JP7764796B2 - Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element and polymer - Google Patents
Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element and polymerInfo
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- JP7764796B2 JP7764796B2 JP2022064747A JP2022064747A JP7764796B2 JP 7764796 B2 JP7764796 B2 JP 7764796B2 JP 2022064747 A JP2022064747 A JP 2022064747A JP 2022064747 A JP2022064747 A JP 2022064747A JP 7764796 B2 JP7764796 B2 JP 7764796B2
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Description
本発明は、液晶配向剤、液晶配向膜、液晶素子及び重合体に関する。 The present invention relates to a liquid crystal aligning agent, a liquid crystal alignment film, a liquid crystal element, and a polymer.
従来、液晶素子としては、電極構造や使用する液晶分子の物性等が異なる種々の駆動方式が開発されており、例えばTN型やSTN型、VA型、MVA型、面内スイッチング型(IPS型)、FFS型、光学補償ベンド型(OCB型)等の各種液晶素子が知られている。これら液晶素子は、液晶分子を配向させるための液晶配向膜を有する。液晶配向膜は一般に、重合体成分が有機溶媒に溶解又は分散されてなる液晶配向剤を基板表面に塗布し、好ましくは加熱することによって基板上に形成される。 Conventionally, various driving methods have been developed for liquid crystal elements, with differences in electrode structure and the physical properties of the liquid crystal molecules used. Known types include TN type, STN type, VA type, MVA type, in-plane switching type (IPS type), FFS type, and optically compensated bend type (OCB type). These liquid crystal elements have a liquid crystal alignment film for aligning the liquid crystal molecules. Liquid crystal alignment films are generally formed on substrates by applying a liquid crystal alignment agent, consisting of a polymer component dissolved or dispersed in an organic solvent, to the substrate surface and then preferably heating the applied material.
近年、大画面で高精細な液晶テレビが主体となり、またスマートフォンやタブレットPC等といった小型の表示端末の普及が進み、液晶素子に対する高品質化の要求は更に高まっている。このような高品質化の要求に応えるべく、種々の液晶配向剤が提案されている(例えば、特許文献1参照)。特許文献1には、ポリイミド又はポリイミド前駆体と共に、液晶配向膜の硬度を向上させる低分子化合物として架橋性化合物を液晶配向剤に含有させることが開示されている。 In recent years, large-screen, high-definition LCD televisions have become mainstream, and small display devices such as smartphones and tablet PCs have become increasingly popular, further increasing the demand for higher quality liquid crystal elements. To meet this demand for higher quality, various liquid crystal alignment agents have been proposed (see, for example, Patent Document 1). Patent Document 1 discloses that the liquid crystal alignment agent contains, together with polyimide or a polyimide precursor, a crosslinkable compound as a low-molecular-weight compound that improves the hardness of the liquid crystal alignment film.
液晶素子の高精細化に伴い、品質に対する要求は更に厳しくなっている。例えば、液晶素子には、液晶配向性及び電圧保持率を更に改善するだけではなく、輸送時の振動やタッピング等の物理的圧力に対して表示品位が損なわれないことが求められる。特に、液晶素子の基材となるガラスパネルにおいては薄膜化が進み、内部の部材へ加わる物理的圧力は更に増大している。その一方で、従来のように、架橋性化合物の添加だけでは表示品位を維持することが困難になっている。 As liquid crystal elements become increasingly high-definition, quality requirements are becoming increasingly stringent. For example, liquid crystal elements are required not only to further improve liquid crystal alignment and voltage holding ratio, but also to ensure that display quality is not impaired by physical pressure such as vibrations and tapping during transportation. In particular, glass panels, which form the base material for liquid crystal elements, are becoming thinner, and the physical pressure applied to internal components is increasing. At the same time, it is becoming increasingly difficult to maintain display quality simply by adding crosslinking compounds, as was done in the past.
本発明は上記課題に鑑みなされたものであり、液晶配向性が良好であり、電圧保持特性に優れ、かつ外力を受けたことに起因する表示品位の低下が抑制された液晶素子を得ることができる液晶配向剤を提供することを主たる目的とする。 The present invention has been made in consideration of the above-mentioned problems, and its main object is to provide a liquid crystal alignment agent that can produce liquid crystal devices that have good liquid crystal alignment properties, excellent voltage retention characteristics, and suppressed degradation of display quality due to exposure to external forces.
本発明者らは上記課題を解決するために鋭意検討し、特定の炭素-炭素不飽和構造を有する重合体を用いることにより、上記課題を解決できることを見出し、本発明を完成するに至った。具体的には、本発明により以下の手段が提供される。 The inventors conducted extensive research to solve the above problems and discovered that the above problems can be solved by using a polymer with a specific carbon-carbon unsaturated structure, leading to the completion of the present invention. Specifically, the present invention provides the following means:
<1> 下記式(1)で表される部分構造(a)を主鎖に有する重合体[A]を含有する、液晶配向剤。
<2> 上記<1>の液晶配向剤を用いて形成された液晶配向膜。
<3> 上記<2>の液晶配向膜を具備する液晶素子。
<4> 上記式(1)で表される部分構造を主鎖に有する、ポリアミック酸、ポリアミック酸エステル及びポリイミド。
<2> A liquid crystal alignment film formed using the liquid crystal aligning agent according to <1> above.
<3> A liquid crystal element comprising the liquid crystal alignment film according to <2> above.
<4> A polyamic acid, a polyamic acid ester, or a polyimide having a partial structure represented by the above formula (1) in the main chain.
<5> 下記式(5)で表される化合物を原料に用いて、下記式(2)で表されるジアミンを製造する、ジアミンの製造方法。
<6> 上記式(5)で表される化合物を原料に用いて、下記式(3)及び式(4)で表されるテトラカルボン酸二無水物を製造する、テトラカルボン酸二無水物の製造方法。
<7> 上記<5>の製造方法により得られたジアミン及び上記<6>の製造方法により得られたテトラカルボン酸二無水物よりなる群から選択される少なくとも1種の化合物を含む単量体を用いた重合により、上記<4>のポリアミック酸、ポリアミック酸エステル及びポリイミドを製造する、重合体の製造方法。 <7> A method for producing a polymer, comprising polymerizing a monomer containing at least one compound selected from the group consisting of a diamine obtained by the production method <5> above and a tetracarboxylic dianhydride obtained by the production method <6> above to produce the polyamic acid, polyamic acid ester, and polyimide of <4> above.
本発明の液晶配向剤によれば、液晶配向性が良好であり、電圧保持特性に優れ、かつ外力(例えば、振動やタッピング等による外力)を受けた場合にも表示品位の低下が抑制された液晶素子を得ることができる。 The liquid crystal aligning agent of the present invention makes it possible to obtain a liquid crystal device that has good liquid crystal alignment properties, excellent voltage retention characteristics, and suppresses degradation of display quality even when subjected to external forces (e.g., external forces due to vibration, tapping, etc.).
《液晶配向剤》
以下に、本開示の液晶配向剤に含まれる各成分、及び必要に応じて任意に配合されるその他の成分について説明する。
Liquid crystal alignment agent
Hereinafter, each component contained in the liquid crystal aligning agent of the present disclosure and other components that may be arbitrarily blended as necessary will be described.
なお、本明細書において、「炭化水素基」とは、鎖状炭化水素基、脂環式炭化水素基及び芳香族炭化水素基を含む意味である。「鎖状炭化水素基」とは、主鎖に環状構造を含まず、鎖状構造のみで構成された直鎖状炭化水素基及び分岐状炭化水素基を意味する。ただし、飽和でも不飽和でもよい。「脂環式炭化水素基」とは、環構造としては脂環式炭化水素の構造のみを含み、芳香環構造を含まない炭化水素基を意味する。ただし、脂環式炭化水素の構造のみで構成されている必要はなく、その一部に鎖状構造を有するものも含む。「芳香族炭化水素基」とは、環構造として芳香環構造を含む炭化水素基を意味する。ただし、芳香環構造のみで構成されている必要はなく、その一部に鎖状構造や脂環式炭化水素の構造を含んでいてもよい。 In this specification, the term "hydrocarbon group" includes chain hydrocarbon groups, alicyclic hydrocarbon groups, and aromatic hydrocarbon groups. A "chain hydrocarbon group" refers to a straight-chain hydrocarbon group or a branched hydrocarbon group that does not contain a cyclic structure in the main chain and is composed solely of a chain structure. However, it may be saturated or unsaturated. An "alicyclic hydrocarbon group" refers to a hydrocarbon group that contains only an alicyclic hydrocarbon structure as a ring structure and does not contain an aromatic ring structure. However, it does not have to be composed solely of an alicyclic hydrocarbon structure, and it may also contain a chain structure as part of it. An "aromatic hydrocarbon group" refers to a hydrocarbon group that contains an aromatic ring structure as a ring structure. However, it does not have to be composed solely of an aromatic ring structure, and it may contain a chain structure or an alicyclic hydrocarbon structure as part of it.
「主鎖」とは、重合体の原子鎖のうち最も長い「幹」の部分をいう。なお、この「幹」の部分が環構造を含むことは許容される。「側鎖」とは、重合体の「幹」から分岐した部分をいう。「芳香環」は、芳香族炭化水素環及び芳香族複素環を含む意味である。「有機基」とは、炭素を含む化合物(すなわち有機化合物)から任意の水素原子を取り除いてなる原子団をいう。「テトラカルボン酸誘導体」は、テトラカルボン酸二無水物、テトラカルボン酸ジエステル及びテトラカルボン酸ジエステルジハロゲン化物を含む意味である。 "Main chain" refers to the longest "trunk" portion of the atomic chain of a polymer. It is permissible for this "trunk" portion to contain a ring structure. "Side chain" refers to the portion branching off from the "trunk" of a polymer. "Aromatic ring" includes aromatic hydrocarbon rings and aromatic heterocycles. "Organic group" refers to an atomic group formed by removing any hydrogen atom from a carbon-containing compound (i.e., an organic compound). "Tetracarboxylic acid derivative" includes tetracarboxylic acid dianhydrides, tetracarboxylic acid diesters, and tetracarboxylic acid diester dihalides.
本開示の液晶配向剤は、下記式(1)で表される部分構造(a)を主鎖に有する重合体[A]を含有する。
<重合体[A]>
・部分構造(a)について
上記式(1)中のR1及びR2が-C(R5)(R6)-で上記式(1)中のカルボニル基に結合する2価の基である場合、R5及びR6で表される炭素数1~8のアルキル基、炭素数1~8のアルケニル基及び炭素数1~8のアルコキシ基は、直鎖状及び分岐状のいずれでもよい。R5及びR6は、中でも、水素原子又は炭素数1~3のアルキル基が好ましく、水素原子(すなわち、-C(R5)(R6)-がメチレン基である場合)がより好ましい。
<Polymer [A]>
Regarding partial structure (a): When R1 and R2 in the above formula (1) are -C( R5 )( R6 )-, which is a divalent group bonded to the carbonyl group in the above formula (1 ) , the alkyl group having 1 to 8 carbon atoms, the alkenyl group having 1 to 8 carbon atoms, and the alkoxy group having 1 to 8 carbon atoms represented by R5 and R6 may be either linear or branched. R5 and R6 are preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and more preferably a hydrogen atom (i.e., when -C( R5 )( R6 )- is a methylene group).
上記式(1)中のR1及びR2が-NR7-、-NR7-NR8-、-NR7-CO-O-及び-NR7-CO-NR8-で上記式(1)中のカルボニル基に結合する2価の基である場合、R7及びR8で表される1価の有機基は、炭素数1~10の1価の炭化水素基、又は熱若しくは光により脱離する1価の脱離性基(以下、単に「脱離性基」ともいう)であることが好ましい。 When R 1 and R 2 in the above formula (1) are -NR 7 -, -NR 7 -NR 8 -, -NR 7 -CO-O-, and -NR 7 -CO-NR 8 -, which are divalent groups bonded to the carbonyl group in the above formula (1), the monovalent organic groups represented by R 7 and R 8 are preferably monovalent hydrocarbon groups having 1 to 10 carbon atoms, or monovalent leaving groups that are released by heat or light (hereinafter also simply referred to as "leaving groups").
R7及びR8で表される1価の有機基が1価の炭化水素基である場合、当該炭化水素基の具体例としては、炭素数1~6のアルキル基、炭素数4~10のシクロアルキル基、炭素数6~10のアリール基及び炭素数6~10のアラルキル基等が挙げられる。これらのうち、炭素数1~3のアルキル基及びフェニル基が好ましく、炭素数1~3のアルキル基がより好ましい。 When the monovalent organic groups represented by R7 and R8 are monovalent hydrocarbon groups, specific examples of the hydrocarbon groups include alkyl groups having 1 to 6 carbon atoms, cycloalkyl groups having 4 to 10 carbon atoms, aryl groups having 6 to 10 carbon atoms, and aralkyl groups having 6 to 10 carbon atoms. Of these, alkyl groups and phenyl groups having 1 to 3 carbon atoms are preferred, and alkyl groups having 1 to 3 carbon atoms are more preferred.
R7及びR8で表される1価の有機基が1価の脱離性基である場合、当該脱離性基は、熱(好ましくは、膜形成時の加熱)により脱離する熱脱離性基であることが好ましい。熱脱離性基の具体例としては、tert-ブトキシカルボニル基(Boc基)、ベンジルオキシカルボニル基、1,1-ジメチル-2-ハロエチルオキシカルボニル基、アリルオキシカルボニル基、2-(トリメチルシリル)エトキシカルボニル基等が挙げられる。これらのうち、熱による脱離性に優れ、かつ脱離した構造の膜中における残存量を少なくできる点で、Boc基が特に好ましい。 When the monovalent organic groups represented by R7 and R8 are monovalent leaving groups, the leaving group is preferably a thermally leaving group that is eliminated by heat (preferably by heating during film formation). Specific examples of thermally leaving groups include a tert-butoxycarbonyl group (Boc group), a benzyloxycarbonyl group, a 1,1-dimethyl-2-haloethyloxycarbonyl group, an allyloxycarbonyl group, and a 2-(trimethylsilyl)ethoxycarbonyl group. Of these, the Boc group is particularly preferred because it has excellent thermal elimination properties and can reduce the amount of the eliminated structure remaining in the film.
R7及びR8は、中でも、水素原子、炭素数1~3のアルキル基又は1価の熱脱離性基が好ましく、水素原子、炭素数1~3のアルキル基又はtert-ブトキシカルボニル基がより好ましい。 Among these, R 7 and R 8 are preferably a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, or a monovalent thermally eliminable group, and more preferably a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, or a tert-butoxycarbonyl group.
R1及びR2が、芳香族炭化水素環、芳香族複素環又は窒素含有非芳香族複素環で上記式(1)中のカルボニル基に結合する基である場合、芳香族炭化水素環としては、ベンゼン環、ナフタレン環及びアントラセン環等が挙げられる。芳香族複素環としては、窒素含有芳香族複素環、酸素含有芳香族複素環及び硫黄含有芳香族複素環等が挙げられる。これらの具体例としては、窒素含有芳香族複素環として、ピリジン環、ピリミジン環、ピリダジン環及びピラジン環等を;酸素含有芳香族複素環として、フラン環等を;硫黄含有芳香族複素環として、チオフェン環等を、それぞれ挙げることができる。窒素含有非芳香族複素環としては、ピペリジン環及びピペラジン環等が挙げられる。これらの環は置換基を有していてもよい。当該置換基としては、炭素数1~3のアルキル基、炭素数1~3のアルコキシ基、ハロゲン原子、水素原子、シアノ基等が挙げられる。 When R1 and R2 are an aromatic hydrocarbon ring, an aromatic heterocycle, or a nitrogen-containing non-aromatic heterocycle that bonds to the carbonyl group in formula (1), examples of the aromatic hydrocarbon ring include a benzene ring, a naphthalene ring, and an anthracene ring. Examples of the aromatic heterocycle include a nitrogen-containing aromatic heterocycle, an oxygen-containing aromatic heterocycle, and a sulfur-containing aromatic heterocycle. Specific examples of these include a pyridine ring, a pyrimidine ring, a pyridazine ring, and a pyrazine ring as the nitrogen-containing aromatic heterocycle; a furan ring as the oxygen-containing aromatic heterocycle; and a thiophene ring as the sulfur-containing aromatic heterocycle. Examples of the nitrogen-containing non-aromatic heterocycle include a piperidine ring and a piperazine ring. These rings may have a substituent. Examples of the substituent include an alkyl group having 1 to 3 carbon atoms, an alkoxy group having 1 to 3 carbon atoms, a halogen atom, a hydrogen atom, and a cyano group.
R1及びR2は、-C(R5)(R6)-、-O-、-S-、-CO-、-COO-、-NR7-、-NR7-NR8-、-NR7-CO-O-、-NR7-CO-NR8-、芳香族炭化水素環、芳香族複素環又は窒素含有非芳香族複素環により、式(1)中のカルボニル基に結合する基であればよく、その他の部分の構造については特に限定されない。なお、R1及びR2が-COO-で上記式(1)中のカルボニル基に結合している場合、R1及びR2は、上記式(1)中のカルボニル基に対し酸素原子で結合していてもよく、炭素原子で結合していてもよい。また、R1及びR2が-NR7-CO-O-で上記式(1)中のカルボニル基に結合している場合、R1及びR2は、上記式(1)中のカルボニル基に対し窒素原子で結合していてもよく、炭素原子で結合していてもよい。 R 1 and R 2 may be groups that bond to the carbonyl group in formula (1) via -C(R 5 )(R 6 )-, -O-, -S-, -CO-, -COO-, -NR 7 -, -NR 7 -NR 8 -, -NR 7 -CO-O-, -NR 7 -CO-NR 8 -, an aromatic hydrocarbon ring, an aromatic heterocycle, or a nitrogen-containing non-aromatic heterocycle, and the structure of other portions is not particularly limited. When R 1 and R 2 are bonded to the carbonyl group in formula (1) via -COO-, R 1 and R 2 may be bonded to the carbonyl group in formula (1) via an oxygen atom or a carbon atom. Furthermore, when R 1 and R 2 are bonded to the carbonyl group in the above formula (1) via —NR 7 —CO—O—, R 1 and R 2 may be bonded to the carbonyl group in the above formula (1) via a nitrogen atom or a carbon atom.
R1及びR2の具体例としては、-C(R5)(R6)-、-O-、-S-、-CO-、-COO-、-NR7-、-NR7-NR8-、-NR7-CO-O-、-NR7-CO-NR8-、2価の鎖状炭化水素基、2価の芳香族炭化水素環基、2価の芳香族複素環基、及び2価の窒素含有非芳香族複素環基が挙げられる。また、R1及びR2は、2価の炭化水素基が有するメチレン基が、隣り合わない条件において、-O-、-S-、-CO-、-COO-、-NR7-、-NR7-NR8-、-NR7-CO-O-、-NR7-CO-NR8-又は複素環基で置き換えられてなる2価の有機基であってもよい。 Specific examples of R 1 and R 2 include —C(R 5 )(R 6 )—, —O—, —S—, —CO—, —COO—, —NR 7 —, —NR 7 —NR 8 —, —NR 7 —CO—O—, —NR 7 —CO—NR 8 —, a divalent chain hydrocarbon group, a divalent aromatic hydrocarbon ring group, a divalent aromatic heterocyclic group, and a divalent nitrogen-containing non-aromatic heterocyclic group. Furthermore, R 1 and R 2 may be divalent organic groups in which methylene groups in the divalent hydrocarbon group are replaced with —O—, —S—, —CO—, —COO—, —NR 7 —, —NR 7 —NR 8 —, —NR 7 —CO—O—, —NR 7 —CO—NR 8 — or heterocyclic groups, provided that the methylene groups are not adjacent to each other.
液晶素子の電圧保持率(VHR)を高くできる点、長期間駆動した場合にも電圧保持率の低下が少ない信頼性の高い液晶素子を得ることができる点、良好な液晶配向性を示す液晶素子を得ることができる点、及び振動やタッピングによる表示品位の低下抑制の効果が高い点で、R1及びR2の一方又は両方は、炭素数1以上の鎖状炭化水素構造を有する基であるか、又は2価の窒素含有非芳香族複素環基であることが好ましい。具体的には、R1及びR2の一方又は両方は、炭素数1以上の2価の鎖状炭化水素基であるか、炭素数2以上の鎖状炭化水素基が有する任意のメチレン基が隣り合わない条件で-O-、-S-、-CO-、-COO-、-NR7-、-NR7-NR8-、-NR7-CO-O-若しくは-NR7-CO-NR8-で置き換えられてなる2価の基(ただし、-C(R5)(R6)-、-O-、-S-、-CO-、-COO-、-NR7-、-NR7-NR8-、-NR7-CO-O-又は-NR7-CO-NR8-で上記式(1)中のカルボニル基に結合している)であるか、又は2価の窒素含有非芳香族複素環基であることが好ましい。これらの中でも、R1及びR2の一方又は両方は、炭素数1以上の2価の鎖状炭化水素基であるか、又は炭素数2以上の鎖状炭化水素基が有する任意のメチレン基が隣り合わない条件で-O-、-S-、-CO-、-COO-、-NR7-、-NR7-NR8-、-NR7-CO-O-若しくは-NR7-CO-NR8-で置き換えられてなる2価の基であることが特に好ましい。なお、R5、R6、R7及びR8の具体例及び好ましい例については上記の説明を援用することができる。 It is preferable that one or both of R1 and R2 be a group having a chain hydrocarbon structure having one or more carbon atoms, or a divalent nitrogen-containing non-aromatic heterocyclic group, from the viewpoints of being able to increase the voltage holding ratio (VHR) of the liquid crystal element, being able to obtain a highly reliable liquid crystal element with little decrease in voltage holding ratio even when driven for a long period of time, being able to obtain a liquid crystal element that exhibits good liquid crystal alignment properties, and being highly effective in suppressing deterioration in display quality due to vibration or tapping . Specifically, one or both of R 1 and R 2 are preferably a divalent chain hydrocarbon group having one or more carbon atoms, a divalent group in which any methylene groups in the chain hydrocarbon group having two or more carbon atoms are replaced by —O—, —S—, —CO—, —COO—, —NR 7 —, —NR 7 —NR 8 —, —NR 7 —CO—O— or —NR 7 —CO—NR 8 —, provided that they are not adjacent to each other (provided that they are bonded to the carbonyl group in formula (1) above via —C(R 5 )(R 6 )—, —O—, —S—, —CO—, —COO—, —NR 7 —, —NR 7 —NR 8 —, —NR 7 —CO—O— or —NR 7 —CO—NR 8 —), or a divalent nitrogen-containing non-aromatic heterocyclic group. Among these, it is particularly preferred that one or both of R 1 and R 2 are divalent chain hydrocarbon groups having one or more carbon atoms, or divalent groups in which any methylene groups in a chain hydrocarbon group having two or more carbon atoms are replaced by -O-, -S-, -CO-, -COO-, -NR 7 -, -NR 7 -NR 8 -, -NR 7 -CO-O- or -NR 7 -CO-NR 8 -, provided that they are not adjacent to each other. The above explanations can be used for specific examples and preferred examples of R 5 , R 6 , R 7 and R 8 .
R1、R2が2価の鎖状炭化水素基である場合、当該鎖状炭化水素基は、飽和でも不飽和でもよく、また直鎖状でも分岐状でもよい。液晶素子の電圧保持率を高くできる点、長期間駆動した場合にも電圧保持率の低下が少ない信頼性の高い液晶素子を得ることができる点、良好な液晶配向性を示す液晶素子を得ることができる点、及び振動やタッピングによる表示品位の低下を抑制できる点で、R1、R2で表される鎖状炭化水素基は、アルカンジイル基が好ましく、直鎖状のアルカンジイル基がより好ましい。R1、R2が2価の鎖状炭化水素基である場合、当該鎖状炭化水素基の炭素数は、高い電圧保持率を示す液晶素子を得る観点、及び良好な液晶配向性を示す液晶素子を得る観点から、2以上が好ましく、3以上がより好ましい。また、膜強度の向上(ひいては、ラビング耐性の向上)と液晶素子の電圧保持率の向上との両立を図る観点から、R1、R2が鎖状炭化水素基である場合におけるR1、R2の炭素数は、20以下が好ましく、15以下がより好ましく、10以下が更に好ましい。 When R 1 and R 2 are divalent chain hydrocarbon groups, the chain hydrocarbon groups may be saturated or unsaturated, and may be linear or branched. From the viewpoints of increasing the voltage holding ratio of the liquid crystal element, obtaining a highly reliable liquid crystal element with little decrease in voltage holding ratio even when driven for a long period of time, obtaining a liquid crystal element that exhibits good liquid crystal alignment, and suppressing deterioration in display quality due to vibration or tapping, the chain hydrocarbon groups represented by R 1 and R 2 are preferably alkanediyl groups, and more preferably linear alkanediyl groups. When R 1 and R 2 are divalent chain hydrocarbon groups, the number of carbon atoms in the chain hydrocarbon groups is preferably 2 or more, and more preferably 3 or more, from the viewpoints of obtaining a liquid crystal element that exhibits a high voltage holding ratio and good liquid crystal alignment. Furthermore, from the viewpoint of achieving both improved film strength (and thus improved rubbing resistance) and improved voltage holding ratio of the liquid crystal element, when R 1 and R 2 are chain hydrocarbon groups, the number of carbon atoms in R 1 and R 2 is preferably 20 or less, more preferably 15 or less, and even more preferably 10 or less.
R1、R2が、炭素数2以上の鎖状炭化水素基が有する任意のメチレン基が隣り合わない条件で-O-、-S-、-CO-、-COO-、-NR7-、-NR7-NR8-、-NR7-CO-O-又は-NR7-CO-NR8-で置き換えられてなる2価の基(以下、「2価の基A」ともいう)である場合、R1及びR2の一方又は両方は、下記式(6)で表される基であることが好ましい。
-R10-X1-*1 …(6)
(式(6)中、R10はアルカンジイル基である。X1は、-O-、-S-、-CO-、-COO-、-NR7-、-NR7-NR8-、-NR7-CO-O-又は-NR7-CO-NR8-である。「*1」は、式(1)中のカルボニル基に結合する結合手であることを表す。R7及びR8は、式(1)と同義である。)
When R 1 and R 2 are divalent groups (hereinafter also referred to as "divalent group A") in which any methylene groups in a chain hydrocarbon group having two or more carbon atoms are replaced with -O-, -S-, -CO-, -COO-, -NR 7 -, -NR 7 -NR 8 -, -NR 7 -CO-O- or -NR 7 -CO-NR 8 -, provided that they are not adjacent to each other, it is preferable that one or both of R 1 and R 2 are groups represented by the following formula (6):
-R 10 -X 1 -* 1 ...(6)
(In formula (6), R 10 is an alkanediyl group. X 1 is —O—, —S—, —CO—, —COO—, —NR 7 —, —NR 7 —NR 8 —, —NR 7 —CO—O—, or —NR 7 —CO—NR 8 —. “* 1 ” represents a bond bonding to the carbonyl group in formula (1). R 7 and R 8 are defined as in formula (1).)
上記式(6)において、R10で表されるアルカンジイル基は、直鎖状であることが好ましい。当該アルカンジイル基の炭素数は、好ましくは1~10であり、より好ましくは2~10であり、更に好ましくは2~5である。 In the above formula (6), the alkanediyl group represented by R 10 is preferably linear. The number of carbon atoms in the alkanediyl group is preferably 1 to 10, more preferably 2 to 10, and even more preferably 2 to 5.
R1及びR2が2価の窒素含有非芳香族複素環基である場合、2価の窒素含有非芳香族複素環基は、置換若しくは無置換の1,4-ピペリジンジイル基、又は置換若しくは無置換の1,4-ピペラジンジイル基であることが好ましい。 When R1 and R2 are divalent nitrogen-containing non-aromatic heterocyclic groups, the divalent nitrogen-containing non-aromatic heterocyclic group is preferably a substituted or unsubstituted 1,4-piperidinediyl group or a substituted or unsubstituted 1,4-piperazinediyl group.
上記式(1)において、R3及びR4は、水素原子、フッ素原子若しくはメチル基であるか、又はR3とR4とが互いに合わせられて、R3が結合する炭素及びR4が結合する炭素と共に構成される環構造を形成していることが好ましい。R3とR4とが互いに合わせられて構成される環構造としては、例えば、環員数5~10のシクロオレフィン環が挙げられる。当該環構造は、中でも、環員数5~8のシクロオレフィン環が好ましい。R3及びR4は、これらのうち、膜強度の改善効果をより高くできる点で、水素原子、フッ素原子又はメチル基が好ましく、水素原子が特に好ましい。 In the above formula (1), it is preferable that R3 and R4 are a hydrogen atom, a fluorine atom, or a methyl group, or that R3 and R4 are combined together to form a ring structure constituted by the carbon to which R3 is bonded and the carbon to which R4 is bonded. Examples of the ring structure constituted by R3 and R4 combined together include a cycloolefin ring having 5 to 10 ring members. Of these, a cycloolefin ring having 5 to 8 ring members is preferable. Of these, R3 and R4 are preferably a hydrogen atom, a fluorine atom, or a methyl group, and a hydrogen atom is particularly preferable, in terms of being able to further enhance the effect of improving film strength.
上記式(1)中の-R4C=CR3-で表される基は、シス型であってもトランス型であってもよい。膜強度の改善効果を高くできる点で、上記式(1)中の-R4C=CR3-で表される基はシス型であることが好ましい。 The group represented by -R 4 C═CR 3 - in the above formula (1) may be either a cis-type or a trans-type, and it is preferable that the group represented by -R 4 C═CR 3 - in the above formula (1) be a cis-type in order to enhance the effect of improving film strength.
部分構造(a)は中でも、下記式(1-1)又は下記式(1-2)で表される構造であることが好ましい。
式(1-2)中、R15及びR16は、それぞれ独立して、単結合又はアルカンジイル基である。R3及びR4は、それぞれ独立して、水素原子、ハロゲン原子、炭素数1~3のアルキル基である。「*」は、結合手であることを表す。)
Partial structure (a) is preferably a structure represented by the following formula (1-1) or (1-2).
In formula (1-2), R 15 and R 16 each independently represent a single bond or an alkanediyl group. R 3 and R 4 each independently represent a hydrogen atom, a halogen atom, or an alkyl group having 1 to 3 carbon atoms. "*" represents a bond.
上記式(1-1)及び式(1-2)において、R11、R12で表される1価の有機基については、上記式(1)中のR7及びR8の説明において例示した基と同様の基が挙げられる。R3及びR4については、上記式(1)中のR3及びR4の説明において例示した基と同様の基が挙げられる。 In the above formulas (1-1) and (1-2), examples of the monovalent organic groups represented by R 11 and R 12 include the same groups as those exemplified in the description of R 7 and R 8 in the above formula (1). Examples of R 3 and R 4 include the same groups as those exemplified in the description of R 3 and R 4 in the above formula (1).
R13、R14がアルカンジイル基である場合、直鎖状であることが好ましく、炭素数1~5の直鎖状アルカンジイル基であることがより好ましい。R11及びR13が互いに合わせられて構成される環構造、並びにR12及びR14が互いに合わせられて構成される環構造は、置換若しくは無置換の1,4-ピペリジンジイル基、又は置換若しくは無置換の1,4-ピペラジンジイル基であることが好ましい。 When R 13 and R 14 are alkanediyl groups, they are preferably linear, and more preferably linear alkanediyl groups having 1 to 5 carbon atoms. The ring structure formed by combining R 11 and R 13 together, and the ring structure formed by combining R 12 and R 14 together are preferably substituted or unsubstituted 1,4-piperidinediyl groups, or substituted or unsubstituted 1,4-piperazinediyl groups.
重合体[A]において、部分構造(a)を有する単量体に由来する構造単位の含有割合は、良好な液晶配向性を発現し、かつ高VHR及び高信頼性を示す液晶素子を得る観点から、重合体[A]が有する単量体単位の全量に対し、2モル%以上であることが好ましい。上記観点から、部分構造(a)を有する単量体に由来する構造単位の含有割合は、重合体[A]が有する単量体単位の全量に対し、より好ましくは5モル%以上であり、更に好ましくは7モル%以上である。また、部分構造(a)を有する単量体に由来する構造単位の含有割合は、重合体[A]の主鎖に応じて適宜設定され得るが、重合体[A]が有する単量体単位の全量に対して、例えば60モル%以下であり、好ましくは50モル%以下である。なお、重合体[A]において、部分構造(a)を有する単量体に由来する構造単位は、1種のみであってもよく2種以上であってもよい。 In order to obtain a liquid crystal device that exhibits good liquid crystal alignment properties and exhibits high VHR and high reliability, the content of structural units derived from monomers having partial structure (a) in polymer [A] is preferably 2 mol% or more, based on the total amount of monomer units in polymer [A]. From this perspective, the content of structural units derived from monomers having partial structure (a) is more preferably 5 mol% or more, and even more preferably 7 mol% or more, based on the total amount of monomer units in polymer [A]. The content of structural units derived from monomers having partial structure (a) can be appropriately set depending on the main chain of polymer [A], but is, for example, 60 mol% or less, and preferably 50 mol% or less, based on the total amount of monomer units in polymer [A]. Polymer [A] may contain only one type of structural unit derived from a monomer having partial structure (a), or two or more types of structural units.
重合体[A]の主骨格は特に限定されない。液晶との親和性及び機械的強度が高く、かつ信頼性の高い液晶配向膜を形成できる点で、重合体[A]は中でも、ポリアミック酸、ポリアミック酸エステル及びポリイミドよりなる群から選択される少なくとも1種であることが好ましい。 The main skeleton of polymer [A] is not particularly limited. In terms of its high affinity with liquid crystals, its high mechanical strength, and its ability to form a highly reliable liquid crystal alignment film, polymer [A] is preferably at least one selected from the group consisting of polyamic acid, polyamic acid ester, and polyimide.
重合体[A]を製造する方法は、部分構造(a)を重合体の主鎖中に導入できればよく、特に限定されない。部分構造(a)を重合体の主鎖中に導入しやすい点で、重合体[A]は、部分構造(a)を主鎖に有する単量体を用いて重合する方法により製造されることが好ましい。部分構造(a)を有する単量体は、液晶との親和性及び機械的強度が高い液晶配向膜を形成できる点で、部分構造(a)を有するジアミン化合物(以下、「特定ジアミン」ともいう)及び部分構造(a)を有するテトラカルボン酸二無水物(以下、「特定酸無水物」ともいう)よりなる群から選択される少なくとも1種であることが好ましい。 The method for producing polymer [A] is not particularly limited as long as it allows for the introduction of partial structure (a) into the main chain of the polymer. In terms of ease of introducing partial structure (a) into the main chain of the polymer, polymer [A] is preferably produced by a polymerization method using a monomer having partial structure (a) in its main chain. In terms of the ability to form a liquid crystal alignment film with high affinity for liquid crystals and mechanical strength, the monomer having partial structure (a) is preferably at least one selected from the group consisting of a diamine compound having partial structure (a) (hereinafter also referred to as a "specific diamine") and a tetracarboxylic dianhydride having partial structure (a) (hereinafter also referred to as a "specific acid anhydride").
(特定ジアミン)
特定ジアミンは、部分構造(a)及び2個の1級アミノ基を有する単量体であればよく、その他の部分の構造については特に限定されない。特定ジアミンは、具体的には下記式(2)で表される化合物であることが好ましい。
The specific diamine may be a monomer having the partial structure (a) and two primary amino groups, and the structure of the other portions is not particularly limited. Specifically, the specific diamine is preferably a compound represented by the following formula (2):
上記式(2)において、A1及びA2で表される2価の脂環式基は、置換又は無置換の脂環式炭化水素環の環部分から2個の水素原子を取り除いてなる基であることが好ましい。当該脂環式炭化水素環としては、シクロブタン環、シクロペンタン環、シクロヘキサン環、シクロヘプタン環等が挙げられる。脂環式炭化水素環の環部分に導入される置換基としては、炭素数1~5のアルキル基、炭素数1~5のアルコキシ基、ハロゲン原子等が挙げられる。 In the above formula (2), the divalent alicyclic groups represented by A1 and A2 are preferably groups obtained by removing two hydrogen atoms from the ring portion of a substituted or unsubstituted alicyclic hydrocarbon ring. Examples of such alicyclic hydrocarbon rings include a cyclobutane ring, a cyclopentane ring, a cyclohexane ring, and a cycloheptane ring. Examples of substituents introduced into the ring portion of the alicyclic hydrocarbon ring include an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, and a halogen atom.
A1及びA2で表される2価の芳香環基は、置換又は無置換の芳香環の環部分から2個の水素原子を取り除いてなる基である。当該芳香環は、芳香族炭化水素環又は芳香族複素環であり、好ましくは芳香族炭化水素環又は窒素含有芳香族複素環である。芳香環の環部分に導入される置換基としては、炭素数1~5のアルキル基、炭素数1~5のアルコキシ基、ハロゲン原子等が挙げられる。 The divalent aromatic ring groups represented by A1 and A2 are groups obtained by removing two hydrogen atoms from the ring portion of a substituted or unsubstituted aromatic ring. The aromatic ring is an aromatic hydrocarbon ring or an aromatic heterocycle, preferably an aromatic hydrocarbon ring or a nitrogen-containing aromatic heterocycle. Examples of substituents introduced into the ring portion of the aromatic ring include an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, and a halogen atom.
A1及びA2が2価の芳香環基である場合の具体例としては、2価の芳香族炭化水素環基として、ベンゼン環、ビフェニル環、ナフタレン環又はアントラセン環の環部分から任意の水素原子を取り除いてなる基を;2価の窒素含有芳香族複素環基として、ピリジン環、ピリミジン環、ピリダジン環又はピラジン環の環部分から任意の水素原子を2個取り除いてなる基を、それぞれ挙げることができる。液晶配向膜の高密度化を図る観点から、A1、A2で表される2価の芳香環基は、置換又は無置換のフェニレン基、ビフェニレン基又はピリジンジイル基であることが好ましく、置換又は無置換のフェニレン基であることがより好ましい。 Specific examples of divalent aromatic ring groups represented by A1 and A2 include, as divalent aromatic hydrocarbon ring groups, groups obtained by removing any hydrogen atom from the ring moiety of a benzene ring, a biphenyl ring, a naphthalene ring, or an anthracene ring; and as divalent nitrogen-containing aromatic heterocyclic groups, groups obtained by removing any two hydrogen atoms from the ring moiety of a pyridine ring, a pyrimidine ring, a pyridazine ring, or a pyrazine ring. From the viewpoint of increasing the density of the liquid crystal alignment film, the divalent aromatic ring groups represented by A1 and A2 are preferably substituted or unsubstituted phenylene groups, biphenylene groups, or pyridinediyl groups, and more preferably substituted or unsubstituted phenylene groups.
長期間駆動した場合にも電圧保持率(VHR)の低下が少ない信頼性の高い液晶素子を得る観点、及び良好な液晶配向性を示す液晶素子を得る観点から、A1及びA2は、中でも、2価の脂環式基又は2価の芳香環基であることが好ましく、2価の芳香環基であることがより好ましい。
液晶配向性及び合成のしやすさの観点から、m1は1又は2が好ましい。また、m1は、部分構造(a)の導入による改善効果を高くする観点から、2以上であることが好ましい。液晶配向性及び合成のしやすさと、部分構造(a)の導入による電圧保持率の改善効果を高める観点から、mは2が特に好ましい。
From the viewpoint of obtaining a highly reliable liquid crystal element that shows little decrease in voltage holding ratio (VHR) even when driven for a long period of time, and from the viewpoint of obtaining a liquid crystal element that shows good liquid crystal alignment properties, A1 and A2 are preferably, among others, a divalent alicyclic group or a divalent aromatic ring group, and more preferably a divalent aromatic ring group.
From the viewpoints of liquid crystal alignment and ease of synthesis, m1 is preferably 1 or 2. Furthermore, from the viewpoint of enhancing the improving effect of the introduction of the partial structure (a), m1 is preferably 2 or more. From the viewpoints of enhancing the liquid crystal alignment and ease of synthesis, and enhancing the improving effect of the voltage holding ratio by the introduction of the partial structure (a), m is particularly preferably 2.
特定ジアミンの好ましい具体例としては、下記式(2-1)で表される化合物及び下記式(2-2)で表される化合物が挙げられる。
特定ジアミンの具体例としては、下記式(3-1)~(3-30)のそれぞれで表される化合物等が挙げられる。なお、下記式(3-1)~(3-30)のそれぞれで表される化合物において、2個のカルボニル基の間の炭素-炭素不飽和結合は構造異性を特定するものではなく、シス体でもトランス体でもよい。
(特定ジアミンの合成)
特定ジアミンの合成方法は特に限定されない。特定ジアミンは、例えば、無水マレイン酸と、上記式(2)中の「-R1-A1-NH2」に対応する部分構造を有するアミン化合物とを反応させる方法(方法1A);フマリルクロリドと、上記式(2)中の「-R1-A1-NH2」に対応する部分構造を有するアミン化合物とを反応させる方法(方法2A)により製造することができる。また、特定ジアミンは、下記式(5)で表される化合物を原料に用いて製造することもできる(方法3A)。少ない工程数によって有用なジアミンを得られることが工業的な観点から望ましい。この点、方法3Aによれば、少ない工程数により特定ジアミン中に2個以上の部分構造(a)を導入できる点で好適である。
The synthesis method of the specific diamine is not particularly limited. The specific diamine can be produced, for example, by a method of reacting maleic anhydride with an amine compound having a partial structure corresponding to "-R 1 -A 1 -NH 2 " in the above formula (2) (Method 1A); or a method of reacting fumaryl chloride with an amine compound having a partial structure corresponding to "-R 1 -A 1 -NH 2 " in the above formula (2) (Method 2A). The specific diamine can also be produced using a compound represented by the following formula (5) as a raw material (Method 3A). From an industrial perspective, it is desirable to obtain a useful diamine with a small number of steps. In this regard, Method 3A is advantageous in that it allows the introduction of two or more partial structures (a) into the specific diamine with a small number of steps.
方法3Aでは、上記式(5)で表される化合物と、上記式(2)中の「-R1-A1-NH2」に対応する部分構造を有するアミン化合物とを、必要に応じて溶媒中で反応させる。当該溶媒は、原料を溶解可能な有機溶媒であることが好ましい。方法3Aにおいて、反応温度は、例えば0~80℃であり、反応時間は、例えば30分~12時間である。 In Method 3A, the compound represented by the above formula (5) is reacted with an amine compound having a partial structure corresponding to "-R 1 -A 1 -NH 2 " in the above formula (2), if necessary, in a solvent. The solvent is preferably an organic solvent capable of dissolving the raw materials. In Method 3A, the reaction temperature is, for example, 0 to 80°C, and the reaction time is, for example, 30 minutes to 12 hours.
上記式(5)において、R9で表される2価の有機基としては、炭素数1~20の2価の炭化水素基、当該炭化水素基の炭素-炭素結合間に-O-、-S-等を含む2価の基等が挙げられる。例えば、上記式(5)で表される化合物と、下記式(7)で表される化合物とを反応させることにより、特定ジアミンとして下記式(8)で表される化合物を得ることができる。
(特定酸無水物)
特定酸無水物は、部分構造(a)及び2個の酸無水物基を有する単量体であればよく、その他の部分の構造については特に限定されない。特定酸無水物は、具体的には下記式(3)で表される化合物及び下記式(4)で表される化合物よりなる群から選択される少なくとも1種であることが好ましい。
The specific acid anhydride may be a monomer having the partial structure (a) and two acid anhydride groups, and the structure of the other parts is not particularly limited. Specifically, the specific acid anhydride is preferably at least one selected from the group consisting of a compound represented by the following formula (3) and a compound represented by the following formula (4):
上記式(3)及び式(4)において、A3及びA4で表される3価の脂肪族環基としては、シクロブタン環、シクロペンタン環、シクロヘキサン環又はシクロヘプタン環等の脂環式炭化水素環の環部分から3個の水素原子を取り除いてなる基が挙げられる。当該脂環式炭化水素環は置換基を有していてもよい。当該置換基としては、炭素数1~5のアルキル基、炭素数1~5のアルコキシ基、ハロゲン原子等が挙げられる。 In the above formulas (3) and (4), examples of the trivalent aliphatic cyclic group represented by A3 and A4 include groups obtained by removing three hydrogen atoms from the ring portion of an alicyclic hydrocarbon ring such as a cyclobutane ring, a cyclopentane ring, a cyclohexane ring, or a cycloheptane ring. The alicyclic hydrocarbon ring may have a substituent. Examples of the substituent include an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, and a halogen atom.
A3及びA4で表される3価の芳香環基は、置換又は無置換の芳香環の環部分から3個の水素原子を取り除いてなる基である。当該芳香環は、芳香族炭化水素環又は芳香族複素環であり、好ましくは芳香族炭化水素環又は窒素含有芳香族複素環である。芳香環の環部分に導入される置換基としては、炭素数1~5のアルキル基、炭素数1~5のアルコキシ基、ハロゲン原子等が挙げられる。液晶配向膜の高密度化を図る観点から、A3、A4で表される3価の芳香環基は、ベンゼン環、ビフェニル環又はピリジン環を有する基であることが好ましく、ベンゼン環を有する基であることがより好ましい。 The trivalent aromatic ring groups represented by A3 and A4 are groups obtained by removing three hydrogen atoms from the ring portion of a substituted or unsubstituted aromatic ring. The aromatic ring is an aromatic hydrocarbon ring or an aromatic heterocycle, preferably an aromatic hydrocarbon ring or a nitrogen-containing aromatic heterocycle. Examples of substituents introduced into the ring portion of the aromatic ring include an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, and a halogen atom. From the viewpoint of increasing the density of the liquid crystal alignment film, the trivalent aromatic ring groups represented by A3 and A4 are preferably groups having a benzene ring, a biphenyl ring, or a pyridine ring, and more preferably groups having a benzene ring.
長期間駆動した場合にも電圧保持率(VHR)の低下が少ない信頼性の高い液晶素子を得る観点、及び良好な液晶配向性を示す液晶素子を得る観点から、A3及びA4は、中でも、3価の芳香環基であることが好ましく、ベンゼン環を有する3価の基であることがより好ましい。
液晶配向性及び合成のしやすさの観点から、m2は1又は2が好ましい。また、m2は、部分構造(a)の導入による改善効果を高くする観点から、2以上であることが好ましい。
From the viewpoint of obtaining a highly reliable liquid crystal element that shows little decrease in voltage holding ratio (VHR) even when driven for a long period of time, and from the viewpoint of obtaining a liquid crystal element that shows good liquid crystal alignment properties, A3 and A4 are preferably trivalent aromatic ring groups, and more preferably trivalent groups having a benzene ring.
From the viewpoints of liquid crystal alignment properties and ease of synthesis, m2 is preferably 1 or 2. Furthermore, from the viewpoint of enhancing the improving effect due to the introduction of the partial structure (a), m2 is preferably 2 or more.
特定酸無水物の好ましい具体例としては、下記式(3-1)で表される化合物、下記式(3-2)で表される化合物、下記式(4-1)で表される化合物及び下記式(4-2)で表される化合物が挙げられる。
上記式(3-1)、式(3-2)、式(4-1)及び式(4-2)において、R13、R14、R15及びR16は、化合物の合成しやすさの観点から、単結合であることが好ましい。 In the above formulas (3-1), (3-2), (4-1) and (4-2), R 13 , R 14 , R 15 and R 16 are preferably single bonds from the viewpoint of ease of compound synthesis.
特定酸無水物の具体例としては、下記式(4-1)~(4-3)のそれぞれで表される化合物等が挙げられる。なお、下記式(4-1)~(4-3)のそれぞれで表される化合物において、2個のカルボニル基の間の炭素-炭素不飽和結合は構造異性を特定するものではなく、シス体でもトランス体でもよい。
(特定酸無水物の合成)
特定酸無水物の合成方法は特に限定されない。特定酸無水物は、例えば、フマリルクロリドと、上記式(3)又は式(4)中の「-R1-酸無水物基」に対応する部分構造を有するアミン化合物とを反応させる方法(方法1B)により製造することができる。また、特定酸無水物は、下記式(5)で表される化合物を原料に用いて製造することもできる(方法2B)。少ない工程数によって有用なテトラカルボン酸二無水物を得られることが工業的な観点から望ましい。この点、方法2Bによれば、少ない工程数により特定酸無水物中に2個以上の部分構造(a)を導入できる点で好適である。
The method for synthesizing the specific acid anhydride is not particularly limited. The specific acid anhydride can be produced, for example, by a method (Method 1B) in which fumaryl chloride is reacted with an amine compound having a partial structure corresponding to the "-R 1 -acid anhydride group" in the above formula (3) or (4). The specific acid anhydride can also be produced using a compound represented by the following formula (5) as a raw material (Method 2B). From an industrial perspective, it is desirable to obtain a useful tetracarboxylic dianhydride with a small number of steps. In this regard, Method 2B is advantageous in that two or more partial structures (a) can be introduced into the specific acid anhydride with a small number of steps.
方法2Bでは、上記式(5)で表される化合物と、上記式(3)又は式(4)中の「-R1-酸無水物基」に対応する部分構造を有するアミン化合物とを、必要に応じて溶媒中で反応させる。当該溶媒は、原料を溶解可能な有機溶媒であることが好ましい。方法2Bにおいて、反応温度は、例えば0~80℃であり、反応時間は、例えば30分~12時間である。 In Method 2B, a compound represented by the above formula (5) is reacted with an amine compound having a partial structure corresponding to the "-R 1 -acid anhydride group" in the above formula (3) or (4), if necessary, in a solvent. The solvent is preferably an organic solvent capable of dissolving the raw materials. In Method 2B, the reaction temperature is, for example, 0 to 80°C, and the reaction time is, for example, 30 minutes to 12 hours.
上記式(5)において、R9で表される2価の有機基としては、炭素数1~20の2価の炭化水素基、当該炭化水素基の炭素-炭素結合間に-O-、-S-等を含む2価の基等が挙げられる。例えば、上記式(5)で表される化合物と、下記式(9)で表される化合物とを反応させることにより、特定酸無水物として下記式(10)で表される化合物を得ることができる。
<ポリアミック酸>
重合体[A]がポリアミック酸である場合、当該ポリアミック酸(以下、「ポリアミック酸[A]」ともいう)は、例えば、〔1〕特定酸無二水物を含むテトラカルボン酸二無水物と、ジアミン化合物とを反応させる方法;〔2〕テトラカルボン酸二無水物と、特定ジアミンを含むジアミン化合物とを反応させる方法、等が挙げられる。また、上記〔1〕の方法と〔2〕の方法とを組み合わせてもよい。
<Polyamic acid>
When the polymer [A] is a polyamic acid, the polyamic acid (hereinafter also referred to as "polyamic acid [A]") can be prepared by, for example, [1] a method of reacting a tetracarboxylic dianhydride containing a specific acid-free dihydrate with a diamine compound; [2] a method of reacting a tetracarboxylic dianhydride with a diamine compound containing a specific diamine; etc. Method [1] and method [2] may be combined.
(テトラカルボン酸二無水物)
ポリアミック酸[A]の合成に際し、テトラカルボン酸二無水物としては、1種を単独で使用してもよく、又は2種以上組み合わせて使用してもよい。ポリアミック酸[A]の合成に使用するテトラカルボン酸二無水物は、特定酸無水物のみであってもよいが、部分構造(a)を有しないテトラカルボン酸二無水物(以下、「その他の酸二無水物」ともいう)を含んでいてもよい。その他の酸二無水物としては、例えば、鎖状脂肪族テトラカルボン酸二無水物、脂環式テトラカルボン酸二無水物及び芳香族テトラカルボン酸二無水物等を挙げることができる。
(Tetracarboxylic acid dianhydride)
In synthesizing the polyamic acid [A], one tetracarboxylic dianhydride may be used alone, or two or more tetracarboxylic dianhydrides may be used in combination. The tetracarboxylic dianhydride used in synthesizing the polyamic acid [A] may consist solely of the specific acid anhydride, or may contain a tetracarboxylic dianhydride not having the partial structure (a) (hereinafter also referred to as "other acid dianhydrides"). Examples of other acid dianhydrides include linear aliphatic tetracarboxylic dianhydrides, alicyclic tetracarboxylic dianhydrides, and aromatic tetracarboxylic dianhydrides.
その他の酸二無水物の具体例としては、鎖状脂肪族テトラカルボン酸二無水物として、1,2,3,4-ブタンテトラカルボン酸二無水物、エチレンジアミン四酢酸二無水物等を;脂環式テトラカルボン酸二無水物として、1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,3-ジメチル-1,2,3,4-シクロブタンテトラカルボン酸二無水物、2,3,5-トリカルボキシシクロペンチル酢酸二無水物、5-(2,5-ジオキソテトラヒドロフラン-3-イル)-3a,4,5,9b-テトラヒドロナフト[1,2-c]フラン-1,3-ジオン、5-(2,5-ジオキソテトラヒドロフラン-3-イル)-8-メチル-3a,4,5,9b-テトラヒドロナフト[1,2-c]フラン-1,3-ジオン、2,4,6,8-テトラカルボキシビシクロ[3.3.0]オクタン-2:4,6:8-二無水物、シクロペンタンテトラカルボン酸二無水物、シクロヘキサンテトラカルボン酸二無水物等、3,5,6-トリカルボキシ-2-カルボキシメチルノルボルナン-2:3,5:6-二無水物を;芳香族テトラカルボン酸二無水物として、ピロメリット酸二無水物、4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物、エチレングリコールビスアンヒドロトリメート、4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物、4,4’-カルボニルジフタル酸無水物、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物等を;それぞれ挙げることができるほか、特開2010-97188号公報に記載のテトラカルボン酸二無水物を用いることができる。 Specific examples of other acid dianhydrides include, as chain aliphatic tetracarboxylic dianhydrides, 1,2,3,4-butanetetracarboxylic dianhydride, ethylenediaminetetraacetic dianhydride, etc.; as alicyclic tetracarboxylic dianhydrides, 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentylacetic dianhydride, 5-(2,5-dioxotetrahydrofuran-3-yl)-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione, 5-(2,5-dioxotetrahydrofuran-3-yl)-8-methyl-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione, 2,4,6,8-tetracarboxylic dianhydride, Examples of suitable tetracarboxylic dianhydrides include 2,4,6,8-tricarboxybicyclo[3.3.0]octane dianhydride, cyclopentane tetracarboxylic dianhydride, cyclohexane tetracarboxylic dianhydride, and 3,5,6-tricarboxy-2-carboxymethylnorbornane dianhydride; aromatic tetracarboxylic dianhydrides include pyromellitic dianhydride, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride, ethylene glycol bisanhydrotrimate, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride, 4,4'-carbonyldiphthalic anhydride, and 3,3',4,4'-biphenyl tetracarboxylic dianhydride; and the tetracarboxylic dianhydrides described in JP 2010-97188 A can also be used.
ポリアミック酸[A]の合成に使用するその他の酸二無水物は、溶解性が高く、かつ良好な液晶配向性及び電気特性を示す液晶配向膜を得ることができる点で、鎖状脂肪族テトラカルボン酸二無水物及び脂環式テトラカルボン酸二無水物よりなる群から選ばれる少なくとも1種を含むことが好ましく、脂環式テトラカルボン酸二無水物を含むことがより好ましい。脂環式テトラカルボン酸二無水物の使用割合は、ポリアミック酸[A]の合成に使用するテトラカルボン酸二無水物の全量に対して、20モル%以上であることが好ましく、40モル%以上であることがより好ましく、50モル%以上であることが更に好ましい。 The other acid dianhydrides used in the synthesis of polyamic acid [A] preferably include at least one selected from the group consisting of linear aliphatic tetracarboxylic acid dianhydrides and alicyclic tetracarboxylic acid dianhydrides, and more preferably alicyclic tetracarboxylic acid dianhydrides, in that they are highly soluble and can produce a liquid crystal alignment film that exhibits good liquid crystal alignment properties and electrical characteristics. The proportion of the alicyclic tetracarboxylic acid dianhydride used is preferably 20 mol% or more, more preferably 40 mol% or more, and even more preferably 50 mol% or more, based on the total amount of tetracarboxylic acid dianhydrides used in the synthesis of polyamic acid [A].
上記〔1〕の方法によりポリアミック酸[A]を製造する場合、特定酸二無水物の使用割合は、ポリアミック酸[A]の合成に使用するテトラカルボン酸二無水物の全量に対して、20モル%以上とすることが好ましく、30モル%以上とすることがより好ましく、40モル%以上とすることが更に好ましい。 When polyamic acid [A] is produced by method [1] above, the proportion of the specific acid dianhydride used is preferably 20 mol% or more, more preferably 30 mol% or more, and even more preferably 40 mol% or more, based on the total amount of tetracarboxylic acid dianhydride used in the synthesis of polyamic acid [A].
(ジアミン化合物)
ポリアミック酸[A]の合成に際し、ジアミン化合物としては、1種を単独で使用してもよく、又は2種以上組み合わせて使用してもよい。ポリアミック酸[A]の合成に使用するジアミン化合物は、特定ジアミンのみであってもよいが、部分構造(a)を有しないジアミン化合物(以下、「その他のジアミン」ともいう)を含んでいてもよい。その他のジアミンとしては、例えば、鎖状脂肪族ジアミン、脂環式ジアミン、芳香族ジアミン及びジアミノオルガノシロキサン等を挙げることができる。
(Diamine compound)
In synthesizing the polyamic acid [A], one diamine compound may be used alone, or two or more diamine compounds may be used in combination. The diamine compound used in synthesizing the polyamic acid [A] may consist solely of the specific diamine, or may contain a diamine compound not having the partial structure (a) (hereinafter also referred to as "other diamine"). Examples of other diamines include linear aliphatic diamines, alicyclic diamines, aromatic diamines, and diaminoorganosiloxanes.
その他のジアミンの具体例としては、鎖状脂肪族ジアミンとして、メタキシリレンジアミン、ヘキサメチレンジアミン等を;脂環式ジアミンとして、1,4-ジアミノシクロヘキサン、4,4’-メチレンビス(シクロヘキシルアミン)等を;芳香族ジアミンとして、p-フェニレンジアミン、4,4’-ジアミノジフェニルメタン、4,4’-ジアミノジフェニルエタン、4-アミノフェニル-4-アミノベンゾエート、4,4’-ジアミノアゾベンゼン、3,5-ジアミノ安息香酸、1,5-ビス(4-アミノフェノキシ)ペンタン、1,2-ビス(4-アミノフェノキシ)エタン、1,3-ビス(4-アミノフェノキシ)プロパン、1,6-ビス(4-アミノフェノキシ)ヘキサン、6,6’-(ペンタメチレンジオキシ)ビス(3-アミノピリジン)、N,N’-ジ(5-アミノ-2-ピリジル)-N,N’-ジ(tert-ブトキシカルボニル)エチレンジアミン、ビス[2-(4-アミノフェニル)エチル]ヘキサン二酸、4,4’-ジアミノジフェニルエーテル、4,4’-ジアミノジフェニルアミン、4,4’-ジアミノジフェネチルウレア、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン、2,2-ビス(4-アミノフェニル)ヘキサフルオロプロパン、1,4-ビス(4-アミノフェノキシ)ベンゼン、4,4’-ビス(4-アミノフェノキシ)ビフェニル、2,2’-ジメチル-4,4’-ジアミノビフェニル、4,4’-(フェニレンジイソプロピリデン)ビスアニリン、2,6-ジアミノピリジン、2,4-ジアミノピリミジン、3,6-ジアミノカルバゾール、N-メチル-3,6-ジアミノカルバゾール、3,6-ジアミノアクリジン、ジフェニルアミン構造含有モノマー、下記式(F-1)
で表される化合物等の主鎖型ジアミン;
ヘキサデカノキシ-2,4-ジアミノベンゼン、オクタデカノキシ-2,4-ジアミノベンゼン、オクタデカノキシ-2,5-ジアミノベンゼン、コレスタニルオキシ-3,5-ジアミノベンゼン、コレステリルオキシ-3,5-ジアミノベンゼン、コレスタニルオキシ-2,4-ジアミノベンゼン、コレステリルオキシ-2,4-ジアミノベンゼン、3,5-ジアミノ安息香酸コレスタニル、3,5-ジアミノ安息香酸コレステリル、3,5-ジアミノ安息香酸ラノスタニル、3,6-ビス(4-アミノベンゾイルオキシ)コレスタン、3,6-ビス(4-アミノフェノキシ)コレスタン、4-(4’-トリフルオロメトキシベンゾイロキシ)シクロヘキシル-3,5-ジアミノベンゾエート、1,1-ビス(4-((アミノフェニル)メチル)フェニル)-4-ブチルシクロヘキサン、3,5-ジアミノ安息香酸=5ξ-コレスタン-3-イル、下記式(E-1)
で表される化合物等の側鎖型ジアミン等を、
ジアミノオルガノシロキサンとして、1,3-ビス(3-アミノプロピル)-テトラメチルジシロキサン等を、それぞれ挙げることができる。
Specific examples of other diamines include: chain aliphatic diamines such as metaxylylenediamine and hexamethylenediamine; alicyclic diamines such as 1,4-diaminocyclohexane and 4,4'-methylenebis(cyclohexylamine); aromatic diamines such as p-phenylenediamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylethane, 4-aminophenyl-4-aminobenzoate, 4,4'-diaminoazobenzene, 3,5-diaminobenzoic acid, 1,5-bis(4-aminophenoxy)pentane, 1,2-bis(4-aminophenoxy)ethane, 1,3-bis(4-aminophenoxy)propane, 1,6-bis(4-aminophenoxy)hexane, 6,6'-(pentamethylenedioxy)bis(3-aminopyridine), N,N'-di(5-amino-2-pyridyl)-N,N'-di( tert-butoxycarbonyl)ethylenediamine, bis[2-(4-aminophenyl)ethyl]hexanedioic acid, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylamine, 4,4'-diaminodiphenethyl urea, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 1,4-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 4,4'-(phenylenediisopropylidene)bisaniline, 2,6-diaminopyridine, 2,4-diaminopyrimidine, 3,6-diaminocarbazole, N-methyl-3,6-diaminocarbazole, 3,6-diaminoacridine, diphenylamine structure-containing monomers, and monomers represented by the following formula (F-1):
Main chain diamines such as compounds represented by the following formula:
Hexadecanoxy-2,4-diaminobenzene, octadecanoxy-2,4-diaminobenzene, octadecanoxy-2,5-diaminobenzene, cholestanyloxy-3,5-diaminobenzene, cholesteryloxy-3,5-diaminobenzene, cholestanyloxy-2,4-diaminobenzene, cholesteryloxy-2,4-diaminobenzene, cholestanyl 3,5-diaminobenzoate, cholesteryl 3,5-diaminobenzoate , lanostannyl 3,5-diaminobenzoate, 3,6-bis(4-aminobenzoyloxy)cholestane, 3,6-bis(4-aminophenoxy)cholestane, 4-(4'-trifluoromethoxybenzoyloxy)cyclohexyl-3,5-diaminobenzoate, 1,1-bis(4-((aminophenyl)methyl)phenyl)-4-butylcyclohexane, 3,5-diaminobenzoic acid=5ξ-cholestan-3-yl, compounds of the following formula (E-1):
A side chain type diamine or the like, such as a compound represented by
Examples of diaminoorganosiloxanes include 1,3-bis(3-aminopropyl)-tetramethyldisiloxane.
上記式(F-1)で表される化合物としては、例えば下記式(F-1-1)~式(F-1-3)のそれぞれで表される化合物等が挙げられる。上記式(E-1)で表される化合物としては、例えば下記式(E-1-1)~式(E-1-4)のそれぞれで表される化合物等が挙げられる。その他のジアミンとしては、1種を単独で又は2種以上を組み合わせて使用することができる。なお、式中、「Boc」は、tert-ブトキシカルボニル基を表す(以下同じ)。
上記〔2〕の方法によりポリアミック酸[A]を製造する場合、特定ジアミンの使用割合は、ポリアミック酸[A]の合成に使用するジアミン化合物の全量に対して、20モル%以上とすることが好ましく、30モル%以上とすることがより好ましく、40モル%以上とすることが更に好ましい。 When producing polyamic acid [A] by method [2] above, the proportion of the specific diamine used is preferably 20 mol% or more, more preferably 30 mol% or more, and even more preferably 40 mol% or more, based on the total amount of diamine compounds used in the synthesis of polyamic acid [A].
(ポリアミック酸の合成)
ポリアミック酸[A]は、テトラカルボン酸二無水物とジアミン化合物とを、必要に応じて分子量調整剤とともに反応させることにより得ることができる。ポリアミック酸[A]の好ましい製造方法の一態様としては、上記方法3Aにより得られた特定ジアミン及び上記方法2Bにより得られた特定酸二無水物よりなる群から選択される少なくとも1種を含む単量体を用い、テトラカルボン酸二無水物とジアミン化合物とを反応させる方法が挙げられる。
(Synthesis of Polyamic Acid)
The polyamic acid [A] can be obtained by reacting a tetracarboxylic dianhydride with a diamine compound, optionally together with a molecular weight modifier. One preferred embodiment of the method for producing the polyamic acid [A] includes reacting a tetracarboxylic dianhydride with a diamine compound using a monomer containing at least one selected from the group consisting of the specific diamine obtained by the above method 3A and the specific acid dianhydride obtained by the above method 2B.
ポリアミック酸[A]の合成反応において、テトラカルボン酸二無水物とジアミン化合物との使用割合は、ジアミン化合物のアミノ基1当量に対して、テトラカルボン酸二無水物の酸無水物基が0.2~2当量となる割合が好ましい。分子量調整剤としては、例えば無水マレイン酸、無水フタル酸、無水イタコン酸等の酸一無水物、アニリン、シクロヘキシルアミン、n-ブチルアミン等のモノアミン化合物、フェニルイソシアネート、ナフチルイソシアネート等のモノイソシアネート化合物等を挙げることができる。分子量調整剤の使用割合は、使用するテトラカルボン酸二無水物及びジアミン化合物の合計100質量部に対して、20質量部以下とすることが好ましい。 In the synthesis reaction of polyamic acid [A], the ratio of tetracarboxylic dianhydride to diamine compound is preferably such that 0.2 to 2 equivalents of acid anhydride groups in the tetracarboxylic dianhydride are used per 1 equivalent of amino groups in the diamine compound. Examples of molecular weight modifiers include acid monoanhydrides such as maleic anhydride, phthalic anhydride, and itaconic anhydride; monoamine compounds such as aniline, cyclohexylamine, and n-butylamine; and monoisocyanate compounds such as phenyl isocyanate and naphthyl isocyanate. The ratio of molecular weight modifier used is preferably 20 parts by mass or less per 100 parts by mass of the total of the tetracarboxylic dianhydride and diamine compound used.
ポリアミック酸[A]の合成反応は、好ましくは有機溶媒中で行われる。このときの反応温度は-20℃~150℃が好ましく、反応時間は0.1~24時間が好ましい。反応に使用する有機溶媒としては、例えば非プロトン性極性溶媒、フェノール系溶媒、アルコール系溶媒、ケトン系溶媒、エステル系溶媒、エーテル系溶媒、ハロゲン化炭化水素、炭化水素等を挙げることができる。これらのうち、N-メチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、ジメチルスルホキシド、γ-ブチロラクトン、テトラメチル尿素、ヘキサメチルホスホルトリアミド、m-クレゾール、キシレノール及びハロゲン化フェノールよりなる群から選択される1種以上を反応溶媒として使用するか、あるいはこれらの1種以上と、他の有機溶媒(例えば、ブチルセロソルブ、ジエチレングリコールジエチルエーテル等)との混合物を使用することが好ましい。有機溶媒の使用量は、テトラカルボン酸二無水物とジアミン化合物との合計量が、反応溶液の全量に対して0.1~50質量%になる量とすることが好ましい。 The synthesis reaction of polyamic acid [A] is preferably carried out in an organic solvent. The reaction temperature is preferably -20°C to 150°C, and the reaction time is preferably 0.1 to 24 hours. Examples of organic solvents used in the reaction include aprotic polar solvents, phenolic solvents, alcoholic solvents, ketone solvents, ester solvents, ether solvents, halogenated hydrocarbons, and hydrocarbons. Among these, it is preferable to use one or more solvents selected from the group consisting of N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethyl sulfoxide, γ-butyrolactone, tetramethylurea, hexamethylphosphortriamide, m-cresol, xylenol, and halogenated phenols as the reaction solvent, or to use a mixture of one or more of these solvents with another organic solvent (e.g., butyl cellosolve, diethylene glycol diethyl ether, etc.). The amount of organic solvent used is preferably such that the total amount of the tetracarboxylic dianhydride and diamine compound is 0.1 to 50% by mass based on the total amount of the reaction solution.
以上のようにして、ポリアミック酸[A]を溶解してなる重合体溶液が得られる。この重合体溶液は、そのまま液晶配向剤の調製に供してもよく、重合体溶液中に含まれるポリアミック酸[A]を単離したうえで液晶配向剤の調製に供してもよい。 In this manner, a polymer solution containing dissolved polyamic acid [A] is obtained. This polymer solution may be used directly to prepare a liquid crystal aligning agent, or the polyamic acid [A] contained in the polymer solution may be isolated and then used to prepare a liquid crystal aligning agent.
・ポリアミック酸エステル
重合体[A]がポリアミック酸エステルである場合、当該ポリアミック酸エステル(以下、「ポリアミック酸エステル[A]」ともいう)は、例えば、[I]ポリアミック酸[A]とエステル化剤とを反応させる方法、[II]テトラカルボン酸ジエステルと、特定ジアミンを含むジアミン化合物とを反応させる方法、[III]テトラカルボン酸ジエステルジハロゲン化物と、特定ジアミンを含むジアミン化合物とを反応させる方法、等によって得ることができる。ポリアミック酸エステル[A]は、アミック酸エステル構造のみを有していてもよく、アミック酸構造とアミック酸エステル構造とが併存する部分エステル化物であってもよい。ポリアミック酸エステル[A]を溶解してなる反応溶液は、そのまま液晶配向剤の調製に供してもよく、反応溶液中に含まれるポリアミック酸エステル[A]を単離したうえで液晶配向剤の調製に供してもよい。
Polyamic Acid Ester When the polymer [A] is a polyamic acid ester, the polyamic acid ester (hereinafter also referred to as "polyamic acid ester [A]") can be obtained, for example, by a method such as [I] reacting a polyamic acid [A] with an esterifying agent, [II] reacting a tetracarboxylic acid diester with a diamine compound containing a specific diamine, or [III] reacting a tetracarboxylic acid diester dihalide with a diamine compound containing a specific diamine. The polyamic acid ester [A] may have only an amic acid ester structure, or may be a partially esterified product in which an amic acid structure and an amic acid ester structure coexist. The reaction solution in which the polyamic acid ester [A] is dissolved may be used directly for preparing a liquid crystal aligning agent, or the polyamic acid ester [A] contained in the reaction solution may be isolated and then used for preparing a liquid crystal aligning agent.
・ポリイミド
重合体[A]がポリイミドである場合、当該ポリイミド(以下、「ポリイミド[A]」ともいう)は、例えば上記の如くして合成されたポリアミック酸[A]を脱水閉環してイミド化することにより得ることができる。ポリイミド[A]は、その前駆体であるポリアミック酸[A]が有していたアミック酸構造の全てを脱水閉環した完全イミド化物であってもよく、アミック酸構造の一部のみを脱水閉環し、アミック酸構造とイミド環構造とが併存する部分イミド化物であってもよい。ポリイミド[A]は、イミド化率が20~99%であることが好ましく、30~90%であることがより好ましい。なお、イミド化率は、ポリイミドのアミック酸構造の数とイミド環構造の数との合計に対するイミド環構造の数の占める割合を百分率で表したものである。ここで、イミド環の一部がイソイミド環であってもよい。
Polyimide When the polymer [A] is a polyimide, the polyimide (hereinafter also referred to as "polyimide [A]") can be obtained, for example, by imidizing the polyamic acid [A] synthesized as described above through dehydration and cyclization. The polyimide [A] may be a fully imidized product in which all of the amic acid structures contained in its precursor polyamic acid [A] have been dehydrated and cyclized, or a partially imidized product in which only a portion of the amic acid structures have been dehydrated and cyclized, resulting in both amic acid structures and imide ring structures. The polyimide [A] preferably has an imidization rate of 20 to 99%, more preferably 30 to 90%. The imidization rate is the ratio, expressed as a percentage, of the number of imide ring structures to the total number of amic acid structures and imide ring structures in the polyimide. Some of the imide rings may be isoimide rings.
ポリアミック酸[A]の脱水閉環は、好ましくはポリアミック酸[A]を有機溶媒に溶解し、この溶液中に脱水剤及び脱水閉環触媒を添加し、必要に応じて加熱する方法により行われる。この方法において、脱水剤としては、例えば無水酢酸、無水プロピオン酸、無水トリフルオロ酢酸などの酸無水物を用いることができる。脱水剤の使用量は、ポリアミック酸[A]のアミック酸構造の1モルに対して0.01~20モルとすることが好ましい。脱水閉環触媒としては、例えばピリジン、コリジン、ルチジン、トリエチルアミン等の3級アミンを用いることができる。脱水閉環触媒の使用量は、使用する脱水剤1モルに対して0.01~10モルとすることが好ましい。脱水閉環反応に用いられる有機溶媒としては、ポリアミック酸[A]の合成に用いられるものとして例示した有機溶媒を挙げることができる。脱水閉環反応の反応温度は、好ましくは0~180℃である。反応時間は、好ましくは1.0~120時間である。なお、ポリイミド[A]を含有する反応溶液は、そのまま液晶配向剤の調製に供してもよく、ポリイミド[A]を単離したうえで液晶配向剤の調製に供してもよい。 The dehydration ring-closing of polyamic acid [A] is preferably carried out by dissolving polyamic acid [A] in an organic solvent, adding a dehydrating agent and a dehydration ring-closing catalyst to the solution, and heating as needed. In this method, the dehydrating agent may be an acid anhydride such as acetic anhydride, propionic anhydride, or trifluoroacetic anhydride. The amount of dehydrating agent used is preferably 0.01 to 20 moles per mole of the amic acid structure of polyamic acid [A]. The dehydration ring-closing catalyst may be a tertiary amine such as pyridine, collidine, lutidine, or triethylamine. The amount of dehydration ring-closing catalyst used is preferably 0.01 to 10 moles per mole of the dehydrating agent used. Examples of organic solvents used in the dehydration ring-closing reaction include those exemplified for the synthesis of polyamic acid [A]. The reaction temperature for the dehydration ring-closing reaction is preferably 0 to 180°C. The reaction time is preferably 1.0 to 120 hours. The reaction solution containing polyimide [A] may be used as is to prepare a liquid crystal aligning agent, or polyimide [A] may be isolated and then used to prepare a liquid crystal aligning agent.
重合体[A]がポリアミック酸、ポリアミック酸エステル及びポリイミドよりなる群から選択される少なくとも1種である場合、重合体[A]の溶液粘度は、濃度10質量%の溶液としたときに10~800mPa・sの溶液粘度を持つものであることが好ましく、15~500mPa・sの溶液粘度を持つものであることがより好ましい。なお、溶液粘度(mPa・s)は、重合体[A]の良溶媒(例えばγ-ブチロラクトン、N-メチル-2-ピロリドン等)を用いて調製した濃度10質量%の重合体溶液につき、E型回転粘度計を用いて25℃において測定した値である。 When polymer [A] is at least one selected from the group consisting of polyamic acid, polyamic acid ester, and polyimide, the solution viscosity of polymer [A] is preferably 10 to 800 mPa·s when prepared as a 10% by mass solution, and more preferably 15 to 500 mPa·s. The solution viscosity (mPa·s) is the value measured at 25°C using an E-type rotational viscometer for a 10% by mass polymer solution prepared using a good solvent for polymer [A] (e.g., γ-butyrolactone, N-methyl-2-pyrrolidone, etc.).
重合体[A]のゲルパーミエーションクロマトグラフィー(GPC)により測定されるポリスチレン換算の重量平均分子量(Mw)は、好ましくは1,000~500,000であり、より好ましくは2,000~300,000である。また、Mwと、GPCにより測定したポリスチレン換算の数平均分子量(Mn)との比で表される分子量分布(Mw/Mn)は、好ましくは7以下であり、より好ましくは5以下である。なお、液晶配向剤の調製に際し、重合体[A]としては、1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。 The polystyrene-equivalent weight-average molecular weight (Mw) of polymer [A] measured by gel permeation chromatography (GPC) is preferably 1,000 to 500,000, and more preferably 2,000 to 300,000. Furthermore, the molecular weight distribution (Mw/Mn), expressed as the ratio of Mw to the polystyrene-equivalent number-average molecular weight (Mn) measured by GPC, is preferably 7 or less, and more preferably 5 or less. When preparing the liquid crystal aligning agent, one type of polymer [A] may be used alone, or two or more types may be used in combination.
<その他の成分>
液晶配向剤は、重合体[A]のほか、必要に応じて、重合体[A]とは異なる成分(以下、「その他の成分」ともいう)を含有していてもよい。
<Other ingredients>
The liquid crystal aligning agent may contain, in addition to the polymer [A], components different from the polymer [A] (hereinafter also referred to as "other components"), if necessary.
・重合体[Q]
本開示の液晶配向剤は、重合体成分として、部分構造(a)を有しない重合体(以下、「重合体[Q]」ともいう)を更に含有してもよい。
Polymer [Q]
The liquid crystal aligning agent of the present disclosure may further contain, as a polymer component, a polymer not having the partial structure (a) (hereinafter also referred to as "polymer [Q]").
重合体[Q]の主骨格は特に限定されない。重合体[Q]としては、例えば、ポリアミック酸、ポリアミック酸エステル、ポリイミド、ポリオルガノシロキサン、ポリエステル、ポリエナミン、ポリウレア、ポリアミド、ポリアミドイミド、ポリベンゾオキサゾール前駆体、ポリベンゾオキサゾール、セルロース誘導体、ポリアセタール、(メタ)アクリル系重合体、スチレン系重合体、マレイミド系重合体、スチレン-マレイミド系共重合体等が挙げられる。信頼性の高い液晶素子を得る観点から、重合体[Q]は、ポリアミック酸、ポリアミック酸エステル、ポリイミド、ポリオルガノシロキサン及び付加重合体よりなる群から選択される少なくとも1種が好ましい。付加重合体としては、(メタ)アクリル系重合体、スチレン系重合体、マレイミド系重合体及びスチレン-マレイミド系共重合体等が挙げられる。 The main skeleton of polymer [Q] is not particularly limited. Examples of polymer [Q] include polyamic acid, polyamic acid ester, polyimide, polyorganosiloxane, polyester, polyenamine, polyurea, polyamide, polyamideimide, polybenzoxazole precursor, polybenzoxazole, cellulose derivative, polyacetal, (meth)acrylic polymer, styrene polymer, maleimide polymer, styrene-maleimide copolymer, etc. From the viewpoint of obtaining a highly reliable liquid crystal device, polymer [Q] is preferably at least one selected from the group consisting of polyamic acid, polyamic acid ester, polyimide, polyorganosiloxane, and addition polymer. Examples of addition polymers include (meth)acrylic polymer, styrene polymer, maleimide polymer, styrene-maleimide copolymer, etc.
本開示の液晶配向剤に、重合体[A]と共に重合体[Q]を含有させる場合、重合体[Q]の含有割合は、重合体[A]と重合体[Q]との合計量に対して、1質量%以上が好ましく、2質量%以上がより好ましい。また、重合体[Q]の含有割合は、重合体[A]と重合体[Q]との合計量に対して、95質量%以下が好ましく、90質量%以下がより好ましい。重合体[Q]としては、1種を単独で又は2種以上を組み合わせて使用できる。 When the liquid crystal aligning agent of the present disclosure contains polymer [Q] together with polymer [A], the content of polymer [Q] is preferably 1% by mass or more, and more preferably 2% by mass or more, based on the total amount of polymer [A] and polymer [Q]. Furthermore, the content of polymer [Q] is preferably 95% by mass or less, and more preferably 90% by mass or less, based on the total amount of polymer [A] and polymer [Q]. Polymer [Q] can be used alone or in combination of two or more types.
・溶剤
本開示の液晶配向剤は、重合体成分及び必要に応じて使用されるその他の成分が、好ましくは適当な溶媒中に分散又は溶解してなる液状の組成物として調製される。
Solvent The liquid crystal aligning agent of the present disclosure is prepared as a liquid composition in which the polymer component and other components used as needed are dispersed or dissolved preferably in a suitable solvent.
溶剤としては有機溶媒が好ましく使用される。その具体例としては、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、1,2-ジメチル-2-イミダゾリジノン、1,3-ジメチル-2-イミダゾリジノン、フェノール、γ-ブチロラクトン、γ-ブチロラクタム、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、4-ヒドロキシ-4-メチル-2-ペンタノン、ジアセトンアルコール、1-ヘキサノール、2-ヘキサノール、プロパン-1,2-ジオール、3-メトキシ-1-ブタノール、エチレングリコールモノメチルエーテル、乳酸メチル、乳酸エチル、乳酸ブチル、酢酸メチル、酢酸エチル、酢酸ブチル、アセト酢酸メチル、アセト酢酸エチル、プロピオン酸エチル、メチルメトキシプロピオネ-ト、エチルエトキシプロピオネ-ト、エチレングリコールメチルエーテル、エチレングリコールエチルエーテル、エチレングリコール-n-プロピルエーテル、エチレングリコール-i-プロピルエーテル、エチレングリコール-n-ブチルエーテル(ブチルセロソルブ)、エチレングリコールジメチルエーテル、エチレングリコールエチルエーテルアセテート、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジイソブチルケトン、イソアミルプロピオネート、イソアミルイソブチレート、ジイソペンチルエーテル、エチレンカーボネート、プロピレンカーボネート、プロピレングリコールモノメチルエーテル(PGME)、ジエチレングリコールジエチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート(PGMEA)、プロピレングリコールジアセテート、シクロペンタノン、シクロヘキサノン等を挙げることができる。溶剤としては、1種を単独で又は2種以上を混合して使用することができる。 Organic solvents are preferably used as the solvent. Specific examples include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, 1,2-dimethyl-2-imidazolidinone, 1,3-dimethyl-2-imidazolidinone, phenol, γ-butyrolactone, γ-butyrolactam, N,N-dimethylformamide, N,N-dimethylacetamide, 4-hydroxy-4-methyl-2-pentanone, diacetone alcohol, 1-hexanol, 2-hexanol, propane-1,2-diol, 3-methoxy-1-butanol, ethylene glycol monomethyl ether, methyl lactate, ethyl lactate, butyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl acetoacetate, ethyl acetoacetate, ethyl propionate, methyl methoxypropionate, ethyl ethoxypropionate, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol-n-propyl ether, and ethylene glycol-i-propyl ether. Examples of suitable solvents include ethylene glycol n-butyl ether (butyl cellosolve), ethylene glycol dimethyl ether, ethylene glycol ethyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diisobutyl ketone, isoamyl propionate, isoamyl isobutyrate, diisopentyl ether, ethylene carbonate, propylene carbonate, propylene glycol monomethyl ether (PGME), diethylene glycol diethyl ether acetate, propylene glycol monomethyl ether acetate (PGMEA), propylene glycol diacetate, cyclopentanone, and cyclohexanone. These solvents can be used alone or in combination.
液晶配向剤に含有されるその他の成分としては、上記のほか、例えば、架橋剤、酸化防止剤、金属キレート化合物、硬化促進剤、界面活性剤、充填剤、分散剤、光増感剤等が挙げられる。その他の成分の配合割合は、本開示の効果を損なわない範囲で各化合物に応じて適宜選択することができる。 Other components contained in the liquid crystal aligning agent include, in addition to those mentioned above, crosslinking agents, antioxidants, metal chelate compounds, curing accelerators, surfactants, fillers, dispersants, photosensitizers, etc. The blending ratio of other components can be selected appropriately depending on each compound, as long as the effects of the present disclosure are not impaired.
液晶配向剤における固形分濃度(液晶配向剤の溶媒以外の成分の合計質量が液晶配向剤の全質量に占める割合)は、粘性、揮発性等を考慮して適宜に選択されるが、好ましくは1~10質量%の範囲である。固形分濃度が1質量%以上であると、塗膜の膜厚を十分に確保でき、より良好な液晶配向性を示す液晶配向膜を得ることができる点で好適である。一方、固形分濃度が10質量%以下であると、塗膜を適度な厚みとすることができ、良好な液晶配向性を示す液晶配向膜が得られやすく、また、液晶配向剤の粘性が適度となり塗布性を良好にできる傾向がある。 The solids concentration in the liquid crystal aligning agent (the proportion of the total mass of the liquid crystal aligning agent's components other than the solvent to the total mass of the liquid crystal aligning agent) is selected appropriately taking into consideration viscosity, volatility, etc., but is preferably in the range of 1 to 10% by mass. A solids concentration of 1% by mass or more is preferable in that it ensures a sufficient coating film thickness and allows for the production of a liquid crystal alignment film that exhibits better liquid crystal alignment properties. On the other hand, a solids concentration of 10% by mass or less allows for the coating film to have an appropriate thickness, making it easier to produce a liquid crystal alignment film that exhibits good liquid crystal alignment properties, and also tends to provide an appropriate viscosity for the liquid crystal aligning agent, resulting in good coatability.
上述した本開示によれば、以下に示す液晶配向剤が提供される。
<1>上記式(1)で表される部分構造(a)を主鎖に有する重合体[A]を含有する、液晶配向剤。
<2> 前記重合体[A]は、前記部分構造(a)を有するジアミンに由来する構造単位を含む、上記<1>に記載の液晶配向剤。
<3> 前記ジアミンは、上記式(2)で表される化合物である、上記<2>に記載の液晶配向剤。
<4> 前記重合体[A]は、前記部分構造(a)を有するテトラカルボン酸誘導体に由来する構造単位を含む、上記<1>~<3>のいずれか1に記載の液晶配向剤。
<5> 前記テトラカルボン酸誘導体は、上記式(3)で表される化合物及び上記式(4)で表される化合物よりなる群から選択される少なくとも1種である、上記<4>に記載の液晶配向剤。
<6> 前記重合体[A]は、ポリアミック酸、ポリアミック酸エステル及びポリイミドよりなる群から選択される少なくとも1種である、上記<1>~<5>のいずれか1に記載の液晶配向剤。
<7> 前記重合体[A]は、脂環式テトラカルボン酸二無水物に由来する構造単位を含む、上記<1>~<6>のいずれか1に記載の液晶配向剤。
<8> 前記部分構造(a)を有しない重合体[Q]を更に含有する、上記<1>~<7>のいずれか1に記載の液晶配向剤。
According to the present disclosure described above, the following liquid crystal aligning agent is provided.
<1> A liquid crystal aligning agent containing a polymer [A] having a partial structure (a) represented by the above formula (1) in its main chain.
<2> The liquid crystal aligning agent according to the above <1>, wherein the polymer [A] contains a structural unit derived from a diamine having the partial structure (a).
<3> The liquid crystal aligning agent according to the above <2>, wherein the diamine is a compound represented by the above formula (2).
<4> The liquid crystal aligning agent according to any one of the above <1> to <3>, wherein the polymer [A] contains a structural unit derived from a tetracarboxylic acid derivative having the partial structure (a).
<5> The liquid crystal aligning agent according to the above <4>, wherein the tetracarboxylic acid derivative is at least one selected from the group consisting of a compound represented by the above formula (3) and a compound represented by the above formula (4).
<6> The liquid crystal aligning agent according to any one of the above <1> to <5>, wherein the polymer [A] is at least one selected from the group consisting of polyamic acid, polyamic acid ester, and polyimide.
<7> The liquid crystal aligning agent according to any one of the above <1> to <6>, wherein the polymer [A] contains a structural unit derived from an alicyclic tetracarboxylic dianhydride.
<8> The liquid crystal aligning agent according to any one of the above <1> to <7>, further comprising a polymer [Q] that does not have the partial structure (a).
≪液晶配向膜及び液晶素子≫
本開示の液晶配向膜は、上記のように調製された液晶配向剤により製造される。また、本開示の液晶素子は、上記で説明した液晶配向剤を用いて形成された液晶配向膜を具備する。液晶素子における液晶の駆動方式は特に限定されず、例えばTN型、STN型、VA型(VA-MVA型、VA-PVA型などを含む。)、IPS型、FFS型、OCB(Optically Compensated Bend)型、PSA型(Polymer Sustained Alignment)等の種々のモードに適用することができる。液晶素子は、例えば以下の工程1~工程3を含む方法により製造することができる。工程1は、所望の動作モードによって使用基板が異なる。工程2及び工程3は、各動作モード共通である。
<Liquid crystal alignment film and liquid crystal element>
The liquid crystal alignment film of the present disclosure is manufactured using the liquid crystal alignment agent prepared as described above. Furthermore, the liquid crystal element of the present disclosure includes a liquid crystal alignment film formed using the liquid crystal alignment agent described above. The liquid crystal driving method in the liquid crystal element is not particularly limited, and can be applied to various modes, such as TN type, STN type, VA type (including VA-MVA type, VA-PVA type, etc.), IPS type, FFS type, OCB (Optically Compensated Bend) type, and PSA (Polymer Sustained Alignment) type. The liquid crystal element can be manufactured, for example, by a method including the following steps 1 to 3. In step 1, the substrate used varies depending on the desired operation mode. Steps 2 and 3 are common to all operation modes.
<工程1:塗膜の形成>
まず、基板上に液晶配向剤を塗布し、好ましくは塗布面を加熱することにより基板上に塗膜を形成する。基板としては、例えばフロートガラス、ソーダガラス等のガラス;ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエーテルスルホン、ポリカーボネート、ポリ(脂環式オレフィン)等のプラスチックからなる透明基板を用いることができる。基板の一方の面に設けられる透明導電膜としては、酸化スズ(SnO2)からなるNESA膜(米国PPG社登録商標)、酸化インジウム-酸化スズ(In2O3-SnO2)からなるITO膜等を用いることができる。TN型、STN型又はVA型の液晶素子を製造する場合には、パターニングされた透明導電膜が設けられている基板2枚を用いる。一方、IPS型又はFFS型の液晶素子を製造する場合には、櫛歯型にパターニングされた電極が設けられている基板と、電極が設けられていない対向基板とを用いる。
<Step 1: Formation of coating film>
First, a liquid crystal alignment agent is applied to a substrate, and the coated surface is preferably heated to form a coating film on the substrate. Examples of substrates that can be used include transparent substrates made of glass such as float glass and soda glass; and plastics such as polyethylene terephthalate, polybutylene terephthalate, polyethersulfone, polycarbonate, and poly(alicyclic olefin). Examples of transparent conductive films that can be provided on one side of the substrate include a NESA film (registered trademark of PPG Corporation, USA) made of tin oxide (SnO 2 ) and an ITO film made of indium oxide-tin oxide (In 2 O 3 -SnO 2 ). When manufacturing TN-, STN-, or VA-type liquid crystal devices, two substrates each having a patterned transparent conductive film are used. On the other hand, when manufacturing IPS- or FFS-type liquid crystal devices, a substrate having a comb-shaped patterned electrode and an opposing substrate without an electrode are used.
基板への液晶配向剤の塗布方法は特に限定されない。基板への液晶配向剤の塗布は、例えば、スピンコート方式、印刷方式(例えば、オフセット印刷方式、フレキソ印刷方式等)、インクジェット方式、スリットコート方式、バーコーター方式、エクストリューションダイ方式、ダイレクトグラビアコーター方式、チャンバードクターコーター方式、オフセットグラビアコーター方式、含浸コーター方式、MBコーター方式法等により行うことができる。 The method for applying the liquid crystal alignment agent to the substrate is not particularly limited. The liquid crystal alignment agent can be applied to the substrate by, for example, a spin coating method, a printing method (e.g., offset printing method, flexographic printing method, etc.), an inkjet method, a slit coating method, a bar coater method, an extrusion die method, a direct gravure coater method, a chamber doctor coater method, an offset gravure coater method, an impregnation coater method, an MB coater method, etc.
液晶配向剤を塗布した後、塗布した液晶配向剤の液垂れ防止などの目的で、好ましくは予備加熱(プレベーク)が実施される。プレベーク温度は、好ましくは30~200℃であり、プレベーク時間は、好ましくは0.25~10分である。その後、溶剤を完全に除去し、必要に応じて、重合体に存在するアミック酸構造を熱イミド化することを目的として焼成(ポストベーク)工程が実施される。このときの焼成温度(ポストベーク温度)は、好ましくは80~280℃であり、より好ましくは80~250℃である。ポストベーク時間は、好ましくは5~200分である。形成される膜の膜厚は、好ましくは0.001~1μmである。 After applying the liquid crystal alignment agent, preheating (pre-baking) is preferably performed to prevent dripping of the applied liquid crystal alignment agent. The pre-baking temperature is preferably 30 to 200°C, and the pre-baking time is preferably 0.25 to 10 minutes. The solvent is then completely removed, and if necessary, a baking (post-baking) step is performed to thermally imidize the amic acid structure present in the polymer. The baking temperature (post-baking temperature) at this time is preferably 80 to 280°C, more preferably 80 to 250°C. The post-baking time is preferably 5 to 200 minutes. The thickness of the formed film is preferably 0.001 to 1 μm.
<工程2:配向処理>
TN型、STN型、IPS型又はFFS型の液晶素子を製造する場合、上記工程1で形成した塗膜に対し、液晶配向能を付与する処理(配向処理)が施される。これにより、液晶分子の配向能が塗膜に付与されて液晶配向膜となる。配向処理としては、基板上に形成した塗膜の表面をコットンやナイロン等で擦るラビング処理、又は塗膜に光照射を行って液晶配向能を付与する光配向処理を用いることが好ましい。垂直配向型の液晶素子を製造する場合には、上記工程1で形成した塗膜をそのまま液晶配向膜として使用してもよく、液晶配向能を更に高めるために該塗膜に対し配向処理を施してもよい。
<Step 2: Alignment Treatment>
When producing a TN-type, STN-type, IPS-type, or FFS-type liquid crystal element, the coating film formed in step 1 above is subjected to a treatment (alignment treatment) to impart liquid crystal alignment ability. This imparts the ability to align liquid crystal molecules to the coating film, thereby forming a liquid crystal alignment film. As the alignment treatment, a rubbing treatment in which the surface of the coating film formed on the substrate is rubbed with cotton, nylon, or the like, or a photoalignment treatment in which the coating film is irradiated with light to impart liquid crystal alignment ability is preferably used. When producing a vertical alignment type liquid crystal element, the coating film formed in step 1 above may be used as a liquid crystal alignment film as is, or the coating film may be subjected to an alignment treatment to further enhance the liquid crystal alignment ability.
光配向のための光照射は、ポストベーク工程後の塗膜に対して照射する方法、プレベーク工程後であってポストベーク工程前の塗膜に対して照射する方法、プレベーク工程及びポストベーク工程の少なくともいずれかにおいて塗膜の加熱中に塗膜に対して照射する方法、等により行うことができる。塗膜に照射する放射線としては、例えば150~800nmの波長の光を含む紫外線及び可視光線を用いることができる。好ましくは、200~400nmの波長の光を含む紫外線である。放射線が偏光である場合、直線偏光であっても部分偏光であってもよい。用いる放射線が直線偏光又は部分偏光である場合には、照射は基板面に垂直の方向から行ってもよく、斜め方向から行ってもよく、又はこれらを組み合わせて行ってもよい。非偏光の放射線の場合の照射方向は斜め方向とする。 Light irradiation for photo-alignment can be performed by irradiating the coating film after the post-bake step, by irradiating the coating film after the pre-bake step but before the post-bake step, or by irradiating the coating film while it is being heated in at least one of the pre-bake and post-bake steps. The radiation irradiated onto the coating film can be, for example, ultraviolet light and visible light containing light with a wavelength of 150 to 800 nm. Preferably, ultraviolet light contains light with a wavelength of 200 to 400 nm. When the radiation is polarized, it may be linearly polarized or partially polarized. When the radiation used is linearly polarized or partially polarized, irradiation may be performed perpendicular to the substrate surface, obliquely, or a combination of these. When using unpolarized radiation, the irradiation direction is oblique.
使用する光源としては、例えば低圧水銀ランプ、高圧水銀ランプ、重水素ランプ、メタルハライドランプ、アルゴン共鳴ランプ、キセノンランプ、エキシマーレーザー等が挙げられる。放射線の照射量は、好ましくは200~30,000J/m2であり、より好ましくは500~10,000J/m2である。配向能付与のための光照射後において、基板表面を、例えば水、有機溶媒(例えば、メタノール、イソプロピルアルコール、1-メトキシ-2-プロパノールアセテート、ブチルセロソルブ、乳酸エチル等)又はこれらの混合物を用いて洗浄する処理や、基板を加熱する処理を行ってもよい。 Examples of light sources used include low-pressure mercury lamps, high-pressure mercury lamps, deuterium lamps, metal halide lamps, argon resonance lamps, xenon lamps, and excimer lasers. The radiation dose is preferably 200 to 30,000 J/ m² , and more preferably 500 to 10,000 J/ m² . After light irradiation to impart alignment ability, the substrate surface may be washed with, for example, water, an organic solvent (e.g., methanol, isopropyl alcohol, 1-methoxy-2-propanol acetate, butyl cellosolve, ethyl lactate, etc.), or a mixture thereof, or the substrate may be heated.
<工程3:液晶セルの構築>
上記のようにして液晶配向膜が形成された基板を2枚準備し、対向配置した2枚の基板間に液晶を配置することにより液晶セルを製造する。液晶セルを製造するには、例えば、液晶配向膜が対向するように間隙を介して2枚の基板を対向配置し、2枚の基板の周辺部をシール剤により貼り合わせ、基板表面とシール剤で囲まれたセルギャップ内に液晶を注入充填し注入孔を封止する方法、ODF方式による方法等が挙げられる。シール剤としては、例えば硬化剤及びスペーサとしての酸化アルミニウム球を含有するエポキシ樹脂等を用いることができる。液晶としては、ネマチック液晶、スメクチック液晶を挙げることができ、中でもネマチック液晶が好ましい。
<Step 3: Construction of liquid crystal cell>
Two substrates each having a liquid crystal alignment film formed thereon are prepared as described above, and a liquid crystal cell is fabricated by disposing a liquid crystal between the two substrates facing each other. Examples of methods for fabricating a liquid crystal cell include disposing two substrates facing each other with a gap between them so that the liquid crystal alignment films face each other, bonding the peripheries of the two substrates together with a sealant, injecting liquid crystal into the cell gap surrounded by the substrate surfaces and the sealant, and sealing the injection hole, and using the ODF method. Examples of sealants that can be used include epoxy resins containing a curing agent and aluminum oxide spheres as spacers. Examples of liquid crystals include nematic liquid crystals and smectic liquid crystals, with nematic liquid crystals being preferred.
PSAモードでは、液晶とともに重合性化合物(例えば、多官能(メタ)アクリレート化合物等)をセルギャップ内に充填するとともに、液晶セルの構築後、一対の基板の有する導電膜間に電圧を印加した状態で液晶セルに光照射する処理を行う。PSAモードの液晶素子の製造に際し、重合性化合物の使用割合は、液晶の合計100質量部に対して、0.01~3質量部、好ましくは0.1~1質量部である。 In PSA mode, a polymerizable compound (e.g., a polyfunctional (meth)acrylate compound) is filled into the cell gap along with the liquid crystal, and after the liquid crystal cell is constructed, the liquid crystal cell is irradiated with light while a voltage is applied between the conductive films of the pair of substrates. When manufacturing PSA mode liquid crystal elements, the polymerizable compound is used in an amount of 0.01 to 3 parts by weight, preferably 0.1 to 1 part by weight, per 100 parts by weight of the total liquid crystal.
液晶表示装置を製造する場合、続いて、液晶セルの外側表面に偏光板を貼り合わせる。偏光板としては、ポリビニルアルコールを延伸配向させながらヨウ素を吸収させた「H膜」と称される偏光フィルムを酢酸セルロース保護膜で挟んだ偏光板又はH膜そのものからなる偏光板が挙げられる。 When manufacturing a liquid crystal display device, a polarizing plate is then attached to the outer surface of the liquid crystal cell. Examples of polarizing plates include a polarizing film called an "H film," which is made by stretching and aligning polyvinyl alcohol and absorbing iodine, sandwiched between cellulose acetate protective films, or a polarizing plate made of the H film itself.
本開示の液晶素子は、種々の用途に有効に適用することができる。具体的には、例えば、時計、携帯型ゲーム機、ワープロ、ノート型パソコン、カーナビゲーションシステム、カムコーダー、PDA、デジタルカメラ、携帯電話機、スマートフォン、各種モニター、液晶テレビ、インフォメーションディスプレイ等の各種表示装置や、調光装置、位相差フィルム等として用いることができる。 The liquid crystal element of the present disclosure can be effectively applied to a variety of applications. Specifically, it can be used in various display devices such as watches, portable game consoles, word processors, notebook computers, car navigation systems, camcorders, PDAs, digital cameras, mobile phones, smartphones, various monitors, LCD televisions, and information displays, as well as in light control devices and retardation films.
以下、実施例に基づき実施形態をより詳しく説明するが、以下の実施例によって本発明が限定的に解釈されるものではない。 The following examples will explain the present invention in more detail, but the present invention should not be construed as being limited by these examples.
以下の例において、重合体溶液中のポリイミドのイミド化率は以下の方法により測定した。以下の実施例で用いた原料化合物及び重合体の必要量は、下記の合成例に示す合成スケールでの合成を必要に応じて繰り返すことにより確保した。 In the following examples, the imidization rate of polyimide in the polymer solution was measured by the following method. The required amounts of raw material compounds and polymers used in the following examples were secured by repeating synthesis on the synthesis scale shown in the synthesis examples below as necessary.
[ポリイミドのイミド化率]
ポリイミドの溶液を純水に投入し、得られた沈殿を室温で十分に減圧乾燥した後、重水素化ジメチルスルホキシドに溶解し、テトラメチルシランを基準物質として室温で1H-NMR測定を行った。得られた1H-NMRスペクトルから、下記数式(1)によりイミド化率[%]を求めた。
イミド化率[%]=(1-(A1/(A2×α)))×100 …(1)
(数式(1)中、A1は化学シフト10ppm付近に現れるNH基のプロトン由来のピーク面積であり、A2はその他のプロトン由来のピーク面積であり、αは重合体の前駆体(ポリアミック酸)におけるNH基のプロトン1個に対するその他のプロトンの個数割合である。)
[Imidization rate of polyimide]
The polyimide solution was poured into pure water, and the resulting precipitate was thoroughly dried under reduced pressure at room temperature. The precipitate was then dissolved in deuterated dimethyl sulfoxide and subjected to 1H -NMR measurement at room temperature using tetramethylsilane as a reference substance. The imidization rate [%] was calculated from the obtained 1H -NMR spectrum using the following formula (1).
Imidization rate [%] = (1 - (A 1 / (A 2 × α))) × 100 (1)
(In formula (1), A1 is the peak area derived from the proton of the NH group appearing at a chemical shift of around 10 ppm, A2 is the peak area derived from other protons, and α is the ratio of the number of other protons to one proton of the NH group in the polymer precursor (polyamic acid).)
化合物の略号は以下の通りである。なお、以下では、式(X)で表される化合物を単に「化合物(X)」と示すことがある。 The abbreviations for the compounds are as follows. Note that hereinafter, the compound represented by formula (X) may be referred to simply as "compound (X)."
(テトラカルボン酸二無水物)
(ジアミン化合物)
(その他の化合物)
<モノマーの合成>
1.化合物(DA-1)、(DA-8)及び(DA-9)の合成
化合物(DA-1)、(DA-8)及び(DA-9)は、特許第6013823号公報に記載の方法と類似の方法にて合成を行った。以下に化合物(DA-1)の製造処方を示す。
<Synthesis of Monomer>
1. Synthesis of Compounds (DA-1), (DA-8), and (DA-9) Compounds (DA-1), (DA-8), and (DA-9) were synthesized by a method similar to the method described in Japanese Patent No. 6013823. The production recipe for compound (DA-1) is shown below.
・化合物(DA-1)の合成
反応容器に、4-(2-メチルアミノ-エチル)-フェニルアミン30g(0.2mol)とテトラヒドロフラン200mlを加えた。そこへ氷冷下、無水マレイン酸20g(0.2mol)をテトラヒドロフラン30mlに溶解した溶液を滴下し、室温で一晩撹拌した。反応終了後、析出した固体を濾取し、テトラヒドロフラン20mlで3回洗浄し、60℃で3時間乾燥して褐色固体を得た。続いて、得られた固体の入った反応容器に、4-(2-メチルアミノ-エチル)-フェニルアミン30g(0.2mol)、ジメチルアミノピリジン0.5gとジメチルホルムアミド100mlを仕込んだ。そこへ氷冷下、1-エチル-3-(3-ジメチルアミノプロピル)-カルボジイミド塩酸塩38g(0.2mol)を加え、室温で一晩撹拌した。反応終了後、水300mlを加え、酢酸エチル300mlで3回抽出した。硫酸ナトリウムで乾燥後、溶媒を留去し、褐色粘性固体28gを得た。得られた固体にメタノール80mlを加え、不溶の固体を濾取することで化合物(DA-1)を褐色固体として20g得た。化合物(DA-1)の1H-NMR測定結果は以下のとおりである。
1H-NMR(300MHz,DMSO-d6)δppm:7.02(4H,d),6.53(4H,d),6.44(2H,s),3.22-3.57(10H,m),2.62(4H,t).
Synthesis of Compound (DA-1) 30 g (0.2 mol) of 4-(2-methylamino-ethyl)-phenylamine and 200 ml of tetrahydrofuran were added to a reaction vessel. Under ice cooling, a solution of 20 g (0.2 mol) of maleic anhydride dissolved in 30 ml of tetrahydrofuran was added dropwise, and the mixture was stirred overnight at room temperature. After the reaction was completed, the precipitated solid was collected by filtration, washed three times with 20 ml of tetrahydrofuran, and dried at 60°C for 3 hours to obtain a brown solid. Subsequently, 30 g (0.2 mol) of 4-(2-methylamino-ethyl)-phenylamine, 0.5 g of dimethylaminopyridine, and 100 ml of dimethylformamide were charged to the reaction vessel containing the obtained solid. Under ice cooling, 38 g (0.2 mol) of 1-ethyl-3-(3-dimethylaminopropyl)-carbodiimide hydrochloride was added, and the mixture was stirred overnight at room temperature. After the reaction was completed, 300 ml of water was added, and the mixture was extracted three times with 300 ml of ethyl acetate. After drying with sodium sulfate, the solvent was distilled off to obtain 28 g of a brown viscous solid. 80 ml of methanol was added to the obtained solid, and the insoluble solid was collected by filtration to obtain 20 g of compound (DA-1) as a brown solid. The results of 1 H-NMR measurement of compound (DA-1) are as follows.
1 H-NMR (300 MHz, DMSO-d 6 ) δppm: 7.02 (4H, d), 6.53 (4H, d), 6.44 (2H, s), 3.22-3.57 (10H, m), 2.62 (4H, t).
2.化合物(DA-2)~(DA-7)の合成
化合物(DA-2)~(DA-7)は、まず、参考文献(JOUNAL OF PLYMER SCIENCE:POLYMER CHEMISTRY EDITION 1975,VOL.13,1691-1698)に記載の手法を参考に化合物(D-1)~(D-4)を製造し、得られた化合物(D-1)~(D-4)を中間体とする合成方法により製造した。以下に化合物(DA-2)の製造処方を示す。なお、化合物(DA-2)~(DA-7)はシス体である。
2. Synthesis of Compounds (DA-2) to (DA-7) Compounds (DA-2) to (DA-7) were produced by a synthetic method in which compounds (D-1) to (D-4) were first produced with reference to the method described in a reference document (Journal of Polymer Science: Polymer Chemistry Edition 1975, Vol. 13, 1691-1698), and the resulting compounds (D-1) to (D-4) were used as intermediates. The production recipe for compound (DA-2) is shown below. Note that compounds (DA-2) to (DA-7) are cis-isomers.
・化合物(DA-2)の合成
反応容器に、無水マレイン酸19.6g(0.2mol)、酢酸100mlを加えた。そこにヒドラジン1水和物5.0g(0.1mol)を酢酸25mlに溶解した溶液を滴下した。滴下中、反応液が25℃以上にならないよう、氷浴を用いて反応温度を制御した。滴下終了後、3時間静置し、沈殿物を濾取し、エタノール30mlで3回洗浄した。その後、60℃で5時間乾燥して淡黄色の固体21gを得た。得られた固体を反応容器に移し、塩化チオニルを110ml加え、75℃で6時間攪拌した。反応後、室温に冷却し、沈殿物を濾取した。沈殿物をヘキサンで洗浄し、60℃で5時間乾燥させることで化合物(D-1)を10g(0.05mol)得た。得られた化合物(D-1)をN-メチル-2-ピロリドン50mlに溶解し、2-(4-アミノフェニル)エチルアミン14g(0.1mol)を30分かけて滴下した。滴下後、1時間室温で撹拌し、反応液を水500mlに加えることで、沈殿物を得た。得られた沈殿物を濾取し、水で洗浄した後、60℃で5時間乾燥させることで化合物(DA-2)を20g得た。化合物(DA-2)の1H-NMR測定結果は以下のとおりである。
1H-NMR(300MHz,DMSO-d6)δppm:8.96(2H,s),6.89(4H,m),6.51(4H,m),6.19-6.31(4H,m),3.29(4H,m),2.60(4H,m).
Synthesis of Compound (DA-2) To a reaction vessel, 19.6 g (0.2 mol) of maleic anhydride and 100 ml of acetic acid were added. A solution of 5.0 g (0.1 mol) of hydrazine monohydrate dissolved in 25 ml of acetic acid was added dropwise. During the dropwise addition, the reaction temperature was controlled using an ice bath so that the reaction solution did not exceed 25°C. After the dropwise addition, the mixture was left to stand for 3 hours, and the precipitate was collected by filtration and washed three times with 30 ml of ethanol. This was then dried at 60°C for 5 hours to obtain 21 g of a pale yellow solid. The obtained solid was transferred to a reaction vessel, and 110 ml of thionyl chloride was added, followed by stirring at 75°C for 6 hours. After the reaction, the mixture was cooled to room temperature, and the precipitate was collected by filtration. The precipitate was washed with hexane and dried at 60°C for 5 hours to obtain 10 g (0.05 mol) of compound (D-1). The obtained compound (D-1) was dissolved in 50 ml of N-methyl-2-pyrrolidone, and 14 g (0.1 mol) of 2-(4-aminophenyl)ethylamine was added dropwise over 30 minutes. After the dropwise addition, the mixture was stirred at room temperature for 1 hour, and the reaction solution was added to 500 ml of water to obtain a precipitate. The obtained precipitate was collected by filtration, washed with water, and then dried at 60°C for 5 hours to obtain 20 g of compound (DA-2). The 1 H-NMR measurement results of compound (DA-2) are as follows:
1 H-NMR (300 MHz, DMSO-d 6 ) δppm: 8.96 (2H, s), 6.89 (4H, m), 6.51 (4H, m), 6.19-6.31 (4H, m), 3.29 (4H, m), 2.60 (4H, m).
3.化合物(DA-10)の合成
反応容器に、2-アミノ-5-ニトロピリジン13.9g(0.1mol)、ピリジン7.9g(0.1mol)、テトラヒドロフラン50mlを加えた。そこにフマリルクロリド7.6g(0.05mol)をテトラヒドロフラン25mlに溶解した溶液を滴下した。滴下終了後、室温で8時間撹拌した。得られた反応液を水に注ぎ、沈殿物を濾取した。得られた固体を水、エタノールで洗浄し、60℃で5時間乾燥して褐色の固体として中間体14.5gを得た。得られた中間体を反応容器に移し、10wt%パラジウム/炭素(2g)、及びN,N-ジメチルホルムアミド(30ml)を加え、水素雰囲気下50℃で8時間加熱した。反応溶液を濾過して触媒を除去した後、濾液を氷水に注ぎ、生じた沈殿物を濾過して回収した。得られた固体をエタノールで洗浄し、60℃で5時間乾燥させることで化合物(DA-10)を12.2g得た。化合物(DA-10)の1H-NMR測定結果は以下のとおりである。
1H-NMR(300MHz,DMSO-d6)δppm:11.2(2H,s),7.13-7.44(6H,m),6.18(2H,s).
3. Synthesis of Compound (DA-10) To a reaction vessel were added 13.9 g (0.1 mol) of 2-amino-5-nitropyridine, 7.9 g (0.1 mol) of pyridine, and 50 ml of tetrahydrofuran. A solution of 7.6 g (0.05 mol) of fumaryl chloride dissolved in 25 ml of tetrahydrofuran was added dropwise. After the addition was completed, the mixture was stirred at room temperature for 8 hours. The resulting reaction solution was poured into water, and the precipitate was collected by filtration. The resulting solid was washed with water and ethanol and dried at 60°C for 5 hours to obtain 14.5 g of the intermediate as a brown solid. The resulting intermediate was transferred to a reaction vessel, and 10 wt% palladium/carbon (2 g) and N,N-dimethylformamide (30 ml) were added, followed by heating at 50°C for 8 hours under a hydrogen atmosphere. The reaction solution was filtered to remove the catalyst, and the filtrate was poured into ice water, and the resulting precipitate was collected by filtration. The obtained solid was washed with ethanol and dried at 60° C. for 5 hours to obtain 12.2 g of compound (DA-10). The 1 H-NMR measurement results of compound (DA-10) are as follows.
1 H-NMR (300 MHz, DMSO-d 6 ) δppm: 11.2 (2H, s), 7.13-7.44 (6H, m), 6.18 (2H, s).
4.化合物(DA-12)の合成
原料として2-アミノ-5-ニトロピリジンの代わりに4-ニトロアニリンを用いたことを除いては化合物(DA-10)の合成と同様の方法により化合物(DA-12)を合成した。
4. Synthesis of Compound (DA-12) Compound (DA-12) was synthesized in the same manner as in the synthesis of compound (DA-10), except that 4-nitroaniline was used instead of 2-amino-5-nitropyridine as the starting material.
5.化合物(DA-11)の合成
反応容器に、2-アミノ-5-ニトロピリジン13.9g(0.1mol)、ピリジン7.9g(0.1mol)、テトラヒドロフラン50mlを加えた。そこにフマリルクロリド7.6g(0.05mol)をテトラヒドロフラン25mlに溶解した溶液を滴下した。滴下終了後、室温で8時間撹拌した。得られた反応液を水に注ぎ、沈殿物を濾取した。得られた固体を水、エタノールで洗浄し、60℃で5時間乾燥して褐色の固体として中間体14.5gを得た。得られた中間体を反応容器に移し、ジメチルホルムアミド25mlを加えた。そこに二炭酸ジ-tert-ブチル18g(0.08mol)を加え、室温で16時間撹拌した。反応溶液を水へ滴下し、沈殿物を濾取、水で洗浄した後、60℃で3時間乾燥して淡褐色の固体13.2gを得た。得られた固体を反応容器に移し、10wt%パラジウム/炭素(1.8g)、及びN,N-ジメチルホルムアミド(30ml)を加え、水素雰囲気下50℃で8時間加熱した。反応溶液を濾過して触媒を除去した後、濾液を氷水に注ぎ、生じた沈殿物を濾過して回収した。得られた固体をエタノールで洗浄し、60℃で5時間乾燥させることで化合物(DA-11)を9.8g得た。化合物(DA-11)の1H-NMR測定結果は以下のとおりである。
1H-NMR(300MHz,DMSO-d6)δppm:8.09(2H,m),7.28-7.44(4H,m),6.93(2H,s),1.39(18H,s).
5. Synthesis of Compound (DA-11) To a reaction vessel, 13.9 g (0.1 mol) of 2-amino-5-nitropyridine, 7.9 g (0.1 mol) of pyridine, and 50 ml of tetrahydrofuran were added. A solution of 7.6 g (0.05 mol) of fumaryl chloride dissolved in 25 ml of tetrahydrofuran was added dropwise. After the addition was completed, the mixture was stirred at room temperature for 8 hours. The resulting reaction solution was poured into water, and the precipitate was collected by filtration. The resulting solid was washed with water and ethanol and dried at 60°C for 5 hours to obtain 14.5 g of an intermediate as a brown solid. The resulting intermediate was transferred to a reaction vessel, and 25 ml of dimethylformamide was added. 18 g (0.08 mol) of di-tert-butyl dicarbonate was added thereto, and the mixture was stirred at room temperature for 16 hours. The reaction solution was added dropwise to water, and the precipitate was collected by filtration, washed with water, and then dried at 60°C for 3 hours to obtain 13.2 g of a light brown solid. The obtained solid was transferred to a reaction vessel, and 10 wt % palladium/carbon (1.8 g) and N,N-dimethylformamide (30 ml) were added, followed by heating at 50°C for 8 hours under a hydrogen atmosphere. The reaction solution was filtered to remove the catalyst, and the filtrate was poured into ice water, and the resulting precipitate was collected by filtration. The obtained solid was washed with ethanol and dried at 60°C for 5 hours, yielding 9.8 g of compound (DA-11). The 1 H-NMR measurement results of compound (DA-11) are as follows:
1 H-NMR (300 MHz, DMSO-d 6 ) δppm: 8.09 (2H, m), 7.28-7.44 (4H, m), 6.93 (2H, s), 1.39 (18H, s).
6.化合物(DA-13)の合成
原料として2-アミノ-5-ニトロピリジンの代わりに4-ニトロアニリンを用いたことを除いては(DA-11)の合成と同様の方法により化合物(DA-13)を合成した。
6. Synthesis of Compound (DA-13) Compound (DA-13) was synthesized in the same manner as in the synthesis of (DA-11), except that 4-nitroaniline was used instead of 2-amino-5-nitropyridine as the starting material.
7.化合物(TA-1)の合成
反応容器に、3-アミノジヒドロフラン-2,5-ジオン11.5g(0.1mol)、ピリジン7.9g(0.1mol)、テトラヒドロフラン300mlを加えた。反応液を氷浴で0℃とし、そこにフマリルクロリド7.6g(0.05mol)をテトラヒドロフラン50mlに溶解した溶液を滴下した。滴下終了後、室温で4時間撹拌した。反応後、減圧下で溶媒を除去した。続いて、酢酸50g及び無水酢酸50gを加え、100℃で3時間撹拌した。得られた沈殿物を濾取し、酢酸、ノルマルヘキサンで洗浄した後、60℃で5時間減圧乾燥することにより化合物(TA-1)を得た。
7. Synthesis of Compound (TA-1) 11.5 g (0.1 mol) of 3-aminodihydrofuran-2,5-dione, 7.9 g (0.1 mol) of pyridine, and 300 ml of tetrahydrofuran were added to a reaction vessel. The reaction solution was cooled to 0°C in an ice bath, and a solution of 7.6 g (0.05 mol) of fumaryl chloride dissolved in 50 ml of tetrahydrofuran was added dropwise thereto. After the dropwise addition was completed, the mixture was stirred at room temperature for 4 hours. After the reaction, the solvent was removed under reduced pressure. Subsequently, 50 g of acetic acid and 50 g of acetic anhydride were added, and the mixture was stirred at 100°C for 3 hours. The resulting precipitate was collected by filtration, washed with acetic acid and normal hexane, and then dried under reduced pressure at 60°C for 5 hours to obtain Compound (TA-1).
8.化合物(TA-2)の合成
原料として3-アミノジヒドロフラン-2,5-ジオンの代わりに5-ヒドロキシイソベンゾフラン-1,3-ジオンを用いたこと以外は化合物(TA-1)の合成と同様の方法により化合物(TA-2)を合成した。
8. Synthesis of Compound (TA-2) Compound (TA-2) was synthesized in the same manner as in the synthesis of compound (TA-1), except that 5-hydroxyisobenzofuran-1,3-dione was used instead of 3-aminodihydrofuran-2,5-dione as the starting material.
9.化合物(TA-3)の合成
反応容器に、無水マレイン酸19.6g(0.2mol)、酢酸100mlを加えた。そこにヒドラジン1水和物5.0g(0.1mol)を酢酸25mlに溶解した溶液を滴下した。滴下中、反応液が25℃以上にならないよう、氷浴を用いて反応温度を制御した。滴下終了後、3時間静置し、沈殿物を濾取し、エタノール30mlで3回洗浄した。その後、60℃で5時間乾燥して淡黄色の固体21gを得た。得られた固体を反応容器に移し、塩化チオニルを110ml加え、75℃で6時間撹拌した。反応後、室温に冷却し、沈殿物を濾取した。沈殿物をヘキサンで洗浄し、60℃で5時間乾燥させることで化合物(D-1)を10g(0.05mol)得た。得られた化合物(D-1)をN-メチル-2-ピロリドン50mlに溶解し、3-アミノジヒドロフラン-2,5-ジオン11.5g(0.1mol)を30分かけて滴下した。滴下終了後、室温で4時間攪拌した。反応後、減圧下で溶媒を除去した。続いて、酢酸50g及び無水酢酸50gを加え、100℃で3時間撹拌した。得られた沈殿物を濾取し、酢酸、ノルマルヘキサンで洗浄した後、60℃で5時間減圧乾燥することにより化合物(TA-3)を得た。なお、化合物(TA-3)はシス体である。
9. Synthesis of Compound (TA-3) To a reaction vessel, 19.6 g (0.2 mol) of maleic anhydride and 100 ml of acetic acid were added. A solution of 5.0 g (0.1 mol) of hydrazine monohydrate dissolved in 25 ml of acetic acid was added dropwise. During the dropwise addition, the reaction temperature was controlled using an ice bath to prevent the reaction solution from exceeding 25°C. After the dropwise addition, the mixture was left to stand for 3 hours, and the precipitate was collected by filtration and washed three times with 30 ml of ethanol. This was then dried at 60°C for 5 hours to obtain 21 g of a pale yellow solid. The resulting solid was transferred to a reaction vessel, and 110 ml of thionyl chloride was added, followed by stirring at 75°C for 6 hours. After the reaction, the mixture was cooled to room temperature, and the precipitate was collected by filtration. The precipitate was washed with hexane and dried at 60°C for 5 hours to obtain 10 g (0.05 mol) of compound (D-1). The obtained compound (D-1) was dissolved in 50 ml of N-methyl-2-pyrrolidone, and 11.5 g (0.1 mol) of 3-aminodihydrofuran-2,5-dione was added dropwise over 30 minutes. After the addition was completed, the mixture was stirred at room temperature for 4 hours. After the reaction, the solvent was removed under reduced pressure. Subsequently, 50 g of acetic acid and 50 g of acetic anhydride were added, and the mixture was stirred at 100°C for 3 hours. The obtained precipitate was collected by filtration, washed with acetic acid and normal hexane, and then dried under reduced pressure at 60°C for 5 hours to obtain compound (TA-3). Note that compound (TA-3) is a cis-isomer.
<重合体の合成>
1.ポリアミック酸の合成
[合成例1]
テトラカルボン酸二無水物として1,2,3,4-シクロブタンテトラカルボン酸二無水物(化合物(TB-1))100モル部、ジアミン化合物として化合物(DA-2)100モル部をN-メチル-2-ピロリドン(NMP)に溶解し、室温で6時間反応を行い、ポリアミック酸(これを重合体(PAA-1)とする)を15質量%含有する溶液を得た。
<Synthesis of Polymer>
1. Synthesis of polyamic acid [Synthesis Example 1]
100 parts by mole of 1,2,3,4-cyclobutanetetracarboxylic dianhydride (compound (TB-1)) as a tetracarboxylic dianhydride and 100 parts by mole of compound (DA-2) as a diamine compound were dissolved in N-methyl-2-pyrrolidone (NMP), and the mixture was allowed to react at room temperature for 6 hours, thereby obtaining a solution containing 15% by mass of polyamic acid (referred to as polymer (PAA-1)).
なお、重合体(PAA-1)は、単離した化合物(DA-2)を使用せず、中間体である化合物(D-1)を用いて重合することにより得ることもできる。以下に重合体(PAA-1)の異なる合成法を示す。
〔PAA-1の合成別法〕
化合物(D-1)100モル部をN-メチル-2-ピロリドンに溶解し、2-(4-アミノフェニル)エチルアミン200モル部を30分かけて滴下した。滴下後、1時間室温で攪拌した。その後、テトラカルボン酸二無水物として1,2,3,4-シクロブタンテトラカルボン酸二無水物100モル部を添加し室温で6時間反応を行い、重合体(PAA-1)を15質量%含有する溶液を得た。
The polymer (PAA-1) can also be obtained by polymerizing the intermediate compound (D-1) without using the isolated compound (DA-2). Different methods for synthesizing the polymer (PAA-1) are shown below.
[Alternative synthesis of PAA-1]
100 parts by mole of compound (D-1) was dissolved in N-methyl-2-pyrrolidone, and 200 parts by mole of 2-(4-aminophenyl)ethylamine was added dropwise over 30 minutes. After the dropwise addition, the mixture was stirred at room temperature for 1 hour. Thereafter, 100 parts by mole of 1,2,3,4-cyclobutanetetracarboxylic dianhydride was added as a tetracarboxylic dianhydride, and the mixture was reacted at room temperature for 6 hours to obtain a solution containing 15% by mass of polymer (PAA-1).
[合成例2~24]
使用するテトラカルボン酸二無水物及びジアミン化合物の種類及び量を表1に記載のとおり変更した以外は合成例1と同様の操作を行い、ポリアミック酸(重合体(PAA-2)~(PAA-20)及び重合体(paa-1)~(paa-4))を得た。なお、表1中、テトラカルボン酸二無水物(酸二無水物1、2)の数値は、ポリアミック酸の合成に使用したテトラカルボン酸二無水物の全量100モル部に対する各化合物の割合(モル比)を表す。ジアミン化合物(ジアミン1~3)の数値は、ポリアミック酸の合成に使用したジアミン化合物の全量100モル部に対する各化合物の割合(モル比)を表す。
[Synthesis Examples 2 to 24]
Polyamic acids (polymers (PAA-2) to (PAA-20) and polymers (paa-1) to (paa-4)) were obtained by the same procedure as in Synthesis Example 1, except that the types and amounts of the tetracarboxylic dianhydrides and diamine compounds used were changed as shown in Table 1. In Table 1, the numerical values for the tetracarboxylic dianhydrides (acid dianhydrides 1 and 2) represent the ratio (molar ratio) of each compound relative to 100 parts by mole of the total amount of the tetracarboxylic dianhydrides used in the synthesis of the polyamic acid. The numerical values for the diamine compounds (diamines 1 to 3) represent the ratio (molar ratio) of each compound relative to 100 parts by mole of the total amount of the diamine compounds used in the synthesis of the polyamic acid.
2.ポリイミドの合成
[合成例25]
テトラカルボン酸二無水物として化合物(TB-1)60モル部及び化合物(TB-3)40モル部、ジアミン化合物として化合物(DA-2)20モル部、化合物(DB-2)60モル部及び化合物(DB-3)20モル部をNMPに溶解し、室温で6時間反応を行い、ポリアミック酸を15質量%含有する溶液を得た。次いで、得られたポリアミック酸溶液にNMPを追加してポリアミック酸濃度10質量%の溶液とし、ピリジン及び無水酢酸を添加して60℃で4時間脱水閉環反応を行った。脱水閉環反応後、系内の溶媒を新たなNMPで溶媒置換することにより、イミド化率約80%のポリイミド(これを重合体(PI-1)とする)を15質量%含有する溶液を得た。
2. Synthesis of polyimide [Synthesis Example 25]
60 parts by mole of compound (TB-1) and 40 parts by mole of compound (TB-3) as tetracarboxylic dianhydrides, and 20 parts by mole of compound (DA-2), 60 parts by mole of compound (DB-2), and 20 parts by mole of compound (DB-3) as diamine compounds were dissolved in NMP, and the reaction was carried out at room temperature for 6 hours to obtain a solution containing 15% by mass of polyamic acid. Next, NMP was added to the obtained polyamic acid solution to obtain a solution with a polyamic acid concentration of 10% by mass, and pyridine and acetic anhydride were added, and a dehydration ring-closing reaction was carried out at 60°C for 4 hours. After the dehydration ring-closing reaction, the solvent in the system was replaced with fresh NMP to obtain a solution containing 15% by mass of polyimide (referred to as polymer (PI-1)) with an imidization rate of approximately 80%.
[合成例26~30]
使用するテトラカルボン酸二無水物及びジアミン化合物の種類及び量を表2に記載のとおり変更した以外は合成例25と同様の操作を行い、ポリイミド(重合体(PI-2)、(PI-3)及び(pi-1)~(pi-3))を得た。なお、表2中、テトラカルボン酸二無水物(酸二無水物1~3)の数値は、ポリイミドの合成に使用したテトラカルボン酸二無水物の全量100モル部に対する各化合物の割合(モル比)を表す。ジアミン化合物(ジアミン1~4)の数値は、ポリイミドの合成に使用したジアミン化合物の全量100モル部に対する各化合物の割合(モル比)を表す。
[Synthesis Examples 26 to 30]
Polyimides (polymers (PI-2), (PI-3), and (PI-1) to (PI-3)) were obtained by the same procedure as in Synthesis Example 25, except that the types and amounts of the tetracarboxylic dianhydrides and diamine compounds used were changed as shown in Table 2. In Table 2, the numerical values for the tetracarboxylic dianhydrides (acid dianhydrides 1 to 3) represent the ratio (molar ratio) of each compound relative to 100 parts by mole of the total amount of the tetracarboxylic dianhydrides used in the synthesis of the polyimide. The numerical values for the diamine compounds (diamines 1 to 4) represent the ratio (molar ratio) of each compound relative to 100 parts by mole of the total amount of the diamine compounds used in the synthesis of the polyimide.
3.ポリオルガノシロキサンの合成
[合成例31]
1000ml三口フラスコに、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン(化合物(s-1))100.0g、メチルイソブチルケトン500g、及びトリエチルアミン10.0gを仕込み、室温で混合した。次いで、脱イオン水100gを滴下漏斗から30分かけて滴下した後、還流下で混合しつつ、80℃で6時間反応を行った。反応終了後、有機層を取り出し、これを0.2質量%硝酸アンモニウム水溶液により洗浄後の水が中性になるまで洗浄した後、減圧下で溶媒及び水を留去した。メチルイソブチルケトンを適量添加し、エポキシ基を有するポリオルガノシロキサンである重合体(ESSQ-1)の50質量%溶液を得た。
500ml三口フラスコに、化合物(c-1)3.10g(重合体(ESSQ-1)が有するエポキシ基量に対して20モル%)、化合物(c-2)3.24g(重合体(ESSQ-1)が有するエポキシ基量に対して10モル%)、テトラブチルアンモニウムブロミド1.00g、重合体(ESSQ-1)含有溶液20.0g、及びメチルイソブチルケトン290.0gを加え、90℃で18時間撹拌した。室温まで冷却した後、蒸留水で分液洗浄操作を10回繰り返した。その後、有機層を回収し、ロータリーエバポレータにより濃縮とNMP希釈を2回繰り返した後、NMPを用いて固形分濃度が10質量%になるように調整し、ポリオルガノシロキサン(これを重合体(PSQ-1)とする)のNMP溶液を得た。
3. Synthesis of polyorganosiloxane [Synthesis Example 31]
A 1000 ml three-neck flask was charged with 100.0 g of 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane (compound (s-1)), 500 g of methyl isobutyl ketone, and 10.0 g of triethylamine, and mixed at room temperature. Next, 100 g of deionized water was added dropwise from the dropping funnel over 30 minutes, and the mixture was then mixed under reflux at 80 ° C. for 6 hours while reacting. After completion of the reaction, the organic layer was removed and washed with a 0.2 mass% aqueous ammonium nitrate solution until the water after washing was neutral, and then the solvent and water were distilled off under reduced pressure. An appropriate amount of methyl isobutyl ketone was added to obtain a 50 mass% solution of polymer (ESSQ-1), which is a polyorganosiloxane having epoxy groups.
In a 500 ml three-neck flask, 3.10 g of compound (c-1) (20 mol% relative to the amount of epoxy groups in the polymer (ESSQ-1)), 3.24 g of compound (c-2) (10 mol% relative to the amount of epoxy groups in the polymer (ESSQ-1)), 1.00 g of tetrabutylammonium bromide, 20.0 g of the polymer (ESSQ-1)-containing solution, and 290.0 g of methyl isobutyl ketone were added and stirred at 90 ° C. for 18 hours. After cooling to room temperature, the separation and washing operation with distilled water was repeated 10 times. Thereafter, the organic layer was recovered, concentrated using a rotary evaporator and diluted with NMP twice, and then adjusted to a solids concentration of 10% by mass using NMP to obtain an NMP solution of polyorganosiloxane (this is referred to as polymer (PSQ-1)).
4.スチレン-マレイミド系共重合体の合成
[合成例32]
窒素下、100mL二口フラスコに、重合モノマーとして、化合物(M-1)5.00g、化合物(M-2)1.05g、化合物(M-3)4.80g、及び化合物(M-4)2.26g、ラジカル重合開始剤として2,2’-アゾビス(2,4-ジメチルバレロニトリル)0.39g、連鎖移動剤として2,4-ジフェニル-4-メチル-1-ペンテン0.39g、並びに溶媒としてN-メチル-2-ピロリドン(NMP)52.5mlを加え、70℃で6時間重合した。メタノールに再沈殿した後、沈殿物を濾過し、室温で8時間真空乾燥することで目的の重合体(これを重合体(MI-1)とする)を得た。
4. Synthesis of styrene-maleimide copolymer [Synthesis Example 32]
Under nitrogen, 5.00 g of compound (M-1), 1.05 g of compound (M-2), 4.80 g of compound (M-3), and 2.26 g of compound (M-4) were added as polymerization monomers to a 100 mL two-neck flask, 0.39 g of 2,2'-azobis(2,4-dimethylvaleronitrile) as a radical polymerization initiator, 0.39 g of 2,4-diphenyl-4-methyl-1-pentene as a chain transfer agent, and 52.5 ml of N-methyl-2-pyrrolidone (NMP) as a solvent, and polymerization was carried out for 6 hours at 70°C. After reprecipitation in methanol, the precipitate was filtered and dried in vacuum at room temperature for 8 hours to obtain the target polymer (referred to as polymer (MI-1)).
5.ポリアミドの合成
[合成例33]
参考文献(JOUNAL OF PLYMER SCIENCE:POLYMER CHEMISTRY EDITION 1975,VOL.13,1691-1698)に記載の手法を参考に合成した。ビイソマレイミドとして化合物(D-1)100モル部、ジアミン化合物として化合物(DB-18)100モル部をN-メチル-2-ピロリドン(NMP)に溶解し、室温で6時間反応を行い、ポリアミド(これを重合体(pa-1)とする)を15質量%含有する溶液を得た。
5. Synthesis of polyamide [Synthesis Example 33]
The synthesis was carried out with reference to the method described in the reference document (Journal of Polymer Science: Polymer Chemistry Edition 1975, Vol. 13, 1691-1698). 100 parts by mole of compound (D-1) as a biisomaleimide and 100 parts by mole of compound (DB-18) as a diamine compound were dissolved in N-methyl-2-pyrrolidone (NMP), and the reaction was carried out at room temperature for 6 hours to obtain a solution containing 15% by mass of polyamide (referred to as polymer (pa-1)).
<重合体としての評価>
[実施例1:残留アミン、保存安定性の評価]
1.残留アミンの評価
合成例1で得た重合体(PAA-1)の溶液をアセトンに滴下し、重合体を沈殿させた。上澄みを一部取り出し、液体クロマトグラフィー(LC)により評価した。原料として用いたジアミンのピークが観測される場合は「有」、観測されない場合は「無」とした。その結果、実施例1における残留アミンピークは「無」であった。
<Evaluation as a polymer>
Example 1: Evaluation of residual amine and storage stability
1. Evaluation of Residual Amine A solution of the polymer (PAA-1) obtained in Synthesis Example 1 was added dropwise to acetone to precipitate the polymer. A portion of the supernatant was removed and evaluated by liquid chromatography (LC). When a peak of the diamine used as a raw material was observed, it was rated as "present," and when it was not observed, it was rated as "absent." As a result, the residual amine peak in Example 1 was "absent."
2.保存安定性の評価
合成例1で得た重合体(PAA-1)の溶液に関して、重合体溶液の調製直後の溶液粘度D1と、室温で7日間保管した後の溶液粘度D2との変化率([(D2-D1)/D1)]×100(%))により保存安定性を評価した。粘度の変化率が5%以上の場合に「不良(×)」、5%未満の場合に「良好(○)」と評価した。その結果、実施例1における保存安定性は「良好(○)」であった。
2. Evaluation of Storage Stability With regard to the solution of polymer (PAA-1) obtained in Synthesis Example 1, the storage stability was evaluated based on the rate of change ([(D2-D1)/D1)] x 100(%)) between the solution viscosity D1 immediately after preparation of the polymer solution and the solution viscosity D2 after storage at room temperature for 7 days. A rate of change in viscosity of 5% or more was evaluated as "poor (x)," and a rate of change in viscosity of less than 5% was evaluated as "good (○)." As a result, the storage stability of Example 1 was evaluated as "good (○)."
[参考例1]
重合体を表3のように変更した以外は実施例1と同様にして残留アミン及び保存安定性の評価を行った。結果を表3に示した。
The residual amine content and storage stability were evaluated in the same manner as in Example 1, except that the polymer was changed as shown in Table 3. The results are shown in Table 3.
表3に示すように、重合体(PAA-1)は、ポリアミドである重合体(pa-1)と比較して、残留するアミンが少なく、また溶液としての保存安定性が良好な結果であった。 As shown in Table 3, polymer (PAA-1) had less residual amine than polyamide polymer (pa-1), and exhibited good storage stability as a solution.
<液晶配向剤の調製及び評価>
[実施例2:ラビングFFS型液晶表示素子]
1.液晶配向剤の調製
合成例2で得た重合体(PAA-2)の溶液を用いて、NMP及びブチルセロソルブ(BC)により希釈して、溶媒組成がNMP/BC=80/20(質量比)、固形分濃度が3.5質量%の溶液とした。この溶液を孔径0.2μmのフィルターで濾過することにより液晶配向剤(AL-1)を調製した。
<Preparation and Evaluation of Liquid Crystal Alignment Agent>
[Example 2: Rubbed FFS-type liquid crystal display element]
1. Preparation of liquid crystal aligning agent The solution of the polymer (PAA-2) obtained in Synthesis Example 2 was diluted with NMP and butyl cellosolve (BC) to prepare a solution with a solvent composition of NMP/BC = 80/20 (mass ratio) and a solid content concentration of 3.5 mass %. This solution was filtered through a filter with a pore size of 0.2 μm to prepare a liquid crystal aligning agent (AL-1).
2.ラビング法を用いたFFS型液晶表示素子の製造
平板電極(ボトム電極)、絶縁層及び櫛歯状電極(トップ電極)がこの順で片面に積層されたガラス基板(第1基板とする)、並びに電極が設けられていないガラス基板(第2基板とする)を準備した。次いで、第1基板の電極形成面及び第2基板の片面のそれぞれに液晶配向剤(AL-1)をスピンナーにより塗布し、110℃のホットプレートで3分間加熱(プレベーク)した。その後、庫内を窒素置換した230℃のオーブンで30分間乾燥(ポストベーク)を行い、平均膜厚0.08μmの塗膜を形成した。次いで、塗膜表面に対し、レーヨン布を巻き付けたロールを有するラビングマシーンにより、ロール回転数1000rpm、ステージ移動速度3cm/秒、毛足押し込み長さ0.3mmでラビング処理を行った。その後、超純水中で1分間超音波洗浄を行い、次いで100℃クリーンオーブン中で10分間乾燥することにより、液晶配向膜を有する一対の基板を得た。
次いで、液晶配向膜を有する一対の基板につき、液晶配向膜を形成した面の縁に液晶注入口を残して、直径3.5μmの酸化アルミニウム球入りエポキシ樹脂接着剤をスクリーン印刷塗布した。その後、基板を重ね合わせて圧着し、150℃で1時間かけて接着剤を熱硬化させた。次いで、液晶注入口より、一対の基板間の間隙にネガ型液晶(メルク社製、MLC-6608)を充填した後、エポキシ系接着剤で液晶注入口を封止した。さらに、液晶注入時の流動配向を除くために、これを120℃で加熱してから室温まで徐冷し、液晶セルを製造した。なお、一対の基板を重ね合わせる際には、それぞれの基板のラビング方法が反平行となるようにした。
2. Fabrication of FFS-Mode Liquid Crystal Display Element Using Rubbing Method A glass substrate (referred to as the first substrate) with a flat electrode (bottom electrode), an insulating layer, and a comb-shaped electrode (top electrode) laminated in this order on one side, and a glass substrate (referred to as the second substrate) without an electrode, were prepared. Next, a liquid crystal alignment agent (AL-1) was applied to the electrode-formed surface of the first substrate and one side of the second substrate using a spinner, and heated (pre-baked) on a hot plate at 110°C for 3 minutes. This was then dried (post-baked) for 30 minutes in a nitrogen-purged oven at 230°C, forming a coating film with an average film thickness of 0.08 μm. Next, the coating film surface was rubbed using a rubbing machine equipped with a roll wrapped around a rayon cloth at a roll rotation speed of 1000 rpm, a stage movement speed of 3 cm/sec, and a pile indentation length of 0.3 mm. Thereafter, the substrate was subjected to ultrasonic cleaning in ultrapure water for 1 minute, and then dried in a clean oven at 100° C. for 10 minutes to obtain a pair of substrates having a liquid crystal alignment film.
Next, a pair of substrates with liquid crystal alignment films were screen-printed with an epoxy resin adhesive containing 3.5 μm diameter aluminum oxide spheres, leaving a liquid crystal injection port at the edge of the surface where the liquid crystal alignment film was formed. The substrates were then superimposed and pressed together, and the adhesive was thermally cured at 150°C for 1 hour. Next, negative liquid crystal (MLC-6608, manufactured by Merck) was filled into the gap between the pair of substrates through the liquid crystal injection port, which was then sealed with an epoxy adhesive. Furthermore, to eliminate flow alignment during liquid crystal injection, the substrate was heated at 120°C and then slowly cooled to room temperature to produce a liquid crystal cell. When the pair of substrates were superimposed, the rubbing directions of the respective substrates were antiparallel.
3.液晶配向性の評価
上記2.で製造した液晶セルを、27,000cd/m2の高輝度バックライト上で500時間静置し、バックライトの照射前後におけるリタデーション変化率により液晶配向性を評価した。まず、上記2.で製造した液晶表示素子につき、オプトサイエンス社製Axoscanによりリタデーションを測定し、下記数式(z-1)によりバックライト照射前後のリタデーションの変化率αを算出した。変化率αが小さいほど、液晶配向性が良好であるといえる。変化率αが1%以下であった場合を「良好(○)」、1%よりも大きく2%以下であった場合を「可(△)」、2%よりも大きかった場合を「不良(×)」とした。
α=Δθ/θ1 …(z-1)
(式(z-1)中、Δθは照射前後のリタデーション差を表し、θ1は照射前のリタデーション値を表す。)
その結果、この実施例の液晶配向性の評価は「良好(○)」の評価であった。
3. Evaluation of Liquid Crystal Alignment The liquid crystal cell manufactured in 2. above was left standing for 500 hours in front of a high-brightness backlight of 27,000 cd/ m² , and the liquid crystal alignment was evaluated by the rate of change in retardation before and after backlight irradiation. First, the retardation of the liquid crystal display element manufactured in 2. above was measured using an Axoscan manufactured by Optoscience, and the rate of change α of retardation before and after backlight irradiation was calculated using the following formula (z-1). The smaller the rate of change α, the better the liquid crystal alignment. When the rate of change α was 1% or less, it was rated as "good (○)", when it was greater than 1% and less than 2% it was rated as "fair (△)", and when it was greater than 2% it was rated as "poor (×)".
α=Δθ/θ1...(z-1)
(In formula (z-1), Δθ represents the difference in retardation before and after irradiation, and θ1 represents the retardation value before irradiation.)
As a result, the liquid crystal alignment property of this example was evaluated as "good (◯)".
4.初期VHRの評価
上記2.で製造した液晶セルを60℃のオーブンに静置した後、東洋テクニカ社製VHR測定装置「VHR-1」を用いて、1V、1670msecの条件で電圧保持率(VHR)を測定した。評価基準としては、VHRが70%よりも高い場合に「良好(○)」、70%以下60%以上の場合に「可(△)」、60%未満の場合に「不良(×)」とした。その結果、この実施例の初期VHRの評価は「良好(○)」であった。
4. Evaluation of Initial VHR The liquid crystal cell manufactured in 2. above was placed in an oven at 60°C, and then the voltage holding ratio (VHR) was measured under conditions of 1 V and 1670 msec using a VHR measuring device "VHR-1" manufactured by Toyo Corporation. The evaluation criteria were as follows: if the VHR was higher than 70%, it was rated "good (○)", if it was 70% or less and 60% or more, it was rated "fair (△)", and if it was less than 60%, it was rated "poor (×)". As a result, the initial VHR of this example was rated "good (○)".
5.VHR信頼性の評価
上記2.で製造した液晶セルにつき、電圧保持率により信頼性(VHR信頼性)を評価した。評価は以下のようにして行った。まず、液晶セルに1Vの電圧を60マイクロ秒印加した後、印加解除から1670ミリ秒後の電圧保持率(VHR1)を測定した。次いで、液晶セルにCCFL(バックライト)を60℃で1週間照射した後、室温中に静置して室温まで自然冷却した。冷却後、液晶セルに1Vの電圧を60マイクロ秒印加した後、印加解除から1670ミリ秒後の電圧保持率(VHR2)を測定した。なお、測定装置には、東陽テクニカ社製VHR測定装置「VHR-1」を使用した。このときのVHRの変化率(ΔVHR)をVHR1とVHR2との差分(ΔVHR=VHR1-VHR2)により算出し、ΔVHRによってVHR信頼性を評価した。ΔVHRが15%未満であった場合を「良好(○)」、15%以上20%以下であった場合を「可(△)」、20%よりも大きかった場合を「不良(×)」と判定した。その結果、この実施例ではVHR信頼性「良好(○)」であった。
5. Evaluation of VHR Reliability The reliability (VHR reliability) of the liquid crystal cells manufactured in Section 2 above was evaluated based on the voltage holding ratio. The evaluation was performed as follows. First, a voltage of 1 V was applied to the liquid crystal cell for 60 microseconds, and then the voltage holding ratio (VHR1) was measured 1670 milliseconds after the application was removed. Next, the liquid crystal cell was irradiated with a CCFL (backlight) at 60°C for one week, and then left to cool naturally to room temperature. After cooling, a voltage of 1 V was applied to the liquid crystal cell for 60 microseconds, and then the voltage holding ratio (VHR2) was measured 1670 milliseconds after the application was removed. The measurement device used was a VHR measuring device "VHR-1" manufactured by Toyo Corporation. The rate of change in VHR (ΔVHR) at this time was calculated as the difference between VHR1 and VHR2 (ΔVHR = VHR1 - VHR2), and VHR reliability was evaluated based on ΔVHR. When ΔVHR was less than 15%, it was judged as "good (◯)", when it was 15% or more and 20% or less it was judged as "fair (△)", and when it was more than 20%, it was judged as "poor (×)". As a result, in this example, the VHR reliability was "good (◯)".
6.膜強度(ラビング耐性)の評価
上記1.で調製した液晶配向剤(AL-1)をガラス基板上にスピンナーを用いて塗布し、110℃のホットプレートで3分間加熱(プレベーク)した。その後、庫内を窒素置換した230℃のオーブンで30分間乾燥(ポストベーク)を行い、平均膜厚0.08μmの塗膜を形成した。この塗膜につき、ヘイズメーター(hazemeter)を用いて塗膜のヘイズ値を測定した。次いで、塗膜に対し、コットン布を巻き付けたロールを有するラビングマシーンにより、ロール回転数1000rpm、ステージ移動速度3cm/秒、毛足押し込み長さ0.3mmでラビング処理を5回実施した。その後、ヘイズメーターを用いて液晶配向膜のヘイズ値を測定し、ラビング処理前のヘイズ値との差(ヘイズ変化値)を計算した。ラビング処理前の膜のヘイズ値をHz1(%)、ラビング処理後の膜のヘイズ値をHz2(%)とした場合、ヘイズ変化値は下記式(z-2)で表される。
ヘイズ変化値(%)=Hz2-Hz1 …(z-2)
液晶配向膜におけるヘイズ変化値が0.5未満であった場合を「最良(◎)」、ヘイズ変化値が0.5以上1.0未満であった場合を「良好(○)」、ヘイズ変化値が1.0以上1.5以下であった場合を「可(△)」、1.5よりも大きかった場合を「不良(×)」と評価した。ヘイズ変化値が1.5以下(より好ましくは1.0未満、更に好ましくは0.5未満)であれば膜強度が十分に高くラビング耐性が高い、すなわち膜の力学特性が良好であるといえる。その結果、この実施例では膜強度「良好(○)」の評価であった。
6. Evaluation of Film Strength (Rubbing Resistance) The liquid crystal alignment agent (AL-1) prepared in 1 above was applied to a glass substrate using a spinner and heated (pre-baked) on a hot plate at 110 ° C. for 3 minutes. The substrate was then dried (post-baked) for 30 minutes in a 230 ° C. oven with the interior substituted with nitrogen, forming a coating film with an average film thickness of 0.08 μm. The haze value of this coating film was measured using a hazemeter. Next, the coating film was subjected to rubbing treatment five times using a rubbing machine with a roll wrapped around a cotton cloth at a roll rotation speed of 1000 rpm, a stage movement speed of 3 cm/sec, and a pile indentation length of 0.3 mm. The haze value of the liquid crystal alignment film was then measured using a haze meter, and the difference from the haze value before and after rubbing treatment (haze change value) was calculated. When the haze value of the film before rubbing treatment is Hz1 (%) and the haze value of the film after rubbing treatment is Hz2 (%), the haze change value is expressed by the following formula (z-2).
Haze change value (%) = Hz2 - Hz1 ... (z-2)
When the haze change value of the liquid crystal alignment film was less than 0.5, it was evaluated as "best (◎)", when the haze change value was 0.5 or more and less than 1.0, it was evaluated as "good (○)", when the haze change value was 1.0 or more and 1.5 or less, it was evaluated as "fair (△)", and when it was more than 1.5, it was evaluated as "poor (×)". If the haze change value is 1.5 or less (more preferably less than 1.0, even more preferably less than 0.5), it can be said that the film strength is sufficiently high and the rubbing resistance is high, that is, the mechanical properties of the film are good. As a result, in this example, the film strength was evaluated as "good (○)".
7.膜強度(打鍵試験耐性)の評価
上記2.で製造した液晶セルにつき、打鍵試験耐性を評価した。評価は以下のようにして行った。まず、液晶セルを偏光顕微鏡クロスニコル下で観察し、輝点の個数をカウントした。次に、固定盤上に液晶セルを固定し、打鍵棒を上下させることで液晶セルに繰り返し荷重を与えた。このときの荷重は250gf、繰り返し回数10万回、速度10Hz/secとした。打鍵後、再度液晶セルを観察し、輝点の個数をカウントした。打鍵前後における輝点の個数の差が5個未満の場合「最良(◎)」、5個以上10個未満の場合「良好(○)」、10個以上50個未満の場合「可(△)」50個以上の場合「不可(×)」と評価した。輝点の個数の差が10個未満(より好ましくは5個未満)であれば、打鍵に対する膜の力学強度が良好であるといえる。その結果、この実施例では膜強度「良好(○)」の評価であった。
7. Evaluation of Film Strength (Keying Test Resistance) The keying test resistance of the liquid crystal cell produced in 2. above was evaluated. The evaluation was performed as follows. First, the liquid crystal cell was observed under a polarizing microscope with crossed Nicols, and the number of bright spots was counted. Next, the liquid crystal cell was fixed on a fixed plate, and a keying rod was moved up and down to apply a repeated load to the liquid crystal cell. The load was 250 gf, the number of repetitions was 100,000, and the speed was 10 Hz/sec. After keying, the liquid crystal cell was observed again, and the number of bright spots was counted. If the difference in the number of bright spots before and after keying was less than 5, it was evaluated as "best (◎)," if it was 5 to 10, it was evaluated as "good (○)," if it was 10 to 50, it was evaluated as "fair (△)," and if it was 50 or more, it was evaluated as "poor (×)." If the difference in the number of bright spots was less than 10 (more preferably less than 5), it can be said that the mechanical strength of the film against keying was good. As a result, in this example, the film strength was evaluated as "good (○)."
[実施例2~15及び比較例2、3]
液晶配向剤の組成を表4のとおりに変更した以外は実施例2と同様にして液晶配向剤を調製した。また、得られた液晶配向剤を用いて、実施例2と同様にしてラビング法によりFFS型液晶セルを製造し、各種評価を行った。それらの結果を表4に示した。なお、実施例3、4、7及び実施例12~15では、重合体成分として2種類の重合体を使用した。表4中、重合体欄の数値は、液晶配向剤の調製に使用した重合体成分の全量100質量部に対する、各重合体の固形分での配合割合(質量部)を表す。
[Examples 2 to 15 and Comparative Examples 2 and 3]
A liquid crystal alignment agent was prepared in the same manner as in Example 2, except that the composition of the liquid crystal alignment agent was changed as shown in Table 4. Furthermore, using the obtained liquid crystal alignment agent, an FFS-type liquid crystal cell was produced by a rubbing method in the same manner as in Example 2, and various evaluations were performed. The results are shown in Table 4. In Examples 3, 4, 7, and 12 to 15, two types of polymers were used as the polymer component. In Table 4, the numerical values in the polymer column represent the blending ratio (parts by mass) of the solid content of each polymer relative to 100 parts by mass of the total amount of the polymer components used in preparing the liquid crystal alignment agent.
表4に示すように、重合体[A]を含む液晶配向剤を用いた実施例2~15は、重合体[A]を含まない液晶配向剤を用いた比較例2、3に比べて、膜強度、特に打鍵試験耐性において良好又は最良の結果であった。また、実施例2~15は液晶配向性、初期VHR及びVHR信頼性も良好であった。 As shown in Table 4, Examples 2 to 15, which used a liquid crystal alignment agent containing polymer [A], achieved good or even the best results in film strength, particularly in the keystroke test resistance, compared to Comparative Examples 2 and 3, which used a liquid crystal alignment agent that did not contain polymer [A]. Furthermore, Examples 2 to 15 also demonstrated good liquid crystal alignment, initial VHR, and VHR reliability.
[実施例16:光FFS型液晶表示素子]
1.液晶配向剤の調製
合成例15で得た重合体(PAA-15)30質量部を含む溶液、及び合成例18で得た重合体(paa-2)70質量部を含む溶液を混合し、NMP及びBCにより希釈して、溶媒組成がNMP/BC=80/20(質量比)、固形分濃度が3.5質量%の溶液とした。この溶液を孔径0.2μmのフィルターで濾過することにより液晶配向剤(AL-17)を調製した。
[Example 16: Optical FFS-type liquid crystal display element]
1. Preparation of Liquid Crystal Alignment Agent A solution containing 30 parts by mass of the polymer (PAA-15) obtained in Synthesis Example 15 and a solution containing 70 parts by mass of the polymer (paa-2) obtained in Synthesis Example 18 were mixed and diluted with NMP and BC to obtain a solution with a solvent composition of NMP/BC = 80/20 (mass ratio) and a solids concentration of 3.5 mass%. This solution was filtered through a filter with a pore size of 0.2 μm to prepare a liquid crystal alignment agent (AL-17).
2.光配向法を用いたFFS型液晶表示素子の製造
実施例1と同様の第1基板及び第2基板を準備した。次いで、第1基板の電極形成面及び第2基板の一方の基板面のそれぞれに、液晶配向剤(AL-17)をスピンナーにより塗布し、80℃のホットプレートで1分間加熱(プレベーク)した。その後、庫内を窒素置換した230℃のオーブンで30分間乾燥(ポストベーク)を行い、平均膜厚0.1μmの塗膜を形成した。得られた塗膜に対し、Hg-Xeランプを用いて、直線偏光された254nmの輝線を含む紫外線1,000J/m2を基板法線方向から照射して光配向処理を施した。なお、この照射量は、波長254nm基準で計測される光量計を用いて計測した値である。次いで、光配向処理が施された塗膜を、230℃のクリーンオーブンで30分加熱して熱処理を行い、液晶配向膜を形成した。
次に、液晶配向膜を形成した一対の基板のうちの一方の基板につき、液晶配向膜を有する面の外縁に、直径3.5μmの酸化アルミニウム球入りエポキシ樹脂接着剤をスクリーン印刷により塗布した。その後、光照射時の偏光軸の基板面への投影方向が逆平行となるように基板を重ね合わせて圧着し、150℃で1時間かけて接着剤を熱硬化させた。次いで、液晶注入口より一対の基板間にネガ型液晶(メルク社製、MLC-6608)を充填した後、エポキシ系接着剤で液晶注入口を封止し、液晶セルを得た。さらに、液晶注入時の流動配向を除くために、これを120℃で加熱してから室温まで徐冷した。また、上記の一連の操作を、ポストベーク後の紫外線照射量を100~10,000J/m2の範囲でそれぞれ変更して実施することにより、紫外線照射量が異なる3個以上の液晶セルを製造し、最も良好な配向特性を示した露光量(最適露光量)の液晶セルを、以下の液晶配向性、初期VHR、VHR信頼性及び膜強度の評価に用いた。
2. Fabrication of FFS-Type Liquid Crystal Display Element Using Photo-Alignment Method The same first and second substrates as in Example 1 were prepared. Next, a liquid crystal alignment agent (AL-17) was applied to the electrode-forming surface of the first substrate and one of the substrate surfaces of the second substrate using a spinner and pre-baked on a hot plate at 80°C for 1 minute. This was then dried (post-baked) for 30 minutes in a nitrogen-purged oven at 230°C, forming a coating film with an average thickness of 0.1 μm. The resulting coating film was subjected to a photo-alignment treatment by irradiating it with 1,000 J/ m² of linearly polarized ultraviolet light containing a 254 nm emission line from an Hg-Xe lamp in the direction normal to the substrate. Note that this exposure dose was measured using an actinometer measuring at a wavelength of 254 nm. The photo-aligned coating film was then heat-treated in a clean oven at 230°C for 30 minutes to form a liquid crystal alignment film.
Next, for one of the pair of substrates with a liquid crystal alignment film, an epoxy resin adhesive containing 3.5 μm diameter aluminum oxide spheres was applied by screen printing to the outer edge of the surface bearing the liquid crystal alignment film. The substrates were then superimposed and pressed together so that the projection direction of the polarization axis onto the substrate surface during light irradiation was antiparallel, and the adhesive was thermally cured at 150°C for 1 hour. Next, a negative liquid crystal (MLC-6608, manufactured by Merck) was filled between the pair of substrates through the liquid crystal injection port, which was then sealed with an epoxy adhesive to obtain a liquid crystal cell. Furthermore, to eliminate flow alignment during liquid crystal injection, the cell was heated to 120°C and then slowly cooled to room temperature. Furthermore, by performing the above series of operations, varying the UV exposure dose after post-baking between 100 and 10,000 J/ m² , three or more liquid crystal cells with different UV exposure doses were produced. The liquid crystal cell with the exposure dose that showed the best alignment characteristics (optimal exposure dose) was used for the following evaluations of liquid crystal alignment, initial VHR, VHR reliability, and film strength.
3.評価
上記2.で製造した液晶セルにつき、実施例2と同様の方法により液晶配向性、初期VHR及びVHR信頼性を評価した。また、液晶配向剤(AL-17)を用いて、実施例2と同様にして膜強度を評価した。評価結果を表5に示す。
3. Evaluation The liquid crystal cells produced in 2. above were evaluated for liquid crystal alignment property, initial VHR, and VHR reliability in the same manner as in Example 2. In addition, the film strength was evaluated in the same manner as in Example 2 using a liquid crystal alignment agent (AL-17). The evaluation results are shown in Table 5.
[実施例17~23、比較例4、5]
液晶配向剤の組成を表5のとおりに変更した以外は実施例16と同様にして液晶配向剤を調製した。また、得られた液晶配向剤を用いて、実施例16と同様にして光配向法によりFFS型液晶セルを製造し、各種評価を行った。それらの結果を表5に示す。なお、実施例23及び比較例5では、重合体成分とともに、添加剤成分としてN,N,N’,N’-テトラグリシジル-4,4’-ジアミノジフェニルメタン(これを化合物(N-1)とする)を配合した。表5中、重合体欄の数値は、液晶配向剤の調製に使用した固形分(重合体成分及び添加剤成分)の全量100質量部に対する、各重合体の固形分での配合割合(質量部)を表す。添加剤欄の数値は、液晶配向剤の調製に使用した固形分(重合体成分及び添加剤成分)の全量100質量部に対する、化合物(N-1)の固形分での配合割合(質量部)を表す。
[Examples 17 to 23, Comparative Examples 4 and 5]
A liquid crystal aligning agent was prepared in the same manner as in Example 16, except that the composition of the liquid crystal aligning agent was changed as shown in Table 5. Furthermore, using the obtained liquid crystal aligning agent, an FFS-type liquid crystal cell was produced by a photoalignment method in the same manner as in Example 16, and various evaluations were performed. The results are shown in Table 5. In Example 23 and Comparative Example 5, N,N,N',N'-tetraglycidyl-4,4'-diaminodiphenylmethane (referred to as compound (N-1)) was blended as an additive component together with the polymer component. In Table 5, the numerical values in the "Polymer" column represent the blending ratio (parts by mass) of the solid content of each polymer relative to 100 parts by mass of the total amount of the solid content (polymer component and additive component) used in the preparation of the liquid crystal aligning agent. The numerical values in the "Additive" column represent the blending ratio (parts by mass) of the solid content of compound (N-1) relative to 100 parts by mass of the total amount of the solid content (polymer component and additive component) used in the preparation of the liquid crystal aligning agent.
表5に示すように、重合体[A]を含む液晶配向剤を用いた実施例16~23は、重合体[A]を含まない液晶配向剤を用いた比較例4、5に比べて、膜強度、特に打鍵試験耐性において良好又は最良の結果であり、液晶配向性、初期VHR及びVHR信頼性のバランスが取れた性能であった。 As shown in Table 5, Examples 16 to 23, which used a liquid crystal alignment agent containing polymer [A], achieved good or even the best results in film strength, particularly in keystroke test resistance, compared to Comparative Examples 4 and 5, which used a liquid crystal alignment agent not containing polymer [A], and demonstrated well-balanced performance in terms of liquid crystal alignment, initial VHR, and VHR reliability.
[実施例24:PSA型液晶表示素子]
1.液晶配向剤の調製
合成例31で得た重合体(PSQ-1)5質量部を含む溶液、及び合成例27で得た重合体(PI-3)95質量部を含む溶液を混合し、NMP及びBCにより希釈して、溶媒組成がNMP/BC=50/50(質量比)、固形分濃度が3.5質量%の溶液とした。この溶液を孔径0.2μmのフィルターで濾過することにより液晶配向剤(AL-27)を調製した。
[Example 24: PSA type liquid crystal display element]
1. Preparation of Liquid Crystal Alignment Agent A solution containing 5 parts by mass of the polymer (PSQ-1) obtained in Synthesis Example 31 and a solution containing 95 parts by mass of the polymer (PI-3) obtained in Synthesis Example 27 were mixed and diluted with NMP and BC to obtain a solution with a solvent composition of NMP/BC = 50/50 (mass ratio) and a solids concentration of 3.5 mass%. This solution was filtered through a filter with a pore size of 0.2 μm to prepare a liquid crystal alignment agent (AL-27).
2.液晶組成物の調製
ネマチック液晶(メルク社製、MLC-6608)10gに対し、下記式(L1-1) で表される液晶性化合物を5質量%、及び下記式(L2-1)で表される光重合性化合物 を0.3質量%添加して混合し、液晶組成物LC1を得た。
3.PSA型液晶表示素子の製造
上記で調製した液晶配向剤(AL-27)を、ITO膜からなる透明電極付きガラス基板の透明電極面上にスピンナーを用いて塗布し、80℃のホットプレートで1分間プレベークを行った後、窒素に置換したオーブン中、200℃で1時間加熱して溶媒を除去することにより、膜厚0.08μmの塗膜(液晶配向膜)を形成した。この塗膜に対し、レーヨン布を巻き付けたロールを有するラビングマシーンにより、ロール回転数400rpm、ステージ移動速度3cm/秒、毛足押し込み長さ0.1mmでラビング処理を行った。その後、超純水中で1分間超音波洗浄を行い、次いで、100℃クリーンオーブン中で10分間乾燥することにより、液晶配向膜を有する基板を得た。この操作を繰り返し、液晶配向膜を有する基板を一対(2枚)得た。なお、このラビング処理は、液晶の倒れ込みを制御し、配向分割を簡易な方法で行う目的で行った弱いラビング処理である。
上記基板のうちの1枚の液晶配向膜を有する面の外周に、直径3.5μmの酸化アルミニウム球入りエポキシ樹脂接着剤をスクリーン印刷により塗布した後、一対の基板の液晶配向膜面を対向させ、重ね合わせて圧着し、150℃で1時間加熱して接着剤を熱硬化した。次いで、液晶注入口より基板の間隙に液晶組成物LC1を充填した後、エポキシ系接着剤で液晶注入口を封止し、さらに液晶注入時の流動配向を除くために、これを150℃で10分間加熱した後に室温まで徐冷した。
次いで、得られた液晶セルに対し、電極間に周波数60Hzの交流10Vを印加し、液晶が駆動している状態で、光源にメタルハライドランプを使用した紫外線照射装置を用いて、紫外線を50,000J/m2の照射量にて照射した。なお、この照射量は、波長365nm基準で計測される光量計を用いて計測した値である。これにより、PSA型液晶セルを製造した。
3. Manufacturing of PSA-Type Liquid Crystal Display Element The liquid crystal alignment agent (AL-27) prepared above was applied to the transparent electrode surface of a glass substrate with a transparent electrode made of an ITO film using a spinner. After pre-baking for 1 minute on a hot plate at 80°C, the substrate was heated at 200°C for 1 hour in a nitrogen-substituted oven to remove the solvent, forming a coating film (liquid crystal alignment film) with a thickness of 0.08 μm. This coating film was subjected to a rubbing treatment using a rubbing machine equipped with a roll wrapped around a rayon cloth at a roll rotation speed of 400 rpm, a stage movement speed of 3 cm/sec, and a pile indentation length of 0.1 mm. The substrate was then subjected to ultrasonic cleaning in ultrapure water for 1 minute, followed by drying for 10 minutes in a 100°C clean oven to obtain a substrate with a liquid crystal alignment film. This operation was repeated to obtain a pair (two substrates) with a liquid crystal alignment film. Note that this rubbing treatment was a weak rubbing treatment performed to control liquid crystal collapse and easily achieve alignment division.
An epoxy resin adhesive containing aluminum oxide spheres with a diameter of 3.5 μm was applied by screen printing to the outer periphery of the surface of one of the substrates having a liquid crystal alignment film, and then the liquid crystal alignment film surfaces of the pair of substrates were placed facing each other, overlapped, and pressed together, and the adhesive was thermally cured by heating for 1 hour at 150° C. Next, liquid crystal composition LC1 was filled into the gap between the substrates through the liquid crystal injection port, which was then sealed with an epoxy adhesive. To prevent flow alignment during liquid crystal injection, the resulting mixture was heated at 150° C. for 10 minutes and then slowly cooled to room temperature.
Next, a 10 V AC voltage with a frequency of 60 Hz was applied between the electrodes of the resulting liquid crystal cell. While the liquid crystal was in a driving state, the cell was irradiated with ultraviolet light at a dose of 50,000 J/ m² using an ultraviolet irradiation device with a metal halide lamp as the light source. Note that this dose was measured using an actinometer measuring at a wavelength of 365 nm. This resulted in the production of a PSA-type liquid crystal cell.
4.評価
上記3.で製造した液晶セルにつき、実施例2と同様の方法により液晶配向性、初期VHR、VHR信頼性及び膜強度を評価した。評価結果を表6に示す。
4. Evaluation The liquid crystal cells produced in the above 3. were evaluated for liquid crystal alignment, initial VHR, VHR reliability, and film strength in the same manner as in Example 2. The evaluation results are shown in Table 6.
[比較例6]
液晶配向剤の組成を表6のとおりに変更した以外は実施例24と同様にして液晶配向剤を調製した。また、得られた液晶配向剤を用いて、実施例24と同様にしてPSA型液晶セルを製造し、各種評価を行った。評価結果を表6に示す。表6中、重合体欄の数値は、液晶配向剤の調製に使用した重合体成分の全量100質量部に対する、各重合体の固形分での配合割合(質量部)を表す。
[Comparative Example 6]
A liquid crystal alignment agent was prepared in the same manner as in Example 24, except that the composition of the liquid crystal alignment agent was changed as shown in Table 6. Furthermore, a PSA type liquid crystal cell was produced using the obtained liquid crystal alignment agent in the same manner as in Example 24, and various evaluations were carried out. The evaluation results are shown in Table 6. In Table 6, the numerical values in the polymer column represent the blending ratio (parts by mass) of the solid content of each polymer relative to 100 parts by mass of the total amount of the polymer components used in the preparation of the liquid crystal alignment agent.
表6に示すように、重合体[A]を含む液晶配向剤を用いた実施例24は、液晶配向性、初期VHR及びVHR信頼性がいずれも良好の評価であり、膜強度は最良の評価であった。これに対し、重合体[A]を含まない液晶配向剤を用いた比較例6は、膜強度(ラビング耐性)は「可」、膜強度(打鍵試験耐性)は「不良」の評価であった。 As shown in Table 6, Example 24, which used a liquid crystal alignment agent containing polymer [A], was rated as good for liquid crystal alignment, initial VHR, and VHR reliability, and was rated as best for film strength. In contrast, Comparative Example 6, which used a liquid crystal alignment agent not containing polymer [A], was rated as "fair" for film strength (rubbing resistance) and "poor" for film strength (keystroke test resistance).
[実施例25:光VA型液晶表示素子]
1.液晶配向剤の調製
合成例32で得た重合体(MI-1)30質量部、及び合成例14で得た重合体(PAA-14)70質量部を含む溶液を混合し、NMP及びBCにより希釈して、溶媒組成がNMP/BC=80/20(質量比)、固形分濃度が3.5質量%の溶液とした。この溶液を孔径0.2μmのフィルターで濾過することにより液晶配向剤(AL-29)を調製した。
[Example 25: Optical VA type liquid crystal display element]
1. Preparation of Liquid Crystal Alignment Agent A solution containing 30 parts by mass of the polymer (MI-1) obtained in Synthesis Example 32 and 70 parts by mass of the polymer (PAA-14) obtained in Synthesis Example 14 was mixed and diluted with NMP and BC to obtain a solution with a solvent composition of NMP/BC = 80/20 (mass ratio) and a solids concentration of 3.5 mass%. This solution was filtered through a filter with a pore size of 0.2 μm to prepare a liquid crystal alignment agent (AL-29).
2.光VA型液晶表示素子の製造
ITO膜からなる透明電極付きガラス基板の透明電極面上に、上記で調製した液晶配向剤(AL-29)をスピンナーにより塗布し、80℃のホットプレートで1分間プレベークを行った。その後、庫内を窒素置換したオーブン中、230℃で1時間加熱して膜厚0.1μmの塗膜を形成した。次いで、この塗膜表面に、Hg-Xeランプ及びグランテーラープリズムを用いて313nmの輝線を含む偏光紫外線1,000J/m2を、基板法線から40°傾いた方向から照射して液晶配向能を付与した。同じ操作を繰り返して、液晶配向膜を有する基板を一対(2枚)作成した。
上記基板のうちの1枚の液晶配向膜を有する面の外周に、直径3.5μmの酸化アルミニウム球入りエポキシ樹脂接着剤をスクリーン印刷により塗布した後、一対の基板の液晶配向膜面を対向させ、各基板の紫外線の光軸の基板面への投影方向が逆平行となるように圧着し、150℃で1時間かけて接着剤を熱硬化させた。次いで、液晶注入口より基板間の間隙にネガ型液晶(メルク社製、MLC-6608)を充填した後、エポキシ系接着剤で液晶注入口を封止した。さらに、液晶注入時の流動配向を除くために、これを130℃で加熱してから室温まで徐冷した。
2. Fabrication of an Optical VA-Type Liquid Crystal Display Element The liquid crystal alignment agent (AL-29) prepared above was applied to the transparent electrode surface of a glass substrate with a transparent electrode made of an ITO film using a spinner and pre-baked on a hot plate at 80°C for 1 minute. The substrate was then heated at 230°C for 1 hour in an oven with the interior purged with nitrogen to form a coating film with a thickness of 0.1 μm. Next, the surface of this coating film was irradiated with 1,000 J/ m² of polarized ultraviolet light containing a 313 nm emission line using an Hg-Xe lamp and a Glan-Taylor prism from a direction tilted 40° from the substrate normal to impart liquid crystal alignment ability. The same procedure was repeated to prepare a pair (two substrates) with liquid crystal alignment films.
An epoxy resin adhesive containing 3.5 μm diameter aluminum oxide spheres was applied by screen printing to the outer periphery of the surface of one of the substrates bearing the liquid crystal alignment film. The pair of substrates were then placed with the liquid crystal alignment film surfaces facing each other and pressed together so that the projection directions of the ultraviolet light axes of each substrate onto the substrate surface were antiparallel. The adhesive was then thermally cured at 150°C for 1 hour. Next, negative liquid crystal (MLC-6608, manufactured by Merck) was filled into the gap between the substrates through the liquid crystal injection port, which was then sealed with an epoxy adhesive. Furthermore, to eliminate flow alignment during liquid crystal injection, the substrate was heated at 130°C and then slowly cooled to room temperature.
3.評価
上記2.で製造した液晶セルにつき、実施例2と同様の方法により液晶配向性、初期VHR、VHR信頼性及び膜強度を評価した。評価結果を表7に示す。
3. Evaluation The liquid crystal cells produced in 2. above were evaluated for liquid crystal alignment, initial VHR, VHR reliability, and film strength in the same manner as in Example 2. The evaluation results are shown in Table 7.
[比較例7]
液晶配向剤の組成を表7のとおりに変更した以外は実施例25と同様にして液晶配向剤を調製した。また、得られた液晶配向剤を用いて、実施例25と同様にして光VA型液晶セルを製造し、各種評価を行った。それらの結果を表7に示した。表7中、重合体欄の数値は、液晶配向剤の調製に使用した重合体成分の全量100質量部に対する、各重合体の固形分での配合割合(質量部)を表す。
[Comparative Example 7]
A liquid crystal alignment agent was prepared in the same manner as in Example 25, except that the composition of the liquid crystal alignment agent was changed as shown in Table 7. In addition, an optical VA-type liquid crystal cell was produced using the obtained liquid crystal alignment agent in the same manner as in Example 25, and various evaluations were performed. The results are shown in Table 7. In Table 7, the numerical values in the polymer column represent the blending ratio (parts by mass) of the solid content of each polymer relative to 100 parts by mass of the total amount of the polymer components used in the preparation of the liquid crystal alignment agent.
表7に示すように、重合体[A]を含む液晶配向剤を用いた実施例25は、液晶配向性、初期VHR及びVHR信頼性がいずれも良好の評価であり、膜強度は最良の評価であった。これに対し、重合体[A]を含まない液晶配向剤を用いた比較例7は、膜強度(ラビング耐性)は「可」、膜強度(打鍵試験耐性)は「不良」の評価であった。 As shown in Table 7, Example 25, which used a liquid crystal alignment agent containing polymer [A], was rated as good for liquid crystal alignment, initial VHR, and VHR reliability, and was rated as best for film strength. In contrast, Comparative Example 7, which used a liquid crystal alignment agent not containing polymer [A], was rated as "fair" for film strength (rubbing resistance) and "poor" for film strength (keystroke test resistance).
以上の結果から、部分構造(a)を主鎖に有する重合体を含む液晶配向剤によれば、液晶配向性が良好であり、電圧保持率が高く、かつ信頼性に優れた液晶素子であることに加えて、高い硬化膜強度を得ることができることが明らかになった。 These results demonstrate that a liquid crystal alignment agent containing a polymer having partial structure (a) in its main chain not only provides good liquid crystal alignment, a high voltage holding ratio, and a highly reliable liquid crystal device, but also provides high cured film strength.
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| WO2012002501A1 (en) | 2010-06-30 | 2012-01-05 | 日産化学工業株式会社 | Liquid crystal alignment treatment agent, liquid crystal alignment film, and liquid crystal display element equipped with the liquid crystal alignment film |
| JP2016085413A (en) | 2014-10-28 | 2016-05-19 | Jsr株式会社 | Liquid crystal aligning agent, method for manufacturing liquid crystal display element, liquid crystal alignment film, liquid crystal display element, polymer and compound |
| CN106010583A (en) | 2015-03-27 | 2016-10-12 | 奇美实业股份有限公司 | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal display assembly |
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| JP5569216B2 (en) * | 2010-07-27 | 2014-08-13 | Jnc株式会社 | Thermosetting composition and use thereof |
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| JP2016085413A (en) | 2014-10-28 | 2016-05-19 | Jsr株式会社 | Liquid crystal aligning agent, method for manufacturing liquid crystal display element, liquid crystal alignment film, liquid crystal display element, polymer and compound |
| CN106010583A (en) | 2015-03-27 | 2016-10-12 | 奇美实业股份有限公司 | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal display assembly |
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