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JP7779532B2 - Sealants and methods for installing sealants - Google Patents
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JP7779532B2 - Sealants and methods for installing sealants - Google Patents

Sealants and methods for installing sealants

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Publication number
JP7779532B2
JP7779532B2 JP2022062872A JP2022062872A JP7779532B2 JP 7779532 B2 JP7779532 B2 JP 7779532B2 JP 2022062872 A JP2022062872 A JP 2022062872A JP 2022062872 A JP2022062872 A JP 2022062872A JP 7779532 B2 JP7779532 B2 JP 7779532B2
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sealing material
fiber
advancing
sealing
outside
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JP2023153536A (en
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淳 中島
勇喜 阿部
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Sanwa Techno Co Ltd
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Sanwa Techno Co Ltd
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Description

本発明は、シール材及びシール材の取り付け方法に関する。 The present invention relates to a sealing material and a method for installing the sealing material.

例えば加工用の工作機械では、加工時に切削油、切削液、クーラント等の液体物が使用され、また切粉等の固形物が発生する。これらの異物は、工作機械のモータや配線等の電気装置を漏電・破損させたり、駆動機構のベアリング等を摩耗・破損させたりするおそれがある。このため、工作機械の電気装置や駆動機構は異物が侵入しないように密閉領域に配置する必要がある。 For example, in machining machine tools, liquids such as cutting oil, cutting fluid, and coolant are used during machining, and solid matter such as chips is generated. These foreign objects can cause electrical leakage and damage to the machine tool's motors, wiring, and other electrical devices, and can also wear out and damage bearings in the drive mechanism. For this reason, the machine tool's electrical devices and drive mechanisms must be located in sealed areas to prevent foreign objects from entering.

一方、工作機械では、工作のため、密閉領域から外部へ進退可能なアーム等の進退部材が必要である。この進退部材と密閉領域を構成する壁面との間には隙間が生じるため、上記進退部材の表面に摺動可能に当接し、上記密閉領域の内部と外部とを仕切るシール材が設けられる。このシール材により上記隙間を塞ぎ、異物が上記密閉領域、すなわち機械内部に入り込むことを抑止する。 Meanwhile, machine tools require a retractable member, such as an arm, that can move in and out of the sealed area for machining. Because a gap forms between this retractable member and the wall surface that makes up the sealed area, a sealant is provided that slidably abuts against the surface of the retractable member and separates the inside and outside of the sealed area. This sealant seals the gap, preventing foreign matter from entering the sealed area, i.e., the inside of the machine.

このようなシール材として、支持部材と、工作機械の摺動面と摺接するエッジ部を有する平板状の弾性部材とを備えるシール材が公知である(国際公開第2017/110275号参照)。上記弾性部材としては、耐油性に優れるゴムが用いられる。中でも化学合成油による膨潤が発生し難く、耐摩耗性に優れるウレタンが適しているとされている。 One known example of such a sealing material is one that includes a support member and a flat elastic member with an edge that comes into sliding contact with the sliding surface of the machine tool (see International Publication No. WO 2017/110275). The elastic member is made of rubber, which has excellent oil resistance. Among these, urethane is considered suitable due to its resistance to swelling caused by synthetic oils and its excellent abrasion resistance.

国際公開第2017/110275号International Publication No. 2017/110275

しかし、ウレタンを工作機械の摺動面に摺接させると、加工時の液体物等を介して加水分解や酸化劣化が生じる場合があり、シール材が分解に至るおそれがあるため、比較的短期間での交換が求められる。 However, when urethane is allowed to come into contact with the sliding surfaces of machine tools, it can undergo hydrolysis or oxidation degradation due to contact with liquids during processing, which can lead to the breakdown of the sealing material, so it needs to be replaced at relatively short intervals.

また、摺動面に強く押し付けると摺動抵抗が高くなり過ぎ、進退部材の進退が困難となるおそれがあり、一方、摺動面に押し付ける力が弱いと異物が侵入し易くなるおそれがある。 Furthermore, if the sliding surface is pressed too hard, the sliding resistance may become too high, making it difficult for the retractable member to move back and forth. On the other hand, if the force pressing against the sliding surface is too weak, foreign matter may easily enter the sliding surface.

本発明は、上述のような事情に基づいてなされたものであり、当接する進退部材の進退が容易であり、かつ長期間にわたって異物の侵入を効果的に防止することができるシール材及び当該シール材の取り付け方法の提供を目的とする。 The present invention was developed based on the above-mentioned circumstances, and aims to provide a sealing material and an installation method for such a sealing material that allows the contacting member to easily move forward and backward and effectively prevents the intrusion of foreign matter for an extended period of time.

本発明の一態様に係るシール材は、密閉領域から外部へ進退可能な進退部材を備える工作機械に用いられ、上記進退部材の表面に摺動可能に当接し、上記密閉領域の内部と外部とを仕切るシール材であって、板状で、厚さ方向の湾曲に対して弾性を有する基材と、上記基材に積層される繊維製シール部とを備え、上記繊維製シール部が、繊維素材によって構成される繊維面を有し、上記繊維面が上記進退部材の表面に当接する。 A sealing material according to one aspect of the present invention is used in a machine tool equipped with a retractable member that can advance and retreat from a sealed area to the outside. It slidably contacts the surface of the retractable member, separating the inside and outside of the sealed area. It comprises a plate-shaped substrate that is elastic with respect to bending in the thickness direction, and a fiber sealing portion laminated to the substrate. The fiber sealing portion has a fiber surface made of a fiber material, and the fiber surface contacts the surface of the retractable member.

本発明の別の一態様に係るシール材の取り付け方法は、密閉領域から外部へ進退可能な進退部材を備える工作機械に用いられ、上記進退部材の表面に摺動可能に当接し、上記密閉領域の内部と外部とを仕切るシール材の取り付け方法であって、上記シール材が、板状で、厚さ方向の湾曲に対して弾性を有する基材と、上記基材に積層される繊維製シール部とを備え、上記繊維製シール部が、繊維素材によって構成される繊維面を有しており、上記シール材を湾曲させつつ、上記繊維面を上記進退部材の表面に当接させる当接工程と、上記シール材を固定する固定工程と、上記当接工程後に、上記シール材の湾曲量を調整する調整工程とを備える。 A method for installing a sealing material according to another aspect of the present invention is used in a machine tool equipped with a retractable member that can advance and retreat from a sealed area to the outside. The sealing material slidably abuts against the surface of the retractable member, separating the inside and outside of the sealed area. The sealing material comprises a plate-shaped base material that is elastic with respect to curvature in the thickness direction, and a fiber sealing portion laminated to the base material. The fiber sealing portion has a fiber surface made of a fiber material. The method includes an abutting step of abutting the fiber surface against the surface of the retractable member while curving the sealing material, a fixing step of fixing the sealing material, and an adjusting step of adjusting the amount of curvature of the sealing material after the abutting step.

本発明のシール材は、当接する進退部材の進退が容易であり、かつ長期間にわたって異物の侵入を効果的に防止することができる。また、本発明のシール材の取り付け方法を用いることで、当該シール材を、進退部材の進退が容易であり、かつ長期間にわたって異物の侵入を効果的に防止できる状態とすることができる。 The sealing material of the present invention allows the contacting member to easily move back and forth, and can effectively prevent the intrusion of foreign matter over a long period of time. Furthermore, by using the method for installing the sealing material of the present invention, the sealing material can be maintained in a state where the contacting member can easily move back and forth, and can effectively prevent the intrusion of foreign matter over a long period of time.

図1は、本発明の一実施形態に係るシール材を用いた工作機械の構成を示す部分模式図である。FIG. 1 is a partial schematic diagram showing the configuration of a machine tool using a sealing material according to an embodiment of the present invention. 図2は、図1の工作機械に用いられるシール材の模式的側面図である。FIG. 2 is a schematic side view of a sealing material used in the machine tool of FIG. 図3は、図1のシール材付近を示す模式的部分拡大断面図である。FIG. 3 is a schematic enlarged partial cross-sectional view showing the vicinity of the sealing material in FIG. 図4は、本発明の一実施形態に係るシール材の取り付け方法の工程を示すフロー図である。FIG. 4 is a flow chart showing steps of a method for attaching a sealing material according to one embodiment of the present invention.

[本発明の実施形態の説明]
最初に本発明の実施態様を列記して説明する。
[Description of the embodiment of the present invention]
First, embodiments of the present invention will be listed and described.

本発明の一態様に係るシール材は、密閉領域から外部へ進退可能な進退部材を備える工作機械に用いられ、上記進退部材の表面に摺動可能に当接し、上記密閉領域の内部と外部とを仕切るシール材であって、板状で、厚さ方向の湾曲に対して弾性を有する基材と、上記基材に積層される繊維製シール部とを備え、上記繊維製シール部が、繊維素材によって構成される繊維面を有し、上記繊維面が上記進退部材の表面に当接する。 A sealing material according to one aspect of the present invention is used in a machine tool equipped with a retractable member that can advance and retreat from a sealed area to the outside. It slidably contacts the surface of the retractable member, separating the inside and outside of the sealed area. It comprises a plate-shaped substrate that is elastic with respect to bending in the thickness direction, and a fiber sealing portion laminated to the substrate. The fiber sealing portion has a fiber surface made of a fiber material, and the fiber surface contacts the surface of the retractable member.

当該シール材は、繊維素材によって構成される繊維面が、進退部材の表面に当接する。当該シール材は、この繊維面の繊維により上記進退部材の表面から密閉領域への異物の侵入を防止することができる。上記繊維面は、繊維によるクッション性に起因して、異物に直接衝突しても傷付きや引裂きが生じ難く、シール性が保たれる。さらに、繊維は、加水分解や酸化劣化が生じ難いことから長期にわたってその品質を保ち易い。また、上記繊維面の繊維は、上記進退部材の表面と点接触するため、線あるいは面で接触する従来のシール材に比べて低摩擦であり、進退部材の進退を阻害し難い。従って、当該シール材は、当接する進退部材の進退が容易であり、かつ長期間にわたって異物の侵入を効果的に防止することができる。 The sealing material's fibrous surface, made of a fibrous material, abuts against the surface of the retractable member. The fibers of this fibrous surface prevent foreign matter from entering the sealed area through the surface of the retractable member. Due to the cushioning properties of the fibers, the fibrous surface is resistant to scratches and tears even when directly hit by a foreign matter, maintaining its sealing properties. Furthermore, since fibers are resistant to hydrolysis and oxidative degradation, they are likely to maintain their quality over the long term. Furthermore, because the fibers of the fibrous surface make point contact with the surface of the retractable member, they have lower friction than conventional sealing materials that make line or surface contact, and are less likely to impede the retractable member's movement. Therefore, this sealing material allows the retractable member to easily move forward and backward while effectively preventing the intrusion of foreign matter over an extended period of time.

上記繊維素材が、カットパイル材であるとよい。このように上記繊維素材を高密度繊維であるカットパイル材とすることで、さらに効果的に異物の侵入を防止できる。 It is preferable that the fiber material be cut pile material. By using cut pile material, which is a high-density fiber, as the fiber material, the intrusion of foreign matter can be prevented even more effectively.

上記繊維素材の密度としては、500本/mm以上2000本/mm以下が好ましい。このように上記繊維素材の密度を上記範囲内とすることで、当接する進退部材の進退の容易性を維持しつつ、さらに効果的に異物の侵入を防止できる。 The density of the fiber material is preferably 500 fibers/ mm2 or more and 2000 fibers/ mm2 or less. By setting the density of the fiber material within the above range, it is possible to more effectively prevent the intrusion of foreign matter while maintaining the ease of advancement and retreat of the contacting advancing and retreating member.

上記カットパイル材を構成するパイル繊維の材質が、ポリエステル、ポリアミド、ポリテトラフルオロエチレン又はこれらの組み合わせを含むとよい。上記カットパイル材の材質にポリエステル又はポリアミドを含めることで、当該シール材の耐久性を高めることができる。また、上記カットパイル材の材質にポリテトラフルオロエチレンを含めることで、摺動抵抗を下げることができるので、進退部材の進退をさらに容易化できる。 The pile fibers making up the cut pile material may be made of polyester, polyamide, polytetrafluoroethylene, or a combination of these. By including polyester or polyamide in the cut pile material, the durability of the sealing material can be increased. Furthermore, by including polytetrafluoroethylene in the cut pile material, sliding resistance can be reduced, further facilitating the advancement and retraction of the retractable member.

本発明の別の一態様に係るシール材の取り付け方法は、密閉領域から外部へ進退可能な進退部材を備える工作機械に用いられ、上記進退部材の表面に摺動可能に当接し、上記密閉領域の内部と外部とを仕切るシール材の取り付け方法であって、上記シール材が、板状で、厚さ方向の湾曲に対して弾性を有する基材と、上記基材に積層される繊維製シール部とを備え、上記繊維製シール部が、繊維素材によって構成される繊維面を有しており、上記シール材を湾曲させつつ、上記繊維面を上記進退部材の表面に当接させる当接工程と、上記シール材を固定する固定工程と、上記当接工程後に、上記シール材の湾曲量を調整する調整工程とを備える。 A method for installing a sealing material according to another aspect of the present invention is used in a machine tool equipped with a retractable member that can advance and retreat from a sealed area to the outside. The sealing material slidably abuts against the surface of the retractable member, separating the inside and outside of the sealed area. The sealing material comprises a plate-shaped base material that is elastic with respect to curvature in the thickness direction, and a fiber sealing portion laminated to the base material. The fiber sealing portion has a fiber surface made of a fiber material. The method includes an abutting step of abutting the fiber surface against the surface of the retractable member while curving the sealing material, a fixing step of fixing the sealing material, and an adjusting step of adjusting the amount of curvature of the sealing material after the abutting step.

当該シール材の取り付け方法では、シール材を基材の厚さ方向に湾曲させて、繊維面を進退部材の表面に当接させる。このため、弾性を有する基材の反発力によりシール材の繊維面が進退部材の表面に強く当接する。従って、当該シール材の取り付け方法を用いることで、本発明のシール材を、進退部材の進退が容易であり、かつ長期間にわたって異物の侵入を効果的に防止できる状態とすることができる。 In this method of installing the sealing material, the sealing material is curved in the thickness direction of the base material, and the fiber surface is brought into contact with the surface of the retractable member. Therefore, the repulsive force of the elastic base material causes the fiber surface of the sealing material to firmly contact the surface of the retractable member. Therefore, by using this method of installing the sealing material, the sealing material of the present invention can be made to allow the retractable member to easily move forward and backward, while effectively preventing the intrusion of foreign matter for an extended period of time.

上記当接工程で、上記シール材を上記密閉領域の内部から外部へ向かう向きに湾曲させるとよい。このように上記当接工程で、上記シール材を上記密閉領域の内部から外部へ向かう向きに湾曲させることで、密閉領域の外部で異物をせき止め、かつこの異物を押し流すように摺動する。このため、さらに効果的に異物の侵入を防止できる。 In the contacting process, it is preferable to curve the sealing material in a direction from the inside to the outside of the sealed area. By curving the sealing material in this way in a direction from the inside to the outside of the sealed area, foreign matter is blocked outside the sealed area and the material slides to push the foreign matter away. This makes it possible to more effectively prevent the intrusion of foreign matter.

上記当接工程で、上記繊維製シール部の繊維素材を上記密閉領域の内部から外部へ向かう向きに斜毛させるとよい。このように上記当接工程で、上記繊維製シール部の繊維素材を上記密閉領域の内部から外部へ向かう向きに斜毛させることで、密閉領域の外部での異物のせき止め効果を高められる。 During the contact process, it is preferable to slant the fiber material of the fiber seal portion in a direction from the inside to the outside of the sealed area. By slant-slanting the fiber material of the fiber seal portion in a direction from the inside to the outside of the sealed area in this way during the contact process, the effect of blocking foreign matter outside the sealed area can be improved.

[本発明の実施形態の詳細]
以下、本発明の実施形態に係るシール材及びシール材の取り付け方法について、適宜図面を参照しつつ説明する。
[Details of the embodiment of the present invention]
Hereinafter, a sealing material and a method for attaching a sealing material according to an embodiment of the present invention will be described with reference to the drawings as needed.

〔シール材〕
図1に示すように、本発明の一態様に係るシール材1は、工作機械Xに用いられる。
[Sealing material]
As shown in FIG. 1, a sealing material 1 according to one embodiment of the present invention is used in a machine tool X.

<工作機械>
工作機械Xは、密閉領域X1から外部へ進退可能な進退部材X2を備える。当該シール材1は、進退部材X2の表面X21に摺動可能に当接し、密閉領域X1の内部と外部とを仕切る。密閉領域X1の内部には、モータや配線等の電気装置、駆動機構等が格納されている。
<Machine tools>
The machine tool X includes an advancing/retreating member X2 that can advance/retreat from a sealed area X1 to the outside. The sealing material 1 slidably contacts a surface X21 of the advancing/retreating member X2, separating the inside and outside of the sealed area X1. Electrical devices such as motors and wiring, drive mechanisms, etc. are housed inside the sealed area X1.

進退部材X2は、その先端に工作を行うための工具X3が取り付けられている。進退部材X2は、その一部が密閉領域X1の内部に位置する。つまり、進退部材X2は、密閉領域X1を構成する壁X11を貫通する。進退部材X2を密閉領域X1から外部へ進退可能とするため、壁X11と進退部材X2の表面X21との間には隙間X12が設けられる(例えば図3参照)。当該シール材1は、この隙間X12を塞ぐ。 A tool X3 for machining is attached to the tip of the retractable member X2. A portion of the retractable member X2 is located inside the sealed area X1. In other words, the retractable member X2 penetrates the wall X11 that constitutes the sealed area X1. To enable the retractable member X2 to move from the sealed area X1 to the outside, a gap X12 is provided between the wall X11 and the surface X21 of the retractable member X2 (see Figure 3, for example). The sealing material 1 closes this gap X12.

図1に示す進退部材X2は、断面が方形状である。進退部材X2は、4つの表面X21と壁X11との間にそれぞれ隙間X12が存在するから、これらの4つの隙間X12に対して4つのシール材1が設けられている。各シール材1は、固定具X4、例えばネジにより壁X11の外面に固定されている。 The retractable member X2 shown in Figure 1 has a rectangular cross section. The retractable member X2 has four gaps X12 between its four surfaces X21 and the wall X11, and four seals 1 are provided for these four gaps X12. Each seal 1 is fixed to the outer surface of the wall X11 with a fastener X4, such as a screw.

なお、図1に示す構成は、一例に過ぎない。進退部材X2の断面は、多角形状であってもよい。シール材1は進退部材X2の表面X21毎に設けられもよいが、連接する複数の表面X21に対して1つのシール材1を設ける構成とすることもできる。また、シール材を複数設ける場合、全てのシール材が本発明のシール材1であることが好ましいが、本発明のシール材1と他の種類のシール材とを組み合わせて使用することを妨げるものではない。 Note that the configuration shown in FIG. 1 is merely one example. The cross section of the retractable member X2 may be polygonal. A sealant 1 may be provided for each surface X21 of the retractable member X2, or a configuration in which one sealant 1 is provided for multiple adjacent surfaces X21 is also possible. Furthermore, when multiple sealants are provided, it is preferable that all of the sealants be the sealant 1 of the present invention, but this does not preclude the use of a combination of the sealant 1 of the present invention and other types of sealants.

<シール材>
当該シール材1は、図2及び図3に示すように、基材10と、繊維製シール部20とを備える。
<Sealing material>
As shown in FIGS. 2 and 3, the sealing material 1 includes a substrate 10 and a fiber sealing portion 20.

(基材)
基材10は、板状で、厚さ方向の湾曲に対して弾性を有する。
(Base material)
The substrate 10 is plate-shaped and has elasticity against bending in the thickness direction.

基材10としては、SUSや真ちゅう等の金属薄板やポリエチレンテレフタレート(PET)フィルム等の樹脂フィルムを用いることができる。 The substrate 10 can be a thin metal plate such as SUS or brass, or a resin film such as polyethylene terephthalate (PET) film.

基材10が金属箔板である場合、基材10の平均厚さの下限としては、0.03mmが好ましく、0.05mmがより好ましい。一方、基材10の平均厚さの上限としては、0.3mmが好ましく、0.2mmがより好ましい。また、基材10が樹脂フィルムである場合、基材10の平均厚さの下限としては、0.05mmが好ましく、0.1mmがより好ましい。一方、基材10の平均厚さの上限としては、1.0mmが好ましく、0.7mmがより好ましく、0.5mmがさらに好ましい。基材10の平均厚さが上記下限未満であると、弾性力が不足し、後述する繊維面21が進退部材X2の表面X21に十分に当接しないおそれがある。逆に、基材10の平均厚さが上記上限を超えると、弾性力が強くなり過ぎ、当該シール材1の取扱いが困難となるおそれがある。なお、「平均厚さ」とは、意図的に設けられた凹凸部分を除く任意の10点で測定した厚さの平均値をいう。以下、長さ等の「平均」について同様である。 When the substrate 10 is a metal foil plate, the lower limit of the average thickness of the substrate 10 is preferably 0.03 mm, more preferably 0.05 mm. On the other hand, the upper limit of the average thickness of the substrate 10 is preferably 0.3 mm, more preferably 0.2 mm. When the substrate 10 is a resin film, the lower limit of the average thickness of the substrate 10 is preferably 0.05 mm, more preferably 0.1 mm. On the other hand, the upper limit of the average thickness of the substrate 10 is preferably 1.0 mm, more preferably 0.7 mm, and even more preferably 0.5 mm. If the average thickness of the substrate 10 is less than the above lower limit, the elastic force may be insufficient, and the fibrous surface 21 (described below) may not fully contact the surface X21 of the advancing/retracting member X2. Conversely, if the average thickness of the substrate 10 exceeds the above upper limit, the elastic force may be too strong, making the sealing material 1 difficult to handle. The term "average thickness" refers to the average value of thickness measured at 10 arbitrary points excluding intentionally provided uneven portions. The same applies hereinafter to "average" of length, etc.

基材10の平面形状は、当該シール材1が当接する進退部材X2の表面X21の形状に応じて適宜決定される。例えば図1に示すように、当該シール材1が、1つの進退部材X2の表面X21に当接し、この表面X21が平面である場合、基材10の平面形状は、方形状とすることができる。このとき、基材10の4辺のうち、進退部材X2の表面X21に当接する側の辺及びこれに対向する辺の長さは、進退部材X2の表面X21の幅に等しいことが好ましい。一方、基材10の他の対向する2辺の長さは、図3に示すように、当該シール材1を湾曲させて、繊維面21を進退部材X2の表面X21に当接させつつ、密閉領域X1を構成する壁X11に固定できる長さとされ、例えば20mm以上50mm以下とされる。 The planar shape of the substrate 10 is determined appropriately depending on the shape of the surface X21 of the retractable member X2 with which the sealing material 1 abuts. For example, as shown in FIG. 1, when the sealing material 1 abuts the surface X21 of one retractable member X2 and this surface X21 is flat, the planar shape of the substrate 10 can be rectangular. In this case, of the four sides of the substrate 10, the length of the side abutting the surface X21 of the retractable member X2 and the opposite side is preferably equal to the width of the surface X21 of the retractable member X2. Meanwhile, the lengths of the other two opposing sides of the substrate 10 are determined to be such that the sealing material 1 can be curved to abut the fiber surface 21 against the surface X21 of the retractable member X2 while being fixed to the wall X11 that constitutes the sealed area X1, as shown in FIG. 3, and are, for example, 20 mm to 50 mm.

(繊維製シール部)
繊維製シール部20は、基材10の一方の面に積層される。基材10に繊維製シール部20を積層する方法は特に限定されないが、繊維製シール部20は、例えばホットメルト接着剤や両面テープにより基材10に固定することができる。
(Fabric seal)
The textile sealing part 20 is laminated on one side of the substrate 10. The method for laminating the textile sealing part 20 on the substrate 10 is not particularly limited, but the textile sealing part 20 can be fixed to the substrate 10 with, for example, a hot melt adhesive or double-sided tape.

繊維製シール部20は、繊維素材によって構成される繊維面21を有し、繊維面21が進退部材X2の表面X21に当接する。 The fiber seal portion 20 has a fiber surface 21 made of a fiber material, and the fiber surface 21 abuts against the surface X21 of the advancing/retracting member X2.

繊維面21は、織物又は編物によって構成することができる。また、上記繊維素材としては、不織布、カットパイル材等を用いることができる。 The fiber surface 21 can be composed of woven or knitted fabric. The fiber material can also be nonwoven fabric, cut pile material, etc.

上記繊維素材としては、カットパイル材が好ましい。カットパイル材とは、基台の表面に固定された地糸からさらに上記基台から外部に向けて浮かせたパイル繊維の先端をカットして起毛させた繊維素材である。カットパイル材は、先端がカットされて起毛されているので、先端に向かって放射状に繊維が拡がっている。このように繊維が拡がって隙間なくなっているので、微細な異物が内部に入り込み難く、さらに効果的に異物の侵入を防止できる。 A cut pile material is preferred as the above-mentioned fiber material. Cut pile material is a fiber material made by cutting and raising the tips of pile fibers that are raised from the ground yarn fixed to the surface of the base and then extending outward from the base. With cut pile material, the tips are cut and raised, so the fibers spread out radially toward the tips. Because the fibers spread out in this way and there are no gaps, it is difficult for small foreign objects to get inside, making it even more effective at preventing the intrusion of foreign objects.

上記基台としては、金属、樹脂、又は金属と樹脂とを組み合わせたものを用いることができる。上記基台を金属、樹脂、又は金属と樹脂とを組み合わせたものとすることで、進退部材X2の表面X21の形状に沿うように適宜屈曲させることができるので、密着性が得やすく、安定した基台を得ることが容易である。上記金属としては、例えば鉄(炭素工具鋼材(SK材)など)、黄銅、SUS等を用いることができる。また、上記基台が樹脂製である場合、塩化ビニル、ポリプロピレン、ABS樹脂などの汎用プラスチック等を用いるとよい。このようなプラスチック樹脂は、軽くて動きが制限され難く、また熱や力が過度に伝わり難いので、耐久性に優れる。上記基台と上記地糸との固定には、例えばホットメルト接着剤を用いることができる。 The base can be made of metal, resin, or a combination of metal and resin. By making the base out of metal, resin, or a combination of metal and resin, it can be bent appropriately to fit the shape of the surface X21 of the advancing/retreating member X2, making it easier to achieve good adhesion and a stable base. Examples of metals that can be used include iron (carbon tool steel (SK material)), brass, and stainless steel. If the base is made of resin, it is recommended to use general-purpose plastics such as polyvinyl chloride, polypropylene, and ABS resin. Such plastic resins are lightweight, do not restrict movement, and do not transfer heat or force excessively, making them highly durable. A hot melt adhesive, for example, can be used to secure the base to the ground thread.

カットパイル材が編物をベースとする際、上記地糸としてはポリエステル繊維等を用いることができ、カットパイル材が織物をベースとする際、上記地糸としてはポリアミド、アクリル繊維等を用いることができる。 When the cut pile material is based on knitted fabric, the ground yarn can be made of polyester fiber, etc., and when the cut pile material is based on woven fabric, the ground yarn can be made of polyamide, acrylic fiber, etc.

上記カットパイル材を構成するパイル繊維としては、ポリエステル、ポリアミド、レーヨン、アクリル、コットン、ポリテトラフルオロエチレン(PTFE)、ペルフルオロアルコキシアルカン(PFA)、ベリーマ等を用いることができる。 The pile fibers that make up the cut pile material can be made of polyester, polyamide, rayon, acrylic, cotton, polytetrafluoroethylene (PTFE), perfluoroalkoxyalkane (PFA), berima, etc.

中でも、上記パイル繊維の材質が、ポリエステル、ポリアミド、ポリテトラフルオロエチレン又はこれらの組み合わせを含むとよい。ポリエステル及びポリアミドを用いる場合、耐久性を高めることができる。また、加工時に用いられる切削油、切削液、クーラント等の液体物に濡れても強度が低下し難い。さらに、ポリエステルは熱に強く、ポリアミドは摩擦や折り曲げに対する耐性が高い。ポリテトラフルオロエチレンを用いる場合、摺動抵抗を下げることができるので、進退部材X2の進退をさらに容易化できる。また、耐熱性にも優れる。 In particular, it is preferable that the pile fiber material contains polyester, polyamide, polytetrafluoroethylene, or a combination of these. Using polyester and polyamide can enhance durability. Furthermore, strength is less likely to decrease even when wet with liquids used during processing, such as cutting oil, cutting fluid, and coolant. Furthermore, polyester is heat resistant, while polyamide is highly resistant to friction and bending. Using polytetrafluoroethylene can reduce sliding resistance, further facilitating the advancement and retreat of the retractable member X2. It also has excellent heat resistance.

特に、上記パイル繊維の材質として、ポリエステルとポリテトラフルオロエチレンとを組み合わせるとよい。カットパイル材の製造コストの上昇を抑止しつつ、当接する進退部材X2の進退が容易であり、かつ長期間にわたって異物の侵入を効果的に防止することができる。なお、ポリエステルとポリテトラフルオロエチレンとを組み合わせる場合、その質量比としては、1:1以上3:1以下が好ましい。 In particular, it is recommended to combine polyester and polytetrafluoroethylene as the pile fiber material. This prevents increases in the manufacturing costs of the cut pile material, allows the contacting advancing and retreating member X2 to move easily, and effectively prevents the intrusion of foreign matter over a long period of time. When combining polyester and polytetrafluoroethylene, the mass ratio should preferably be between 1:1 and 3:1.

上記繊維素材、すなわちパイル繊維の密度の下限としては、500本/mmが好ましく、1000本/mmがより好ましく、1200本/mmがさらに好ましい。一方、上記繊維素材の密度の上限としては、2000本/mmが好ましく、1500本/mmがより好ましく、1400本/mmがさらに好ましい。上記繊維素材の密度が上記下限未満であると、異物の侵入を効果的に防止できないおそれがある。逆に、上記繊維素材の密度が上記上限を超えると、進退部材X2の進退を阻害するおそれがある。 The lower limit of the density of the fiber material, i.e., the pile fibers, is preferably 500 fibers/ mm2 , more preferably 1000 fibers/ mm2 , and even more preferably 1200 fibers/ mm2 . On the other hand, the upper limit of the density of the fiber material is preferably 2000 fibers/ mm2 , more preferably 1500 fibers/ mm2 , and even more preferably 1400 fibers/ mm2 . If the density of the fiber material is below the lower limit, it may not be possible to effectively prevent the intrusion of foreign matter. Conversely, if the density of the fiber material exceeds the upper limit, it may hinder the advancement and retreat of the advancing and retreating member X2.

なお、上記パイル繊維の直径としては、5μm以上20μm以下が好ましい。 The diameter of the pile fibers is preferably 5 μm or more and 20 μm or less.

繊維製シール部20の平均厚さの下限としては、1mmが好ましく、2mmがより好ましい。一方、繊維製シール部20平均厚さの上限としては、10mmが好ましく、7mmがより好ましい。繊維製シール部20の平均厚さが上記下限未満であると、繊維面21を進退部材X2の表面X21に十分に押し付けられないおそれがある。逆に、繊維製シール部20の平均厚さが上記上限を超えると、繊維製シール部20の変形量が大きくなり過ぎ、異物の侵入を効果的に防止できないおそれがある。 The lower limit of the average thickness of the textile sealing portion 20 is preferably 1 mm, and more preferably 2 mm. On the other hand, the upper limit of the average thickness of the textile sealing portion 20 is preferably 10 mm, and more preferably 7 mm. If the average thickness of the textile sealing portion 20 is below the above lower limit, the textile surface 21 may not be sufficiently pressed against the surface X21 of the advancing/retracting member X2. Conversely, if the average thickness of the textile sealing portion 20 exceeds the above upper limit, the amount of deformation of the textile sealing portion 20 may become too great, and the intrusion of foreign matter may not be effectively prevented.

繊維面21の平均幅(進退部材X2の進退方向に直交する方向の平均長さ)は、進退部材X2の表面X21の幅に等しいことが好ましい。繊維面21の幅が進退部材X2の表面X21の幅に満たないと、進退部材X2の表面X21のうち繊維面21に覆われない部分から工作機械Xの密閉領域X1に異物が侵入するおそれがある。 It is preferable that the average width of the fiber surface 21 (the average length in the direction perpendicular to the advancing/retracting direction of the advancing/retracting member X2) be equal to the width of the surface X21 of the advancing/retracting member X2. If the width of the fiber surface 21 is less than the width of the surface X21 of the advancing/retracting member X2, there is a risk that foreign matter may enter the sealed area X1 of the machine tool X through the portion of the surface X21 of the advancing/retracting member X2 that is not covered by the fiber surface 21.

繊維面21の平均長さ(進退部材X2の進退方向の平均長さ)の下限としては、1mmが好ましく、2mmがより好ましい。一方、繊維面21の平均長さの上限としては、15mmが好ましく、10mmがより好ましく、5mmがさらに好ましい。繊維面21の平均長さが上記下限未満であると、異物の侵入を十分に防止できないおそれがある。逆に、繊維面21の平均長さが上記上限を超えると、当接面積が増加し摩擦力が大きくなる弊害に比べて、異物の侵入防止効果の向上が不十分となるおそれがある。 The lower limit of the average length of the fiber surface 21 (the average length in the advancing/retracting direction of the advancing/retracting member X2) is preferably 1 mm, and more preferably 2 mm. On the other hand, the upper limit of the average length of the fiber surface 21 is preferably 15 mm, more preferably 10 mm, and even more preferably 5 mm. If the average length of the fiber surface 21 is below the above lower limit, there is a risk that the intrusion of foreign matter will not be sufficiently prevented. Conversely, if the average length of the fiber surface 21 exceeds the above upper limit, there is a risk that the improvement in the effect of preventing the intrusion of foreign matter will be insufficient compared to the adverse effect of an increased contact area and increased frictional force.

繊維面21は、繊維の特性上、進退部材X2の表面X21に押し付けると、その形状に沿って密着する。この密着度合いを調節することで直径5μm未満という極めて微細な粉流体であっても十分にシールすることができる。繊維面21の進退部材X2の表面X21に対する押し付け量の下限としては、0.1mmが好ましく、0.5mmがより好ましい。一方、上記押し付け量の上限としては、3mmが好ましく、2mmがより好ましく、1.5mmがさらに好ましい。上記押し付け量が上記下限未満であると、異物の侵入を十分に防止できないおそれがある。逆に、上記押し付け量が上記上限を超えると、摩擦力が大きくなることにより摺動性が低下するおそれがある。なお、「押し付け量」とは、当該シール材1を押し付ける前の基材10の表面と繊維面21との距離(繊維製シール部20の平均厚さに相当)をXmm、当該シール材1を進退部材X2の表面X21に押し付けた際の基材10の表面と進退部材X2の表面X21との距離をYmmとするとき、(X-Y)で表される量である。 Due to the characteristics of the fiber, when the fiber surface 21 is pressed against the surface X21 of the advancing/retracting member X2, it adheres to the shape of the surface. By adjusting the degree of adhesion, even extremely fine powder fluids with diameters of less than 5 μm can be adequately sealed. The lower limit of the amount of pressing of the fiber surface 21 against the surface X21 of the advancing/retracting member X2 is preferably 0.1 mm, and more preferably 0.5 mm. On the other hand, the upper limit of the pressing amount is preferably 3 mm, more preferably 2 mm, and even more preferably 1.5 mm. If the pressing amount is less than the lower limit, it may not be possible to adequately prevent the intrusion of foreign matter. Conversely, if the pressing amount exceeds the upper limit, the frictional force may increase, resulting in a decrease in sliding properties. The "pressing amount" is the amount expressed as (X-Y), where X mm is the distance between the surface of the substrate 10 and the fiber surface 21 before the sealing material 1 is pressed against it (corresponding to the average thickness of the fiber sealing portion 20), and Y mm is the distance between the surface of the substrate 10 and the surface X21 of the advancing/retracting member X2 when the sealing material 1 is pressed against the surface X21 of the advancing/retracting member X2.

<利点>
当該シール材1は、繊維素材によって構成される繊維面21が、進退部材X2の表面X21に当接する。当該シール材1は、この繊維面21の繊維により進退部材X2の表面X21から密閉領域X1への異物の侵入を防止することができる。繊維面21は、繊維によるクッション性に起因して、異物に直接衝突しても傷付きや引裂きが生じ難く、シール性が保たれる。さらに、繊維は、加水分解や酸化劣化が生じ難いことから長期にわたってその品質を保ち易い。また、繊維面21の繊維は、進退部材X2の表面X21と点接触するため、線あるいは面で接触する従来のシール材に比べて低摩擦であり、進退部材X2の進退を阻害し難い。従って、当該シール材1は、当接する進退部材X2の進退が容易であり、かつ長期間にわたって異物の侵入を効果的に防止することができる。
<Advantages>
The sealing material 1 has a fibrous surface 21 made of a fibrous material that abuts against the surface X21 of the retractable member X2. The fibers of the fibrous surface 21 of the sealing material 1 prevent foreign matter from entering the sealed area X1 through the surface X21 of the retractable member X2. Due to the cushioning properties of the fibers, the fibrous surface 21 is resistant to scratches and tears even when directly colliding with a foreign matter, maintaining its sealing properties. Furthermore, fibers are resistant to hydrolysis and oxidative degradation, making it easy to maintain its quality over a long period of time. Furthermore, because the fibers of the fibrous surface 21 make point contact with the surface X21 of the retractable member X2, friction is lower than that of conventional sealing materials that make line or surface contact, and the retractable member X2 is less likely to be impeded. Therefore, the sealing material 1 allows the retractable member X2 to easily move forward and backward while effectively preventing the intrusion of foreign matter over a long period of time.

〔シール材の取り付け方法〕
本発明の別の一態様に係るシール材の取り付け方法は、図1に示す密閉領域X1から外部へ進退可能な進退部材X2を備える工作機械Xに用いられ、進退部材X2の表面X21に摺動可能に当接し、密閉領域X1の内部と外部とを仕切るシール材1、すなわち本発明のシール材1の取り付け方法である。シール材1は、図2及び図3に示すように、板状で、厚さ方向の湾曲に対して弾性を有する基材10と、基材10に積層される繊維製シール部20とを備え、繊維製シール部20が、繊維素材によって構成される繊維面21を有している。
[How to install the sealant]
A method for installing a sealing material according to another aspect of the present invention is a method for installing a sealing material 1 used in a machine tool X having an advancing/retracting member X2 that can advance and retreat from a sealed area X1 to the outside, as shown in Figure 1, which slidably abuts against a surface X21 of the advancing/retracting member X2 and separates the inside and outside of the sealed area X1, i.e., a method for installing the sealing material 1 of the present invention. As shown in Figures 2 and 3, the sealing material 1 includes a plate-shaped substrate 10 that is elastic with respect to bending in the thickness direction, and a fiber sealing portion 20 laminated on the substrate 10, and the fiber sealing portion 20 has a fiber surface 21 made of a fiber material.

当該シール材の取り付け方法は、図4に示すように、当接工程S1と、固定工程S2と、調整工程S3とを備える。 As shown in Figure 4, the method for installing the sealing material includes a contacting step S1, a fixing step S2, and an adjusting step S3.

<当接工程>
当接工程S1では、シール材1を湾曲させつつ、繊維面21を進退部材X2の表面X21に当接させる。
<Abutting process>
In the contacting step S1, the sealing material 1 is curved and the fiber surface 21 is brought into contact with the surface X21 of the advancing/retracting member X2.

具体的には、図3に示すように、シール材1を密閉領域X1の内部から外部へ向かう向きに湾曲させる。図3の例では、密閉領域X1の壁X11の外面と進退部材X2の表面X21とのなす角度が約90度であるので、この角度に合わせてシール材1も約90度湾曲させる。繊維面21が進退部材X2の表面X21に当接する当接面は、密閉領域X1の外部に設けられる。すなわち、密閉領域X1の壁X11の外面にシール材1の繊維製シール部20が当接するように、基材10を内側(湾曲軸側)としてシール材1は湾曲される。 Specifically, as shown in Figure 3, the sealing material 1 is curved from the inside to the outside of the sealed area X1. In the example of Figure 3, the angle between the outer surface of the wall X11 of the sealed area X1 and the surface X21 of the advancing/retracting member X2 is approximately 90 degrees, so the sealing material 1 is also curved approximately 90 degrees to match this angle. The abutment surface where the fiber surface 21 abuts against the surface X21 of the advancing/retracting member X2 is located outside the sealed area X1. In other words, the sealing material 1 is curved with the substrate 10 facing inward (the curved axis side) so that the fiber seal portion 20 of the sealing material 1 abuts against the outer surface of the wall X11 of the sealed area X1.

このように当接工程S1で、シール材1を密閉領域X1の内部から外部へ向かう向きに湾曲させることで、シール材1は、密閉領域X1の外部で異物をせき止め、かつこの異物を押し流すように摺動する。このため、さらに効果的に異物の侵入を防止できる。 In this way, by bending the sealing material 1 from the inside of the sealed area X1 toward the outside in the abutment step S1, the sealing material 1 blocks foreign matter outside the sealed area X1 and slides to push the foreign matter away. This makes it possible to more effectively prevent the intrusion of foreign matter.

当接工程S1で、繊維製シール部20の繊維素材を密閉領域X1の内部から外部へ向かう向きに斜毛させるとよい(図3参照)。このように当接工程S1で、繊維製シール部20の繊維素材を密閉領域X1の内部から外部へ向かう向きに斜毛させることで、密閉領域X1の外部での異物のせき止め効果を高められる。 In the contact step S1, it is preferable to slant the fiber material of the fiber seal portion 20 in a direction from the inside to the outside of the sealed area X1 (see Figure 3). In this way, by slant-slanting the fiber material of the fiber seal portion 20 in a direction from the inside to the outside of the sealed area X1 in the contact step S1, the effect of blocking foreign matter outside the sealed area X1 can be improved.

<固定工程>
固定工程S2では、シール材1を固定する。つまり、固定工程S2では、繊維製シール部20の繊維面21が進退部材X2の表面X21に摺動可能に当接した状態を維持できるようにシール材1を工作機械Xに固定する。
<Fixing process>
In the fixing step S2, the sealing material 1 is fixed. That is, in the fixing step S2, the sealing material 1 is fixed to the machine tool X so that the fiber surface 21 of the fiber sealing portion 20 can be kept in slidable contact with the surface X21 of the advancing/retracting member X2.

シール材1は、例えば図3に示すように、固定具X4を用いて、シール材1を密閉領域X1の壁X11の外面に固定することができる。このとき、基材10が弾性を有するので、湾曲された基材10が元の状態に戻ろうとする弾性により繊維面21を進退部材X2の表面X21に押し付けた状態を保つことができる。 As shown in Figure 3, the sealing material 1 can be fixed to the outer surface of the wall X11 of the sealed area X1 using a fixing device X4. At this time, because the base material 10 is elastic, the curved base material 10 tends to return to its original state, keeping the fiber surface 21 pressed against the surface X21 of the advancing/retracting member X2.

<調整工程>
調整工程S3では、当接工程S1及び固定工程S2後に、シール材1の湾曲量を調整する。
<Adjustment process>
In the adjusting step S3, the amount of curvature of the sealing material 1 is adjusted after the abutting step S1 and the fixing step S2.

湾曲量の調整は、シール材1を固定する高さを調整することで行える。すなわち、シール材1の固定位置を下げると、繊維面21は進退部材X2の表面X21に強く押し付けられ、逆にシール材1の固定位置を上げると、繊維面21の進退部材X2の表面X21への押し付け力は低下する。繊維面21の進退部材X2の表面X21への押し付け力が所望の力となるように調整するとよい。 The amount of curvature can be adjusted by adjusting the height at which the sealing material 1 is fixed. In other words, lowering the fixing position of the sealing material 1 will press the fiber surface 21 more strongly against the surface X21 of the advancing/retracting member X2. Conversely, raising the fixing position of the sealing material 1 will reduce the pressing force of the fiber surface 21 against the surface X21 of the advancing/retracting member X2. It is advisable to adjust the pressing force of the fiber surface 21 against the surface X21 of the advancing/retracting member X2 so that it is the desired force.

シール材1を固定する高さの調整は、例えば固定具X4がネジである場合、シール材1にネジ穴が設けられることになるが、そのネジ穴を高さ方向に長軸を有する楕円状とする方法を採用できる。この場合、固定具X4の締結を緩めることでシール材1を上下に微調整できる。所望の位置に調整した後に、固定具X4を強く締結するとよい。なお、これは一例であって、固定高さの調整は、種々の方法が公知であり、任意の方法を採用し得る。 To adjust the height at which the sealing material 1 is fixed, for example, if the fixing device X4 is a screw, a screw hole will be formed in the sealing material 1, and a method can be used in which the screw hole is elliptical with its major axis in the height direction. In this case, the sealing material 1 can be finely adjusted up or down by loosening the fastening device X4. After adjusting it to the desired position, it is advisable to tighten the fastening device X4. Note that this is just one example; various methods for adjusting the fixing height are known, and any method can be used.

<利点>
当該シール材の取り付け方法では、シール材1を基材10の厚さ方向に湾曲させて、繊維面21を進退部材X2の表面X21に当接させる。このため、弾性を有する基材10の反発力によりシール材1の繊維面21が進退部材X2の表面X21に強く当接する。従って、当該シール材の取り付け方法を用いることで、本発明のシール材1を、進退部材X2の進退が容易であり、かつ長期間にわたって異物の侵入を効果的に防止できる状態とすることができる。
<Advantages>
In this method of attaching the sealing material, the sealing material 1 is curved in the thickness direction of the substrate 10, and the fiber surface 21 is brought into contact with the surface X21 of the advancing/retracting member X2. Therefore, the repulsive force of the elastic substrate 10 causes the fiber surface 21 of the sealing material 1 to strongly contact the surface X21 of the advancing/retracting member X2. Therefore, by using this method of attaching the sealing material, the sealing material 1 of the present invention can be kept in a state in which the advancing/retracting member X2 can be easily moved forward and backward and can effectively prevent the intrusion of foreign matter for a long period of time.

[その他の実施形態]
上記実施形態は、本発明の構成を限定するものではない。従って、上記実施形態は、本明細書の記載及び技術常識に基づいて上記実施形態各部の構成要素の省略、置換又は追加が可能であり、それらは全て本発明の範囲に属するものと解釈されるべきである。
[Other embodiments]
The above-described embodiments do not limit the configuration of the present invention. Therefore, the above-described embodiments may include omissions, substitutions, or additions of components based on the description in this specification and common general technical knowledge, and all of these should be construed as falling within the scope of the present invention.

上記実施形態では、シール材を工作機械に固定具(ネジ)で固定する構成を説明したが、工作機械に固定する方法はこれに限定されるものではない。例えば接着剤等を用いて固定することも可能である。 In the above embodiment, a configuration was described in which the sealing material was fixed to the machine tool using fasteners (screws), but the method of fixing to the machine tool is not limited to this. For example, it is also possible to fix it using an adhesive, etc.

また、上記実施形態では、シール材が密閉領域を構成する壁に直接固定される場合を説明したが、固定箇所は上記壁に限定されず、例えば専用の固定台を設けて固定することもできる。 In addition, in the above embodiment, the sealing material is directly fixed to the wall that constitutes the sealed area, but the fixing location is not limited to the wall. For example, it can also be fixed to a dedicated fixing base.

上記実施形態では、シール材を密閉領域の内部から外部へ向かう向きに湾曲させる方法を説明したが、外部から内部に向かう向きに湾曲させることを除外するものではない。また、繊維面が進退部材の表面に当接する当接面が密閉領域の外部に設けられる場合を説明したが、密閉領域の内部に設けられることを除外するものではない。 In the above embodiment, a method for curving the sealing material from the inside to the outside of the sealed area was described, but curving from the outside to the inside is not excluded. Also, while a case was described in which the abutment surface where the fiber surface abuts against the surface of the retractable member is located outside the sealed area, this does not exclude the possibility of it being located inside the sealed area.

上記実施形態では、シール材を約90度に湾曲させる場合を説明したが、シール材に繊維面を進退部材の表面に押し付ける弾性力が働く方向に湾曲される限り、この角度はシール材が固定される位置により変わり得る。なお、有効な弾性力を得るため、上記角度は30度以上であることが好ましい。上記角度の上限は特に限定されず、180度、すなわちシール材は折り返されていてもよい。 In the above embodiment, the sealing material is curved at approximately 90 degrees, but as long as the sealing material is curved in a direction that exerts an elastic force pressing the fiber surface against the surface of the advancing/retracting member, this angle can vary depending on the position at which the sealing material is fixed. To obtain effective elastic force, the angle is preferably 30 degrees or greater. There is no particular upper limit to the angle, and it may be 180 degrees, i.e., the sealing material may be folded back.

上記実施形態では、シール材の取り付け方法として、当接工程、固定工程及び調整工程をこの順に行う方法を説明したが、他の順序を採用することも可能である。例えば先にシール材を固定し(固定工程)、その後にシール材の高さを下げて当接させることもできる(当接工程)。この場合、当接工程に続けて、シール材の高さを調整することができる(調整工程)。また、先にシール材の高さを調整してから(調整工程)、シール材を固定する(固定工程)方法を採用することも可能である。 In the above embodiment, the method for attaching the sealing material was described as a method in which the abutting process, fixing process, and adjustment process were performed in this order, but other orders can also be used. For example, the sealing material can be fixed first (fixing process), and then the height of the sealing material can be lowered and brought into contact (abutting process). In this case, the height of the sealing material can be adjusted following the abutting process (adjusting process). It is also possible to first adjust the height of the sealing material (adjusting process) and then fix the sealing material (fixing process).

以上説明したように、本発明のシール材は、当接する進退部材の進退が容易であり、かつ長期間にわたって異物の侵入を効果的に防止することができる。また、本発明のシール材の取り付け方法を用いることで、当該シール材を、進退部材の進退が容易であり、かつ長期間にわたって異物の侵入を効果的に防止できる状態とすることができる。 As explained above, the sealing material of the present invention allows the advancing and retracting member that it contacts to move easily forward and backward, and can effectively prevent the intrusion of foreign matter over a long period of time. Furthermore, by using the method for installing the sealing material of the present invention, the sealing material can be brought into a state in which the advancing and retracting member can move easily forward and backward, and can effectively prevent the intrusion of foreign matter over a long period of time.

1 シール材
10 基材
20 繊維製シール部
21 繊維面
X 工作機械
X1 密閉領域
X11 壁
X12 隙間
X2 進退部材
X21 表面
X3 工具
X4 固定具
1 Sealing material 10 Base material 20 Fiber sealing portion 21 Fiber surface X Machine tool X1 Sealed area X11 Wall X12 Gap X2 Moving member X21 Surface X3 Tool X4 Fixture

Claims (7)

密閉領域から外部へ進退可能な進退部材を備える工作機械に用いられ、上記進退部材の表面に摺動可能に当接し、上記密閉領域の内部と外部とを仕切るシール材であって、
板状で、厚さ方向の湾曲に対して弾性を有する基材と、
上記基材に積層される繊維製シール部と
を備え、
上記繊維製シール部が、繊維素材によって構成される繊維面を有し、
当該シール材の湾曲による上記基材の反発力で、上記繊維面が上記進退部材の表面に当接するシール材。
A sealing material used in a machine tool having an advancing/retreating member that can advance and retreat from an enclosed area to an outside, the sealing material slidably contacting a surface of the advancing/retreating member and separating the inside and outside of the enclosed area,
a plate-shaped substrate having elasticity with respect to curvature in the thickness direction;
and a textile seal part laminated on the base material,
The textile seal portion has a textile surface made of a textile material,
A sealing material in which the fiber surface abuts against the surface of the advancing/retreating member due to the repulsive force of the base material caused by the curvature of the sealing material .
上記繊維素材が、カットパイル材である請求項1に記載のシール材。 The sealing material according to claim 1, wherein the fiber material is a cut pile material. 上記繊維素材の密度が、500本/mm以上2000本/mm以下である請求項2に記載のシール材。 3. The sealing material according to claim 2, wherein the density of the fiber material is 500 fibers/mm <2> or more and 2000 fibers/mm <2> or less. 上記カットパイル材を構成するパイル繊維の材質が、ポリエステル、ポリアミド、ポリテトラフルオロエチレン又はこれらの組み合わせを含む請求項2又は請求項3に記載のシール材。 The sealing material according to claim 2 or 3, wherein the pile fibers constituting the cut pile material are made of polyester, polyamide, polytetrafluoroethylene, or a combination thereof. 密閉領域から外部へ進退可能な進退部材を備える工作機械に用いられ、上記進退部材の表面に摺動可能に当接し、上記密閉領域の内部と外部とを仕切るシール材の取り付け方法であって、
上記シール材が、板状で、厚さ方向の湾曲に対して弾性を有する基材と、上記基材に積層される繊維製シール部とを備え、上記繊維製シール部が、繊維素材によって構成される繊維面を有しており、
上記シール材を湾曲させつつ、上記基材の反発力で上記繊維面を上記進退部材の表面に当接させる当接工程と、
上記シール材を固定する固定工程と、
上記当接工程後に、上記シール材の湾曲量を調整する調整工程と
を備えるシール材の取り付け方法。
A method for attaching a sealant used in a machine tool having an advancing/retreating member that can advance and retreat from an enclosed area to the outside, the sealant abutting slidably against a surface of the advancing/retreating member and separating the inside and outside of the enclosed area, comprising:
the sealing material is provided with a plate-shaped substrate having elasticity against bending in the thickness direction, and a fiber sealing portion laminated on the substrate, the fiber sealing portion having a fiber surface formed of a fiber material,
a contacting step of contacting the fiber surface with the surface of the advancing/retracting member by the repulsive force of the base material while bending the sealing material;
a fixing step of fixing the sealing material;
and an adjusting step of adjusting the amount of curvature of the sealing material after the abutting step.
上記当接工程で、上記シール材を上記密閉領域の内部から外部へ向かう向きに湾曲させる請求項5に記載のシール材の取り付け方法。 The method for installing a sealing material according to claim 5, wherein the abutting step curves the sealing material in a direction from the inside to the outside of the sealed area. 上記当接工程で、上記繊維製シール部の繊維素材を上記密閉領域の内部から外部へ向かう向きに斜毛させる請求項6に記載のシール材の取り付け方法。 The method for installing a sealing material described in claim 6, wherein, during the abutting process, the fiber material of the fiber seal portion is inclined in a direction from the inside to the outside of the sealed area.
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