JP7736403B2 - Work equipment - Google Patents
Work equipmentInfo
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- JP7736403B2 JP7736403B2 JP2023182377A JP2023182377A JP7736403B2 JP 7736403 B2 JP7736403 B2 JP 7736403B2 JP 2023182377 A JP2023182377 A JP 2023182377A JP 2023182377 A JP2023182377 A JP 2023182377A JP 7736403 B2 JP7736403 B2 JP 7736403B2
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Description
本発明は、流体管を密封状に外嵌する筐体と、該筐体内と外部を連通する通路と、該通路を開閉可能な弁体を有する弁と、該通路を通して前記筐体内に進入可能な機能部と、を少なくとも有する作業装置に関する。 The present invention relates to a working device that includes at least a housing that hermetically fits a fluid pipe, a passage that connects the inside of the housing to the outside, a valve with a valve body that can open and close the passage, and a functional part that can enter the housing through the passage.
従来、水やガス等が流れる既設の流路を他の流路と接続する作業等を行う場合において、例えば、既設流体管に対し筐体を密封状に取付け、該筐体の先端に、内部を開閉可能とする作業弁装置を取付けるとともに、該作業弁装置にカッタ及び駆動部を有する穿孔機を設置し、作業弁を開放した状態で駆動部によりカッタを進入させて、不断流状態で筐体内において流体管の一部を穿孔するものがある。 Conventionally, when connecting an existing fluid flow path through which water, gas, etc. flows to another flow path, for example, a housing is hermetically attached to the existing fluid pipe, and a working valve device that can open and close the interior is attached to the tip of the housing. A drilling machine with a cutter and drive unit is then attached to the working valve device, and with the working valve open, the drive unit is used to advance the cutter, drilling a portion of the fluid pipe within the housing while maintaining uninterrupted flow.
このような穿孔機にて既設流体管の一部を穿孔した場合、作業弁装置の先端に取付けた穿孔機に替えて、穿孔の際に生じた切粉を排出するための排出管を有する切粉回収装置を取付けた後、作業弁を開放して排出管を作業弁装置及び筐体の内部に挿入し、内部に散在している切粉を下端に形成された吸引口から吸引して流体とともに外部に排出できるようにしたもの等がある(例えば、特許文献1参照)。 When drilling a portion of an existing fluid pipe using such a drilling machine, a chip collection device with a discharge pipe for discharging chips generated during drilling can be installed in place of the drilling machine attached to the tip of the working valve device. The working valve can then be opened and the discharge pipe inserted into the working valve device and housing, allowing chips scattered inside to be sucked in through a suction port formed at the bottom and discharged to the outside along with the fluid (see, for example, Patent Document 1).
上記特許文献1に記載の切粉回収装置にあっては、筐体の内部に挿入した排出管の吸引口から筐体の内部に散在した切粉を吸引するが、流体管の切断方式や管内流体の種類等の種々の条件によって、例えば、切粉が筐体内に広く散在したり、あるいはシート面など密封性の大きな影響を与える特定箇所や、筐体内の隅部など特定の箇所に集中して存在するなど、切粉が存在する態様は一様ではない場合がある。このような場合、切粉を吸引する作業のみならず、特定箇所の清掃や筐体内部の目視確認等、他の作業も行う必要が生じる。 In the chip collection device described in Patent Document 1, chips scattered inside the housing are sucked in through the suction port of a discharge pipe inserted inside the housing. However, depending on various conditions, such as the cutting method of the fluid pipe and the type of fluid inside the pipe, the chips may be scattered widely inside the housing, or concentrated in specific areas such as the seat surface, which has a significant impact on sealing performance, or in specific areas such as corners inside the housing. In such cases, in addition to the task of sucking in the chips, other tasks must also be performed, such as cleaning specific areas and visually inspecting the inside of the housing.
しかし、不断流状態において筐体の内部で実行可能な作業は、排出管により切粉を吸引により外部に排出するという1工程の作業に限られていることで、切粉の残存態様に応じた様々な作業を行うことができないという問題があった。 However, the only work that can be performed inside the housing when the flow is uninterrupted is limited to a single process: discharging chips to the outside by suction through a discharge pipe. This creates the problem that it is not possible to perform a variety of tasks depending on the state of remaining chips.
本発明は、このような問題点に着目してなされたもので、不断流状態において筐体の内部に種々の機能部を挿入して様々な作業を行うことができる作業装置を提供することを目的とする。 The present invention was developed to address these issues, and aims to provide a work device that allows various functional parts to be inserted into the housing to perform a variety of tasks even when the flow is uninterrupted.
前記課題を解決するために、本発明の作業装置は、
流体管を密封状に外嵌する筐体と、該筐体内と外部を連通する通路と、該通路を開閉可能な弁体を有する弁と、該通路を通して前記筐体内に進入可能な機能部と、を少なくとも有する作業装置であって、
前記弁体よりも外側に位置する通路に、前記機能部が待機可能な密封状の収容部を有することを特徴としている。
この特徴によれば、弁の弁体よりも外側の収容部に機能部を収容して密封状態を保ったまま待機させ、この状態で通路を開放して筐体内に機能部を挿入することができるため、不断流状態で筐体の内部に種々の機能部を挿入して様々な作業を行うことができる。
In order to solve the above problems, the working device of the present invention comprises:
A working device having at least a housing that hermetically fits a fluid pipe, a passage that connects the inside of the housing to the outside, a valve having a valve body that can open and close the passage, and a functional part that can enter the housing through the passage,
The valve is characterized in that a sealed container portion in which the functional portion can wait is provided in a passage located outside the valve body.
According to this feature, the functional part is stored in a storage section outside the valve body of the valve and kept in a sealed state while waiting, and in this state the passage can be opened and the functional part can be inserted into the housing, so that various functional parts can be inserted inside the housing in an uninterrupted flow state to perform various tasks.
前記筐体内に向けて延び先端に前記機能部が着脱可能な延設部を有し、前記収容部は、前記延設部を進退可能に密封する密封部を有することを特徴としている。
この特徴によれば、進退移動する延設部と収容部との間からの流体の漏洩を防止することができる。
The housing has an extension portion that extends into the housing and has a tip at which the functional portion can be attached and detached, and the housing portion has a sealing portion that seals the extension portion so that it can be advanced and retreated.
According to this feature, leakage of fluid from between the extending portion that moves back and forth and the containing portion can be prevented.
前記筐体内に向けて延び先端に前記機能部が着脱可能な延設部を有し、前記収容部は、前記延設部の先端及び前記機能部を密封状に収容可能に構成されていることを特徴としている。
この特徴によれば、機能部とともに延設部の先端を収容部に密封状に収容することができるため、通路を開放したときに延設部を介して機能部を筐体内に挿入することができる。
The housing has an extension portion at its tip that extends into the housing and to which the functional portion can be attached and detached, and the accommodating portion is configured to be able to accommodate the tip of the extension portion and the functional portion in a sealed manner.
According to this feature, the tip of the extension part can be sealed and accommodated in the accommodation part together with the functional part, so that when the passage is opened, the functional part can be inserted into the housing via the extension part.
前記弁は、前記弁体を移動可能に収容する弁箱を有する作業弁であり、前記収容部は、前記弁箱内に形成されていることを特徴としている。
この特徴によれば、作業弁の弁体を収容する弁箱の内空間を利用して収容部を形成しやすい。
The valve is an operating valve having a valve body that movably houses the valve element, and the housing portion is formed within the valve body.
According to this feature, it is easy to form the accommodation portion by utilizing the internal space of the valve body that accommodates the valve body of the working valve.
前記弁箱には、前記収容部を開閉可能な開口が形成されていることを特徴としている。
この特徴によれば、収容部を大きく開放することができるため、収容部に収容された機能部にアプローチしやすくなる。
The valve body is characterized in that an opening is formed in the valve body to open and close the accommodation portion.
According to this feature, the housing portion can be opened widely, making it easier to access the functional portion housed in the housing portion.
前記開口を閉塞可能な蓋部が設けられ、該蓋部に開閉可能な孔部が設けられていることを特徴としている。
この特徴によれば、蓋部を取外すことなく、孔部を開放して筐体の内部の状況を視認することが可能となる。
The device is characterized in that a lid capable of closing the opening is provided, and the lid is provided with an openable and closable hole.
According to this feature, it is possible to open the hole and visually check the condition inside the housing without removing the lid.
前記蓋部に、前記延設部の先端及び前記機能部を挿脱可能に挿通する開閉弁が設けられ、前記開閉弁の弁体よりも外側に位置する通路に、前記機能部が待機可能な密封状の第2の収容部を有することを特徴としている。
この特徴によれば、延設部の先端を開閉弁より外側の収容部に配置して、機能部の着脱が可能となる。
The cover portion is provided with an opening/closing valve through which the tip of the extension portion and the functional portion can be inserted and removed, and a passage located outside the valve body of the opening/closing valve has a sealed second storage portion in which the functional portion can wait.
According to this feature, the tip of the extension portion is disposed in the housing portion outside the on-off valve, making it possible to attach and detach the functional portion.
前記弁体の上面が平坦面に形成されていることを特徴としている。
この特徴によれば、平坦面に形成された弁体の上面を利用して、機能部の着脱を行うことができる。
The upper surface of the valve body is formed as a flat surface.
According to this feature, the functional part can be attached and detached by utilizing the upper surface of the valve body formed into a flat surface.
前記弁は、前記弁体を回動可能に備える本体を有する開閉弁であり、前記収容部は、前記開閉弁の前記弁体よりも外側に形成されていることを特徴としている。
この特徴によれば、機能部を開閉弁より外側の収容部に収容して待機させることが可能となる。
The valve is an on-off valve having a main body with the valve element rotatably mounted thereon, and the accommodating portion is formed outside the valve element of the on-off valve.
According to this feature, the functional part can be accommodated in the accommodation part outside the on-off valve and kept on standby.
前記弁は、前記弁体を移動可能に収容する弁箱を有する作業弁であり、前記収容部は、前記弁箱に連通する作業筒内に形成されていることを特徴としている。
この特徴によれば、弁箱とは異なる作業筒に収容部を形成することができるため、収容空間の広さを自由度高く設定することができる。
The valve is an operating valve having a valve body that movably houses the valve element, and the housing portion is formed in a working cylinder that communicates with the valve body.
According to this feature, the accommodation section can be formed in a working cylinder separate from the valve box, so that the size of the accommodation space can be set with a high degree of freedom.
前記収容部に空気抜き部が形成されていることを特徴としている。
この特徴によれば、収容部に流体を充満する際に空気抜きを容易に行うことができる。
The container is characterized in that an air vent is formed in the container.
According to this feature, air can be easily removed when filling the container with fluid.
本発明に係る作業装置を実施するための形態を実施例に基づいて以下に説明する。 The following describes an embodiment of the working device according to the present invention.
本発明の実施例に係る作業装置1について、図1~図13に基づいて説明する。尚、以下の説明において、図1の手前側を作業装置の前方側(正面側)、奥側を後方側(背面側)として説明する。 A working device 1 according to an embodiment of the present invention will be described with reference to Figures 1 to 13. Note that in the following description, the near side of Figure 1 will be referred to as the front side (front face) of the working device, and the far side will be referred to as the rear side (back face).
本発明の実施例としての作業装置1は、図1に示す流体管2の所定箇所を密封状に外嵌する筐体3と、筐体3内と外部とを連通する通路を開閉可能な仕切弁装置4と、図2に示されるように、筐体3の内部における作業を制御する作業制御部5と、から主に構成され、筐体3により覆われた流体管2の所定箇所を穿孔機7により穿孔する穿孔作業により生じた切粉や錆等の異物C(図2参照)を排出する作業や、穿孔作業後において筐体3内部をカメラ等で確認する作業など、流体管2の穿孔に伴う各種作業が可能な装置とされている。 The working device 1 according to an embodiment of the present invention is primarily composed of a housing 3 that hermetically fits over a predetermined portion of a fluid pipe 2 (see Figure 1), a gate valve device 4 that can open and close a passage connecting the inside of the housing 3 with the outside, and, as shown in Figure 2, an operation control unit 5 that controls the operation inside the housing 3. The device is capable of performing various operations associated with drilling a fluid pipe 2, such as discharging foreign matter C (see Figure 2), such as chips and rust, generated during the drilling operation in which a drilling machine 7 drills a predetermined portion of the fluid pipe 2 covered by the housing 3, and inspecting the inside of the housing 3 with a camera or the like after the drilling operation.
以下においては、上記作業装置1の一部を構成する筐体3及び仕切弁装置4と、該仕切弁装置4の上部に取付けた穿孔機7とを用いて、不断流状態で、管路構成部材である既設の流体管2の所定箇所を筐体3の内部にて穿孔した後、作業制御部5を用いて、該穿孔により筐体3の内部に散在した切粉や錆等の異物Cを筐体3の外部に排出するまでの一連の作業工程を説明する。 The following describes a series of work steps that involve drilling a predetermined location inside the housing 3 of the existing fluid pipe 2, which is a pipeline component, under uninterrupted flow conditions using the housing 3 and gate valve device 4 that form part of the work device 1, and the drilling machine 7 attached to the top of the gate valve device 4, and then using the work control unit 5 to expel foreign matter C, such as chips and rust, that has become scattered inside the housing 3 due to the drilling, to the outside of the housing 3.
尚、流体管2内の流体は、本実施例では上水であるが、例えば、工業用水、農業用水、下水等の他、水以外の液体でも良いし、ガスやガスと液体との気液混合体であっても構わない。また、流体管2は、ダクタイル鋳鉄管であって、断面視略円形状の直管に形成されている。本実施例では、流体管2の管路方向は略水平方向に配設されている。尚、本発明に係る流体管は、その他鋳鉄、鋼等の金属製、あるいはコンクリート製、塩化ビニール製、ポリエチレン製若しくはポリオレフィン製等であってもよい。さらに尚、流体管の内周面はエポキシ樹脂層、モルタル、めっき等により被覆されてもよく、若しくは適宜の材料を粉体塗装により流体管の内周面に被覆してもよい。 In this embodiment, the fluid in the fluid pipe 2 is tap water. However, it may be, for example, industrial water, agricultural water, sewage, or other liquids other than water, or it may be gas or a gas-liquid mixture of gas and liquid. The fluid pipe 2 is a ductile cast iron pipe formed into a straight pipe with a generally circular cross section. In this embodiment, the fluid pipe 2 is disposed in a generally horizontal direction. The fluid pipe according to the present invention may also be made of other metals such as cast iron or steel, or concrete, polyvinyl chloride, polyethylene, or polyolefin. Furthermore, the inner surface of the fluid pipe may be coated with an epoxy resin layer, mortar, plating, or the like, or the inner surface of the fluid pipe may be powder coated with an appropriate material.
流体管2の穿孔作業を行う場合、まず、流体管2の所定箇所に、筐体3をシール部材(図示略)を介して密封状に取付ける。筐体3は、流体管2の下部に配設される下部筐体3aと、流体管2の上部に配設される上部筐体3bと、からなる。下部筐体3aは、下方に向かって延びる有底円筒状の胴部13aと、胴部13aに略直交して側方に延設され、流体管2の軸方向から見て半円弧状に湾曲形成されている曲板状の半割腕部14a,14aと、を有する正面視略T字状に形成され、流体管2の外周下部をシール部材(図示略)を介して密封状に被覆する。また、上部筐体3bは、上方に向かって延びる有底円筒状の胴部13bと、胴部13bに略直交して側方に延設され、流体管2の軸方向から見て半円弧状に湾曲形成されている曲板状の半割腕部14b,14bと、を有する正面視略T字状に形成され、流体管2の外周下部をシール部材(図示略)を介して密封状に被覆する。胴部13bの上部開口周縁には、外径方向に突出するフランジ13cが形成されている。 When drilling a fluid pipe 2, first, the housing 3 is hermetically attached to a predetermined location on the fluid pipe 2 via a sealing member (not shown). The housing 3 consists of a lower housing 3a disposed below the fluid pipe 2 and an upper housing 3b disposed above the fluid pipe 2. The lower housing 3a is formed in a roughly T-shape when viewed from the front, with a cylindrical body 13a with a bottom extending downward and curved plate-like half arms 14a, 14a extending laterally and generally perpendicular to the body 13a, and curved in a semicircular arc when viewed axially of the fluid pipe 2. The lower housing 3a hermetically covers the lower outer periphery of the fluid pipe 2 via a sealing member (not shown). The upper housing 3b is formed in a roughly T-shape when viewed from the front, with a cylindrical, bottomed body 13b extending upward and curved plate-like half arms 14b, 14b extending laterally and generally perpendicular to the body 13b, and curved in a semicircular arc when viewed in the axial direction of the fluid pipe 2. The upper housing 3b hermetically covers the lower outer periphery of the fluid pipe 2 via a sealing member (not shown). A flange 13c protruding in the outward radial direction is formed around the periphery of the upper opening of the body 13b.
尚、筐体3は、例えば、前後方向に分割されてもよいし、また、分割数も3分割以上の所定数に分割されてもよい。また、分割体同士は、本実施例ではボルト・ナットからなる複数の締結部材(図示略)により密封状態で接合されるものであるが、これに限らず、例えば、溶接接合であっても構わない。 The housing 3 may be divided, for example, in the front-to-rear direction, or may be divided into a predetermined number of sections, such as three or more. In this embodiment, the sections are joined together in a sealed state using multiple fastening members (not shown) made of bolts and nuts, but this is not limiting and they may also be joined by welding, for example.
流体管2に筐体3を取付けた後、胴部13bの上端開口部に、仕切弁装置4を密封状に接続する。仕切弁装置4は、上下方向に貫通する円筒状の弁箱4aと、弁箱4aに対し後方(図1の奥側)に向けて突出するように形成され、内周面に形成された連通口を介して弁箱4aに接続される弁蓋4bと、弁箱4aと弁蓋4bとの間で略水平方向に移動可能に設けられ、上面が平坦面に形成された弁体4cと、弁体4cを受ける弁座としての凹溝部4dと、を有する。尚、凹溝部4dは、弁体4cがシール部材4g(図5参照)を介して密封状に当接可能とされている。 After attaching the housing 3 to the fluid pipe 2, the gate valve device 4 is hermetically connected to the upper opening of the body 13b. The gate valve device 4 comprises a cylindrical valve box 4a that penetrates vertically; a valve cover 4b that protrudes rearward (toward the back of Figure 1) from the valve box 4a and is connected to the valve box 4a via a communication port formed on its inner surface; a valve disc 4c that is movable substantially horizontally between the valve box 4a and the valve cover 4b and has a flat upper surface; and a recessed groove 4d that serves as a valve seat for receiving the valve disc 4c. The valve disc 4c can hermetically abut against the recessed groove 4d via a seal member 4g (see Figure 5).
また、弁箱4aの上下側の開口周縁には、外径方向に突出するフランジ4e,4fが形成されており、下側のフランジ4eを、周方向に配置されるボルト・ナットからなる複数の締結部材91によって胴部13bのフランジ13cに締結することで、胴部13bの上側の開口端部(開口)に弁箱4aがシール部材(図示略)を介して密封状に接続される。また、特に図示しないが、弁蓋4bの先端には、弁蓋4b内部にて弁体4cと螺合した弁棒の端部が突出し、この弁棒の端部には操作ハンドルが設けられ、操作ハンドルを回転させて弁体4cを弁箱4aと弁蓋4bとの間で移動させることで筐体3の内部を開閉できるようになっている。 Flanges 4e and 4f protruding outward are formed around the upper and lower opening edges of the valve box 4a. The lower flange 4e is fastened to the flange 13c of the body 13b with multiple fastening members 91 consisting of bolts and nuts arranged circumferentially, thereby hermetically connecting the valve box 4a to the upper open end (opening) of the body 13b via a seal member (not shown). Although not specifically shown, the end of a valve stem protrudes from the tip of the valve cover 4b and is threadedly engaged with the valve disc 4c inside the valve cover 4b. An operating handle is attached to the end of this valve stem, and by rotating the operating handle to move the valve disc 4c between the valve box 4a and the valve cover 4b, the interior of the housing 3 can be opened and closed.
また、弁箱4aにおける弁体4cから上側の開口端部までの間には、後述する機能部としての作業部材47A~47Eを収容可能な収容部4Saが設けられている。尚、弁箱4aの開口の内径寸法は、筐体3の開口の内径寸法と略同一である。 In addition, a storage section 4Sa is provided between the valve body 4c and the upper opening end of the valve box 4a, capable of storing working members 47A to 47E, which serve as functional parts described below. The inner diameter of the opening in the valve box 4a is approximately the same as the inner diameter of the opening in the housing 3.
次に、弁箱4aの上側の開口端部に穿孔機7を密封状に接続する。穿孔機7は、取付フランジ筒71と、流体管2を穿孔するためのカッタ72と、取付フランジ筒71内においてカッタ72を回転させるための駆動モータ74と、カッタ72を上下方向に進行・退避させるための進退機構73と、から主に構成されている。カッタ72は、流体管2よりも大径の筒状に形成され、その先端(図示下端)に周方向に沿って切断刃を備えたホールソー72aと、該ホールソー72aの回転軸72cと同軸に配設され切断刃よりも先方に突出したセンタードリル72bと、から構成されている。尚、カッタ72は、筐体3の胴部13bの上側の開口端部と同心円状に配設され、上側の開口端部から胴部13b内に挿入され、少なくとも流体管2の管壁を貫通する位置まで進行可能となっている。 Next, the drilling machine 7 is hermetically connected to the upper open end of the valve box 4a. The drilling machine 7 is primarily composed of a mounting flange tube 71, a cutter 72 for drilling holes in the fluid pipe 2, a drive motor 74 for rotating the cutter 72 within the mounting flange tube 71, and an advance/retract mechanism 73 for moving the cutter 72 up and down. The cutter 72 is cylindrical and has a larger diameter than the fluid pipe 2. It is composed of a hole saw 72a with a cutting blade circumferentially attached to its tip (the lower end in the figure), and a center drill 72b arranged coaxially with the rotation axis 72c of the hole saw 72a and protruding beyond the cutting blade. The cutter 72 is arranged concentrically with the upper open end of the body 13b of the housing 3. It is inserted into the body 13b from the upper open end and can be advanced at least to a position where it penetrates the wall of the fluid pipe 2.
取付フランジ筒71の下側の開口周縁には、外径方向に突出するフランジ71aが形成されており、フランジ71aを、周方向に配置されるボルト・ナットからなる複数の締結部材92によって弁箱4aのフランジ4fに締結することで、弁箱4aの上側の開口端部に穿孔機7がシール部材(図示略)を介して密封状に接続される。 A flange 71a protruding outward is formed around the periphery of the lower opening of the mounting flange tube 71. The flange 71a is fastened to the flange 4f of the valve box 4a with multiple fastening members 92 consisting of bolts and nuts arranged circumferentially, thereby sealingly connecting the drilling machine 7 to the upper open end of the valve box 4a via a sealing member (not shown).
尚、筐体3の胴部13bの上側の開口端部に対する仕切弁装置4の接続作業と、弁箱4aの上側の開口端部に対する穿孔機7の接続作業とは、必ずしも上記した順序に限られず、穿孔機7の接続作業を行った後に仕切弁装置4の接続作業を行ってもよいし、これらの接続作業を同時並行に行ってもよいし、または、予め仕切弁装置4及び穿孔機7を接続した状態の上部筐体3bと、下部筐体3aとを接続しても構わない。 The order in which the gate valve device 4 is connected to the upper open end of the body 13b of the housing 3 and the drilling machine 7 is connected to the upper open end of the valve box 4a do not necessarily have to be as described above. The gate valve device 4 may be connected after the drilling machine 7 is connected, or these connection operations may be performed simultaneously. Alternatively, the upper housing 3b, to which the gate valve device 4 and drilling machine 7 have already been connected, may be connected to the lower housing 3a.
(穿孔機による流体管の穿孔工程)
次に、穿孔機7による流体管2の穿孔工程について簡単に説明する。図1に示すように、まず、仕切弁装置4の弁体4cを弁蓋4b側へ移動させて筐体3の内部を開状態とする。次いで、筐体3の周壁所定箇所に設けたエア抜き用バルブ(図示略)からエアを抜きながら、筐体3内に流体を充満させて流体管2内と略同圧の水圧をかけて漏水の有無を確認した後、筐体3内のエアが抜けたことを確認してエア抜き用バルブ(図示略)を閉鎖する。
(Drilling process of fluid pipe using drilling machine)
Next, a brief description will be given of the process of drilling the fluid pipe 2 using the drilling machine 7. As shown in Figure 1, first, the valve body 4c of the gate valve device 4 is moved toward the valve cover 4b to open the interior of the housing 3. Next, while air is being released from an air vent valve (not shown) provided at a predetermined location on the peripheral wall of the housing 3, the housing 3 is filled with fluid and water pressure approximately equal to that in the fluid pipe 2 is applied to check for leaks, and after confirming that the air has been released from inside the housing 3, the air vent valve (not shown) is closed.
次いで、穿孔機7の駆動モータ74によりカッタ72を回転軸72c周りに回転させるとともに、進退機構73によりカッタ72を下方向に進行させ、流体管2の周壁上部を不断流状態で穿孔する。この穿孔により、流体管2の切粉や該流体管2の内周面から剥がれ落ちた錆等の異物Cが発生して、流体で満たされた筐体3内に散乱する。尚、穿孔とは、本実施例のように、流体管2よりも大径のカッタ72等により管軸方向の一部を切断ないし分断するものであってもよいし、流体管2よりも小径のカッタ等により管壁に孔部を形成するものでもよい。 Next, the cutter 72 is rotated around the rotation axis 72c by the drive motor 74 of the drilling machine 7, and the cutter 72 is advanced downward by the advance/retract mechanism 73, drilling a hole in the upper part of the peripheral wall of the fluid pipe 2 without interrupting the flow. This drilling generates foreign matter C, such as chips from the fluid pipe 2 and rust that has peeled off the inner surface of the fluid pipe 2, which scatters inside the casing 3 filled with fluid. Note that drilling may involve cutting or dividing a portion of the pipe axially using a cutter 72 or the like with a larger diameter than the fluid pipe 2, as in this embodiment, or it may involve forming a hole in the pipe wall using a cutter or the like with a smaller diameter than the fluid pipe 2.
カッタ72により流体管2が穿孔されると、流体管2から分断された切片(図示略)がホールソー72a内に保持される。その後、進退機構73によりカッタ72が切片(図示略)とともに取付フランジ筒71の内部に引き込まれ、仕切弁装置4の弁体4cを凹溝部4d側へ移動させて弁箱4a内が閉鎖される。 When the fluid pipe 2 is drilled with the cutter 72, a section (not shown) severed from the fluid pipe 2 is held within the hole saw 72a. The advance/retract mechanism 73 then retracts the cutter 72 together with the section (not shown) into the mounting flange tube 71, moving the valve body 4c of the gate valve device 4 toward the recessed groove portion 4d and closing the valve box 4a.
穿孔により生じた異物Cは、切断部付近である筐体3の流体に散乱した後、一部は筐体3の下部に設けられたドレン口(図示略)より管内流体とともに水圧で排出されるが、残りは時間の経過とともに重力により順次沈下して筐体3の底部に落下して滞留する(図2参照)。このように筐体3の底部に滞留した異物Cは、流体の移動により流体管2内に流入する虞があるため、弁箱4aから取付フランジ筒71を取外して穿孔機7を撤去した後、作業制御部5を弁箱4aに取付け、この作業制御部5により異物Cを外部に排出する排出作業を行う。 After the foreign matter C generated by drilling is scattered into the fluid in the housing 3 near the cut, some is discharged by water pressure along with the fluid in the pipe through a drain port (not shown) located at the bottom of the housing 3, while the remainder gradually sinks due to gravity over time, falling to the bottom of the housing 3 and remaining there (see Figure 2). Because foreign matter C that has become lodged at the bottom of the housing 3 in this way could flow into the fluid pipe 2 due to fluid movement, the mounting flange tube 71 is removed from the valve box 4a and the drilling machine 7 is removed. After this, the operation control unit 5 is attached to the valve box 4a, and the operation control unit 5 is used to discharge the foreign matter C to the outside.
(作業制御部)
次に、作業制御部5の構成について、図2~図5に基づいて説明する。
(Work control unit)
Next, the configuration of the work control unit 5 will be described with reference to FIGS.
図2に示すように、作業用蓋31、可撓管継手37、作業用ボールバルブ20を含む接続管15、支持管41、排出管42は、筐体3の内部における異物Cの排出作業を制御する作業制御部5を構成しており、筐体3、仕切弁装置4及び作業制御部5により、作業装置1が構成されている。 As shown in Figure 2, the working cover 31, flexible pipe joint 37, connecting pipe 15 including working ball valve 20, support pipe 41, and discharge pipe 42 constitute the work control unit 5 that controls the discharge of foreign matter C inside the housing 3, and the housing 3, gate valve device 4, and work control unit 5 constitute the work device 1.
穿孔機7による穿孔作業が終了した後、蓋部としての作業用蓋31を、周方向に配置されるボルト・ナットからなる複数の締結部材93によって弁箱4aのフランジ4fに締結することで、弁箱4aの上側の開口端部がシール部材4h(図5参照)を介して密封状に閉塞される。異物Cの排出作業を行う作業具の一例である作業制御部5は、この作業用蓋31を介して弁箱4aの上方に密封状に接続される。また、弁箱4aの上側の開口端部が作業用蓋31により閉塞されることで、弁箱4aにおける弁体4cと作業用蓋31との間、つまり、作業用蓋31よりも下側に収容部4Saが形成される。 After the drilling operation by the drilling machine 7 is completed, the working cover 31 serving as a cover is fastened to the flange 4f of the valve box 4a with a plurality of fastening members 93 consisting of bolts and nuts arranged circumferentially, thereby hermetically closing the upper open end of the valve box 4a via the sealing member 4h (see Figure 5). The work control unit 5, which is an example of a work tool used to discharge foreign matter C, is hermetically connected to the top of the valve box 4a via the working cover 31. Furthermore, by closing the upper open end of the valve box 4a with the working cover 31, a storage section 4Sa is formed between the valve disc 4c of the valve box 4a and the working cover 31, i.e., below the working cover 31.
作業用蓋31は、図3に示すように円盤状に形成され、その中心位置には、上下に貫通する円形の挿通孔32が形成されている。また、挿通孔32の周囲には、上下に貫通するとともに挿通孔32より若干小径の円形をなす孔部としての複数(本例では4個)の確認窓33a~33dが、周方向に等間隔おきに形成されている。また、各確認窓33a~33dには、透光性を有するアクリル板35が、シール部材(図示略)を介して密封状に取付けられており、アクリル板35を通して弁箱4a内部を視認可能に閉塞されている。尚、アクリル板35は確認窓33a~33dに対し着脱可能に取付けられている。 As shown in Figure 3, the work cover 31 is disk-shaped and has a circular insertion hole 32 that penetrates vertically at its center. Additionally, multiple (four in this example) confirmation windows 33a-33d are formed around the insertion hole 32 at equal intervals in the circumferential direction. Each confirmation window 33a-33d is hermetically sealed with a translucent acrylic plate 35 via a sealing member (not shown), sealing the window so that the interior of the valve box 4a can be viewed through the acrylic plate 35. The acrylic plate 35 is removably attached to the confirmation windows 33a-33d.
また、各確認窓33a~33dの間には、上下に貫通する複数(本例では4個)の小孔34a~34dが形成されている。小孔34a~34dは、弁箱4a内に流体を注水したり、注水の際にエア抜きするためのエア抜き用バルブ36を設けるために用いられる。 Furthermore, multiple small holes 34a-34d (four in this example) are formed between each of the confirmation windows 33a-33d, penetrating vertically. The small holes 34a-34d are used to inject fluid into the valve box 4a and to provide an air vent valve 36 for venting air when injecting water.
図2に示すように、作業用蓋31の上面中央位置には、ゴム製の可撓管継手37がシール部材(図示略)を介して密封状に接続され、挿通孔32を介して弁箱4aの内部と連通している。可撓管継手37の上下側の開口周縁には、外径方向に突出するフランジ37a,37bが形成されており、下側のフランジ37aを、周方向に配置されるボルト・ナットからなる複数の締結部材94によって作業用蓋31に締結することで、可撓管継手37が作業用蓋31にシール部材(図示略)を介して密封状に接続される。 As shown in Figure 2, a rubber flexible pipe joint 37 is hermetically connected to the center of the top surface of the working lid 31 via a sealing member (not shown) and communicates with the interior of the valve box 4a via an insertion hole 32. Flanges 37a, 37b that protrude outward are formed on the upper and lower opening peripheries of the flexible pipe joint 37, and the lower flange 37a is fastened to the working lid 31 with multiple fastening members 94 consisting of bolts and nuts arranged circumferentially, thereby hermetically connecting the flexible pipe joint 37 to the working lid 31 via a sealing member (not shown).
可撓管継手37の上方には、接続管15がシール部材(図示略)を介して密封状に接続され、可撓管継手37の内部と連通している。接続管15の上下側の開口周縁には、外径方向に突出するフランジ15a,15bが形成されており、下側のフランジ15aを、周方向に配置されるボルト・ナットからなる複数の締結部材95によって可撓管継手37の上側のフランジ37bに締結することで、接続管15が可撓管継手37にシール部材(図示略)を介して密封状に接続される。 A connecting pipe 15 is hermetically connected above the flexible pipe joint 37 via a sealing member (not shown) and communicates with the interior of the flexible pipe joint 37. The upper and lower opening peripheries of the connecting pipe 15 are formed with flanges 15a and 15b that protrude outward. The lower flange 15a is fastened to the upper flange 37b of the flexible pipe joint 37 with multiple fastening members 95 consisting of bolts and nuts arranged circumferentially, thereby hermetically connecting the connecting pipe 15 to the flexible pipe joint 37 via a sealing member (not shown).
接続管15は、図5に示すように、下部接続管15cと、上部接続管15dと、下部接続管15cと上部接続管15dとの間にシール部材(図示略)を介して密封状に接続される開閉弁としての作業用ボールバルブ20と、から構成されている。作業用ボールバルブ20は、上下方向に貫通する貫通路21aを内部に有する本体部21と、本体部21内に回動可能に支持された弁体としてのボール22と、ボール22を開閉操作するための操作ハンドル23と、本体部21の下端に螺挿されたニップル24と、を主に有している。尚、作業用ボールバルブ20の貫通路21aの内径寸法L5は、筐体3及び弁箱4aの開口の内径寸法よりも小さい。また、図2は作業用ボールバルブ20の閉状態、図5は作業用ボールバルブ20の開状態を示している。 As shown in Figure 5, the connecting pipe 15 is composed of a lower connecting pipe 15c, an upper connecting pipe 15d, and a work ball valve 20 serving as an on-off valve that is hermetically connected between the lower connecting pipe 15c and the upper connecting pipe 15d via a sealing member (not shown). The work ball valve 20 primarily comprises a main body 21 having an internal through passage 21a that penetrates vertically, a ball 22 serving as a valve body that is rotatably supported within the main body 21, an operating handle 23 for opening and closing the ball 22, and a nipple 24 threaded into the lower end of the main body 21. The inner diameter L5 of the through passage 21a of the work ball valve 20 is smaller than the inner diameters of the openings in the housing 3 and valve box 4a. Figure 2 shows the work ball valve 20 in a closed state, and Figure 5 shows the work ball valve 20 in an open state.
図2に示すように、接続管15の上方には、支持管41がシール部材(図示略)を介して密封状に接続され、接続管15の内部と連通している。支持管41の下側の開口周縁には、外径方向に突出するフランジ41aが形成されており、フランジ41aを、周方向に配置されるボルト・ナットからなる複数の締結部材96によって接続管15の上側のフランジ15bに締結することで、支持管41が接続管15にガスケット25(図5参照)を介して密封状に接続される。 As shown in Figure 2, the support pipe 41 is hermetically connected above the connecting pipe 15 via a seal member (not shown) and communicates with the interior of the connecting pipe 15. A flange 41a protruding in the outward direction is formed around the periphery of the lower opening of the support pipe 41. The flange 41a is fastened to the upper flange 15b of the connecting pipe 15 with a plurality of fastening members 96 consisting of bolts and nuts arranged circumferentially, thereby hermetically connecting the support pipe 41 to the connecting pipe 15 via a gasket 25 (see Figure 5).
支持管41の内部には、上下方向に延びる金属材からなる延設部としての排出管42が移動可能、かつ、フランジ41aの内周面に設けられたOリング26を介して密封状態で挿入されている(図5参照)。排出管42の上端には、ボールバルブ43が設けられている。尚、ボールバルブ43の先端には、可撓性を有するホース48が接続されている。また、支持管41には、排出管42の上部に一端が係止されたワイヤーロープ44を巻き取るためのリール45が下部に取付けられているとともに、排出管42の上部には、排出管42を把持するためのハンドル46が取付けられている。 A discharge pipe 42, an extension made of metal and extending vertically, is inserted movably within the support pipe 41 and sealed via an O-ring 26 attached to the inner surface of the flange 41a (see Figure 5). A ball valve 43 is provided at the upper end of the discharge pipe 42. A flexible hose 48 is connected to the tip of the ball valve 43. A reel 45 is attached to the bottom of the support pipe 41 for winding up a wire rope 44, one end of which is anchored to the top of the discharge pipe 42. A handle 46 for gripping the discharge pipe 42 is attached to the top of the discharge pipe 42.
排出管42の下端には、異物Cを吸引するための吸引口47a(図5参照)を有する略円筒形状をなす機能部としての作業部材47Aが着脱可能に取付けられている。作業部材47Aは、図10(a)に示すように、円筒状に形成され、先端(下端)の前後側には半円状の切欠部47h,47hが形成されている。作業部材47Aの吸引口47aは、正面視(図10(a)左図)で凹状に湾曲し且つ側面視(図10(a)右図)で平坦な先端部を有している。 A working member 47A, which serves as a functional part and has a generally cylindrical shape and a suction port 47a (see Figure 5) for sucking in foreign matter C, is removably attached to the lower end of the discharge pipe 42. As shown in Figure 10(a), the working member 47A is cylindrical, with semicircular notches 47h, 47h formed on the front and rear sides of the tip (lower end). The suction port 47a of the working member 47A has a concave curve in front view (left view of Figure 10(a)) and a flat tip in side view (right view of Figure 10(a)).
円筒状の作業部材47Aの先端が平状の場合、下端開口が吸引口47aになるため、後述するように筐体3の底部に堆積(積層)された異物Cに先端を近づけたときに、先端の傾斜度合いによって吸引口47aが狭くなり塞がって、排出管42が動かし難くなったり、粒状が大きい異物Cを吸引できない虞がある。よって、作業部材47Aのように、周面に切欠部47h,47hを設けて吸引口47aを大きく確保することで、作業部材47Aの先端を筐体3の底部に近づけたときに下面側だけでなく周面側からも吸引できるようになるため、異物Cを吸引しやすくなる。 When the tip of the cylindrical working member 47A is flat, the opening at the bottom becomes the suction port 47a. As described below, when the tip approaches foreign matter C accumulated (piled up) on the bottom of the housing 3, the suction port 47a may become narrow and blocked depending on the inclination of the tip, making it difficult to move the discharge pipe 42 or preventing the suction of large granular foreign matter C. Therefore, by providing notches 47h, 47h on the circumferential surface of the working member 47A to ensure a large suction port 47a, as in the case of the working member 47A, suction can be performed not only from the bottom side but also from the circumferential side when the tip of the working member 47A approaches the bottom of the housing 3, making it easier to suction foreign matter C.
また、図10(a)の拡大図に示すように、作業部材47Aの内径寸法R1よりも切欠部47h,47hの内径寸法R2の方が大きいことで、作業部材47Aを前側から見たときの吸引口47aの投影面積A2及び後側から見たときの吸引口47aの投影面積A2の合算面積は、作業部材47Aを下方から見たときの吸引口47aの面積A1以上となる。これにより、作業部材47Aの内部の吸引力が切欠部47h,47hにより減衰することが防止されている。 Furthermore, as shown in the enlarged view of Figure 10(a), the inner diameter R2 of the cutouts 47h, 47h is larger than the inner diameter R1 of the working member 47A, so the combined area of the projected area A2 of the suction port 47a when viewed from the front and the projected area A2 of the suction port 47a when viewed from the rear of the working member 47A is equal to or greater than the area A1 of the suction port 47a when viewed from below. This prevents the suction force inside the working member 47A from being attenuated by the cutouts 47h, 47h.
また、この作業部材47Aは、排出管42の下部外周面に形成された雄ネジ部に、作業部材47Aの内周面に形成された雌ネジ部を螺入することで着脱可能になっているが、圧入やネジ部材や係止部材等を介して着脱可能とされていてもよい。尚、排出管42の下端に取付けられた作業部材47Aは、以下に説明する種々の作業部材47B~47E(図10(b)~図10(e)参照)に代替若しくは交換可能とされている。 Furthermore, this working member 47A is detachable by threading a female thread formed on the inner surface of the working member 47A into a male thread formed on the outer peripheral surface of the lower part of the discharge pipe 42, but it may also be detachable by press-fitting, using a screw member, a locking member, etc. Furthermore, the working member 47A attached to the lower end of the discharge pipe 42 can be replaced or substituted with various working members 47B to 47E (see Figures 10(b) to 10(e)) described below.
例えば、図10(b)に示すように、作業部材47Bは先端の傾斜板47bにより異物Cの掃出する作業及び吸引作業を行うものであり、当該傾斜板47bは、吸引口47cを有するとともに側方に向けて屈曲形成されている。また、図10(c)に示すように、作業部材47Cは先端のワイヤブラシ47dにより異物Cの掃出する作業及び吸引作業を行うものであり、当該ワイヤブラシ47dは、吸引口47eを挟むように2列で、作業部材47Cの先端に向けて傾斜して配設されている。また、図10(d)に示すように、作業部材47Dは先端の板ゴム47fにより異物Cを落とす作業及び吸引作業を行うものであり、当該板ゴム47fは、排出管42の外径寸法よりも幅広に形成され、筐体3内のシート面に付着した異物Cを落とす用途や下水処理水に含まれる異物を清掃する用途に適している。また、図10(e)に示すように、作業部材47Eは先端のマグネット47gにより異物Cを吸着する作業を行うものであり、当該マグネット47gは、排出管42と同心の略円形に形成され、流体がガスの場合に切粉を吸着しやすく適している。これらの作業部材47A~47Eは、本発明の機能部を構成している。尚、これら作業部材47A~47Eの形状、機能、種類等は種々に変更可能であり、上記以外の作業部材に代替若しくは交換可能としてもよい。 For example, as shown in FIG. 10(b), working member 47B uses an inclined plate 47b at its tip to sweep out and suck up foreign matter C. The inclined plate 47b has a suction port 47c and is bent sideways. As shown in FIG. 10(c), working member 47C uses wire brushes 47d at its tip to sweep out and suck up foreign matter C. The wire brushes 47d are arranged in two rows on either side of suction port 47e, inclined toward the tip of working member 47C. As shown in FIG. 10(d), working member 47D uses a rubber plate 47f at its tip to remove and suck up foreign matter C. The rubber plate 47f is wider than the outer diameter of discharge pipe 42, making it suitable for removing foreign matter C from the seat surface inside housing 3 and for cleaning foreign matter contained in treated sewage water. Additionally, as shown in Figure 10(e), working member 47E uses a magnet 47g at its tip to attract foreign matter C. This magnet 47g is formed in a roughly circular shape concentric with the discharge pipe 42, making it suitable for easily attracting chips when the fluid is gas. These working members 47A-47E constitute the functional parts of the present invention. The shape, function, type, etc. of these working members 47A-47E can be modified in various ways, and they may be replaced or substituted with working members other than those listed above.
また、作業部材47Aの外径寸法L1a、作業部材47Bの最大外形寸法L1b及び作業部材47Cの最大外形寸法L1cは、確認窓33a~33dの内径寸法L6よりも小径とされているため、確認窓33a~33dから出し入れして排出管42との着脱作業を行うことが可能である。 In addition, the outer diameter L1a of the working member 47A, the maximum outer dimension L1b of the working member 47B, and the maximum outer dimension L1c of the working member 47C are smaller than the inner diameter L6 of the confirmation windows 33a to 33d, so they can be inserted and removed through the confirmation windows 33a to 33d to attach and detach them from the discharge pipe 42.
また、排出管42の長手寸法は、後述するように筐体3の内部に挿入したときに作業部材47Aが底部付近に到達可能な長さに設計されている(図6参照)。また、図5に示すように、各部分の径寸法について、作業部材47Aの外径寸法L1aが最も小寸であり、以下、作業用ボールバルブ20の内径寸法L5、接続管15の内径寸法L4、確認窓33a~33dの内径寸法L6、可撓管継手37の内径寸法L3及び作業用蓋31に形成された挿通孔32の内径寸法L2の順に、漸次大径となるように形成されている(L1a<L5<L4<L6<L3<L2)。 The longitudinal dimension of the discharge pipe 42 is designed to allow the working member 47A to reach near the bottom when inserted into the housing 3, as described below (see Figure 6). As shown in Figure 5, the outer diameter L1a of the working member 47A is the smallest, followed by the inner diameter L5 of the working ball valve 20, the inner diameter L4 of the connecting pipe 15, the inner diameter L6 of the inspection windows 33a-33d, the inner diameter L3 of the flexible pipe joint 37, and the inner diameter L2 of the insertion hole 32 formed in the working lid 31, in that order (L1a<L5<L4<L6<L3<L2).
よって、作業部材47Aは、収容部4Saから挿通孔32を介して、可撓管継手37、下部接続管15cを通過させて作業用ボールバルブ20よりも上方の上部接続管15dまで引き込むことができるようになっている。つまり、弁箱4a内に形成される収容部4Saに挿通孔32を介して連通する可撓管継手37、下部接続管15c、作業用ボールバルブ20及び上部接続管15d内の通路は、排出管42及び排出管42の下端に取付けられた作業部材47Aを通過させることが可能であり、該作業部材47Aを収容することもできるものであり、本発明の収容部4Sbを構成している。これら収容部4Sa,4Sbは、排出管42を進退可能に密封する密封部としてのOリング26(図5参照)を有している。 The working member 47A can therefore be retracted from the accommodation section 4Sa via the insertion hole 32, through the flexible pipe joint 37, and the lower connecting pipe 15c, all the way to the upper connecting pipe 15d above the working ball valve 20. In other words, the passages within the flexible pipe joint 37, lower connecting pipe 15c, working ball valve 20, and upper connecting pipe 15d, which communicate with the accommodation section 4Sa formed in the valve box 4a via the insertion hole 32, allow the discharge pipe 42 and the working member 47A attached to the lower end of the discharge pipe 42 to pass through and can also accommodate the working member 47A, constituting the accommodation section 4Sb of the present invention. These accommodation sections 4Sa and 4Sb each have an O-ring 26 (see Figure 5) as a sealing member that seals the discharge pipe 42 so that it can be moved back and forth.
尚、排出管42や作業部材47Aは金属材により構成されているが、長手方向に略直線状の形状が保たれるものであれば材質は任意であり、塩化ビニール製等、種々に変更可能である。また、排出管42や作業部材47Aの少なくとも先端の一部をゴム製のフレキシブル管として構成してもよく、このようにすることで、筐体3の内周面の損傷を防止できる。 While the discharge pipe 42 and working member 47A are made of metal, they can be made of any material as long as they maintain a substantially linear shape in the longitudinal direction, and various other materials, such as vinyl chloride, are possible. Furthermore, at least a portion of the tip of the discharge pipe 42 and working member 47A may be made of flexible rubber tubing, which can prevent damage to the inner surface of the housing 3.
(異物の排出作業)
次に、異物Cの排出作業について説明する。図2に示すように、穿孔作業が終了して仕切弁装置4の上方から穿孔機7を撤去した後、弁箱4aの上側の上端開口に作業用蓋31を取付け、作業用蓋31の上方に、可撓管継手37、作業用ボールバルブ20を含む接続管15、支持管41、排出管42からなる作業制御部5を密封状に接続する。この状態では、作業用ボールバルブ20は閉状態であり、その上方の上部接続管15dからなる収容部4Sb内に作業部材47Aが収容されている。
(Foreign matter removal work)
Next, the operation of discharging the foreign matter C will be described. As shown in Figure 2, after the drilling operation is completed and the drilling machine 7 is removed from above the gate valve device 4, a work cover 31 is attached to the upper end opening on the upper side of the valve box 4a, and a work control section 5 consisting of a flexible pipe joint 37, a connecting pipe 15 including a work ball valve 20, a support pipe 41, and a discharge pipe 42 is connected in a sealed state above the work cover 31. In this state, the work ball valve 20 is closed, and a work member 47A is accommodated in the accommodation section 4Sb consisting of the upper connecting pipe 15d above it.
次いで、図4に示すように、作業用ボールバルブ20を開状態とすることで、排出管42及びその下端に取付けられた作業部材47Aを作業用ボールバルブ20のボール22内を通過させることが可能となる。そして、リール45のハンドル45aを回転操作してワイヤーロープ44を巻き上げると、排出管42の先端の作業部材47Aが下方に向けて移動し、収容部4Sa内に収容される。この状態で、支持管41のフランジ41aと接続管15の上側のフランジ15bとを締結する複数の締結部材96を緩めるとともに(図9(b)参照)、作業用蓋31に設けたエア抜き用バルブ36を開放してエアを抜きながら、収容部4Sa、可撓管継手37、作業用ボールバルブ20を含む接続管15、排出管42内に流体を充満させて流体管2内と略同圧の水圧をかけて漏水の有無を確認した後、収容部4Sa、収容部4Sb内のエアが抜けたことを確認して、各締結部材96を緊締するとともにエア抜き用バルブ36を閉鎖する。 Next, as shown in Figure 4, the work ball valve 20 is opened, allowing the discharge pipe 42 and the work member 47A attached to its lower end to pass through the ball 22 of the work ball valve 20. Then, when the handle 45a of the reel 45 is rotated to wind up the wire rope 44, the work member 47A at the tip of the discharge pipe 42 moves downward and is stored in the storage section 4Sa. In this state, the multiple fastening members 96 fastening the flange 41a of the support pipe 41 to the upper flange 15b of the connecting pipe 15 are loosened (see Figure 9(b)), and the air vent valve 36 provided on the working lid 31 is opened to vent the air. While this is happening, the housing section 4Sa, flexible pipe joint 37, connecting pipe 15 including the working ball valve 20, and discharge pipe 42 are filled with fluid, and water pressure approximately the same as that in the fluid pipe 2 is applied to check for leaks. After confirming that the air has been vented from housing sections 4Sa and 4Sb, the fastening members 96 are tightened and the air vent valve 36 is closed.
次いで、図6に示すように、仕切弁装置4の弁体4cを弁蓋4b側へ移動させて弁箱4a内の通路を開放し、筐体3の内部を開状態とする。また、上方のボールバルブ43を開状態とすることで、筐体3と外部とが弁箱4a、可撓管継手37、接続管15、作業用ボールバルブ20、排出管42内の通路を介して連通状態となり、筐体3及び弁箱4a内の流体がボールバルブ43からホース48を介して外部に排出され、排出管42が流体により受ける圧力が軽減されるため、排出管42を筐体3の内部に向けてスムーズに挿入できるようになる。尚、流体管2内の流体の水圧が低い場合は、ワイヤーロープ44やリール45等を設けることなく、排出管42を手で挿入してもよい。 Next, as shown in Figure 6, the valve element 4c of the gate valve device 4 is moved toward the valve cover 4b to open the passage within the valve box 4a, opening the interior of the housing 3. Furthermore, by opening the upper ball valve 43, the housing 3 and the outside are connected via the passages within the valve box 4a, flexible pipe joint 37, connecting pipe 15, working ball valve 20, and discharge pipe 42. Fluid within the housing 3 and valve box 4a is discharged from the ball valve 43 to the outside via the hose 48, reducing the pressure on the discharge pipe 42 from the fluid, allowing the discharge pipe 42 to be inserted smoothly into the housing 3. If the water pressure of the fluid within the fluid pipe 2 is low, the discharge pipe 42 may be inserted manually without the use of a wire rope 44, reel 45, etc.
そして、排出管42の先端の作業部材47Aが筐体3の底部に到達すると、滞留している異物Cが流体とともに作業部材47Aの吸引口47a(図10(a)参照)から吸引され、排出管42の内部を通過してボールバルブ43からホース48に流体とともに流入する。そして、ホース48の先端に取付けられた異物回収機49にて異物Cは捕捉され、流体のみが異物回収機49の外部へ排出される。異物回収機49は、ホース48の先端に接続された細目状の開口を有する筒状容器から構成されており、当該筒状容器の内部に異物Cを収容し、流体のみを外部へ排出可能とされている。 When the working member 47A at the tip of the discharge pipe 42 reaches the bottom of the housing 3, the accumulated foreign matter C is sucked in together with the fluid through the suction port 47a (see Figure 10(a)) of the working member 47A, passes through the inside of the discharge pipe 42, and flows together with the fluid into the hose 48 through the ball valve 43. The foreign matter C is then captured by the foreign matter collector 49 attached to the tip of the hose 48, and only the fluid is discharged outside the foreign matter collector 49. The foreign matter collector 49 consists of a cylindrical container with a fine-mesh opening connected to the tip of the hose 48, and is capable of storing foreign matter C inside the cylindrical container and discharging only the fluid to the outside.
また、作業者は、確認窓33a~33dを通して筐体3の内部を視認しながら、図6に示すように、所望に排出管42を傾けることで、排出管42の先端の作業部材47Aを筐体3の底部に沿って略全域にわたり移動させることができるため、底部に滞留した異物Cを満遍なく吸引することができる。そして、異物Cの吸引及び排出作業を開始した後、確認窓33a~33dからの目視、または、図示しない撮像装置(例えば、図15に示す撮像装置89参照)による確認によって、異物Cが筐体3に確認されなくなるか、異物回収機49から排出される流体に混入する異物Cが無くなるか、若しくは異物Cの混入量がごく僅かになったら、排出管42を上方に向けて引き上げる。 In addition, while viewing the inside of the housing 3 through the confirmation windows 33a-33d, the operator can tilt the discharge pipe 42 as desired, as shown in FIG. 6, to move the working member 47A at the tip of the discharge pipe 42 along almost the entire bottom of the housing 3, thereby evenly suctioning all foreign matter C that has accumulated at the bottom. After starting the suction and discharge of foreign matter C, the operator can lift the discharge pipe 42 upward when, by visual inspection through the confirmation windows 33a-33d or by confirmation using an imaging device (not shown) (see, for example, imaging device 89 shown in FIG. 15), foreign matter C is no longer visible in the housing 3, or there is no foreign matter C mixed in the fluid discharged from the foreign matter collector 49, or the amount of foreign matter C mixed in has become very small.
そして、異物Cの排出作業を終了する場合は、排出管42の先端の作業部材47Aを、収容部4Sbにおける作業用ボールバルブ20の弁体であるボール22よりも上方に引き上げて上部接続管15d内の収容部4Sbに収容し、作業用ボールバルブ20を閉操作して通路を閉鎖し、筐体3の内部を閉状態とする(図7参照)。尚、筐体3内部に制流弁などを設置する場合は、次いで、仕切弁装置4の弁体4cを弁箱4a側へ移動させて閉状態にする。その後、上部接続管15dから支持管41を取外して排出管42を撤去することで、異物Cの排出作業が終了する(図8参照)。 To complete the discharge of foreign matter C, the working member 47A at the tip of the discharge pipe 42 is raised above the ball 22, which is the valve body of the work ball valve 20 in the housing section 4Sb, and placed in the housing section 4Sb within the upper connecting pipe 15d. The work ball valve 20 is then closed to close the passage and close the interior of the housing 3 (see Figure 7). If a flow control valve or similar is to be installed inside the housing 3, the valve body 4c of the gate valve device 4 is then moved toward the valve box 4a to close it. The support pipe 41 is then removed from the upper connecting pipe 15d, and the discharge pipe 42 is removed, completing the discharge of foreign matter C (see Figure 8).
次に、作業部材47Aによる異物Cの排出作業を終了した後、続けて別の作業(例えば、作業部材47B,47Cを用いた異物Cの掃出する作業など)を行うために作業部材47Aを作業部材47B,47Cに交換する場合について説明する。尚、以下においては、作業部材47Aを作業部材47Cに交換する場合について説明し、作業部材47Bに交換する場合についての説明は省略する。 Next, we will explain the case where, after completing the operation of discharging foreign matter C using working member 47A, working member 47A is replaced with working member 47B, 47C in order to continue with another operation (for example, the operation of sweeping out foreign matter C using working members 47B, 47C). Note that the following will explain the case where working member 47A is replaced with working member 47C, and we will omit the explanation for replacing it with working member 47B.
まず、作業部材47A~47Cの外径寸法L1a~L1cが、作業用ボールバルブ20の貫通路21aの内径寸法L5よりも小さい場合(L1a~L1c<L5)、作業部材47Aを作業用ボールバルブ20の貫通路21aを通過させて上方の上部接続管15d内の収容部4Sbまで引き上げて収容することが可能である。よってこの場合、例えば、図7に示すように、排出管42及び作業部材47Aを、収容部4Sbにおける作業用ボールバルブ20の弁体であるボール22よりも上方に引き上げて上部接続管15d内の収容部4Sbに収容した後、ボール22を回動操作するだけで筐体3を容易に閉状態とすることができる。これにより、図8に示すように、上部接続管15dから支持管41を取外すことで、排出管42とともに作業部材47Aを収容部4Sbから抜き出すことができる。 First, if the outer diameters L1a-L1c of the working members 47A-47C are smaller than the inner diameter L5 of the through passage 21a of the work ball valve 20 (L1a-L1c < L5), the working member 47A can be passed through the through passage 21a of the work ball valve 20 and raised up to the accommodation section 4Sb within the upper connecting pipe 15d. Therefore, in this case, for example, as shown in FIG. 7, the discharge pipe 42 and working member 47A can be raised above the ball 22, which serves as the valve body of the work ball valve 20, in the accommodation section 4Sb and accommodated in the accommodation section 4Sb within the upper connecting pipe 15d. Then, simply by rotating the ball 22, the housing 3 can be easily closed. This allows the working member 47A to be removed from the accommodation section 4Sb together with the discharge pipe 42 by removing the support pipe 41 from the upper connecting pipe 15d, as shown in FIG. 8.
次いで、収容部4Sbから抜き出した排出管42の先端から作業部材47Aを取外し、収容部4Sb内に収容可能な大きさの他の作業部材として、例えば作業部材47Cを排出管42の先端に取付けて作業部材を交換する。そして、図9(a)に示すように、排出管42の先端に取付けた作業部材47Bを上部接続管15d内の収容部4Sb内に挿入し、支持管41のフランジ41aを接続管15の上側のフランジ15b上に載置し、複数の締結部材96を緩めに取付ける。次いで、図9(b)に示すように、作業用ボールバルブ20を僅かに開放操作して収容部4Sb内に流体を進入させる。その後、支持管41のフランジ41aと接続管15の上側のフランジ15bとの間の隙間110(空気抜き部)から流体が漏洩することにより収容部4Sb内のエア抜きが行われ、すなわち収容部4Sb内に流体を充満させたことを確認したら、各締結部材96を緊締する。これにより、収容部4Sbは、支持管41のフランジ41aを接続管15の上側のフランジ15bとの間のガスケット25と、フランジ41aの内周面に設けられたOリング26を介して密封状態となる。 Next, the work member 47A is removed from the tip of the discharge pipe 42 removed from the housing 4Sb. Another work member, such as work member 47C, that fits within the housing 4Sb is attached to the tip of the discharge pipe 42 and replaced. Then, as shown in Figure 9(a), the work member 47B attached to the tip of the discharge pipe 42 is inserted into the housing 4Sb within the upper connecting pipe 15d. The flange 41a of the support pipe 41 is placed on the upper flange 15b of the connecting pipe 15, and multiple fasteners 96 are loosely attached. Next, as shown in Figure 9(b), the work ball valve 20 is slightly opened to allow fluid to enter the housing 4Sb. Air is then vented from the housing 4Sb by fluid leaking from the gap 110 (air vent) between the flange 41a of the support pipe 41 and the upper flange 15b of the connecting pipe 15. Once the housing 4Sb is confirmed to be filled with fluid, the fasteners 96 are tightened. As a result, the storage section 4Sb is sealed via a gasket 25 between the flange 41a of the support pipe 41 and the upper flange 15b of the connecting pipe 15, and an O-ring 26 attached to the inner surface of the flange 41a.
次いで、作業用ボールバルブ20をさらに開放操作して、流体管2内と略同圧の水圧をかけて漏水の有無を確認できたら、リール45のハンドル45aを回転操作してワイヤーロープ44を巻き上げ、排出管42の先端の作業部材47Cを下方に向けて移動し、収容部4Saを通過させて筐体3内まで到達したら、先端のワイヤブラシ47dにより異物Cの掃出する作業及び吸引口47eからの吸引作業を行う。作業が終了したら、作業部材47Bを引き上げて収容部4Sb内に収容し、作業用ボールバルブ20を閉操作して筐体3内を閉鎖すればよい。その後、排出状況に応じて、さらに作業部材47A~47Cを交換して別の作業を行ってもよいし、弁体4cを弁箱4a側にスライド移動させて通路を閉鎖して筐体3を閉状態とすることで作業を終了してもよい。 Next, the working ball valve 20 is further opened, and water pressure approximately equal to that inside the fluid pipe 2 is applied to check for leaks. Once the presence or absence of water leakage has been confirmed, the handle 45a of the reel 45 is rotated to reel in the wire rope 44, and the working member 47C at the end of the discharge pipe 42 is moved downward, passing through the storage section 4Sa and reaching the inside of the housing 3. Once this is complete, the wire brush 47d at the end is used to sweep out foreign matter C, and suction is performed through the suction port 47e. Once this is complete, the working member 47B is raised and placed inside the storage section 4Sb, and the working ball valve 20 is closed to close the inside of the housing 3. Depending on the discharge situation, further working members 47A-47C may be replaced to perform another operation, or the valve disc 4c may be slid toward the valve box 4a to close the passage and close the housing 3, completing the operation.
尚、本実施例では、作業部材47Aは排出管42の先端に着脱可能であるが、作業部材47Aを作業用ボールバルブ20の貫通路21aを通過させて上方の上部接続管15dまで引き上げることができるのであれば、作業部材47Aを溶接等により排出管42の先端に一体に固定してもよい。この場合、先端に作業部材47Bや作業部材47Cが予め固定された種々の排出管に交換することになる。 In this embodiment, the working member 47A is detachable from the tip of the discharge pipe 42, but if the working member 47A can be passed through the through passage 21a of the working ball valve 20 and pulled up to the upper connecting pipe 15d, the working member 47A may be fixed integrally to the tip of the discharge pipe 42 by welding or the like. In this case, the working member 47A will be replaced with various discharge pipes that already have working member 47B or working member 47C fixed to their tips.
次に、作業部材47A~47Cの外径寸法L1a~L1cが、作業用ボールバルブ20の貫通路21aの内径寸法L5より大きい場合(L1a~L1c>L5)、作業部材47A~47Cを作業用ボールバルブ20の貫通路21aを通過させて抜き出すことができない。よってこの場合、例えば、図11(a)に示すように、排出管42の先端の作業部材47Aを、仕切弁装置4の弁体4cよりも上方の収容部4Saまで引き上げて収容し、該弁体4cを弁箱4a側へ移動させて通路を閉鎖し、筐体3の内部を閉状態とする。その後、排出管42の先端及び先端に取付けられた作業部材47Aを収容部4Sa内に収容した状態で、1個以上の確認窓33a~33dに取付けられているアクリル板35を取外して弁体4cの上面に載置し、その確認窓33a~33dから工具や手を挿入するなどして、収容部4Saに収容されている排出管42の先端から作業部材47Aを取外して回収する。 Next, if the outer diameter dimensions L1a to L1c of the working members 47A to 47C are larger than the inner diameter dimension L5 of the through passage 21a of the working ball valve 20 (L1a to L1c > L5), the working members 47A to 47C cannot be removed through the through passage 21a of the working ball valve 20. Therefore, in this case, for example, as shown in Figure 11(a), the working member 47A at the tip of the discharge pipe 42 is pulled up to the storage section 4Sa above the valve body 4c of the gate valve device 4 and stored therein, and the valve body 4c is moved toward the valve box 4a to close the passage, closing the interior of the housing 3. Then, with the tip of the discharge pipe 42 and the working member 47A attached to the tip stored in the storage section 4Sa, the acrylic plate 35 attached to one or more of the confirmation windows 33a-33d is removed and placed on the top surface of the valve body 4c, and the working member 47A is removed and collected from the tip of the discharge pipe 42 stored in the storage section 4Sa by inserting a tool or hand through the confirmation window 33a-33d.
次いで、図11(b)に示すように、例えば、作業部材47Cを確認窓33a~33dから収容部4Saの内部に挿入し、排出管42の先端に螺入して取付ける。この状態で、支持管41のフランジ41aと接続管15の上側のフランジ15bとを締結する複数の締結部材96を緩めるとともに(図9(b)参照)、作業用蓋31に設けたエア抜き用バルブ36を開放してエアを抜きながら、収容部4Sa、可撓管継手37、作業用ボールバルブ20を含む接続管15、排出管42内に流体を充満させて流体管2内と略同圧の水圧をかけて漏水の有無を確認した後、収容部4Sa内のエアが抜けたことを確認して、各締結部材96を緊締するとともにエア抜き用バルブ36を閉鎖する。 Next, as shown in Figure 11(b), for example, the working member 47C is inserted into the storage section 4Sa through the inspection windows 33a-33d and screwed onto the tip of the discharge pipe 42. In this state, the multiple fastening members 96 fastening the flange 41a of the support pipe 41 to the upper flange 15b of the connecting pipe 15 are loosened (see Figure 9(b)), and the air vent valve 36 provided on the working cover 31 is opened to vent air. While this is happening, the storage section 4Sa, the flexible pipe joint 37, the connecting pipe 15 including the working ball valve 20, and the discharge pipe 42 are filled with fluid, and a water pressure approximately equal to that in the fluid pipe 2 is applied to check for leaks. After confirming that the air has been vented from inside the storage section 4Sa, the fastening members 96 are tightened and the air vent valve 36 is closed.
次いで、弁体4cを弁蓋4b側へ移動させて筐体3の内部を開状態とした後、排出管42を下方に向けて移動させて作業部材47Cを筐体3の内部に挿入することで、異物Cの掃出する作業及び吸引作業を行うことができる(図6参照)。これらの作業が終了したら、排出管42の先端の作業部材47Cを、仕切弁装置4の弁体4cよりも上方の収容部4Saまで引き上げて収容し、該弁体4cを弁箱4a側へ移動させて筐体3の内部を閉状態とする(図4参照)。尚、ここでは説明の便宜上、作業部材47Aを取外して作業部材47Cに交換する形態を例示したが、作業部材47B,47D,47E等に交換することもできる。 Next, the valve element 4c is moved toward the valve cover 4b to open the interior of the housing 3, and the discharge pipe 42 is then moved downward to insert the working member 47C into the interior of the housing 3, allowing the foreign matter C to be removed and suctioned (see Figure 6). After these operations are completed, the working member 47C at the tip of the discharge pipe 42 is raised and accommodated in the accommodation section 4Sa above the valve element 4c of the gate valve device 4, and the valve element 4c is then moved toward the valve box 4a to close the interior of the housing 3 (see Figure 4). For ease of explanation, the example shown here shows the working member 47A being removed and replaced with working member 47C, but it can also be replaced with working members 47B, 47D, 47E, etc.
また、図6に示すように、作業部材47Aによる異物Cの吸引及び排出作業中に、吸引口47aに切粉等の異物Cが詰まって吸引が困難となった場合は、図4に示すように、排出管42の先端の作業部材47Aを収容部4Saまで引き上げて収容した後、弁体4cを弁箱4a側へ移動させて筐体3の内部を閉状態とする。そして、1個以上の確認窓33a~33dに取付けられているアクリル板35を取外し(図11(a)参照)、その確認窓33a~33dから工具や手を挿入するなどして吸引口47aに詰まった異物Cを取り除くことができる。次いで、確認窓33a~33dをアクリル板35により閉塞し、弁体4cを弁蓋4b側へ移動させて筐体3の内部を開状態とすることで、吸引及び排出作業を再開させることができる。 Furthermore, as shown in FIG. 6, if foreign matter C, such as chips, becomes clogged in the suction port 47a during the suction and discharge operation of foreign matter C using the working member 47A, making suction difficult, as shown in FIG. 4, the working member 47A at the tip of the discharge pipe 42 can be raised up to the storage section 4Sa and stored there, and the valve body 4c can then be moved toward the valve box 4a to close the interior of the housing 3. Then, the acrylic plates 35 attached to one or more of the observation windows 33a-33d can be removed (see FIG. 11(a)), and the foreign matter C clogged in the suction port 47a can be removed by inserting a tool or hand through the observation window 33a-33d. Next, the observation windows 33a-33d can be closed with the acrylic plates 35, and the valve body 4c can be moved toward the valve cover 4b to open the interior of the housing 3, allowing the suction and discharge operation to be resumed.
このように、作業部材47Aを作業用ボールバルブ20のボール22より外側の収容部4Sbまで引き上げて収容することで、ボール22により筐体3の内部を閉状態とし、収容部4Sbである上部接続管15dから作業部材47Aを抜き出して、他の作業部材47B,47C等に交換したり、吸引口47a,47c,47eの目詰まりを解消したりすることができる。その後、再度作業部材47A~47Cを収容部4Sb内に収容して待機させることで、流体管2内と略同圧の水圧をかけて漏水の有無を確認してから別の作業を行うことが可能となる。 In this way, by lifting the working member 47A up to the housing section 4Sb, which is outside the ball 22 of the working ball valve 20, and storing it there, the ball 22 closes the interior of the housing 3. The working member 47A can then be removed from the upper connecting pipe 15d, which is the housing section 4Sb, and replaced with another working member 47B, 47C, etc., or clogged suction ports 47a, 47c, 47e can be cleared. After that, by storing the working members 47A-47C back in the housing section 4Sb and leaving them on standby, water pressure approximately equal to that inside the fluid pipe 2 can be applied to check for leaks before performing another task.
また、作業部材47Aを弁箱4aの閉塞位置に位置する弁体4cより外側の収容部4Saまで引き上げて収容することで、弁体4cにより筐体3の内部を閉状態とし、収容部4Saの内部にて他の作業部材47B,47Cに交換したり、目詰まりを解消したりすることができる。その後、再度作業部材47A~47Cを収容部4Sa内に収容して待機させることで、流体管2内と略同圧の水圧をかけて漏水の有無を確認してから別の作業を行うことが可能となる。また、作業部材47A~47Cを収容部4Sa,4Sbに収容する場合、排出管42を、作業用蓋31を介して弁箱4aに支持された状態を維持したまま上記作業を行うことができるので、複数工程の作業を不断流状態で行うことができるとともに、作業部材の交換後や目詰まり解消作業の終了後に、作業を直ちに再開することができる。 Furthermore, by lifting and storing the working member 47A up to the storage section 4Sa, which is located outside the valve disc 4c in the closed position of the valve box 4a, the valve disc 4c closes the interior of the housing 3, allowing for replacement with other working members 47B, 47C or unclogging within the storage section 4Sa. Then, by storing the working members 47A-47C back in the storage section 4Sa and leaving them on standby, it is possible to apply water pressure approximately equal to that within the fluid pipe 2 to check for leaks before performing another task. Furthermore, when storing the working members 47A-47C in the storage sections 4Sa, 4Sb, the above-mentioned tasks can be performed while the discharge pipe 42 remains supported by the valve box 4a via the work cover 31. This allows for multiple steps to be performed without interrupting the flow, and allows for immediate resumption of work after replacing the working member or completing the unclogging task.
また、本実施例では、作業用蓋31の中心に形成された挿通孔32に対応する位置に、可撓管継手37を介して接続した作業制御部5にて、異物Cの排出作業を行う形態を例示したが、本発明はこれに限定されるものではなく、例えば、図12に示すように、作業用蓋31の中心以外である確認窓33a~33dに対応する位置に可撓管継手37を介して作業制御部5を接続して排出作業を行ってもよい。 In addition, in this embodiment, the discharge operation of foreign matter C is performed using an operation control unit 5 connected via a flexible pipe joint 37 to a position corresponding to the insertion hole 32 formed in the center of the work lid 31. However, the present invention is not limited to this. For example, as shown in Figure 12, the discharge operation may be performed by connecting the operation control unit 5 via a flexible pipe joint 37 to a position corresponding to the confirmation windows 33a to 33d, which are other than the center of the work lid 31.
また、図12に示すように、確認窓33a~33dに対応する位置に可撓管継手37を介して作業制御部5を接続するとともに、挿通孔32に対応する位置に他の作業制御部5Aを接続して作業を行ってもよい。つまり、作業制御部5,5A等を接続する数は1つでもよいし複数でもよく、また、任意の位置に接続してもよい。尚、作業制御部5はリール45のハンドル45aを回転操作してワイヤーロープ44を巻き上げていたが、水圧が高い場合には、作業制御部5Aに示すように、支持管41と排出管42とをチェーンブロック53にて掛け渡し、チェーンブロック53に取付けた操作ハンドル(図示略)によりチェーンを巻き上げ可能としてもよい。 Also, as shown in Figure 12, the work control unit 5 may be connected via a flexible pipe joint 37 at a position corresponding to the confirmation windows 33a-33d, and another work control unit 5A may be connected at a position corresponding to the insertion hole 32 to perform work. In other words, the number of work control units 5, 5A, etc. may be one or more, and they may be connected at any position. Furthermore, while the work control unit 5 reels in the wire rope 44 by rotating the handle 45a of the reel 45, as shown in the work control unit 5A, in cases where the water pressure is high, the support pipe 41 and discharge pipe 42 may be suspended across a chain block 53, and the chain may be reeled in using an operating handle (not shown) attached to the chain block 53.
また、図13に示す筐体103のように、内部底面にシート面101を有する場合等において、排出管42の先端に、挿通孔32の内径寸法L2や確認窓33a~33dの内径寸法L6よりも大きい最大外形寸法L1dを有する作業部材47D(図10(d)参照)を取付ける場合や、挿通孔32の内径寸法L2よりも大きい最大外形寸法L1eを有する作業部材47E(図10(e)参照)を取付ける場合、作業部材47D,47Eを挿通孔32や確認窓33a~33dから弁箱4aの内部に挿入することができないため、図示しないクレーンに吊支されるフックを備えた吊り具H及びワイヤWにより作業用蓋31を吊持して、弁箱4aの上側の開口端部から取外せばよい。 Furthermore, in cases such as the housing 103 shown in Figure 13, where the seat surface 101 is located on the interior bottom surface, if a work member 47D (see Figure 10(d)) with a maximum outer dimension L1d larger than the inner diameter L2 of the insertion hole 32 or the inner diameter L6 of the inspection windows 33a-33d is attached to the tip of the discharge pipe 42, or if a work member 47E (see Figure 10(e)) with a maximum outer dimension L1e larger than the inner diameter L2 of the insertion hole 32 is attached, the work members 47D and 47E cannot be inserted into the valve box 4a through the insertion hole 32 or the inspection windows 33a-33d. Therefore, the work member 47D or 47E can be removed from the upper open end of the valve box 4a by suspending the work member 31 using a hoisting tool H and wire W equipped with a hook that is supported by a crane (not shown).
そして、図12に示すように、例えば、作業制御部5の排出管42の先端に作業部材47Dを取付けた後、図13に示すように、作業用蓋31を弁箱4aの上側の開口端部に密封状に取付けて閉塞した後、作業部材47Dによりシート面101に付着した異物Cを落とす作業等を行うことができる。このように、作業用蓋31に複数の作業制御部5,5Aを取付け、先端に種々の作業部材47A~47Eを取付けることで、複数の作業を同時に行うことが可能となるので、作業効率が向上する。 As shown in Figure 12, for example, after attaching a work member 47D to the tip of the discharge pipe 42 of the work control unit 5, as shown in Figure 13, the work lid 31 can be hermetically attached to the upper open end of the valve box 4a and closed, and then the work member 47D can be used to remove foreign matter C adhering to the seat surface 101. In this way, by attaching multiple work control units 5, 5A to the work lid 31 and attaching various work members 47A-47E to their tips, multiple tasks can be performed simultaneously, improving work efficiency.
尚、特に詳細な説明や図示はしないが、仕切弁装置4は、上記した異物Cの排出作業や確認作業の終了後、筐体3内部に制流弁などを設置し、筐体3の上部開口を蓋部材(図示略)により密封状に閉塞した後に撤去される。 Although not specifically explained or illustrated, after the above-mentioned foreign matter C has been discharged and checked, the gate valve device 4 is removed after a flow control valve or similar device is installed inside the housing 3 and the top opening of the housing 3 is sealed with a lid member (not shown).
(作用・効果)
以上説明したように、本発明の実施例としての作業装置1にあっては、流体管2を密封状に外嵌する筐体3と、該筐体3内と外部を連通する通路と、該通路を開閉可能な弁体(例えば、弁体4c、ボール22)を有する弁(例えば、仕切弁装置4、作業用ボールバルブ20)と、該通路を通して筐体3内に進入可能な機能部としての作業部材47A~47Eと、を少なくとも有し、弁体よりも外側(流体管2内を基準とした場合の外側)に位置する通路に、作業部材47A~47Eが待機可能な密封状の収容部4Sa,4Sbを有する。
(Actions and Effects)
As described above, the working device 1 as an embodiment of the present invention has at least a housing 3 that hermetically fits around the fluid pipe 2, a passage that connects the inside of the housing 3 with the outside, a valve (e.g., check valve device 4, working ball valve 20) that has a valve body (e.g., valve body 4c, ball 22) that can open and close the passage, and working members 47A to 47E as functional parts that can enter the housing 3 through the passage, and has sealed storage sections 4Sa, 4Sb in the passage located outside the valve body (outside when the inside of the fluid pipe 2 is used as a reference) where the working members 47A to 47E can wait.
これによれば、仕切弁装置4の弁体4cや作業用ボールバルブ20のボール22よりも外側の収容部4Sa,4Sbに、作業部材47A~47Eを収容して密封状態(水密状態)を保ったまま待機させ、この状態で通路を開放して筐体3内に作業部材47A~47Eを挿入することができるため、不断流状態で筐体3の内部に種々の作業部材47A~47Eを挿入して、筐体3の内部において異物Cを排出したり、掃出したりといった様々な作業を行うことができる。 This allows the working members 47A-47E to be stored in the storage sections 4Sa, 4Sb outside the valve body 4c of the gate valve device 4 and the ball 22 of the working ball valve 20, and to remain in a sealed (watertight) state while waiting. In this state, the passage can be opened and the working members 47A-47E can be inserted into the housing 3. Therefore, various working members 47A-47E can be inserted inside the housing 3 in an uninterrupted flow state, allowing various tasks to be performed inside the housing 3, such as discharging or sweeping out foreign matter C.
また、筐体3内に向けて延び下端に作業部材47A~47Eが着脱可能な延設部としての排出管42を有し、収容部4Sa,4Sbは、排出管42を進退可能に密封する密封部としてのOリング26を有することで、進退移動する排出管42と収容部4Sa,4Sbとの間からの流体の漏洩を防止することができる。尚、延設部を進退可能に密封する密封部は、上記Oリング26に限らず、パッキン等の他のシール材を用いてもよい。 Furthermore, the discharge pipe 42 serves as an extension that extends into the housing 3 and has a lower end to which the working members 47A-47E can be attached and detached. The accommodation sections 4Sa and 4Sb have an O-ring 26 as a sealing part that seals the discharge pipe 42 so that it can move back and forth, thereby preventing fluid leakage between the discharge pipe 42, which moves back and forth, and the accommodation sections 4Sa and 4Sb. The sealing part that seals the extension so that it can move back and forth is not limited to the O-ring 26, and other sealing materials such as packing may also be used.
また、筐体3内に向けて延び下端に作業部材47A~47Eが着脱可能な延設部としての排出管42を有し、収容部4Sa,4Sbは、排出管42の下端及び作業部材47A~47Eを密封状に収容可能に構成されていることで、作業部材47A~47Eとともに排出管42の下端を収容部4Sa,4Sbに収容することができるため、通路を開放したときに排出管42を介して作業部材47A~47Eを筐体3内に挿入することができる。 Furthermore, the discharge pipe 42 serves as an extension that extends into the housing 3 and has a lower end to which the working members 47A-47E can be detachably attached. The storage sections 4Sa and 4Sb are configured to hermetically store the lower end of the discharge pipe 42 and the working members 47A-47E. This allows the lower end of the discharge pipe 42 to be stored in the storage sections 4Sa and 4Sb along with the working members 47A-47E, and therefore allows the working members 47A-47E to be inserted into the housing 3 via the discharge pipe 42 when the passage is open.
尚、機能部としての作業部材47A~47Eは延設部としての排出管42の下端に取付けられていたが、例えば、延設部の進退方向が略水平方向の場合は下端ではなく、挿入方向の先端に取付けられていればよい。 In addition, the working members 47A-47E as functional parts were attached to the lower end of the discharge pipe 42 as an extension part, but if, for example, the extension part moves back and forth in a substantially horizontal direction, they may be attached to the leading end in the insertion direction rather than the lower end.
また、弁は、弁体4cを移動可能に収容する弁箱4aを有する仕切弁装置4であり、収容部4Saは、弁箱4a内に形成されていることで、弁体4cを収容する弁箱4aの内空間を利用して収容部4Saを形成しやすい。 The valve is a check valve device 4 having a valve box 4a that movably houses the valve element 4c, and the housing portion 4Sa is formed within the valve box 4a, making it easy to form the housing portion 4Sa by utilizing the internal space of the valve box 4a that houses the valve element 4c.
また、弁箱4aには、収容部4Saを開閉可能な開口(胴部13bの上側の開口端部)が形成されていることで、作業用蓋31を取外せば収容部4Saを大きく開放することができるため、収容部4Saに収容された作業部材47A~47Eにアプローチしやすくなる。 In addition, the valve box 4a has an opening (the upper open end of the body 13b) that can open and close the storage section 4Sa. By removing the work lid 31, the storage section 4Sa can be opened wide, making it easier to access the work members 47A to 47E stored in the storage section 4Sa.
また、弁箱4aの開口を閉塞可能な蓋部としての作業用蓋31が設けられ、該作業用蓋31に開閉可能な孔部としての確認窓33a~33dが設けられていることで、作業用蓋31を取外すことなく、確認窓33a~33dを開放して筐体3の内部の状況を視認することが可能となる。また、確認窓33a~33dから内部に作業部材47A~47Cを挿入するなどの作業を行うことも可能となる。 In addition, a working lid 31 is provided as a lid that can close the opening of the valve box 4a, and the working lid 31 is provided with confirmation windows 33a-33d that serve as openable and closable holes. This makes it possible to open the confirmation windows 33a-33d and visually check the status inside the housing 3 without removing the working lid 31. It also makes it possible to perform tasks such as inserting working members 47A-47C into the interior through the confirmation windows 33a-33d.
また、作業用蓋31に、排出管42の下端及び作業部材47A~47Eを挿脱可能に挿通する開閉弁としての作業用ボールバルブ20が設けられ、作業用ボールバルブ20のボール22よりも外側に位置する通路に、作業部材47A~47Eが待機可能な密封状の第2の収容部としての収容部4Sbを有することで、排出管42の下端を作業用ボールバルブ20より外側の収容部4Sbに配置して、作業部材47A~47Eの着脱が可能となる。 The work lid 31 is also provided with a work ball valve 20, which serves as an on-off valve through which the lower end of the discharge pipe 42 and the work members 47A-47E can be inserted and removed. A sealed second storage section 4Sb, where the work members 47A-47E can wait, is provided in a passage located outside the ball 22 of the work ball valve 20. By positioning the lower end of the discharge pipe 42 in the storage section 4Sb outside the work ball valve 20, the work members 47A-47E can be attached and detached.
また、弁体4cの上面が平坦面に形成されていることで、平坦面に形成された弁体4cの上面を利用して、作業部材47A~47Eの着脱作業を行うことができる。尚、作業の際には、アクリル板35だけでなく、工具や必要な部材等を弁体4cの上面に載置してもよい。 Furthermore, because the upper surface of the valve disc 4c is formed flat, it can be used to attach and detach the work members 47A-47E. During work, tools and other necessary components, in addition to the acrylic plate 35, may also be placed on the upper surface of the valve disc 4c.
また、弁は、弁体としてのボール22を回動可能に備える本体部21を有する作業用ボールバルブ20であり、収容部4Sbは、作業用ボールバルブ20のボール22よりも外側に形成されていることで、作業部材47A~47Cを作業用ボールバルブ20より外側の収容部4Sbに収容して待機させることが可能となる。 The valve is a work ball valve 20 having a main body 21 with a rotatable ball 22 serving as a valve element, and the storage section 4Sb is formed outside the ball 22 of the work ball valve 20, allowing the work members 47A-47C to be stored in the storage section 4Sb outside the work ball valve 20 and kept on standby.
また、弁は、弁体4cを移動可能に収容する弁箱4aを有する仕切弁装置4であり、収容部4Saは、弁箱4aに連通する作業筒61内に形成されていることで、弁箱4aとは異なる作業筒61に収容部4Scを形成することができるため、収容空間の広さを自由度高く設定することができる。 The valve is a check valve device 4 having a valve box 4a that movably houses the valve element 4c, and the housing section 4Sa is formed within a working cylinder 61 that communicates with the valve box 4a. This allows the housing section 4Sc to be formed in a working cylinder 61 separate from the valve box 4a, allowing for a high degree of freedom in setting the size of the housing space.
また、収容部4Sa,4Sbに空気抜き部(例えば、エア抜き用バルブ36や支持管41のフランジ41aと接続管15の上側のフランジ15bとの間の隙間110など)が形成されていることで、収容部4Sa,4Sbに流体を充満する際に空気抜きを容易に行うことができる。 In addition, the storage sections 4Sa and 4Sb are provided with air vents (for example, air vent valves 36 or gaps 110 between the flange 41a of the support pipe 41 and the upper flange 15b of the connecting pipe 15), which makes it easy to vent air when filling the storage sections 4Sa and 4Sb with fluid.
以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。 Although embodiments of the present invention have been described above with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions that do not deviate from the gist of the present invention are also included in the present invention.
例えば、前記実施例では、作業部材47A等を用いて異物Cを吸引により排出する作業を実行する場合において、流体管2内の圧力が高い場合は吸引力に問題はないが、流体管2内の圧力が低い場合、吸引力が弱く異物Cを好適に吸引することができない場合があるため、例えば、図14に示すように、作業制御部5のホース48が接続されるストレーナー81と、排水を吸引するための電動ポンプ82と、ストレーナー81と電動ポンプ82とを接続する接続管83と、図示しない給水タンクに接続され、接続管83内に水を供給する給水管84と、からなる吸引工低圧用ユニット80を用いて、排出管42による吸引を強制的に行うようにしてもよい。 For example, in the above embodiment, when performing work to discharge foreign matter C by suction using the work member 47A or the like, there is no problem with the suction force when the pressure inside the fluid pipe 2 is high. However, when the pressure inside the fluid pipe 2 is low, the suction force may be weak and the foreign matter C may not be sucked up properly. Therefore, as shown in FIG. 14, for example, suction through the discharge pipe 42 may be forcibly performed using a low-pressure suction unit 80 consisting of a strainer 81 to which the hose 48 of the work control unit 5 is connected, an electric pump 82 for sucking up wastewater, a connecting pipe 83 connecting the strainer 81 and the electric pump 82, and a water supply pipe 84 connected to a water tank (not shown) and supplying water into the connecting pipe 83.
また、前記実施例では、排出管42の先端に、作業部材47A~47Eを取付け可能な形態を例示したが、本発明はこれに限定されるものではなく、例えば、図15に示すように、排出管42の先端に機能部としての可撓可能なホース88等を取付け、流体管2の内部までホース88を挿入して異物Cを吸引できるようにしてもよい。また、排出管42の先端に、カメラ等からなる機能部としての撮像装置89を取付け、撮像装置の撮像部により撮像した筐体3の内部の映像を、図示しないモニタ装置等に表示して確認できるようにしてもよい。これにより、筐体3の内部の流体の濁度が高く確認窓33a~33dから目視による確認が困難な場合でも、撮像装置89により容易に確認することができる。 In addition, while the above embodiment illustrates a configuration in which working members 47A-47E can be attached to the tip of the discharge pipe 42, the present invention is not limited to this. For example, as shown in FIG. 15, a flexible hose 88 or the like may be attached as a functional part to the tip of the discharge pipe 42, and the hose 88 may be inserted into the fluid pipe 2 so that foreign matter C can be sucked out. Furthermore, an imaging device 89, such as a camera, may be attached as a functional part to the tip of the discharge pipe 42, and an image of the inside of the housing 3 captured by the imaging section of the imaging device may be displayed on a monitor device (not shown) or the like for confirmation. This allows for easy confirmation using the imaging device 89, even when the fluid inside the housing 3 is highly turbid and visual confirmation through the confirmation windows 33a-33d is difficult.
また、排出管42の先端に、機能部としての図示しない光源(例えば、発光ダイオードなど)を取付けて筐体3の内部を照らすことができるようにすることで、筐体3内の作業状況を確認窓33a~33dより目視にて確認する際や、上記撮像装置89にて撮影した映像にて確認する際の視認性を高めることができる。尚、光源は、単独で延設部の先端に取付けて使用してもよいし、撮像装置89と一緒に延設部に取付けて使用してもよく、あるいは撮像装置89とは別の延設部に取付けて使用してもよい。 Furthermore, by attaching a light source (e.g., a light-emitting diode, etc.) (not shown) as a functional part to the tip of the discharge pipe 42 so that it can illuminate the inside of the housing 3, it is possible to improve visibility when visually checking the work status inside the housing 3 through the observation windows 33a-33d or when checking the status using images captured by the imaging device 89. The light source may be attached alone to the tip of the extension part, or it may be attached to the extension part together with the imaging device 89, or it may be attached to an extension part separate from the imaging device 89.
また、前記実施例では、筐体内を開閉可能な弁体を有する弁として、筐体3内を開閉可能な弁体4cを有する仕切弁装置4と、筐体3内を開閉可能な弁体としてのボール22を有する作業用ボールバルブ20とを適用した形態を例示したが、本発明はこれに限定されるものではなく、筐体内を開閉可能な弁体を有する弁であれば、上記仕切弁装置4の弁体4cや作業用ボールバルブ20のボール22とは別個の弁体を有する弁を適用してもよい。 In addition, in the above embodiment, a valve having a valve element that can open and close the interior of the housing is illustrated as being a gate valve device 4 having a valve element 4c that can open and close the interior of the housing 3, and an operation ball valve 20 having a ball 22 as a valve element that can open and close the interior of the housing 3. However, the present invention is not limited to this, and a valve having a valve element that is separate from the valve element 4c of the gate valve device 4 or the ball 22 of the operation ball valve 20 may also be applied, as long as it has a valve element that can open and close the interior of the housing.
また、前記実施例では、延設部としての排出管42の先端及び機能部としての作業部材47A~47Eを収容可能な収容部として、弁箱4aの内部に設けられている収容部4Saと、可撓管継手37、下部接続管15c、作業用ボールバルブ20及び上部接続管15dからなる収容部4Sbと、を適用した形態を例示したが、本発明はこれに限定されるものではなく、弁体4cやボール22などの弁体よりも外側に形成されていれば、上記収容部4Sb,4Sbに限定されるものではない。 In addition, in the above embodiment, an example was given in which the accommodation section 4Sa provided inside the valve box 4a and the accommodation section 4Sb consisting of the flexible pipe joint 37, lower connecting pipe 15c, working ball valve 20, and upper connecting pipe 15d were used as accommodation sections capable of accommodating the tip of the discharge pipe 42 as the extension section and the working members 47A-47E as functional sections. However, the present invention is not limited to this, and the accommodation sections 4Sb, 4Sb are not limited to the above as long as they are formed outside the valve body such as the valve body 4c and ball 22.
具体的には、例えば、図15に示すように、仕切弁装置4の弁箱4aと作業用蓋31との間に別個の作業筒60等を密封状に設け、この作業筒60の内部に、収容部4Saに連通する収容部4Scを設けてもよい。これによれば、収容部4Saでは収容しきれない大きな切粉等を収容部4Sc、または、2個の収容部4Sa,4Scにて収容することが可能となる。このように、弁箱4aとは異なる作業筒60に収容部4Scを形成することができるため、弁体4cをスライド移動可能に支持する弁箱4aにおける弁体4cより外側に収容部を形成するための広い空間を確保することができない場合でも、収容空間の広さを自由度高く設定することができる。 Specifically, for example, as shown in FIG. 15, a separate working cylinder 60 or the like may be provided in a sealed state between the valve box 4a and the working cover 31 of the gate valve device 4, and a storage section 4Sc communicating with the storage section 4Sa may be provided inside this working cylinder 60. This makes it possible to store large chips and other debris that cannot be stored in the storage section 4Sa in the storage section 4Sc, or in two storage sections 4Sa and 4Sc. In this way, because the storage section 4Sc can be formed in a working cylinder 60 separate from the valve box 4a, the size of the storage space can be set with a high degree of freedom, even if it is not possible to secure a large enough space to form a storage section outside the valve disc 4c in the valve box 4a that slidably supports the valve disc 4c.
また、前記実施例では、筐体3と仕切弁装置4の弁箱4aとが別個に構成されている形態を例示したが、筐体3と仕切弁装置4の弁箱4aとは一体化されていてもよい。つまり、収容部は、前記実施例の収容部4Saのように弁箱4aの内部に設けられていてもよいし、弁箱4aに密封状態で接続される可撓管継手37、下部接続管15c、作業用ボールバルブ20及び上部接続管15dの内部に設けられる収容部4Sbや、図15に示す作業筒60の内部に設けられる収容部4Scなどのように、弁箱4aの外部に設けられていてもよい。 In addition, while the above embodiment illustrates a configuration in which the housing 3 and the valve box 4a of the gate valve device 4 are configured separately, the housing 3 and the valve box 4a of the gate valve device 4 may be integrated. In other words, the accommodation section may be provided inside the valve box 4a, such as accommodation section 4Sa in the above embodiment, or it may be provided outside the valve box 4a, such as accommodation section 4Sb provided inside the flexible pipe joint 37, lower connecting pipe 15c, working ball valve 20, and upper connecting pipe 15d that are connected in a sealed state to the valve box 4a, or accommodation section 4Sc provided inside the working cylinder 60 shown in FIG. 15.
また、前記実施例では、収容部は、弁箱4aの内部に収容部4Saが設けられるとともに、弁箱4aの外部にも収容部4Sb,4Scが設けられている。つまり、作業装置1が複数の収容部4Sa,4Sb,4Scを備える形態を例示したが、本発明はこれに限定されるものではなく、作業装置1は、弁箱4aの内部または外部にかかわらず、複数の収容部4Sa,4Sb,4Scのうち少なくともいずれか1つの収容部を備えていればよい。さらに、作業装置1は4以上の収容部を備えていてもよい。 In addition, in the above embodiment, the storage section includes storage section 4Sa inside the valve box 4a, and storage sections 4Sb and 4Sc are also provided outside the valve box 4a. In other words, while an example has been given of a configuration in which the working device 1 includes multiple storage sections 4Sa, 4Sb, and 4Sc, the present invention is not limited to this. The working device 1 only needs to include at least one of the multiple storage sections 4Sa, 4Sb, and 4Sc, whether inside or outside the valve box 4a. Furthermore, the working device 1 may include four or more storage sections.
また、前記実施例では、弁の弁体は、仕切弁装置4の弁体4cや、作業用ボールバルブ20のボール22など、筐体3に密封状に接続される弁箱4aや本体部21に設けられている形態を例示したが、本発明はこれに限定されるものではなく、筐体に設けられていてもよい。具体的には、例えば、図16に示すように、弁体としてのボール122を有する作業用ボールバルブ120を、接続管15Aを介して筐体103Aに密封状に設けてもよい。また、この場合、ボール122よりも外側に、機能部(例えば、作業部材47Z)を収容可能な収容部4Sdを設けるとともに、接続管15Aに接続した支持管41にて、延設部としての排出管42を筐体103Aの内部に対し進退可能に支持してもよい。 In the above embodiment, the valve element of the valve, such as the valve element 4c of the gate valve device 4 or the ball 22 of the working ball valve 20, is provided in the valve box 4a or main body 21, which is sealed and connected to the housing 3. However, the present invention is not limited to this and may be provided in the housing. Specifically, for example, as shown in FIG. 16 , a working ball valve 120 having a ball 122 as a valve element may be sealed and provided in the housing 103A via a connecting pipe 15A. In this case, a housing section 4Sd capable of housing a functional section (e.g., a working member 47Z) may be provided outside the ball 122, and a support pipe 41 connected to the connecting pipe 15A may support a discharge pipe 42 as an extension section so that it can advance and retreat within the housing 103A.
さらに、前記実施例では、延設部や機能部は、筐体3の上方から下方に挿入可能に設けられていたが、延設部の進退方向は上下方向に限定されるものではなく、略水平方向など上下方向とは異なる方向に移動可能でもよい。例えば、図16に示すように、筐体103Aの側方から内部に向けて挿入可能に設けてもよい。 Furthermore, in the above-described embodiment, the extension portion and functional portion are arranged so that they can be inserted from above to below the housing 3, but the direction of movement of the extension portion is not limited to the up-and-down direction, and it may be movable in a direction other than the up-and-down direction, such as a substantially horizontal direction. For example, as shown in FIG. 16, they may be arranged so that they can be inserted from the side of the housing 103A toward the inside.
また、前記実施例では、作業装置1は、弁体4cを有する仕切弁装置4と、弁体としてのボール22を有する作業用ボールバルブ20と、を有する形態を例示したが、本発明はこれに限定されるものではなく、作業装置は、弁体を有する弁を少なくとも1つ備えていれば、必ずしも2個以上備えていなくてもよい。また、1個のみ備える場合、図16に示すように、作業用ボールバルブ120のみを備えていてもよいし、前記実施例の仕切弁装置4のみを備えていてもよく、弁の種類は上記弁とは種類が異なるものでもよい。 In addition, in the above embodiment, the working device 1 is exemplified as having a gate valve device 4 with a valve body 4c and a working ball valve 20 with a ball 22 as a valve body, but the present invention is not limited to this. The working device does not necessarily have to have two or more valves as long as it has at least one valve with a valve body. Furthermore, if only one valve is provided, it may only have a working ball valve 120 as shown in Figure 16, or it may only have the gate valve device 4 of the above embodiment, and the type of valve may be different from the above valves.
また、前記実施例では、弁箱4aと弁蓋4bとの間で移動可能な弁体4cを有する仕切弁装置4が筐体3とは別個に設けられている形態を例示したが、本発明はこれに限定されるものではなく、仕切弁装置4が筐体3に一体に設けられていてもよい。例えば、図17に示すように、筐体103Bとは別個の弁箱等を設けることなく、筐体103Bに弁体4cを移動可能に設けてもよい。この場合、筐体103Bにおける弁体4cの外側の空間に収容部4Seが設けられればよい。 In addition, in the above embodiment, a gate valve device 4 having a valve element 4c that can move between the valve box 4a and the valve lid 4b is provided separately from the housing 3, but the present invention is not limited to this, and the gate valve device 4 may be provided integrally with the housing 3. For example, as shown in FIG. 17, the valve element 4c may be provided movably in the housing 103B without providing a valve box or the like separate from the housing 103B. In this case, the storage section 4Se may be provided in the space outside the valve element 4c in the housing 103B.
また、前記実施例では、筐体3内の穿孔機7による流体管2の穿孔に関連する作業の一例として、作業制御部5による異物Cを吸引して排出する作業、掃出する作業、シート面から落とす作業、吸着する作業、撮像装置89により筐体3内を撮像して確認する作業を例示したが、本発明はこれに限定されるものではなく、検出装置(図示略)により筐体3内の水質を確認する作業や、流体管2の穿孔前に実施する漏水確認作業等、上記以外の種々の作業具を用いた作業を含んでもよい。 In addition, in the above embodiment, examples of work related to drilling the fluid pipe 2 by the drilling machine 7 inside the housing 3 include the work of sucking and discharging foreign matter C by the work control unit 5, sweeping it out, removing it from the sheet surface, suctioning it, and taking an image of the inside of the housing 3 using the imaging device 89 to check it. However, the present invention is not limited to this, and may also include work using various other tools, such as checking the water quality inside the housing 3 using a detection device (not shown) or checking for leaks before drilling the fluid pipe 2.
また、前記実施例では、作業制御部5が、作業用蓋31、可撓管継手37、作業用ボールバルブ20を含む接続管15、支持管41、排出管42にて構成される形態を例示したが、本発明はこれに限定されるものではなく、少なくとも支持管41及び排出管42を有していれば、必ずしも作業用蓋31、可撓管継手37、作業用ボールバルブ20を含む接続管15を有していなくてもよい。 In addition, in the above embodiment, the work control unit 5 is illustrated as being composed of a work lid 31, a flexible pipe joint 37, a connecting pipe 15 including a work ball valve 20, a support pipe 41, and a discharge pipe 42. However, the present invention is not limited to this, and as long as it has at least a support pipe 41 and a discharge pipe 42, it does not necessarily have to have a work lid 31, a flexible pipe joint 37, and a connecting pipe 15 including a work ball valve 20.
また、前記実施例では、筐体3の内部に向けて進退可能に設けられた延設部として、金属材からなる排出管42を適用した形態を例示したが、本発明はこれに限定されるものではなく、ゴム製のホースなど可撓性を有する部材にて構成されていてもよい。また、延設部は、排出管42のように異物Cが内部を移動可能な管部材でなくても、単なる棒部材にて構成されていてもよい。つまり、筐体3の内部に向けて進退可能に設けられていれば、素材、機能等は先端に取付けられる機能部に応じて種々に変更可能である。 In addition, in the above embodiment, a form in which a discharge pipe 42 made of metal is used as an extension section that is capable of advancing and retreating toward the interior of the housing 3 is exemplified, but the present invention is not limited to this and may be configured from a flexible member such as a rubber hose. Furthermore, the extension section does not have to be a tubular member like the discharge pipe 42, through which foreign matter C can move, but may be configured as a simple rod member. In other words, as long as it is capable of advancing and retreating toward the interior of the housing 3, the material, function, etc. can be changed in various ways depending on the functional section attached to the tip.
また、前記実施例では、流体管2の所定箇所を穿孔機7により切断したことに伴い発生する異物Cを排出する作業が可能な作業装置1を適用した形態を例示したが、本発明はこれに限定されるものではなく、流体管2の所定箇所を穿孔機7等により穿孔したことに伴い発生する異物Cを排出する作業が可能な作業装置を適用してもよい。 In addition, the above embodiment illustrates a configuration in which a work device 1 is applied that is capable of discharging foreign matter C that occurs when a predetermined portion of a fluid pipe 2 is cut by a drilling machine 7, but the present invention is not limited to this, and any work device that is capable of discharging foreign matter C that occurs when a predetermined portion of a fluid pipe 2 is drilled by a drilling machine 7 or the like may be applied.
また、前記実施例では、筐体3内を開閉可能な弁体として、弁箱4aに対し水平方向に移動可能に設けられ、弁箱4aに配置されることで筐体3内を閉状態とする弁体4cを適用した形態を例示したが、本発明はこれに限定されるものではなく、弁体4cを上下方向に移動することで筐体内を閉状態とする弁体を適用してもよい。また、弁体の種別も任意であり、種々に変更可能である。 In addition, in the above embodiment, a valve element 4c that can open and close the interior of the housing 3 is provided as a valve element that can move horizontally relative to the valve box 4a and that closes the interior of the housing 3 when placed on the valve box 4a. However, the present invention is not limited to this, and a valve element that closes the interior of the housing by moving the valve element 4c vertically may also be used. Furthermore, the type of valve element is also arbitrary and can be changed in various ways.
また、前記実施例では、筐体3内を開閉可能な弁体4cを有する仕切弁装置4は、異物Cの排出作業や確認作業の終了後に筐体3の上部開口を蓋部材(図示略)により閉塞することで撤去される形態を例示したが、本発明はこれに限定されるものではなく、そのまま残置されてもよい。 In addition, in the above embodiment, the gate valve device 4 having the valve body 4c that can open and close the interior of the housing 3 is removed by closing the upper opening of the housing 3 with a lid member (not shown) after the foreign matter C has been discharged or checked, but the present invention is not limited to this and the device may be left in place.
1 作業装置
2 流体管
3,103,103A,103B 筐体
4 仕切弁装置(弁、作業弁)
4a 弁箱
4b 弁蓋
4c 弁体
4d 凹溝部
4Sa,4Sd,4Se 収容部
4Sb,4Sc 収容部(第2の収容部)
5,5A 作業制御部
7 穿孔機
15,15A 接続管
15c 下部接続管
15d 上部接続管
20 作業用ボールバルブ(弁、開閉弁)
21 本体部(本体)
22 ボール(弁体)
26 Oリング(密封部)
31 作業用蓋(蓋部)
32 挿通孔
33a~33d 確認窓(孔部)
35 アクリル板
36 エア抜き用バルブ(空気抜き部)
37 可撓管継手
41 支持管
42 排出管(延設部)
47A~47E,47Z 作業部材(機能部)
60 作業筒
88 ホース(機能部)
89 撮像装置(機能部)
110 隙間(空気抜き部)
C 異物
1 Working device 2 Fluid pipes 3, 103, 103A, 103B Housing 4 Gate valve device (valve, working valve)
4a Valve box 4b Valve cover 4c Valve body 4d Groove portion 4Sa, 4Sd, 4Se Storage portion 4Sb, 4Sc Storage portion (second storage portion)
5, 5A Work control unit 7 Drilling machine 15, 15A Connecting pipe 15c Lower connecting pipe 15d Upper connecting pipe 20 Work ball valve (valve, on-off valve)
21 Main body (main body)
22 Ball (valve body)
26 O-ring (sealing part)
31 Work lid (lid part)
32 Insertion holes 33a to 33d Confirmation windows (holes)
35 Acrylic plate 36 Air vent valve (air vent part)
37 Flexible pipe joint 41 Support pipe 42 Discharge pipe (extension part)
47A to 47E, 47Z Working members (functional parts)
60 Working cylinder 88 Hose (functional part)
89 Imaging device (functional part)
110 Gap (air vent)
C Foreign matter
Claims (7)
前記筐体内に向けて延び先端に前記機能部が着脱可能な延設部を有し、
前記弁箱内に、前記機能部が待機可能な密封状の収容部を有するとともに、
前記弁箱の開口を閉塞可能な蓋部に、前記延設部の先端及び前記機能部を挿脱可能に挿通する開閉弁が設けられ、前記開閉弁の弁体よりも外側に位置する通路に、前記機能部が待機可能な密封状の第2の収容部を有し、
前記収容部と前記第2の収容部との間に、可撓管継手が介設されていることを特徴とする作業装置。 A working device having at least a housing that hermetically fits a fluid pipe, a passage that connects the inside of the housing with the outside, a valve having a valve body that can open and close the passage and a valve box that movably houses the valve body, and a functional part that can enter the housing through the passage,
an extension portion that extends into the housing and at its tip is detachable from the functional portion;
The valve box has a sealed accommodation section in which the functional section can wait,
An opening/closing valve through which the tip of the extension portion and the functional portion are detachably inserted is provided on a lid portion capable of closing the opening of the valve box, and a sealed second accommodating portion in which the functional portion can wait is provided in a passage located outside the valve body of the opening/closing valve,
A working device, characterized in that a flexible pipe joint is interposed between the housing portion and the second housing portion.
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