JP7791010B2 - protective fence - Google Patents
protective fenceInfo
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- JP7791010B2 JP7791010B2 JP2022031800A JP2022031800A JP7791010B2 JP 7791010 B2 JP7791010 B2 JP 7791010B2 JP 2022031800 A JP2022031800 A JP 2022031800A JP 2022031800 A JP2022031800 A JP 2022031800A JP 7791010 B2 JP7791010 B2 JP 7791010B2
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Description
本発明は、工事区域と他の区域とを区画する防護柵に関するものである。 The present invention relates to a protective fence that separates a construction area from other areas.
鉄道高架橋の高欄や防音壁、電柱などの改修工事は、資材や人と列車が接触することを防ぐため、列車が運行していない夜間での作業が求められている。このため、短時間での作業を強いられている。また、今後労働人口が減少する一方で、改修工事は増加しており、施工の効率化を達成しないとこのような改修工事を続けることが困難な状況となっている。 Renovation work on railroad viaducts, soundproof walls, utility poles, and other structures must be carried out at night when trains are not running, to prevent materials, people, and trains from coming into contact with each other. This forces work to be completed in a short timeframe. Furthermore, while the working population is expected to decline in the future, the amount of renovation work is increasing, making it difficult to continue such renovation work unless construction efficiency is improved.
施工効率化の一つに、このような改修工事を夜間だけでなく列車運行時間帯にも施工することで、作業時間を確保する方法が考えられる。列車運行時間帯に改修工事を行う場合、資材や人と列車が接触することを防止するために、列車が走行する軌道部と工事作業スペースとを区切る安全柵(仮設防護柵)を設ける必要がある。 One way to improve construction efficiency is to secure time for work by carrying out such repair work not only at night but also during train operating hours. If repair work is carried out during train operating hours, it is necessary to install safety fences (temporary protective fences) that separate the track on which trains run from the construction work space to prevent contact between materials, people, and trains.
このような仮設防護柵としては、本願出願人らが提案した特許文献1に記載の仮設防護壁が開示されている。特許文献1に記載の仮設防護壁は、複数の支柱2と、これらの支柱2に架け渡された複数の横梁3と、これらの横梁3に取り付けられたパネル材4と、支柱2に傾斜して連結される控え柱5と、を具備し、支柱2は、一対の断面コの字状のコの字部材の閉塞面同士を接合し、開口溝の端部に鋸刃を形成するとともに、控え柱5は、開口溝の端部に鋸刃が形成された断面コの字状のコの字部材を有し、控え柱5を支柱2より軌道R1側に設け、支柱2と控え柱5を、前記鋸刃と噛合する接続部材を介して前記鋸刃の任意の位置に連結可能に構成するものである。 An example of such a temporary protective fence is the temporary protective wall described in Patent Document 1, proposed by the present applicants. The temporary protective wall described in Patent Document 1 comprises multiple support posts 2, multiple cross beams 3 spanning the support posts 2, panel materials 4 attached to the cross beams 3, and support posts 5 connected at an angle to the support posts 2. The support posts 2 are formed by joining the closed surfaces of a pair of U-shaped cross-section members and forming saw blades at the ends of their opening grooves, while the support posts 5 are U-shaped cross-section members with saw blades formed at the ends of their opening grooves. The support posts 5 are located closer to the track R1 than the support posts 2, and the support posts 2 and 5 can be connected to any position on the saw blades via connecting members that mesh with the saw blades.
特許文献1に記載の仮設防護壁は、任意の高さ及び任意の位置に控え柱を固定することが可能となり、場所によって径や高さ位置が異なる導水管などの障害物を避けて、控え柱を設置することが容易となる。また、斜材である控え柱がパネルで区画された工事区域側にないことで作業空間及び作業通路が確保される。 The temporary protective wall described in Patent Document 1 allows for the support columns to be fixed at any height and position, making it easy to install the support columns while avoiding obstacles such as water pipes, which have different diameters and heights depending on the location. Furthermore, since the support columns, which act as diagonal members, are not located on the construction area defined by panels, work space and access paths are secured.
しかし、鉄道高架橋の高欄には、H形鋼等を支柱とし、天井部分と壁部分にコンクリート系のパネル部材を配置した逆L形構造の高欄(以下、逆L形高欄と称す。)が多く採用されている。このような逆L形高欄を改修・補強する工事や逆L形高欄がある状態で電柱等を改修・補強する工事において、特許文献1の仮設防護壁を採用した場合、既設の逆L形高欄のH形鋼などからなる支柱に干渉してしまい、仮設防護壁の支柱を逆L形高欄の既設支柱よりも軌道側にセットバックして設置する必要がある。 However, the railings of railway viaducts often use inverted L-shaped structures (hereinafter referred to as inverted L-shaped railings) with H-shaped steel supports and concrete panel members on the ceiling and wall sections. If the temporary protective wall described in Patent Document 1 were used in work to repair or reinforce such inverted L-shaped railings or to repair or reinforce utility poles with inverted L-shaped railings in place, it would interfere with the H-shaped steel supports of the existing inverted L-shaped railings, and the supports of the temporary protective wall would need to be set back toward the track from the existing supports of the inverted L-shaped railings.
しかし、この支柱のセットバックにより、現地の状況によっては、列車走行時の建築限界を侵してしまうという課題があった。また、支柱を新たに設置する必要があり、この作業は全て列車が運行されていない夜間での工事となるため、1日の作業時間が限られ、施工期間が長くなるという課題もあった。 However, there was an issue that the setback of these support pillars could violate the building gauge when trains are running, depending on local conditions. Furthermore, new support pillars had to be installed, and all of this work had to be done at night when trains were not running, which limited the number of hours that could be worked on each day and lengthened the construction period.
このような課題を解決する方法として、H形鋼などの既設支柱をそのまま仮設防護壁の支柱として利用することが考えられる。しかしながら、既設支柱にスタッドボルトを取り付け、そこに横材を直接設置すると、横材の取付高さが固定されてしまい、仮設防護壁のパネル材を取り付ける際、スタッドボルト取り付け時の施工誤差、並びに、パネル材の製作誤差等が吸収できず、パネル材が横材に取り付けられなくなるという新たな課題が生じる。また、上記誤差を踏まえ、スタッドボルトの取り付け位置を既設支柱毎に微調整する方法もあるが、スタッドボルトの位置決めに時間を要し、施工手間が増えるといった課題も生じる。 One way to solve these issues is to use existing supports, such as H-shaped steel beams, as the supports for the temporary protective wall. However, if stud bolts are attached to existing supports and cross members are then installed directly onto them, the installation height of the cross members becomes fixed, which creates a new problem: when attaching the panels of the temporary protective wall, construction errors when attaching the stud bolts and manufacturing errors in the panels cannot be accommodated, making it impossible to attach the panels to the cross members. Another method is to fine-tune the installation position of the stud bolts for each existing support, taking these errors into account, but this requires time to position the stud bolts, which increases the amount of work required for installation.
そこで、本発明は、前述した問題に鑑みて案出されたものであり、その目的とするところは、H形鋼などの壁高欄の既設支柱を防護柵の支柱として利用した場合でも支柱に取り付けるスタッドボルトの施工誤差やパネル材の製作誤差等を吸収でき、短時間で設置が可能な防護柵を提供することにある。 The present invention was devised in light of the above-mentioned problems, and its purpose is to provide a protective fence that can be installed in a short time, even when existing supports for wall parapets such as H-shaped steel are used as supports for the protective fence, and that can absorb installation errors in the stud bolts attached to the supports and manufacturing errors in the panel materials.
第1発明に係る防護柵は、縦材と横材を格子状に組み合わせた枠体が既設の支柱に取り付けられ、前記枠体にパネル材が取り付けられた、工事区域と他の区域とを区画する防護柵であって、前記支柱のフランジの少なくとも上部及び下部の2カ所にスタッドボルトが取り付けられ、前記スタッドボルトに前記縦材が取り付けられており、前記縦材及び前記横材は、断面コの字状で閉塞面に複数の接続孔を有したチャンネル部材からなり、前記縦材は、前記スタッドボルトに前記接続孔が固定され、前記横材が特定形状の接続部材を介して前記縦材の開放面の任意の位置に固定され、前記パネル材は、前記接続部材を介して前記横材の開放面の任意の位置に固定されており、前記チャンネル部材は、前記開放面に折返し片を有する開口溝が設けられ、前記接続部材は、前記折返し片と嵌合する嵌合溝を有した固定金具と、前記固定金具に固着された樹脂プレートとを備え、前記接続部材は、前記チャンネル部材に対して前記固定金具及び前記樹脂プレートを回転させることで前記折返し片に前記嵌合溝を嵌合させて締め込むことにより前記開口溝の任意の位置に固定可能に構成されていることを特徴とする。 The protective fence according to the first invention is a protective fence that separates a construction area from other areas. A frame made of vertical and horizontal members combined in a lattice pattern is attached to existing posts, and panel members are attached to the frame. Stud bolts are attached to at least two locations, the top and bottom, of the flanges of the posts, and the vertical members are attached to the stud bolts. The vertical members and the horizontal members are made of channel members with a U-shaped cross section and multiple connection holes on the closed surface. The connection holes of the vertical members are fixed to the stud bolts, and the horizontal members are connected to the open ends of the vertical members via connecting members of a specific shape. The panel material is fixed to any position on the open surface of the cross member via the connecting member, the channel member has an open groove with a folded piece on the open surface, the connecting member includes a fixing bracket with a fitting groove that fits with the folded piece, and a resin plate fixed to the fixing bracket, and the connecting member is configured to be fixed to any position in the open groove by rotating the fixing bracket and the resin plate relative to the channel member to fit the fitting groove into the folded piece and tighten it.
第2発明に係る防護柵は、第1発明において、前記横材は、前記縦材に横材固定金具を介して固定され、前記横材固定金具は、断面コの字状で閉塞面に複数の接続孔を有したチャンネル部材からなり、前記閉塞面が前記縦材側に、かつ、断面コの字状の開放面が前記横材側に配置されて、前記接続部材を介してそれぞれ固定され、前記横材は、前記横材固定金具と長手方向に重なり合って取り付けられることにより、前記支柱間隔以下の長さとなっていることを特徴とする。 The protective fence according to the second invention is the same as the first invention, except that the horizontal members are fixed to the vertical members via horizontal member fixing brackets, and the horizontal member fixing brackets are made of channel members with a U-shaped cross section and multiple connection holes on their closed surface, with the closed surface facing the vertical members and the open surface of the U-shaped cross section facing the horizontal members, and are fixed via the connecting members, and the horizontal members are attached so that they overlap the horizontal member fixing brackets in the longitudinal direction, resulting in a length that is less than the spacing between the posts.
第3発明に係る防護柵は、第2発明において、前記横材固定金具には、前記横材の長手方向の端部を載置する断面L字状又は断面J字状の横材受け部材が取り付けられていることを特徴とする。 The protective fence according to the third invention is the same as that according to the second invention, but is characterized in that the cross-member fixing brackets are fitted with cross-member support members with an L-shaped or J-shaped cross section on which the longitudinal ends of the cross members rest.
第4発明に係る防護柵は、第1発明ないし第3発明のいずれかの発明において、前記スタッドボルトは、前記支柱のフランジ面に打込み溶着されていることを特徴とする。 The protective fence according to the fourth invention is any one of the first to third inventions, characterized in that the stud bolts are driven into and welded to the flange surfaces of the posts.
第1発明~第4発明によれば、断面コの字状のチャンネル部材からなる縦材の開放面の任意の位置に、横材の閉塞面が固定できるため、スタッドボルトに固定された縦材に対して、横材を上下方向において任意の位置に固定することができる。このため、支柱に取り付けるスタッドボルトに施工誤差が生じたり、パネル材に製作誤差が生じたりしても、パネル材を容易に横材に固定することができる。その上、第1発明~第4発明によれば、止め付けるボルトに過大な引張力が作用した場合でも、接続部材の固定金具がチャンネル部材から抜けることがなく、安全性の高い構造を得ることができる。また、固定金具が縦材又は横材のチャンネル部材の開放面に挿入された状態で、任意の位置にスライドして固定可能であり、スタッドボルトの設置誤差や、パネルの製作誤差を容易に吸収することできる。 According to the first to fourth inventions, the closed surface of the horizontal member can be fixed at any position on the open surface of the vertical member, which is made of a channel member with a U-shaped cross section. This allows the horizontal member to be fixed at any position in the vertical direction relative to the vertical member fixed to the stud bolt. This means that even if there is an installation error in the stud bolt attached to the support or a manufacturing error in the panel member, the panel member can be easily fixed to the horizontal member. Furthermore, according to the first to fourth inventions, even if excessive tension is applied to the fastening bolt, the fixing metal fittings of the connecting member will not come loose from the channel member, resulting in a highly safe structure. Furthermore, when the fixing metal fittings are inserted into the open surface of the channel member of the vertical or horizontal member, they can be slid and fixed at any position, easily accommodating installation errors in the stud bolts and manufacturing errors in the panel.
また、第1発明~第4発明によれば、既設の支柱の少なくとも上下2カ所にスタッドボルトを設置するだけで枠体の縦材を固定することができる。このため、横材を上下方向に複数段(複数本)設置する場合は、その段数に応じてスタッドボルトを設置する必要があるが、本発明では支柱の少なくとも上下2カ所の設置で対応できるため、現場施工で設置に時間を要するスタッドボルトの設置数を低減することができる。 Furthermore, according to the first to fourth inventions, the vertical members of the frame can be fixed simply by installing stud bolts in at least two locations, one above and one below, on the existing support posts. Therefore, when installing multiple tiers (multiple pieces) of horizontal members in the vertical direction, it is necessary to install stud bolts according to the number of tiers. However, with this invention, this can be achieved by installing stud bolts in at least two locations, one above and one below, on the support posts, thereby reducing the number of stud bolts that require time-consuming installation during on-site construction.
それに加え、第1発明~第4発明によれば、縦材の任意の位置に横材を固定できるため、縦材を設置した後、横材の本数や、横材の位置を自由に選定することができる。このため、現地の状況により横材の本数やその位置が変わる場合でも、スタッドボルト設置作業と縦材設置作業を機械的に行うことができ、位置出し等の作業が不要となり、施工性が極めて良好である。 In addition, according to the first to fourth inventions, the horizontal members can be fixed at any position on the vertical members, so after the vertical members are installed, the number of horizontal members and their positions can be freely selected. As a result, even if the number and positions of horizontal members change due to on-site conditions, the stud bolt installation work and vertical member installation work can be carried out mechanically, eliminating the need for positioning work and making installation extremely easy.
特に、第2発明によれば、横材固定金具を用いることで縦材の必要本数を低減することができ、施工コストを低減することができる。また、横材の閉塞面の孔位置によっては、当該孔位置と縦材位置とが合わず、横材を縦材に取り付けできない場合が生じるが、横材固定金具を介することで、横材の閉塞面の孔位置によらず、横材を確実に縦材に固定できる。さらに、既設支柱の間隔が多少相違したり、横材の長さに多少の誤差があったりした場合でも横材固定金具を介することで対応することができる。 In particular, according to the second invention, the use of horizontal member fixing brackets can reduce the number of vertical members required, thereby reducing construction costs. Furthermore, depending on the hole position on the closing surface of the horizontal member, the hole position may not match the position of the vertical member, making it impossible to attach the horizontal member to the vertical member. However, by using horizontal member fixing brackets, the horizontal member can be securely fixed to the vertical member regardless of the hole position on the closing surface of the horizontal member. Furthermore, the use of horizontal member fixing brackets can address cases where the spacing between existing posts is slightly different or there is a slight error in the length of the horizontal member.
特に、第3発明によれば、横材を横材固定金具に接続部材で固定する際、横材を支持する人と、接続部材で横材を固定する人の2人作業となるが、横材受け部材を設置することで、横材の仮受けが可能となり、1人作業で対応できるため、施工の省力化を達成することができる。 In particular, according to the third invention, when fixing a horizontal member to a horizontal member fixing bracket with a connecting member, two people are required: one to support the horizontal member and one to fix the horizontal member with the connecting member. However, by installing a horizontal member support member, the horizontal member can be temporarily supported, allowing the work to be done by one person, thereby achieving labor savings in construction.
特に、第4発明によれば、打込み溶着式でスタッドボルトを固定するので、溶接機が不要で雨天時でも施工することができる。また、打込み溶着式でスタッドボルトを固定する場合は、フランジへの下穴は小さくてよく、作業時間が溶接式やねじ込み式に比べて圧倒的に短い。さらに、火花が発生せず火気への配慮が不要となるなど、工事現場での施工性に優れている。 In particular, according to the fourth invention, the stud bolts are fixed using a hammer-in welding method, which eliminates the need for a welding machine and allows construction even in rainy weather. Furthermore, when fixing the stud bolts using a hammer-in welding method, only a small pilot hole in the flange is required, and the work time is significantly shorter than with welding or screw-in methods. Furthermore, no sparks are generated, eliminating the need to be concerned about fire, making it easier to work on construction sites.
以下、本発明の実施形態に係る防護柵について、図面を参照しながら詳細に説明する。 The following describes in detail the protective fence according to an embodiment of the present invention, with reference to the drawings.
[第1実施形態]
図1~図11を用いて、本発明の第1実施形態に係る防護柵1について説明する。なお、本実施形態に係る防護柵1は、新幹線などの高速列車が通過する専用高架橋に沿って立設された既設の逆L形高欄10を改修する改修工事を行う際に、軌道と工事区域とを区画する仮設の防護柵として設置される場合を例示して説明する。但し、本発明に係る防護柵は、仮設の防護柵に限られず、常設の防護柵に適用できることは云うまでもない。
[First embodiment]
1 to 11, a guardrail 1 according to a first embodiment of the present invention will be described. The guardrail 1 according to this embodiment will be described as a temporary guardrail that separates the track from the construction area during renovation work to repair an existing inverted L-shaped railing 10 erected along a dedicated viaduct over which high-speed trains such as the Shinkansen pass. However, the guardrail according to the present invention is not limited to temporary guardrails, and can, of course, also be applied to permanent guardrails.
図1は、本発明の第1実施形態に係る防護柵1を示す斜視図であり、図2は、軌道側(内側)から高欄側(外側)を向いて防護柵1を見た状態を示す正面図であり、図3は、防護柵1を示す平面図であり、図4は、逆L形高欄10の内側から軌道側に向いて防護柵1を見た状態を示す背面図である。また、図5は、図3のA部拡大平面図である。そして、図6は、図3のB-B線鉛直断面図であり、図7は、図6のC部拡大図、図8は、図6のD部拡大図である。 Figure 1 is a perspective view showing a guardrail 1 according to a first embodiment of the present invention, Figure 2 is a front view showing the guardrail 1 as viewed from the track side (inside) toward the railing side (outside), Figure 3 is a plan view showing the guardrail 1, and Figure 4 is a rear view showing the guardrail 1 as viewed from the inside of the inverted L-shaped railing 10 toward the track side. Figure 5 is an enlarged plan view of section A in Figure 3, Figure 6 is a vertical cross-sectional view taken along line B-B in Figure 3, Figure 7 is an enlarged view of section C in Figure 6, and Figure 8 is an enlarged view of section D in Figure 6.
ここで、逆L形高欄とは、パネル材が壁面とその折返しの天井面に設置されて防音壁を越境する騒音低減効果を有する断面逆L字状の防音壁とした壁高欄を指している。 Here, an inverted L-shaped balustrade refers to a wall balustrade that has a cross-section shaped like an inverted L, with panels installed on the wall surface and the ceiling surface where they fold back, creating a soundproof wall that has the effect of reducing noise that crosses the soundproof wall.
図3,図6に示すように、例示する既設の逆L形高欄10は、鉄筋コンクリートからなる壁高欄11の上に複数の外側支柱12が立設され、その外側支柱12同士の間に、コンクリート製やモルタル製などのコンクリート系(セメント系)のパネル材13が複数段に亘って嵌め込まれている。その上、逆L形高欄10は、外側支柱12の軌道側(内側)に、複数の内側支柱14を備え、外側支柱12の上端と内側支柱14の上端との間に天井支持鋼材15が架け渡されており、天井面にもパネル材13が設置されている。 As shown in Figures 3 and 6, the illustrated existing inverted L-shaped balustrade 10 has multiple outer supports 12 erected on a wall balustrade 11 made of reinforced concrete, with multiple layers of concrete (cement-based) panel material 13 made of concrete or mortar fitted between the outer supports 12. Furthermore, the inverted L-shaped balustrade 10 has multiple inner supports 14 on the track side (inside) of the outer supports 12, with ceiling support steel members 15 spanning between the upper ends of the outer supports 12 and the upper ends of the inner supports 14, and panels 13 also installed on the ceiling surface.
図1~図6に示すように、本実施形態に係る防護柵1は、前述の逆L形高欄10の既設の内側支柱14を支柱とし、その内側支柱14に格子状の枠体2が取り付けられ、その枠体2に後述のパネル材6が取り付けられた防護柵である。この枠体2は、縦材21と横材22とが格子状に組み合わされて防護柵1を支持する枠体である。また、この防護柵1は、軌道R1に沿って設置され、軌道R1と工事区域CAとを区画して、作業員が軌道R1側に立ち入ったり、資材等を持って移動する際に誤って列車に接触したりすることを防止する機能を有している。 As shown in Figures 1 to 6, the guardrail 1 according to this embodiment is a guardrail that uses the existing inner supports 14 of the inverted L-shaped railing 10 described above as its supports, has a lattice-shaped frame 2 attached to the inner supports 14, and has panel members 6 (described below) attached to the frame 2. This frame 2 is a frame that supports the guardrail 1, with vertical members 21 and horizontal members 22 combined in a lattice pattern. Furthermore, this guardrail 1 is installed along the track R1, and separates the track R1 from the construction area CA, preventing workers from entering the track R1 side or accidentally coming into contact with a train when moving around with materials, etc.
(支柱)
内側支柱14は、既設の逆L形高欄10に用いられている支柱であり、図示形態では、H形鋼である。図6,図7に示すように、この内側支柱14の上下には、枠体2の縦材21をボルト固定するためのスタッドボルト3が縦材21につき上下2カ所ずつ計4カ所打込み溶着されている。勿論、既設の内側支柱14は、H形鋼に限られず、溝形鋼やC型チャンネルを組み合わせた鋼材など、既設の逆L形高欄10に用いられており、スタッドボルト3を設置するためのフランジを有する支柱であれば本発明を適用することができる。また、スタッドボルト3は、4カ所以上設けられていればよい。
(post)
The inner support columns 14 are supports used in the existing inverted L-shaped balustrade 10, and in the illustrated embodiment, are H-shaped steel. As shown in Figures 6 and 7, stud bolts 3 for bolting the vertical members 21 of the frame body 2 are driven and welded to the top and bottom of the inner support columns 14 at four locations, two at the top and two at the bottom of each vertical member 21. Of course, the existing inner support columns 14 are not limited to H-shaped steel, and the present invention can be applied to any support column used in the existing inverted L-shaped balustrade 10, such as channel steel or steel combined with C-channels, that has a flange for installing the stud bolts 3. Furthermore, the stud bolts 3 may be provided in four or more locations.
ここで、打込み溶着とは、非金属の溶着と相違し、スタッドボルト3より径の小さい下孔(図示せず)に打込み機(鋲打機)等を用いてスタッドボルト3を高速で打込み圧入することで熱(摩擦熱)を発生させて金属の母材及びボルトを溶かして一体化し、固着することを指している。この下孔は、打込み前に既設の内側支柱14のフランジ面にスタッドボルト3の後述の基端部31の径(直径)より少し小さい孔を予め削孔しておく。 Here, driving welding differs from non-metal welding in that it refers to the process of using a driving machine (tack driver) or similar to drive and press the stud bolt 3 into a pilot hole (not shown) with a smaller diameter than the stud bolt 3 at high speed, generating heat (frictional heat) that melts the metal base material and the bolt, forming a single unit and securing it. This pilot hole is drilled in advance into the flange surface of the existing inner support 14, slightly smaller in diameter than the base end 31 (described below) of the stud bolt 3, before driving it in.
勿論、スタッドボルト3の内側支柱14への固着方法は、打込み溶着方式に限られず、径の小さな下孔にスタッドボルトのねじ部をねじ込んで固定するねじ込み方式を採用することもできる。また、アーク溶接など溶接機を用いてスタッドボルトを内側支柱14へ溶接して固定することもできる。 Of course, the method of fastening the stud bolt 3 to the inner support column 14 is not limited to the hammer-in welding method; a screw-in method can also be used, in which the threaded portion of the stud bolt is screwed into a small-diameter pilot hole to secure it. The stud bolt can also be welded to the inner support column 14 using a welding machine such as arc welding.
しかし、打込み溶着方式は、片手で持ち運び容易なハンディータイプの工具で施工することができるので、アーク溶接のように大電流を流す必要がなく雨天でも施工可能である。また、打込み溶着式でスタッドボルトを固定する場合は、フランジへの下穴は小さくてよく、作業時間がねじ込み式に比べて圧倒的に短い。その上、火花が発生せず可燃物への配慮が不要となるなど、工事現場での施工性に優れている。 However, the drive-in welding method can be performed using handy tools that can be easily carried in one hand, does not require the use of large currents like arc welding, and can be performed even in rainy weather. Furthermore, when fastening stud bolts using the drive-in welding method, only a small pilot hole in the flange is required, and the work time is significantly shorter than with the screw-in method. Furthermore, no sparks are generated, eliminating the need to be concerned about flammable materials, making it excellent for use on construction sites.
(スタッドボルト)
スタッドボルト3は、ステンレス製のボルト材であり、図9に示すように、縦材21をねじ止め可能な所定長さのM10のねじ山が形成されたねじ部30と、このねじ部30の長手方向の一端部に形成されてM10のボルト径より小さい径の基端部31と、を備えている。図9は、スタッドボルト3を軸直角方向に見た側面図である。
(stud bolt)
The stud bolt 3 is a stainless steel bolt material, and as shown in Figure 9, has a threaded portion 30 with an M10 thread of a predetermined length that is capable of screwing in the vertical member 21, and a base end portion 31 formed at one longitudinal end of the threaded portion 30 and having a diameter smaller than the diameter of the M10 bolt. Figure 9 is a side view of the stud bolt 3 as viewed perpendicular to its axis.
また、図9に示すように、基端部31には、ゴム状のネオプレーンゴムからなるシール材32と、円錐台状のワッシャー33が、嵌め込まれている。そして、基端部31の先端円周には、テーパー面31aが形成されている。このテーパー面31aは、基端部31が基端部31の径の小さい下孔に打ち込まれる際に案内する機能を有している。 As shown in Figure 9, a sealing material 32 made of neoprene rubber and a truncated cone-shaped washer 33 are fitted into the base end 31. A tapered surface 31a is formed around the tip of the base end 31. This tapered surface 31a functions to guide the base end 31 when it is driven into the small-diameter pilot hole in the base end 31.
(枠体)
枠体2は、縦材21と横材22が後述の接続部材5を介して格子状に組み合わされたものであり、本実施形態では、図3,図6に示すように、横材22の長手方向の両端に縦材21が設置されている。つまり、2本縦材21同士の間に6本の横材22が所定間隔をあけて直交するように接合されている。防護柵1には、強風時や列車走行時に大きな風圧が作用するため、その風圧に対抗する横材22にはこれらの荷重に耐えられる構造が求められている。このため、横材22の長さを既設の支柱(内側支柱14)のピッチとし、横材22の両端を支柱に固定した縦材21で支持する両端支持とすることで強度上有利な構造となるからである。
(Frame)
The frame 2 is made up of vertical members 21 and horizontal members 22 assembled in a lattice pattern via connecting members 5 (described later). In this embodiment, as shown in Figures 3 and 6, vertical members 21 are installed at both longitudinal ends of the horizontal members 22. In other words, six horizontal members 22 are joined orthogonally at predetermined intervals between two vertical members 21. Because strong wind pressure acts on the safety fence 1 during strong winds and when trains are running, the horizontal members 22 that resist this wind pressure must be able to withstand these loads. For this reason, a structure advantageous in terms of strength is achieved by setting the length of the horizontal members 22 to the pitch of the existing support posts (inner support posts 14) and supporting both ends of the horizontal members 22 with vertical members 21 fixed to the support posts.
(チャンネル部材)
縦材21及び横材22は、いずれも断面コの字状のチャンネル部材4から構成されている。このチャンネル部材4は、図10に示すように、矩形ボックス状の断面の一辺(角筒状の一面)に開口溝40が形成された開放面41となっており、その開放面41の反対側が閉塞された閉塞面42となった部材である。図10は、チャンネル部材4を示す図であり、(a)が長手方向と直交する断面図であり、(b)が開放面41から閉塞面方向に見た側面図である。
(Channel member)
The vertical members 21 and the horizontal members 22 are both composed of channel members 4 having a U-shaped cross section. As shown in Fig. 10, this channel member 4 has an open surface 41 with an open groove 40 formed on one side of the rectangular box-shaped cross section (one surface of the square tube), and the opposite side of the open surface 41 is a closed surface 42. Fig. 10 shows the channel member 4, where (a) is a cross-sectional view perpendicular to the longitudinal direction, and (b) is a side view seen from the open surface 41 toward the closed surface.
この閉塞面42に、部材同士を接続する際の接続孔が穿設されている。この接続孔は、図10に示すように、チャンネル部材4の長手方向に長い長孔43と、円形の円形孔44の二種類の接続孔が設けられている。図示形態では、チャンネル部材4は、長孔43と円形孔44が交互に設けられている。 Connection holes are drilled in this closed surface 42 for connecting components to each other. As shown in Figure 10, two types of connection holes are provided: elongated holes 43 that are long in the longitudinal direction of the channel member 4, and circular holes 44. In the illustrated embodiment, the channel member 4 has alternating elongated holes 43 and circular holes 44.
また、図10(a)に示すように、開口溝40の両縁は、断面U字状に折り返す折返し片45が形成されている。この折返し片45は、後述の接続部材5の固定金具51の嵌合溝と嵌合する。 As shown in Figure 10(a), both edges of the opening groove 40 are formed with folded pieces 45 that fold back to form a U-shaped cross section. These folded pieces 45 fit into the fitting grooves of the fixing brackets 51 of the connecting member 5, which will be described later.
なお、図10(a)に示すように、チャンネル部材4の両側面46には、接続孔として複数の円形孔44が穿設されている。 As shown in Figure 10(a), multiple circular holes 44 are drilled as connection holes on both side surfaces 46 of the channel member 4.
(縦材)
図5に示すように、縦材21は、既設の逆L形高欄10の内側支柱14に打込み溶着されたスタッドボルト3に閉塞面42の接続孔が挿通されて、スタッドボルト3と螺合するナット(図示形態ではM10の座付ナットN)で締め付けることで内側支柱14に接合される。
(Vertical member)
As shown in Figure 5, the vertical member 21 is joined to the inner support 14 by inserting the connection hole in the blocking surface 42 into the stud bolt 3 that has been hammered and welded into the inner support 14 of the existing inverted L-shaped balustrade 10, and tightening it with a nut that screws onto the stud bolt 3 (in the illustrated form, an M10 seat nut N).
(横材)
そして、横材22は、縦材21の開放面41が横材22の閉塞面42に当接して、縦材21の長手方向と横材22の長手方向が直交するように後述の接続部材5を介して接合されている。本実施形態に係る防護柵1では、図1,図2,図6等に示すように、上下方向に高速列車の風圧に耐える所定間隔を置いて6本(一般的には、4~8本)の横材22が接合されている。
(Horizontal material)
The horizontal members 22 are joined via connecting members 5, which will be described later, so that the open faces 41 of the vertical members 21 abut against the closed faces 42 of the horizontal members 22 and the longitudinal directions of the vertical members 21 and the horizontal members 22 are perpendicular to each other. In the protective fence 1 according to this embodiment, as shown in Figures 1, 2, 6, etc., six horizontal members 22 (generally, four to eight horizontal members 22) are joined in the vertical direction at predetermined intervals that allow them to withstand the wind pressure of high-speed trains.
(接続部材)
接続部材5は、ボルトB(実施形態ではM10のボルト)(図6,図7参照)と、これと螺合するツイストロックチャンネルナット50から構成されている。このツイストロックチャンネルナット50は、図11に示すように、浅い断面コの字状の溝形の鋼材が斜めに切断され正面視平行四辺形状となった固定金具51と、この固定金具51に固着された樹脂製の樹脂プレート52など、から構成されている。図11は、接続部材5のツイストロックチャンネルナット50を示す図であり、(a)がボルト挿入方向に見た正面図であり、(b)が平面図、(c)が右側面図、(d)が斜視図である。
(Connection member)
The connecting member 5 is composed of a bolt B (an M10 bolt in this embodiment) (see FIGS. 6 and 7 ) and a twist-lock channel nut 50 that screws into the bolt B. As shown in FIG. 11 , the twist-lock channel nut 50 is composed of a fixing bracket 51, which is a steel material with a shallow U-shaped groove cut diagonally to form a parallelogram shape in front view, and a resin plate 52 made of resin that is fixed to the fixing bracket 51. Figure 11 shows the twist-lock channel nut 50 of the connecting member 5, with (a) being a front view as seen from the bolt insertion direction, (b) being a plan view, (c) being a right side view, and (d) being a perspective view.
この固定金具51は、中央にM10のボルトと螺合するねじ溝が形成された円形筒状のねじ部53を備え、溝形の縁部54には、前述の折返し片45と嵌合する三角形状の4つの嵌合溝55が形成されている。 This fixing bracket 51 has a cylindrical threaded portion 53 with a central thread groove for mating with an M10 bolt, and its grooved edge 54 has four triangular mating grooves 55 formed therein that mate with the aforementioned folded piece 45.
樹脂プレート52は、矩形プレート状のプレート部56と、このプレート部56から2方向の両側に突出する一対のウィング部57と、プレート部56と連続してねじ部53の外周に嵌着される嵌着部58と、を備えている。 The resin plate 52 comprises a rectangular plate portion 56, a pair of wing portions 57 protruding from the plate portion 56 on both sides, and a fitting portion 58 that is continuous with the plate portion 56 and fits onto the outer periphery of the threaded portion 53.
また、樹脂プレート52は、嵌着部58が筒状のねじ部53の周りに嵌め込まれた状態で、縁部54がカシメられることで固定金具51に固着されている。 The resin plate 52 is fixed to the fixing bracket 51 by caulking the edge 54 while the fitting portion 58 is fitted around the cylindrical threaded portion 53.
このツイストロックチャンネルナット50は、ねじ部53にボルトが挿通されて、電動工具等でボルトを回転させる際、嵌合溝55がチャンネル部材4の折返し片45に当接して掛け止められることでツイストロックチャンネルナット50の回転を止めている。ツイストロックチャンネルナット50の回転が止まった状態で電動工具等でボルトを回転させ続けると、ボルトと螺合するねじ部53が締め付けられて、ツイストロックチャンネルナット50がボルトの頭側に引き寄せられる。 When a bolt is inserted into the threaded portion 53 of this twist-lock channel nut 50 and the bolt is rotated using a power tool or the like, the engagement groove 55 abuts and latches onto the folded piece 45 of the channel member 4, stopping the rotation of the twist-lock channel nut 50. If the bolt continues to be rotated using a power tool or the like after the twist-lock channel nut 50 has stopped rotating, the threaded portion 53 that threads onto the bolt tightens, and the twist-lock channel nut 50 is pulled toward the head of the bolt.
このため、縦材21の開口溝40からツイストロックチャンネルナット50を縦材21内に挿入し、縦材21の開放面41と横材22の閉塞面42を当接させて横材22の接続孔にボルトを挿通して締め付けると、ツイストロックチャンネルナット50の嵌合溝55が縦材21の折返し片45に食い込んで縦材21の開口溝40の任意の位置に横材22を強固に固定することができる。 Therefore, when the twist lock channel nut 50 is inserted into the vertical member 21 through the open groove 40 of the vertical member 21, the open surface 41 of the vertical member 21 is brought into contact with the closed surface 42 of the horizontal member 22, and a bolt is inserted through the connecting hole of the horizontal member 22 and tightened, the fitting groove 55 of the twist lock channel nut 50 bites into the folded piece 45 of the vertical member 21, firmly fixing the horizontal member 22 at any position in the open groove 40 of the vertical member 21.
(パネル材)
パネル材6は、透明な樹脂板からなり、本実施形態では、耐衝撃性能が一般の石英ガラスと比べて250倍以上であるポリカーボネートから形成されている。本実施形態に係るパネル材6は、厚さ5mm×高さ2400mm×幅500mmの縦長な長方形状となっている。ポリカーボネートの密度は、1.2g/cm3であり、パネル材6の1枚の重さは、7200gと軽く、人力で持ち運ぶことが容易である。このため、パネル材6は、揚重機を使用しないで設置作業ができ、作業効率が極めて良い。
(Panel material)
The panel material 6 is made of a transparent resin plate, and in this embodiment, it is made of polycarbonate, which has impact resistance 250 times or more that of general quartz glass. The panel material 6 in this embodiment has a vertically long rectangular shape with a thickness of 5 mm, a height of 2400 mm, and a width of 500 mm. The density of polycarbonate is 1.2 g/ cm3 , and each panel material 6 weighs only 7200 g, making it easy to carry manually. Therefore, the panel material 6 can be installed without using a crane, resulting in extremely high work efficiency.
勿論、本発明に係るパネル材は、ポリカーボネートに限られず、金属製の折板や他の樹脂製のパネルとすることもできる。但し、パネル材を透明な樹脂板とすることで、軌道内の状況が視認できる上、太陽光が入るため明るくなり、軽量で運搬性が良好で作業性が向上する。 Of course, the panel material of the present invention is not limited to polycarbonate, and can also be metal folded plates or panels made of other resins. However, using transparent resin plates as the panel material allows the situation inside the track to be seen, makes it brighter as sunlight enters, is lightweight, easy to transport, and improves workability.
なお、パネル材6の高さにより横材本数が変わり、一般的には、縦材21に対して横材22が4~8本程度接合される。よって、既設H形鋼支柱である内側支柱14にスタッドボルト3を介して横材22を直接固定する場合、横材22の本数分である横材片側当たり4~8本(横材両側では8~16本)のスタッドボルトを内側支柱14に設置する必要がある。しかし、本実施形態に係る防護柵1では、内側支柱14のフランジ面に縦材21の上方と下方を固定するため、縦材21の本数に対して2本のスタッドボルト3があればよい。スタッドボルト3の設置は現場施工となるため、本数を減らすことで、施工手間や施工コストを削減することが可能となる。 The number of horizontal members varies depending on the height of the panel material 6, and typically, four to eight horizontal members 22 are joined to one vertical member 21. Therefore, when directly fastening the horizontal members 22 to the inner support posts 14, which are existing H-shaped steel supports, via stud bolts 3, it is necessary to install four to eight stud bolts per side of the horizontal members (equivalent to the number of horizontal members 22) on the inner support posts 14 (eight to sixteen on both sides of the horizontal members). However, with the protective fence 1 according to this embodiment, the vertical members 21 are fastened above and below to the flange surfaces of the inner support posts 14, so only two stud bolts 3 are required for each vertical member 21. Because the installation of the stud bolts 3 is performed on-site, reducing the number of stud bolts can reduce construction labor and costs.
(補強材)
また、図6,図7等に示すように、パネル材6は、補強材7を介して枠体2に取り付けられている。具体的には、図7,図8に示すように、補強材7である帯鋼板からなるフラットバー71でボルトBと接触する部分を保護するとともに、高速列車通過時の強風に対抗して曲げ剛性を向上させるために、パネル材6の高欄側に補強材7である鋼材からなるアングル材72が横材22とパネル材6との間に介装されている。
(reinforcement material)
6, 7, etc., the panel material 6 is attached to the frame 2 via a reinforcing material 7. Specifically, as shown in Figures 7 and 8, the reinforcing material 7 is a flat bar 71 made of a steel strip, which protects the portion that comes into contact with the bolt B, and an angle member 72 made of steel, which is the reinforcing material 7, is interposed between the cross member 22 and the panel material 6 on the balustrade side of the panel material 6 in order to improve bending rigidity against strong winds when a high-speed train passes.
図7,図8に示すように、縦材21の開放面41と横材22の閉塞面42を当接させて、縦材21と横材22とを前述の接続部材5で接合して枠体2を構成した後、横材22の開口溝40からツイストロックチャンネルナット50を横材22内に挿入し、接続部材5のボルトBをアングル材72、パネル材6、フラットバー71の接合孔に差し込んで回転する。すると前述のように、ツイストロックチャンネルナット50の嵌合溝55が横材22の折返し片45に食い込んで横材22の長手方向に沿った開口溝40の任意の位置でパネル材6等を固定することができる。 As shown in Figures 7 and 8, the open surface 41 of the vertical member 21 is brought into contact with the closed surface 42 of the horizontal member 22, and the vertical member 21 and horizontal member 22 are joined with the connecting member 5 described above to form the frame 2. Then, the twist-lock channel nut 50 is inserted into the horizontal member 22 through the open groove 40, and the bolt B of the connecting member 5 is inserted into the joining holes of the angle member 72, panel member 6, and flat bar 71 and rotated. Then, as described above, the fitting groove 55 of the twist-lock channel nut 50 bites into the folded piece 45 of the horizontal member 22, allowing the panel member 6, etc. to be secured at any position in the open groove 40 along the longitudinal direction of the horizontal member 22.
(塞ぎ材)
さらに、図6,図8に示すように、本実施形態に係る防護柵1の下部外側(工事区域CA側)には、パネル材6の下部開口を塞ぐための折曲げ鋼板(本実施形態では高耐食性めっき鋼板)からなる塞ぎ材9が取り付けられている。
(Sealing material)
Furthermore, as shown in Figures 6 and 8, a sealing material 9 made of bent steel plate (high corrosion-resistant plated steel plate in this embodiment) is attached to the lower outside (construction area CA side) of the protective fence 1 in this embodiment to seal the lower opening of the panel material 6.
この塞ぎ材9は、図6,図8に示すように、既設の内側支柱14の外側フランジに溶着されたスタッドボルト3にボルト固定されている。 As shown in Figures 6 and 8, this plugging material 9 is bolted to a stud bolt 3 welded to the outer flange of the existing inner support column 14.
以上説明した本発明の実施形態に係る防護柵1によれば、縦材21と横材22などのチャンネル部材4同士の接合やチャンネル部材4とパネル材6などの他の部材との接合を接続部材5でチャンネル部材4の開口溝40の任意の位置に固定することができる。このため、スタッドボルト3に固定された縦材21に対して、横材22が自由に上下方向に移動でき、既設の内側支柱14に現地で取り付けるスタッドボルト3に施工誤差が生じたり、パネル材6に製作誤差が生じたりした場合でも、パネル材6を容易に横材22に固定することできる。 With the protective fence 1 according to the embodiment of the present invention described above, the joining of channel members 4, such as vertical members 21 and horizontal members 22, and the joining of channel members 4 and other members, such as panel members 6, can be fixed at any position in the open groove 40 of the channel member 4 using the connecting members 5. As a result, the horizontal members 22 can move freely up and down relative to the vertical members 21 fixed to the stud bolts 3. This means that even if there is an installation error in the stud bolts 3 attached on-site to the existing inner supports 14, or if there is a manufacturing error in the panel members 6, the panel members 6 can be easily fixed to the horizontal members 22.
また、一般に、パネル材の高さは2mを超える高さに達するので、パネル材6は、4~8本の横材22を配設して風荷重に対抗する必要がある。既設の支柱にスタッドボルト3を介して横材22を直接固定する場合、横材22の本数分である横材片側当たり4~8本(横材両側では8~16本)のスタッドボルト3を既設の支柱に設置する必要がある。しかし、本実施形態に係る防護柵1では、既設の内側支柱14のフランジ面に1本の縦材21につき、上方と下方を固定するための少なくとも2本のスタッドボルト3があればよい。このため、防護柵1によれば、現場施工となり施工に手間がかるスタッドボルト3の設置本数を減らすことにより、防護柵1全体の設置作業の施工手間や施工コストを削減することが可能となる。 Furthermore, because panel heights typically exceed 2m, the panel 6 requires four to eight horizontal members 22 to withstand wind loads. When directly fastening the horizontal members 22 to existing posts via stud bolts 3, four to eight stud bolts 3 per horizontal member (eight to sixteen stud bolts on both sides of the horizontal member), corresponding to the number of horizontal members 22, must be installed on the existing posts. However, with the protective fence 1 of this embodiment, at least two stud bolts 3 are required to fasten the top and bottom of each vertical member 21 to the flange surface of the existing inner support 14. Therefore, with the protective fence 1, by reducing the number of stud bolts 3 that must be installed on-site, which is time-consuming, it is possible to reduce the construction effort and costs involved in installing the entire protective fence 1.
その上、既設支柱(内側支柱14等)の軌道方向の間隔は、現地の状況により変動する場合がある。このため既設支柱の支柱間隔により、風荷重による面圧が異なるため、必要となる横材22の本数も変動する。これに伴い、横材22を取り付ける上下間隔も変動する。このため、既設支柱にスタッドボルト3を介して横材22を直接固定する場合、支柱間隔によりその都度、スタッドボルト3の位置決めをする必要が生じ、工事現場においてとても煩雑な作業となる。一方、防護柵1によれば、縦材21の任意の位置に横材22を固定できるため、縦材21を設置した後、横材22の本数や、横材22の上下間隔を自由に選定できる。このため、防護柵1では、スタッドボルト3の設置作業と縦材21の設置作業は、既設支柱である内側支柱14の間隔に関係なく、機械的に作業できるため、施工性が極めてよい。 Furthermore, the spacing of existing posts (such as the inner posts 14) in the track direction may vary depending on local conditions. As a result, the surface pressure due to wind loads varies depending on the spacing of the existing posts, and the number of cross members 22 required also varies. Accordingly, the vertical spacing at which the cross members 22 are attached also varies. Therefore, when directly fixing the cross members 22 to existing posts via stud bolts 3, it is necessary to position the stud bolts 3 each time depending on the spacing of the posts, which is very cumbersome work at the construction site. On the other hand, with the protective fence 1, the cross members 22 can be fixed at any position on the vertical members 21, so after the vertical members 21 are installed, the number of cross members 22 and the vertical spacing of the cross members 22 can be freely selected. Therefore, with the protective fence 1, the installation of the stud bolts 3 and the installation of the vertical members 21 can be performed mechanically, regardless of the spacing of the existing inner posts 14, resulting in extremely easy construction.
次に、図12~図17を用いて、本発明の第2実施形態に係る防護柵1’について説明する。第2実施形態に係る防護柵1’が、前述の防護柵1と相違する点は、主に、横材22が縦材21に横材固定金具23を介して固定されている点であるのでその点を中心に説明し、同一構成は同一符号を付し、説明を省略する。 Next, a protective fence 1' according to a second embodiment of the present invention will be described using Figures 12 to 17. The main difference between the protective fence 1' according to the second embodiment and the previously described protective fence 1 is that the horizontal members 22 are fixed to the vertical members 21 via horizontal member fixing brackets 23, so this point will be mainly described; identical components will be given the same reference numerals and will not be described again.
図12は、本発明の第2実施形態に係る防護柵1’を示す平面図であり、図13は、防護柵1’を逆L形高欄10の内側から軌道側に向いて見た状態を示す背面図である。また、図14は、図12のE部拡大平面図であり、図15は、図12のF-F線鉛直断面図であり、図16は、図15のG部拡大図である。そして、図17は、防護柵1’の横材受け部材24を示す斜視図である。 Figure 12 is a plan view showing a protective fence 1' according to a second embodiment of the present invention, and Figure 13 is a rear view showing the protective fence 1' as viewed from the inside of the inverted L-shaped balustrade 10 toward the track. Also, Figure 14 is an enlarged plan view of part E in Figure 12, Figure 15 is a vertical cross-sectional view taken along line F-F in Figure 12, and Figure 16 is an enlarged view of part G in Figure 15. Finally, Figure 17 is a perspective view showing the cross member support member 24 of the protective fence 1'.
図12,図14に示すように、防護柵1’の枠体2’は、横材22が縦材21に直接接続部材5で接合されているのではなく、横材固定金具23を介して固定されている。この横材固定金具23は、縦材21や横材22と同様に、前述のチャンネル部材4から構成されている。 As shown in Figures 12 and 14, the frame 2' of the protective fence 1' is not constructed so that the horizontal members 22 are directly joined to the vertical members 21 with connecting members 5, but are instead fixed via horizontal member fixing brackets 23. These horizontal member fixing brackets 23, like the vertical members 21 and horizontal members 22, are made up of the aforementioned channel members 4.
具体的には、図14,図16に示すように、横材固定金具23の閉塞面42が縦材21側に、開放面41が横材22側に配置されて、縦材21の長手方向と横材固定金具23の長手方向が直交するように接続部材5で接合される。そして、縦材21に直交して固定された横材固定金具23の長手方向に沿って、横材固定金具23の開放面41が横材22の閉塞面42に当接するように配置して両者を接続部材5で接合する。 Specifically, as shown in Figures 14 and 16, the closed surface 42 of the horizontal member fixing bracket 23 is positioned on the vertical member 21 side, and the open surface 41 is positioned on the horizontal member 22 side, and they are joined by a connecting member 5 so that the longitudinal direction of the vertical member 21 and the longitudinal direction of the horizontal member fixing bracket 23 are perpendicular to each other. Then, along the longitudinal direction of the horizontal member fixing bracket 23 fixed perpendicular to the vertical member 21, the open surface 41 of the horizontal member fixing bracket 23 is positioned so as to abut against the closed surface 42 of the horizontal member 22, and the two are joined by the connecting member 5.
また、この横材固定金具23の長さは、200mm~1000mmとなっている。これは、横材22が横材固定金具23と長手方向に重なり合ってラップする部分の長さが100mm以上必要であり、横材固定金具23の両端部でそれぞれ違う横材22が取り付けられることを考えると、横材固定金具23の長さは、200mm以上必要であるからである。 The length of the horizontal member fixing bracket 23 is 200 mm to 1000 mm. This is because the length of the portion where the horizontal member 22 overlaps the horizontal member fixing bracket 23 in the longitudinal direction needs to be 100 mm or more, and considering that different horizontal members 22 are attached to both ends of the horizontal member fixing bracket 23, the length of the horizontal member fixing bracket 23 needs to be 200 mm or more.
また、逆L形高欄10を改修する際、天井パネル(パネル材13)やその支持材が撤去されるため、既設支柱である内側支柱14の上端がフリーの状態となる。このため、内側支柱14が倒れ易くなり、剛性を上げて防護柵1’全体の変形を抑えないと列車側への建築限界を侵すおそれがある。そこで、横材固定金具23の長さを長くして横材22とのラップ部分を長くすることにより、防護柵1’全体の変形を抑えることが可能となる。 In addition, when renovating the inverted L-shaped balustrade 10, the ceiling panel (panel material 13) and its support material are removed, leaving the upper end of the existing inner support 14 free. This makes the inner support 14 more likely to collapse, and unless the rigidity is increased to prevent deformation of the entire guardrail 1', there is a risk of violating the construction gauge toward the train. Therefore, by increasing the length of the cross member fixing bracket 23 and lengthening the overlap with the cross member 22, it is possible to prevent deformation of the entire guardrail 1'.
但し、横材固定金具23の長さが1000mmを超えると、曲げ剛性の向上よりもコストアップのデメリットが大きくなるため、横材固定金具23の長さは、200mm~1000mmの範囲が好適である。 However, if the length of the cross member fixing bracket 23 exceeds 1000 mm, the disadvantage of increased cost outweighs the improvement in bending rigidity, so the length of the cross member fixing bracket 23 is preferably in the range of 200 mm to 1000 mm.
また、防護柵1’の枠体2’において、横材固定金具23には、横材22の長手方向の端部を載置する断面L字状又は断面J字状の横材受け部材24が取り付けられた上、横材固定金具23と横材22とが接続部材5で接合されている。 In addition, in the frame body 2' of the protective fence 1', a cross-member support member 24 with an L-shaped or J-shaped cross section is attached to the cross-member fixing bracket 23, on which the longitudinal end of the cross-member 22 rests, and the cross-member fixing bracket 23 and the cross-member 22 are joined with a connecting member 5.
この横材受け部材24は、高耐食性めっき鋼板からなり、図17に示すように、図示形態では、横材固定金具23の長さに応じた所定長さを有する断面J字状の部材となっている。この横材受け部材24の縦材21側となる面には、接続部材5のボルトBを挿通するための複数のボルト孔24aが穿設されている。 The horizontal member support member 24 is made of highly corrosion-resistant plated steel plate, and as shown in Figure 17, in the illustrated form, it is a J-shaped cross-section member with a predetermined length corresponding to the length of the horizontal member fixing bracket 23. The surface of the horizontal member support member 24 facing the vertical member 21 has multiple bolt holes 24a drilled therein for inserting the bolts B of the connecting member 5.
この横材受け部材24は、このボルト孔24aにボルトBが挿通されて、縦材21と横材固定金具23とが接続部材5で接合される際に介装されて、挟み込まれることで横材固定金具23に横材受け部材24が装着される。 The horizontal member support member 24 is attached to the horizontal member fixing bracket 23 by inserting a bolt B into the bolt hole 24a and sandwiching it when the vertical member 21 and the horizontal member fixing bracket 23 are joined with the connecting member 5.
以上説明した本発明の第2実施形態に係る防護柵1’によれば、前記作用効果に加え、横材固定金具23を用いることで縦材21の必要本数を低減することができ、施工コストを低減することができる。また、横材22の閉塞面42の孔位置によっては、縦材21との接合位置が円形孔44と長孔43との間となる場合があり、横材22を縦材21に取り付けできない場合が生じ得る。しかし、横材固定金具23を介することで、横材22の閉塞面42の孔位置によらず、横材22を確実に縦材21に固定できる。さらに、既設支柱である内側支柱14の間隔が多少相違したり、横材22の長さに多少の誤差があったりした場合でも横材固定金具23を介することで対応することができる。 In addition to the above-described effects, the protective fence 1' according to the second embodiment of the present invention can reduce the number of vertical members 21 required by using the horizontal member fixing brackets 23, thereby reducing construction costs. Furthermore, depending on the position of the holes in the blocking surface 42 of the horizontal member 22, the joint position with the vertical member 21 may be between the circular hole 44 and the elongated hole 43, which may prevent the horizontal member 22 from being attached to the vertical member 21. However, by using the horizontal member fixing brackets 23, the horizontal member 22 can be securely fixed to the vertical member 21 regardless of the position of the holes in the blocking surface 42 of the horizontal member 22. Furthermore, the use of the horizontal member fixing brackets 23 can address cases where the spacing between the existing inner supports 14 is slightly different or there is a slight error in the length of the horizontal members 22.
また、横材22を横材固定金具23に接続部材5で固定する場合、横材22を支持する人と、接続部材5で横材22を固定する人の2人作業となるものと考えられるが、横材受け部材24を設置することで、横材22の仮受けが可能となる。 Furthermore, when fixing the cross member 22 to the cross member fixing bracket 23 with the connecting member 5, it is thought that this would require two people: one to support the cross member 22 and one to fix the cross member 22 with the connecting member 5. However, by installing the cross member support member 24, it is possible to temporarily support the cross member 22.
このため、防護柵1’によれば、横材22の長手方向の両端部をそれぞれ横材受け部材24に載置した後、接続部材5で横材22を固定することで、1人作業でこれらの2つの作業を行うことができ、施工の省力化を達成することができる。 For this reason, with the protective fence 1', by placing both longitudinal ends of the cross member 22 on the cross member receiving members 24 and then securing the cross member 22 with the connecting members 5, these two tasks can be performed by one person, thereby achieving labor savings in construction.
以上、実施形態に係る防護柵1,1’について詳細に説明したが、前述した又は図示した実施形態は、いずれも本発明を実施するにあたって具体化した一実施形態を示したものに過ぎない。よって、例示した実施形態によって本発明の技術的範囲が限定的に解釈されてはならないものである。 The protective fences 1, 1' according to the embodiments have been described in detail above, but the embodiments described above and shown in the figures merely represent specific embodiments for carrying out the present invention. Therefore, the technical scope of the present invention should not be interpreted as being limited by the illustrated embodiments.
特に、本発明の実施形態に係る防護柵は、新幹線などの高速列車が通過する専用高架橋に沿って立設された既設の逆L形高欄10を改修する改修工事を行う場合に用いられる、軌道に沿って設置され、既設の逆L形高欄の支柱を支柱とする防護柵を例示して説明した。しかし、本発明に係る防護柵は、縦材と横材を格子状に組み合わせた枠体が支柱に取り付けられ、前記枠体にパネル材が取り付けられた、軌道と工事区域とを区画する仮設又は常設の防護柵には適用することができる。
なお、本発明は、防護柵を設置する位置に支柱が存在していれば適用可能であり、軌道を有する鉄道分野に限定されるものではない。道路分野など、工事区域と他の区域とを区画する種々の分野を対象としていることを付記する。
In particular, the guardrail according to the embodiment of the present invention has been described as a guardrail installed along the track and supported by the supports of the existing inverted L-shaped balustrade 10 erected along a dedicated viaduct over which high-speed trains such as the Shinkansen pass, but the guardrail according to the present invention can also be applied to temporary or permanent guardrails that separate the track from the construction area, and that have a frame body made of a lattice-like combination of vertical and horizontal members attached to supports, and panel members attached to the frame body.
It should be noted that the present invention is applicable as long as there are posts at the locations where the guardrails are to be installed, and is not limited to the railway field with tracks, but is also applicable to various fields that separate construction areas from other areas, such as road fields.
1,1’:防護柵
2,2’:枠体
21:縦材
22:横材
23:横材固定金具
24:横材受け部材
24a:ボルト孔
3:スタッドボルト
30:ねじ部
31:基端部
31a:テーパー面
32:シール材
33:ワッシャー
4:チャンネル部材
40:開口溝
41:開放面
42:閉塞面
43:長孔
44:円形孔
45:折返し片
46:側面
5:接続部材
B:ボルト
50:ツイストロックチャンネルナット
51:固定金具
52:樹脂プレート
53:ねじ部
54:縁部
55:嵌合溝
56:プレート部
57:ウィング部
58:嵌着部
6:パネル材
7:補強材
71:フラットバー
72:アングル材
9:塞ぎ材
10;逆L形高欄
11:壁高欄
12:外側支柱
13:パネル材
14:内側支柱
15:天井支持鋼材
CA:工事区域
R1:軌道
1, 1': Guard fence 2, 2': Frame 21: Vertical member 22: Horizontal member 23: Horizontal member fixing bracket 24: Horizontal member receiving member 24a: Bolt hole 3: Stud bolt 30: Threaded portion 31: Base end 31a: Tapered surface 32: Sealing material 33: Washer 4: Channel member 40: Opening groove 41: Open surface 42: Closed surface 43: Elongated hole 44: Circular hole 45: Folded piece 46: Side 5: Connection member B: Bolt 50: Twist lock channel nut 51: Fixing bracket 52: Resin plate 53: Threaded portion 54: Edge portion 55: Fitting groove 56: Plate portion 57: Wing portion 58: Fitting portion 6: Panel material 7: Reinforcement material 71: Flat bar 72: Angle material 9: Blocking material 10; Inverted L-shaped balustrade 11: Wall balustrade 12: Outer support 13: Panel material 14: Inner support 15: Ceiling support steel material CA: Construction area R1: Track
Claims (4)
前記支柱のフランジの少なくとも上部及び下部の2カ所にスタッドボルトが取り付けられ、前記スタッドボルトに前記縦材が取り付けられており、
前記縦材及び前記横材は、断面コの字状で閉塞面に複数の接続孔を有したチャンネル部材からなり、
前記縦材は、前記スタッドボルトに前記接続孔が固定され、前記横材が特定形状の接続部材を介して前記縦材の開放面の任意の位置に固定され、
前記パネル材は、前記接続部材を介して前記横材の開放面の任意の位置に固定されており、
前記チャンネル部材は、前記開放面に折返し片を有する開口溝が設けられ、
前記接続部材は、前記折返し片と嵌合する嵌合溝を有した固定金具と、前記固定金具に固着された樹脂プレートとを備え、
前記接続部材は、前記チャンネル部材に対して前記固定金具及び前記樹脂プレートを回転させることで前記折返し片に前記嵌合溝を嵌合させて締め込むことにより前記開口溝の任意の位置に固定可能に構成されていること
を特徴とする防護柵。 A protective fence that separates a construction area from other areas, in which a frame body made of vertical members and horizontal members combined in a lattice pattern is attached to existing posts, and panel materials are attached to the frame body,
Stud bolts are attached to at least two locations, the upper and lower, of the flange of the support column, and the vertical member is attached to the stud bolts,
The vertical members and the horizontal members are made of channel members having a U-shaped cross section and a plurality of connection holes on a closed surface,
The vertical member has the connection hole fixed to the stud bolt, and the horizontal member is fixed to any position on the open surface of the vertical member via a connection member with a specific shape,
The panel material is fixed to an arbitrary position on the open surface of the horizontal member via the connecting member,
The channel member has an open groove having a folded piece on the open surface,
the connecting member includes a metal fixture having a fitting groove that fits with the folded piece, and a resin plate fixed to the metal fixture,
The connecting member is configured to be fixed at any position in the opening groove by rotating the fixing metal fitting and the resin plate relative to the channel member, engaging the folding piece with the engaging groove, and tightening the engaging groove.
前記横材固定金具は、断面コの字状で閉塞面に複数の接続孔を有したチャンネル部材からなり、前記閉塞面が前記縦材側に、かつ、断面コの字状の開放面が前記横材側に配置されて、前記接続部材を介してそれぞれ固定され、
前記横材は、前記横材固定金具と長手方向に重なり合って取り付けられることにより、前記支柱間隔以下の長さとなっていること
を特徴とする請求項1に記載の防護柵。 The horizontal member is fixed to the vertical member via a horizontal member fixing bracket,
The horizontal member fixing fitting is made of a channel member having a U-shaped cross section and a plurality of connection holes on a closed surface, the closed surface being arranged on the vertical member side and the open surface of the U-shaped cross section being arranged on the horizontal member side, and they are fixed to each other via the connecting member,
The protective fence according to claim 1, wherein the horizontal members are attached so as to overlap the horizontal member fixing fittings in the longitudinal direction, thereby making the length of the horizontal members equal to or less than the interval between the posts.
を特徴とする請求項2に記載の防護柵。 3. The protective fence according to claim 2, wherein the cross-member fixing fittings are fitted with cross-member receiving members having an L-shaped or J-shaped cross section on which the longitudinal ends of the cross members are placed.
を特徴とする請求項1ないし3のいずれか1項に記載の防護柵。 The safety fence according to any one of claims 1 to 3, wherein the stud bolts are driven into and welded to flange surfaces of the posts.
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| Application Number | Priority Date | Filing Date | Title |
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| JP2022031800A JP7791010B2 (en) | 2022-03-02 | 2022-03-02 | protective fence |
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| Application Number | Priority Date | Filing Date | Title |
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| JP2022031800A JP7791010B2 (en) | 2022-03-02 | 2022-03-02 | protective fence |
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| JP2023127860A JP2023127860A (en) | 2023-09-14 |
| JP7791010B2 true JP7791010B2 (en) | 2025-12-23 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000009122A (en) | 1998-06-23 | 2000-01-11 | Nippon Stud Welding Kk | Stud bolt for friction welding |
| JP2016089466A (en) | 2014-11-05 | 2016-05-23 | 積水樹脂株式会社 | fence |
| JP2020165261A (en) | 2019-03-29 | 2020-10-08 | 株式会社ニッケンフェンスアンドメタル | Mounting fitting, fence and fence fitting method |
| JP2021008724A (en) | 2019-06-28 | 2021-01-28 | 東日本旅客鉄道株式会社 | Temporary protective wall |
-
2022
- 2022-03-02 JP JP2022031800A patent/JP7791010B2/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000009122A (en) | 1998-06-23 | 2000-01-11 | Nippon Stud Welding Kk | Stud bolt for friction welding |
| JP2016089466A (en) | 2014-11-05 | 2016-05-23 | 積水樹脂株式会社 | fence |
| JP2020165261A (en) | 2019-03-29 | 2020-10-08 | 株式会社ニッケンフェンスアンドメタル | Mounting fitting, fence and fence fitting method |
| JP2021008724A (en) | 2019-06-28 | 2021-01-28 | 東日本旅客鉄道株式会社 | Temporary protective wall |
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| JP2023127860A (en) | 2023-09-14 |
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