JP7805118B2 - Packaging body and packaging device for ion exchange membrane roll - Google Patents
Packaging body and packaging device for ion exchange membrane rollInfo
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- JP7805118B2 JP7805118B2 JP2021127694A JP2021127694A JP7805118B2 JP 7805118 B2 JP7805118 B2 JP 7805118B2 JP 2021127694 A JP2021127694 A JP 2021127694A JP 2021127694 A JP2021127694 A JP 2021127694A JP 7805118 B2 JP7805118 B2 JP 7805118B2
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Description
本発明は、イオン交換膜巻回体の梱包体及び梱包装置に関する。 The present invention relates to a packaging body and packaging device for ion exchange membrane rolls.
イオン交換膜を使用して食塩水を電気分解し塩素と苛性ソーダを生成するイオン交換膜法食塩電解プロセスがある。かかるプロセスに使用されるイオン交換膜は、３～４年の周期で交換することが推奨されている。 There is an ion-exchange membrane chlor-alkali electrolysis process that uses an ion-exchange membrane to electrolyze salt water to produce chlorine and caustic soda. It is recommended that the ion-exchange membranes used in this process be replaced every 3 to 4 years.
そのため、従来より、イオン交換膜を巻き芯に巻回したイオン交換膜巻回体を梱包体に梱包して輸送することが行われている。 For this reason, conventionally, ion exchange membrane rolls, in which the ion exchange membrane is wound around a core, have been packed in packages and transported.
ところで、イオン交換膜は、使用前に乾燥状態から湿潤状態へ吸水膨潤させる必要がある。このため、ユーザがイオン交換膜の交換作業を速やかに実施できるように、イオン交換膜は出荷段階から湿潤した状態で輸送されることが望ましい。よって、梱包体は、水に強いことが望ましい。 By the way, ion exchange membranes need to absorb water and swell from a dry state to a wet state before use. For this reason, it is desirable that ion exchange membranes be transported in a wet state from the time of shipment so that users can quickly replace the ion exchange membrane. Therefore, it is desirable that the packaging be water-resistant.
またイオン交換膜は、世界中で使用され、空輸での海外輸送が多く、また非常に高価な原材料で製造されるものであることから、梱包体はイオン交換膜を厳重に梱包し得る強固なものである必要がある。 In addition, since ion exchange membranes are used worldwide, are often shipped overseas by air, and are manufactured using extremely expensive raw materials, the packaging must be strong enough to securely pack the ion exchange membranes.
さらに梱包体は、輸送先のユーザ側で開封し、残った梱包体を廃棄する必要がある。このため、梱包体は、廃棄物として取り扱いやすく、またリサイクル処理しやすいことが望まれる。 Furthermore, the packaging must be opened by the user at the destination and the remaining packaging must be discarded. For this reason, it is desirable for the packaging to be easy to handle as waste and to be easily recycled.
本出願はかかる点に鑑みてなされたものであり、廃棄物として処理しやすく、硬くて強く、なおかつ耐水性もある、イオン交換膜巻回体の梱包体及び梱包装置を提供することをその目的の一つとする。 This application was made in light of these issues, and one of its objectives is to provide a packaging body and packaging device for ion exchange membrane rolls that are easy to dispose of as waste, are hard and strong, and are also water-resistant.
本発明者らは、鋭意検討した結果、イオン交換膜巻回体の梱包体に、特殊な樹脂発泡体を用いることにより、上記問題を解決できることを見出し、本発明を完成するに至った。 After extensive research, the inventors discovered that the above problems could be solved by using a special resin foam for the packaging of the ion exchange membrane roll, leading to the completion of the present invention.
すなわち、本発明は以下の態様を含む。
（１）イオン交換膜巻回体を梱包可能で、密度が２０kg/m
3 以上(JIS K7222)、5％圧縮応力が０．１３Mpa以上(JIS7220)、曲げ応力(降伏点)が０．３２Mpa以上(JIS7221)の樹脂発泡体を有し、前記樹脂発泡体の平均厚みが２０ｍｍ以上であり、熱伝導率が０．０３６Ｗ/ｍｋ以下(JISA1412)である、イオン交換膜巻回体の梱包体。
（２）前記イオン交換膜巻回体は、巻き芯と、当該巻き芯に巻回された巻回イオン交換膜を含み、前記樹脂発泡体の内側面には、前記巻回イオン交換膜の表面が前記樹脂発泡体に接触しないように前記巻き芯を保持する保持部が設けられている、（１）に記載のイオン交換膜巻回体の梱包体。
（３）前記樹脂発泡体は、天面と底面を有し、前記天面と前記底面は、互いに嵌合可能な嵌合部を有する、（１）又は（２）に記載のイオン交換膜巻回体の梱包体。
（４）前記樹脂発泡体は、その内部と外部を連通する通気孔を有する、（１）～（３）のいずれか一項に記載のイオン交換膜巻回体の梱包体。
（５）前記樹脂発泡体の外側面には、梱包用バンドを取り付けるためのバンド取付部が設けられ、前記バンド取付部の一部に凹みが形成されている、（１）～（４）のいずれか一項に記載のイオン交換膜巻回体の梱包体。
（６）前記樹脂発泡体の外側面には、取手用の凹みが形成されている、（１）～（５）のいずれか一項に記載のイオン交換膜巻回体の梱包体。
（７）前記樹脂発泡体は、イオン交換膜巻回体の上半部を覆う発泡体天半部と、イオン交換膜巻回体の底半部を覆う発泡体底半部とを有し、前記発泡体天半部と前記発泡体底半部は、同じ形状を有し、互いに嵌合可能に構成されている、（１）～（６）のいずれか一項に記載のイオン交換膜巻回体の梱包体。
（８）前記発泡体天半部と前記発泡体底半部は、長手方向の向きを互いに反対にした状態で嵌合可能である、（７）に記載のイオン交換膜巻回体の梱包体。
（９）前記樹脂発泡体の長辺が１．３ｍ以上であり、かつ発泡倍率が５０倍以下である、（１）～（８）のいずれか一項に記載のイオン交換膜巻回体の梱包体。
（１０）前記イオン交換膜巻回体を密封可能な梱包袋をさらに備え、前記樹脂発泡体は、空輸時の減圧下における梱包袋の少なくとも１．３倍以上の空気膨張を許容する内部寸法を備える、（１）～（９）のいずれか一項に記載のイオン交換膜巻回体の梱包体。
（１１）（１）～（１０）のいずれか一項に記載の梱包体と、前記梱包体の樹脂発泡体に梱包されたイオン交換膜巻回体と、を備えた、梱包装置。
That is, the present invention includes the following aspects.
(1) A package for a rolled ion exchange membrane, capable of packaging a rolled ion exchange membrane, comprising a resin foam having a density of 20 kg/m3 or more (JIS K7222), a 5% compressive stress of 0.13 MPa or more (JIS7220), and a bending stress (yield point) of 0.32 MPa or more (JIS7221), wherein the resin foam has an average thickness of 20 mm or more and a thermal conductivity of 0.036 W/mK or less (JIS A1412) .
(2) The ion exchange membrane roll described in (1) includes a winding core and a wound ion exchange membrane wound around the winding core, and the inner surface of the resin foam is provided with a holding portion that holds the winding core so that the surface of the wound ion exchange membrane does not come into contact with the resin foam.
(3) The packaging body for the ion exchange membrane roll according to (1) or (2), wherein the resin foam has a top surface and a bottom surface, and the top surface and the bottom surface have fitting portions that can fit together.
(4) The packaging body of the ion exchange membrane roll according to any one of (1) to (3) , wherein the resin foam has air holes that connect the inside and the outside of the resin foam.
(5) A packaging body of an ion exchange membrane roll described in any one of (1) to (4) , in which a band attachment portion for attaching a packaging band is provided on the outer surface of the resin foam, and a recess is formed in a part of the band attachment portion.
(6) The package of the ion exchange membrane roll according to any one of (1) to (5) , wherein a recess for a handle is formed on the outer surface of the resin foam.
(7) A packaging body for an ion exchange membrane roll described in any one of (1) to (6), wherein the resin foam has a foam top half covering the upper half of the ion exchange membrane roll and a foam bottom half covering the bottom half of the ion exchange membrane roll, and the foam top half and the foam bottom half have the same shape and are configured to be able to fit together.
(8) The packaging body of the ion exchange membrane roll according to (7) , wherein the foam top half and the foam bottom half can be fitted together with their longitudinal directions facing in opposite directions.
(9) The package of the ion exchange membrane roll according to any one of (1) to (8) , wherein the resin foam has a long side of 1.3 m or more and an expansion ratio of 50 times or less.
(10) The package of the ion exchange membrane roll described in any one of (1) to (9 ) , further comprising a packaging bag capable of sealing the ion exchange membrane roll, and the resin foam has an internal dimension that allows air expansion to at least 1.3 times the size of the packaging bag under reduced pressure during air transportation.
(11) A packaging device comprising: the packaging body according to any one of (1) to (10) ; and an ion exchange membrane roll packed in a resin foam body of the packaging body.
本発明によれば、廃棄物として処理しやすく、硬くて強く、なおかつ耐水性もある、イオン交換膜巻回体の梱包体及び梱包装置を提供することができる。 The present invention makes it possible to provide a package and packaging device for ion exchange membrane rolls that are easy to dispose of as waste, are hard and strong, and are also water-resistant.
以下、図面を参照して、本発明の好ましい実施の形態の一例について説明する。 Below, a preferred embodiment of the present invention will be described with reference to the drawings.
図１は、本実施の形態に係る梱包体１の一例を示す斜視図である。図２は、梱包体１を開けた状態を示す斜視図である。 Figure 1 is a perspective view showing an example of a packaging body 1 according to this embodiment. Figure 2 is a perspective view showing the packaging body 1 in an open state.
梱包体１に梱包されるイオン交換膜巻回体１０は、図２に示すように円筒状の巻き芯２０と、巻き芯２０に巻回された巻回イオン交換膜２１を有する。巻き芯２０は、例えば樹脂製である。巻き芯２０は、巻回イオン交換膜２１の幅よりも長く、巻き芯２０の中央側に巻回イオン交換膜２１が巻回されている。巻き芯２０の両端部には、巻回イオン交換膜２１が巻回されていない部分がある。 As shown in FIG. 2, the ion exchange membrane roll 10 packed in the package 1 has a cylindrical winding core 20 and a wound ion exchange membrane 21 wound around the winding core 20. The winding core 20 is made of, for example, resin. The winding core 20 is longer than the width of the wound ion exchange membrane 21, and the wound ion exchange membrane 21 is wound around the center of the winding core 20. There are portions at both ends of the winding core 20 where the wound ion exchange membrane 21 is not wound.
巻回イオン交換膜２１は、帯状でシート状のイオン交換膜が巻回されたものである。巻回イオン交換膜２１は、ナトリウムイオンなどの特定のイオンを通過させる機能を有する。巻回イオン交換膜２１は、例えば複数層が積層された構造を有する。巻回イオン交換膜２１の材質は、カルボン酸ポリマーまたはスルホン酸ポリマーなどを含む。巻回イオン交換膜２１は、例えばスルホン酸基を有する含フッ素重合体を含む層及びカルボン酸基を有する含フッ素重合体を含む層を有する。 The wound ion exchange membrane 21 is a strip-shaped sheet-shaped ion exchange membrane wound up. The wound ion exchange membrane 21 has the function of allowing specific ions such as sodium ions to pass through. The wound ion exchange membrane 21 has a structure in which, for example, multiple layers are laminated. The wound ion exchange membrane 21 is made of a material such as a carboxylic acid polymer or a sulfonic acid polymer. The wound ion exchange membrane 21 has, for example, a layer containing a fluorine-containing polymer having sulfonic acid groups and a layer containing a fluorine-containing polymer having carboxylic acid groups.
イオン交換膜巻回体１０は、例えば１４５０ｍｍ以上１７５０ｍｍ以下程度の長さ（巻き芯２０の長さ）を有し、８９ｍｍ以上１４０ｍｍ以下程度の外径（巻回イオン交換膜２１の外径）を有する。イオン交換膜巻回体１０は、１０ｋｇ以上２０ｋｇ以下程度の重さを有する。 The ion exchange membrane roll 10 has a length (length of the winding core 20) of approximately 1,450 mm or more and 1,750 mm or less, and an outer diameter (outer diameter of the wound ion exchange membrane 21) of approximately 89 mm or more and 140 mm or less. The ion exchange membrane roll 10 weighs approximately 10 kg or more and 20 kg or less.
イオン交換膜巻回体１０は、梱包体１に収容される際、例えば梱包袋１２に入れられ密封される。梱包袋１２は、例えば低密度ポリエチレンなどからなる三方シール袋である。 When the ion exchange membrane roll 10 is placed in the package 1, it is placed in, for example, a packaging bag 12 and sealed. The packaging bag 12 is a three-sided sealed bag made of, for example, low-density polyethylene.
図１及び図２に示すように梱包体１は、イオン交換膜巻回体１０を梱包可能な樹脂発泡体３０を有している。樹脂発泡体３０は、密度が２０kg/m 3 以上(JIS K7222)、5％圧縮応力が０．１３Mpa以上(JIS7220)、曲げ応力(降伏点)が０．３２Mpa以上(JIS7221)になるように成形されている。 1 and 2, the packaging body 1 has a resin foam 30 capable of packaging the ion exchange membrane roll 10. The resin foam 30 is molded to have a density of 20 kg/m3 or more (JIS K7222), a 5% compressive stress of 0.13 MPa or more (JIS7220), and a bending stress (yield point) of 0.32 MPa or more (JIS7221).
樹脂発泡体３０の密度(JIS K7222)は、５０kg/m 3 以上がより好ましく、６６kg/m 3 以上がさらに好ましい。樹脂発泡体３０の５％圧縮応力(JIS7220)は、０．４７Mpa以上がより好ましく、０．６５Mpa以上がさらに好ましい。樹脂発泡体３０の曲げ応力(JIS7221)は、１．０Mpa以上がより好ましく、１．４Mpa以上がさらに好ましい。 The density (JIS K7222) of the resin foam 30 is more preferably 50 kg/m or more , and even more preferably 66 kg/m or more . The 5% compressive stress (JIS7220) of the resin foam 30 is more preferably 0.47 MPa or more, and even more preferably 0.65 MPa or more. The bending stress (JIS7221) of the resin foam 30 is more preferably 1.0 MPa or more, and even more preferably 1.4 MPa or more.
また樹脂発泡体３０の平均厚みは２０ｍｍ以上であり、熱伝導率が０．０３６Ｗ/ｍｋ以下(JISA1412)である。樹脂発泡体３０の平均厚みとは、樹脂発泡体３０の長手側面（後述の底壁部５０、天壁部５０、第３の側壁部５３、第４の側壁部５４の外面）の最も強度的に脆弱となる部位の平均厚みである。樹脂発泡体３０の平均厚みは、２０ｍｍ以上が好ましく、２５ｍｍ以上３５ｍｍ以下（目標３０ｍｍ）がさらに好ましい。樹脂発泡体３０の熱伝導率(JISA1412)は、０．０３２Ｗ/ｍｋ以下がより好ましい。 The resin foam 30 has an average thickness of 20 mm or more and a thermal conductivity of 0.036 W/mk or less (JIS A1412). The average thickness of the resin foam 30 refers to the average thickness of the weakest parts of the longitudinal sides of the resin foam 30 (the outer surfaces of the bottom wall 50, top wall 50, third side wall 53, and fourth side wall 54 described below). The average thickness of the resin foam 30 is preferably 20 mm or more, and more preferably 25 mm to 35 mm (target 30 mm). The thermal conductivity (JIS A1412) of the resin foam 30 is more preferably 0.032 W/mk or less.
樹脂発泡体３０の長辺（長手方向Ｘの長さ）は、１．３ｍ以上であり、かつ発泡倍率が５０倍以下である。発泡倍率とは、小径の樹脂ペレットに発泡剤を含有させ、加熱により膨張させる際の倍率であり、倍率が小さいほど樹脂本来の強度を損なわずに成型出来る。発泡倍率は、３０倍以下がより好ましく、１０倍以上２０倍以下（目標１５倍）がさらに好ましい。 The long side (length in the longitudinal direction X) of the resin foam 30 is 1.3 m or more, and the expansion ratio is 50 times or less. The expansion ratio is the expansion ratio when small-diameter resin pellets are mixed with a foaming agent and expanded by heating; the smaller the expansion ratio, the more easily the resin can be molded without losing its inherent strength. An expansion ratio of 30 times or less is more preferable, and a ratio of 10 to 20 times (target 15 times) is even more preferable.
樹脂発泡体３０は、一方向（長手方向Ｘ）に長い略直方体の外形を有している。樹脂発泡体３０は、イオン交換膜巻回体１０の上半部を覆う発泡体天半部４０と、イオン交換膜巻回体１０の底半部を覆う発泡体底半部４１を有している。発泡体天半部４０と発泡体底半部４１は、例えば同じ形状を有する。なお、本明細書において、「上」、「下」は、図１及び図２の樹脂発泡体３０の姿勢に基づいている。 The resin foam 30 has a generally rectangular parallelepiped shape that is long in one direction (longitudinal direction X). The resin foam 30 has a foam top half 40 that covers the top half of the ion exchange membrane roll 10, and a foam bottom half 41 that covers the bottom half of the ion exchange membrane roll 10. The foam top half 40 and foam bottom half 41 have, for example, the same shape. Note that in this specification, "top" and "bottom" refer to the orientation of the resin foam 30 in Figures 1 and 2.
図３は、イオン交換膜巻回体１０を取り外した状態の樹脂発泡体３０の斜視図である。図４は、発泡体底半部４１の平面図であり、図５は、第３の側壁部５３側から見た発泡体底半部４１の側面図であり、図６は、第４の側壁部５４側から見た発泡体底半部４１の側面図である。図７は、発泡体底半部４１を長手方向Ｘに垂直な面で切断した、図５のＡ－Ａ断面図であり、図８は、発泡体底半部４１を長手方向Ｘに垂直な面で切断した、図５のＢ－Ｂ断面図である。図９は、発泡体底半部４１の短手方向Ｙに垂直な面で切断した、図１０のＥ－Ｅ断面図である。 Figure 3 is a perspective view of the resin foam 30 with the ion exchange membrane roll 10 removed. Figure 4 is a plan view of the foam bottom half 41, Figure 5 is a side view of the foam bottom half 41 as viewed from the third side wall 53, and Figure 6 is a side view of the foam bottom half 41 as viewed from the fourth side wall 54. Figure 7 is a cross-sectional view of the foam bottom half 41 taken along line A-A in Figure 5, cut along a plane perpendicular to the longitudinal direction X, and Figure 8 is a cross-sectional view of the foam bottom half 41 taken along line B-B in Figure 5, cut along a plane perpendicular to the longitudinal direction X. Figure 9 is a cross-sectional view of the foam bottom half 41 taken along line E-E in Figure 10, cut along a plane perpendicular to the transverse direction Y of the foam bottom half 41.
図３に示すように発泡体底半部４１は、一方向（長手方向Ｘ）に長い略直方体形状を有する。発泡体底半部４１は、底壁部５０と、第１の側壁部５１と、第２の側壁部５２と、第３の側壁部５３と、第４の側壁部５４とを有している。 As shown in Figure 3, the foam bottom half 41 has a generally rectangular parallelepiped shape that is long in one direction (longitudinal direction X). The foam bottom half 41 has a bottom wall 50, a first side wall 51, a second side wall 52, a third side wall 53, and a fourth side wall 54.
底壁部５０は、一方向に長い略長方形状の板形状を有する。第１の側壁部５１、第２の側壁部５２、第３の側壁部５３及び第４の側壁部５４は、底壁部５０の各端辺に接続されている。第１の側壁部５１、第２の側壁部５２、第３の側壁部５３及び第４の側壁部５４は、底壁部５０に対し略垂直に立設される略板形状を有している。第１の側壁部５１と第２の側壁部５２は、発泡体底半部４１の長手方向Ｘの両端に設けられ、互いに対向している。第３の側壁部５３と第４の側壁部５４は、発泡体底半部４１の短手方向Ｙ（長手方向Ｘに直角の水平方向）の両端に設けられ、互いに対向している。 The bottom wall portion 50 has a generally rectangular plate shape that is long in one direction. The first side wall portion 51, the second side wall portion 52, the third side wall portion 53, and the fourth side wall portion 54 are connected to each end of the bottom wall portion 50. The first side wall portion 51, the second side wall portion 52, the third side wall portion 53, and the fourth side wall portion 54 have a generally plate shape that stands approximately perpendicular to the bottom wall portion 50. The first side wall portion 51 and the second side wall portion 52 are provided at both ends of the foam bottom half portion 41 in the longitudinal direction X and face each other. The third side wall portion 53 and the fourth side wall portion 54 are provided at both ends of the foam bottom half portion 41 in the lateral direction Y (the horizontal direction perpendicular to the longitudinal direction X) and face each other.
例えば図３及び図４に示すように第３の側壁部５３は、天面側に端面７０を有している。端面７０は、例えば第１の側壁部５１側に設けられた第１の端面７０ａと、第１の側壁部５１側に設けられ、第１の端面７０ａの内側に配置された第２の端面７０ｂと、第２の側壁部５２側に設けられた第３の端面７０ｃと、第２の側壁部５２側に設けられ、第３の端面７０ｃの内側に配置された第４の端面７０ｄを有している。 For example, as shown in Figures 3 and 4, the third side wall portion 53 has an end face 70 on the top surface side. The end face 70 has, for example, a first end face 70a provided on the first side wall portion 51 side, a second end face 70b provided on the first side wall portion 51 side and positioned inside the first end face 70a, a third end face 70c provided on the second side wall portion 52 side, and a fourth end face 70d provided on the second side wall portion 52 side and positioned inside the third end face 70c.
第１の端面７０ａ、第２の端面７０ｂ、第３の端面７０ｃ及び第４の端面７０ｄは、いずれも長手方向Ｘに延設される水平な面である。 The first end face 70a, second end face 70b, third end face 70c, and fourth end face 70d are all horizontal surfaces extending in the longitudinal direction X.
図３及び図７に示すように第１の端面７０ａは、第２の端面７０ｂよりも高く、第１の端面７０ａと第２の端面７０ｂは、長手方向Ｘの垂直の断面において凹凸形状を構成している。 As shown in Figures 3 and 7, the first end face 70a is higher than the second end face 70b, and the first end face 70a and the second end face 70b form an uneven shape in a cross section perpendicular to the longitudinal direction X.
図３及び図８に示すように第４の端面７０ｄは、第３の端面７０ｃよりも高く、第４の端面７０ｄと第３の端面７０ｃは、長手方向Ｘの垂直の断面において凹凸形状を構成している。 As shown in Figures 3 and 8, the fourth end face 70d is higher than the third end face 70c, and the fourth end face 70d and the third end face 70c form an uneven shape in a cross section perpendicular to the longitudinal direction X.
図３に示すように第１の端面７０ａと第３の端面７０ｃは、長手方向Ｘに直線上に配置され、第１の端面７０ａは、第３の端面７０ｃよりも高い。 As shown in FIG. 3, the first end face 70a and the third end face 70c are arranged on a straight line in the longitudinal direction X, and the first end face 70a is higher than the third end face 70c.
第２の端面７０ｂと第４の端面７０ｄは、長手方向Ｘに直線上に配置され、第４の端面７０ｄは、第２の端面７０ｂよりも高い。 The second end face 70b and the fourth end face 70d are arranged in a straight line in the longitudinal direction X, and the fourth end face 70d is higher than the second end face 70b.
図５に示すように例えば第１の端面７０ａと第４の端面７０ｄは、同じ高さであり、第２の端面７０ｂと第３の端面７０ｃは、同じ高さである。 As shown in FIG. 5, for example, the first end face 70a and the fourth end face 70d are at the same height, and the second end face 70b and the third end face 70c are at the same height.
図４及び図５に示すように発泡体底半部４１の長手方向Ｘの中央側の第１の端面７０ａの端部は、発泡体底半部４１の長手方向Ｘの中央位置Ｃ１よりもわずかに第１の側壁部５１側に位置する。発泡体底半部４１の長手方向Ｘの中央側の第４の端面７０ｄの端部は、発泡体底半部４１の長手方向Ｘの中央位置Ｃ１よりもわずかに第２の側壁部５２側に位置する。よって、発泡体底半部４１を側面から見て、第１の端面７０ａと第４の端面７０ｄとの間にわずかに隙間が形成されている。この隙間が、樹脂発泡体３０の内部と外部を連通する通気孔Ｄ１となる。 As shown in Figures 4 and 5, the end of the first end face 70a on the central side of the foam bottom half 41 in the longitudinal direction X is located slightly closer to the first side wall 51 than the central position C1 of the foam bottom half 41 in the longitudinal direction X. The end of the fourth end face 70d on the central side of the foam bottom half 41 in the longitudinal direction X is located slightly closer to the second side wall 52 than the central position C1 of the foam bottom half 41 in the longitudinal direction X. Therefore, when the foam bottom half 41 is viewed from the side, a small gap is formed between the first end face 70a and the fourth end face 70d. This gap serves as a vent hole D1 that connects the inside and outside of the resin foam 30.
図３及び図４に示すように第４の側壁部５４は、第３の側壁部５３と同様に、例えば天面側に端面８０を有している。端面８０は、例えば第１の側壁部５１側に設けられた第１の端面８０ａと、第１の側壁部５１側に設けられ、第１の端面８０ａの内側に配置された第２の端面８０ｂと、第２の側壁部５２側に設けられた第３の端面８０ｃと、第２の側壁部５２側に設けられ、第３の端面８０ｃの内側に配置された第４の端面８０ｄを有している。 As shown in Figures 3 and 4, the fourth side wall portion 54, like the third side wall portion 53, has an end face 80, for example, on the top surface side. The end face 80 has, for example, a first end face 80a provided on the first side wall portion 51 side, a second end face 80b provided on the first side wall portion 51 side and positioned inside the first end face 80a, a third end face 80c provided on the second side wall portion 52 side, and a fourth end face 80d provided on the second side wall portion 52 side and positioned inside the third end face 80c.
第１の端面８０ａ、第２の端面８０ｂ、第３の端面８０ｃ及び第４の端面８０ｄは、いずれも長手方向Ｘに延設される水平な面である。 The first end face 80a, second end face 80b, third end face 80c, and fourth end face 80d are all horizontal surfaces extending in the longitudinal direction X.
図３及び図７に示すように第１の端面８０ａは、第２の端面８０ｂよりも高く、第１の端面８０ａと第２の端面８０ｂは、長手方向Ｘの垂直の断面において凹凸形状を構成している。 As shown in Figures 3 and 7, the first end face 80a is higher than the second end face 80b, and the first end face 80a and the second end face 80b form an uneven shape in a cross section perpendicular to the longitudinal direction X.
図３及び図８に示すように第４の端面８０ｄは、第３の端面８０ｃよりも高く、第４の端面８０ｄと第３の端面８０ｃは、長手方向Ｘの垂直の断面において凹凸形状を構成している。 As shown in Figures 3 and 8, the fourth end face 80d is higher than the third end face 80c, and the fourth end face 80d and the third end face 80c form an uneven shape in a cross section perpendicular to the longitudinal direction X.
図３に示すように第１の端面８０ａと第３の端面８０ｃは、長手方向Ｘに直線上に配置され、第１の端面８０ａは、第３の端面８０ｃよりも高い。 As shown in FIG. 3, the first end face 80a and the third end face 80c are arranged on a straight line in the longitudinal direction X, and the first end face 80a is higher than the third end face 80c.
第２の端面８０ｂと第４の端面８０ｄは、長手方向Ｘに直線上に配置され、第４の端面８０ｄは、第２の端面８０ｂよりも高い。 The second end face 80b and the fourth end face 80d are arranged in a straight line in the longitudinal direction X, and the fourth end face 80d is higher than the second end face 80b.
図６に示すように例えば第１の端面８０ａと第４の端面８０ｄは、同じ高さであり、第２の端面８０ｂと第３の端面８０ｃは、同じ高さである。 As shown in Figure 6, for example, the first end face 80a and the fourth end face 80d are at the same height, and the second end face 80b and the third end face 80c are at the same height.
図４及び図６に示すように発泡体底半部４１の長手方向Ｘの中央側の第１の端面８０ａの端部は、発泡体底半部４１の長手方向Ｘの中央位置Ｃ１よりもわずかに第１の側壁部５１側に位置する。発泡体底半部４１の長手方向Ｘの中央側の第４の端面８０ｄの端部は、発泡体底半部４１の長手方向Ｘの中央位置Ｃ１よりもわずかに第２の側壁部５２側に位置する。よって、発泡体底半部４１を側面から見て、第１の端面８０ａと第４の端面８０ｄとの間にわずかに隙間が形成されている。この隙間が、樹脂発泡体３０の内部と外部を連通する通気孔Ｄ２となる。 As shown in Figures 4 and 6, the end of the first end face 80a on the central side of the foam bottom half 41 in the longitudinal direction X is located slightly closer to the first side wall 51 than the central position C1 of the foam bottom half 41 in the longitudinal direction X. The end of the fourth end face 80d on the central side of the foam bottom half 41 in the longitudinal direction X is located slightly closer to the second side wall 52 than the central position C1 of the foam bottom half 41 in the longitudinal direction X. Therefore, when the foam bottom half 41 is viewed from the side, a small gap is formed between the first end face 80a and the fourth end face 80d. This gap serves as a vent hole D2 that connects the inside and outside of the resin foam 30.
図３及び図４に示すように発泡体底半部４１の内側部分、すなわち底壁部５０、第１の側壁部５１、第２の側壁部５２、第３の側壁部５３及び第４の側壁部５４で囲まれた部分には、イオン交換膜巻回体１０を収容する巻回体収容部９０が形成されている。 As shown in Figures 3 and 4, a rolled body housing section 90 for housing the ion exchange membrane roll 10 is formed in the inner portion of the foam bottom half 41, i.e., the portion surrounded by the bottom wall section 50, the first side wall section 51, the second side wall section 52, the third side wall section 53, and the fourth side wall section 54.
巻回体収容部９０は、イオン交換膜巻回体１０の外形に応じた、略半円柱形状を有する。巻回体収容部９０は、イオン交換膜巻回体１０の巻き芯２０の両端を保持する第１の保持部１００及び第２の保持部１０１を有している。 The wound body accommodating section 90 has a roughly semi-cylindrical shape that corresponds to the outer shape of the ion exchange membrane wound body 10. The wound body accommodating section 90 has a first holding section 100 and a second holding section 101 that hold both ends of the winding core 20 of the ion exchange membrane wound body 10.
第１の保持部１００及び第２の保持部１０１は、巻回イオン交換膜２１の表面が樹脂発泡体３０に接触しないように巻き芯２０を保持する。 The first holding part 100 and the second holding part 101 hold the winding core 20 so that the surface of the wound ion exchange membrane 21 does not come into contact with the resin foam 30.
第１の保持部１００は、第１の側壁部５１の内面に形成されている。第１の保持部１００は、第１の側壁部５１の天面側の端面５１ａよりも低い位置に設けられ、巻き芯２０の外形に対応する半円状の保持面１００ａを有している。 The first holding portion 100 is formed on the inner surface of the first side wall portion 51. The first holding portion 100 is located lower than the top end surface 51a of the first side wall portion 51, and has a semicircular holding surface 100a that corresponds to the outer shape of the winding core 20.
第２の保持部１０１は、第２の側壁部５２の内面に形成されている。第２の保持部１０１は、第２の側壁部５２の天面側の端面５２ａよりも低い位置に設けられ、巻き芯２０の外形に対応する半円状の保持面１０１ａを有している。 The second holding portion 101 is formed on the inner surface of the second side wall portion 52. The second holding portion 101 is located at a position lower than the top end surface 52a of the second side wall portion 52, and has a semicircular holding surface 101a that corresponds to the outer shape of the winding core 20.
図１０は、発泡体底半部４１を第２の側壁部５２側から見た側面図である。図１０に示すように第１の側壁部５１と第２の側壁部５２の少なくとも一方の例えば第２の側壁部５２の外側面には、方形に凹んだ凹部１１０が形成されている。凹部１１０が、樹脂発泡体３０を保持等する際に使用する取手用の凹みとなる。 Figure 10 is a side view of the foam bottom half 41 as viewed from the second side wall 52 side. As shown in Figure 10, a rectangular recess 110 is formed on the outer surface of at least one of the first side wall 51 and the second side wall 52, for example, the second side wall 52. The recess 110 serves as a handle for holding the resin foam 30, etc.
図１１は、上下に反転させた発泡体底半部４１の斜視図である。図１２は、発泡体底半部４１の底面図である。図１１及び図１２に示すように底壁部５０の底面５０ａには、梱包用バンドを取り付けるための複数、例えば４つのバンド取付部１２０乃至１２３が設けられている。バンド取付部１２０乃至１２３は、例えば発泡体底半部４１の長手方向Ｘに沿って間隔を空けてこの順で設けられている。バンド取付部１２０乃至１２３は、底面５０ａの短手方向Ｙに沿って形成され、周囲に対して凹んだ溝である。例えば中央側の２つのバンド取付部１２１、１２２には、凹み１３０、１３１が形成されている。凹み１３０、１３１は、例えば方形形状を有している。 Figure 11 is a perspective view of the foam bottom half 41 turned upside down. Figure 12 is a bottom view of the foam bottom half 41. As shown in Figures 11 and 12, the bottom surface 50a of the bottom wall 50 is provided with multiple, for example, four, band attachment portions 120 to 123 for attaching packing bands. The band attachment portions 120 to 123 are provided in this order, for example, at intervals along the longitudinal direction X of the foam bottom half 41. The band attachment portions 120 to 123 are formed along the lateral direction Y of the bottom surface 50a and are grooves recessed relative to the periphery. For example, the two central band attachment portions 121 and 122 have recesses 130 and 131 formed therein. The recesses 130 and 131 have, for example, a rectangular shape.
さらに底壁部５０の底面５０ａには、後述の発泡体天半部４０の天面の嵌合部と嵌合する嵌合部１６０が形成されている。嵌合部１６０は、凸部１７０と、凸部１７０以外の領域に形成される凹部１７１からなる。 Furthermore, a fitting portion 160 is formed on the bottom surface 50a of the bottom wall portion 50, which fits with a fitting portion on the top surface of the foam top half portion 40 (described below). The fitting portion 160 consists of a protrusion 170 and a recess 171 formed in the area other than the protrusion 170.
凸部１７０は、底面５０ａの長手方向Ｘの中心位置Ｃ１よりも第１の側壁部５１側の領域に位置する、所定パターンの複数の第１の凸部分１８０と、底面５０ａの長手方向Ｘの中心位置Ｃ１よりも第２の側壁部５２側の領域に位置する、所定パターンの複数の第２の凸部分１８１を有する。凹部１７１は、底面５０ａの長手方向Ｘの中心位置Ｃ１よりも第１の側壁部５１側の領域に位置する、所定パターンの複数の第１の凹部分１９０と、底面５０ａの長手方向Ｘの中心位置Ｃ１よりも第２の側壁部５２側の領域に位置する、所定パターンの複数の第２の凹部分１９１を有する。 The convex portion 170 has a predetermined pattern of multiple first convex portions 180 located in an area closer to the first side wall portion 51 than the center position C1 in the longitudinal direction X of the bottom surface 50a, and multiple second convex portions 181 located in an area closer to the second side wall portion 52 than the center position C1 in the longitudinal direction X of the bottom surface 50a. The concave portion 171 has a predetermined pattern of multiple first concave portions 190 located in an area closer to the first side wall portion 51 than the center position C1 in the longitudinal direction X of the bottom surface 50a, and multiple second concave portions 191 located in an area closer to the second side wall portion 52 than the center position C1 in the longitudinal direction X of the bottom surface 50a.
第１の凸部分１８０は、長手方向Ｘに沿った長方形状に形成されている。第１の凸部分１８０は、底面５０ａの長手方向Ｘと短手方向Ｙにそれぞれ複数列形成されている。第１の凹部分１９０は、第１の凸部分１８０の間に、底面５０ａの長手方向Ｘと短手方向Ｙにそれぞれ複数列形成されている。 The first convex portions 180 are formed in a rectangular shape along the longitudinal direction X. The first convex portions 180 are formed in multiple rows in both the longitudinal direction X and the lateral direction Y of the bottom surface 50a. The first concave portions 190 are formed in multiple rows in both the longitudinal direction X and the lateral direction Y of the bottom surface 50a between the first convex portions 180.
例えば第１の凸部分１８０は、短手方向Ｙに間隔を置いて３つ並べられている。また、第１の凹部分１９０は、第１の凸部分１８０と隣り合うように、短手方向Ｙに間隔を置いて３つ並べられている。底面５０ａの長手方向Ｘの同じ位置において、短手方向Ｙの第３の側壁部５３側の端から第４の側壁部５４側の端まで、第１の凸部分１８０、第１の凹部分１９０がこの順で交互に配置されている。 For example, three first convex portions 180 are arranged at intervals in the short direction Y. Three first concave portions 190 are arranged at intervals in the short direction Y so as to be adjacent to the first convex portions 180. At the same position in the longitudinal direction X of the bottom surface 50a, the first convex portions 180 and the first concave portions 190 are arranged alternately in this order from the end on the third side wall portion 53 side in the short direction Y to the end on the fourth side wall portion 54 side.
また、上記短手方向Ｙに並べられた３つの第１の凸部分１８０と、３つの第１の凹部分１９０のセットは、長手方向Ｘに複数列、例えば３列設けられている。 Furthermore, the set of three first convex portions 180 and three first concave portions 190 arranged in the short direction Y is arranged in multiple rows, for example, three rows, in the longitudinal direction X.
第２の凸部分１８１及び第２の凹部分１９１は、例えば第１の凸部分１８０及び第１の凹部分１９０と同じ構成を有する。すなわち、第２の凸部分１８１は、短手方向Ｙに間隔を置いて３つ並べられている。また、第２の凹部分１９１は、第２の凸部分１８１と隣り合うように、短手方向Ｙに間隔を置いて３つ並べられている。 The second convex portion 181 and the second concave portion 191 have the same configuration as, for example, the first convex portion 180 and the first concave portion 190. That is, three second convex portions 181 are arranged at intervals in the short direction Y. Furthermore, three second concave portions 191 are arranged at intervals in the short direction Y so as to be adjacent to the second convex portion 181.
第２の凸部分１８１及び第２の凹部分１９１は、底面５０ａの長手方向Ｘと短手方向Ｙの中心Ｐ１（中心位置Ｃ１の短手方向Ｙの中心）に対し第１の凸部分１８０及び第１の凹部分１９０を点対称に移動させた位置に設けられている。底面５０ａの長手方向Ｘの同じ位置において、短手方向Ｙの第３の側壁部５３側の端から第４の側壁部５４側の端まで、第２の凹部分１９１、第２の凸部分１８１がこの順で交互に配置されている。長手方向Ｘの中心位置Ｃ１に近い第２の凸部分１８１は、長手方向Ｘの直線上において中心位置Ｃ１に近い第１の凹部分１９０と隣り合う。長手方向Ｘの中心位置Ｃ１に近い第２の凹部分１９１は、長手方向Ｘの直線上において中心位置Ｃ１に近い第１の凸部分１８０と隣り合う。 The second convex portion 181 and the second concave portion 191 are located at positions obtained by shifting the first convex portion 180 and the first concave portion 190 point-symmetrically with respect to the center P1 (the center of the center position C1 in the lateral direction Y) of the bottom surface 50a in the longitudinal direction X and lateral direction Y. At the same position in the longitudinal direction X of the bottom surface 50a, the second concave portions 191 and the second convex portion 181 are alternately arranged in this order from the end on the third side wall portion 53 side in the lateral direction Y to the end on the fourth side wall portion 54 side. The second convex portion 181 near the center position C1 in the longitudinal direction X is adjacent to the first concave portion 190 near the center position C1 on a straight line in the longitudinal direction X. The second concave portion 191 near the center position C1 in the longitudinal direction X is adjacent to the first convex portion 180 near the center position C1 on a straight line in the longitudinal direction X.
底面５０ａにおいてバンド取付部１２０乃至１２３と嵌合部１６０の凸部１７０は、互いに干渉しないように配置されている。 On the bottom surface 50a, the band attachment portions 120 to 123 and the protrusion 170 of the fitting portion 160 are positioned so as not to interfere with each other.
発泡体天半部４０は、発泡体底半部４１と全く同じ形状及び大きさを有している。図１乃至図３に示す発泡体天半部４０は、発泡体底半部４１を上下に反転させ、さらに長手方向Ｘに反転させたものである。すなわち、発泡体天半部４０は、天壁部５０と、第１の側壁部５１と、第２の側壁部５２と、第３の側壁部５３と、第４の側壁部５４とを有する。なお、発泡体天半部４０の構成は、発泡体底半部４１と実質的に同じ構成であるため、底壁部５０を天壁部５０、底面５０ａを天面５０ａと呼ぶ以外は、同じ名称、同じ符号を用いる。 The foam top half 40 has exactly the same shape and size as the foam bottom half 41. The foam top half 40 shown in Figures 1 to 3 is the foam bottom half 41 inverted upside down and then inverted in the longitudinal direction X. That is, the foam top half 40 has a top wall 50, a first side wall 51, a second side wall 52, a third side wall 53, and a fourth side wall 54. Note that the configuration of the foam top half 40 is essentially the same as that of the foam bottom half 41, and therefore the same names and symbols are used, except that the bottom wall 50 is referred to as the top wall 50 and the bottom surface 50a is referred to as the top surface 50a.
例えば発泡体天半部４０の第３の側壁部５３は、底面側に、発泡体天半部４０と同じ水平の端面７０を有する。端面７０は、例えば第１の端面７０ａと、第２の端面７０ｂと、第３の端面７０ｃと、第４の端面７０ｄを有している。 For example, the third side wall portion 53 of the foam top half portion 40 has, on the bottom side, the same horizontal end face 70 as the foam top half portion 40. The end face 70 has, for example, a first end face 70a, a second end face 70b, a third end face 70c, and a fourth end face 70d.
同様に、例えば発泡体天半部４０の第４の側壁部５４は、底面側に、発泡体天半部４０と同じ水平の端面８０を有する。端面８０は、第１の端面８０ａと、第２の端面８０ｂと、第３の端面８０ｃと、第４の端面８０ｄを有している。 Similarly, for example, the fourth side wall portion 54 of the foam top half portion 40 has a horizontal end face 80 on the bottom side, the same as the foam top half portion 40. The end face 80 has a first end face 80a, a second end face 80b, a third end face 80c, and a fourth end face 80d.
発泡体天半部４０の内側部分、すなわち天壁部５０、第１の側壁部５１、第２の側壁部５２、第３の側壁部５３及び第４の側壁部５４で囲まれた部分には、イオン交換膜巻回体１０を収容する巻回体収容部９０が形成されている。巻回体収容部９０は、発泡体天半部４０と同様に、イオン交換膜巻回体１０の巻き芯２０の両端を保持する第１の保持部１００及び第２の保持部１０１を有している。 A wound body accommodating section 90 that accommodates the ion exchange membrane wound body 10 is formed in the inner portion of the foam top half 40, i.e., the portion surrounded by the top wall 50, first side wall 51, second side wall 52, third side wall 53, and fourth side wall 54. Similar to the foam top half 40, the wound body accommodating section 90 has a first holding section 100 and a second holding section 101 that hold both ends of the winding core 20 of the ion exchange membrane wound body 10.
第１の保持部１００は、第１の側壁部５１の内側に形成され、巻き芯２０の外形に対応する半円状の保持面１００ａを有している。第２の保持部１０１は、第２の側壁部５２の内側に形成され、巻き芯２０の外形に対応する半円状の保持面１０１ａを有している。 The first holding portion 100 is formed on the inside of the first side wall portion 51 and has a semicircular holding surface 100a that corresponds to the outer shape of the winding core 20. The second holding portion 101 is formed on the inside of the second side wall portion 52 and has a semicircular holding surface 101a that corresponds to the outer shape of the winding core 20.
発泡体天半部４０の第２の側壁部５２の外側面には、方形に凹んだ、取手用の凹部１１０が形成されている。 A rectangular recess 110 for a handle is formed on the outer surface of the second side wall portion 52 of the foam top half portion 40.
天壁部５０の天面５０ａには、梱包用バンドを取り付けるための複数、例えば４つのバンド取付部１２０乃至１２３が設けられている。バンド取付部１２１、１２２には、凹み１３０、１３１が形成されている。 The top surface 50a of the top wall 50 is provided with multiple, for example, four, band attachment portions 120 to 123 for attaching packaging bands. Recesses 130 and 131 are formed in the band attachment portions 121 and 122.
天壁部５０の天面５０ａには、嵌合部１６０が形成されている。嵌合部１６０は、凸部１７０と、凸部１７０以外の領域に形成される凹部１７１からなる。 A fitting portion 160 is formed on the top surface 50a of the top wall portion 50. The fitting portion 160 consists of a protrusion 170 and a recess 171 formed in the area other than the protrusion 170.
天面５０ａの凸部１７０は、底面５０ａと同様に、所定パターンの複数の第１の凸部分１８０と、所定パターンの複数の第２の凸部分１８１を有する。凹部１７１は、所定パターンの複数の第１の凹部分１９０と、所定パターンの複数の第２の凹部分１９１を有する。 Like the bottom surface 50a, the convex portion 170 on the top surface 50a has a plurality of first convex portions 180 in a predetermined pattern and a plurality of second convex portions 181 in a predetermined pattern. The concave portion 171 has a plurality of first concave portions 190 in a predetermined pattern and a plurality of second concave portions 191 in a predetermined pattern.
以上の構成により、発泡体天半部４０と発泡体底半部４１は、図１に示すように互いに嵌合することができる。発泡体天半部４０と発泡体底半部４１の端面７０同士が互いに嵌合し、発泡体天半部４０と発泡体底半部４１の端面８０同士が互いに嵌合する。図１３は、互いに嵌合した発泡体天半部４０と発泡体底半部４１の第３の側壁部５３側から見た側面図であり、図１４は、互いに嵌合した発泡体天半部４０と発泡体底半部４１の第４の側壁部５４側から見た側面図である。図１５は、第１の側壁部５１側において、発泡体天半部４０と発泡体底半部４１を長手方向Ｘに垂直な面で切断した、図１３のＦ－Ｆ断面図である。図１６は、第２の側壁部５２側において、発泡体天半部４０と発泡体底半部４１を長手方向Ｘに垂直な面で切断した、図１３のＧ－Ｇ断面図である。 With the above configuration, the foam top half 40 and foam bottom half 41 can be fitted together as shown in Figure 1. The end faces 70 of the foam top half 40 and foam bottom half 41 fit together, and the end faces 80 of the foam top half 40 and foam bottom half 41 fit together. Figure 13 is a side view of the fitted foam top half 40 and foam bottom half 41 as seen from the third side wall 53 side, and Figure 14 is a side view of the fitted foam top half 40 and foam bottom half 41 as seen from the fourth side wall 54 side. Figure 15 is a cross-sectional view F-F of Figure 13, in which the foam top half 40 and foam bottom half 41 are cut along a plane perpendicular to the longitudinal direction X on the first side wall 51 side. Figure 16 is a cross-sectional view taken along line G-G in Figure 13, in which the foam top half 40 and foam bottom half 41 are cut along a plane perpendicular to the longitudinal direction X on the second side wall 52 side.
図１５に示すように発泡体天半部４０の第３の端面７０ｃと発泡体底半部４１の第１の端面７０ａが嵌り合い、発泡体天半部４０の第４の端面７０ｄと発泡体底半部４１の第２の端面７０ｂが嵌り合う。発泡体天半部４０の第３の端面８０ｃと発泡体底半部４１の第１の端面８０ａが嵌り合い、発泡体天半部４０の第４の端面８０ｄと発泡体底半部４１の第２の端面８０ｂが嵌り合う。 As shown in FIG. 15, the third end face 70c of the foam top half 40 fits together with the first end face 70a of the foam bottom half 41, and the fourth end face 70d of the foam top half 40 fits together with the second end face 70b of the foam bottom half 41. The third end face 80c of the foam top half 40 fits together with the first end face 80a of the foam bottom half 41, and the fourth end face 80d of the foam top half 40 fits together with the second end face 80b of the foam bottom half 41.
また、図１６に示すように発泡体天半部４０の第１の端面７０ａと発泡体底半部４１の第３の端面７０ｃが嵌り合い、発泡体天半部４０の第２の端面７０ｂと発泡体底半部４１の第４の端面７０ｄが嵌り合う。発泡体天半部４０の第１の端面８０ａと発泡体底半部４１の第３の端面８０ｃが嵌り合い、発泡体天半部４０の第２の端面８０ｂと発泡体底半部４１の第４の端面８０ｄが嵌り合う。 As shown in FIG. 16, the first end face 70a of the foam top half 40 and the third end face 70c of the foam bottom half 41 mate, and the second end face 70b of the foam top half 40 and the fourth end face 70d of the foam bottom half 41 mate. The first end face 80a of the foam top half 40 and the third end face 80c of the foam bottom half 41 mate, and the second end face 80b of the foam top half 40 and the fourth end face 80d of the foam bottom half 41 mate.
そのとき、図１３に示すように発泡体天半部４０と発泡体底半部４１の端面７０同士の嵌合面の中央には、内部と外部を連通する通気孔Ｄ１が形成される。また、図１４に示すように発泡体天半部４０と発泡体底半部４１の端面８０同士の嵌合面の中央には、通気孔Ｄ２が形成される。 At this time, as shown in Figure 13, a vent hole D1 that connects the inside and outside is formed in the center of the mating surface between the end faces 70 of the foam top half 40 and the foam bottom half 41. Furthermore, as shown in Figure 14, a vent hole D2 is formed in the center of the mating surface between the end faces 80 of the foam top half 40 and the foam bottom half 41.
図１７に示すように樹脂発泡体３０には、例えば空輸時の減圧下における梱包袋１２の少なくとも１．３倍以上の空気膨張を許容する内部空間Ｈが形成される。 As shown in Figure 17, the resin foam 30 has an internal space H that allows air to expand to at least 1.3 times the size of the packaging bag 12 under reduced pressure, for example, during air transport.
また、発泡体天半部４０の天面５０ａの嵌合部１６０と、発泡体底半部４１の底面５０ａの嵌合部１６０は、互いに嵌合可能な形状を有する。このとき、一方の嵌合部１６０の第１の凸部分１８０に他方の嵌合部１６０の第１の凹部分１９０が嵌合し、一方の嵌合部１６０の第２の凸部分１８１に他方の嵌合部１６０の第２の凹部分１９１が嵌合する。この嵌合により、天面５０ａと底面５０ａの嵌合部１６０が短手方向Ｙと長手方向Ｘに互いにずれることを防止することができる。 Furthermore, the mating portions 160 on the top surface 50a of the foam top half 40 and the mating portions 160 on the bottom surface 50a of the foam bottom half 41 are shaped to fit together. At this time, the first convex portion 180 of one mating portion 160 fits into the first concave portion 190 of the other mating portion 160, and the second convex portion 181 of one mating portion 160 fits into the second concave portion 191 of the other mating portion 160. This fit prevents the mating portions 160 of the top surface 50a and the bottom surface 50a from shifting relative to each other in the short direction Y and the long direction X.
次に、以上のように構成された梱包体１の使用方法について説明する。図２に示すようにイオン交換膜巻回体１０は、巻回イオン交換膜２１が湿潤された状態で、梱包袋１２に収容され、密封されている。イオン交換膜巻回体１０は、発泡体底半部４１に収容される。イオン交換膜巻回体１０の巻き芯２０が第１の保持部１００と第２の保持部１０１に保持される。このとき、イオン交換膜巻回体１０の巻回イオン交換膜２１は、非接触となる。 Next, we will explain how to use the package 1 configured as described above. As shown in FIG. 2, the ion exchange membrane roll 10 is housed in a packaging bag 12 and sealed with the rolled ion exchange membrane 21 moistened. The ion exchange membrane roll 10 is housed in the foam bottom half 41. The winding core 20 of the ion exchange membrane roll 10 is held by the first holding unit 100 and the second holding unit 101. At this time, the rolled ion exchange membrane 21 of the ion exchange membrane roll 10 is not in contact.
次に、図１に示すように発泡体天半部４０が発泡体底半部４１に被せられる。このとき、発泡体天半部４０の端面７０と発泡体底半部４１の端面８０、発泡体天半部４０の端面８０と発泡体底半部４１の端面７０が嵌合する。また、このとき通気孔Ｄ１、Ｄ２が形成される。 Next, as shown in Figure 1, the foam top half 40 is placed over the foam bottom half 41. At this time, the end face 70 of the foam top half 40 and the end face 80 of the foam bottom half 41, and the end face 80 of the foam top half 40 and the end face 70 of the foam bottom half 41, fit together. Also, at this time, ventilation holes D1 and D2 are formed.
次に、図１８に示すように梱包用バンド２００がバンド取付部１２０乃至１２３に掛けられ、縛られる。こうしてイオン交換膜巻回体１０が梱包体１に梱包される。なお、このイオン交換膜巻回体１０が収容された梱包体１が本発明における梱包装置となる。 Next, as shown in Figure 18, the packaging band 200 is hung on the band attachment portions 120 to 123 and tied. In this way, the ion exchange membrane roll 10 is packaged in the packaging body 1. The packaging body 1 containing the ion exchange membrane roll 10 serves as the packaging device in the present invention.
また輸送する際には、図１９に示すようにパレット２１０上に複数の梱包体１が複数列にわたり積層されてもよい。これらの梱包体１は、まとめて梱包用バンド２００で縛られる。梱包体１が積層される際には、下に位置する梱包体１の発泡体天半部４０の天面５０ａの嵌合部１６０と、上に位置する発泡体底半部４１の底面５０ａの嵌合部１６０が嵌合する。 For transportation, multiple packages 1 may be stacked in multiple rows on a pallet 210 as shown in Figure 19. These packages 1 are tied together with packaging bands 200. When the packages 1 are stacked, the fitting portion 160 on the top surface 50a of the foam top half 40 of the lower package 1 fits into the fitting portion 160 on the bottom surface 50a of the foam bottom half 41 of the upper package 1.
イオン交換膜巻回体１０を梱包体１から取り出す際には、梱包用バンド２００が外され、凹み１１０に手をかけて発泡体天半部４０が発泡体底半部４１から取り外され、梱包体１が開封される。 When removing the ion exchange membrane roll 10 from the packaging 1, the packaging band 200 is removed, the recess 110 is reached in and the foam top half 40 is removed from the foam bottom half 41, and the packaging 1 is opened.
本実施の形態によれば、梱包体１の樹脂発泡体３０が、密度が２０kg/m 3 以上(JIS K7222)、5％圧縮応力が０．１３Mpa以上(JIS7220)、曲げ応力(降伏点)が０．３２Mpa以上(JIS7221)である。このように、本実施の形態における樹脂発泡体３０は、一般的な樹脂発泡体と異なり、極めて硬くて強い。よって、空輸等の海外輸送にも耐えうる梱包体１を実現することができ、この結果、イオン交換膜の世界中への輸送を安全に行うことができる。また、樹脂発泡体３０の密度が高く硬いことにより、ユーザが廃棄物として取り扱いやすく、またリサイクル処理しやすく、さらに耐水性の高い梱包体１を実現することができる。 According to this embodiment, the resin foam 30 of the packaging body 1 has a density of 20 kg/m³ or more (JIS K7222), a 5% compressive stress of 0.13 MPa or more (JIS7220), and a bending stress (yield point) of 0.32 MPa or more (JIS7221). Thus, unlike typical resin foams, the resin foam 30 of this embodiment is extremely hard and strong. This allows for the packaging body 1 to withstand overseas transportation, such as air freight, thereby enabling the safe transportation of ion exchange membranes around the world. Furthermore, the high density and hardness of the resin foam 30 allows for the packaging body 1 to be easily handled as waste by users, easily recycled, and highly water-resistant.
樹脂発泡体３０の内側面には、巻回イオン交換膜２１の表面が樹脂発泡体３０に接触しないように巻き芯２０を保持する保持部１００、１０１が設けられている。これにより、海外輸送時等の巻回イオン交換膜２１の劣化、破損を防止することができる。 The inner surface of the resin foam 30 is provided with holding sections 100, 101 that hold the winding core 20 so that the surface of the wound ion exchange membrane 21 does not come into contact with the resin foam 30. This prevents deterioration and damage to the wound ion exchange membrane 21 during overseas transportation, etc.
樹脂発泡体３０の平均厚みが２０ｍｍ以上であり、熱伝導率が０．０３６Ｗ/ｍｋ以下(JISA1412)である。これにより、さらに硬くて強い梱包体１を実現できると共に、断熱性に優れた梱包体１を実現することができる。イオン交換膜は、大きな温度変化によりしわが発生し膜性能が劣化するが、かかる構成により、海外輸送時などに外気の温度変化があっても、巻回イオン交換膜２１に伝わる熱が遮断され、イオン交換膜の膜劣化を防止することができる。 The resin foam 30 has an average thickness of 20 mm or more and a thermal conductivity of 0.036 W/mk or less (JIS A1412). This allows for a harder and stronger package 1, as well as a package 1 with excellent thermal insulation. Large temperature changes can cause ion exchange membranes to wrinkle and deteriorate their performance. However, this configuration blocks heat transfer to the rolled ion exchange membrane 21, even when there are changes in the outside air temperature, such as during overseas transport, preventing deterioration of the ion exchange membrane.
樹脂発泡体３０の発泡体天半部４０の天面５０ａと発泡体底半部４１の底面５０ａは、互いに嵌合可能な嵌合部１６０を有する。空輸などの海外輸送で多数の梱包体１を重ねて輸送してもずれにくく、高価なイオン交換膜巻回体１０を安全に海外輸送することができる。 The top surface 50a of the foam top half 40 of the resin foam 30 and the bottom surface 50a of the foam bottom half 41 have a mating portion 160 that can fit together. Even when multiple packages 1 are stacked and transported overseas, such as by air, they are less likely to slip, allowing expensive ion exchange membrane rolls 10 to be transported overseas safely.
樹脂発泡体３０は、その内部と外部を連通する通気孔Ｄ１、Ｄ２を有する。これにより、例えば空輸時の減圧下での圧抜きを行うことができる。 The resin foam 30 has ventilation holes D1 and D2 that connect the interior and exterior of the foam. This allows for depressurization under reduced pressure, for example, during air transport.
樹脂発泡体３０の外側面には、梱包用バンド２００を取り付けるためのバンド取付部１２０乃至１２３が設けられ、バンド取付部１２１、１２２に凹み１３０、１３１が形成されている。これにより、硬い樹脂発泡体３０に梱包用バンド２００が巻かれたときに、梱包用バンド２００と凹み１３０、１３１の隙間に手や指を入れて梱包用バンド２００を好適に保持することができる。 Band attachment sections 120 to 123 for attaching the packing band 200 are provided on the outer surface of the resin foam 30, and recesses 130 and 131 are formed in the band attachment sections 121 and 122. This allows the packing band 200 to be conveniently held in place by inserting a hand or fingers into the gap between the packing band 200 and the recesses 130 and 131 when the packing band 200 is wrapped around the hard resin foam 30.
樹脂発泡体３０の外側面には、取手用の凹み１１０が形成されている。これにより、硬い樹脂発泡体３０でも、発泡体天半部４０と発泡体底半部４１を開封しやすくなる。 A recess 110 for a handle is formed on the outer surface of the resin foam 30. This makes it easier to open the foam top half 40 and foam bottom half 41, even with a hard resin foam 30.
樹脂発泡体３０の発泡体天半部４０と発泡体底半部４１は、同じ形状を有し、互いに嵌合可能に構成されている。かかる場合、一種類の発泡体を成形するだけで樹脂発泡体３０を製造できるので、梱包体１の製造コストを低減することができる。 The foam top half 40 and foam bottom half 41 of the resin foam 30 have the same shape and are configured to fit together. In this case, the resin foam 30 can be manufactured by molding only one type of foam, thereby reducing the manufacturing costs of the packaging body 1.
発泡体天半部４０と発泡体底半部４１は、長手方向Ｘの向きを互いに反対にした状態で嵌合可能であるので、同じ形状の発泡体天半部４０と発泡体底半部４１を好適に実現することができる。 The foam top half 40 and foam bottom half 41 can be fitted together with their longitudinal directions X facing in opposite directions, making it possible to achieve foam top half 40 and foam bottom half 41 with the same shape.
樹脂発泡体３０の長辺が１．３ｍ以上であり、かつ発泡倍率が５０倍以下である。かかる場合、長尺のイオン交換膜巻回体１０を硬い樹脂発泡体３０で適切に輸送することができる。 The long side of the resin foam 30 is 1.3 m or more, and the foaming ratio is 50 times or less. In this case, the long ion exchange membrane roll 10 can be transported appropriately using the hard resin foam 30.
樹脂発泡体３０は、空輸時の減圧下における梱包袋１２の少なくとも１．３倍以上の空気膨張を許容する内部寸法を備える。かかる場合、空輸時の減圧下における梱包袋１２の破裂を防止することができる。 The resin foam 30 has internal dimensions that allow air to expand to at least 1.3 times the size of the packaging bag 12 under reduced pressure during air transport. In this case, it is possible to prevent the packaging bag 12 from bursting under reduced pressure during air transport.
以上、添付図面を参照しながら本発明の好適な実施の形態について説明したが、本発明はかかる例に限定されない。当業者であれば、特許請求の範囲に記載された思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。 The above describes preferred embodiments of the present invention with reference to the accompanying drawings, but the present invention is not limited to such examples. It is clear that those skilled in the art will be able to conceive of various modifications and alterations within the scope of the ideas set forth in the claims, and it is understood that these also naturally fall within the technical scope of the present invention.
例えば樹脂発泡体３０の形状や構造は、上記実施の形態のものに限られない。天面５０ａや底面５０ａの嵌合部１６０の形状や配置、凸部分、凹部分の数等はこれに限られない。発泡体天半部４０と発泡体底半部４１は、同じ形状でなくてもよい。 For example, the shape and structure of the resin foam 30 are not limited to those in the above embodiment. The shape and arrangement of the fitting portions 160 on the top surface 50a and bottom surface 50a, as well as the number of convex and concave portions, are also not limited to those described above. The foam top half 40 and foam bottom half 41 do not have to have the same shape.
本発明の梱包体１と、従来使用していたプラスチック製（PP）の容器（従来品）を野外で保管し、それらの容器内部の温度変化を比較した。図２０は、本発明の梱包体１と従来品を比較した温度変化の測定結果を示す。梱包体１は、プラスチック製の容器に比べて容器内部の温度変化を１０℃近く少なく抑えることができた。梱包体１は、空輸時の積込み前などに、屋外に一時的に仮保管されることがあり、輸送時の温度上昇を防止するメリットは大きい。 Packaging 1 of the present invention and a conventional plastic (PP) container (conventional product) were stored outdoors, and the temperature changes inside the containers were compared. Figure 20 shows the results of measuring temperature changes comparing packaging 1 of the present invention with the conventional product. Packaging 1 was able to reduce temperature changes inside the container by nearly 10°C compared to the plastic container. Packaging 1 is sometimes temporarily stored outdoors, such as before loading for air transport, and preventing temperature increases during transport has significant benefits.
本発明は、廃棄物として処理しやすく、硬くて強く、なおかつ耐水性もある、イオン交換膜巻回体の梱包体を提供する際に有用である。 The present invention is useful for providing packaging for rolled ion exchange membranes that is easy to dispose of as waste, is hard and strong, and is also water-resistant.
１ 梱包体
１０ イオン交換膜巻回体
２０ 巻き芯
２１ 巻回イオン交換膜
３０ 樹脂発泡体
４０ 発泡体天半部
４１ 発泡体底半部
REFERENCE SIGNS LIST 1 Packaging body 10 Ion exchange membrane roll 20 Rolling core 21 Rolled ion exchange membrane 30 Resin foam 40 Foam top half 41 Foam bottom half
Claims (11)
前記樹脂発泡体の平均厚みが２０ｍｍ以上であり、熱伝導率が０．０３６Ｗ/ｍｋ以下(JISA1412)である、イオン交換膜巻回体の梱包体。 It is capable of packaging rolled ion exchange membranes and has a resin foam with a density of 20 kg/m3 or more (JIS K7222), a 5% compressive stress of 0.13 MPa or more (JIS7220), and a bending stress (yield point) of 0.32 MPa or more (JIS7221) .
The resin foam has an average thickness of 20 mm or more and a thermal conductivity of 0.036 W/mk or less (JIS A1412) .
前記樹脂発泡体の内側面には、前記巻回イオン交換膜の表面が前記樹脂発泡体に接触しないように前記巻き芯を保持する保持部が設けられている、請求項１に記載のイオン交換膜巻回体の梱包体。 The ion exchange membrane wound body includes a winding core and a wound ion exchange membrane wound around the winding core,
The packaging body of the ion exchange membrane roll described in claim 1, wherein the inner surface of the resin foam is provided with a holding portion that holds the winding core so that the surface of the rolled ion exchange membrane does not come into contact with the resin foam.
前記天面と前記底面は、互いに嵌合可能な嵌合部を有する、請求項１又は２に記載のイオン交換膜巻回体の梱包体。 The resin foam has a top surface and a bottom surface,
The packaging body for a rolled ion exchange membrane according to claim 1 or 2 , wherein the top surface and the bottom surface have fitting portions that can fit together.
前記バンド取付部の一部に凹みが形成されている、請求項１～４のいずれか一項に記載のイオン交換膜巻回体の梱包体。 a band attachment portion for attaching a packaging band is provided on an outer surface of the resin foam;
The package of the ion exchange membrane roll according to any one of claims 1 to 4 , wherein a recess is formed in a part of the band attachment portion.
前記発泡体天半部と前記発泡体底半部は、同じ形状を有し、互いに嵌合可能に構成されている、請求項１～６のいずれか一項に記載のイオン交換膜巻回体の梱包体。 the resin foam has a foam top half covering an upper half of the ion exchange membrane roll and a foam bottom half covering a bottom half of the ion exchange membrane roll,
The packaging body for a rolled ion exchange membrane according to any one of claims 1 to 6, wherein the foam top half and the foam bottom half have the same shape and are configured to be able to fit together.
前記樹脂発泡体は、空輸時の減圧下における梱包袋の少なくとも１．３倍以上の空気膨張を許容する内部寸法を備える、請求項１～９のいずれか一項に記載のイオン交換膜巻回体の梱包体。 A packaging bag capable of sealing the ion exchange membrane roll is further provided.
The packaging body of the ion exchange membrane roll described in any one of claims 1 to 9 , wherein the resin foam has internal dimensions that allow air expansion of at least 1.3 times the size of the packaging bag under reduced pressure during air transport.
前記梱包体の樹脂発泡体に梱包されたイオン交換膜巻回体と、を備えた、梱包装置。 The packaging body according to any one of claims 1 to 10 ;
a roll of an ion exchange membrane packed in the resin foam of the packaging body.
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| JP2021127694A JP7805118B2 (en) | 2021-08-03 | 2021-08-03 | Packaging body and packaging device for ion exchange membrane roll |
| CN202210859090.4A CN115703568A (en) | 2021-08-03 | 2022-07-21 | Packaging body and packaging device for ion exchange membrane wound body |
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| CN120813431A (en) | 2023-03-23 | 2025-10-17 | 株式会社德山 | Ion exchange membrane wound body, method for producing ion exchange sheet, and method for producing ion exchange membrane wound body |
| WO2025187679A1 (en) * | 2024-03-06 | 2025-09-12 | 株式会社トクヤマ | Anion exchange membrane roll article |
| WO2025253963A1 (en) * | 2024-06-07 | 2025-12-11 | 株式会社アストム | Ion exchange membrane container and method for storing ion exchange membrane |
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| JP4735053B2 (en) * | 2005-05-27 | 2011-07-27 | Ｊｓｒ株式会社 | Contact plate, packing material and packing structure including the same |
| JP2013159377A (en) * | 2012-02-07 | 2013-08-19 | Toray Ind Inc | Packing method and package of laminate film roll, and method for manufacturing laminate using the laminate film roll |
| JP6769183B2 (en) * | 2015-09-04 | 2020-10-14 | 三菱ケミカル株式会社 | Packaging, storage or transportation method of polyvinyl alcohol film, polyvinyl alcohol film, and polarizing film |
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|---|---|---|---|---|
| JP2006001604A (en) | 2004-06-18 | 2006-01-05 | Noritz Corp | Returnable pack |
| JP2006036288A (en) | 2004-07-28 | 2006-02-09 | Jsp Corp | Folding return box for film roll packing |
| JP2007176576A (en) | 2005-12-28 | 2007-07-12 | Kaneka Corp | Receptacle made of foam resin |
| JP2013154912A (en) | 2012-01-30 | 2013-08-15 | Sekisui Plastics Co Ltd | Foamed resin container |
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| WO2021054318A1 (en) | 2019-09-20 | 2021-03-25 | 積水化成品工業株式会社 | Foam molded body and use thereof |
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| CN115703568A (en) | 2023-02-17 |
| JP2023022684A (en) | 2023-02-15 |
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