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JP7765295B2 - all solid state battery - Google Patents
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JP7765295B2 - all solid state battery - Google Patents

all solid state battery

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JP7765295B2
JP7765295B2 JP2022008794A JP2022008794A JP7765295B2 JP 7765295 B2 JP7765295 B2 JP 7765295B2 JP 2022008794 A JP2022008794 A JP 2022008794A JP 2022008794 A JP2022008794 A JP 2022008794A JP 7765295 B2 JP7765295 B2 JP 7765295B2
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negative electrode
solid electrolyte
solid
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protective layer
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JP2023107541A (en
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義隆 小野
海志 田口
止 小川
和史 大谷
智裕 蕪木
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Renault SAS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Description

本発明は、全固体電池に関する。 The present invention relates to an all-solid-state battery.

特許文献1には、正極層と負極層との短絡を防止する構成を有する全固体電池が開示されている。具体的には、固体電解質層はその外周部に絶縁体を備え、絶縁体は空洞の中央部又は枠部を備えた枠形状を有し、枠部の内周部の少なくとも一部に空隙部を有し、空隙部の少なくとも一部に固体電解質が充填されている。そして、固体電解質層の中央部の厚みが、固体電解質が充填された空隙部の厚みと同じか、またはそれよりも大きい。 Patent Document 1 discloses an all-solid-state battery configured to prevent short-circuiting between the positive electrode layer and the negative electrode layer. Specifically, the solid electrolyte layer has an insulator on its outer periphery, and the insulator has a frame shape with a hollow center or frame portion. At least a portion of the inner periphery of the frame has a void portion, and at least a portion of the void portion is filled with a solid electrolyte. The thickness of the center portion of the solid electrolyte layer is the same as or greater than the thickness of the void portion filled with the solid electrolyte.

特許第6090074号公報Patent No. 6090074

しかしながら、上記文献に記載の構成では、析出型の負極を用いる全固体電池の場合に、析出金属が塑性変形して電極の端面より外側に移動し、この移動した析出金属が充放電に寄与できなくなるおそれがある。そして、充放電に寄与できない析出金属があることで、いわゆるサイクル耐久性が低下するという問題がある。この問題は、電池のエネルギ密度を向上させるために正極の容量を増加させると、特に顕著になる。 However, in the case of an all-solid-state battery using a deposition-type negative electrode, the configuration described in the above document may result in the deposited metal undergoing plastic deformation and moving outward from the edge of the electrode, potentially preventing the migrated deposited metal from contributing to charge and discharge. This inability to contribute to charge and discharge reduces the so-called cycle durability. This problem becomes particularly pronounced when the capacity of the positive electrode is increased to improve the battery's energy density.

そこで本発明では、正極層と負極層との短絡を防止しつつ、エネルギ密度の高い全固体電池を提供することを目的とする。 The present invention aims to provide an all-solid-state battery with high energy density while preventing short-circuiting between the positive electrode layer and the negative electrode layer.

本発明のある態様によれば、正極と負極とが固体電解質層を介して積層された全固体電池が提供される。この全固体電池において、負極は、負極集電箔と、負極集電箔を挟んで積層された一対の負極保護層と、を有し、負極は、端面が固体電解質層の端面より外側に突出しており、負極保護層は、少なくとも固体電解質層と対向する領域の一部がイオン伝導性を有し、かつ少なくとも端面を含む領域が固体電解質層の端面より外側で接着層を介して負極集電箔に接着されている。また、負極保護層の、負極集電箔と接着された領域の表面から、固体電解質層との接触面までの積層方向距離の充放電に伴う変化量が、接着層の積層方向寸法の充放電に伴う変化量よりも大きい。 One aspect of the present invention provides an all-solid-state battery in which a positive electrode and a negative electrode are stacked with a solid electrolyte layer interposed between them. In this all-solid-state battery, the negative electrode has a negative electrode current collector foil and a pair of negative electrode protective layers stacked with the negative electrode current collector foil sandwiched between them. The negative electrode has an end face that protrudes outward from the end face of the solid electrolyte layer. At least a portion of the region of the negative electrode protective layer facing the solid electrolyte layer is ion conductive, and at least a region including the end face is adhered to the negative electrode current collector foil via an adhesive layer outside the end face of the solid electrolyte layer. Furthermore, the amount of change in the distance in the stacking direction from the surface of the region of the negative electrode protective layer adhered to the negative electrode current collector foil to the contact surface with the solid electrolyte layer during charging and discharging is greater than the amount of change in the dimension of the adhesive layer during charging and discharging.

上記態様によれば、正極層と負極層との短絡を防止しつつ、エネルギ密度の高い全固体電池を提供することができる。 The above aspect makes it possible to provide an all-solid-state battery with high energy density while preventing short circuits between the positive electrode layer and the negative electrode layer.

図1は、公知の全固体電池の、完全放電状態の断面の一部を示す図である。FIG. 1 is a diagram showing a portion of a cross section of a known all-solid-state battery in a fully discharged state. 図2は、公知の全固体電池の、充電状態の断面の一部を示す図である。FIG. 2 is a diagram showing a cross section of a portion of a known all-solid-state battery in a charged state. 図3は、本発明の実施形態に係る全固体電池の、完全放電状態の断面の一部を示す図である。FIG. 3 is a diagram showing a part of a cross section of an all-solid-state battery in a fully discharged state according to an embodiment of the present invention. 図4は、本発明の実施形態に係る全固体電池の、充電状態の断面の一部を示す図である。FIG. 4 is a diagram showing a part of a cross section of an all-solid-state battery in a charged state according to an embodiment of the present invention. 図5は、エネルギ密度に応じた接着層のバリエーションを示す図である。FIG. 5 is a diagram showing variations in adhesive layers depending on energy density. 図6は、第1実施形態の変形例に係る全固体電池の完全放電状態における断面の一部を示す図である。FIG. 6 is a diagram showing a part of a cross section of an all-solid-state battery according to a modified example of the first embodiment in a fully discharged state. 図7は、第2実施形態に係る全固体電池の完全放電状態における断面の一部を示す図である。FIG. 7 is a diagram showing a part of a cross section of the all-solid-state battery according to the second embodiment in a fully discharged state. 図8は、第2実施形態の変形例に係る全固体電池の完全放電状態における断面の一部を示す図である。FIG. 8 is a diagram showing a part of a cross section of an all-solid-state battery according to a modified example of the second embodiment in a fully discharged state. 図9は、第3実施形態に係る全固体電池の完全放電状態における断面の一部を示す図である。FIG. 9 is a diagram showing a part of a cross section of the all-solid-state battery according to the third embodiment in a fully discharged state. 図10は、第3実施形態の第1変形例に係る全固体電池の完全放電状態における断面の一部を示す図である。FIG. 10 is a diagram showing a part of a cross section of an all-solid-state battery according to a first modified example of the third embodiment in a fully discharged state. 図11は、第3実施形態の第2変形例に係る全固体電池の完全放電状態における断面の一部を示す図である。FIG. 11 is a diagram showing a part of a cross section of an all-solid-state battery according to a second modification of the third embodiment in a fully discharged state. 図12は、第3実施形態の第3変形例に係る全固体電池の完全放電状態における断面の一部を示す図である。FIG. 12 is a diagram showing a part of a cross section of an all-solid-state battery according to a third modification of the third embodiment in a fully discharged state. 図13は、全固体電池の作製工程を示す図である。FIG. 13 is a diagram showing the manufacturing process of an all-solid-state battery.

以下、添付図面を参照しながら本発明の実施形態について説明する。 Embodiments of the present invention will be described below with reference to the accompanying drawings.

まず、析出型の負極を用いる全固体電池の問題点について図1、図2を参照して説明する。図1、図2は公知の全固体電池の断面の一部を示す図であり、図1は完全放電状態を、図2は充電により負極に金属が析出した状態を、それぞれ示している。 First, the problems with all-solid-state batteries that use a deposition-type negative electrode will be explained with reference to Figures 1 and 2. Figures 1 and 2 are partial cross-sectional views of a known all-solid-state battery, with Figure 1 showing the fully discharged state and Figure 2 showing the state in which metal has been deposited on the negative electrode due to charging.

図1の完全放電状態から充電を行うことで、負極集電箔と固体電解質層との間に金属が析出する。このとき、全固体電池には積層方向両側から拘束圧が印加されているため、析出した金属(以下、析出金属ともいう)は、塑性変形して積層方向と直交する方向へ移動する。そして、エネルギ密度を向上させるために正極容量を大きくするほど、析出金属の量も多くなり、図2に示すように、全固体電池の端部からはみ出すおそれがある。図1に示すように固体電解質層の端部を正極層及び負極集電箔の端部より外側に突出させることで、析出金属が全固体電池の端部において固体電解質層を迂回して正極層に到達することによる短絡は防止できる。しかし、はみ出した析出金属は充放電に寄与しないので、はみ出す析出金属の量が多くなるほどサイクル耐久性が低下してしまう。つまり全固体電池のエネルギ密度を向上させるためには、この析出金属のはみ出しによるサイクル耐久性低下の問題を解決しなければならない。析出金属による短絡を防止し、かつエネルギ密度の向上を図るための構成について、以下に説明する。 Charging from the fully discharged state shown in Figure 1 causes metal to deposit between the negative electrode current collector foil and the solid electrolyte layer. Because a confining pressure is applied to the all-solid-state battery from both sides in the stacking direction, the deposited metal (hereinafter also referred to as "deposited metal") undergoes plastic deformation and moves in a direction perpendicular to the stacking direction. Increasing the positive electrode capacity to improve energy density also increases the amount of deposited metal, which may protrude from the edges of the all-solid-state battery, as shown in Figure 2. By having the edges of the solid electrolyte layer protrude beyond the edges of the positive electrode layer and negative electrode current collector foil as shown in Figure 1, short circuits caused by the deposited metal bypassing the solid electrolyte layer at the edges of the all-solid-state battery and reaching the positive electrode layer can be prevented. However, because the protruding deposited metal does not contribute to charge and discharge, the greater the amount of protruding deposited metal, the lower the cycle durability. In other words, to improve the energy density of all-solid-state batteries, the problem of reduced cycle durability due to the protruding deposited metal must be resolved. A configuration for preventing short circuits caused by deposited metal and improving energy density is described below.

[第1実施形態]
図3、4は、本実施形態に係る全固体電池1の断面の一部を示す図であり、図3は完全放電状態を、図4は充電により負極に金属が析出した状態を、それぞれ示している。なお、以下の説明において、図面上下方向を積層方向、図面左右方向を幅方向という。
[First embodiment]
3 and 4 are views showing a part of a cross section of the all-solid-state battery 1 according to this embodiment, with Fig. 3 showing a fully discharged state and Fig. 4 showing a state in which metal has been deposited on the negative electrode due to charging. In the following description, the vertical direction in the drawing is referred to as the stacking direction, and the horizontal direction in the drawing is referred to as the width direction.

全固体電池1は、正極3と負極4が固体電解質層2を介して積層された単位電池が複数積層されてなる。なお、全固体電池1には、各層間の接触状態を良好に保つ目に、積層方向両側から拘束圧が印加されている。 The all-solid-state battery 1 is composed of multiple stacked unit cells, each of which has a positive electrode 3 and a negative electrode 4 stacked with a solid electrolyte layer 2 interposed between them. A confining pressure is applied to the all-solid-state battery 1 from both sides in the stacking direction to maintain good contact between the layers.

正極3は、正極集電箔5と、その両面に形成される正極層6とを備える。正極集電箔5を形成する材料には、これを形成するものとして公知の材料を使用する。正極層6についても同様である。 The positive electrode 3 comprises a positive electrode current collector foil 5 and a positive electrode layer 6 formed on both sides of the positive electrode current collector foil 5. The positive electrode current collector foil 5 is formed from a material known for forming such materials. The same applies to the positive electrode layer 6.

負極4は、負極集電箔7と、その両面に配置される負極保護層8とを備える。負極集電箔7を形成する材料には、これを形成するものとして公知の材料を使用する。 The negative electrode 4 comprises a negative electrode current collector foil 7 and a negative electrode protective layer 8 disposed on both sides of the negative electrode current collector foil 7. The negative electrode current collector foil 7 is formed from a material known for such purposes.

負極4は、端面(負極集電体端面7Aと負極保護層端面8A)が固体電解質層端面2Aより外側に突出している。本実施形態における「外側に突出」とは、固体電解質層端面2Aから幅方向に離れる方向に突出していることをいう。 The end faces of the negative electrode 4 (negative electrode current collector end face 7A and negative electrode protective layer end face 8A) protrude outward beyond the solid electrolyte layer end face 2A. In this embodiment, "protruding outward" means protruding in a direction away from the solid electrolyte layer end face 2A in the width direction.

負極保護層8は、少なくとも固体電解質層2と対向する領域の一部がイオン伝導性を有し、かつ少なくとも端面8Aを含む領域が固体電解質層端面2Aより外側で接着層9を介して負極集電箔7に接着されている。接着層9は、公知の接着剤により形成される。なお、本実施形態の負極保護層8は、全体がイオン伝導性を有する材料で形成されている。 At least a portion of the region of the anode protective layer 8 facing the solid electrolyte layer 2 is ion conductive, and at least a region including the end face 8A is adhered to the anode current collector foil 7 outside the end face 2A of the solid electrolyte layer via an adhesive layer 9. The adhesive layer 9 is formed from a known adhesive. Note that the entire anode protective layer 8 in this embodiment is formed from a material that is ion conductive.

また、負極保護層8は、イオン伝導性を持たせるための材料として炭素材料(例えばカーボンブラック等)、固体電解質(例えばLGPSやLPSといった硫化物系固体電解質)の少なくとも一方を含んでいる。負極保護層8は、多孔質樹脂シートまたは多孔質金属シートにこれら炭素材料及び固体電解質を含浸させて作製してもよいし、枠状の樹脂シートまたは金属シートの枠内に、これら炭素材料及び固体電解質を樹脂などのバインダと混合したものを塗工することで作製してもよい。本実施形態の負極保護層8の厚みは、1~100μm(より好ましくは1~10μm)とする。 The anode protective layer 8 also contains at least one of a carbon material (e.g., carbon black) and a solid electrolyte (e.g., a sulfide-based solid electrolyte such as LGPS or LPS) as a material for providing ion conductivity. The anode protective layer 8 may be produced by impregnating a porous resin sheet or porous metal sheet with the carbon material and solid electrolyte, or by coating the inside of a frame-shaped resin sheet or metal sheet with a mixture of the carbon material and solid electrolyte and a binder such as resin. The thickness of the anode protective layer 8 in this embodiment is 1 to 100 μm (more preferably 1 to 10 μm).

図3に示す完全放電状態から充電を行うと、図4に示すように負極集電箔7と負極保護層8の間に金属が析出し(以下、析出した金属を析出金属10ともいう。)、析出した部分では負極集電箔7と負極保護層8との積層方向距離が拡がる。ただし、負極集電箔7及び負極保護層8の端部付近は接着層9により接着されており、析出金属10の量が増加しても、上述した図2に示すように固体電解質層端面2Aから外側にはみ出すことはない。換言すると、接着層9によって析出金属10の幅方向への移動が遮断される。 When charging is performed from the fully discharged state shown in Figure 3, metal precipitates between the negative electrode current collector foil 7 and the negative electrode protective layer 8 as shown in Figure 4 (hereinafter, the precipitated metal will also be referred to as metal precipitate 10), and the distance in the stacking direction between the negative electrode current collector foil 7 and the negative electrode protective layer 8 increases in the precipitated area. However, the ends of the negative electrode current collector foil 7 and the negative electrode protective layer 8 are bonded by an adhesive layer 9, so even if the amount of metal precipitate 10 increases, it will not protrude beyond the solid electrolyte layer end surface 2A as shown in Figure 2 above. In other words, the adhesive layer 9 blocks the movement of the metal precipitate 10 in the width direction.

上記の金属の析出に伴い、接着層9の積層方向寸法も、使用する接着剤の弾性力により変化するが、この変化量(図中のB1-B0)は、負極保護層8の負極集電箔7と接着された領域の表面8Bから固体電解質層2との接触面8Cまでの積層方向距離の変化量(図中のA1-A0)よりも小さい。つまり、A1-A0>B1-B0という関係が成立する。 As the metal deposits, the dimension of the adhesive layer 9 in the stacking direction also changes depending on the elasticity of the adhesive used. However, this change (B1-B0 in the figure) is smaller than the change in the distance in the stacking direction from the surface 8B of the area of the negative electrode protective layer 8 that is bonded to the negative electrode current collector foil 7 to the contact surface 8C with the solid electrolyte layer 2 (A1-A0 in the figure). In other words, the relationship A1-A0 > B1-B0 holds.

上記の関係が成立するということは、析出金属10の量が比較的少ない間は負極保護層8が変形するだけで接着層9の積層方向寸法がほとんど変化せず、その後、変形した負極保護層8により積層方向に引っ張られることによって接着層9の積層方向寸法も増大するということである。 The above relationship means that while the amount of deposited metal 10 is relatively small, the anode protective layer 8 only deforms, and the dimension of the adhesive layer 9 in the stacking direction changes very little; thereafter, the dimension of the adhesive layer 9 in the stacking direction also increases as it is pulled in the stacking direction by the deformed anode protective layer 8.

これに対し、A1-A0<B1-B0の場合には、析出金属10の量が比較的少ないときから負極保護層8が接着層9を押し上げることになる。つまり、充電する度に接着層9に剥離方向の入力が生じることになるので、接着層9のシール性が低下し易くなり、析出金属10の幅方向への移動を遮断する機能が損なわれるおそれがある。 In contrast, when A1 - A0 < B1 - B0, the anode protective layer 8 begins to push up the adhesive layer 9 even when the amount of deposited metal 10 is relatively small. In other words, the adhesive layer 9 experiences a force in the peeling direction every time the battery is charged, which can easily reduce the sealing ability of the adhesive layer 9 and potentially impair its ability to block the movement of the deposited metal 10 in the width direction.

エネルギ密度をより向上させるためには、負極保護層8の変形可能な領域が広い方が望ましい。したがって、接着層9の幅方向寸法は、A1-A0>B1-B0という関係が成立する寸法変化を維持可能な接着力を確保できる範囲で、できるだけ狭いこと(例えば10mm以下、より好ましくは3mm以下)が望ましい。 To further improve energy density, it is desirable for the anode protective layer 8 to have a wide deformable area. Therefore, it is desirable for the width dimension of the adhesive layer 9 to be as narrow as possible (for example, 10 mm or less, more preferably 3 mm or less) within the range that ensures adhesive strength sufficient to maintain dimensional changes that satisfy the relationship A1-A0 > B1-B0.

また、固体電解質層端面2Aと接着層9との間の距離C0は、析出金属10の量に応じた負極保護層8の変形可能な領域を確保するために、少なくとも、満充電時の析出金属10の積層方向寸法以上であることが望ましい。このように負極保護層8の変形可能な領域を確保することで、充放電に伴って固体電解質層2に応力がかかったり、負極保護層8にせん断力がかかったりすることを抑制できる。 Furthermore, in order to ensure a deformable area of the anode protective layer 8 corresponding to the amount of deposited metal 10, the distance C0 between the solid electrolyte layer end surface 2A and the adhesive layer 9 is desirably at least equal to or greater than the dimension in the stacking direction of the deposited metal 10 when fully charged. By ensuring a deformable area of the anode protective layer 8 in this way, it is possible to prevent stress from being applied to the solid electrolyte layer 2 and shear force from being applied to the anode protective layer 8 during charging and discharging.

図5は、より大きな正極容量に対応するための接着層9のバリエーションを示す図である。なお、各部の参照符号は省略しているが、図3及び図4と同じである。 Figure 5 shows variations of the adhesive layer 9 to accommodate larger positive electrode capacities. Note that although the reference numerals for each part have been omitted, they are the same as those in Figures 3 and 4.

正極容量が大きいほど析出金属10の積層方向寸法の変化量も大きくなるので、正極容量を大きくするためには負極保護層8の変形可能な領域も大きくする必要がある。そこで、必要となる負極保護層8の変形可能な領域の大きさに応じて、接着層9の幅方向寸法を設定する(図5の(A))。 The larger the positive electrode capacity, the greater the change in the dimension of the deposited metal 10 in the stacking direction. Therefore, to increase the positive electrode capacity, it is necessary to increase the deformable area of the negative electrode protective layer 8. Therefore, the width direction dimension of the adhesive layer 9 is set according to the required size of the deformable area of the negative electrode protective layer 8 (Figure 5 (A)).

析出金属10の積層方向寸法の変化量が図5の(A)よりも大きい図5の(B)の場合には、負極保護層8の変形可能な領域を図5の(A)の場合より大きくする必要がある。そこで、接着層9の幅方向寸法を図5の(A)の場合より小さくすることで、負極保護層8の変形可能な領域を確保する。 In the case of Figure 5(B), where the change in the dimension of the deposited metal 10 in the stacking direction is greater than in Figure 5(A), the deformable area of the anode protective layer 8 needs to be larger than in the case of Figure 5(A). Therefore, by making the width direction dimension of the adhesive layer 9 smaller than in the case of Figure 5(A), the deformable area of the anode protective layer 8 is secured.

また、負極保護層8の変形可能な領域を確保するためには、図5の(C)の場合のように、接着層9の積層方向寸法を大きくしてもよい。なお、図5の(C)の左図において、接着層9の側面は負極保護層8と接着されていない。 In addition, to ensure a deformable area for the anode protective layer 8, the dimension of the adhesive layer 9 in the stacking direction may be increased, as in the case of Figure 5(C). Note that in the left image of Figure 5(C), the side of the adhesive layer 9 is not bonded to the anode protective layer 8.

上述した方法により負極保護層8の変形可能な領域を確保することで、正極容量をより大きくすることができ、その結果、エネルギ密度を高めることができる。なお、図5の(A)~(C)はより大きな正極容量に対応するための接着層9のバリエーションを例示したものであり、負極保護層8の変形可能な領域を確保するための構成は、これらに限られるわけではない。 By using the above-described method to ensure a deformable area in the anode protective layer 8, the positive electrode capacity can be increased, and as a result, the energy density can be increased. Note that (A) to (C) in Figure 5 show examples of variations in the adhesive layer 9 to accommodate larger positive electrode capacities, and the configurations for ensuring a deformable area in the anode protective layer 8 are not limited to these.

図6は、本実施形態の変形例に係る全固体電池1の完全放電状態における断面の一部を示す図である。本変形例も、上述した実施形態と同様に本発明の範囲に属する。 Figure 6 is a diagram showing a portion of a cross section of an all-solid-state battery 1 according to a modified example of this embodiment in a fully discharged state. This modified example, like the above-described embodiment, also falls within the scope of the present invention.

上記の実施形態と本変形例との相違点は、本変形例の負極保護層8が、正極層6の端面6Aより外側に突出した領域の固体電解質層2側の表面に、絶縁処理された絶縁部11を備える点である。絶縁部11は、例えば、樹脂、金属酸化物又はこれらの混合物により形成されている。 The difference between this modification and the above embodiment is that the anode protective layer 8 in this modification includes an insulating portion 11 that is insulated on the surface of the solid electrolyte layer 2 side in a region that protrudes outward from the end face 6A of the cathode layer 6. The insulating portion 11 is formed, for example, from a resin, a metal oxide, or a mixture thereof.

このように絶縁部11を設けることで、例えば図5の(C)のように充放電に伴う負極4の積層方向寸法の変化量が大きい場合でも、負極保護層8と、正極層6及び正極集電箔5との短絡を防止できる。 By providing the insulating portion 11 in this manner, it is possible to prevent short-circuiting between the negative electrode protective layer 8 and the positive electrode layer 6 and positive electrode current collecting foil 5, even when the negative electrode 4 experiences large changes in dimension in the stacking direction due to charging and discharging, as shown in Figure 5(C), for example.

以上のように本実施形態では、正極3と負極4とが固体電解質層2を介して積層された全固体電池1において、負極4は、負極集電箔7と、負極集電箔7を挟んで積層された一対の負極保護層8と、を有し、負極4は、端面が固体電解質層2の端面2Aより外側に突出している。負極保護層8は、少なくとも固体電解質層2と対向する領域の一部がイオン伝導性を有し、かつ少なくとも端面を含む領域が固体電解質層2の端面より外側で接着層9を介して負極集電箔7に接着されている。このように端部付近が接着されていることにより、例えば図2に示すような析出金属10の変形を抑制できる。また、負極4の端部が固体電解質層2の端部より外側にあるので、充放電容量の低下や放電時における固体電解質層2へのせん断応力の発生を防止できる。 As described above, in this embodiment, in an all-solid-state battery 1 in which a positive electrode 3 and a negative electrode 4 are stacked with a solid electrolyte layer 2 interposed therebetween, the negative electrode 4 has a negative electrode current collector foil 7 and a pair of negative electrode protective layers 8 stacked on either side of the negative electrode current collector foil 7, and the end face of the negative electrode 4 protrudes outward from the end face 2A of the solid electrolyte layer 2. At least a portion of the region of the negative electrode protective layer 8 facing the solid electrolyte layer 2 is ion conductive, and a region including at least the end face is bonded to the negative electrode current collector foil 7 via an adhesive layer 9 outside the end face of the solid electrolyte layer 2. By bonding the vicinity of the end in this manner, deformation of the deposited metal 10, for example, as shown in FIG. 2, can be suppressed. Furthermore, because the end of the negative electrode 4 is located outside the end of the solid electrolyte layer 2, a decrease in charge/discharge capacity and the generation of shear stress in the solid electrolyte layer 2 during discharge can be prevented.

また、負極保護層8の、負極集電箔7と接着された領域の表面から、固体電解質層2との接触面までの積層方向距離の充放電に伴う変化量(A1-A0)が、接着層9の積層方向寸法の充放電に伴う変化量(B1-B0)よりも大きい。これにより、接着部分の切れや剥離を防止してシール機能を維持し易くなり、ひいては全固体電池1のエネルギ密度を向上させることが可能となる。 In addition, the change in the distance in the stacking direction from the surface of the area of the negative electrode protective layer 8 bonded to the negative electrode current collector foil 7 to the contact surface with the solid electrolyte layer 2 (A1-A0) that occurs during charging and discharging is greater than the change in the dimension of the adhesive layer 9 in the stacking direction (B1-B0) that occurs during charging and discharging. This makes it easier to maintain the sealing function by preventing tearing or peeling of the adhesive portion, and ultimately improves the energy density of the all-solid-state battery 1.

本実施形態では、負極保護層8は、正極3の端面3Aより外側に突出した領域の、固体電解質層2側の表面に、絶縁処理された絶縁部11を備える。これにより、負極保護層8の正極3の端面3Aより外側に突出した領域の電子絶縁性が向上し、充放電に伴う負極4の厚さの変化量が大きくても、析出金属10の変形による負極保護層8と正極層6または正極集電箔5との短絡を防止できる。 In this embodiment, the anode protective layer 8 includes an insulating portion 11 that is insulated on the surface of the solid electrolyte layer 2 side in the region that protrudes outward from the end face 3A of the positive electrode 3. This improves the electronic insulation of the region of the anode protective layer 8 that protrudes outward from the end face 3A of the positive electrode 3, and prevents a short circuit between the anode protective layer 8 and the positive electrode layer 6 or the positive electrode current collector foil 5 due to deformation of the deposited metal 10, even if the thickness of the anode 4 changes significantly during charging and discharging.

本実施形態では、負極保護層8は、イオン伝導性を有する材料として炭素材料と固体電解質の少なくとも一方を含む。これにより、イオン伝導性を確保しつつ、負極保護層8と負極集電箔7との間に析出した金属が貫通して固体電解質層2へ到達することを防止できる。 In this embodiment, the anode protective layer 8 contains at least one of a carbon material and a solid electrolyte as an ion-conductive material. This ensures ion conductivity while preventing metal deposited between the anode protective layer 8 and the anode current collector foil 7 from penetrating and reaching the solid electrolyte layer 2.

本実施形態では、負極保護層8は、イオン伝導性を有する材料として、固体電解質を含む。これにより、全固体電池1の内部抵抗の上昇を抑制できる。 In this embodiment, the anode protective layer 8 contains a solid electrolyte as an ion-conductive material. This makes it possible to suppress an increase in the internal resistance of the all-solid-state battery 1.

[第2実施形態]
図7は、本実施形態に係る全固体電池1の完全放電状態における断面の一部を示す図である。図3との相違点は、負極保護層8である。本実施形態の負極保護層8は、端面8Aから固体電解質層端面2Aより内側までのイオン伝導性材料非含有領域13と、それより内側のイオン伝導性材料含有領域12と、からなる。
[Second embodiment]
Fig. 7 is a diagram showing a portion of a cross section of the all-solid-state battery 1 according to this embodiment in a fully discharged state. The difference from Fig. 3 is the anode protective layer 8. The anode protective layer 8 of this embodiment is composed of an ion-conductive material-free region 13 extending from the end face 8A to the inside of the solid electrolyte layer end face 2A, and an ion-conductive material-containing region 12 located further inside.

イオン伝導性材料非含有領域13は、電子絶縁性を有し、かつ透気度がイオン伝導性材料含有領域12よりも大きい樹脂シートで構成される。例えば、ポリプロピレン、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリアクリロニトリル等がこれに相当する。樹脂シートを使うことで、充放電に伴い変形する領域の柔軟性を確保できる。換言すると、充放電に伴う変形の繰り返しに対する強度を高めることができる。また、接着に供される領域の透気度が相対的に高いことで、析出金属10に対するシール性をより高めることができる。 The ion-conductive material-free region 13 is composed of a resin sheet that is electronically insulating and has a higher air permeability than the ion-conductive material-containing region 12. Examples of suitable materials include polypropylene, polyethylene terephthalate, polyethylene naphthalate, and polyacrylonitrile. Using a resin sheet ensures flexibility in the region that deforms during charging and discharging. In other words, it increases the strength against repeated deformation during charging and discharging. Furthermore, the relatively high air permeability of the region used for adhesion further improves the sealing ability against the deposited metal 10.

なお、イオン伝導性材料非含有領域13の透気度は、上記の通りイオン伝導性材料含有領域12よりも大きければよいが、JISにおいて規格化されているガーレー試験機法による測定結果が1000秒/100ml以上であることが好ましく、5000秒/100ml以上であることがより好ましい。 As mentioned above, the air permeability of the ion-conductive material-free region 13 should be greater than that of the ion-conductive material-containing region 12. However, the air permeability measured using the Gurley tester method standardized by JIS is preferably 1000 seconds/100 ml or more, and more preferably 5000 seconds/100 ml or more.

イオン伝導性材料非含有領域13を設けることで、上述した変形例と同様に、負極保護層8と、正極層6及び正極集電箔5との短絡を防止でき、さらに、強度も向上する。 By providing the ion-conductive material-free region 13, as in the modified example described above, it is possible to prevent short circuits between the negative electrode protective layer 8 and the positive electrode layer 6 and the positive electrode current collector foil 5, and also to improve strength.

イオン伝導性材料含有領域12が小さくなるほど、負極保護層8の電池反応に供される領域が小さくなる。そこで、イオン伝導性材料非含有領域13の、固体電解質層端面2Aより内側の部分の幅方向寸法Dは、電池反応に供される領域が過度に狭くならない程度が好ましい。具体的な値は全固体電池1の大きさにより異なるが、車両用電池として一般的に想定される大きさの場合には、2mm以内であることが好ましく、1mm以内であることがより好ましい。 The smaller the ion-conductive material-containing region 12, the smaller the area of the anode protective layer 8 available for battery reaction. Therefore, the widthwise dimension D of the portion of the ion-conductive material-free region 13 inside the solid electrolyte layer end surface 2A is preferably such that the area available for battery reaction does not become excessively narrow. The specific value varies depending on the size of the all-solid-state battery 1, but for sizes generally expected for vehicle batteries, it is preferably within 2 mm, and more preferably within 1 mm.

図8は、本実施形態の変形例に係る全固体電池1の完全放電状態における断面の一部を示す図である。本変形例も、上述した実施形態と同様に本発明の範囲に属する。 Figure 8 shows a partial cross section of an all-solid-state battery 1 in a fully discharged state according to a modified example of this embodiment. This modified example, like the above-described embodiment, also falls within the scope of the present invention.

図7との相違点は、イオン伝導性材料非含有領域13の少なくとも一部、ここでは固体電解質層端面2Aより内側の部分が、接着層14を介して固体電解質層2に接着されている点である。 The difference from Figure 7 is that at least a portion of the ion-conductive material-free region 13, in this case the portion inside the solid electrolyte layer end surface 2A, is adhered to the solid electrolyte layer 2 via an adhesive layer 14.

これにより、仮に固体電解質層2と負極保護層8との間に金属が析出しても、接着層14がシールの役目を果たすので、析出金属10が固体電解質層端面2Aから外側にはみ出すことを防止できる。 As a result, even if metal precipitates between the solid electrolyte layer 2 and the anode protective layer 8, the adhesive layer 14 acts as a seal, preventing the precipitated metal 10 from spilling out beyond the solid electrolyte layer end surface 2A.

以上のように本実施形態では、負極保護層8は、端面から固体電解質層の端面2Aより内側までのイオン伝導性材料非含有領域13と、イオン伝導性材料非含有領域13より内側のイオン伝導性材料含有領域12と、からなる。これにより、負極保護層8の正極3の端面3Aより外側に突出した領域の電子絶縁性及び強度が向上し、充放電に伴う負極4の厚さの変化量が大きくても、析出金属10の変形による負極保護層8と正極層6または正極集電箔5との短絡を防止できる。 As described above, in this embodiment, the anode protective layer 8 comprises an ion-conductive material-free region 13 extending from the end face to the inside of the end face 2A of the solid electrolyte layer, and an ion-conductive material-containing region 12 located inside the ion-conductive material-free region 13. This improves the electronic insulation and strength of the region of the anode protective layer 8 that protrudes outward from the end face 3A of the positive electrode 3, and prevents a short circuit between the anode protective layer 8 and the positive electrode layer 6 or positive electrode current collector foil 5 due to deformation of the deposited metal 10, even if the thickness of the anode 4 changes significantly during charging and discharging.

本実施形態では、負極保護層8は、イオン伝導性材料非含有領域13の少なくとも一部が接着層14を介して固体電解質層2に接着されている。これにより、負極保護層8と固体電解質層2との間に析出した金属に対するシール性が向上する。 In this embodiment, at least a portion of the ion-conductive material-free region 13 of the anode protective layer 8 is adhered to the solid electrolyte layer 2 via the adhesive layer 14. This improves the sealing ability against metal deposited between the anode protective layer 8 and the solid electrolyte layer 2.

本実施形態では、負極保護層8のイオン伝導性材料非含有領域13は、電子絶縁性を有し、かつ透気度がイオン伝導性材料含有領域12よりも大きい樹脂シートで構成される。これにより、イオン伝導性材料非含有領域13の柔軟性を維持しつつ、シール性の向上を図ることができる。 In this embodiment, the ion-conductive material-free region 13 of the anode protective layer 8 is made of a resin sheet that is electronically insulating and has a higher air permeability than the ion-conductive material-containing region 12. This allows for improved sealing performance while maintaining the flexibility of the ion-conductive material-free region 13.

[第3実施形態]
図9は、本実施形態に係る全固体電池1の完全放電状態における断面の一部を示す図である。図3との相違点は、正極3の端面3Aが、幅方向において負極保護層8と固体電解質層2との接触部の端部2Aよりも内側に位置する点である。
[Third embodiment]
9 is a diagram showing a part of a cross section of the all-solid-state battery 1 according to this embodiment in a fully discharged state. The difference from FIG. 3 is that the end face 3A of the positive electrode 3 is located more inward in the width direction than the end 2A of the contact portion between the anode protective layer 8 and the solid electrolyte layer 2.

上記の構成にすることで、負極4の厚さの変化に伴い負極保護層8が変形したときに、負極保護層8と正極3とが固体電解質層2を迂回して接触することによる短絡が、より生じにくくなる。 With this configuration, when the anode protective layer 8 deforms due to changes in the thickness of the anode 4, it becomes less likely that a short circuit will occur due to contact between the anode protective layer 8 and the cathode 3 bypassing the solid electrolyte layer 2.

図10は、本実施形態の第1変形例に係る全固体電池1の完全放電状態における断面の一部を示す図である。本変形例も、上述した実施形態と同様に本発明の範囲に属する。 Figure 10 is a diagram showing a portion of a cross section of an all-solid-state battery 1 according to a first modification of this embodiment in a fully discharged state. This modification, like the above-described embodiment, also falls within the scope of the present invention.

図9との相違点は、正極集電箔5の端面5Aが幅方向において固体電解質層端面2Aと略同じ位置にある点、及び正極層6の端面6Aより外側の固体電解質層2と正極集電箔5との隙間に、支持部15がある点である。支持部15は、樹脂又は絶縁スラリー等を塗工・乾燥させることで形成されている。 The differences from Figure 9 are that the end face 5A of the positive electrode current collector foil 5 is located at approximately the same position in the width direction as the end face 2A of the solid electrolyte layer, and that a support portion 15 is located in the gap between the solid electrolyte layer 2 and the positive electrode current collector foil 5, outside the end face 6A of the positive electrode layer 6. The support portion 15 is formed by applying and drying a resin or insulating slurry, etc.

図9のように正極3の端面3Aが負極保護層8と固体電解質層2との接触部の端部2Aより内側にあり、正極3の端面3Aより外側が空洞になっている場合には、金属の析出に伴い負極4の厚さが増加する際に、固体電解質層2には正極層6の端部を支点とする曲げ応力が生じる。したがって、充放電を繰り返すと固体電解質層2は繰り返し曲げられることになるので、析出金属10の量が多い全固体電池1の場合には、固体電解質層2にクラックが生じるおそれがある。 As shown in Figure 9, if the end face 3A of the positive electrode 3 is located inside the end 2A of the contact area between the anode protective layer 8 and the solid electrolyte layer 2, and the area outside the end face 3A of the positive electrode 3 is hollow, when the thickness of the anode 4 increases due to metal deposition, bending stress is generated in the solid electrolyte layer 2 with the end of the positive electrode layer 6 as a fulcrum. Therefore, repeated charge and discharge causes the solid electrolyte layer 2 to bend repeatedly, and in the case of an all-solid-state battery 1 with a large amount of deposited metal 10, cracks may occur in the solid electrolyte layer 2.

その点、本変形例のように支持部15を備える構成であれば、固体電解質層2の曲げ変形を抑制できるので、クラックの発生を抑制できる。 In this regard, if the configuration includes a support portion 15 as in this modified example, bending deformation of the solid electrolyte layer 2 can be suppressed, thereby suppressing the occurrence of cracks.

図11は、本実施形態の第2変形例に係る全固体電池1の完全放電状態における断面の一部を示す図である。本変形例も、上述した実施形態と同様に本発明の範囲に属する。 Figure 11 is a diagram showing a portion of a cross section of an all-solid-state battery 1 according to a second modification of this embodiment in a fully discharged state. This modification, like the above-described embodiment, also falls within the scope of the present invention.

図10との相違点は、支持部15が固体電解質層2の一部として形成されている点である。本変形例の構成でも、第1変形例と同様の効果が得られる。 The difference from Figure 10 is that the support portion 15 is formed as part of the solid electrolyte layer 2. The configuration of this modified example also achieves the same effects as the first modified example.

図12は、本実施形態の第3変形例に係る全固体電池1の完全放電状態における断面の一部を示す図である。本変形例も、上述した実施形態と同様に本発明の範囲に属する。 Figure 12 is a diagram showing a portion of a cross section of an all-solid-state battery 1 according to a third modification of this embodiment in a fully discharged state. This modification, like the above-described embodiment, also falls within the scope of the present invention.

図10との相違点は、負極保護層8と固体電解質層2との接触部の端部から正極層6の端面までの距離E2が、図10における同距離E1より小さい、つまり正極層6が幅方向に広い点と、これに伴い支持部15が幅方向外側に突出している点である。本変形例の構成によれば、第1変形例と同様の効果に加えて、正極層6の面積を大きくできる(つまり、正極容量を大きくできる)という効果も得られる。 The difference from Figure 10 is that the distance E2 from the end of the contact portion between the anode protection layer 8 and the solid electrolyte layer 2 to the end face of the cathode layer 6 is smaller than the distance E1 in Figure 10, i.e., the cathode layer 6 is wider in the width direction, and therefore the support portion 15 protrudes outward in the width direction. The configuration of this modified example provides the same effects as the first modified example, as well as the effect of being able to increase the area of the cathode layer 6 (i.e., increase the cathode capacity).

以上のように本実施形態では、正極3の端面3Aは、負極保護層8と固体電解質層2との接触部の端部2Aよりも内側に位置する。これにより、負極保護層8と正極3との短絡の発生をより抑制できる。 As described above, in this embodiment, the end face 3A of the positive electrode 3 is located inside the end 2A of the contact portion between the negative electrode protective layer 8 and the solid electrolyte layer 2. This further reduces the occurrence of a short circuit between the negative electrode protective layer 8 and the positive electrode 3.

本実施形態では、固体電解質層2の一部または固体電解質層2とは別部材で形成され、正極3の端面3Aより外側に配置される支持部15を有する。これにより、充放電に伴う負極4の厚さの変化に起因する固体電解質層2のクラック発生を抑制できる。 In this embodiment, the support portion 15 is formed as part of the solid electrolyte layer 2 or as a separate member from the solid electrolyte layer 2, and is positioned outside the end surface 3A of the positive electrode 3. This makes it possible to suppress the occurrence of cracks in the solid electrolyte layer 2 due to changes in the thickness of the negative electrode 4 during charging and discharging.

[製造方法]
次に、全固体電池1の製造方法について図13を参照して説明する。
[Manufacturing method]
Next, a method for manufacturing the all-solid-state battery 1 will be described with reference to FIG.

ここでは第1実施形態で説明した図3に示す全固体電池1の製造方法について説明する。他の実施形態等に係る全固体電池1も、絶縁部11を設けたり(図6)、イオン伝導性材料非含有領域13を設けたり(図7)、接着層14を設けたり(図8)、正極3の幅方向寸法が異なったり(図9)、支持部15を設けたり、といった違いはあるものの、基本的には同じ製造方法である。 Here, we will explain the manufacturing method of the all-solid-state battery 1 shown in Figure 3 and explained in the first embodiment. All-solid-state batteries 1 according to other embodiments, etc., are basically manufactured using the same method, although there are differences such as the provision of an insulating section 11 (Figure 6), the provision of an ion-conductive material-free region 13 (Figure 7), the provision of an adhesive layer 14 (Figure 8), different width dimensions of the positive electrode 3 (Figure 9), and the provision of a support section 15.

全固体電池1は、固体電解質層2の一方の面に正極3が、他方の面に負極4がそれぞれ形成された単位電池を積層したものである。しかし、製造する際には、正極3と固体電解質層2との接合体である正極-固体電解質接合体16と、負極集電箔7と負極保護層8との接合体である負極接合体17とを別々に作製し、両接合体を積層するという工程をとる。 The all-solid-state battery 1 is made by stacking unit cells, each having a positive electrode 3 formed on one side of a solid electrolyte layer 2 and a negative electrode 4 formed on the other side. However, during manufacturing, a process is used in which the positive electrode-solid electrolyte assembly 16, which is the assembly of the positive electrode 3 and solid electrolyte layer 2, and the negative electrode assembly 17, which is the assembly of the negative electrode current collector foil 7 and the negative electrode protective layer 8, are separately produced and then the two assemblies are stacked together.

まず、正極-固体電解質接合体16を作製する工程について図12の工程(A1)~(A3)を参照して説明する。 First, the process for producing the positive electrode-solid electrolyte assembly 16 will be described with reference to steps (A1) to (A3) in Figure 12.

工程(A1)では、正極集電箔5の両面に、塗工等により正極層6を形成する。続く工程(A2)では、工程(A1)で形成した正極層6に、塗工、転写等により固体電解質層2を形成する。これにより、工程(A3)に示す正極-固体電解質接合体16が作製される。 In step (A1), a positive electrode layer 6 is formed on both sides of a positive electrode current collector foil 5 by coating or other methods. In the subsequent step (A2), a solid electrolyte layer 2 is formed on the positive electrode layer 6 formed in step (A1) by coating, transfer, or other methods. This results in the production of a positive electrode-solid electrolyte assembly 16 shown in step (A3).

次に、負極接合体17を作製する工程について図12の工程(B1)~(B3)を参照して説明する。 Next, the process for producing the negative electrode assembly 17 will be described with reference to steps (B1) to (B3) in Figure 12.

工程(B1)では、負極集電箔7の両面の端部付近に、塗工等により接着層9を形成する。続く工程(B2)では、塗工等により形成された負極保護層8を、負極集電箔7の両面に設置する。このとき、負極保護層8の端部付近は接着層9を介して負極集電箔7と接着される。これにより、工程(B3)に示す負極接合体17が作製される。 In step (B1), adhesive layers 9 are formed near the edges of both sides of the negative electrode current collector foil 7 by coating or other methods. In the subsequent step (B2), negative electrode protective layers 8 formed by coating or other methods are placed on both sides of the negative electrode current collector foil 7. At this time, the edges of the negative electrode protective layers 8 are adhered to the negative electrode current collector foil 7 via the adhesive layers 9. This produces the negative electrode assembly 17 shown in step (B3).

そして、工程(C)で、正極-固体電解質接合体16と負極接合体17とをプレス積層等の方法により積層する。 Then, in step (C), the positive electrode-solid electrolyte assembly 16 and the negative electrode assembly 17 are laminated by a method such as press lamination.

塗工する際に使用する溶媒には、塗工する物質や塗工される側の物質等に応じて種々の選択肢がある。しかし、一連の工程で固体電解質層2の一方の面に正極3を形成し、他方の面に負極4を形成するという作製方法にすると、各塗工工程で使用可能な溶媒は、他の塗工工程に支障をきたさないものに限定されてしまう。 There are various options for solvents to use during coating, depending on the material being coated and the material being coated. However, when using a manufacturing method in which a positive electrode 3 is formed on one side of a solid electrolyte layer 2 and a negative electrode 4 is formed on the other side in a single process, the solvents that can be used in each coating process are limited to those that do not interfere with other coating processes.

これに対し本発明のように正極-固体電解質接合体16と負極接合体17とを別々に作製し、両接合体をプレス積層等の方法により積層するという作製方法にすれば、正極-固体電解質接合体16の作製に適した溶媒と、負極接合体17に適した溶媒を、別個に選択できる。つまり、溶媒の選択肢が増える。 In contrast, by using a manufacturing method such as the present invention in which the positive electrode-solid electrolyte assembly 16 and the negative electrode assembly 17 are separately manufactured and then laminated by a method such as press lamination, a solvent suitable for manufacturing the positive electrode-solid electrolyte assembly 16 and a solvent suitable for the negative electrode assembly 17 can be selected separately. In other words, the number of solvent options increases.

なお、本発明は上記の実施の形態に限定されるわけではなく、特許請求の範囲に記載の技術的思想の範囲内で様々な変更を成し得ることは言うまでもない。 It goes without saying that the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the technical concept described in the claims.

1 全固体電池、 2 固体電解質層、 3 正極、 4 負極、 5 正極集電箔、 6 正極層、 7 負極集電箔、 8 負極保護層、 9 接着部、 10 析出金属、 15 支持部 1 All solid battery, 2 Solid electrolyte layer, 3 Positive electrode, 4 Negative electrode, 5 Positive electrode current collector foil, 6 Positive electrode layer, 7 Negative electrode current collector foil, 8 Negative electrode protective layer, 9 Adhesive part, 10 Deposited metal, 15 Support part

Claims (9)

正極と負極とが固体電解質層を介して積層された全固体電池において、
前記負極は、負極集電箔と、前記負極集電箔を挟んで積層された一対の負極保護層と、を有し、
前記負極は、端面が前記固体電解質層の端面より外側に突出しており、
前記負極保護層は、少なくとも前記固体電解質層と対向する領域の一部がイオン伝導性を有し、かつ少なくとも端面を含む領域が前記固体電解質層の端面より外側で接着層を介して前記負極集電箔に接着されており、
前記負極保護層の、前記負極集電箔と接着された領域の表面から、前記固体電解質層との接触面までの積層方向距離の充放電に伴う変化量が、前記接着層の積層方向寸法の充放電に伴う変化量よりも大きいことを特徴とする全固体電池。
In an all-solid-state battery in which a positive electrode and a negative electrode are stacked with a solid electrolyte layer interposed therebetween,
the negative electrode includes a negative electrode current collector foil and a pair of negative electrode protective layers laminated with the negative electrode current collector foil sandwiched therebetween,
an end face of the negative electrode protrudes outward beyond an end face of the solid electrolyte layer;
at least a part of a region of the anode protective layer facing the solid electrolyte layer has ion conductivity, and a region including at least an end surface of the anode protective layer is bonded to the anode current collector foil via an adhesive layer outside the end surface of the solid electrolyte layer;
a change in a distance in a stacking direction from a surface of a region of the negative electrode protective layer that is bonded to the negative electrode current collecting foil to a contact surface with the solid electrolyte layer, which change with charge and discharge, is larger than a change in a dimension of the adhesive layer in the stacking direction, which change with charge and discharge.
請求項1に記載の全固体電池において、
前記負極保護層は、前記正極の端面より外側に突出した領域の、固体電解質層側の表面に、絶縁処理された絶縁部を備える、全固体電池。
The all-solid-state battery according to claim 1,
the anode protective layer has an insulating portion that is insulated on a surface of the anode protective layer facing the solid electrolyte layer in a region that protrudes outward from the end face of the positive electrode.
請求項1または2に記載の全固体電池において、
前記負極保護層は、端面から前記固体電解質層の端面より内側までのイオン伝導性材料非含有領域と、前記イオン伝導性材料非含有領域より内側のイオン伝導性材料含有領域と、からなる、全固体電池。
The all-solid-state battery according to claim 1 or 2,
the anode protective layer comprises an ion-conductive material-free region extending from an end surface to an inner portion of the end surface of the solid electrolyte layer, and an ion-conductive material-containing region extending inward from the ion-conductive material-free region.
請求項3に記載の全固体電池において、
前記負極保護層は、前記イオン伝導性材料非含有領域の少なくとも一部が前記接着層を介して前記固体電解質層に接着されている、全固体電池。
The all-solid-state battery according to claim 3,
the negative electrode protective layer is such that at least a portion of the ion-conductive material-free region is adhered to the solid electrolyte layer via the adhesive layer.
請求項1から4のいずれか一項に記載の全固体電池において、
前記正極の端面は、前記負極保護層と前記固体電解質層との接触部の端部よりも内側に位置する、全固体電池。
The all-solid-state battery according to any one of claims 1 to 4,
an end face of the positive electrode is located inside an end of a contact portion between the negative electrode protection layer and the solid electrolyte layer.
請求項5に記載の全固体電池において、
前記固体電解質層の一部または前記固体電解質層とは別部材で形成され、前記正極の端面より外側に配置される支持部を有する、全固体電池。
The all-solid-state battery according to claim 5,
a support portion formed of a part of the solid electrolyte layer or a separate material from the solid electrolyte layer, and disposed outside an end face of the positive electrode.
請求項1から6のいずれか一項に記載の全固体電池において、
前記負極保護層は、前記イオン伝導性を有する材料として、炭素材料を含む、全固体電池。
The all-solid-state battery according to any one of claims 1 to 6,
the anode protective layer contains a carbon material as the ion-conductive material.
請求項1から7のいずれか一項に記載の全固体電池において、
前記負極保護層は、前記イオン伝導性を有する材料として、固体電解質を含む、全固体電池。
The all-solid-state battery according to any one of claims 1 to 7,
the anode protective layer contains a solid electrolyte as the ion-conductive material.
請求項1から8のいずれか一項に記載の全固体電池において、
前記負極保護層の前記イオン伝導性を有しない領域は、電子絶縁性を有し、かつ透気度が前記イオン伝導性を有する領域よりも大きい樹脂シートで構成される、全固体電池。
The all-solid-state battery according to any one of claims 1 to 8,
the region without ion conductivity of the negative electrode protective layer is formed of a resin sheet that has electronic insulation and a higher air permeability than the region with ion conductivity.
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