが、内嵌部材および外嵌部材の構成はこれらの例には限定されない。例えば、内嵌部材を外嵌部材に嵌合させながら、内嵌部材の外周に形成された雄ねじを外嵌部材の内周に形成された雌ねじに螺合させることによって杭本体同士が連結される構成であってもよい。この場合も、内嵌部材に貫通孔を形成し、例えば内嵌部材の嵌合部の外周面および外嵌部材の嵌合部の内周面の少なくともいずれかに形成される溝部で通路を形成し、これらの周方向での位置を合わせることによって、上記で説明した実施形態と同様に配管同士を接続することができる。 While the above describes an example in which the fitting portions 32, 42 of the inner fitting member 3 and outer fitting member 4 included in the connecting structure 1 are formed with reduced diameter portions 321, expanded diameter portions 421, and protrusions 322, 422, the configuration of the inner fitting member and outer fitting member is not limited to this example. For example, the pile bodies may be connected to each other by fitting the inner fitting member to the outer fitting member and threading a male thread formed on the outer periphery of the inner fitting member into a female thread formed on the inner periphery of the outer fitting member. In this case, too, by forming a through hole in the inner fitting member and forming a passage using a groove formed on at least one of the outer periphery of the fitting portion of the inner fitting member and the inner periphery of the fitting portion of the outer fitting member, and aligning these circumferentially, pipes can be connected to each other in the same way as in the embodiment described above.
以上、添付図面を参照しながら本発明の好適な実施形態について詳細に説明したが、本発明はこれらの例に限定されない。本発明の属する技術の分野の当業者であれば、請求の範囲に記載された技術的思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、これらについても、当然に本発明の技術的範囲に属するものと了解される。 The above describes in detail preferred embodiments of the present invention with reference to the accompanying drawings, but the present invention is not limited to these examples. It is clear that a person skilled in the art of the technology to which the present invention pertains could conceive of various modifications or alterations within the scope of the technical ideas set forth in the claims, and it is understood that these also naturally fall within the technical scope of the present invention.
1…連結構造、21,22…杭本体、23,24…溶接部、3…内嵌部材、31…接合部、32…嵌合部、321…縮径部、322,322A…突出部、323…傾斜面、324…溝部、325A…切り欠き、33…貫通孔、34…切り欠き、4…外嵌部材、41…接合部、42…嵌合部、421…拡径部、422,422A…突出部、423…傾斜面、424…溝部、425A…切り欠き、44…切り欠き、51,52…配管、6,61,62…接続管、7…蓋体、71,71A,72,72B,73,73A…コネクタ、74…ワイヤー、711…ねじ継手、712…ブッシング、721…外管、722…内管、723…Oリング、731…内管、732…管、733…止水ゴム。
1...connecting structure, 21, 22...pile main body, 23, 24...welded portion, 3...inner fitting member, 31...joint portion, 32...fitting portion, 321...reduced diameter portion, 322, 322A...protruding portion, 323...inclined surface, 324...groove portion, 325A...notch, 33...through hole, 34...notch, 4...outer fitting member, 41...joint portion, 42...fitting portion, 421...expanded diameter portion, 422, 422A...protruding portion, 423 ...inclined surface, 424...groove portion, 425A...notch, 44...notch, 51, 52...piping, 6, 61, 62...connecting pipe, 7...cover body, 71, 71A, 72, 72B, 73, 73A...connector, 74...wire, 711...threaded joint, 712...bushing, 721...outer tube, 722...inner tube, 723...O-ring, 731...inner tube, 732...tube, 733...water-stop rubber.
Claims (16)
前記第1の杭本体の前記軸方向の端部に接合される内嵌部材と、前記第2の杭本体の前記軸方向の端部に接合される外嵌部材と、前記第1の杭本体の内周面に接合される第1の配管と、前記第2の杭本体の内周面に接合される第2の配管とを備え、
前記内嵌部材は、前記外嵌部材の内側に嵌合する第1の嵌合部、および前記内嵌部材の内側と前記第1の嵌合部の外側とを連通させる貫通孔を含み、
前記外嵌部材は、前記内嵌部材の外側に嵌合する第2の嵌合部を含み、
前記第1の配管と前記第2の配管とは、前記貫通孔、および前記第1の嵌合部と前記第2の嵌合部との間に形成される通路を通して接続され、
前記貫通孔および前記通路に周方向の位置を合わせて、前記内嵌部材および前記外嵌部材の少なくともいずれかの外周面に設けられた切り欠きによって開口部が形成される、鋼管杭の連結構造。 A connection structure for steel pipe piles that axially connects first and second pile bodies,
The pile includes an inner fitting member joined to the end of the first pile body in the axial direction, an outer fitting member joined to the end of the second pile body in the axial direction, a first pipe joined to the inner peripheral surface of the first pile body, and a second pipe joined to the inner peripheral surface of the second pile body,
the inner fitting member includes a first fitting portion that fits into the inside of the outer fitting member, and a through hole that communicates the inside of the inner fitting member with the outside of the first fitting portion,
the outer fitting member includes a second fitting portion that fits onto the outside of the inner fitting member,
the first pipe and the second pipe are connected through the through hole and a passage formed between the first fitting portion and the second fitting portion;
A connecting structure for steel pipe piles, in which an opening is formed by a notch provided on the outer surface of at least one of the inner fitting member and the outer fitting member, circumferentially aligned with the through hole and the passage.
前記第2の嵌合部は、前記軸方向における前記第2の杭本体とは反対側の端部に向かって内径が徐々に大きくなる拡径部と、前記拡径部の内側に前記周方向について間隙部分を挟んで複数形成される第2の突出部とを含み、
前記第1の突出部および前記第2の突出部は、前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で所定の位置まで回転させたときに互いに係合するように構成される、請求項1から請求項5のいずれか1項に記載の鋼管杭の連結構造。 The first fitting portion includes a reduced diameter portion whose outer diameter gradually decreases toward the end opposite the first pile body in the axial direction, and a plurality of first protrusions formed on the outside of the reduced diameter portion with gaps in the circumferential direction,
The second fitting portion includes an expanded diameter portion whose inner diameter gradually increases toward the end opposite the second pile body in the axial direction, and a plurality of second protrusions formed inside the expanded diameter portion with gaps in the circumferential direction,
A connection structure for steel pipe piles as described in any one of claims 1 to 5, wherein the first protrusion and the second protrusion are configured to engage with each other when the inner fitting member is fitted inside the outer fitting member and rotated to a predetermined position.
前記第2の突出部の少なくとも1つの前記周方向の中間部または端部には第2の突出部切り欠きが形成され、
前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で前記所定の位置まで回転させたときに、前記周方向における前記第1の突出部切り欠きおよび前記第2の突出部切り欠きの位置が揃えられることによって前記通路が形成される、請求項6に記載の鋼管杭の連結構造。 a first protrusion notch is formed in an intermediate portion or an end portion in the circumferential direction of at least one of the first protrusions;
a second protrusion notch is formed in an intermediate portion or an end portion in the circumferential direction of at least one of the second protrusions;
A connection structure for steel pipe piles as described in claim 6, wherein when the inner fitting member is rotated to the predetermined position while fitted inside the outer fitting member, the positions of the first protrusion notch and the second protrusion notch in the circumferential direction are aligned, thereby forming the passage.
前記第1の杭本体の前記軸方向の端部に接合される内嵌部材に形成される第1の嵌合部を、前記第2の杭本体の前記軸方向の端部に接合される外嵌部材に形成される第2の嵌合部の内側に嵌合させる工程と、
前記内嵌部材および前記外嵌部材の少なくともいずれかの外周面に設けられた切り欠きによって形成される開口部を通して、前記第1の杭本体の内周面に接合される第1の配管と、前記第2の杭本体の内周面に接合される第2の配管とを接続する工程とを含み、
前記第1の配管と前記第2の配管とは、前記内嵌部材の内側と前記第1の嵌合部の外側とを連通させる貫通孔、および前記第1の嵌合部と前記第2の嵌合部との間に形成される通路を通して接続され、
前記切り欠きおよび前記開口部は、前記貫通孔および前記通路に周方向の位置を合わせて形成される、鋼管杭の連結方法。 A method for connecting steel pipe piles that axially connects first and second pile bodies,
A step of fitting a first fitting portion formed on an inner fitting member joined to the axial end portion of the first pile body into an inside of a second fitting portion formed on an outer fitting member joined to the axial end portion of the second pile body;
and connecting a first pipe joined to the inner peripheral surface of the first pile body and a second pipe joined to the inner peripheral surface of the second pile body through an opening formed by a notch provided on the outer peripheral surface of at least one of the inner fitting member and the outer fitting member,
the first pipe and the second pipe are connected through a through-hole that communicates the inside of the inner fitting member with the outside of the first fitting portion, and a passage formed between the first fitting portion and the second fitting portion;
A method for connecting steel pipe piles, wherein the notch and the opening are formed to circumferentially align with the through hole and the passage.
前記接続管は、前記第1の配管に接続される第1の接続管と前記第2の配管に接続される第2の接続管とを含み、
前記通路に前記接続管を挿通する工程の後に、前記第1の接続管と前記第2の接続管とを互いに接続する工程をさらに含む、請求項10または請求項11に記載の鋼管杭の連結方法。 a connecting pipe is used to connect the first pipe and the second pipe;
the connecting pipes include a first connecting pipe connected to the first piping and a second connecting pipe connected to the second piping,
12. The method for connecting steel pipe piles according to claim 10 or claim 11, further comprising the step of connecting the first connecting pipe and the second connecting pipe to each other after the step of inserting the connecting pipe into the passage.
前記第1の配管と前記第2の配管とを接続する工程は、前記第1の配管および前記第2の配管の少なくともいずれかの内部に予め収納された前記接続管を引き出す工程を含む、請求項10から請求項12のいずれか1項に記載の鋼管杭の連結方法。 a connecting pipe is used to connect the first pipe and the second pipe;
A method for connecting steel pipe piles according to any one of claims 10 to 12, wherein the step of connecting the first pipe and the second pipe includes a step of pulling out the connecting pipe that has been stored in advance inside at least one of the first pipe and the second pipe.
前記第2の嵌合部は、前記軸方向における前記第2の杭本体とは反対側の端部に向かって内径が徐々に大きくなる拡径部と、前記拡径部の内側に前記周方向について間隙部分を挟んで複数形成される第2の突出部とを含み、
前記第1の嵌合部を前記第2の嵌合部の内側に嵌合させる工程は、前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で所定の位置まで回転させることによって前記第1の突出部および前記第2の突出部を互いに係合させる工程を含む、請求項10から請求項13のいずれか1項に記載の鋼管杭の連結方法。 The first fitting portion includes a reduced diameter portion whose outer diameter gradually decreases toward the end opposite the first pile body in the axial direction, and a plurality of first protrusions formed on the outside of the reduced diameter portion with gaps in the circumferential direction,
The second fitting portion includes an expanded diameter portion whose inner diameter gradually increases toward the end opposite the second pile body in the axial direction, and a plurality of second protrusions formed inside the expanded diameter portion with gaps in the circumferential direction,
14. A method for connecting steel pipe piles as described in any one of claims 10 to 13, wherein the step of fitting the first fitting portion into the inside of the second fitting portion includes a step of rotating the inner fitting member to a predetermined position while the inner fitting member is fitted into the inside of the outer fitting member, thereby engaging the first protrusion and the second protrusion with each other.
前記第1の配管と前記第2の配管とを接続する工程は、前記内嵌部材を前記外嵌部材の内側に嵌合させた状態で回転させる前に、前記第2の配管に接続される接続管または前記第2の配管の延長部を前記通路に配置する工程を含む、請求項14に記載の鋼管杭の連結方法。
the passage is formed at a position where it does not interfere with the first protrusion and the second protrusion before and after the inner fitting member is rotated to the predetermined position in a state where it is fitted inside the outer fitting member,
15. The method for connecting steel pipe piles according to claim 14, wherein the step of connecting the first pipe and the second pipe includes a step of placing a connecting pipe connected to the second pipe or an extension of the second pipe in the passage before rotating the inner fitting member while fitted inside the outer fitting member.
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| JP2004197397A (en) | 2002-12-18 | 2004-07-15 | Kubota Corp | Column jointing device |
| JP2017048621A (en) | 2015-09-03 | 2017-03-09 | 新日鐵住金株式会社 | Straightening structure and straightening method for steel pipe pile joints |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2004197397A (en) | 2002-12-18 | 2004-07-15 | Kubota Corp | Column jointing device |
| JP2017048621A (en) | 2015-09-03 | 2017-03-09 | 新日鐵住金株式会社 | Straightening structure and straightening method for steel pipe pile joints |
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