JP7765072B2 - Manufacturing method of frame-shaped exterior body - Google Patents
Manufacturing method of frame-shaped exterior bodyInfo
- Publication number
- JP7765072B2 JP7765072B2 JP2021172350A JP2021172350A JP7765072B2 JP 7765072 B2 JP7765072 B2 JP 7765072B2 JP 2021172350 A JP2021172350 A JP 2021172350A JP 2021172350 A JP2021172350 A JP 2021172350A JP 7765072 B2 JP7765072 B2 JP 7765072B2
- Authority
- JP
- Japan
- Prior art keywords
- shaped
- base material
- frame
- groove
- strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Packages (AREA)
Description
本発明は、外周縁に係止片が設けられた容器本体を囲繞する枠状外装体の製造方法に関するものである。 The present invention relates to a method for manufacturing a frame-shaped outer casing that surrounds a container body and has locking pieces on its outer periphery.
本出願人は、特許文献1に開示される容器及び容器の製造方法(以下、「従来例」という。)を提案している。 The present applicant has proposed the container and container manufacturing method disclosed in Patent Document 1 (hereinafter referred to as the "conventional example").
この従来例の容器は、内面に周方向に沿って溝部が設けられた枠状外装体と、この枠状外装体に組み付けられる容器本体とからなり、容器本体の外周縁に設けられた溝係合片を、枠状外装体の内面に設けられた溝部内に係止配設することで、溝係合片が溝部に設けられた支承部に支承され、接着剤等を使用しなくても、枠状外装体と容器本体とを一体的に組み付けることができるように構成され、さらに、この従来例の容器は、容器本体を支承する支承部が外装体の内側に向かって突出変形自在に構成され、これにより、容器本体への加重により溝係合片に負荷がかかり溝係合片に変形が生じるような場合でも、溝係合片にかかる負荷を支承部が吸収し、溝係合片の変形を抑制し、容器本体が枠状外装体から抜け落ちてしまうことを防止するように構成されている。 This conventional container consists of a frame-shaped exterior body with a circumferential groove on its inner surface, and a container body that is attached to this frame-shaped exterior body. The groove engagement pieces on the outer periphery of the container body are engaged within the grooves on the inner surface of the frame-shaped exterior body, so that the groove engagement pieces are supported by the supports provided in the grooves, allowing the frame-shaped exterior body and container body to be attached together without the use of adhesives or the like. Furthermore, this conventional container is configured so that the supports that support the container body protrude toward the inside of the exterior body and are deformable. Therefore, even if a load is applied to the groove engagement pieces due to weight on the container body, causing them to deform, the supports absorb the load on the groove engagement pieces, suppressing deformation of the groove engagement pieces and preventing the container body from falling out of the frame-shaped exterior body.
ところで、従来例は、美観に乏しい低廉な容器本体を美装して質感の高い容器とすることも目的としており、そのために、装飾が施された枠状外装体を用い、この装飾された枠状外装体により容器の美装を実現している。 However, the conventional example also aims to beautify the unattractive, inexpensive container body to create a high-quality container, and to achieve this, a decorated frame-shaped exterior body is used, which achieves the aesthetic appeal of the container.
このように容器に美観を付与する場合、素地が露出しないよう表面に装飾が施された枠状外装体を用いる方が好ましく、このような表面に装飾が施された枠状外装体を用いる場合、枠状外装体を形成する部材に表裏両面に装飾が施されている部材を用いなければならず、このような部材は一側面に装飾が施されているものに比べて高価であり、その分、コスト高となってしまう。 When adding aesthetic appeal to containers like this, it is preferable to use a frame-shaped exterior body that is decorated on the surface so that the base material is not exposed. However, when using such a frame-shaped exterior body with a decorated surface, the components that form the frame-shaped exterior body must be decorated on both the front and back sides. These components are more expensive than those decorated on one side, resulting in higher costs.
また、従来、枠状外装体の作製する場合、その多くは板状部材を所定形状に打ち抜き形成したブランク材が用いられている。 In addition, conventionally, when manufacturing frame-shaped exterior bodies, blank materials have often been used, which are formed by punching out a plate-shaped member into a predetermined shape.
しかしながら、表裏面に装飾が施された枠状外装体を作製する場合、表裏面に装飾が施された板状部材を所定形状に打ち抜きブランク材を形成するため、このようなブランク材は、前記打ち抜き処理により縁部(切断面)に装飾が施されていない素地が表出してしまう。そのため、素地が表出した縁部を装飾し隠蔽しなければならず、この処理がさらなるコスト高となる要因になっている。 However, when producing a frame-shaped exterior body decorated on both sides, a plate-shaped member decorated on both sides is punched into the desired shape to form a blank. However, the punching process results in the undecorated base material being exposed at the edges (cut surfaces) of such blanks. This means that the exposed edges must be decorated to conceal them, a process that further increases costs.
このように、従来例は、表裏面に装飾が施された枠状外装体を製造する場合、コスト高となってしまう問題を有している。 As such, conventional examples have the problem of high costs when manufacturing a frame-shaped exterior body with decorations on both the front and back sides.
本発明は、このような従来例の現状に鑑みなされたものであり、枠状外装体の製造において、容易にしてコスト安に枠状外装体を製造することができる画期的な枠状外装体の製造方法を提供することを目的とする。 The present invention was developed in consideration of the current state of the prior art, and aims to provide an innovative method for manufacturing frame-shaped exterior bodies that allows for easy and cost-effective manufacturing of frame-shaped exterior bodies.
添付図面を参照して本発明の要旨を説明する。 The gist of the present invention will be explained with reference to the attached drawings.
外周縁に係止片21が設けられた容器本体20を囲繞する枠状外装体30の製造方法であって、方形板状の基材1の上側部2及び下側部3を共に該基材1の内面に折り曲げ重合し、内面に前記上側部2の下縁及び前記下側部3の上縁とで形成される溝4を備える帯板状基材1’を形成する帯状基材形成工程と、前記帯状基材1’の内面に配設される前記下側部3の上縁を内方へ倒し状態にして前記容器本体20の前記係止片21を支承する支承部5を形成する支承部形成工程と、前記帯状基材1’を折り曲げ長手方向端部同士を接合して該帯板状基材1’を枠状に成形する枠状成形工程とを含み、前記帯状基材形成工程は、前記上側部2を前記基材1の内面に着接する上側部着接工程と、前記下側部3の上縁部3aを除く部分を前記基材1の内面に着接する下側部着接工程とを含むことを特徴とする枠状外装体の製造方法に係るものである。 The method for manufacturing a frame-shaped exterior body 30 surrounding a container body 20 provided with locking pieces 21 on its outer periphery includes a strip-shaped base material forming step of folding an upper part 2 and a lower part 3 of a rectangular plate-shaped base material 1 together onto the inner surface of the base material 1 to form a strip-shaped base material 1' having a groove 4 formed on the inner surface by the lower edge of the upper part 2 and the upper edge of the lower part 3; and a step of folding an upper edge of the lower part 3 disposed on the inner surface of the strip-shaped base material 1' inward to lock the locking pieces 21 of the container body 20. The method for manufacturing a frame-shaped outer casing includes a support part forming process for forming a support part 5 that supports the piece 21, and a frame forming process for folding the strip-shaped base material 1' and joining the longitudinal ends to form the strip-shaped base material 1' into a frame shape, wherein the strip-shaped base material forming process includes an upper part attaching process for attaching the upper part 2 to the inner surface of the base material 1, and a lower part attaching process for attaching the portion of the lower part 3 excluding the upper edge part 3a to the inner surface of the base material 1.
また、請求項1記載の枠状外装体の製造方法において、前記基材1の内面に、前記基材1の上縁から所定の間隔をおいて該上縁に沿って上側溝6を形成すると共に、前記基材1の下縁から所定の間隔をおいて該下縁に沿って下側溝7を形成する溝形成工程を含み、前記帯状基材形成工程は、前記基材1の前記上側溝6より上側の前記上側部2を該上側溝6に沿って内面に折り曲げ重合すると共に、前記基材1の前記下側溝7より下側の前記下側部3を該下側溝7に沿って該基材1の内面に折り曲げ重合することを特徴とする枠状外装体の製造方法に係るものである。 Furthermore, the method for manufacturing a frame-shaped exterior body described in claim 1 includes a groove forming step of forming an upper groove 6 on the inner surface of the base material 1 along the upper edge at a predetermined distance from the upper edge and a lower groove 7 along the lower edge at a predetermined distance from the lower edge of the base material 1, and the band-shaped base material forming step is characterized in that the upper portion 2 of the base material 1 above the upper groove 6 is folded and superimposed on the inner surface along the upper groove 6, and the lower portion 3 of the base material 1 below the lower groove 7 is folded and superimposed on the inner surface of the base material 1 along the lower groove 7.
また、請求項2記載の枠状外装体の製造方法において、前記上側溝6及び前記下側溝7は、前記基材1の内面を凹状に切欠して形成したものであることを特徴とする枠状外装体の製造方法に係るものである。 Furthermore, in the method for manufacturing a frame-shaped exterior body described in claim 2, the upper groove 6 and the lower groove 7 are formed by cutting out a recessed portion of the inner surface of the base material 1.
また、請求項1~3いずれか1項に記載の枠状外装体の製造方法において、前記溝4が設けられた前記帯状基材1’の内面に、前記溝4と直交する折溝8を複数形成する折溝形成工程を含み、前記枠体形成工程は、前記折溝8に沿って前記帯状基材1’を折り曲げ該帯板状基材1’の長手方向端部同士を接合して、前記帯板状基材1’を枠状に形成することを特徴とする枠状外装体の製造方法に係るものである。 The method for manufacturing a frame-shaped exterior body described in any one of claims 1 to 3 also includes a fold groove forming step of forming multiple fold grooves 8 perpendicular to the grooves 4 on the inner surface of the strip-shaped base material 1' on which the grooves 4 are provided, and the frame forming step involves folding the strip-shaped base material 1' along the fold grooves 8 and joining the longitudinal ends of the strip-shaped base material 1' to form the strip-shaped base material 1' into a frame shape.
また、請求項4記載の枠状外装体の製造方法において、前記折溝8は、前記帯状基材1’の内面を断面視V字状若しくは断面視W字状に切欠して形成したものであることを特徴とする枠状外装体の製造方法に係るものである。 Furthermore, in the method for manufacturing a frame-shaped outer casing described in claim 4, the folding groove 8 is formed by cutting out the inner surface of the belt-shaped base material 1' in a V-shaped or W-shaped cross section.
また、請求項1~5いずれか1項に記載の枠状外装体の製造方法において、前記基材1の外面に蓋体40の外周縁41が係合する蓋係合溝9を形成する蓋係合溝形成工程を含むことを特徴とする枠状外装体の製造方法に係るものである。 The method for manufacturing a frame-shaped exterior body described in any one of claims 1 to 5 also relates to a method for manufacturing a frame-shaped exterior body, characterized by including a lid engagement groove forming step of forming a lid engagement groove 9 on the outer surface of the base material 1, into which the outer peripheral edge 41 of the lid body 40 engages.
また、請求項6記載の枠状外装体の製造方法において、前記蓋係合溝9は、前記基材1の外面を押圧して形成したものであることを特徴とする枠状外装体の製造方法に係るものである。 Furthermore, in the method for manufacturing a frame-shaped exterior body described in claim 6, the lid engagement groove 9 is formed by pressing the outer surface of the base material 1.
また、請求項1~7いずれか1項に記載の枠状外装体の製造方法において、一枚の薄板状部材から前記基材1を打ち抜き形成する基材形成工程を含むことを特徴とする枠状外装体の製造方法に係るものである。 The method for manufacturing a frame-shaped exterior body described in any one of claims 1 to 7 also relates to a method for manufacturing a frame-shaped exterior body, characterized by including a base material forming step of punching out the base material 1 from a single thin plate-like member.
また、請求項1~8いずれか1項に記載の枠状外装体の製造方法において、前記基材1は平面視長方形に形成され、長手方向一端部に第一接合片10が設けられ、長手方向他端部に前記第一接合片10と接合する第二接合片11及び第三接合片12が設けられていることを特徴とする枠状外装体の製造方法に係るものである。 Furthermore, in the method for manufacturing a frame-shaped exterior body described in any one of claims 1 to 8, the base material 1 is formed into a rectangular shape in a plan view, and a first joining piece 10 is provided at one longitudinal end, and a second joining piece 11 and a third joining piece 12 that join to the first joining piece 10 are provided at the other longitudinal end.
また、請求項1~9いずれか1項に記載の枠状外装体の製造方法において、前記基材1は、外面のみに装飾が施されていることを特徴とする枠状外装体の製造方法に係るものである。 Furthermore, the present invention relates to a method for manufacturing a frame-shaped outer casing, as described in any one of claims 1 to 9 , characterized in that the substrate 1 is decorated only on its outer surface.
本発明は上述のようにしたから、容易にしてコスト安に枠状外装体を製造することができる画期的な枠状外装体の製造方法となる。 As described above, the present invention provides a revolutionary method for manufacturing frame-shaped exterior bodies, allowing for easy and cost-effective production of frame-shaped exterior bodies.
好適と考える本発明の実施形態を、図面に基づいて本発明の作用を示して簡単に説明する。 The preferred embodiment of the present invention will be briefly explained below, illustrating its operation with reference to the drawings.
本発明は、帯状基材形成工程において、基材1の上側部2を基材1の内面に折り曲げ重合すると共に、基材1の下側部3を基材1の内面に折り曲げ重合して、基材1を帯状に形成し、帯板状基材1’を得る。 In the present invention, in the strip-shaped substrate formation process, the upper portion 2 of the substrate 1 is folded and superimposed on the inner surface of the substrate 1, and the lower portion 3 of the substrate 1 is folded and superimposed on the inner surface of the substrate 1, thereby forming the substrate 1 into a strip shape and obtaining a strip-shaped substrate 1'.
この際、本発明は、基材1の内面に折り曲げ重合した上側部2の下縁及び下側部3の上縁が所定の間隔をおいて突き合わせ状態となるように、上側部2及び下側部3を基材1の内面側に折り曲げるので、帯板状基材1’の内面に上側部2(下側部3)の板厚分の深さを有する溝4が形成されることとなる。 In this case, the present invention folds the upper portion 2 and the lower portion 3 toward the inner surface of the base material 1 so that the lower edge of the upper portion 2 and the upper edge of the lower portion 3, which are folded and overlapped on the inner surface of the base material 1, butt together at a predetermined distance. This results in a groove 4 formed on the inner surface of the strip-shaped base material 1' that is as deep as the thickness of the upper portion 2 (lower portion 3).
このように、本発明は、上側部2及び下側部3を夫々、基材1の内面側に折り曲げ、基材1の内面に重合させるだけで溝4を有する帯板状基材1’を形成することができるから、従来例のように基材を切欠して溝を形成する場合に比べて容易に溝4を形成することができる。 In this way, the present invention allows a strip-shaped substrate 1' having grooves 4 to be formed simply by bending the upper and lower portions 2 and 3 toward the inner surface of the substrate 1 and overlapping them with the inner surface of the substrate 1. This makes it easier to form the grooves 4 than in conventional cases where the substrate is cut out to form the grooves.
また、上記のようにして形成される帯板状基材1’の内面は、基材1の内面に折り曲げ重合した上側部2及び下側部3の夫々の外面によって形成されることとなる。 Furthermore, the inner surface of the strip-shaped substrate 1' formed in the manner described above is formed by the outer surfaces of the upper portion 2 and lower portion 3 folded and overlapped onto the inner surface of the substrate 1.
すなわち、本発明は、上側部2及び下側部3を折り曲げ重合する前の基材1の内面は、上側部2及び下側部3の折り曲げ重合によりこれらに隠蔽され、帯板状基材1’においては、この折り曲げ重合した上側部2及び下側部3の夫々の外面が内面となる。 In other words, in the present invention, the inner surface of the substrate 1 before the upper and lower portions 2 and 3 are folded and overlapped is concealed by the folded and overlapped upper and lower portions 2 and 3, and in the strip-shaped substrate 1', the outer surfaces of the folded and overlapped upper and lower portions 2 and 3 become the inner surfaces.
したがって、内外面に装飾が施された枠状外装体を製造する場合、従来例では、内外面に装飾が施された基材を用い、さらに、打ち抜き処理により素地が表出した縁部(切断面)を装飾し隠蔽する必要があったが、本発明では、基材1の外面のみに装飾が施されていれば、内外面及び縁部(上縁部及び下縁部)に装飾が施された帯板状基材1’を得ることができる。 Therefore, when manufacturing a frame-shaped exterior body with decorations on both the inside and outside surfaces, conventional methods require the use of a base material with decorations on both the inside and outside surfaces, and the edge (cut surface) where the base material is exposed through a punching process must also be decorated and concealed. However, with the present invention, if only the outside surface of the base material 1 is decorated, a strip-shaped base material 1' with decorations on the inside and outside surfaces and the edges (upper and lower edges) can be obtained.
しかも、本発明は、基材1の上縁部及び下縁部が、上側部2及び下側部3の基材1の内面への折り曲げ重合によって溝4の対向する上下面となり、帯板状基材1’の内面に表出しないから、縁部に素地が表出していても枠状外装体の体裁を損ねず、ゆえに、素地が表出した縁部を装飾し隠蔽する必要がなく、その分、従来に比べてコストが掛からない。 Furthermore, in this invention, the upper and lower edges of the base material 1 become the opposing upper and lower surfaces of the groove 4 by folding the upper and lower portions 2 and 3 toward the inner surface of the base material 1 and overlapping them. Therefore, even if the base material is exposed at the edges, it does not detract from the appearance of the frame-shaped exterior body. Therefore, there is no need to decorate or conceal the exposed edges, which results in lower costs compared to conventional methods.
このように、本発明は、従来例に比べ、容易にしてコスト安に枠状外装体を製造することができる画期的な枠状外装体の製造方法となる。 In this way, the present invention provides a revolutionary method for manufacturing frame-shaped exterior bodies that is easier and more cost-effective than conventional methods.
本発明の具体的な実施例について図面に基づいて説明する。 Specific examples of the present invention will be described below with reference to the drawings.
本実施例は、図1,2に示すような、蓋体40と容器本体20と枠状外装体30とからなる食品包装容器における枠状外装体の製造方法である。 This example is a method for manufacturing a frame-shaped outer casing for a food packaging container, as shown in Figures 1 and 2, which is composed of a lid 40, a container body 20, and a frame-shaped outer casing 30.
具体的には、基材形成工程、溝形成工程、蓋係合溝形成工程、帯状基材形成工程、支承部形成工程、折溝形成工程及び枠状成形工程を含み、図3に示すような工程フローで行われるものである。 Specifically, the process includes a base material forming process, a groove forming process, a lid engagement groove forming process, a strip-shaped base material forming process, a support portion forming process, a folding groove forming process, and a frame molding process, and is carried out according to the process flow shown in Figure 3.
以下、本実施例の枠状外装体30の製造方法に係る上記各工程について説明する。 The following describes each of the above steps involved in the manufacturing method of the frame-shaped exterior body 30 of this embodiment.
<基材形成工程>
基材形成工程は、一枚の薄板状部材から基材1を打ち抜き形成する工程である。
<Base material formation process>
The base material forming step is a step of punching out the base material 1 from a sheet of thin plate-like material.
具体的には、本実施例では、抗菌性インクを用いた美装印刷により片面に装飾が施された厚さ1~2mm程度の板紙材を用い、この板紙材を打ち抜き装置により打ち抜き、図4に示すように、長手方向一側に第一接合片10を有し、他側に第二接合片11及び第三接合片12を有する外面(表面)のみに装飾が施された平面視長方形状の基材1を形成している。 Specifically, in this embodiment, a cardboard material approximately 1 to 2 mm thick, decorated on one side with decorative printing using antibacterial ink, is used, and this cardboard material is punched out using a punching device to form a base material 1 that is rectangular in plan view and decorated only on its outer surface (front surface), with a first joining piece 10 on one longitudinal side and a second joining piece 11 and a third joining piece 12 on the other, as shown in Figure 4.
なお、本実施例では、基材1を形成するための薄板状部材は、コスト、耐久性、装飾容易性及び環境負荷等を考慮し、上記のように板紙材を用いているが、容器本体20を支承し得る枠状外装体30を形成し得るものであれば、樹脂製シートや木製シート等でも良い。 In this embodiment, the thin plate-like member forming the base material 1 is made of paperboard, as described above, taking into consideration factors such as cost, durability, ease of decoration, and environmental impact. However, resin sheets, wooden sheets, etc. may also be used as long as they can form a frame-shaped exterior body 30 that can support the container body 20.
また、上記素材にさらに冷凍保存や電子レンジ加熱等が可能な機能性を付与したものとしても良い。 Furthermore, the above materials may be given additional functionality, such as allowing them to be frozen, microwaved, etc.
<溝形成工程>
溝形成工程は、基材形成工程において所定形状に形成された基材1の内面(非装飾面)に、後述する帯状基材形成工程において基材1の上側部2及び下側部3を基材1の内面に折り曲げ重合する際の折溝となる上側溝6と下側溝7を形成する工程である。
<Groove formation process>
The groove forming process is a process of forming upper grooves 6 and lower grooves 7 on the inner surface (non-decorative surface) of the base material 1, which has been formed into a predetermined shape in the base material forming process, as folding grooves when the upper portion 2 and lower portion 3 of the base material 1 are folded and overlapped onto the inner surface of the base material 1 in the band-shaped base material forming process described below.
具体的には、本実施例は、図5に示すように、基材1の上縁から所定の間隔をおいて該上縁に沿って上側溝6を形成し、基材1の下縁から所定の間隔をおいて該下縁に沿って下側溝7を形成している。 Specifically, in this embodiment, as shown in Figure 5, an upper groove 6 is formed along the upper edge of the substrate 1 at a predetermined distance from the upper edge, and a lower groove 7 is formed along the lower edge of the substrate 1 at a predetermined distance from the lower edge.
また、本実施例では、上側溝6及び下側溝7を、図5に示すように、基材1の内面を凹状に切欠して形成している。これにより、後述する帯状基材形成工程において、上側部2及び下側部3の折り曲げ処理を円滑に行うことができる。 In addition, in this embodiment, the upper groove 6 and the lower groove 7 are formed by cutting out a concave shape into the inner surface of the base material 1, as shown in Figure 5. This allows the upper portion 2 and the lower portion 3 to be folded smoothly in the belt-shaped base material forming process described below.
なお、上側溝6及び下側溝7の形成位置は容器本体20の構成等により適宜変更し得るものである。 The positions of the upper groove 6 and lower groove 7 can be changed as appropriate depending on the configuration of the container body 20, etc.
また、上側溝6及び下側溝7は、基材1をローラー等の押圧具若しくは押圧装置を用い、基材1の外面を押圧し凹ませることにより形成しても良い。 The upper groove 6 and lower groove 7 may also be formed by pressing and recessing the outer surface of the substrate 1 using a pressing tool or pressing device such as a roller.
<蓋係合溝形成工程>
蓋係合溝形成工程は、図2に示すような、基材1の外面に蓋体40の外周縁41が係合する蓋係合溝9を形成する工程である。
<Lid engagement groove formation process>
The lid engaging groove forming step is a step of forming a lid engaging groove 9 on the outer surface of the base material 1, with which the outer peripheral edge 41 of the lid 40 engages, as shown in FIG.
具体的には、本実施例では、ローラー等の押圧具若しくは押圧装置を用い、基材1の外面を押圧し凹ませることにより、図5に示すように、凹状の蓋係合溝9を形成している。 Specifically, in this embodiment, a pressing tool or pressing device such as a roller is used to press and concave the outer surface of the base material 1, thereby forming a concave lid engagement groove 9 as shown in Figure 5.
なお、蓋係合溝9の形成に関しては、溝形成工程における上側溝6や下側溝7と同様、切欠により形成しても良い。また、この蓋係合溝形成工程は、上述した溝形成工程の前に行っても良い。 The lid engagement groove 9 may be formed by cutting out a notch, similar to the upper groove 6 and lower groove 7 formed in the groove forming process. This lid engagement groove forming process may also be performed before the groove forming process described above.
<帯状基材形成工程>
帯状基材形成工程は、基材1の上側部2(基材1の上側溝6より上側の部分)及び下側部3(基材1の下側溝7より下側の部分)を共に、この基材1の内面に折り曲げ重合し、内面に溝4を備える帯板状基材1’を形成する工程である。
<Belt-shaped substrate forming step>
The strip-shaped substrate forming process is a process in which the upper portion 2 (the portion above the upper groove 6 of the substrate 1) and the lower portion 3 (the portion below the lower groove 7 of the substrate 1) of the substrate 1 are folded and laminated together onto the inner surface of the substrate 1 to form a strip-shaped substrate 1' having a groove 4 on the inner surface.
具体的には、本実施例は、図6に示すように、基材1の上側部2を上側溝6に沿って内面側に折り曲げて内面に重合し、また、基材1の下側部3を下側溝7に沿って内面側に折り曲げて内面に重合し、基材1の幅を狭めて帯状にし、基材1を帯板状基材1’に形成している。 Specifically, in this embodiment, as shown in Figure 6, the upper portion 2 of the substrate 1 is folded inward along the upper groove 6 and overlapped with the inner surface, and the lower portion 3 of the substrate 1 is folded inward along the lower groove 7 and overlapped with the inner surface, thereby narrowing the width of the substrate 1 and forming it into a strip-like substrate 1'.
また、本実施例では、上記基材1を帯板状基材1’に形成するための上側部2及び下側部3の基材1の内面への折り曲げ重合により、帯板状基材1’を形成すると共に、図7に示すように、基材1の内面に折り曲げ重合した上側部2の下縁(基材1の上縁)及び下側部3の上縁(基材1の下縁)とで帯板状基材1’の内面に直線状の溝4(凹条溝)が形成される。 In addition, in this embodiment, the upper portion 2 and lower portion 3 of the substrate 1 are folded and superimposed on the inner surface of the substrate 1 to form the substrate 1' into a strip-shaped substrate. At the same time, as shown in Figure 7, the lower edge of the upper portion 2 (the upper edge of the substrate 1) and the upper edge of the lower portion 3 (the lower edge of the substrate 1) that are folded and superimposed on the inner surface of the substrate 1 form linear grooves 4 (recessed grooves) on the inner surface of the substrate 1'.
すなわち、本実施例では、この帯状基材形成工程において、帯板状基材1’と溝4とを同時形成している。 In other words, in this embodiment, the strip-shaped substrate 1' and grooves 4 are formed simultaneously in this strip-shaped substrate formation process.
また、本実施例は、上側部2及び下側部3の基材1の内面への折り曲げ重合により、帯板状基材1’の長手方向両端部に、この帯板状基材1’を枠状に形成する際の接合部13を、第一接合片10及び第二接合片11並びに第三接合片12によって同時形成している。 In addition, in this embodiment, by folding and overlapping the upper and lower portions 2 and 3 toward the inner surface of the base material 1, joints 13 are simultaneously formed at both longitudinal ends of the strip-shaped base material 1' by the first joining piece 10, the second joining piece 11, and the third joining piece 12 when forming the strip-shaped base material 1' into a frame.
本実施例は、この帯状基材形成工程における基材1の上側部2及び下側部3の基材1の内面への折り曲げ重合により、基材1における上側部2及び下側部3の外面が帯板状基材1’において内面となる。これにより、上記折り曲げ重合により装飾が施されていない基材1の内面が、装飾が施されている基材1の外面に覆われ、帯板状基材1’においては内外両面が装飾面となる。 In this embodiment, the upper and lower portions 2 and 3 of the substrate 1 are folded and superimposed onto the inner surface of the substrate 1 during the strip-shaped substrate formation process, so that the outer surfaces of the upper and lower portions 2 and 3 of the substrate 1 become the inner surfaces of the strip-shaped substrate 1'. As a result, the inner surface of the substrate 1 that has not been decorated is covered by the outer surface of the decorated substrate 1, and both the inner and outer surfaces of the strip-shaped substrate 1' become decorated surfaces.
また、本実施例の帯状基材形成工程は、基材1の内面に重合した上側部2を基材1の内面に着接する上側部着接工程と、基材1の内面に重合した下側部3を基材1の内面に着接する下側部着接工程とを含む。 In addition, the strip-shaped substrate forming process in this embodiment includes an upper portion attachment process in which the upper portion 2, which has been superimposed on the inner surface of the substrate 1, is attached to the inner surface of the substrate 1, and a lower portion attachment process in which the lower portion 3, which has been superimposed on the inner surface of the substrate 1, is attached to the inner surface of the substrate 1.
具体的には、下側部着接工程は、下側部3全体を着接せず、下側部3の上縁部3aを除いた部分を基材1の内面に着接する。 Specifically, in the lower portion attachment process, the entire lower portion 3 is not attached, but only the portion of the lower portion 3 excluding the upper edge portion 3a is attached to the inner surface of the base material 1.
なお、図中符号14は着接手段であり、この着接手段14は、接着剤、糊、両面テープ等、上側部2及び下側部3を基材1の内面に適正に着接し得るものであれば適宜採用可能である。 In the figure, the reference numeral 14 denotes an attachment means, which may be any suitable means such as adhesive, glue, double-sided tape, etc., as long as it can properly attach the upper portion 2 and lower portion 3 to the inner surface of the base material 1.
<支承部形成工程>
支承部形成工程は、帯状基材1’の内面に配設される下側片部3の上縁部3aを内方へ倒し状態にして、容器本体20の係止片を支承する支承部5を形成する工程である。
<Support forming process>
The support portion forming step is a step of forming a support portion 5 that supports the locking piece of the container body 20 by tilting the upper edge portion 3a of the lower piece 3 arranged on the inner surface of the strip-shaped base material 1' inward.
具体的には、本実施例は、図8に示すように、ローラー51と先端部に鉤状傾斜部52を有する治具50を用いて、下側部3の上縁部3aの基端部をローラー51で押圧し曲げ癖を付けながら鉤状傾斜部52で支承部5となる下側部3の上縁部3aを倒し傾斜させて支承部5を形成している。 Specifically, in this embodiment, as shown in Figure 8, a jig 50 having a roller 51 and a hook-shaped inclined portion 52 at its tip is used to press the base end of the upper edge 3a of the lower portion 3 with the roller 51 to create a bent crease, while the hook-shaped inclined portion 52 tilts and inclines the upper edge 3a of the lower portion 3, which will become the support portion 5, to form the support portion 5.
<折溝形成工程>
折溝形成工程は、溝4が設けられた帯状基材1’の内面に、この帯板状基材1’を枠状に折曲形成する際の折り曲げ線となる折溝8を形成する工程である。
<Groove formation process>
The folding groove forming step is a step of forming folding grooves 8 on the inner surface of the strip-shaped base material 1' on which the grooves 4 are formed, the folding grooves 8 being the folding lines when folding the strip-shaped base material 1' into a frame shape.
具体的には、本実施例は、帯板状基材1’を方形枠状に形成するため、図9に示すように、帯板状基材1’の所定の4箇所に折溝8を、溝4と直交するように形成している。 Specifically, in this embodiment, in order to form the strip-shaped substrate 1' into a rectangular frame shape, folding grooves 8 are formed at four predetermined locations on the strip-shaped substrate 1' so as to intersect perpendicularly with the grooves 4, as shown in Figure 9.
また、本実施例では、図9に示すように、折溝8を断面視V字状若しくは断面視W字状に形成しており、具体的には、枠状に形成した際の対角線上に対向配設される一方の一対の角部となる位置に形成する折溝8をV字状に形成し、他方の一対の角部となる位置に形成する折溝8をW字状に形成している。 In addition, in this embodiment, as shown in Figure 9, the fold grooves 8 are formed in a V-shape or a W-shape in cross section. Specifically, when formed into a frame shape, the fold grooves 8 formed at the positions that will become one pair of corners arranged diagonally opposite each other are formed in a V-shape, and the fold grooves 8 formed at the positions that will become the other pair of corners are formed in a W-shape.
このように形状の異なる折溝8を形成することで、本実施例の枠状外装体30は、図10に示すように、平板状に折り畳むことができ、輸送時や収納時において、嵩張らないコンパクトな形態とすることができる。 By forming folding grooves 8 of different shapes in this way, the frame-shaped exterior body 30 of this embodiment can be folded into a flat plate as shown in Figure 10, allowing it to be compact and not take up much space during transportation or storage.
なお、折溝8をV字状に形成する場合、溝角度は45°~120°が好適であり、本実施例では、120°のV溝を形成している。 When forming the folded groove 8 in a V-shape, a groove angle of 45° to 120° is preferable, and in this embodiment, a 120° V-groove is formed.
また、折溝8の形状は、上記に限らず、例えば、全てW形状としても良く、また、全て同角度(90°若しくは120°)としても良い。 Furthermore, the shape of the fold grooves 8 is not limited to the above, and may, for example, all be W-shaped, or may all be at the same angle (90° or 120°).
また、折り畳み構造は、図10に示すものに限定されず、例えば、折溝を追加し、つづら折りに折り畳むことができるように構成しても良い。 Furthermore, the folding structure is not limited to that shown in Figure 10; for example, folding grooves may be added to allow for zigzag folding.
<枠状成形工程>
枠状成形工程は、帯状基材1’を折り曲げて枠状に成形する工程である。
<Frame forming process>
The frame forming step is a step of bending the strip-shaped base material 1' into a frame shape.
具体的には、本実施例は、折溝形成工程で形成した折溝8に沿って帯状基材1’を折り曲げ、図11に示す帯板状基材1’の長手方向端部に設けられた接合部13同士を適宜な接合手段により接合して、図13に示すような方形枠状に形成している。 Specifically, in this embodiment, the strip-shaped substrate 1' is folded along the fold grooves 8 formed in the fold groove forming process, and the joints 13 provided at the longitudinal ends of the strip-shaped substrate 1' shown in Figure 11 are joined together using an appropriate joining means to form a rectangular frame shape as shown in Figure 13.
なお、接合部13は、本実施例に示す構成に限定されるものではなく、例えば、図12に示すようなアリ溝接合する構成としても良く、このようなアリ溝接合を採用にすることで、接合手段を用いずに接合部13同士の接合が可能となる。 Note that the joints 13 are not limited to the configuration shown in this embodiment, and may instead be configured as a dovetail joint as shown in Figure 12. By using such a dovetail joint, it is possible to join the joints 13 together without using any joining means.
また、本実施例は、方形の枠状外装体を形成する場合であるが、本実施例の枠状外装体の製造方法は、三角形、五角形或いは六角形等の枠状外装体も製造可能である。 In addition, while this example illustrates the formation of a rectangular frame-shaped exterior body, the manufacturing method for the frame-shaped exterior body of this example can also be used to manufacture frame-shaped exterior bodies in other shapes such as triangles, pentagons, or hexagons.
また、本実施例では、片面に装飾が施された板紙材を用いて内外面の両面が装飾された枠状外装体30を製造する場合について説明したが、例えば、本実施例の枠状外装体の製造方法においては、無地の板状部材を用い、無地の基材1から帯板状基材1’を形成し、この無地の帯板状基材1’の木口面(帯板状基材1’の上縁及び下縁)のみに塗色などの装飾を施し、木口面のみに装飾が施された枠状外装体30とすることも可能である。 In addition, this example describes the case where a frame-shaped exterior body 30 decorated on both the inside and outside surfaces is manufactured using paperboard material decorated on one side. However, in the method of manufacturing a frame-shaped exterior body in this example, for example, a plain plate-shaped member is used, a strip-shaped base material 1 is formed from the plain base material 1, and decoration such as paint is applied only to the end grain surface of this plain strip-shaped base material 1' (the upper and lower edges of the strip-shaped base material 1'), resulting in a frame-shaped exterior body 30 decorated only on the end grain surface.
以上のように製造される本実施例の作用効果について以下に説明する。 The effects of this embodiment, manufactured as described above, are described below.
本実施例の枠状外装体の製造方法は、内外面に装飾が施された枠状外装体を製造する場合、基材1の外面のみに装飾が施されていれば、内外面に装飾が施された帯板状基材1’を得ることができる。 When manufacturing a frame-shaped exterior body with decorations on both the inside and outside surfaces, the manufacturing method of this embodiment can produce a strip-shaped substrate 1' with decorations on both the inside and outside surfaces by simply decorating the outside surface of the substrate 1.
しかも、基材1の上縁及び下縁が、上側部2及び下側部3の基材1の内面への折り曲げ重合によって溝4の対向する上下面となり、帯板状基材1’の内面に表出しないから、打ち抜きにより基材1の上縁及び下縁に素地が表出していても枠状外装体30の体裁を損ねず、ゆえに、素地が表出した上縁及び下縁を装飾し隠蔽する必要がなく、その分、従来に比べてコストが掛からない。 Furthermore, the upper and lower edges of the base material 1 become the opposing upper and lower surfaces of the groove 4 when the upper portion 2 and lower portion 3 are folded and overlapped onto the inner surface of the base material 1, and are not exposed to the inner surface of the strip-shaped base material 1'. Therefore, even if the base material is exposed at the upper and lower edges of the base material 1 due to punching, the appearance of the frame-shaped outer casing 30 is not marred. Therefore, there is no need to decorate or conceal the exposed upper and lower edges, which results in lower costs compared to conventional methods.
このように、本実施例の枠状外装体の製造方法は、従来例に比べ、容易にしてコスト安に枠状外装体を製造することができる画期的な枠状外装体の製造方法となる。 As such, the manufacturing method for a frame-shaped exterior body of this embodiment is a groundbreaking method for manufacturing a frame-shaped exterior body, which allows for easier and more cost-effective manufacturing of frame-shaped exterior bodies compared to conventional methods.
また、上述のようにして製造される本実施例の枠状外装体30は、図1,2に示すように、容器本体20の周面を囲繞する方形枠状に形成され、内面に容器本体20の外周縁に設けられた係止片21を挿入可能な溝4と、この溝4に挿入配設された係止片21を支承する支承部5とが周設され、また、外面上部側に蓋体40の外周縁41が係合する蓋係合溝9が設けられた構成であり、容器本体20の係止片21を溝4内に挿入配設することで係止片21が支承部5に支承され、接着剤等を用いることなく、容器本体20をこの枠状外装体30に一体的に組み付けることができるように構成され、さらに、本実施例の枠状外装体30は、支承部5が内側に向かって突出変形自在に構成され、これにより、容器本体20への加重により係止片21に負荷がかかり、係止片21に変形が生じるような場合でも、係止片21にかかる負荷を支承部5が変形により吸収し、係止片21の変形を抑制し、容器本体20の枠状外装体30からの抜け落ちを防止するように構成されるものとなる。 The frame-shaped exterior body 30 of this embodiment, manufactured as described above, is formed in a rectangular frame shape surrounding the periphery of the container body 20, as shown in Figures 1 and 2. The inner surface is provided with grooves 4 into which the locking pieces 21 provided on the outer periphery of the container body 20 can be inserted, and support portions 5 that support the locking pieces 21 inserted into these grooves 4. The upper outer surface is also provided with a lid engagement groove 9 into which the outer periphery 41 of the lid 40 engages. By inserting the locking pieces 21 of the container body 20 into the grooves 4, the locking pieces 21 are supported by the support portions 5, and adhesive or the like is used. The container body 20 can be integrally assembled to this frame-shaped exterior body 30 without the use of a screw. Furthermore, the frame-shaped exterior body 30 of this embodiment is configured so that the support portions 5 can freely protrude and deform inward. As a result, even if a load is applied to the locking pieces 21 due to weight on the container body 20, causing the locking pieces 21 to deform, the support portions 5 will absorb the load on the locking pieces 21 by deforming, suppressing deformation of the locking pieces 21 and preventing the container body 20 from falling out of the frame-shaped exterior body 30.
なお、容器本体20に関し、本実施例は図1に示すような箱状(深皿)の容器本体20の場合について説明したが、容器本体20の形状等はこれに限定されず、例えば、図14に示すような平板状に形成されているものでも良い。また、その場合、図示するように、係止片21の形状も水平状(図14(a))若しくは下り傾斜状(図14(b))のいずれに構成しても良い。 Regarding the container body 20, this embodiment has been described in the case of a box-shaped (deep dish) container body 20 as shown in Figure 1, but the shape of the container body 20 is not limited to this, and it may be formed, for example, in a flat plate shape as shown in Figure 14. In that case, as shown, the shape of the locking piece 21 may also be configured to be either horizontal (Figure 14(a)) or downwardly sloping (Figure 14(b)).
また、枠状外装体30においては、図15に示すように、蓋係合溝9を有しない構成としても良い。 Furthermore, the frame-shaped exterior body 30 may be configured without the lid engagement groove 9, as shown in Figure 15.
なお、本発明は、本実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。 Note that the present invention is not limited to this example, and the specific configuration of each component can be designed as appropriate.
1 基材
1’ 帯板状基材
2 上側部
3 下側部
3a 上縁部
4 溝
5 支承部
6 上側溝
7 下側溝
8 折溝
9 蓋係合溝
10 第一接合片
11 第二接合片
12 第三接合片
20 容器本体
21 係止片
30 枠状外装体
40 蓋体
41 外周縁
REFERENCE SIGNS LIST 1 Base material 1' Strip-shaped base material 2 Upper portion 3 Lower portion 3a Upper edge portion 4 Groove 5 Support portion 6 Upper groove 7 Lower groove 8 Folding groove 9 Lid engagement groove
10 First joint piece
11 Second joint piece
12 Third joint piece
20 Container body
21 Locking piece
30 Frame-shaped exterior body
40 Lid
41 outer edge
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2021172350A JP7765072B2 (en) | 2021-10-21 | 2021-10-21 | Manufacturing method of frame-shaped exterior body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2021172350A JP7765072B2 (en) | 2021-10-21 | 2021-10-21 | Manufacturing method of frame-shaped exterior body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2023062397A JP2023062397A (en) | 2023-05-08 |
| JP7765072B2 true JP7765072B2 (en) | 2025-11-06 |
Family
ID=86269712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2021172350A Active JP7765072B2 (en) | 2021-10-21 | 2021-10-21 | Manufacturing method of frame-shaped exterior body |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP7765072B2 (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019014526A (en) | 2017-07-09 | 2019-01-31 | 梅花堂紙業株式会社 | Cardboard-made container for fluid |
| JP2020007005A (en) | 2018-07-09 | 2020-01-16 | 株式会社オリエンタル | Container and manufacturing method of container |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58125124U (en) * | 1982-02-16 | 1983-08-25 | 福山パ−ル紙工株式会社 | assembly type container |
-
2021
- 2021-10-21 JP JP2021172350A patent/JP7765072B2/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019014526A (en) | 2017-07-09 | 2019-01-31 | 梅花堂紙業株式会社 | Cardboard-made container for fluid |
| JP2020007005A (en) | 2018-07-09 | 2020-01-16 | 株式会社オリエンタル | Container and manufacturing method of container |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2023062397A (en) | 2023-05-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US12035824B2 (en) | Display assembly and interlocking fastener thereof | |
| WO2010121562A1 (en) | Method for manufacturing paper packing box and paper packing box manufactured thereby | |
| JP7765072B2 (en) | Manufacturing method of frame-shaped exterior body | |
| CN104902788A (en) | photo frame assembly | |
| JP6717030B2 (en) | Slide expandable display shelf | |
| US6474483B1 (en) | Shelving systems and methods for manufacturing same | |
| JP3893135B2 (en) | Packaging cushion | |
| JP5508939B2 (en) | Paper frame | |
| US20210219748A1 (en) | A mounting system for artwork | |
| EP1447337B1 (en) | Bendable board material | |
| JP6685262B2 (en) | Fabric panel | |
| US20250143488A1 (en) | Picture frame | |
| JP4727553B2 (en) | Cardboard tray | |
| CN215099012U (en) | Inner box of packing box | |
| JP2012250728A (en) | Folded paper box | |
| JP4477735B2 (en) | Cardboard desk | |
| JP2008007118A (en) | Sheet connecting method and cylindrical container | |
| KR200334984Y1 (en) | Union type table legs which use decoration sheet plate | |
| KR200332430Y1 (en) | Union type table which use decoration sheet plate | |
| JP3467295B2 (en) | Folded lined sheet | |
| JP2010023874A (en) | Plastic box | |
| JP2001300911A (en) | Method for manufacturing article structure body | |
| US9642479B2 (en) | Hanger for wall art | |
| KR200335033Y1 (en) | Union type table legs which use decoration sheet plate | |
| KR200394171Y1 (en) | A furniture frame having steps |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20240920 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20250424 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20250501 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20250626 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20250925 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20251017 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 7765072 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |