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JP7745673B2 - Railroad vehicle frame structure, railroad vehicle, and backing plate - Google Patents
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JP7745673B2 - Railroad vehicle frame structure, railroad vehicle, and backing plate - Google Patents

Railroad vehicle frame structure, railroad vehicle, and backing plate

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JP7745673B2
JP7745673B2 JP2024020131A JP2024020131A JP7745673B2 JP 7745673 B2 JP7745673 B2 JP 7745673B2 JP 2024020131 A JP2024020131 A JP 2024020131A JP 2024020131 A JP2024020131 A JP 2024020131A JP 7745673 B2 JP7745673 B2 JP 7745673B2
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welded
underframe
corner
railway vehicle
backing metal
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JP2025124228A (en
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望 中垣
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Nippon Sharyo Ltd
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Nippon Sharyo Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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  • Butt Welding And Welding Of Specific Article (AREA)

Description

本発明は、側梁と端梁とを結合するコーナ部分に面取り部を備える鉄道車両用台枠構造、鉄道車両、および、裏当金に関する。 The present invention relates to a railway vehicle underframe structure that has chamfered corners where the side sills and end sills are joined, a railway vehicle, and a backing metal.

例えば、複線線路では、脱線した鉄道車両が対向する線路側にはみ出した場合、脱線車両と対向する線路を走行する車両とが車体角部同士を衝突させるオフセット衝突事故を発生し、損傷するおそれがある。 For example, on a double-track railway, if a derailed train runs onto the oncoming track, an offset collision may occur, in which the corners of the derailed train collide with a train traveling on the oncoming track, potentially causing damage.

例えば、特許文献1記載の鉄道車両は、側構体と妻構体とに接合する隅柱と、隅柱が接合される台枠のコーナ部分とに、面取り部を斜めに設けることで、オフセット衝突時に対向車両を受け流して衝撃荷重を緩和し、車両損傷を抑制している(特許文献1参照)。 For example, the railway vehicle described in Patent Document 1 has diagonally chamfered corner posts connecting the side and end structures and the corners of the underframe to which the corner posts are connected, which allows the vehicle to deflect oncoming vehicles in the event of an offset collision, mitigating the impact load and minimizing vehicle damage (see Patent Document 1).

特開2020-100198号公報Japanese Patent Application Laid-Open No. 2020-100198

特許文献1記載の台枠は、例えば、端梁の車幅方向両端部を所定の角度で斜めに切断して面取り部を設けなければならず、台枠の生産性が悪い。 The underframe described in Patent Document 1, for example, requires that both ends of the end beam in the vehicle width direction be cut obliquely at a predetermined angle to provide chamfered portions, which results in poor underframe productivity.

そこで、面取り部を備えるコーナ部材を側梁および端梁と別に製造し、側梁と端梁とに突き合わせ溶接することで、台枠のコーナ部分を組み立てる台枠構造が考えられる。台枠は、コーナ部材と側梁と溶接部分、および、コーナ部材と端梁との溶接部分の平面度を確保するために、各溶接部分の裏側に四角形の平材からなる裏当金が溶接される。 One possible underframe structure is to manufacture corner members with chamfered portions separately from the side sills and end sills, and then butt-weld them to the side sills and end sills to assemble the corners of the underframe. To ensure flatness at the welds between the corner members and side sills, and between the corner members and end sills, backing metal made of rectangular flat material is welded to the back of each weld.

裏当金は、溶接歪みを抑制して平面を維持するため、端梁および側梁に対して部分溶接される。溶接位置は、溶接による裏当金の浮き上がりなどを考慮して、予め決められている。裏当金は、溶接前に溶接位置を明示するケガキ作業が必要になる。よって、従来の台枠構造は、台枠のコーナ部分の組み立てに手間がかかり、台枠の生産性が悪くなることがある。 Backing strips are partially welded to the end beams and side beams to suppress welding distortion and maintain flatness. The welding position is determined in advance, taking into account factors such as lifting of the backing strip due to welding. Before welding, the backing strips require marking to clearly indicate the welding position. As a result, with conventional underframe structures, assembling the corners of the underframe is time-consuming, which can reduce underframe productivity.

上述した課題の解決を目的としてなされた技術の一態様は、(1)側梁と端梁とを結合するコーナ部分に面取り部を備える鉄道車両用台枠構造において、前記面取り部を形成され、前記側梁と前記端梁とに突き合わせ溶接されて前記コーナ部分を形成するコーナ部材と、前記コーナ部材と前記側梁との溶接部分の裏側と、前記コーナ部材と前記端梁との溶接部分の裏側と、にそれぞれ配置されて部分溶接される裏当金と、を有し、前記裏当金は、平板により形成され、部分溶接位置ごとに凹部が設けられている、ように構成されている。 One aspect of the technology developed to solve the above-mentioned problems is (1) a railway vehicle underframe structure having chamfered portions at corners connecting side beams and end beams, comprising corner members each having the chamfered portion and butt-welded to the side beams and end beams to form the corners, and backing metals that are placed and partially welded to the backsides of the welded portions between the corner member and the side beams and the backsides of the welded portions between the corner member and the end beams, and the backing metals are formed from flat plates and have recesses at each partial weld position.

上記構成を有する鉄道車両用台枠構造は、裏当金に形成された凹部によって裏当金の部分溶接位置が明示されているので、裏当金の溶接前に部分溶接位置を明示するケガキ作業を行う必要がない。よって、上記構成を有する鉄道車両用台枠構造によれば、コーナ部分の組み立て作業を簡素化して、台枠の生産性を向上させることができる。 In the railway vehicle underframe structure having the above configuration, the partial welding positions of the backing metal are clearly indicated by recesses formed in the backing metal, eliminating the need for marking work to indicate the partial welding positions before welding the backing metal. Therefore, the railway vehicle underframe structure having the above configuration simplifies the assembly work of corner sections and improves underframe productivity.

(2)(1)に記載する鉄道車両用台枠構造において、前記裏当金は、前記凹部の内縁部のうち、開口部から離れた部分を溶接されている、ことが好ましい。 (2) In the railway vehicle underframe structure described in (1), it is preferable that the backing metal is welded to a portion of the inner edge of the recess that is away from the opening.

上記構成を有する鉄道車両用台枠構造は、凹部の内縁部のうち、開口部から離れた部分を溶接するので、裏当金の部分溶接時に発生する溶接ビードが凹部より外側に形成されにくい。よって、上記構成を有する鉄道車両用台枠構造によれば、裏当金の溶接時に後工程の邪魔になる溶接ビードが発生しにくく、溶接ビードを除去する手間が軽減される。 In a railway vehicle underframe structure having the above configuration, the inner edge of the recess is welded away from the opening, so weld beads that occur when the backing metal is partially welded are less likely to form outside the recess. Therefore, with a railway vehicle underframe structure having the above configuration, weld beads that can interfere with subsequent processes are less likely to occur when the backing metal is welded, reducing the effort required to remove weld beads.

(3)(1)または(2)に記載する鉄道車両用台枠構造において、前記凹部が矩形状に形成され、前記裏当金は、前記凹部の底部を溶接されている、ことが好ましい。 (3) In the railway vehicle underframe structure described in (1) or (2), it is preferable that the recess is formed in a rectangular shape and the backing metal is welded to the bottom of the recess.

上記構成を有する鉄道車両用台枠構造は、裏当金が矩形状に形成された凹部の底部に沿って線溶接されるので、溶接による歪み変形を抑制するように溶接長さを管理し易い。裏当金の部分溶接時に発生する溶接ビードが凹部より外側に形成されにくいので、後工程の邪魔になる溶接ビードを除去する手間が軽減される。 In the railway vehicle underframe structure having the above configuration, the backing metal is line-welded along the bottom of the rectangular recess, making it easy to manage the weld length to suppress distortion caused by welding. Since the weld bead that forms when the backing metal is partially welded is less likely to form outside the recess, the effort required to remove the weld bead, which can interfere with subsequent processes, is reduced.

(4)(1)から(3)の何れか1つに記載する鉄道車両用台枠構造において、前記コーナ部分の下面に固定されるジャッキ受け板と、L字形状をなし、前記ジャッキ受け板の上方に配置され、前記裏当金の前記凹部より外側の位置で前記端梁と前記側梁とに結合される補強部材と、を有する、ことが好ましい。 (4) In the railway vehicle underframe structure described in any one of (1) to (3), it is preferable to have a jack support plate fixed to the underside of the corner portion, and an L-shaped reinforcing member arranged above the jack support plate and connected to the end beam and the side beam at a position outside the recess of the backing metal.

上記構成を有する鉄道車両用台枠構造は、裏当金の溶接部分を回避して補強部材を取り付けることができ、裏当金の溶接時に発生する溶接ビードを除去する作業の手間が軽減される。 The railway vehicle underframe structure having the above configuration allows the reinforcing members to be attached while avoiding the welded portion of the backing metal, reducing the labor required to remove the weld beads that are generated when welding the backing metal.

本明細書にて開示する技術の別態様は、(5)台枠と、前記台枠の車幅方向両端部に結合する側構体と、前記台枠の車長方向両端部に結合する妻構体と、前記側構体と前記妻構体との上端部に結合する屋根構体と、を備える鉄道車両において、前記台枠は、側梁と、端梁と、面取り部を形成され、前記側梁と前記端梁とに突き合わせ溶接されて前記台枠のコーナ部分を形成するコーナ部材と、前記コーナ部材と前記側梁との溶接部分の裏側と、前記コーナ部材と前記端梁との溶接部分の裏側と、にそれぞれ配置されて部分溶接される裏当金と、を有し、前記裏当金は、平板により形成され、部分溶接位置ごとに凹部が設けられている、ように構成されている。 Another aspect of the technology disclosed herein is (5) a railway vehicle comprising an underframe, side structures connected to both ends of the underframe in the vehicle width direction, end structures connected to both ends of the underframe in the vehicle length direction, and a roof structure connected to the upper ends of the side structures and the end structures, wherein the underframe has side beams, end beams, corner members each having a chamfered portion and butt-welded to the side beams and end beams to form corner portions of the underframe, and backing metals that are partially welded to the backsides of the welded portions between the corner members and the side beams and the backsides of the welded portions between the corner members and the end beams, and the backing metals are formed from flat plates and have recesses at each partial weld position.

さらに、本明細書にて開示する技術の別態様は、(6)側梁と端梁とをコーナ部材に突き合わせ溶接する鉄道車両用台枠に用いられ、前記側梁と前記コーナ部材との溶接部分の裏側と、前記コーナ部材と前記端梁との溶接部分の裏側と、にそれぞれ配置されて部分溶接される裏当金であって、平板により形成され、部分溶接位置ごとに凹部が設けられている、ように構成されている。 Furthermore, another aspect of the technology disclosed in this specification is (6) a backing metal used in a railway vehicle underframe in which side beams and end beams are butt-welded to corner members, which is placed and partially welded on the back side of the welded portion between the side beams and the corner member and the back side of the welded portion between the corner member and the end beam, and is formed from a flat plate and has a recess at each partial weld position.

上記構成を有する鉄道車両および裏当金も、上記台枠構造の機能を実現でき、新規で有用である。 The railway vehicle and backing plate having the above configuration can also realize the functions of the above-mentioned underframe structure, and are novel and useful.

本明細書に開示される技術によれば、端梁と側梁とを結合するコーナ部分を備える台枠構造であって、コーナ部分の組み立て作業を簡素化し、台枠の生産性を向上させる技術を実現できる。 The technology disclosed in this specification realizes a technology for underframe structures that have corner sections that connect end beams and side beams, simplifying the assembly work of the corner sections and improving underframe productivity.

本実施形態の鉄道車両にかかる構体の概略斜視図である。1 is a schematic perspective view of a body structure of a railway vehicle according to an embodiment of the present invention. 台枠前側端部の斜視図である。FIG. 図2のA-A断面図である。3 is a cross-sectional view taken along line AA in FIG. 2. 図2のB部分解斜視図である。FIG. 3 is an exploded perspective view of part B in FIG. 2 . 台枠組み立て手順を説明する図である。10A to 10C are diagrams illustrating the underframe assembly procedure. 台枠組み立て手順を説明する図である。10A to 10C are diagrams illustrating the underframe assembly procedure. 図6のD部に示す裏当金溶接部の拡大図である。7 is an enlarged view of a backing metal welding portion shown in part D of FIG. 6. FIG. 台枠組み立て手順を説明する図である。10A to 10C are diagrams illustrating the underframe assembly procedure. 図8を裏側から見た図である。FIG. 9 is a view of FIG. 8 as seen from the back side. 台枠組み立て手順を説明する図である。10A to 10C are diagrams illustrating the underframe assembly procedure. 台枠組み立て手順を説明する図である。10A to 10C are diagrams illustrating the underframe assembly procedure.

以下、本形態の鉄道車両用台枠構造、鉄道車両、および、裏当金について、添付図面を参照しつつ詳細に説明する。本明細書は、端梁と側梁とを結合するコーナ部分を備える台枠を使用する鉄道車両を開示する。 The following describes in detail the railway vehicle underframe structure, railway vehicle, and backing bar of this embodiment, with reference to the accompanying drawings. This specification discloses a railway vehicle that uses an underframe with corner portions that connect the end sills and side sills.

(鉄道車両の概略構成について)
本実施形態の鉄道車両1の概略構成について、図1~図4を用いて説明する。各図面に示すX、Y、Zは、鉄道車両1の向きを示す。Xは車長方向を示し、Yは車幅方向を示し、Zは上下方向を示す。前は、車両進行方向前側を示し、後は、車両進行方向後ろ側を示す。左は、車両後方から見て鉄道車両1の左側を示し、右は、車両後方から見て鉄道車両1の右側を示す。上は天側を示し、下は地側を示す。
(General configuration of railway vehicles)
The schematic configuration of a railway vehicle 1 of this embodiment will be described with reference to Figures 1 to 4. X, Y, and Z shown in each drawing indicate the orientation of the railway vehicle 1. X indicates the vehicle length direction, Y indicates the vehicle width direction, and Z indicates the up-down direction. Front indicates the front side in the direction of vehicle travel, and rear indicates the rear side in the direction of vehicle travel. Left indicates the left side of the railway vehicle 1 when viewed from the rear of the vehicle, and right indicates the right side of the railway vehicle 1 when viewed from the rear of the vehicle. Up indicates the overhead side, and down indicates the ground side.

図1に示すように、鉄道車両1は、台枠2と、側構体3と、妻構体4と、屋根構体5と、により六面体をなすように構成される車体6を備えている。台枠2は、矩形状をなし、図示しない床板を取り付けられる。台枠2は、左右両端部に側構体3の下端部が結合され、前後両端部に妻構体4の下端部が結合されている。妻構体4は、左右両端部に隅柱7が立設され、その隅柱7を介して側構体3の前側端部に結合されている。屋根構体5は、側構体3および妻構体4の上端部に結合されている。 As shown in Figure 1, the railway vehicle 1 has a carbody 6 configured to form a hexahedron by an underframe 2, side structures 3, end structures 4, and a roof structure 5. The underframe 2 is rectangular, and has floor panels (not shown) attached to it. The underframe 2 has the lower ends of the side structures 3 connected to both left and right ends, and the lower ends of the end structures 4 connected to both front and rear ends. The end structure 4 has corner posts 7 erected at both left and right ends, and is connected to the front ends of the side structures 3 via these corner posts 7. The roof structure 5 is connected to the upper ends of the side structures 3 and end structures 4.

車体6は、車体面取り部CHが四隅のコーナ部分Cに上下方向Zに沿ってそれぞれ設けられている。車体面取り部CHは、妻構体4および側構体3に対して鋭角に傾斜する傾斜面により形成されている。車体面取り部CHは、隅柱7に設けられた面取り部71と、台枠2に設けられた面取り部233と、により構成されている。 The carbody 6 has carbody chamfers CH provided at each of the four corners C along the vertical direction Z. The carbody chamfers CH are formed by inclined surfaces that slope at an acute angle relative to the end body structure 4 and the side body structure 3. The carbody chamfers CH are composed of chamfers 71 provided on the corner posts 7 and chamfers 233 provided on the underframe 2.

(台枠の概略構成)
図2に示すように、台枠2は、車長方向Xに延びる一対の側梁22L,22Rと、車幅方向Yに延びる端梁21と、を備える。台枠2は、端梁21の左右両端部がコーナ部材23を介して側梁22L,22Rの前側端部にそれぞれ結合されることで、コーナ部分Cを形成されている。なお、図示していないが、台枠後端部に設けられたコーナ部分も、同様に構成されている。台枠2の各コーナ部分Cは、同様に構成されているので、以下では図2のB部に示す左前のコーナ部分Cを例にして説明する。
(General configuration of the underframe)
As shown in Fig. 2, the underframe 2 includes a pair of side sills 22L, 22R extending in the vehicle length direction X, and an end sill 21 extending in the vehicle width direction Y. The underframe 2 has corner portions C formed by connecting the left and right end portions of the end sill 21 to the front ends of the side sills 22L, 22R via corner members 23, respectively. Although not shown, the corner portion provided at the rear end of the underframe is also configured in the same way. Since each corner portion C of the underframe 2 is configured in the same way, the following description will be given taking the left front corner portion C shown in part B of Fig. 2 as an example.

図2および図3に示すように、台枠2のコーナ部分Cは、端梁21と側梁22Lとがコーナ部材23に突き合わせ溶接されている。 As shown in Figures 2 and 3, at the corner portion C of the underframe 2, the end sill 21 and the side sill 22L are butt-welded to the corner member 23.

図3に示すように、台枠2は、端梁21とコーナ部材23との溶接部分P1の裏側、および、側梁22Lとコーナ部材23との溶接部分P2の裏側にそれぞれ、裏当金41が溶接されている。台枠2は、端梁21の下面に沿って下板32が取り付けられ、コーナ部分Cの下面にジャッキ受け板33が取り付けられている。台枠2は、ジャッキ受け板33を介して持ち上げられる際の剛性を高めるため、L字形状の補強部材42がコーナ部分Cに配置されている。 As shown in Figure 3, backing metals 41 are welded to the underframe 2 on the backside of welded portion P1 between the end sill 21 and corner member 23, and on the backside of welded portion P2 between the side sill 22L and corner member 23. A lower plate 32 is attached to the underframe 2 along the underside of the end sill 21, and a jack support plate 33 is attached to the underside of the corner portion C. An L-shaped reinforcing member 42 is placed in the corner portion C to increase the rigidity of the underframe 2 when it is lifted via the jack support plate 33.

本実施形態の端梁21、側梁22L,22R、コーナ部材23、裏当金41、補強部材42、下板32、ジャッキ受け板33は、ステンレス鋼や炭素鋼などの金属で形成されている。 In this embodiment, the end beam 21, side beams 22L and 22R, corner members 23, backing metal 41, reinforcing member 42, lower plate 32, and jack support plate 33 are made of metal such as stainless steel or carbon steel.

図4を参照して、コーナ部分Cを構成する各部材について具体的に説明する。端梁21は、車幅方向Yに延びる端面部211の上下端縁に沿って、床受部212と下板取付部213とが後方に屈曲して設けられている。下板取付部213は、裏当金41を溶接するため、床受部212より車長方向Xの幅が小さい。 Referring to Figure 4, the components that make up the corner section C will be described in detail. The end beam 21 has a floor support section 212 and a lower plate mounting section 213 that are bent rearward along the upper and lower edges of the end surface section 211 that extends in the vehicle width direction Y. The lower plate mounting section 213 has a smaller width in the vehicle length direction X than the floor support section 212, as the backing metal 41 is welded to the lower plate mounting section 213.

側梁22Lは、車長方向Xに延びる側面部221を備える。側面部221の上下端部には、屈曲部224T,224Bを介して上面部222Tと下面部222Bとが接続している。上面部222Tと下面部222Bとは、水平に設けられている。上面部222Tは、側面部221より前方に延在する上取付部223Tを備えている。下面部222Bは、上面部222Tと同様に、下取付部223Bを備えている。 The side beam 22L has a side surface portion 221 extending in the vehicle length direction X. The upper and lower ends of the side surface portion 221 are connected to an upper surface portion 222T and a lower surface portion 222B via bent portions 224T and 224B. The upper surface portion 222T and the lower surface portion 222B are arranged horizontally. The upper surface portion 222T has an upper mounting portion 223T extending forward from the side surface portion 221. The lower surface portion 222B, like the upper surface portion 222T, has a lower mounting portion 223B.

コーナ部材23は、第1接合部231と、第2接合部232と、面取り部233と、を備えている。第1接合部231は、車幅方向Yに延び、端梁21に突き合わせ溶接される。第2接合部232は、車長方向Xに延び、側梁22Lに突き合わせ溶接される。第1接合部231と第2接合部232とは、直交する方向に配置されている。面取り部233は、第1接合部231と第2接合部232との間に介在し、第1接合部231と第2接合部232とに対して鋭角に傾斜する傾斜面により形成されている。本実施形態のコーナ部材23と隅柱7とは、押出成形品を切断することによって形成され、上下方向Zの高さを除き同一形状をなす。 The corner member 23 includes a first joint 231, a second joint 232, and a chamfered portion 233. The first joint 231 extends in the vehicle width direction Y and is butt-welded to the end sill 21. The second joint 232 extends in the vehicle length direction X and is butt-welded to the side sill 22L. The first joint 231 and the second joint 232 are arranged perpendicular to each other. The chamfered portion 233 is located between the first joint 231 and the second joint 232 and is formed by an inclined surface that is inclined at an acute angle to the first joint 231 and the second joint 232. In this embodiment, the corner member 23 and the corner post 7 are formed by cutting an extrusion molded product and have the same shape except for their height in the vertical direction Z.

上取付部223Tおよび下取付部223Bは、それぞれ、コーナ部材23を裏側から支持するように、直角五角形(矩形の1つの各部を斜めに切り取った形状)に形成されている。例えば、上取付部223Tは、上面部222Tの左端部から、側面部221を前方に延長した仮想面上まで延設されている。上取付部223Tは、第1当接部223aと、第2当接部223bと、第3当接部223cとを備える。第1当接部223aは、コーナ部材23の第1接合部231に突き合わせ溶接される。第2当接部223bは、コーナ部材23の第2接合部232に突き合わせ溶接される。第3当接部223cは、コーナ部材23の面取り部233に突き合わせ溶接される。第2当接部223bは、側面部221を前方に延長した仮想面上に位置している。下取付部223Bも、上取付部223Tと同様に構成されている。 The upper mounting portion 223T and the lower mounting portion 223B are each formed in a right-angled pentagon (a shape in which each portion of a rectangle is cut diagonally) so as to support the corner member 23 from the back side. For example, the upper mounting portion 223T extends from the left end of the upper surface portion 222T to an imaginary plane formed by extending the side surface portion 221 forward. The upper mounting portion 223T includes a first abutment portion 223a, a second abutment portion 223b, and a third abutment portion 223c. The first abutment portion 223a is butt-welded to the first joint portion 231 of the corner member 23. The second abutment portion 223b is butt-welded to the second joint portion 232 of the corner member 23. The third abutment portion 223c is butt-welded to the chamfered portion 233 of the corner member 23. The second abutment portion 223b is located on an imaginary plane extending forward from the side surface portion 221. The lower mounting portion 223B is configured in the same manner as the upper mounting portion 223T.

裏当金41は、長方形状の平板からなり、端梁21を構成する端面部211の内面211aおよび側梁22Lを構成する側面部221の内面221aにそれぞれ部分溶接される。裏当金41は、溶接歪みを抑制するように予め部分溶接位置が決められており、部分溶接位置ごとに凹部411が設けられている。本実施形態の裏当金41は、四辺の端部のうちの1つである長辺側端部412に、矩形状の凹部411が2箇所に切り欠いて設けられている。裏当金41は、例えば、板材からレーザ加工により切り出すことで形成されている。 The backing metal 41 is made of a rectangular flat plate and is partially welded to the inner surface 211a of the end face portion 211 that constitutes the end beam 21 and the inner surface 221a of the side surface portion 221 that constitutes the side beam 22L. The partial welding positions of the backing metal 41 are determined in advance to suppress welding distortion, and a recess 411 is provided at each partial welding position. In this embodiment, the backing metal 41 has two rectangular recesses 411 cut out of the long side end portion 412, which is one of the four ends. The backing metal 41 is formed, for example, by cutting it out from plate material using laser processing.

下板32は、長方形状をなす。下板32は、側梁22Lの下面部222Bから側梁22Rの下面部222Bにわたって配置される。下板32は、車長方向Xの幅が端梁21の下板取付部213より大きく、端梁21の床受部212に対して平行に配置される。さらに、下板32は、左側端部から突き出すように突出部32a(本実施形態では略矩形)が設けられ、その突出部32aが側梁22Lの下取付部223Bの下面側から重ね合わされ、接合される。 The lower plate 32 has a rectangular shape. The lower plate 32 is disposed from the lower surface 222B of the side beam 22L to the lower surface 222B of the side beam 22R. The width of the lower plate 32 in the vehicle length direction X is greater than the lower plate mounting portion 213 of the end beam 21, and the lower plate 32 is disposed parallel to the floor support portion 212 of the end beam 21. Furthermore, the lower plate 32 has a protruding portion 32a (approximately rectangular in this embodiment) that protrudes from the left end, and the protruding portion 32a is overlapped and joined to the underside of the lower mounting portion 223B of the side beam 22L.

ジャッキ受け板33は、四角形状をなす。ジャッキ受け板33は、下板32およびその突出部32aに溶接等で接合される。補強部材42は、矩形の板を中央部で略直角に屈曲させた断面L字形状をなす。補強部材42は、折り曲げ部分をコーナ部材23と反対側に突出させる状態でジャッキ受け板33の上方に配置され、端梁21と側梁22Lと下板32とに溶接されることで、ジャッキ受け板33の取付部分の剛性を高めることができる。 The jack support plate 33 is rectangular. It is joined to the lower plate 32 and its protruding portion 32a by welding or other means. The reinforcing member 42 is a rectangular plate bent at a substantially right angle in the middle, giving it an L-shaped cross section. The reinforcing member 42 is positioned above the jack support plate 33 with the bent portion protruding on the side opposite the corner member 23. By being welded to the end beam 21, side beam 22L, and lower plate 32, the rigidity of the mounting portion of the jack support plate 33 can be increased.

(台枠の組み立て手順)
台枠2の組み立て手順について説明する。図5に示すように、端梁21は、左側端部に側梁22Lを結合する。すなわち、例えば図5のW11に示すように、端梁21は、床受部212の左側端縁を、側梁22Lを構成する上面部222Tおよび上取付部223Tの右側端縁に突き合わせ溶接される。図5のW12に示すように、端梁21は、下板取付部213の左側端縁を、側梁22Lを構成する下取付部223Bの右側端縁に突き合わせ溶接される。
(Frame assembly procedure)
The procedure for assembling the underframe 2 will now be described. As shown in Fig. 5, the end beam 21 is joined to the side beam 22L at its left end. That is, for example, as shown at W11 in Fig. 5, the left edge of the floor support portion 212 of the end beam 21 is butt-welded to the right edges of the upper surface portion 222T and upper mounting portion 223T that constitute the side beam 22L. As shown at W12 in Fig. 5, the left edge of the lower plate mounting portion 213 of the end beam 21 is butt-welded to the right edge of the lower mounting portion 223B that constitutes the side beam 22L.

図6に示すように、端梁21および側梁22Lには、それぞれ、裏当金41が溶接される。具体的には、裏当金41は、端梁21を構成する端面部211の左側端部の内面211aと、側梁22Lを構成する側面部221の前側端部の内面221aとにそれぞれ、裏当金41が部分溶接されている。 As shown in Figure 6, backing metal 41 is welded to each of the end beam 21 and the side beam 22L. Specifically, the backing metal 41 is partially welded to the inner surface 211a at the left end of the end face portion 211 that constitutes the end beam 21, and to the inner surface 221a at the front end of the side face portion 221 that constitutes the side beam 22L.

例えば、図7に示すように、裏当金41は、部分溶接位置ごとに凹部411を形成されている。本実施形態の裏当金41は、長辺側端部412の長さL1が100mmであり、凹部411の開口幅L2が30mmであり、凹部411の間隔L3が30mmである。裏当金41は、溶接前に、溶接位置を明示するケガキ作業を行わなくても、凹部411を目印として部分溶接位置を確認できる。 For example, as shown in FIG. 7, the backing metal 41 has recesses 411 formed at each partial welding position. In this embodiment, the backing metal 41 has a length L1 of the long side end 412 of 100 mm, an opening width L2 of the recesses 411 of 30 mm, and a spacing L3 of 30 mm between the recesses 411. The backing metal 41 allows the partial welding positions to be confirmed using the recesses 411 as markers, without the need for marking work to clearly indicate the welding positions before welding.

図7のW21に示すように、裏当金41は、端面部211の左側端部より左方に突き出し、かつ、凹部411を端面部211の内面211a上に配置する状態で、各凹部411の底部411aを線溶接され、端面部211の内面211aに固定されている。裏当金41は、各凹部411の底部411aによって溶接長さを定められるので、溶接熱による歪み変形を抑制され、溶接後も平らな状態を確保できる。 As shown in W21 in Figure 7, the backing metal 41 protrudes leftward from the left end of the end surface portion 211, and the bottoms 411a of each recess 411 are line-welded to the inner surface 211a of the end surface portion 211, with the recesses 411 positioned on the inner surface 211a of the end surface portion 211. Because the weld length of the backing metal 41 is determined by the bottoms 411a of each recess 411, distortion due to welding heat is suppressed, and a flat state can be maintained even after welding.

裏当金41の溶接部分には、溶接ビードが発生する。裏当金41は、凹部411の底部411aが線溶接されるため、溶接ビードが、凹部411内に収められ、長辺側端部412より外側に形成されない。よって、裏当金41の溶接ビードが、補強部材42の溶接などの後工程の邪魔にならず、溶接ビードを除去する作業が不要である。 A weld bead is formed at the welded portion of the backing metal 41. Because the bottom 411a of the recess 411 of the backing metal 41 is line-welded, the weld bead is contained within the recess 411 and does not extend beyond the long side edge 412. Therefore, the weld bead on the backing metal 41 does not interfere with subsequent processes such as welding the reinforcing member 42, and there is no need to remove the weld bead.

図8のW31,W32に示すように、コーナ部材23は、端梁21と側梁22Lとに突き合わせ溶接される。例えば、図8のW31に示すように、端梁21とコーナ部材23との溶接部分P1を表側から溶接する際に、溶接部分P1の裏側に配置される裏当金41がその溶接熱で端梁21とコーナ部材23との間に溶け込み、端梁21とコーナ部材23とを強固に結合する。側梁22Lとコーナ部材23との溶接部分P2の裏側に配置される裏当金41も同様である。 As shown by W31 and W32 in Figure 8, the corner member 23 is butt-welded to the end beam 21 and the side beam 22L. For example, as shown by W31 in Figure 8, when welding portion P1 between the end beam 21 and the corner member 23 from the front side, the backing metal 41 arranged on the back side of the welding portion P1 melts between the end beam 21 and the corner member 23 due to the welding heat, firmly joining the end beam 21 and the corner member 23. The same applies to the backing metal 41 arranged on the back side of the welding portion P2 between the side beam 22L and the corner member 23.

裏当金41は、部分溶接時に平面度を確保している。コーナ部材23は、その裏当金41に当接することで、端梁21の端面部211と側梁22Lの側面部221に対して面一に位置決めされる。よって、台枠2は、コーナ部材23を端梁21と側梁22Lに対して面一に配置した状態で端梁21と側梁22Lとに突き合わせ溶接でき、見栄え良くコーナ部分Cを形成できる。 The backing metal 41 ensures flatness during partial welding. By abutting against the backing metal 41, the corner member 23 is positioned flush with the end face 211 of the end sill 21 and the side face 221 of the side sill 22L. Therefore, the underframe 2 can be butt-welded to the end sill 21 and side sill 22L with the corner member 23 positioned flush with the end sill 21 and side sill 22L, forming a good-looking corner portion C.

図9に示すように、端梁21と側梁22Lとに溶接されたコーナ部材23は、第1接合部231と、第2接合部232と、面取り部233との各内面231a,232a,233aを、側梁22Lを構成する上取付部223Tおよび下取付部223Bの第1当接部223a、第2当接部223b、第3当接部223c(図6参照)に当接させている。コーナ部材23は、上取付部223Tおよび下取付部223Bによって裏側から支持され、補強されている。 As shown in Figure 9, the corner member 23 welded to the end beam 21 and side beam 22L has the inner surfaces 231a, 232a, 233a of the first joint portion 231, second joint portion 232, and chamfered portion 233 abutting against the first abutment portion 223a, second abutment portion 223b, and third abutment portion 223c (see Figure 6) of the upper mounting portion 223T and lower mounting portion 223B that make up the side beam 22L. The corner member 23 is supported and reinforced from the back side by the upper mounting portion 223T and lower mounting portion 223B.

図10に示すように、下板32は、端梁21に沿って車幅方向Yに配置され、端梁21の下板取付部213と、側梁22Lの下面部222Bおよび下取付部223Bとに溶接されている。ジャッキ受け板33は、下板32の左前角部と突出部32aとに溶接される。溶接方法は、例えば、接合面に沿って隅肉溶接してもよいし、スポット溶接などの部分溶接でもよい。 As shown in Figure 10, the lower plate 32 is disposed in the vehicle width direction Y along the end sill 21 and is welded to the lower plate mounting portion 213 of the end sill 21 and to the lower surface portion 222B and lower mounting portion 223B of the side sill 22L. The jack support plate 33 is welded to the left front corner and protrusion 32a of the lower plate 32. The welding method may be, for example, fillet welding along the joint surface, or partial welding such as spot welding.

図11に示すように、補強部材42は、折り曲げ部分をコーナ部材23と反対側に突出させた状態で床受部212と下板取付部213との間に挿入され、端梁21に溶接された裏当金41の長辺側端部412より右側の位置で端面部211の内面211aに突き当てられ、側梁22Lに溶接された裏当金41の長辺側端部412より後ろ側の位置で側面部221の内面221aに突き当てられる。図11のW41,W42,W43に示すように、補強部材42は、端面部211の内面211aと、側面部221の内面221aと、側梁22Lの上取付部223Tおよび下取付部223Bとに対して、突き合わせ部分を溶接される。 As shown in FIG. 11, the reinforcing member 42 is inserted between the floor support portion 212 and the lower plate mounting portion 213 with the bent portion protruding opposite the corner member 23, and abuts against the inner surface 211a of the end face portion 211 at a position to the right of the long side end portion 412 of the backing metal 41 welded to the end beam 21, and abuts against the inner surface 221a of the side face portion 221 at a position rearward of the long side end portion 412 of the backing metal 41 welded to the side beam 22L. As indicated by W41, W42, and W43 in FIG. 11, the reinforcing member 42 has its butt-jointed portions welded to the inner surface 211a of the end face portion 211, the inner surface 221a of the side face portion 221, and the upper mounting portion 223T and lower mounting portion 223B of the side beam 22L.

このとき、裏当金41の溶接ビードが、凹部411より外側に形成されていない。そのため、補強部材42は、裏当金41の溶接ビートを除去する作業を行わなくても、端梁21と側梁22Lとに結合できる。これにより、台枠2は、コーナ部分Cの組み立てが完了する。 At this time, the weld bead of the backing metal 41 is not formed outside the recess 411. Therefore, the reinforcing member 42 can be joined to the end sill 21 and the side sill 22L without having to remove the weld bead of the backing metal 41. This completes the assembly of the corner portion C of the underframe 2.

(車体の組み立て)
車体6は、車幅方向Yの端部に隅柱7を固定した妻構体4を、台枠2の前側端部と後側端部に結合する。側構体3は、例えば前側端部が隅柱7を介して妻構体4に結合され、下端部が台枠2に結合される。屋根構体5は、台枠2に結合した妻構体4と側構体3の上端部に結合される。
(Assembly of the body)
The carbody 6 has end structures 4, each having corner posts 7 fixed to its end in the vehicle width direction Y, connected to the front and rear ends of the underframe 2. The side structures 3, for example, have their front ends connected to the end structures 4 via the corner posts 7, and their lower ends connected to the underframe 2. The roof structure 5 is connected to the end structures 4 connected to the underframe 2 and to the upper ends of the side structures 3.

本実施形態のコーナ部材23と隅柱7とは、1つの押出成形品を切断して形成されている。そのため、車体6は、隅柱7の面取り部71と台枠2の面取り部233との位置を揃え、見栄え良く車体面取り部CHを形成できる。 In this embodiment, the corner member 23 and corner post 7 are formed by cutting a single extrusion molded product. Therefore, the car body 6 aligns the chamfered portion 71 of the corner post 7 with the chamfered portion 233 of the underframe 2, forming an attractive car body chamfered portion CH.

(オフセット衝突による車体破壊について)
例えば、鉄道車両1は、複線線路走行中に脱線し、対向線路を走行する対向車両に車体6の角部を衝突させることがある。車体6は、車体面取り部CHにより、オフセット衝突時の衝突荷重を受け流して変形を抑制できる。
(Vehicle body destruction due to offset collision)
For example, the railway vehicle 1 may derail while traveling on a double track, causing a corner of the carbody 6 to collide with an oncoming vehicle traveling on the opposite track. The carbody 6 can absorb the collision load during an offset collision by using the carbody chamfered portion CH, thereby suppressing deformation.

台枠2は、コーナ部材23が端梁21および側梁22Lと別部材であっても、裏当金41を介してコーナ部材23が端梁21と側梁22Lとに強固に結合されている。そのため、コーナ部材23にオフセット衝突時の衝突荷重が作用しても、台枠2は、端梁21とコーナ部材23との溶接部分P1や、コーナ部材23と側梁22Lとの溶接部分P2で破断しにくい。 Even though the corner members 23 of the underframe 2 are separate members from the end sills 21 and side sills 22L, the corner members 23 are firmly connected to the end sills 21 and side sills 22L via backing metals 41. Therefore, even if a collision load during an offset collision acts on the corner members 23, the underframe 2 is unlikely to fracture at the welded portions P1 between the end sills 21 and corner members 23 or at the welded portions P2 between the corner members 23 and side sills 22L.

コーナ部材23は、例えば側梁22Lの上取付部223Tと下取付部223Bとによって裏側から支持されている。そのため、オフセット衝突時に衝突荷重がコーナ部材23に作用しても、コーナ部材23の変形が抑制される。よって、台枠2は、オフセット衝突時にコーナ部分Cが変形しにくい。 The corner member 23 is supported from the back side by, for example, the upper mounting portion 223T and the lower mounting portion 223B of the side sill 22L. Therefore, even if a collision load acts on the corner member 23 during an offset collision, deformation of the corner member 23 is suppressed. Therefore, the corner portion C of the underframe 2 is less likely to deform during an offset collision.

台枠2は、例えば図3に示すように、コーナ部材23と補強部材42との間に空間部Sが設けられている。台枠2は、その空間部Sによってオフセット衝突時の衝突荷重を吸収でき、コーナ部分Cの変形を抑制される。 As shown in Figure 3, the underframe 2 has a space S between the corner member 23 and the reinforcing member 42. This space S allows the underframe 2 to absorb collision loads during an offset collision, suppressing deformation of the corner portion C.

鉄道車両1は、オフセット衝突時に台枠2のコーナ部分Cの変形が抑制されることで、台枠2と側構体3との接合部分の破断や、台枠2と妻構体4との接合部分の破断が、抑制される。そのため、鉄道車両1は、オフセット衝突時に車内空間が圧迫されることを低減できる。 In the railway vehicle 1, deformation of the corner portion C of the underframe 2 is suppressed during an offset collision, thereby suppressing fracture of the joint between the underframe 2 and the side structure 3 and the joint between the underframe 2 and the end structure 4. As a result, the railway vehicle 1 can reduce compression of the interior space during an offset collision.

以上説明したように、本実施形態の鉄道車両用台枠構造は、裏当金41に形成された凹部411によって裏当金41の部分溶接位置が明示されているので、裏当金41の溶接前に部分溶接位置を明示するケガキ作業を行う必要がない。よって、本実施形態の鉄道車両用台枠構造によれば、コーナ部分Cの組み立て作業を簡素化して、台枠2の生産性を向上させることができる。 As described above, in the railway vehicle underframe structure of this embodiment, the partial welding positions of the backing metal 41 are clearly indicated by the recesses 411 formed in the backing metal 41, so there is no need to perform marking work to indicate the partial welding positions before welding the backing metal 41. Therefore, with the railway vehicle underframe structure of this embodiment, the assembly work of the corner portion C can be simplified, improving the productivity of the underframe 2.

なお、本明細書に開示される実施の形態は単なる例示にすぎず、本発明を何ら限定するものではない。したがって本明細書に開示される技術は当然に、その要旨を逸脱しない範囲内で種々の改良、変形が可能である。例えば、コーナ部材23は、突き合わせ溶接以外の方法で端梁21と側梁22Lに接合されてもよい。例えば、端梁21や側梁22L,22Rやコーナ部材23の形状は、上記実施形態と異なってもよい。 The embodiments disclosed in this specification are merely examples and do not limit the present invention in any way. Naturally, the technology disclosed in this specification can be improved and modified in various ways without departing from the spirit of the invention. For example, the corner member 23 may be joined to the end beam 21 and side beam 22L by a method other than butt welding. For example, the shapes of the end beam 21, side beams 22L and 22R, and corner member 23 may differ from those in the above-described embodiment.

例えば、裏当金41は、凹部411の内縁部全体に沿って部分溶接されてもよい。ただし、裏当金41は、凹部411の内縁部のうち、開口部から離れた部分を溶接するようにすれば、裏当金41の部分溶接時に発生する溶接ビードが凹部411(長辺側端部412)より外側に形成されにくくなる。これによれば、裏当金41の溶接時に後工程の邪魔になる溶接ビードが発生しにくく、溶接ビードを除去する手間が軽減される。 For example, the backing metal 41 may be partially welded along the entire inner edge of the recess 411. However, if the backing metal 41 is welded to a portion of the inner edge of the recess 411 that is away from the opening, the weld bead that occurs when the backing metal 41 is partially welded is less likely to form outside the recess 411 (long side end 412). This makes it less likely that weld beads that can interfere with subsequent processes will be generated when the backing metal 41 is welded, and reduces the effort required to remove the weld beads.

例えば、裏当金41は、長方形以外の形状でもよい。凹部411の形状や数は、上記実施形態と異なってもよい。例えば、凹部411は、半円形状など、矩形状と異なる形状で形成してもよい。また例えば。裏当金41は、矩形状に形成された凹部411の内縁部に沿ってU字状に部分溶接されてもよい。ただし、裏当金41は、矩形状に形成した凹部411の底部411aに沿って線溶接されることで、溶接による歪み変形を抑制するように溶接長さを管理し易くなる。裏当金41の部分溶接時に発生する溶接ビードが凹部411より外側に形成されにくいので、後工程の邪魔になる溶接ビードを除去する手間が軽減される。 For example, the backing metal 41 may be a shape other than rectangular. The shape and number of the recesses 411 may differ from those in the above embodiment. For example, the recesses 411 may be formed in a shape other than rectangular, such as a semicircular shape. Also, for example, the backing metal 41 may be partially welded in a U-shape along the inner edge of the rectangular recesses 411. However, by line-welding the backing metal 41 along the bottom 411a of the rectangular recesses 411, it becomes easier to manage the weld length to suppress distortion due to welding. Because weld beads generated during partial welding of the backing metal 41 are less likely to form outside the recesses 411, the effort required to remove weld beads that interfere with subsequent processes is reduced.

例えば、下板32とジャッキ受け板33との少なくとも一方あるいは両方がなくてもよい。ただし、台枠2は、下板32が端梁21の下面に取り付けられることで、前側端部の剛性を高めることができる。台枠2は、コーナ部分Cの下面にジャッキ受け板33を取り付けることにより、例えば、ジャッキアップ装置をコーナ部分Cに挿入して鉄道車両1を持ち上げる場合にコーナ部分Cに作用する荷重に対して、剛性を高めることができる。 For example, at least one or both of the lower plate 32 and the jack support plate 33 may be omitted. However, by attaching the lower plate 32 to the underside of the end beam 21, the rigidity of the front end of the underframe 2 can be increased. By attaching the jack support plate 33 to the underside of the corner portion C, the rigidity of the underframe 2 can be increased against the load acting on the corner portion C, for example, when a jack-up device is inserted into the corner portion C to lift the railway vehicle 1.

例えば、補強部材42はなくてもよい。ただし、補強部材42がジャッキ受け板33の上方にて端梁21と側梁22Lとに結合され、ジャッキ受け板33の取付部分を補強することで、例えばジャッキアップ装置をコーナ部分Cに挿入して鉄道車両1をジャッキアップする際にコーナ部分Cが変形することを抑制できる。また、補強部材42によりコーナ部分Cの剛性を高めることで、オフセット衝突時の衝突荷重などによって台枠2のコーナ部分Cが変形することを抑制できる。 For example, the reinforcing member 42 may not be necessary. However, by connecting the reinforcing member 42 to the end sill 21 and the side sill 22L above the jack receiving plate 33 and reinforcing the mounting portion of the jack receiving plate 33, it is possible to prevent deformation of the corner portion C when, for example, inserting a jack-up device into the corner portion C to jack up the railway vehicle 1. Furthermore, by increasing the rigidity of the corner portion C with the reinforcing member 42, it is possible to prevent deformation of the corner portion C of the underframe 2 due to collision loads during an offset collision, etc.

補強部材42は、四角柱などの柱形など、L字形状以外の形状でもよい。複数のL字形状の補強部材42を重ねて、あるいは、所定の間隔を空けて、コーナ部材23の裏側に配置してもよい。この場合、補強部材42は、折り曲げ部分をコーナ部材23側に向けて配置してもよい。ただし、補強部材42は、L字形状をなし、ジャッキ受け板33の上方に配置され、裏当金41の凹部411より外側の位置で端梁21と側梁22Lとに結合されるようにすれば、裏当金41の溶接部分を回避して補強部材42を取り付けることができ、裏当金41の溶接時に発生する溶接ビードを除去する手間が軽減される。 The reinforcing member 42 may be shaped other than L-shaped, such as a rectangular pillar. Multiple L-shaped reinforcing members 42 may be stacked or spaced apart on the back side of the corner member 23. In this case, the reinforcing member 42 may be positioned with its bent portion facing the corner member 23. However, if the reinforcing member 42 is L-shaped, positioned above the jack support plate 33, and connected to the end beam 21 and side beam 22L at a position outside the recess 411 of the backing metal 41, the reinforcing member 42 can be attached while avoiding the welded portion of the backing metal 41, reducing the effort required to remove the weld bead that occurs when welding the backing metal 41.

例えば、コーナ部材23は、隅柱7と別々に製造してもよい。台枠2や車体6の組み立て手順は、上記実施形態と異なってもよい。 For example, the corner members 23 may be manufactured separately from the corner posts 7. The assembly procedures for the underframe 2 and the car body 6 may differ from those in the above embodiment.

1 鉄道車両
2 台枠
3 側構体
4 妻構体
5 屋根構体
21 端梁
22L 側梁
23 コーナ部材
33 ジャッキ受け板
41 裏当
411 凹部
411a 底部
42 補強部材
233 面取り部
C コーナ部分
P1,P2 溶接部分
REFERENCE SIGNS LIST 1 Railway vehicle 2 Underframe 3 Side structure 4 End structure 5 Roof structure 21 End beam 22L Side beam 23 Corner member 33 Jack support plate 41 Backing 411 Recess 411a Bottom 42 Reinforcing member 233 Chamfered portion C Corner portion P1, P2 Welded portion

Claims (6)

側梁と端梁とを結合するコーナ部分に面取り部を備える鉄道車両用台枠構造において、
前記面取り部を形成され、前記側梁と前記端梁とに突き合わせ溶接されて前記コーナ部分を形成するコーナ部材と、
前記コーナ部材と前記側梁との溶接部分の裏側と、前記コーナ部材と前記端梁との溶接部分の裏側と、にそれぞれ配置されて部分溶接される裏当金と、
を有し、
前記裏当金は、平板により形成され、部分溶接位置ごとに凹部が設けられている、
ように構成されている鉄道車両用台枠構造。
In a railway vehicle underframe structure having chamfered portions at corners connecting side beams and end beams,
a corner member that is formed with the chamfered portion and that is butt-welded to the side beam and the end beam to form the corner portion;
backing metals that are respectively arranged and partially welded on the back side of the welded portion between the corner member and the side beam and the back side of the welded portion between the corner member and the end beam;
and
The backing metal is formed of a flat plate, and a recess is provided at each partial welding position.
The underframe structure for a railway vehicle is configured as follows.
請求項1に記載する鉄道車両用台枠構造において、
前記裏当金は、前記凹部の内縁部のうち、開口部から離れた部分を溶接されている、
ように構成されている鉄道車両用台枠構造。
2. The railway vehicle underframe structure according to claim 1,
The backing metal is welded to a portion of the inner edge of the recess away from the opening.
The underframe structure for a railway vehicle is configured as follows.
請求項1に記載する鉄道車両用台枠構造において、
前記凹部が矩形状に形成され、
前記裏当金は、前記凹部の底部を溶接されている、
ように構成されている鉄道車両用台枠構造。
2. The railway vehicle underframe structure according to claim 1,
The recess is formed in a rectangular shape,
The backing metal is welded to the bottom of the recess.
The underframe structure for a railway vehicle is configured as follows.
請求項1に記載する鉄道車両用台枠構造において、
前記コーナ部分の下面に固定されるジャッキ受け板と、
L字形状をなし、前記ジャッキ受け板の上方に配置され、前記裏当金の前記凹部より外側の位置で前記端梁と前記側梁とに結合される補強部材と、
を有する、
ように構成されている鉄道車両用台枠構造。
2. The railway vehicle underframe structure according to claim 1,
a jack support plate fixed to the underside of the corner portion;
an L-shaped reinforcing member disposed above the jack support plate and connected to the end beam and the side beam at a position outside the recess of the backing metal;
having
The underframe structure for a railway vehicle is configured as follows.
台枠と、前記台枠の車幅方向両端部に結合する側構体と、前記台枠の車長方向両端部に結合する妻構体と、前記側構体と前記妻構体との上端部に結合する屋根構体と、を備える鉄道車両において、
前記台枠は、
側梁と、
端梁と、
面取り部を形成され、前記側梁と前記端梁とに突き合わせ溶接されて前記台枠のコーナ部分を形成するコーナ部材と、
前記コーナ部材と前記側梁との溶接部分の裏側と、前記コーナ部材と前記端梁との溶接部分の裏側と、にそれぞれ配置されて部分溶接される裏当金と、
を有し、
前記裏当金は、平板により形成され、部分溶接位置ごとに凹部が設けられている、
ように構成されている鉄道車両。
A railway vehicle comprising an underframe, side structures connected to both ends of the underframe in a vehicle width direction, end structures connected to both ends of the underframe in a vehicle length direction, and a roof structure connected to upper ends of the side structures and the end structures,
The underframe is
Side beams and
Edge beam and
corner members each having a chamfered portion and butt-welded to the side beam and the end beam to form a corner portion of the underframe;
backing metals that are respectively arranged and partially welded on the back side of the welded portion between the corner member and the side beam and the back side of the welded portion between the corner member and the end beam;
and
The backing metal is formed of a flat plate, and a recess is provided at each partial welding position.
A railway vehicle configured as follows:
上面視で直交する方向に延在する第1接合部および第2接合部と、前記第1接合部と前記第2接合部とに対して傾斜するように前記第1接合部と前記第2接合部との間に介在する面取り部と、を備えるコーナ部材に対して、端梁を前記第1接合部に突き合わせ溶接し、側梁を前記第2接合部に突き合わせ溶接する鉄道車両用台枠に用いられ、前記側梁と前記第2接合部との溶接部分の裏側、または、前記第1接合部と前記端梁との溶接部分の裏側に配置されて部分溶接される裏当金であって、
平板により形成され、部分溶接位置ごとに凹部が設けられている、
ように構成されている裏当金。
a corner member including a first joint portion and a second joint portion extending in directions perpendicular to each other in a top view, and a chamfered portion interposed between the first joint portion and the second joint portion so as to be inclined relative to the first joint portion and the second joint portion, the corner member being used in a railway vehicle underframe in which an end beam is butt-welded to the first joint portion and a side beam is butt-welded to the second joint portion, the backing metal being disposed on the back side of the welded portion between the side beam and the second joint portion or the back side of the welded portion between the first joint portion and the end beam,
The welding groove is formed of a flat plate and has a recess at each partial welding position.
A backing fund that is structured as follows:
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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JP2008201313A (en) 2007-02-21 2008-09-04 East Japan Railway Co Railway vehicle structure
JP2016175559A (en) 2015-03-20 2016-10-06 株式会社総合車両製作所 Railway vehicle body structure
JP2020100198A (en) 2018-12-20 2020-07-02 日本車輌製造株式会社 Railway car
CN112719704A (en) 2020-12-21 2021-04-30 中建五局土木工程有限公司 Method for welding steel plates
JP2022187081A (en) 2021-06-07 2022-12-19 日本車輌製造株式会社 rail car

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JPH079193A (en) * 1993-06-24 1995-01-13 Sunouchi:Kk Backing metal with tack positions
JP5188688B2 (en) * 2006-08-10 2013-04-24 東北鉄骨橋梁株式会社 Groove structure for box column diaphragm welding

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Publication number Priority date Publication date Assignee Title
US4182951A (en) 1976-11-01 1980-01-08 B. A. Kuder Co. Weld back up assembly
JP2008201313A (en) 2007-02-21 2008-09-04 East Japan Railway Co Railway vehicle structure
JP2016175559A (en) 2015-03-20 2016-10-06 株式会社総合車両製作所 Railway vehicle body structure
JP2020100198A (en) 2018-12-20 2020-07-02 日本車輌製造株式会社 Railway car
CN112719704A (en) 2020-12-21 2021-04-30 中建五局土木工程有限公司 Method for welding steel plates
JP2022187081A (en) 2021-06-07 2022-12-19 日本車輌製造株式会社 rail car

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