JPS5818155B2 - Out of the box - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of forming an attractive uneven pattern using a highly viscous substance such as a paint, and a patterning tool used therefor.

Conventionally, various methods have been implemented to form patterns from highly viscous materials using patterning tools, but the patterns formed are reflected in the surface condition of the patterning tool or the patterns engraved on it, and It is influenced by the mode of movement of the patterning tool.

Various patterning tools that have been used conventionally include those engraved with transferred patterns.

Thus, when these patterning tools are used to form a pattern on a patterned object, the tool is basically applied only once to said object by mechanical or manual movement. It is.

The pattern formed in this way is a pattern that corresponds to the surface of the patterning tool or a pattern that has a yin and yang relationship with the surface, and is a series of repeated patterns along the direction of movement of the patterning tool, that is, a directional pattern. It can be said that there is a certain pattern.

By the way, when actually forming a pattern using such a method, regardless of the case where the pattern is formed on the entire surface of the object to be patterned at once by a mechanical method, the patterning tool is usually moved in one direction or the other. A pattern is formed on the entire surface by shifting parallel to this.

In such a method, the boundary between the previously formed pattern and the next formed pattern, that is, the joint between the patterns, is noticeable;
The directionality of the formed pattern is clearly revealed.

Therefore, the commercial value of objects having patterns formed in this way is greatly reduced, and there is a strong feeling that the patterns are artificially formed.

By the way, when forming a desired pattern on an object to be patterned, for example, a wall material for a building, it is sometimes carried out in a factory, but in reality it cannot be carried out while it is being used in a completed building. many.

In such cases, the patterning tool is mostly used manually, but depending on work conditions, it may not be possible to always move the patterning tool in a fixed direction.

Therefore, under such conditions, it is virtually impossible to uniformly print a desired pattern on the entire surface of the wall material using the above-mentioned patterning tool for transfer.

As described above, when a high viscosity viscous substance is used as a pattern forming material and a pattern is formed using a normal patterning tool, the pattern formed is directly reflected in the surface form of the patterning tool, and There have been problems such as undesirable phenomena occurring in pattern formation depending on the application state of the patterning tool.

In order to solve this problem, the present inventors made various changes in the application of the patterning tool by using a highly viscous viscous material so that the pattern formed was not directly reflected in the surface form of the patterning tool. As a result of various research into pattern forming methods and patterning tools that do not cause undesirable phenomena even when the pattern is formed, we found that conventional pattern forming methods that use patterning tools whose surfaces meet specific conditions The present invention was completed based on the discovery that a textured pattern is formed that is inconceivable.

The present invention comprises a curved convex body composed of at least one of a solid line shape and a broken line shape in a developed state on the surface, and the curved convex bodies are mutually the same or close to each other. When this is cut along a certain plane, most of the convex bodies located on the cut plane are located at approximately the same distance from the adjacent convex bodies.A surface that forms a plane, curved surface, or convex surface. Features a plate-shaped patterning tool formed in -
The plate-like patterning tool is applied several times to a layer of a high viscosity viscous material formed on the surface of the pattern object, or the high viscosity viscous material is applied to the surface of the pattern object. The second feature is that the plate-like patterning tool is stacked and pressed a plurality of times while supplying the patterning tool to form an uneven pattern.

The present invention will be described in detail below with reference to the accompanying drawings.

In the patterning tool 1 of the present invention, the plane of one unit of the shape consisting of the curve of the convex body 3 formed on the surface of the plate-shaped main body 2 can be roughly divided into the planes shown in FIG. Ru.

That is, the annular shape shown in a'%-f, the one not completely annular but close to it as shown in g and h, the helical shape shown in i, the so-called free curve shown in J, and a set thereof. It's a combination.

One unit of this shape is a solid line as shown by 42 holes and C,
It may be formed in a broken line shape or a dotted line shape (a solid line shape or a broken line shape is preferable), and may also be a combination of a plurality of similar shapes as shown in a, b, f, and g.

Further, as shown in f, a combination of crossed states may be used.

By providing a plurality of such shaped units on the entire surface of the main body 2, the patterning tool 1 of the present invention can have various pattern shapes in the planar (or unfolded) state, for example as shown in Figures 3 to 7. is obtained.

In Figures 5 and 6, the corresponding convex bodies are filled in black to clearly show the outline of one unit of shape.

When constructing the above pattern shape, use the patterning tool on one side,
For example, when cutting along lines 1 to 2 in Figures 3 to 7, most of the convex bodies located in that section need to be located at the same distance from the adjacent ones.

This need not be exactly the same, but may be a relationship that is close to the same or a relationship that can be determined to be the same by visual observation.

In addition, any cutting line of the patterning tool, that is, the 3rd to 7th 1
Instead of arranging one unit of shape parallel to the ■-■ line in the diagram,
By changing the arrangement direction as shown in each figure, a more elaborate pattern can be formed on the patterned object.

Further, it is preferable that the arrangement state of each shape unit is changed from one another, and it is preferable that shape units of different sizes or those shown in FIG. 2 are appropriately combined and arranged.

Furthermore, as shown in FIG. 6, the units of shape may be arranged in an intersecting manner; in this case, the curved line must be cut at the intersecting portion.

In short, as described above, it is sufficient that the convex bodies having a unit shape located at a certain surface on the surface of the main body 2 are mutually the same or in a state close to this.

From this point of view, the convex body 3 may be formed on the surface of the main body 2, but the size of one unit of the shape may be determined as appropriate depending on the size of the patterning tool used, and the convex body 3 may be formed on the surface of the main body 2. The same can be said of the mutual spacing between the curves of the shaped body 3 and the spacing between the units of each shape, and the appropriate range is usually between 3 and 50 mm, preferably between 5 and 2 Qmm.

In addition, the thickness of the solid line, broken line, or dotted line constituting the curve may be determined as appropriate depending on the size of one unit of the rare object, and is usually 1 to 50 mm, preferably 2 to 20 mm.
Similarly, the height of the convex shape is generally 1 to 5 Qmm, preferably 2 to 20 Qmm.

Main body 2 and convex body 3 of patterning tool 1 in the present invention
may be the same or different and may be either an elastic body or an inelastic body.

Specific examples of materials include metals such as aluminum, iron, copper, and steel, alloys thereof, or surface-treated products thereof, ordinary plastics, rubber, or foamed products thereof, wood or plywood, hard fibers (e.g., glass fibers and carbon fibers). ), a combination of the above materials, or a material whose surface is treated with flocking.

The planar shape of the main body 2 may be a rectangular or circular shape as shown in FIG. 1, or a shape suitable for use with a patterning tool, and the side stripes may also be curved in two directions as shown in FIG. Although a flat shape, a semicircular shape, a partial shape of a spherical surface, etc. may be used.

4 is a backing material of the main body 2, and 5 is a thin piece.

The highly viscous viscous material used in the method of the present invention has an uneven pattern formed by applying the above-mentioned patterning tool to the layer of the viscous material. It is necessary to have a certain viscosity that does not change easily until it is hardened by processing.

Specifically, it may have a viscosity of about 5,000 to 50,000 centipoise.

The degree of viscosity also affects the final finish of the pattern formed by the patterning tool. For example, if the above-mentioned viscous material with low viscosity is used, a concave-convex pattern with a sweet feel will be formed all over, so the above-mentioned It may be selected as appropriate within the range.

Examples of such viscous substances include ordinary paints, cement, plaster, and porcelain, and these may be used alone or in combination.

In the method of the present invention, a layer of the above-mentioned highly viscous viscous material is previously formed on the surface of the patterned object.

The thickness of the core layer may be appropriately determined depending on the degree of unevenness of the pattern to be formed and the height of the pattern-shaped convex bodies on the surface of the patterning tool.

The patterning tool may be applied mechanically or manually to the layer, and the pressing is applied multiple times, preferably about 2 to 5 times, at the same location on the layer to form an attractive uneven pattern. can be done.

The application of such patterning tools may be carried out with a single tool or with a combination of tools.

The movement of the patterning tool may be performed repeatedly at the same location, or a method of sequentially shifting the movement direction in parallel or a method of crossing the movement direction may be adopted.

It is believed that such a number of times and method of applying the tool cannot be adopted by conventional pattern forming techniques, and moreover, it often causes the unfavorable condition of the above-mentioned pattern directionality during pattern formation. It was regarded as

However, the application of such a patterning tool according to the method of the present invention has only been realized through the use of a patterning tool having a novel surface shape as described above.

Therefore, the concavo-convex pattern formed by the method of the present invention is completely unpredictable from the concept of the prior art such as transfer, in which the formed pattern is often reflected in the surface shape of the patterning tool used. It can be said that it is a new and interesting pattern that has no direct relation to the surface shape.

Another pattern forming method of the present invention includes a method in which a patterning tool is pressed while supplying a highly viscous substance onto the patterned object.

As mentioned above, the method of supplying the viscous material includes, for example, a method of supplying the viscous material under pressure from the inside of the patterning tool to the recesses on the surface and extruding it onto the surface.

Further, when using a patterning tool made of a foamed elastic material, a method may be adopted in which the patterning tool is impregnated with a viscous substance.

After forming a predetermined uneven pattern, the uneven pattern is solidified by the hardening property of the highly viscous material itself or by a conventional method.

In this way, the desired tasteful uneven pattern is formed on the barrel 4.

From now on, you can apply colored paint if necessary.

Furthermore, when the formed uneven pattern is in a semi-solidified state, the tops of the pattern projections may be smoothed with a spatula, trowel, or roll with a flat surface, or ground with a sander or the like.

Furthermore, by coloring the entire uneven pattern and then finishing only the flattened top surfaces of the protrusions in a different color as described above, an uneven pattern with a sharp appearance can be obtained.

To illustrate and explain the uneven pattern formed in this way, the uneven pattern formed using the patterning tool of the present invention having the pattern shapes shown in FIGS. This is shown in Figure 7.2.

The uneven patterns shown in FIGS. 4 to 7 are obtained by smoothing the tops of the above-mentioned pattern projections.

Next, the present invention will be specifically explained with reference to Examples.

Example 1 (1) Pattern-making tool 0 shape: a shape curved in two directions as shown in FIG.

0 Material: An elastic body (manufactured by Dashi Sangyo Co., Ltd.) made by hydrolyzing foamed polyurethane, removing film-like substances, and processing it into neoprene, measuring 1501 m long, 100 mm wide, and 5 mm thick.
The pattern shown in Figure 4 is formed on its surface, and the size of one unit of the shape is 50 to 8.
The arrangement interval is 10 to 20 degrees, the thickness of the convex body is 8 to 10 degrees, and the depth is 8 to 10 degrees.

(2) High viscosity viscous substance.

Vinegar-based synthetic resin emulsion 16.0 (% by weight) Extender pigment and aggregate 60. Q u colored pigment
IQ, Q // Thickener
0.5 Stabilizer 0.2 Antifoaming agent 0.4 Anti-bacterial agent 0.4 Water 12.5 A commercially available acetic acid-based synthetic resin emulsion-type thick film coating having a composition of 11 or more is used.

The viscosity of the paint is 22,000 centipoise (18°C).

(3) Using an uneven pattern forming flexible board (9 o O mm x 6 mm) as the object to be coated, apply a generous amount of the above-mentioned high viscosity viscous substance to the surface of the above patterning tool, and apply the high viscosity viscous substance 1. 5
kg evenly, and the patterning tool is arbitrarily applied to the coated surface multiple times in a non-directional manner.

(4) Post-treatment After forming the uneven pattern, leave it for 2 hours, and when it is semi-solidified, apply a pressure roll to the convex portions of the uneven pattern while applying water to flatten the tops.

It is then left at room temperature for 15 hours.

Polyurethane resin metallic enamel is applied twice to the entire surface of the solidified uneven pattern.

(5) The uneven pattern thus formed is a non-directional large texture as shown in Figure 4-2,
This is suitable for building exteriors.

Example 2 (1) Patterning tool O shape: Convex lens-shaped circular body Material: Inelastic wood material, diameter 16
The pattern shape shown in Figure 3 is formed on its surface, the size of one unit of shape is 50-60 mm, the arrangement interval is 10-15 dragons, and the convex The thickness of the shaped body is 5 to 7 mm, and the depth is 5 to 7 mm.

(2) High viscosity paint liquid epoxy resin 25 (wt%) White pigment and extender pigment 15 〃 Aggregate 35 〃 Thickener 10 〃 Additive 5 〃 Water' 10〃 Curing agent Curing agent 95 (wt%) Additive
5. A commercially available water-based epoxy resin thick film paint is used, in which the coating liquid having the above composition and a curing agent are mixed at a ratio of 10=0.8 (weight ratio).

Paint viscosity 3000.0 centipoise (20℃) (3)
Similar to Example 1 for uneven pattern formation, a flexible board (900 x 9
00 mm x 6 mvt) is used as an object to be coated, 1.0 kg of the above-mentioned high-viscosity viscous material is applied uniformly in advance with a porous band roll, and then the above-mentioned patterning tool is optionally applied multiple times.

(4) Post-treatment After forming the uneven pattern, leave it to stand for 3 hours, and when it is semi-solidified, apply a pressure roll to the convex portions of the uneven pattern while applying water to flatten the tops.

Thereafter, it was left to stand at room temperature for 15 hours, and polyurethane resin enamel was applied twice over the entire surface of the solidified uneven pattern.

(5) The uneven pattern thus formed is a non-directional melon-like pattern as shown in FIG. 3, and is mainly suitable for interior decoration of buildings.

Example 3 (1) Patterning tool 0 shape... Convex lens-like long elliptical body 0 material...
It is a polyvinyl acecool porous elastic body with a major axis of 200 mvt and a minor axis of 130 mm, and the pattern shape shown in Figure 7-1 is formed on its surface, and the shape is uniform. Unit size is 80-90mm, arrangement interval 1
0~127ftm1 Convex body thickness 8~1011ffl,
Its depth is 10 to 127 rLm.

(2) High viscosity viscous material An acetic acid-based synthetic resin emulsion type thick film paint having the same composition as in Example 1 was used.

(3) Concave and convex pattern formation Similar to Example 1, a flexible board (900×90
The object to be coated is 0 x 6 mm, and a generous amount of the above-mentioned high viscosity substance is applied to the surface of the patterning tool.
Uniform coating: A patterning tool is arbitrarily applied multiple times to the object to be coated.

(4) Post-treatment After forming the uneven pattern, leave it for 3 hours, and when it is semi-solidified, apply a pressure roll to the uneven pattern and convex portions while applying water to flatten the tops.

Thereafter, it was left to stand at room temperature for 15 hours, and polyurethane resin-based ecamel was applied twice to the entire surface of the solidified uneven pattern.

(5) The concavo-convex pattern thus formed is a non-directional floral pattern as shown in Figure 7-2, and is mainly suitable for the interior of buildings.

[Brief explanation of drawings]

Fig. 1 is a perspective view showing an example of the patterning tool of the present invention;
The figure is a plan view showing examples of one unit of various pattern shapes formed on the surface of the patterning tool, and Figures 3 to 7 are plan views showing examples of pattern shapes formed on the surface of the patterning tool of the present invention. Figures 3 to 7 are plan views showing examples of uneven patterns formed by the pattern shapes on the surface of corresponding patterning tools, in which 1 is the patterning tool, 2 is its main body, and 3 is a convex pattern. Indicates the shape of the body.

Claims (1)

[Claims] 1. Forming a layer of a highly viscous viscous substance on the surface of a pattern-formed object,
Next, in the unfolded state, the curved convex body is composed of at least one of a solid line shape and a broken line shape, and the curved convex bodies are mutually the same or close to this and are similar to this.
Forming convex bodies on a flat, curved or convex surface in such a way that when cut along a plane, most of the convex bodies located on the cut plane are located at approximately the same distance from the adjacent convex bodies. Pressing is applied by stacking the plate-shaped patterning tool on the layer multiple times, or by stacking and pressing the plate-shaped patterning tool multiple times while supplying the high-viscosity viscous material onto the surface of the patterned object. is a method for forming an uneven pattern, characterized in that the method is applied. 2 Consisting of a curved convex body composed of at least one of a solid line shape and a broken line shape when developed on the surface, where the curved convex bodies are the same or close to each other and are cut along a certain plane. The convex bodies are formed on a flat, curved or convex surface so that most of the convex bodies located on the cut surface are located at approximately the same distance from the adjacent convex bodies. A plate-like patterning tool for forming an uneven pattern.