JPS5811976B2 - How to make corn cups - Google Patents

Description

[Detailed Description of the Invention] The present invention relates to a method for manufacturing a cone cup used as a handle for soft serve ice cream or ice cream, and its purpose is to convert the baking mold of the cone cup into an upper mold. By forming a lower mold with chive cracks, the baked corn cup can easily fall off from the baking mold. The object is to provide a continuous and efficient manufacturing method.

Conventionally, cone cups were constructed by pouring the material into a lower mold, closing the upper mold, molding it into a fan-shaped plate, and baking it; A method has been devised in which a male mold having a conical convex portion is inserted into the mold, and a material dough is baked in a mold formed between the two molds to obtain a cone cup.

However, these cone cup manufacturing methods have the disadvantage that the manufacturing operations are complicated and there are many manufacturing steps, so the equipment may break down and many defective products are produced, or the cone cup fired from the baking mold is difficult to produce. The problem was that it could not be removed.

Therefore, the present invention solves the drawbacks of these conventional examples, and the configuration thereof will be explained below with reference to the drawings showing one embodiment.

FIG. 1 is an explanatory diagram showing the steps of the cone cup manufacturing method of the invention.

Inside the koto 1, a driving wheel 2 and a driven wheel 3 are arranged side by side, and a chain belt 4 is passed between the two wheels.

The drive wheel 2 is driven by a motor 5, and has a structure in which it gradually rotates counterclockwise by interposing a speed reducer 6.

A chain tensioning mechanism for adjusting the tension of the chain belt 4 is provided on the driven wheel 3 side.

A plurality of baking tables 8 are continuously arranged in tandem around the outer periphery of the chain belt 4, and each of them is pivotally supported by the chain belt 4.

The baking mold table 8 is made up of an upper mold 9 and a lower mold 10. The upper mold 9 has a plurality of conical convex portions 11 arranged in rows. A plurality of conical recesses 12 are correspondingly formed in rows, and a baking mold 13 is formed by fitting both molds together.

The lower mold 10 is composed of two parts, and has a lower mold opening/closing mechanism 14 for opening and closing the baking mold 13 formed as described above.

Further, to describe the lower mold 10 in detail, a plurality of inner hollow recesses 12 are each provided with a fitting hole 15 and are connected to each other, and a steam groove 16 is formed in the upper end opening, and a steam groove 16 is formed in the upper end opening. Below is the head groove 17 of the cone cup.
is formed.

Next, above between the driving wheel 2 and the driven wheel 3, a quick repair machine 18 having an upward slope A, a plane path B, and a downward slope C is installed.

The baking tables 8 arranged in tandem around the outer periphery of the chain belt 4 gradually advance between the driving wheel 2, the driven hoop, and the eel 3, and as they pass through the quick-rolling machine 18, the dough is fed into the baking tables 8.
stamps the dough input area X, circulates through the baking area Y in the baking pot 1 as the chain belt rotates 40 times, and further advances to the baking product removal area 2.

In this baked product removal area 2, an edge cutting device 19 is disposed below, and when the baking mold table 8 passes, the baked corn cup is removed by the operation of the lower mold opening/closing mechanism 14. The baking mold 13 opens and falls into this ear cutting device 19.

Next, when the baking table 8 advances to the ramp A above the quick-filling machine 18, the upper mold 9 and the lower mold 10 are disengaged, and the upper mold 9
The upper mold 9 is moved up the upward ramp A by an elevator 20 provided at the lower mold 10, and during this time the lower mold opening/closing mechanism 14 of the lower mold 10 is operated, and the baking mold 13 is closed.

Further, while the upper mold 9 faces the planar path B and passes through the planar path B, the conical cup material dough is put into the conical recess 12 formed in the lower mold 10.

The upper die 9 is further moved down the downward slope C by the elevator 20, and is fitted into the lower die 10 which has been advanced on the chain belt 4.

In this way, the baking table 8 loaded with the material dough is again circulated within the baking pot 1 by the chain belt 4, and the same operations as described above are repeated.

The cone cup manufactured as described above has a cup body 23 in which the head 22 is integrally connected to the upper part of the main body 21 as shown in FIG. 5, and the heads 22 are connected. It is in a state where it is connected by the portion 24.

In addition, in the example, a 3-connected body is closed, but a 5-connected body,
It can be suitably implemented as a 10-connected body or the like.

The head part 22 and the connecting part 24 are formed by filling the material dough into the fitting hole 15 and the head groove 17 provided in the conical recess 12 of the lower mold 10 and firing it. .

Therefore, by opening the lower mold 10 as it is,
It is removed from the baking mold 13, dropped into the edge cutting device 19, the connected cup body 230 head 22 is cut, and the main body 2 is removed.
All you have to do is get 1.

As described above, according to the manufacturing method of the present invention, the baking mold 13 is formed by fitting the conical protrusion 11 of the upper mold 9 and the conical recess 12 of the lower mold 10, and is configured as a two-part body, and by opening and closing the baking mold 13, the baked corn cup can be dropped from the baking mold 13 in a capacity, and moreover, it is possible to bake a plurality of corn cups in a connected state. Since the cone cup of the fired product can be easily post-treated, the cone cup can be manufactured continuously and efficiently.

[Brief explanation of the drawing]

FIG. 1 is an explanatory diagram showing the steps of the cone cup manufacturing method of the present invention. FIG. 2 is a partially cut side view of the baking table. FIG. 3 is a partial perspective view showing the fitted state of the upper mold and the lower mold. FIG. 4 is a longitudinal sectional view showing a cut surface of the conical recess of the lower mold. FIG. 5 is a perspective view of the receiving cone cup in a connected state. FIG. 6 is a perspective view of a cone cup showing the sensation of cutting off the head. 1... Baking pot, 9... Upper mold, 10... Lower mold.

Claims (1)

[Claims] 1 A drive wheel 2 and a driven wheel 3 are arranged side by side inside the baking pot 1, a chain belt is passed between the two wheels, and an upward ramp A and a flat road B are provided above between the drive wheel 2 and the driven wheel 3. , quick stacking machine 18 having a downward slope C
8 conical parts 11 are installed on the outer periphery of the belt 4.
An upper mold 9 having a shape formed therein, and a conical recess 1 corresponding to the upper mold 9.
A baking mold table 8 having a baking mold 13 formed by fitting the upper mold 10 formed into two halves is installed, and the baking mold table 8 gradually advances inside the baking pot 1. Then, the upper mold 9 and the lower mold 10 are disengaged when passing through the uphill path A of the quick forming machine 18, and the conical shape formed on the lower mold 10 is removed when passing through the flat path B. The material dough for the corn cup is put into the convex part 12 of the mold, and when passing through the downward slope C, the upper mold 9 and the lower mold 10 are fitted again, and the baking mold apricot 8 escapes from the dough input area X. Then, as the belt rotates 40 times, the baking pot 1
The lower mold 1 circulates through the firing zone Y of
A method for producing a corn cup, characterized in that the baked product is allowed to fall by opening the cup.