JP7784669B2 - Catalyst electrode for zero-gap water electrolysis device and method for producing ozone water using said electrode - Google Patents
Catalyst electrode for zero-gap water electrolysis device and method for producing ozone water using said electrodeInfo
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Description
本発明は電解装置用の高効率電極体、特にSPE(固体高分子電解質)膜を用いるオゾン水生成のための密着(ゼロギャップ:zero-gap)型水電解装置用の電極体に関する。 The present invention relates to a highly efficient electrode assembly for electrolysis devices, particularly an electrode assembly for a zero-gap water electrolysis device using an SPE (solid polymer electrolyte) membrane for producing ozone water.
オゾンガスの水溶液であるオゾン水は、高い殺菌効果を持ちながら、触れても肌荒れせず目や口に入っても問題にならない等、人体への影響が低いため、世界中の医療機関や食品工場、保育園など、様々な施設で殺菌や感染症対策に使用されている。 Ozone water, an aqueous solution of ozone gas, has a high bactericidal effect, but also has low impact on the human body, as it does not irritate the skin when touched and is safe even if it gets into the eyes or mouth. Therefore, it is used for sterilization and infection control in a variety of facilities around the world, including medical institutions, food factories, and daycare centers.
オゾンガスは水の電解セルでの陽極反応によって容易に生成することが出来る。
3H2O → O3 + 6H+ + 6e-
2H2O → O2 + 4H+ + 4e-
O2 + H2O → O3 + 2H+ + 2e-
この電解反応における電流効率の最適化、オゾン生成効率の向上、そして電極寿命の向上を目指して様々な電極材や電解セルの構成、手法が開発されている。
Ozone gas can be easily produced by the anodic reaction in a water electrolysis cell.
3H 2 O → O 3 + 6H + + 6e -
2H 2 O → O 2 + 4H + + 4e -
O 2 + H 2 O → O 3 + 2H + + 2e -
Various electrode materials, electrolytic cell configurations, and methods have been developed with the aim of optimizing the current efficiency in this electrolytic reaction, improving ozone generation efficiency, and extending electrode life.
上記の反応を促進する触媒電極材としては、ボロン(ホウ素) を含有させて導電性を付与したダイヤモンド(ボロンドープダイヤモンド、BDD)が化学的安定性及び寸法安定性に優れることから好まれ、電気分解されにくい耐食性金属製の基板上に膜状に被覆、或いは粒子を固着して陽極材として多用されている。 As a catalytic electrode material to promote the above reaction, diamond that has been made electrically conductive by incorporating boron (boron-doped diamond, BDD) is preferred due to its excellent chemical and dimensional stability. It is often used as an anode material, coated as a film or as particles attached to a corrosion-resistant metal substrate that is resistant to electrolysis.
例えばBDDを化学気相成長(CVD)法によるチタン製の板や網上へ被覆、或いはBDD粒子をチタン網間に固着した電極体の構造例が知られているが、取り扱いの容易さ、オゾン発生の確実さから、複数個の穴をあけた平板状の金属に気相成長(CVD)法によってBDDの薄膜を形成するのがより一般的である。(非特許文献1、2) For example, there are known examples of electrode structures in which BDD is coated onto a titanium plate or mesh using chemical vapor deposition (CVD), or BDD particles are fixed between titanium meshes. However, due to ease of handling and the reliability of ozone generation, it is more common to form a thin film of BDD by chemical vapor deposition (CVD) on a flat metal plate with multiple holes. (Non-Patent Documents 1 and 2)
一方電解セルとして陽極と陰極とをナフィオン(商品名)等のSPE膜を挟んで密着(zero-gap)対向させ、水中に浸漬して電位を印加する方法(特許文献1)も開発されている。このセル構造は反応スペースが狭いので物質の拡散長が短く、反応が速く進む利点がある。即ち電極表面近傍には水電解で生成するオゾン、過酸化水素、及び各種の水電解中間生成物(イオン、ラジカル類)が存在することからアノード酸化が効率よく進み、例えば廃水浄化の際に水中の汚染物質と酸化剤との反応が速やかに進行して高い浄化効率を達成できることが知られている。 Meanwhile, a method has also been developed for electrolytic cells in which an anode and cathode are placed facing each other in a tight (zero-gap) contact with an SPE membrane such as Nafion (trade name) sandwiched between them, and the cell is immersed in water and a potential is applied (Patent Document 1). This cell structure has the advantage of a narrow reaction space, resulting in a short diffusion length for substances and rapid reaction. In other words, because ozone, hydrogen peroxide, and various water electrolysis intermediate products (ions and radicals) are present near the electrode surface during water electrolysis, anodic oxidation proceeds efficiently. For example, it is known that during wastewater purification, the reaction between pollutants in the water and the oxidant proceeds quickly, achieving high purification efficiency.
オゾンを発生する電極反応は、電極の水に接する部分、特にBDDとSPE膜との境界付近で進行し、ここに気・液・固相の三相界面が形成される。電極板に複数の小穴を形成し、水を侵入乃至流通させて接触領域の拡大を図ることもある。BDD被覆Ti板陽極とSPE膜とを密着させて構成した電解装置を用いたオゾン生成反応において、高電流効率を達成したとの報告もある。(非特許文献2) The electrode reaction that generates ozone occurs at the electrode's water contact point, particularly near the boundary between the BDD and SPE membrane, where a three-phase interface of gas, liquid, and solid phases is formed. Multiple small holes can be drilled in the electrode plate to allow water to penetrate or flow through, expanding the contact area. High current efficiency has also been reported in ozone generation reactions using an electrolysis device constructed by closely adhering a BDD-coated Ti plate anode and an SPE membrane. (Non-Patent Document 2)
BDD触媒電極およびSPE膜を用いるゼロギャップ型電解装置を用いるオゾン等の電解生成においては、ダイヤモンド電極とSPE膜とが水に接触する領域の最大化を図ることが、電流効率等の操作条件を最適化するうえで重要な要因であるが、従来の電極構成においては十分に達成されているとは言い難く、改良の余地がある。 When electrolytically generating ozone and other substances using a zero-gap electrolysis device with a BDD catalytic electrode and an SPE membrane, maximizing the area in contact with water between the diamond electrode and the SPE membrane is an important factor in optimizing operating conditions such as current efficiency. However, this cannot be said to be fully achieved with conventional electrode configurations, and there is room for improvement.
従来の陽極として、例えばチタン網上及び基板上にBDDを担持した構造の電極が知られている。しかし網を用いる構成では、被処理水が網目間を通過するので原料水の供給は確保されるが、金属網という構造上BDDとSPE膜との密着性に課題があった。一方金属基板上に担持されたBDDでは、SPE膜との密着性は確保されるものの、狭い隙間を経由する原料水の供給量に課題があることから、基板に多数の小穴を設けて原料水の供給が図られているものの、三相界面の形成は主としてSPE膜に接する小穴の円周領域に限定されている。 Conventional anodes include electrodes with a BDD supported on a titanium mesh or substrate. However, while mesh configurations ensure a supply of raw water as the treated water passes through the mesh, the metal mesh structure poses issues with adhesion between the BDD and the SPE membrane. Meanwhile, BDDs supported on a metal substrate ensure adhesion to the SPE membrane, but pose issues with the amount of raw water that can be supplied through the narrow gaps. Therefore, while numerous small holes are provided in the substrate to allow for the supply of raw water, the formation of a three-phase interface is primarily limited to the circumferential area of the small holes that come into contact with the SPE membrane.
従って本発明は、かかるタイプの電解セルにおいて、オゾン発生に寄与する反応領域の拡大により、電極面積当たりのオゾン発生効率の向上を図ることを目的とする。
本発明では特に、陽極表面に効果的で明確な水路網を設けることにより作用面上に水の効率的な流れを形成すると共に、三相界面が形成されるダイヤモンド触媒電極と水とSPE膜との接触箇所を増加せしめ、もってオゾン発生の効率向上を図る。
Therefore, an object of the present invention is to improve the ozone generation efficiency per electrode area in such an electrolytic cell by expanding the reaction area that contributes to ozone generation.
In particular, the present invention provides an effective and clear network of water channels on the anode surface, thereby creating an efficient flow of water on the working surface and increasing the number of contact points between the diamond catalyst electrode where a three-phase interface is formed, the water, and the SPE membrane, thereby improving the efficiency of ozone generation.
本発明は導電材からなる基板の扁平な作用面に水路網を設け、該水路網に沿って被処理水を移動させて使用する水処理のための電解セル用電極体において、該水路網が、厚さ方向の凹み溝として形成された連続的な水路を包含し、かつ水の移動に関し上流側に水を流入させる流入口及び下流側に水を流出させる流出口を有し、流入口から流出口に到る水の流れを可能にすることを主な特徴とする。 The present invention is an electrode body for an electrolytic cell for water treatment, in which a water channel network is provided on the flat working surface of a substrate made of a conductive material, and water to be treated is moved along the water channel network. The main feature of this invention is that the water channel network includes continuous water channels formed as grooves in the thickness direction, and has an inlet on the upstream side for water flow, allowing water to flow in from the inlet to the outlet.
本発明の電極体は、特にゼロギャップ型電解装置に装着しオゾン水等の電解生成への適用を主眼とする。かかる製法は基本的に以下の工程を含む。
(1) 耐食性金属基板上にボロンドープダイヤモンド(BDD)を接合した前記陽極体をSPE膜と密着対面配置し、SPE膜背面に陰極を配置して水中に浸漬し、また電極作用面に沿った水流を生起せしめ、
(2) 両電極間にオゾン発生可能な電位を付与してSPE膜に接する水をイオン化し、
(3) BDDによって陽極反応を生起してオゾンを生成せしめ、
(4) 生成したオゾンを周囲の水に溶解して収集・回収する。
The electrode body of the present invention is intended to be mounted in a zero-gap electrolysis device and used for electrolytic generation of ozone water, etc. The manufacturing method basically includes the following steps.
(1) The anode body, which is formed by bonding boron-doped diamond (BDD) to a corrosion-resistant metal substrate, is placed in close contact with and face-to-face with the SPE membrane, a cathode is placed on the back of the SPE membrane and immersed in water, and a water flow is generated along the electrode working surface.
(2) Applying a potential between the two electrodes that can generate ozone ionizes the water in contact with the SPE membrane.
(3) BDD generates ozone by an anodic reaction.
(4) The generated ozone is dissolved in the surrounding water and collected.
本発明においては、陽極作用面上に広く水路網を設け原料水の流入口と流出口とを結ぶ多数の水路で構成し、SPE膜に接する水路の両岸縁を三相界面の形成領域とすることにより、実質的に陽極作用面全域が有効なオゾン発生起点として作用する。例えばチタンやニオブなどの電極基板の金属板上全面に、幅0.1mm、深さ0.1mmの平行な溝(水路)を0.1mm間隔で形成し、この上にBDD薄膜を形成して、溝を水路とすることで、溝のエッジ(縁)部に存在するダイヤモンド膜や粒子、高分子電解質膜との接点で三相界面が生じ、実質的に電極のほぼ全面をオゾン発生の機能面にすることが可能になる。 In this invention, a wide network of water channels is installed on the anode working surface, consisting of numerous channels connecting the inlet and outlet of the raw water. The edges of both banks of the channels in contact with the SPE membrane are used as the three-phase interface formation area, allowing essentially the entire anode working surface to function as an effective ozone generation starting point. For example, parallel grooves (channels) 0.1 mm wide and 0.1 mm deep are formed at 0.1 mm intervals over the entire surface of a metal electrode substrate such as titanium or niobium. A thin BDD film is then formed on top of these, and the grooves are used as water channels. This creates a three-phase interface at the contact points between the diamond film, particles, and polymer electrolyte membrane present at the edges of the grooves, making it possible to essentially turn almost the entire surface of the electrode into a functional surface for ozone generation.
さらに本発明の電極体は低電圧で大電流を流すことができるので、超高濃度オゾン水の生成用電極として最適であり、半導体プロセスにおける様々な用途への展開も可能である。
また、水道水を用いてもミネラル分の電析を起こさずに超高濃度のオゾン水を作ることが可能になるので、メッキの前処理工程など、工業用の処理水としての製造にも使用することができ、水処理を伴う様々な装置とプロセスでの利用が可能である。
Furthermore, the electrode body of the present invention is capable of passing a large current at a low voltage, making it ideal as an electrode for producing ultra-high concentration ozone water, and it can also be used in a variety of applications in semiconductor processes.
Furthermore, since it is possible to produce ultra-high concentration ozone water using tap water without causing electrolytic deposition of minerals, it can also be used to produce industrial treated water, such as in pre-treatment processes for plating, and can be used in a variety of equipment and processes involving water treatment.
陽極面上におけるオゾンガス発生反応は、反応場である水、触媒のBDD電極、SPE膜の三者が会合する幅約0.05mmの三相界面領域で進行することが知られている。そこで本発明では陽極の作用面上に多数本の水路からなる水路網を設け、SPE膜に接する水路両岸のBDDをオゾン発生の起点に用いる。 The ozone gas generation reaction on the anode surface is known to proceed in a three-phase interface region approximately 0.05 mm wide where the reaction field (water), the catalytic BDD electrode, and the SPE membrane meet. Therefore, in this invention, a network of numerous water channels is installed on the active surface of the anode, and the BDDs on both sides of the channels that contact the SPE membrane are used as the starting point for ozone generation.
こうした三相界面の増加により、BDD触媒部の低抵抗化が可能となり、特に、オゾンの生成工程においては以下のメリットがもたらされるので、実用上の効果が大である。
・同一電流密度での運転においては、電圧を低下させることができるので、陰極でのミネラル分の電析を抑制できる。その結果、長期の運転ができる。
・同一電圧での運転においては、電流密度を増加させることができるので、オゾンと過酸化水素の生成量を増やすことができる。つまり、小さな装置で大流量のオゾン水生成が可能となる。
電解装置の構造により実際の電極は様々な形状を呈することになるが、いずれの場合も被処理水の流入口と流出口とを結ぶ多数の水路を設けることにより、オゾン水などの機能水量の増加、流水抵抗の低減が可能になる。
Such an increase in the three-phase interface makes it possible to reduce the resistance of the BDD catalyst portion, which brings about the following advantages, particularly in the ozone generation process, and is therefore of great practical value.
・When operating at the same current density, the voltage can be reduced, which suppresses the electrolytic deposition of minerals at the cathode, enabling long-term operation.
・When operating at the same voltage, the current density can be increased, which increases the amount of ozone and hydrogen peroxide produced. In other words, a large amount of ozone water can be produced with a small device.
The actual electrodes will take on various shapes depending on the structure of the electrolysis device, but in any case, by providing multiple water channels connecting the inlet and outlet of the water to be treated, it is possible to increase the amount of functional water such as ozonated water and reduce water flow resistance.
ゼロギャップ (zero-gap)型水電解槽の操作では、一般に密着された作用面とSPE膜面との間に、被処理水を流入させ発生したオゾンや水素を溶解して通過するように緩やかな流れが与えられるが、本発明の電極体においては特に、反応が進行する三相界面 反応域の最大化を図ると共に、かかる被処理水を誘導し、効率的に電極体外に誘導・流出可能な水路網を有する電極体が提供される。 When operating a zero-gap water electrolyzer, water to be treated is generally introduced between the closely-contacted working surface and the SPE membrane surface, creating a gentle flow that dissolves the generated ozone and hydrogen and allows them to pass through. However, the electrode body of the present invention is particularly designed to maximize the three-phase interface reaction area where the reaction progresses, and is equipped with a water channel network that can guide the water to be treated and efficiently guide and discharge it outside the electrode body.
本発明の水路網は、チタンやニオブ、シリコンなど耐食性にすぐれ、炭化物を介して析出ダイヤモンド層の固定能力を有する金属からなる電極基板の表面、即ち作用面に形成した線状(直線又は曲線状)の開放凹み乃至溝を包含する。基板としては、反応域拡大を図ったり、被処理水を基板の反対面(裏面)から流通させるために貫通穴を分布形成することが可能である。貫通穴を基板に分布形成すること自体は公知であるが、後述のように水路で接続することによって、本発明の水路網の構成要素とすることが出来る。水路網は電極体作用面上の被処理水に移動を誘導する流路を提供するものと言え、当該流路は以下に詳記するように水路と貫通穴の機能的な接続によって様々に構成可能である。 The water channel network of the present invention comprises linear (straight or curved) open recesses or grooves formed on the surface, i.e., working surface, of an electrode substrate made of a metal such as titanium, niobium, or silicon that has excellent corrosion resistance and the ability to fix a deposited diamond layer via carbide. The substrate can be provided with distributed through-holes to expand the reaction area or to allow the water to be treated to flow from the opposite side (back surface) of the substrate. The distributed formation of through-holes on a substrate is itself well known, but by connecting them with water channels as described below, they can be used as a component of the water channel network of the present invention. The water channel network can be said to provide a flow path that guides the movement of the water to be treated on the working surface of the electrode body, and these flow paths can be configured in various ways by functionally connecting the water channels and through-holes, as described in detail below.
電極基板の形状は電解槽の設計に応じて円形又は環形(中央に貫通穴を有する円形)や多角形等の外形、また分布貫通穴の有無など多様であるが、本発明の水路網は扁平な表面であれば各様の基板が利用でき、作用面の幾何学形状に応じて水路網パターンを設計し、長短の水路を組み合わせ配置して構成される。
各水路は作用面上にレーザー加工、その他の既存の手法により0.1mm以上の幅及び0.05mm以上の深さが確保された溝として形成される。即ちこの溝は、基板上に析出させるダイヤモンド膜の脱落防止用としてのアンカー溝よりも十分な広さと深さとを持ち、水路としての機能を確保できる溝として設計する必要がある。長方形や正方形等四辺形基板の場合、特に貫通穴の存在しない作用面においては基板の上流側の外端から反対の下流側外端の間に平行な複数の直線水路を形成するのが簡便であるが、このような加工の場合は、機械加工による直線の溝切りが精度及び加工時間において好ましい。
The shape of the electrode substrate varies depending on the design of the electrolytic cell , and can be circular, annular (circular with a through hole in the center), polygonal, or other shapes, with or without distributed through holes. The water channel network of the present invention can use any substrate as long as it has a flat surface, and is constructed by designing the water channel network pattern according to the geometric shape of the working surface and combining and arranging long and short water channels.
Each water channel is formed on the working surface by laser processing or other existing techniques as a groove with a width of at least 0.1 mm and a depth of at least 0.05 mm. In other words, the groove must be designed to be wider and deeper than the anchor grooves used to prevent the diamond film deposited on the substrate from falling off, and to function as a water channel. For rectangular, square, or other quadrilateral substrates, particularly on working surfaces without through-holes, it is simple to form multiple parallel straight water channels between the upstream outer edge and the opposite downstream outer edge of the substrate. However, for such processing, linear groove cutting by machining is preferable in terms of accuracy and processing time.
本発明の水路網は電極基板の幾何学形状や貫通穴群の有無を含む表面構成に応じて設計され、長・短、また直線的、曲線的な線状表面の凹み溝として形成される水路群で構成される。上記貫通穴も水路網の一部をなす。この水路網は上流側の流入端に開口した複数の流入口及び下流側の流出端に開いた複数の流出口を有し、被処理水を流入口から流出口に誘導する複数の経路(流路)を提供する。 The water channel network of the present invention is designed according to the surface configuration of the electrode substrate, including the geometric shape and presence or absence of through-holes, and is composed of water channels formed as long, short, straight, or curved linear grooves on the surface. The through-holes also form part of the water channel network. This water channel network has multiple inlets opening at the upstream inlet end and multiple outlets opening at the downstream outlet end, providing multiple paths (flow paths) for guiding the water to be treated from the inlets to the outlets.
それぞれの流路は流入口と流出口の双方を有する単一の長い水路で構成することも可能であるが、より短い複数の水路を、これらと交叉方向に形成されそれぞれに開口した接続用の水路で互いに接続して連携させ、組み合わせ流路とすることも有効である。前者の水路を全通水路、後者をそれぞれ部分水路又は接続水路と称することもできる。このようにして本発明の水路網は流入端から流出端に到る複数の流路を提供する。 Each flow path can be constructed from a single, long channel with both an inlet and an outlet, but it is also effective to connect multiple shorter channels with connecting channels that are formed in the intersecting direction and open to each other to form a combined flow path. The former type of channel can be called a full channel, and the latter type of channel can be called a partial channel or connecting channel. In this way, the waterway network of the present invention provides multiple flow paths from the inlet end to the outlet end.
本発明の水路網の構成は例えば以下の様に設計することが出来る。
貫通穴群のない単純な表面の場合、四辺形や四角形以外のその他の多角形の基板においては、水路網は専ら、上流端から下流端に達する全通水路で構成することが出来、環形基板(中央に貫通穴を有する円形基板)においては中央穴周縁(内周縁)から外周縁に達する全通水路で構成することができる。これらの全通水路は前者の場合は互いに平行な直線群、環形の場合は放射状に延設形成するのが効率的であり、また、長さの途中でこれらの水路と交叉する方向、即ち前者の場合は直交、環形の場合は1つ又は半径の異なる複数の同心円状に接続用の水路を形成し、複数の全通水路に到達開口させて接続することも効果的である。
The configuration of the waterway network of the present invention can be designed, for example, as follows.
In the case of a simple surface without through-holes, in the case of a quadrilateral or other polygonal substrate, the water channel network can be composed solely of all-through channels extending from the upstream end to the downstream end, while in the case of a ring-shaped substrate (a circular substrate with a through-hole in the center), it can be composed of all-through channels extending from the periphery (inner periphery) of the central hole to the outer periphery. In the former case, it is efficient to form these all-through channels as a group of parallel straight lines, and in the ring-shaped substrate, it is efficient to form them extending radially. It is also effective to form connecting channels in a direction that intersects with these channels midway, i.e., orthogonal in the former case, or in one or multiple concentric circles of different radii in the ring-shaped substrate, and to form openings that reach and connect the multiple all-through channels.
多数の貫通穴が分布配置された基板においては、全通水路の延設が困難な場合、本発明の水路網は短い水路で各貫通穴相互間及び貫通穴を上流端と下流端と接続することによって、基板の上流端から下流端に到る流路を確保することができる。貫通穴を経由しない流路を形成可能な表面域が存在する場合は、貫通穴を経由しない全通水路や部分水路と接続水路とを接続した組み合わせ流路を併用することも問題ない。 When it is difficult to extend a full water channel on a substrate with a large number of distributed through-holes, the water channel network of the present invention can ensure a flow path from the upstream end to the downstream end of the substrate by connecting each through-hole and the through-hole to its upstream end with short channels. If there is a surface area where a flow path can be formed that does not go through through-holes, there is no problem in also using a combined flow path that connects a full water channel that does not go through through-holes or a partial water channel with a connecting channel.
接続水路は上述した全通水路間の接続、貫通穴を有する基板におけるかかる穴間、穴と上流端又は下流端とを接続する構成要素として広範に利用できる。貫通穴相互間が接続されることにより被処理水の供給が確保されるが、水流の平均化、水流抵抗の低下を重視し通水量の増加を図る設計とすることも可能である。 Connecting water channels can be widely used as components to connect all of the above-mentioned water channels, between holes in a substrate with through-holes, or between the holes and the upstream or downstream end. Connecting the through-holes ensures a supply of water to be treated, but it is also possible to design them with an emphasis on averaging the water flow and reducing water flow resistance, thereby increasing the amount of water passing through.
本発明においては基板中央に比較的大きな貫通穴(主穴)を有する円形乃至環形基板の場合、水路網の典型的な例として、外周から中央に向う、或いはその逆向きの水流が与えられる場合には、水流の向きに沿った放射状の全通水路を形成する。この場合、隣接する全通水路相互間を、半径の異なる複数の同心円の全円又は部分円(円弧)の接続水路で接続するのが適切である。接続水路の挿入により水流抵抗の低下による通水量の増加と共に三相界面の面積増大によるオゾン発生量の増加可能性が提供される。全通水路の形成には四辺形基板の場合と同様にレーザーや機械加工が利用できる。 In the present invention, in the case of a circular or annular substrate with a relatively large through-hole (main hole) in the center of the substrate, a typical example of a water channel network is the formation of radial full-length water channels that run in the direction of the water flow when a water flow is applied from the periphery to the center, or in the opposite direction. In this case, it is appropriate to connect adjacent full-length water channels with multiple concentric full-circle or partial-circle (arc) connecting channels of different radii. Inserting connecting channels increases the amount of water flow by reducing water flow resistance, and also increases the area of the three-phase interface, potentially increasing the amount of ozone generated. Laser or mechanical processing can be used to form the full-length water channels, just as in the case of quadrilateral substrates.
上記において水路の間隔は等角度とするのが簡便であるが、外周側では円周上の間隔が拡大されるので、可能な限り小さくするのが好ましい。ただ角度間隔(ピッチ)が小さくなると内径側で密集度が高くなる一方、外周側で間隔があきすぎるので、主水路を外周縁に達する全主水路とせず、環幅途中まで、また途中からのピッチのより小さな部分/全通水路を形成し、接続水路で両水路を接続する、複数ピッチ放射水路構成とするのも有効である。 In the above, it is simple to space the channels at equal angles, but since the circumferential spacing increases on the outer periphery, it is preferable to make it as small as possible. However, as the angular spacing (pitch) becomes smaller, the density increases on the inner diameter side, while the spacing becomes too large on the outer periphery. Therefore, rather than making the main channel the entire length of the ring, it is also effective to form a channel with a smaller pitch that extends halfway across the ring width or a full channel from that point on, and connect the two channels with a connecting channel, creating a multi-pitch radial channel configuration.
水路形成加工の終わった電極基板は陽極板としての使用のために次いでCVD工程に供して基板表面にホウ素をドープした導電性ダイヤモンド(BDD)の粒子や膜が析出乃至被覆されるが、熱によるダイヤモンドの変質防止策がとられている場合、BDD被覆を施した陽極板への後加工としてレーザー加工による溝切り加工を行うこともできる。BDD被覆は膜の場合でも間隙が多数存在するので、作用面上方からの被処理水の流入も可能である。作用面上のBDDとSPE膜が近接した領域では電解反応によりオゾンが生成して水に溶解され、主水路及び接続水路に沿って流出口へ向かう。 Once the channel formation process is complete, the electrode substrate is then subjected to a CVD process for use as an anode plate, where boron-doped conductive diamond (BDD) particles or a film are deposited or coated on the substrate surface. However, if measures are taken to prevent the diamond from being altered by heat, laser groove cutting can also be performed on the BDD-coated anode plate as a post-processing step. Even in the case of a film, the BDD coating has many gaps, allowing the water to be treated to flow in from above the working surface. In the area where the BDD and SPE film on the working surface are close to each other, ozone is generated by an electrolytic reaction and dissolved in the water, which then travels along the main and connecting channels to the outlet.
本発明においては陽極面上に多数の水路を設け、水路に被処理水を取り込むことにより、水路内の被処理水が電解反応に使用されることになり、三相界面の面積増大に伴う電気抵抗値の低下が可能になった。またこの水路の形成により電流密度(H+イオンの伝導)を増加することが可能となり、従来の電極と同一の電圧で運転する場合には、水の電解速度を向上させることが可能となった。 In this invention, by providing multiple water channels on the anode surface and taking in the water to be treated into the channels, the water to be treated within the channels is used in the electrolysis reaction, making it possible to reduce electrical resistance by increasing the area of the three-phase interface. Furthermore, the formation of these water channels makes it possible to increase the current density (conduction of H+ ions), and when operating at the same voltage as conventional electrodes, it is possible to improve the water electrolysis rate.
さらに、電気抵抗値の低下により、従来の電極と同一の電流密度、即ち同一の水電解速度で運転する場合には、低電圧運転が可能となった。その結果、水道水の硬度が高く、水電解時のミネラル分の電析が障害となって水電解装置の導入が進まない地域においても、陰極面上へのミネラル分の電析反応を抑制することができ、装置寿命の増加が期待できる。 Furthermore, the reduced electrical resistance makes it possible to operate at a lower voltage when operating at the same current density, i.e., the same water electrolysis rate, as conventional electrodes. As a result, even in areas where the hardness of tap water is high and the electrodeposition of minerals during water electrolysis is an obstacle, preventing the introduction of water electrolysis equipment, it is possible to suppress the electrodeposition reaction of minerals on the cathode surface, which is expected to extend the equipment's lifespan.
本発明による電極体における水路網構成の一例を示す図1において、全体10として示す電極体は四角形(長方形)の金属板からなる基板11の表面を横断して、一端から他端まで延びて各々全通水路をなす直線状の溝12が多数条平行に形成され、水路網13を構成している。これらの全通水路は長手の途中で数本ごとに接続用の水路(接続水路)14~18が到達して交差し、相互間の水流の往来を可能にしている。 In Figure 1, which shows an example of a water channel network configuration in an electrode assembly according to the present invention, the electrode assembly, shown as an entirety 10, has a substrate 11 made of a square (rectangular) metal plate, with multiple parallel linear grooves 12 extending from one end to the other across the surface, each forming a full-length water channel, forming a water channel network 13. These full-length water channels intersect with connecting channels (connecting channels) 14-18 every few lines along their length, allowing water to flow between them.
電極基板の作用面には特に円形の場合に、対称の中心又は他の場所に基板の全厚みを貫通する穴(主穴)を設け、基板作用面の反対(裏面)側から作用面への通水(被処理水の通過)を可能とし、内周の縁に開口する複数個の水路を基板端乃至外周まで放射状に延設し開口させる。この場合、隣接する一対の水路をこれらの両方に到達する水路で連結してもよい。 When the working surface of the electrode substrate is circular, a hole (main hole) is provided at the center of symmetry or elsewhere, penetrating the entire thickness of the substrate, allowing water (water to be treated) to pass through from the opposite (back) side of the working surface of the substrate, and multiple water channels opening on the inner periphery edge extend radially from the edge of the substrate to the outer periphery. In this case, adjacent pairs of water channels may be connected by a water channel that reaches both of them.
図2の中央に貫通穴を有する円形(環状)電極体20の例では、上記と同種の金属板21は中央に円形の貫通孔22を有し、この穴を起点に外周まで延設された直線状の全通水路23が複数、図では24本が放射状に延設されている。これらの全通水路の長さの途中にこれらの水路と交差して接続水路24~26が円環状に延設されている。この接続によって放射状水路相互間の水流が可能となり、全体として水路網27を構成している。 In the example of a circular (annular) electrode body 20 with a through hole in the center in Figure 2, a metal plate 21 of the same type as above has a circular through hole 22 in the center, and multiple linear water channels 23 (24 in the figure) extend radially from this hole to the outer periphery. Connecting water channels 24 to 26 extend in an annular shape, intersecting these water channels midway along their length. This connection allows water to flow between the radial water channels, forming a water channel network 27 as a whole.
多数の貫通穴を有する電極基板における水路網の詳細な構成例を図3に示す。この図では各貫通穴31はそれぞれ、6方向に延設されている接続水路32によって隣接する周囲の貫通穴と接続され、これらの連携によって被処理水は下流端へ誘導される。この図では水路網が貫通穴と接続水路だけで構成されているが、表面に貫通穴のない空白域がある場合には上流側の流入端から下流側の流出端に達する主水路(図示せず)を併設することも可能である。 Figure 3 shows a detailed example of the configuration of a water channel network in an electrode substrate with many through-holes. In this diagram, each through-hole 31 is connected to adjacent surrounding through-holes by connecting water channels 32 extending in six directions, and these channels link together to guide the water to be treated to the downstream end. In this diagram, the water channel network is composed only of through-holes and connecting water channels, but if there are blank areas on the surface without through-holes, it is also possible to install a main water channel (not shown) that runs from the upstream inlet end to the downstream outlet end.
これにより貫通穴外縁とSPE膜との会合によって形成される幅約0.05mmの三相界面領域に、各水路の両岸とSPE膜との会合部に形成される三相界面領域が加わることにより、電解電流の増加、オゾン発生量の向上が可能になる。 This adds a three-phase interface area formed at the interface between the SPE membrane and both banks of each water channel, in addition to the three-phase interface area approximately 0.05 mm wide formed by the interaction between the outer edge of the through-hole and the SPE membrane, making it possible to increase the electrolysis current and improve the amount of ozone generated.
本発明の水路は、一般的にマイクロチャンネルと呼ばれるものであって、水電解で生成した物質(例えばオゾンや過酸化水素等の酸化剤)が水路の中で速やかに拡散するため、水中に含まれる他の物質との反応促進が可能である。例えば、本発明の電極を組み込んだ電解装置に有害な不純物を含んだ廃水を流して直接電解すれば、マイクロチャンネル内で廃水中の不純物を効率良く酸化・分解することができる。 The water channel of the present invention is generally called a microchannel, and substances produced by water electrolysis (e.g., oxidizing agents such as ozone and hydrogen peroxide) diffuse quickly within the channel, enabling their reaction with other substances contained in the water to be promoted. For example, if wastewater containing harmful impurities is passed through an electrolysis device incorporating the electrodes of the present invention and electrolyzed directly, the impurities in the wastewater can be efficiently oxidized and decomposed within the microchannel.
本発明の水路付き電極は、電解で生成するオゾンや過酸化水素と水中に含まれる他の物質との反応促進が要求される工程・装置での使用において高い効果を発揮する。即ち、本発明の水路付き電極は、廃水浄化や河川水の飲用化等を目的とした水電解装置に組み込むことにより、更に大きな効果が期待される。 The channel-equipped electrode of the present invention is highly effective when used in processes and equipment that require the promotion of reactions between ozone or hydrogen peroxide generated by electrolysis and other substances contained in water. In other words, the channel-equipped electrode of the present invention is expected to be even more effective when incorporated into water electrolysis equipment for purposes such as wastewater purification and making river water drinkable.
微細な貫通穴を多数設けた外径及び内径がそれぞれφ35mm及びφ11mm(面積は約8.6cm2)、厚さ0.5mmの環状のニオブ板を用い、本発明に従って水路網を形成した電極基板と、比較のために、水路網の無い従来構成の電極基板とを用意した。 An electrode substrate with a water channel network formed according to the present invention was prepared using a ring-shaped niobium plate with an outer diameter of 35 mm and an inner diameter of 11 mm (area of approximately 8.6 cm2 ) and a thickness of 0.5 mm, and which had a large number of fine through holes.For comparison, an electrode substrate with a conventional configuration without a water channel network was also prepared.
まず本発明の電極基板には全面に原則約0.5mm間隔で直径1.0mmの貫通穴(小穴)7個の列を、中心穴から放射状に28列、4個の列を28列形成した。(図4)
次いで各貫通穴列間に中央穴から外周まで延びる幅・深さ共に0.1~0.2mmの主水路を56本、及び各貫通穴から4ケの隣接貫通穴に延びる接続水路を形成し、これによって隣接貫通穴と主水路に接続させた。一方、比較用の電極基板には上記水路を設けることなくそのまま使用した。
First, on the entire surface of the electrode substrate of the present invention, seven rows of through holes (small holes) with a diameter of 1.0 mm were formed at intervals of approximately 0.5 mm, with 28 rows of four holes radially arranged from the center hole (Figure 4).
Next, 56 main water channels, each 0.1 to 0.2 mm in width and depth, were formed between each row of through holes, extending from the central hole to the outer periphery, and connecting channels were formed from each through hole to four adjacent through holes, thereby connecting the adjacent through holes to the main water channels.On the other hand, the electrode substrate for comparison was used as is, without providing the above-mentioned water channels.
本発明及び比較用基板上に、ホットフィラメント法によって約5μmの厚さのBDD膜を析出させた。オゾン発生に主として寄与する領域は、陽極側の触媒材料としてのBDD、高分子電解質膜(ナフィオン膜)、水の三者が会合する三相界面の幅約0.05mmの領域であることから、各穴当たりの三相界面面積 = 0.16mm2 (π × 1mm × 0.05mm)に加えて、各水路の両岸に生じる三相界面面積の和である約0.15 mm2が加算され、三相界面の面積を、溝を設けない従来品に比して約2倍とすることで、触媒活性の向上を図った。 A BDD film approximately 5 μm thick was deposited on the inventive and comparative substrates by the hot filament deposition method. The region primarily responsible for ozone generation is the approximately 0.05 mm-wide three-phase interface where the anode-side catalytic material BDD, the polymer electrolyte membrane (Nafion membrane), and water meet. Therefore, the three-phase interface area per hole was 0.16 mm² (π × 1 mm × 0.05 mm), plus the sum of the three-phase interface areas on both sides of each channel, totaling approximately 0.15 mm². This roughly doubled the three-phase interface area compared to conventional products without grooves, thereby improving catalytic activity.
これらの電極を再表2020-171238号公報に記載のミキサー内蔵促進酸化水製造装置に装着し、水道水を用いたオゾン水発生テストを行った。この装置は内径50mm、長さ170mmのアクリル製容器の底部に、オゾンガス発生のための円形水電解装置、上方にオゾンガスを水に溶解させるためのミキサーを設けた家庭用オゾン水生成装置である。
本発明電極を装着した電解における電流-電圧特性を、従来電極と対比して図5に示す。
These electrodes were installed in the accelerated oxidation water production device with a built-in mixer described in Publication No. 2020-171238, and an ozone water generation test was conducted using tap water. This device is a home ozone water generation device with a circular water electrolysis device for generating ozone gas at the bottom of an acrylic container with an inner diameter of 50 mm and a length of 170 mm, and a mixer for dissolving ozone gas in water above.
The current-voltage characteristics in electrolysis using the electrode of the present invention are shown in FIG. 5 in comparison with those using a conventional electrode.
従来の水路を持たないボロンドープダイヤモンド電極を装着したオゾン水発生装置では、電流密度0.2A/cm2(電流値1.72A)の電流を流すのに9Vの電圧印加を必要としたのに対して、本発明電極では7.2V程度の電圧印加で足りることが認められた。 In an ozone water generator equipped with a conventional boron-doped diamond electrode without a water channel, a voltage of 9 V was required to pass a current with a current density of 0.2 A/cm 2 (current value of 1.72 A), whereas it was found that a voltage of approximately 7.2 V was sufficient for the electrode of the present invention.
運転電圧を約7Vに低下させることにより、陰極へのミネラル分の電析量を限りなく0(ゼロ)に近づけることができ、電極寿命向上の可能性や硬水電解の可能性が認められた。即ち水の電気分解において陰極側で発生するOH-イオン量が印加電圧8V付近から顕著になり、このOH-イオンが引き金となって水中のCa、Mgなどのイオンが水酸化物や炭酸塩の形で陰極面上に析出するトラブルが知られていることから、8V以下の印加電圧での水電解は広範な用途拡大につながっている。
By lowering the operating voltage to approximately 7V, the amount of mineral deposition on the cathode can be reduced to as close to zero as possible, demonstrating the possibility of improving electrode life and the possibility of hard water electrolysis. That is, the amount of OH- ions generated on the cathode side during water electrolysis becomes noticeable at an applied voltage of around 8V, and it is known that these OH- ions trigger the deposition of ions such as Ca and Mg in the water on the cathode surface in the form of hydroxides or carbonates, which can cause problems. Therefore, water electrolysis at applied voltages of 8V or less is leading to a wide range of applications.
一方印加電圧8Vでの水電解では、従来型の電極では電流密度0.15A/cm2(電流値1.25A)であったのが、本発明電極では電流密度0.3A/cm2(電流値2.5A)に倍増することが可能となった。即ち同一見掛け面積の陽極板を用いて8Vの印加電圧で2倍量のオゾンを発生することが可能になった。
また別の視点からは、従来型の電極において陰極面上への電析物付着のトラブルが顕著になる9Vでの水電解で得られたオゾン水中の溶存オゾン濃度0.48mg/Lに対し、本発明電極を用いて印加電圧を1V下げて8Vとすることで、電析物付着のトラブルを避けつつ約1.5倍のオゾン濃度 0.75mg/Lを得ることができるという、明らかな優位性が認められた。
On the other hand, in water electrolysis at an applied voltage of 8 V, the current density was 0.15 A/ cm2 (current value 1.25 A) with the conventional electrode, but with the electrode of the present invention, the current density could be doubled to 0.3 A/ cm2 (current value 2.5 A). In other words, it became possible to generate twice the amount of ozone at an applied voltage of 8 V using an anode plate of the same apparent area.
From another perspective, the dissolved ozone concentration in ozonated water obtained by water electrolysis at 9 V, at which the problem of electrodeposit adhesion to the cathode surface becomes significant with conventional electrodes, is 0.48 mg/L. However, by using the electrode of the present invention and lowering the applied voltage by 1 V to 8 V, it is possible to obtain an ozone concentration of 0.75 mg/L, which is about 1.5 times higher, while avoiding the problem of electrodeposit adhesion, and a clear advantage has been recognized.
10 電極体
11 基板
12 接続用水路(直線状)
13 水路網
14~18 接続用水路
20 環状電極体
21 金属板
22 貫通穴
23 (放射状)水路
24~26 接続用水路(円環状)
27 水路網
31 貫通穴
32 接続用水路
10 Electrode body 11 Substrate 12 Connecting water channel (linear)
13 Waterway network 14-18 Connecting waterway 20 Annular electrode body 21 Metal plate 22 Through hole 23 (Radial) waterway 24-26 Connecting waterway (Annular)
27 Waterway network 31 Through hole 32 Connecting waterway
Claims (13)
前記電極体は、The electrode body is
前記電極体の前記作用面に設けられ、開放しており、前記作用面に対する基板の厚さ方向の凹みとして形成された水を誘導する水路を備え、a water channel that is provided on the working surface of the electrode body, is open, and is formed as a depression in the thickness direction of the substrate relative to the working surface, for guiding water;
前記電極体は、The electrode body is
前記電極体の前記作用面を被覆する前記ボロンドープダイヤモンド触媒と、the boron-doped diamond catalyst coating the working surface of the electrode body;
前記ボロンドープダイヤモンド触媒層を被覆するとともに、前記水路の開放面を覆うように密着させて覆う固体高分子電解質(SPE)膜とをさらに備え、a solid polymer electrolyte (SPE) membrane covering the boron-doped diamond catalyst layer and closely covering the open surface of the water channel;
このような構成をとることにより、少なくとも前記水路の岸縁において、水と、前記ボロンドープダイヤモンド触媒層と、前記固体高分子電解質膜とが会合し三相界面の領域を形成し、By adopting such a configuration, at least at the bank edge of the water channel, the water, the boron-doped diamond catalyst layer, and the solid polymer electrolyte membrane come together to form a three-phase interface region,
複数の前記水路を含む水路網は、基板の外周及び作用面上に被処理水の流入又は流出のためのそれぞれの開口、流入口及び流出口を有し、前記水路は、単独であるいは方向の異なる水路の交差によって別の水路と接続することにより、前記流入口から前記流出口に至る水の流路を構成してなる、電極体。An electrode body in which a water channel network including a plurality of the water channels has respective openings, inlets and outlets, for the inflow or outflow of the water to be treated on the outer periphery and working surface of the substrate, and the water channels form a water flow path from the inlets to the outlets by being connected to other water channels individually or by the intersection of water channels with different directions.
(2)該電極体を陽極として作用面を固体高分子電解質(SPE)膜と密着させ、SPE膜背面に陰極を配置して作用面を水平に電解槽内に配置して水中に浸漬し、
(3)被処理水の流れを形成し、上記流入口から水路を経由して陽極作用面とSPE膜との間隙に水を流してSPEに給水し、
(4)両電極間にオゾン発生可能な操作電位を印加し水路に沿った三相界面でオゾンを発生させ、また上記水路を経由する水流を生じせしめ、
(5)生成したオゾンを上記水流で作用面外に搬送し、周囲の水に溶解して収集・回収することを特徴とする、オゾン水の生成方法。 (1) An electrode body in which a substrate of an electrode body made of a conductive material has a flat working surface coated with a boron-doped diamond (BDD) catalyst, the working surface has a water channel network consisting of a collection of water channels or linear grooves formed as recesses in the thickness direction of the substrate, and openings for the inflow and outflow of the water to be treated into the water channel network are provided on the outer periphery of the substrate and on the working surface,
(2) The electrode body is used as an anode, and the working surface is closely attached to a solid polymer electrolyte (SPE) membrane. A cathode is placed on the back of the SPE membrane, and the working surface is placed horizontally in an electrolytic cell and immersed in water.
(3) A flow of water to be treated is formed, and the water is supplied to the SPE by flowing the water from the inlet through the water channel into the gap between the anode working surface and the SPE membrane;
(4) Applying an operating potential between the two electrodes capable of generating ozone to generate ozone at the three-phase interface along the water channel and to generate a water flow through the water channel;
(5) A method for producing ozone water, characterized in that the produced ozone is transported outside the action surface by the water flow, dissolved in the surrounding water, and collected and recovered.
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| JP2007044630A (en) | 2005-08-10 | 2007-02-22 | Central Japan Railway Co | Ozone water generation method and ozone water generation apparatus |
| JP2016089229A (en) | 2014-11-06 | 2016-05-23 | 本田技研工業株式会社 | Differential pressure type high pressure water electrolyzer |
| JP2020079450A (en) | 2020-02-26 | 2020-05-28 | 株式会社東芝 | Electrolyzer and hydrogen production equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2007044630A (en) | 2005-08-10 | 2007-02-22 | Central Japan Railway Co | Ozone water generation method and ozone water generation apparatus |
| JP2016089229A (en) | 2014-11-06 | 2016-05-23 | 本田技研工業株式会社 | Differential pressure type high pressure water electrolyzer |
| JP2020079450A (en) | 2020-02-26 | 2020-05-28 | 株式会社東芝 | Electrolyzer and hydrogen production equipment |
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