JP7808275B2 - Electrode unloading device - Google Patents
Electrode unloading deviceInfo
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- JP7808275B2 JP7808275B2 JP2022026635A JP2022026635A JP7808275B2 JP 7808275 B2 JP7808275 B2 JP 7808275B2 JP 2022026635 A JP2022026635 A JP 2022026635A JP 2022026635 A JP2022026635 A JP 2022026635A JP 7808275 B2 JP7808275 B2 JP 7808275B2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Description
本発明は、電極搬出装置に関するものである。 The present invention relates to an electrode removal device.
特許文献1には、上面が開放された箱形の電極収納部と、移送装置と、エア噴射装置とを備えた電極積層装置が開示されている。電極収納部内には、水平姿勢で積層された複数枚のシート状の電極が収納されている。移送装置は、電極収納部内の電極の上面を吸着パッドによって吸着し、吸着した電極を積層テーブルへ移送する。吸着パッドが移送対象の電極を吸着したときに、この電極の下面に別の電極が密着することがある。この場合、エア噴射装置から電極に向けてエアが噴射されることによって、移送対象の電極から下側の電極が分離する。分離した下側の電極は、自重によって電極収納部内に落下する。 Patent Document 1 discloses an electrode stacking device that includes a box-shaped electrode storage unit with an open top, a transfer device, and an air injection device. The electrode storage unit contains multiple sheet-like electrodes stacked horizontally. The transfer device uses a suction pad to adsorb the top surface of the electrode in the electrode storage unit and transfers the adsorbed electrode to a stacking table. When the suction pad adsorbs the electrode to be transferred, another electrode may adhere to the underside of that electrode. In this case, the air injection device injects air toward the electrode, causing the lower electrode to separate from the electrode to be transferred. The separated lower electrode falls into the electrode storage unit under its own weight.
電極収納部は、箱形をなし、電極を前後左右から包囲する周壁部を有している。そのため、分離した電極が落下する過程で、電極の塗工部の外周縁部が、全周に亘って周壁部に摺接し、捲れ上がるように変形したり傷付いたりすることが懸念される。この対策としては、電極収納部を電極よりも大きいサイズにして、電極の外周縁部が電極収納部の周壁部に接触しないようにすることが考えられる。しかし、この対策では、平面視における電極の落下位置が一定にならないため、吸着パッドと電極との位置関係にバラツキが生じ、積層テーブル上に電極が移送されたときに、電極の位置が揃わなくなる。 The electrode storage section is box-shaped and has peripheral walls that surround the electrode from the front, back, left, and right. Therefore, as the separated electrode falls, the outer edge of the electrode's coating rubs against the peripheral walls all around, raising concerns that it may become deformed or damaged, causing it to curl up. One possible solution to this problem is to make the electrode storage section larger than the electrode so that the outer edge of the electrode does not come into contact with the peripheral walls of the electrode storage section. However, with this solution, the electrode falls in an inconsistent position in a plan view, causing variations in the positional relationship between the suction pad and the electrode, which results in the electrodes not being aligned when transferred onto the stacking table.
本開示は上記のような事情に基づいて完成されたものであって、移送対象電極から離脱して落下する電極を、損傷させることなく、一定の位置へ戻すことを目的とする。 This disclosure was developed based on the above circumstances, and aims to return an electrode that has detached from the electrode being transferred and fallen to a fixed position without damaging it.
本開示の電極搬出装置は、
シート状をなす複数枚の電極を、水平な姿勢で積層して貯めておく電極貯積部と、
前記電極貯積部に積層されている前記複数枚の電極のうち最上端の移送対象電極を、吸着した状態で保持し、前記電極とセパレータとを積層するための積層台へ移送する移送装置と、
前記移送装置によって保持された前記移送対象電極の下面に移送対象ではない移送非対象電極が密着したときに、前記移送非対象電極を、前記移送対象電極から離脱させて前記電極貯積部へ落下させる離脱装置と、
前記移送対象電極から離脱した前記移送非対象電極を、平面視において一定の位置を保ちつつ前記電極貯積部へ落下するように案内するガイド部材と、を備えている。
The electrode carrying-out device of the present disclosure is
an electrode storage section for storing a plurality of sheet-shaped electrodes in a stacked horizontal position;
a transfer device that holds, by suction, the uppermost electrode to be transferred among the plurality of electrodes stacked in the electrode storage section, and transfers the electrode to a stacking table for stacking the electrode and a separator;
a detachment device that, when a non-transfer target electrode that is not a transfer target electrode comes into close contact with a lower surface of the transfer target electrode held by the transfer device, detaches the non-transfer target electrode from the transfer target electrode and drops the electrode into the electrode storage section;
and a guide member that guides the non-transfer target electrode that has been separated from the transfer target electrode so that the non-transfer target electrode falls into the electrode storage section while maintaining a constant position in a plan view.
本開示の電極搬出装置は、移送対象電極から離脱して落下する移送非対象電極は、ガイド部材によって平面視において一定の位置に保たれる。これにより、落下する移送非対象電極を、損傷させることなく、電極貯積部における一定の位置へ戻すことができる。 In the electrode transport device disclosed herein, non-transfer target electrodes that separate from the transfer target electrodes and fall are held in a fixed position in a plan view by a guide member. This allows the falling non-transfer target electrodes to be returned to a fixed position in the electrode storage section without being damaged.
ここで、本開示の望ましい例を示す。
・前記電極は、基材と、前記基材にスラリーが塗布された塗工部と、前記スラリーが塗布されずに前記基材が露出した未塗工部とを有しており、前記ガイド部材が前記未塗工部に摺接するように配置されている電極搬出装置。この構成によれば、未塗工部は、損傷しても発電機能や起電機能に影響がないので、ガイド部材によって電極の性能に支障を来すことがない。
・前記ガイド部材は、前記未塗工部に形成したガイド孔に挿通されている電極搬出装置。この構成によれば、電極がガイド部材から外れる虞がない。
・前記未塗工部には複数の前記ガイド孔が形成されており、複数の前記ガイド部材が複数の前記ガイド孔に個別に挿通されている電極搬出装置。この構成によれば、電極を平面視において確実に位置決めすることができる。
・前記離脱装置は、エアの噴射圧によって前記移送非対象電極を前記移送対象電極から離脱させるようになっており、前記未塗工部が、前記離脱装置装置から噴射されるエアの吹き付け対象部位として機能する電極搬出装置。この構成によれば、電極の塗工部がエアの噴射圧によって変形することを防止できる。
Here, a preferred example of the present disclosure will be described.
The electrode has a substrate, a coated portion where the substrate is coated with a slurry, and an uncoated portion where the substrate is exposed without the slurry being coated, and the guide member is arranged to slide against the uncoated portion. With this configuration, even if the uncoated portion is damaged, it does not affect the power generation function or electromotive function, so the guide member does not impair the performance of the electrode.
In the electrode carrying-out device, the guide member is inserted into a guide hole formed in the uncoated portion. With this configuration, there is no risk of the electrode coming off the guide member.
In the electrode carrying-out device, a plurality of the guide holes are formed in the uncoated portion, and a plurality of the guide members are inserted into the plurality of the guide holes individually. With this configuration, the electrode can be reliably positioned in a plan view.
The electrode carrying-out device is configured such that the detaching device detaches the non-transfer target electrode from the transfer target electrode by an air jet pressure, and the uncoated portion functions as a target portion for the air jetted from the detaching device. With this configuration, it is possible to prevent the coated portion of the electrode from being deformed by the air jet pressure.
[実施形態1]
本開示を具体化した実施形態1を、図1~図6を参照して説明する。なお、本発明はこれらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。本実施形態1において、前後の方向については、図1~6におけるX軸の正方向を前方と定義する。左右の方向については、図1~4,6におけるY軸の正方向を右方と定義する。左右方向と幅方向を同義で用いる。上下の方向については、図1~6におけるZ軸の正方向を上方と定義する。
[Embodiment 1]
A first embodiment of the present disclosure will be described with reference to FIGS. 1 to 6. Note that the present invention is not limited to these examples, but is defined by the claims, and all modifications within the meaning and scope equivalent to the claims are intended to be included. In this first embodiment, with regard to the front-to-back direction, the positive direction of the X axis in FIGS. 1 to 6 is defined as the front. With regard to the left-to-right direction, the positive direction of the Y axis in FIGS. 1 to 4 and 6 is defined as the right. The left-to-right direction and the width direction are used synonymously. With regard to the up-down direction, the positive direction of the Z axis in FIGS. 1 to 6 is defined as the up.
本実施例の電極搬出装置は、シート状のセパレータ55を挟んでシート状の負電極10とシート状の正電極20を交互に積層して構成される積層電極体の製造に用いられる装置である。電極搬出装置は、積層台56と、負電極10を貯留する負電極貯積部30と、正電極20を貯めておく正電極貯積部40と、移送装置50と、負電極用離脱装置60と、正電極用離脱装置65とを備えている。積層台56の上面においては、負電極貯積部30に貯められている負電極10と、正電極貯積部40に貯められている正電極20が、夫々、1枚ずつ交互に移送されて積層される。 The electrode discharge device of this embodiment is used to manufacture a laminated electrode assembly constructed by alternately stacking sheet-shaped negative electrodes 10 and sheet-shaped positive electrodes 20 with sheet-shaped separators 55 sandwiched between them. The electrode discharge device comprises a stacking table 56, a negative electrode storage section 30 for storing negative electrodes 10, a positive electrode storage section 40 for storing positive electrodes 20, a transfer device 50, a negative electrode removal device 60, and a positive electrode removal device 65. On the upper surface of the stacking table 56, the negative electrodes 10 stored in the negative electrode storage section 30 and the positive electrodes 20 stored in the positive electrode storage section 40 are alternately transferred and stacked one by one.
<負電極10>
負電極10は、全体として長方形をなすシート状の負極用基材11と、負極用基材11の表裏両面に塗布した負極用スラリー12とを有する。尚、図1,2,4~6では、負電極10の厚さを誇張して描いている。負極用スラリー12は、負極活物質、結着剤、導電材、分散増粘剤等を混練したものであり、負極用基材11のうち後端部を除いた領域に塗布されている。負電極10のうち負極用スラリー12が塗布された長方形の領域は、負極側塗工部13として機能する。
<Negative electrode 10>
The negative electrode 10 includes a sheet-like negative electrode substrate 11 having a rectangular shape as a whole, and a negative electrode slurry 12 applied to both the front and back surfaces of the negative electrode substrate 11. Note that the thickness of the negative electrode 10 is exaggerated in Figures 1, 2, and 4 to 6. The negative electrode slurry 12 is a mixture of a negative electrode active material, a binder, a conductive material, a dispersion thickener, etc., and is applied to a region of the negative electrode substrate 11 excluding the rear end portion. The rectangular region of the negative electrode 10 to which the negative electrode slurry 12 is applied functions as a negative electrode-side coating portion 13.
負電極10のうち、負極用基材11に負極用スラリー12が塗布されずに負極用基材11が露出した後端部の領域を、左右方向に細長い負極側未塗工部14と定義する。負極側未塗工部14には、1つの負極側切欠部15と、2つの負極側ガイド孔16が形成されている。負極側切欠部15は、負極側未塗工部14の左右方向両端部のうち、いずれか一方の端部のみに配置されている。負極側切欠部15は、負電極10の外周縁のうち後縁部10Rの一部と側縁部10Sの一部とを方形に切り欠いた形態である。2つの負極側ガイド孔16は、負極側未塗工部14の左右方向中央部と、左右両端部のうち負極側切欠部15が形成されていない側の端部とに配置されている。負極側ガイド孔16の開口面積は、負極側切欠部15よりも小さい。 The rear end region of the negative electrode 10, where the negative electrode substrate 11 is not coated with the negative electrode slurry 12 and the negative electrode substrate 11 is exposed, is defined as the negative electrode side uncoated portion 14, which is elongated in the left-right direction. The negative electrode side uncoated portion 14 has one negative electrode side notch 15 and two negative electrode side guide holes 16. The negative electrode side notch 15 is located at only one of the left and right ends of the negative electrode side uncoated portion 14. The negative electrode side notch 15 is formed by cutting out a portion of the rear edge portion 10R and a portion of the side edge portion 10S of the outer peripheral edge of the negative electrode 10. The two negative electrode side guide holes 16 are located in the left-right center of the negative electrode side uncoated portion 14 and at the end of each of the left and right ends where the negative electrode side notch 15 is not formed. The opening area of the negative electrode side guide hole 16 is smaller than that of the negative electrode side cutout 15.
<正電極20>
正電極20は、全体として負電極10と同様の構成である。尚、図1,3では、正電極20の厚さを誇張して描いている。正電極20のうち正極用基材21に正極用スラリー22が塗布された領域は、正極側塗工部23として機能する。正電極20のうち、正極用スラリー22が塗布されずに正極用基材21が露出した前端部の領域を、左右方向に細長い正極側未塗工部24と定義する。正極側未塗工部24には、1つの正極側切欠部25と、2つの正極側ガイド孔26が形成されている。正極側切欠部25は、正極側未塗工部24の左右方向両端部のうち、いずれか一方の端部のみに配置されている。正極側切欠部25は、正電極20の外周縁のうち前縁部20Fの一部と側縁部20Sの一部とを方形に切り欠いた形態である。2つの正極側ガイド孔26は、正極側未塗工部24における左右方向中央部と、左右両端部のうち正極側切欠部25が形成されていない側の端部とに配置されている。
<Positive electrode 20>
The positive electrode 20 has the same overall configuration as the negative electrode 10. Note that the thickness of the positive electrode 20 is exaggerated in FIGS. 1 and 3 . The region of the positive electrode 20 where the positive electrode slurry 22 is applied to the positive electrode substrate 21 functions as a positive electrode coated portion 23. The region of the front end of the positive electrode 20 where the positive electrode substrate 21 is exposed without being coated with the positive electrode slurry 22 is defined as a narrow positive electrode uncoated portion 24 extending in the left-right direction. The positive electrode uncoated portion 24 has one positive electrode notch 25 and two positive electrode guide holes 26. The positive electrode notch 25 is located at only one of the left-right ends of the positive electrode uncoated portion 24. The positive electrode notch 25 is formed by cutting out a portion of the front edge portion 20F and a portion of the side edge portion 20S of the outer periphery of the positive electrode 20 in a rectangular shape. The two positive electrode side guide holes 26 are located in the left-right center of the positive electrode side uncoated portion 24 and at one of the left and right end portions on the side where the positive electrode side cutout portion 25 is not formed.
<負電極貯積部30>
図1に示すように、積層台56の左方には負電極貯積部30が配置されている。負電極貯積部30は、水平な負電極用基台31と、負電極用基台31の後端部から上方へ突出した3本(複数本)の負電極用ガイド部材32とを有する。3本の負電極用ガイド部材32は、円形断面の棒状をなし、左右方向に間隔を空けて配置されている。
<Negative electrode storage section 30>
1, the negative electrode storage section 30 is disposed to the left of the stacking table 56. The negative electrode storage section 30 has a horizontal negative electrode base 31 and three (a plurality of) negative electrode guide members 32 that protrude upward from the rear end of the negative electrode base 31. The three negative electrode guide members 32 are rod-shaped with circular cross sections and are disposed at intervals in the left-right direction.
負電極貯積部30は、負極側未塗工部14の平面視形状が異なる2種類の負電極10を、水平な姿勢で交互に積層した状態で貯めておく。2種類の負電極10は、負極側ガイド孔16を負極用ガイド部材に嵌合することによって、平面視において一定の位置に保持されている。図2に示すように、2種類の負電極10は、同一形状の負電極10からなり、一方の負電極10を、左右方向中央の前後方向の対称軸(図示省略)を中心として反転させることによって、2種類の負電極10の組合せが成立している。 The negative electrode storage section 30 stores two types of negative electrodes 10, each with a different shape in the plan view of the negative electrode side uncoated portion 14, stacked alternately in a horizontal position. The two types of negative electrodes 10 are held in a fixed position in a plan view by fitting the negative electrode side guide holes 16 into the negative electrode guide members. As shown in Figure 2, the two types of negative electrodes 10 are made up of negative electrodes 10 of the same shape, and the combination of the two types of negative electrodes 10 is achieved by flipping one of the negative electrodes 10 around a front-to-back symmetry axis (not shown) in the center of the left-to-right direction.
2種類の負電極10を、外周縁同士が整合するように上下に重ねた状態では、負極側切欠部15の位置が2種類の負電極10の相互間で左右逆となり、上側の負極側切欠部15において下側の負極側未塗工部14の一部が露出する。この下側の負極側未塗工部14における露出領域を、負極側露出部17と定義する。負極側露出部17は、負極側ガイド孔16を含む領域である。左右方向中央部の負極側ガイド孔16の位置は、2種類の負電極10の相互間で合致する。 When two types of negative electrodes 10 are stacked one on top of the other so that their outer edges are aligned, the positions of the negative electrode cutouts 15 are reversed between the two types of negative electrodes 10, and a portion of the lower negative electrode uncoated portion 14 is exposed in the upper negative electrode cutout 15. This exposed area of the lower negative electrode uncoated portion 14 is defined as the negative electrode exposed portion 17. The negative electrode exposed portion 17 is the area that includes the negative electrode guide hole 16. The position of the negative electrode guide hole 16 in the center in the left-right direction matches between the two types of negative electrodes 10.
<正電極貯積部40>
積層台56の右方には正電極貯積部40が配置されている。正電極貯積部40は、水平な正電極用基台41と、正電極用基台41の前端部から上方へ突出した3本(複数本)の正電極用ガイド部材42とを有する。3本の正電極用ガイド部材42は、円形断面の棒状をなし、左右方向に間隔を空けて配置されている。
<Positive electrode storage section 40>
The positive electrode storage section 40 is disposed to the right of the stacking table 56. The positive electrode storage section 40 has a horizontal positive electrode base 41 and three (a plurality of) positive electrode guide members 42 that protrude upward from the front end of the positive electrode base 41. The three positive electrode guide members 42 are rod-shaped with circular cross sections and are disposed at intervals in the left-right direction.
正電極貯積部40は、正極側未塗工部24の平面視形状が異なる2種類の正電極20を、水平な姿勢で交互に積層した状態で貯めておく。2種類の正電極20は、正極側ガイド孔26を正電極用ガイド部材42に嵌合することによって、平面視において一定の位置に保持されている。図3に示すように、2種類の正電極20は、同一形状の正電極20からなり、一方の正電極20を、左右方向中央の前後方向の対称軸(図示省略)を中心として反転させることによって、2種類の正電極20の組合せが成立している。 The positive electrode storage section 40 stores two types of positive electrodes 20, each with a different shape in the plan view of the positive electrode side uncoated section 24, stacked alternately in a horizontal position. The two types of positive electrodes 20 are held in a fixed position in a plan view by fitting the positive electrode side guide holes 26 into the positive electrode guide members 42. As shown in Figure 3, the two types of positive electrodes 20 are made up of positive electrodes 20 of the same shape, and the combination of the two types of positive electrodes 20 is achieved by flipping one of the positive electrodes 20 around a front-to-back symmetry axis (not shown) in the center of the left-to-right direction.
2種類の正電極20を、外周縁同士が整合するように上下に重ねた状態では、正極側切欠部25の位置が2種類の正電極20の相互間で左右逆となり、上側の正極側切欠部25において下側の正極側未塗工部24の一部が露出する。この下側の正極側未塗工部24における露出領域を、正極側露出部27と定義する。正極側露出部27は、正極側ガイド孔26を含む領域である。左右方向中央部の正極側ガイド孔26の位置は、2種類の正電極20の相互間で合致する。 When two types of positive electrodes 20 are stacked one on top of the other so that their outer edges are aligned, the positions of the positive electrode cutouts 25 are reversed between the two types of positive electrodes 20, and a portion of the lower positive electrode uncoated portion 24 is exposed in the upper positive electrode cutout 25. This exposed area of the lower positive electrode uncoated portion 24 is defined as the positive electrode exposed portion 27. The positive electrode exposed portion 27 is an area that includes the positive electrode guide hole 26. The position of the positive electrode guide hole 26 in the center in the left-right direction matches between the two types of positive electrodes 20.
<移送装置50>
移送装置50は、負電極貯積部30に積層されている複数の負電極10のうち、最上端の移送対象負電極18を、一枚ずつ取り出して、積層台56へ移送する機能を有する。移送装置50は、正電極貯積部40に積層されている複数の正電極20のうち、最上端の移送対象正電極28を、一枚ずつ取り出して、積層台56へ移送する機能も有する。
<Transfer device 50>
The transfer device 50 has the function of removing the uppermost transfer target negative electrodes 18 from the plurality of negative electrodes 10 stacked in the negative electrode storage section 30 one by one and transferring them to the stacking table 56. The transfer device 50 also has the function of removing the uppermost transfer target positive electrodes 28 from the plurality of positive electrodes 20 stacked in the positive electrode storage section 40 one by one and transferring them to the stacking table 56.
移送装置50は、図示しない駆動機構によって移動する可動部材51と、可動部材51から下方へ延出したアーム部52と、アーム部52の下端部に取り付けた吸盤53とを備えている。可動部材51は、負電極貯積部30の上方位置と、積層台56の上方位置と、正電極貯積部40の上方位置との間で左右方向に往復する移送動作を行う。可動部材51の移送経路は、積層台56の上方位置を含む。可動部材51は、負電極貯積部30の真上において昇降する搬出動作と、積層台56の真上で昇降する供給動作と、正電極貯積部40の真上で昇降する搬出動作とを行う。吸盤53は、負極側塗工部13の上面に密着することによって、負電極10を吸着する。吸盤53は、正極側塗工部23の上面に密着することによって、正電極20を吸着する。 The transfer device 50 includes a movable member 51 that is moved by a drive mechanism (not shown), an arm 52 that extends downward from the movable member 51, and a suction cup 53 attached to the lower end of the arm 52. The movable member 51 performs a reciprocating transfer operation in the left-right direction between a position above the negative electrode storage unit 30, a position above the stacking table 56, and a position above the positive electrode storage unit 40. The transfer path of the movable member 51 includes a position above the stacking table 56. The movable member 51 performs a carry-out operation by rising and falling directly above the negative electrode storage unit 30, a supply operation by rising and falling directly above the stacking table 56, and a carry-out operation by rising and falling directly above the positive electrode storage unit 40. The suction cup 53 adheres to the upper surface of the negative electrode coating unit 13, thereby adsorbing the negative electrode 10. The suction cup 53 adheres to the upper surface of the positive electrode coating unit 23, thereby adsorbing the positive electrode 20.
<負電極用離脱装置60>
負電極用離脱装置60は、負電極貯積部30の上方に設けられている。負電極用離脱装置60は、移送装置50が一度に複数枚の負電極10を持ち上げたときに、一番上の移送対象負電極18のみを残し、それより下側の移送非対象負電極19を離脱させるための装置である。移送非対象負電極19は、負電極貯積部30に積層されている複数枚の負電極10のうち、最上端から2番目以下に積層されている負電極10である。
<Negative electrode detachment device 60>
The negative electrode detachment device 60 is provided above the negative electrode storage section 30. When the transfer device 50 lifts multiple negative electrodes 10 at once, the negative electrode detachment device 60 is a device for leaving only the topmost negative electrode 18 to be transferred and detaching the negative electrodes 19 below it that are not to be transferred. The negative electrodes 19 that are not to be transferred are the negative electrodes 10 stacked second or lower from the top among the multiple negative electrodes 10 stacked in the negative electrode storage section 30.
負電極用離脱装置60は、駆動機構(図示省略)によって左右方向に移動する。負電極用離脱装置60は、下向き又は斜め下向きにエアを噴射する負電極用エアノズル61を有する。負電極用離脱装置60が左右方向に移動すると、負電極用エアノズル61が、エアの噴出方向を負極側未塗工部14に向けた状態で左右方向へ移動する。 The negative electrode removal device 60 is moved left and right by a drive mechanism (not shown). The negative electrode removal device 60 has a negative electrode air nozzle 61 that sprays air downward or diagonally downward. When the negative electrode removal device 60 moves left and right, the negative electrode air nozzle 61 also moves left and right with the air spray direction directed toward the negative electrode uncoated portion 14.
<正電極用離脱装置65>
正電極用離脱装置65は、正電極貯積部40の上方に設けられている。正電極用離脱装置65は、移送装置50が一度に複数枚の正電極20を持ち上げたときに、一番上の移送対象正電極28のみを残し、それより下側の移送非対象正電極29を離脱させるための装置である。移送非対象正電極29は、正電極貯積部40に積層されている複数枚の正電極20のうち、最上端から2番目以下に積層されている正電極20である。
<Positive electrode detachment device 65>
The positive electrode detachment device 65 is provided above the positive electrode storage section 40. When the transfer device 50 lifts up multiple positive electrodes 20 at once, the positive electrode detachment device 65 is a device for leaving only the topmost transfer target positive electrode 28 and detaching the non-transfer target positive electrodes 29 below it. The non-transfer target positive electrodes 29 are the positive electrodes 20 stacked second or lower from the top among the multiple positive electrodes 20 stacked in the positive electrode storage section 40.
正電極用離脱装置65は、駆動機構(図示省略)によって左右方向に移動する。正電極用離脱装置65は、下向き又は斜め下向きにエアを噴射する正電極用エアノズル66を有する。正電極用離脱装置65が左右方向に移動すると、正電極用エアノズル66が、エアの噴出方向を正極側未塗工部24に向けた状態で左右方向へ移動する。 The positive electrode removal device 65 is moved left and right by a drive mechanism (not shown). The positive electrode removal device 65 has a positive electrode air nozzle 66 that sprays air downward or diagonally downward. When the positive electrode removal device 65 moves left and right, the positive electrode air nozzle 66 also moves left and right with the air spray direction directed toward the positive electrode uncoated portion 24.
<搬出工程>
次に、負電極10と正電極20を積層台56へ移送する工程を説明する。まず、移送装置50の吸盤53が、負電極貯積部30の真上へ移動して下降し、移送対象負電極18の上面を吸着する。吸盤53が移送対象負電極18を吸着したまま上昇すると、移送対象負電極18が持ち上げられる。このとき、移送非対象負電極19が、静電気等によって移送対象負電極18の下面に密着していると、移送対象負電極18と一緒に移送非対象負電極19も持ち上げられてしまう。この場合、負電極用離脱装置60の負電極用エアノズル61から、移送非対象負電極19の負極側露出部17の上面に向けてエアが噴射される。エアの噴射圧によって、移送非対象負電極19が移送対象負電極18から引き離されて落下する。
<Export process>
Next, the process of transferring the negative electrode 10 and the positive electrode 20 to the stacking table 56 will be described. First, the suction cups 53 of the transfer device 50 move directly above the negative electrode storage section 30 and descend to adsorb the upper surface of the transfer target negative electrode 18. When the suction cups 53 rise while adsorbing the transfer target negative electrode 18, the transfer target negative electrode 18 is lifted. At this time, if the non-transfer target negative electrode 19 is in close contact with the lower surface of the transfer target negative electrode 18 due to static electricity or the like, the non-transfer target negative electrode 19 will also be lifted along with the transfer target negative electrode 18. In this case, air is sprayed from the negative electrode air nozzle 61 of the negative electrode detachment device 60 toward the upper surface of the negative electrode-side exposed portion 17 of the non-transfer target negative electrode 19. The pressure of the air spray causes the non-transfer target negative electrode 19 to separate from the transfer target negative electrode 18 and fall.
落下する移送非対象負電極19は、2つの負極側ガイド孔16を2本の負電極用ガイド部材32に嵌合させているので、平面視において位置ずれしたり向きを変えたりすることがない。これにより、移送対象負電極18から離脱した移送非対象負電極19は、一定の位置と向きを保った状態で落下し、負電極貯積部30内における元の位置(積層位置)に戻る。 The falling non-transfer target negative electrode 19 does not shift position or change direction in plan view because the two negative electrode guide holes 16 are fitted into the two negative electrode guide members 32. As a result, the non-transfer target negative electrode 19 that has detached from the transfer target negative electrode 18 falls while maintaining a constant position and orientation, returning to its original position (stacked position) within the negative electrode storage section 30.
移送非対象負電極19を離脱した後は、移送対象負電極18が、移送装置50によって、積層台56に上面に運ばれて載置される。移送非対象負電極19を離脱させる際に、負電極用離脱装置60から噴射されるエアは、移送非対象負電極19の負極側露出部17のみに向けて吹き付けられ、移送対象負電極18の負極側未塗工部14には吹き付けられない。したがって、移送対象負電極18は、エアの噴射圧に起因して吸盤53に対して前後左右に位置ずれする虞がなく、積層台56における移送対象負電極18の載置位置は一定となる。 After the non-transfer target negative electrode 19 has been detached, the transfer target negative electrode 18 is carried to the upper surface of the stacking table 56 by the transfer device 50 and placed on top of it. When detaching the non-transfer target negative electrode 19, the air sprayed from the negative electrode detachment device 60 is directed only toward the negative electrode side exposed portion 17 of the non-transfer target negative electrode 19, and not toward the negative electrode side uncoated portion 14 of the transfer target negative electrode 18. Therefore, there is no risk of the transfer target negative electrode 18 shifting forward/backward or left/right relative to the suction cup 53 due to the air spray pressure, and the placement position of the transfer target negative electrode 18 on the stacking table 56 remains constant.
負電極10を積層台56に載置した後、載置した負電極10の上面にセパレータ55が載置される。この間、移送装置50の吸盤53が、正電極貯積部40の真上へ移動して下降し、移送対象正電極28の上面を吸着する。吸盤53が移送対象正電極28を吸着したまま上昇すると、移送対象正電極28が持ち上げられる。このとき、移送非対象正電極29が、移送対象正電極28の下面に密着して一緒に持ち上げられた場合は、負電極10の場合と同様、正電極用離脱装置65の正電極用エアノズル66から、移送非対象正電極29の正極側露出部27の上面に向けてエアが噴射される。エアの噴射圧によって、移送非対象正電極29が移送対象正電極28から引き離されて落下する。 After placing the negative electrode 10 on the stacking table 56, a separator 55 is placed on top of the placed negative electrode 10. During this time, the suction cup 53 of the transfer device 50 moves directly above the positive electrode storage section 40 and descends, adsorbing the upper surface of the target positive electrode 28. When the suction cup 53 rises while adsorbing the target positive electrode 28, the target positive electrode 28 is lifted. If the non-target positive electrode 29 is also lifted up together with the target positive electrode 28, air is sprayed from the positive electrode air nozzle 66 of the positive electrode detachment device 65 toward the upper surface of the exposed positive electrode portion 27 of the non-target positive electrode 29, just as in the case of the negative electrode 10. The pressure of the air spray causes the non-target positive electrode 29 to separate from the target positive electrode 28 and fall.
落下する移送非対象正電極29は、2つの正極側ガイド孔26を2本の正電極用ガイド部材42に嵌合させているので、平面視において位置ずれしたり向きを変えたりすることがない。これにより、移送対象正電極28から離脱した移送非対象正電極29は、一定の位置と向きを保った状態で落下し、正電極貯積部40内における元の位置(積層位置)に戻る。 The falling non-transfer target positive electrode 29 does not shift position or change direction in plan view because the two positive electrode guide holes 26 are fitted into the two positive electrode guide members 42. As a result, the non-transfer target positive electrode 29 that has detached from the transfer target positive electrode 28 falls while maintaining a constant position and orientation, returning to its original position (stacked position) within the positive electrode storage section 40.
移送非対象正電極29を離脱した後は、移送対象正電極28が、移送装置50によって、積層台56に上面に運ばれ、セパレータ55の上面に載置される。移送非対象正電極29を離脱させる際に、正電極用離脱装置65から噴射されるエアは、移送非対象正電極29の正極側露出部27のみに向けて吹き付けられ、移送対象負電極18の正極側未塗工部24には吹き付けられない。したがって、移送対象正電極28は、エアの噴射圧に起因して吸盤53に対して前後左右に位置ずれする虞がなく、積層台56における移送対象正電極28の載置位置は一定となる。つまり、平面視において、移送対象正電極28は、積層台56に載置されている負電極10に対して適正な位置関係で載置される。 After the non-transfer target positive electrode 29 is detached, the transfer target positive electrode 28 is carried to the upper surface of the stacking table 56 by the transfer device 50 and placed on the top surface of the separator 55. When detaching the non-transfer target positive electrode 29, the air ejected from the positive electrode ejection device 65 is directed only toward the positive electrode side exposed portion 27 of the non-transfer target positive electrode 29, and not toward the positive electrode side uncoated portion 24 of the transfer target negative electrode 18. Therefore, there is no risk of the transfer target positive electrode 28 shifting forward/backward or left/right relative to the suction cup 53 due to the air ejection pressure, and the placement position of the transfer target positive electrode 28 on the stacking table 56 remains constant. In other words, in a plan view, the transfer target positive electrode 28 is placed in the correct positional relationship with the negative electrode 10 placed on the stacking table 56.
正電極20が積層台56に載置された後は、載置した正電極20の上面にセパレータ55が載置される。この後、上記した負電極10の移送工程と、上記した正電極20の移送工程が繰り返されることによって、積層台56上に積層電極体が構成される。 After the positive electrode 20 is placed on the stacking table 56, a separator 55 is placed on top of the placed positive electrode 20. The above-mentioned negative electrode 10 transfer process and the above-mentioned positive electrode 20 transfer process are then repeated to form a stacked electrode body on the stacking table 56.
負電極10を負電極貯積部30から搬出する際に、移送対象負電極18から離脱して落下した移送非対象負電極19は、次の搬出工程では、移送対象負電極18として積層台56へ移送される。上記したように、移送対象負電極18から離脱して落下した移送非対象負電極19は、負電極用ガイド部材32によって負電極貯積部30の平面視における所定の位置(当初から積層されていた位置)に戻る。したがって、負電極貯積部30に戻った移送非対象負電極19は、吸盤53に対して適正な位置関係を保った状態で吸盤53に吸着される。 When the negative electrodes 10 are removed from the negative electrode storage section 30, the non-transfer target negative electrodes 19 that have detached and fallen from the transfer target negative electrodes 18 are transferred to the stacking table 56 as transfer target negative electrodes 18 in the next removal process. As described above, the non-transfer target negative electrodes 19 that have detached and fallen from the transfer target negative electrodes 18 are returned to their predetermined positions (the positions where they were originally stacked) in the plan view of the negative electrode storage section 30 by the negative electrode guide members 32. Therefore, the non-transfer target negative electrodes 19 that have returned to the negative electrode storage section 30 are attracted to the suction cups 53 while maintaining the appropriate positional relationship with respect to the suction cups 53.
正電極20を正電極貯積部40から搬出する際に、移送対象正電極28から離脱して落下した移送非対象正電極29は、次の搬出工程では、移送対象正電極28として積層台56へ移送される。移送対象正電極28から離脱して落下した移送非対象正電極29も、負電極10と同様に、正電極用ガイド部材42によって正電極貯積部40の平面視における所定の位置に戻る。したがって、正電極貯積部40に戻った移送非対象正電極29は、吸盤53に対して適正な位置関係を保った状態で吸盤53に吸着される。 When the positive electrode 20 is removed from the positive electrode storage section 40, the non-transfer target positive electrode 29 that has detached from the transfer target positive electrode 28 and fallen is transferred to the stacking table 56 as the transfer target positive electrode 28 in the next removal process. Like the negative electrode 10, the non-transfer target positive electrode 29 that has detached from the transfer target positive electrode 28 and fallen is returned to a predetermined position in the positive electrode storage section 40 in a planar view by the positive electrode guide member 42. Therefore, the non-transfer target positive electrode 29 that has returned to the positive electrode storage section 40 is attracted to the suction cup 53 while maintaining the appropriate positional relationship with respect to the suction cup 53.
<実施形態1の作用及び効果>
本実施形態1の電極搬出装置は、負電極貯積部30と、正電極貯積部40と、移送装置50と、負電極用離脱装置60と、正電極用離脱装置65とを有する。負電極貯積部30は、シート状をなす複数枚の負電極10を、水平な姿勢で積層して貯めておく。負電極貯積部30に積層される複数枚の負電極10は、平面視形状が異なる2種類の負電極10からなる。負電極貯積部30においては、2種類の負電極10が交互に積層されている。負電極10は、負極用基材11と、負極用基材11に負極用スラリー12が塗布された負極側塗工部13と、負極用スラリー12が塗布されずに負極用基材11が露出した負極側未塗工部14とを有している。
<Actions and Effects of First Embodiment>
The electrode carry-out device of the first embodiment has a negative electrode storage unit 30, a positive electrode storage unit 40, a transfer device 50, a negative electrode detachment device 60, and a positive electrode detachment device 65. The negative electrode storage unit 30 stores a plurality of sheet-shaped negative electrodes 10 stacked in a horizontal position. The plurality of negative electrodes 10 stacked in the negative electrode storage unit 30 consist of two types of negative electrodes 10 with different shapes in a plan view. In the negative electrode storage unit 30, the two types of negative electrodes 10 are stacked alternately. The negative electrode 10 has a negative electrode substrate 11, a negative electrode-side coated portion 13 in which the negative electrode substrate 11 is coated with a negative electrode slurry 12, and a negative electrode-side uncoated portion 14 in which the negative electrode substrate 11 is exposed without being coated with the negative electrode slurry 12.
正電極貯積部40は、シート状をなす複数枚の正電極20を、水平な姿勢で積層して貯めておく。正電極貯積部40に積層される複数枚の正電極20は、平面視形状が異なる2種類の正電極20からなる。正電極貯積部40においては、2種類の正電極20が交互に積層されている。正電極20は、正極用基材21と、正極用基材21に負極用スラリー12が塗布された正極側塗工部23と、正極用スラリー22が塗布されずに正極用基材21が露出した正極側未塗工部24とを有している。 The positive electrode storage section 40 stores multiple sheet-like positive electrodes 20 stacked horizontally. The multiple positive electrodes 20 stacked in the positive electrode storage section 40 consist of two types of positive electrodes 20 with different shapes in a plan view. In the positive electrode storage section 40, the two types of positive electrodes 20 are stacked alternately. The positive electrode 20 has a positive electrode substrate 21, a positive electrode-side coated section 23 in which the positive electrode substrate 21 is coated with the negative electrode slurry 12, and a positive electrode-side uncoated section 24 in which the positive electrode substrate 21 is not coated with the positive electrode slurry 22 and the positive electrode substrate 21 is exposed.
移送装置50は、負電極貯積部30に積層されている複数枚の負電極10のうち最上端の移送対象負電極18を、吸着した状態で保持し、負電極10と正電極20とセパレータ55とを積層するための積層台56へ移送する。また、移送装置50は、正電極貯積部40に積層されている複数枚の正電極20のうち最上端の移送対象正電極28を、吸着した状態で保持して積層台56へ移送する。 The transfer device 50 holds, in an adsorbed state, the uppermost negative electrode 18 to be transferred among the multiple negative electrodes 10 stacked in the negative electrode storage section 30, and transfers it to the stacking table 56 for stacking the negative electrode 10, positive electrode 20, and separator 55. The transfer device 50 also holds, in an adsorbed state, the uppermost positive electrode 28 to be transferred among the multiple positive electrodes 20 stacked in the positive electrode storage section 40, and transfers it to the stacking table 56.
負電極用離脱装置60は、移送装置50によって吸着されて保持された移送対象負電極18の下面に移送対象ではない移送非対象負電極19が密着したときに、移送非対象負電極19を、エアの噴射圧によって移送対象負電極18から離脱させて、負電極貯積部30へ落下させる。負電極用離脱装置60は、エアの噴射圧によって移送非対象負電極19を移送対象負電極18から離脱させるようになっている。負電極10の負極側未塗工部14が、負電極用離脱装置60から噴射されるエアの吹き付け対象部位として機能する。負電極10電極の負極側塗工部13がエアの噴射圧によって変形することを防止できる。 When a non-transfer target negative electrode 19, which is not a transfer target, comes into close contact with the underside of a transfer target negative electrode 18 held by suction by the transfer device 50, the negative electrode detachment device 60 detaches the non-transfer target negative electrode 19 from the transfer target negative electrode 18 using air injection pressure, causing the electrode to fall into the negative electrode storage section 30. The negative electrode detachment device 60 detaches the non-transfer target negative electrode 19 from the transfer target negative electrode 18 using air injection pressure. The negative electrode side uncoated portion 14 of the negative electrode 10 functions as the target area for the air injected from the negative electrode detachment device 60. This prevents the negative electrode side coated portion 13 of the negative electrode 10 from being deformed by the air injection pressure.
正電極用離脱装置65は、移送装置50によって吸着されて保持された移送対象正電極28の下面に移送対象ではない移送非対象正電極29が密着したときに、移送非対象正電極29を、エアの噴射圧によって移送対象正電極28から離脱させて、正電極貯積部40へ落下させる。正電極用離脱装置65は、エアの噴射圧によって移送非対象正電極29を移送対象正電極28から離脱させるようになっている。正電極20の正極側未塗工部24が、正電極用離脱装置65から噴射されるエアの吹き付け対象部位として機能する。正電極20電極の正極側塗工部23がエアの噴射圧によって変形することを防止できる。 When a non-transfer target positive electrode 29, which is not a transfer target, comes into close contact with the underside of a transfer target positive electrode 28 that is adsorbed and held by the transfer device 50, the positive electrode detachment device 65 detaches the non-transfer target positive electrode 29 from the transfer target positive electrode 28 using air injection pressure, causing the electrode to fall into the positive electrode storage section 40. The positive electrode detachment device 65 detaches the non-transfer target positive electrode 29 from the transfer target positive electrode 28 using air injection pressure. The positive electrode uncoated portion 24 of the positive electrode 20 functions as the target area for the air injected from the positive electrode detachment device 65. This prevents the positive electrode coated portion 23 of the positive electrode 20 from being deformed by the air injection pressure.
負電極貯積部30は、移送対象負電極18から離脱した移送非対象負電極19を、平面視において一定の位置を保ちつつ、負電極貯積部30の所定位置へ落下するように案内する複数本の負電極用ガイド部材32を備えている。負電極用ガイド部材32によって、落下する移送非対象負電極19を、損傷させることなく、負電極貯積部30における一定の位置へ戻すことができる。 The negative electrode storage unit 30 is equipped with multiple negative electrode guide members 32 that guide the non-transfer target negative electrode 19 that has detached from the transfer target negative electrode 18 so that it falls to a predetermined position in the negative electrode storage unit 30 while maintaining a constant position in a plan view. The negative electrode guide members 32 allow the falling non-transfer target negative electrode 19 to be returned to a predetermined position in the negative electrode storage unit 30 without being damaged.
負電極用ガイド部材32は負極側未塗工部14に摺接するように配置されている。負極側未塗工部14は、損傷しても発電機能や起電機能に影響がないので、負電極用ガイド部材32によって負電極10の性能に支障を来すことがない。 The negative electrode guide member 32 is positioned so that it slides against the negative electrode uncoated portion 14. Even if the negative electrode uncoated portion 14 is damaged, it does not affect the power generation or electromotive functions, so the negative electrode guide member 32 does not impair the performance of the negative electrode 10.
負極側未塗工部14には複数の負極側ガイド孔16が形成されている。複数の負電極用ガイド部材32は複数の負極側ガイド孔16に個別に挿通されている。この構成によれば、負電極10が負電極用ガイド部材32から外れる虞がない。負電極10を、平面視において、負電極貯積部30に対して確実に位置決めすることができる。 Multiple negative electrode guide holes 16 are formed in the negative electrode uncoated portion 14. Multiple negative electrode guide members 32 are individually inserted into the multiple negative electrode guide holes 16. With this configuration, there is no risk of the negative electrode 10 coming off the negative electrode guide members 32. The negative electrode 10 can be reliably positioned relative to the negative electrode storage portion 30 in a plan view.
正電極貯積部40は、移送対象正電極28から離脱した移送非対象正電極29を、平面視において一定の位置を保ちつつ、正電極貯積部40の所定位置へ落下するように案内する複数本の正電極用ガイド部材42を備えている。正電極用ガイド部材42によって、落下する移送非対象正電極29を、損傷させることなく、正電極貯積部40における一定の位置へ戻すことができる。 The positive electrode storage section 40 is equipped with multiple positive electrode guide members 42 that guide the non-transfer target positive electrode 29 that has detached from the transfer target positive electrode 28 so that it falls to a predetermined position in the positive electrode storage section 40 while maintaining a constant position in a plan view. The positive electrode guide members 42 allow the falling non-transfer target positive electrode 29 to be returned to a predetermined position in the positive electrode storage section 40 without being damaged.
正電極用ガイド部材42は正極側未塗工部24に摺接するように配置されている。正極側未塗工部24は、損傷しても発電機能や起電機能に影響がないので、正電極用ガイド部材42によって正電極20の性能に支障を来すことがない。 The positive electrode guide member 42 is positioned so that it slides against the positive electrode uncoated portion 24. Even if the positive electrode uncoated portion 24 is damaged, it does not affect the power generation or electromotive functions, so the positive electrode guide member 42 does not impair the performance of the positive electrode 20.
正極側未塗工部24には複数の正極側ガイド孔26が形成されている。複数の正電極用ガイド部材42は複数の正極側ガイド孔26に個別に挿通されている。この構成によれば、正電極20が正電極用ガイド部材42から外れる虞がない。正電極20を、平面視において、正電極貯積部40に対して確実に位置決めすることができる。 Multiple positive electrode guide holes 26 are formed in the positive electrode uncoated portion 24. Multiple positive electrode guide members 42 are individually inserted into the multiple positive electrode guide holes 26. With this configuration, there is no risk of the positive electrode 20 becoming detached from the positive electrode guide members 42. The positive electrode 20 can be reliably positioned relative to the positive electrode storage portion 40 in a plan view.
2種類の負電極10は、2種類の負電極10が重なったときに上側の負電極10に隠れずに平面視において露出する負極側露出部17を有している。移送対象負電極18の下面に移送非対象負電極19が密着したときに、負電極用離脱装置60は、移送非対象負電極19の負極側露出部17のみに向けてエアを噴射する。この構成によれば、移送装置50に吸着された移送対象負電極18にはエアの噴射圧が作用しない。したがって、エアを噴射して移送非対象負電極19を移送対象負電極18から離脱させるときに、移送対象負電極18が移送装置50に対して位置ずれすることを防止できる。 The two types of negative electrodes 10 have negative electrode-side exposed portions 17 that are exposed in a planar view and are not hidden by the upper negative electrode 10 when the two types of negative electrodes 10 are overlapped. When the non-transfer target negative electrode 19 is in close contact with the underside of the transfer target negative electrode 18, the negative electrode detachment device 60 injects air only toward the negative electrode-side exposed portion 17 of the non-transfer target negative electrode 19. With this configuration, the air injection pressure does not act on the transfer target negative electrode 18 adsorbed to the transfer device 50. Therefore, when air is injected to detach the non-transfer target negative electrode 19 from the transfer target negative electrode 18, the transfer target negative electrode 18 can be prevented from shifting position relative to the transfer device 50.
2種類の正電極20は、2種類の正電極20が重なったときに上側の正電極20に隠れずに平面視において露出する正極側露出部27を有している。移送対象正電極28の下面に移送非対象正電極29が密着したときに、正電極用離脱装置65は、移送非対象正電極29の正極側露出部27のみに向けてエアを噴射する。この構成によれば、移送装置50に吸着された移送対象正電極28にはエアの噴射圧が作用しない。したがって、エアを噴射して移送非対象正電極29を移送対象正電極28から離脱させるときに、移送対象正電極28が移送装置50に対して位置ずれすることを防止できる。 The two types of positive electrodes 20 each have a positive electrode-side exposed portion 27 that is exposed in a plan view and not hidden by the upper positive electrode 20 when the two types of positive electrodes 20 are overlapped. When the non-transfer target positive electrode 29 is in close contact with the underside of the transfer target positive electrode 28, the positive electrode detachment device 65 injects air only toward the positive electrode-side exposed portion 27 of the non-transfer target positive electrode 29. With this configuration, the air injection pressure does not act on the transfer target positive electrode 28 adsorbed to the transfer device 50. Therefore, when air is injected to detach the non-transfer target positive electrode 29 from the transfer target positive electrode 28, the transfer target positive electrode 28 can be prevented from shifting position relative to the transfer device 50.
負極側露出部17は、負電極10のうち負極側未塗工部14のみに形成されている。負極側未塗工部14は、損傷しても発電機能や起電機能に影響がないので、負極側未塗工部14にエアの噴射圧が作用しても、負電極10の性能に支障を来すことがない。正極側露出部27は、正電極20のうち正極側未塗工部24のみに形成されている。正極側未塗工部24は、損傷しても発電機能や起電機能に影響がないので、正極側未塗工部24にエアの噴射圧が作用しても、正電極20の性能に支障を来すことがない。 The negative electrode side exposed portion 17 is formed only on the negative electrode side uncoated portion 14 of the negative electrode 10. Even if the negative electrode side uncoated portion 14 is damaged, it does not affect the power generation or electromotive functions, so even if air jet pressure acts on the negative electrode side uncoated portion 14, it does not impair the performance of the negative electrode 10. The positive electrode side exposed portion 27 is formed only on the positive electrode side uncoated portion 24 of the positive electrode 20. Even if the positive electrode side uncoated portion 24 is damaged, it does not affect the power generation or electromotive functions, so even if air jet pressure acts on the positive electrode side uncoated portion 24, it does not impair the performance of the positive electrode 20.
負電極貯積部30に積層されている2種類の負電極10のうち一方の負電極10を上下反転させたときに、双方の負電極10の負極側未塗工部14の平面視形状は、同一である。したがって、用意する負電極10は1種類だけで済んでいる。正電極貯積部40に積層されている2種類の正電極20のうち一方の正電極20を上下反転させたときに、双方の正電極20の正極側未塗工部24の平面視形状は、同一である。したがって、用意する正電極20は1種類だけで済んでいる。 When one of the two types of negative electrodes 10 stacked in the negative electrode storage section 30 is inverted upside down, the planar shape of the negative electrode side uncoated portion 14 of both negative electrodes 10 is the same. Therefore, only one type of negative electrode 10 needs to be prepared. When one of the two types of positive electrodes 20 stacked in the positive electrode storage section 40 is inverted upside down, the planar shape of the positive electrode side uncoated portion 24 of both positive electrodes 20 is the same. Therefore, only one type of positive electrode 20 needs to be prepared.
負極側未塗工部14には、2種類の負電極10が重なったときに、下側の負電極10の負極側未塗工部14の負極側露出部17を露出させる負極側切欠部15が形成されている。この構成によれば、負極側露出部17を、負極側未塗工部14の外周縁から部分的に突出した形状にする必要がないので、負極側露出部17が異物の干渉によって変形することを防止できる。負極側切欠部15は、負極側未塗工部14の外周縁のうち直線状縁部(後縁部10Rと側縁部10S)の一部を凹ませた形状である。この構成によれば、開口縁が全周に亘って繋がった孔状の切欠部に比べると、平面視における負極側切欠部15の位置や負電極10の向きを目視で確認し易い。 The negative electrode side uncoated portion 14 has a negative electrode side cutout 15 that exposes the negative electrode side exposed portion 17 of the negative electrode side uncoated portion 14 of the lower negative electrode 10 when two types of negative electrodes 10 are overlapped. This configuration eliminates the need for the negative electrode side exposed portion 17 to partially protrude from the outer periphery of the negative electrode side uncoated portion 14, preventing deformation of the negative electrode side exposed portion 17 due to interference from foreign matter. The negative electrode side cutout 15 is shaped by partially recessing the linear edge portion (rear edge portion 10R and side edge portion 10S) of the outer periphery of the negative electrode side uncoated portion 14. This configuration makes it easier to visually confirm the position of the negative electrode side cutout 15 and the orientation of the negative electrode 10 in a plan view compared to a hole-shaped cutout with an open edge that is connected around the entire circumference.
正極側未塗工部24には、2種類の正電極20が重なったときに、下側の正電極20の正極側未塗工部24の正極側露出部27を露出させる正極側切欠部25が形成されている。この構成によれば、正極側露出部27を、正極側未塗工部24の外周縁から部分的に突出した形状にする必要がないので、正極側露出部27が異物の干渉によって変形することを防止できる。正極側切欠部25は、正極側未塗工部24の外周縁のうち直線状縁部(前縁部20Fと側縁部20S)の一部を凹ませた形状である。この構成によれば、開口縁が全周に亘って繋がった孔状の切欠部に比べると、平面視における正極側切欠部25の位置や正電極20の向きを目視で確認し易い。 The positive electrode side uncoated portion 24 has a positive electrode side cutout 25 that exposes the positive electrode side exposed portion 27 of the positive electrode side uncoated portion 24 of the lower positive electrode 20 when two types of positive electrodes 20 are overlapped. This configuration eliminates the need for the positive electrode side exposed portion 27 to partially protrude from the outer periphery of the positive electrode side uncoated portion 24, preventing deformation of the positive electrode side exposed portion 27 due to interference from foreign matter. The positive electrode side cutout 25 is shaped by recessing a portion of the linear edge (front edge 20F and side edge 20S) of the outer periphery of the positive electrode side uncoated portion 24. This configuration makes it easier to visually confirm the position of the positive electrode side cutout 25 and the orientation of the positive electrode 20 in a plan view compared to a hole-shaped cutout with an open edge that is connected around the entire circumference.
[実施形態2]
本開示を具体化した実施形態2を、図7を参照して説明する。なお、本発明はこれらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。本実施形態1において、前後の方向については、図7におけるX軸の正方向を前方と定義する。左右の方向については、図7におけるY軸の正方向を右方と定義する。左右方向と幅方向を同義で用いる。上下の方向については、図7におけるZ軸の正方向を上方と定義する。
[Embodiment 2]
A second embodiment of the present disclosure will be described with reference to FIG. 7 . Note that the present invention is not limited to these examples, but is defined by the claims, and all modifications within the meaning and scope equivalent to the claims are intended to be included. In this first embodiment, with regard to the front-to-back direction, the positive direction of the X axis in FIG. 7 is defined as the front. With regard to the left-to-right direction, the positive direction of the Y axis in FIG. 7 is defined as the right. The left-to-right direction and the width direction are used synonymously. With regard to the up-down direction, the positive direction of the Z axis in FIG. 7 is defined as the up.
本実施形態2の電極搬出装置は、電極貯積部70に設けたガイド部材71を実施形態1とは異なる形態としたものである。本実施形態2のガイド部材71は、基台72の外周縁部における複数位置から、上方へ棒状に突出したものである。複数のガイド部材71は、電極73の外周縁のうち前縁における複数箇所と、左右両側縁における複数箇所と、後縁における複数箇所を摺接させるようになっている。電極73の外周縁の全体が摺接する場合に比べると、電極73の外周縁部の変形や損傷を抑制することができる。また、ガイド部材71は、円形断面の棒状をなすので、ガイド部材71と電極73の外周縁は、点接触となる。したがって、この点においても、電極73の外周縁部の変形や損傷を抑制することができる。 The electrode discharge device of this second embodiment differs from the first embodiment in that the guide members 71 provided in the electrode storage unit 70 have a different configuration. The guide members 71 of this second embodiment are rod-shaped and protrude upward from multiple positions on the outer periphery of the base 72. The multiple guide members 71 are configured to slide against the outer periphery of the electrode 73 at multiple locations on the front edge, multiple locations on both left and right edges, and multiple locations on the rear edge. Compared to when the entire outer periphery of the electrode 73 slides against the guide members, deformation and damage to the outer periphery of the electrode 73 can be reduced. Furthermore, because the guide members 71 are rod-shaped with a circular cross section, the guide members 71 and the outer periphery of the electrode 73 are in point contact. Therefore, in this respect as well, deformation and damage to the outer periphery of the electrode 73 can be reduced.
<他の実施例>
本発明は上記記述及び図面によって説明した実施例に限定されるものではなく、例えば次のような実施例も本発明の技術的範囲に含まれる。
離脱装置は、塗装部に向けてエアを噴射するようにしてもよい。
ガイド部材の本数(1枚の電極に形成するガイド孔の数)は、3本に限らず、2本でもよく、4本以上でもよい。
ガイド部材の本数(1枚の電極に形成するガイド孔の数)は、1つだけでもよい。この場合、ガイド部材の断面形状(ガイド孔の開口形状)を非円形にすれば、電極を平面視において一定の姿勢に保持することができる。
<Other Examples>
The present invention is not limited to the embodiments described above and illustrated in the drawings, and the following embodiments are also included within the technical scope of the present invention.
The detaching device may be configured to jet air toward the coating section.
The number of guide members (the number of guide holes formed in one electrode) is not limited to three, but may be two, four or more.
The number of guide members (the number of guide holes formed in one electrode) may be just one. In this case, if the cross-sectional shape of the guide member (the opening shape of the guide hole) is non-circular, the electrode can be held in a constant position in a plan view.
電極にガイド孔を形成せず、非塗工部の外周縁に凹部や凸部を形成し、この凹部や凸部をガイド部材に摺接させるようにしてもよい。 Instead of forming a guide hole in the electrode, a recess or protrusion may be formed on the outer edge of the non-coated area, and this recess or protrusion may be made to slide against the guide member.
10…負電極(電極)
11…負極用基材(基材)
12…負極用スラリー(スラリー)
13…負極側塗工部(塗工部)
14…負極側未塗工部(未塗工部)
15…負極側切欠部(切欠部)
16…負極側ガイド孔(ガイド孔)
18…移送対象負電極(移送対象電極)
19…移送非対象負電極(移送非対象電極)
20…正電極(電極)
21…正極用基材(基材)
22…正極用スラリー(スラリー)
23…正極側塗工部(塗工部)
24…正極側未塗工部(未塗工部)
25…正極側切欠部(切欠部)
26…正極側ガイド孔(ガイド孔)
28…移送対象正電極(移送対象電極)
29…移送非対象正電極(移送非対象電極)
30…負電極貯積部(電極貯積部)
32…負電極用ガイド部材(ガイド部材)
40…正電極貯積部(電極貯積部)
42…正電極用ガイド部材(ガイド部材)
50…移送装置
55…セパレータ
56…積層台
60…負電極用離脱装置(離脱装置)
65…正電極用離脱装置(離脱装置)
70…電極貯積部
71…ガイド部材
73…電極
10...Negative electrode (electrode)
11... Base material for negative electrode (base material)
12...Slurry for negative electrode (slurry)
13... Negative electrode side coating part (coating part)
14...Negative electrode side uncoated portion (uncoated portion)
15...Negative electrode side notch (notch)
16...Negative electrode side guide hole (guide hole)
18...Transfer target negative electrode (transfer target electrode)
19...Transfer non-target negative electrode (transfer non-target electrode)
20...Positive electrode (electrode)
21...Base material for positive electrode (base material)
22...Positive electrode slurry (slurry)
23...Positive electrode side coating part (coating part)
24: Positive electrode side uncoated part (uncoated part)
25...Positive electrode side notch (notch)
26...Positive electrode side guide hole (guide hole)
28...Transfer target positive electrode (transfer target electrode)
29...Transfer non-target positive electrode (transfer non-target electrode)
30...Negative electrode storage section (electrode storage section)
32...Negative electrode guide member (guide member)
40...Positive electrode reservoir (electrode reservoir)
42...Positive electrode guide member (guide member)
50: Transfer device 55: Separator 56: Stacking table 60: Negative electrode detachment device (detachment device)
65... Positive electrode detachment device (detachment device)
70...electrode storage section 71...guide member 73...electrode
Claims (4)
前記電極貯積部に積層されている前記複数枚の電極のうち最上端の移送対象電極を、吸着した状態で保持し、前記電極とセパレータとを積層するための積層台へ移送する移送装置と、
前記移送装置によって保持された前記移送対象電極の下面に移送対象ではない移送非対象電極が密着したときに、前記移送非対象電極を、エアノズルから噴射したエアによって前記移送対象電極から離脱させて前記電極貯積部へ落下させる離脱装置と、
前記移送対象電極から離脱した前記移送非対象電極を、平面視において一定の位置を保ちつつ前記電極貯積部へ落下するように案内する棒状のガイド部材と、を備え、
前記電極は、基材と、前記基材にスラリーが塗布された塗工部と、前記スラリーが塗布されずに前記基材が露出した未塗工部とを有しており、
前記未塗工部には、ガイド孔が形成され、
前記ガイド部材が前記ガイド孔を嵌合させた状態で前記未塗工部に摺接するように配置されている電極搬出装置。 an electrode storage section for storing a plurality of sheet-shaped electrodes in a stacked horizontal position;
a transfer device that holds, by suction, the uppermost electrode to be transferred among the plurality of electrodes stacked in the electrode storage section, and transfers the electrode to a stacking table for stacking the electrode and a separator;
a detachment device that, when a non-transfer target electrode that is not a transfer target comes into close contact with the underside of the transfer target electrode held by the transfer device, detaches the non-transfer target electrode from the transfer target electrode by spraying air from an air nozzle , causing the non-transfer target electrode to fall into the electrode storage section;
a rod-shaped guide member that guides the non-transfer target electrode that has been separated from the transfer target electrode so that the non-transfer target electrode falls into the electrode storage section while maintaining a constant position in a plan view;
the electrode has a substrate, a coated portion in which a slurry is applied to the substrate, and an uncoated portion in which the slurry is not applied and the substrate is exposed;
A guide hole is formed in the uncoated portion,
The electrode carrying-out device is arranged so that the guide member slides in contact with the uncoated portion while being fitted into the guide hole .
複数の前記ガイド部材が複数の前記ガイド孔に個別に挿通されている請求項2に記載の電極搬出装置。 A plurality of the guide holes are formed in the uncoated portion,
The electrode carrying-out device according to claim 2 , wherein a plurality of the guide members are individually inserted into a plurality of the guide holes.
前記未塗工部が、前記離脱装置から噴射されるエアの吹き付け対象部位として機能する請求項1から請求項3のいずれか1項に記載の電極搬出装置。 the detaching device detaches the non-transfer target electrode from the transfer target electrode by an air jet pressure,
The electrode carry-out device according to claim 1 , wherein the uncoated portion functions as a target portion to be blown with air jetted from the removing device.
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| JP2013157197A (en) | 2012-01-30 | 2013-08-15 | Sharp Corp | Feeding device of electrode for battery |
| JP2015082491A (en) | 2013-10-24 | 2015-04-27 | 株式会社豊田自動織機 | Electrode laminating apparatus and electrode acquisition method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2013157197A (en) | 2012-01-30 | 2013-08-15 | Sharp Corp | Feeding device of electrode for battery |
| JP2015082491A (en) | 2013-10-24 | 2015-04-27 | 株式会社豊田自動織機 | Electrode laminating apparatus and electrode acquisition method |
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