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JPS5827231B2 - Monolithic refractories - Google Patents
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JPS5827231B2 - Monolithic refractories - Google Patents

Monolithic refractories

Info

Publication number
JPS5827231B2
JPS5827231B2 JP54099769A JP9976979A JPS5827231B2 JP S5827231 B2 JPS5827231 B2 JP S5827231B2 JP 54099769 A JP54099769 A JP 54099769A JP 9976979 A JP9976979 A JP 9976979A JP S5827231 B2 JPS5827231 B2 JP S5827231B2
Authority
JP
Japan
Prior art keywords
weight
parts
fire
aggregate
resistant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP54099769A
Other languages
Japanese (ja)
Other versions
JPS5626775A (en
Inventor
美明 三井
進一郎 大沢
鋭二 堀江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Isolite Insulating Products Co Ltd
Original Assignee
Isolite Insulating Products Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Isolite Insulating Products Co Ltd filed Critical Isolite Insulating Products Co Ltd
Priority to JP54099769A priority Critical patent/JPS5827231B2/en
Publication of JPS5626775A publication Critical patent/JPS5626775A/en
Publication of JPS5827231B2 publication Critical patent/JPS5827231B2/en
Expired legal-status Critical Current

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Description

【発明の詳細な説明】 本発明は不定形耐火物、特に流し込み可能な濃密な不焼
成耐火物及び流し込み可能な不焼成軽量耐火物に関する
ものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to monolithic refractories, particularly castable dense unfired refractories and castable unfired lightweight refractories.

不定形耐火物の主なるものとしては、キャスクプル耐火
物とプラスチック耐火物が従来より使用されている。
Cask pull refractories and plastic refractories have conventionally been used as monolithic refractories.

キャスタブル耐火物は、耐火性の骨材にアルミナセメン
トなどの耐火性セメントラ配合して水と混合して流し込
んで使用されるのが一般的である。
Castable refractories are generally used by mixing refractory aggregate with refractory cement, such as alumina cement, and pouring the mixture with water.

しかし、アルミナセメントを多量に使用するため、耐火
性、耐蝕性の高い骨材を使用しても、充分にその効果が
生かされていない。
However, since a large amount of alumina cement is used, even if aggregate with high fire resistance and corrosion resistance is used, its effects are not fully utilized.

また硬化までに数時間〜20時間程度かかり脱型までの
時間がかかりすぎる事等の問題点がある。
Further, there are problems in that it takes several hours to about 20 hours to cure and it takes too much time to demold.

またプラスチック耐火物は耐火性の骨材に粘土等のバイ
ンダーを用いて練土状にしエヤーランマー等で成形する
ものが一般的なものであり、骨材の性能を極端に低下さ
せる事はないが、流し込み成形が出来ず、エヤーランマ
ーを使用するための作業上の問題点もある。
In addition, plastic refractories are generally made by using fire-resistant aggregate with a binder such as clay, kneading it into a clay shape, and molding it with an air rammer, etc., and this does not significantly reduce the performance of the aggregate. Cast molding is not possible, and there are operational problems as an air rammer is used.

本発明は、これ等の問題点を解決し非常に少ないセメン
ト量で流し込み可能な不定形耐火物を供するものである
The present invention solves these problems and provides a monolithic refractory that can be poured with a very small amount of cement.

アルミナセメントを少量使用した流し込み可能な不定形
耐火物としては(1)特公昭51−9770号公報、(
2)特開昭50−127907号公報等に示されている
が、本発明とは原理的に異なるものであり、(1)はセ
メント量が5〜8ol)と末だ多く、(2)に於いては
硬化時間が長いと云う問題点も有している。
Castable monolithic refractories using a small amount of alumina cement include (1) Japanese Patent Publication No. 51-9770, (
2) Although it is shown in Japanese Patent Application Laid-Open No. 127907/1983, it is fundamentally different from the present invention, and (1) has a much larger amount of cement at 5 to 8 ol), and (2) However, there is also the problem that the curing time is long.

一般に流し込み用不定形耐火物は施工現場で混練して流
し込むまでに、30〜60分程度の作業時間が必要であ
り、更に流し込み後は出来るだけ早く硬化脱型出来る事
が望ましく、またそのまま炉壁等の構造体となるので流
し込み後の収縮率が出来るだけ小さい事が望ましい。
In general, casting monolithic refractories requires about 30 to 60 minutes of work time to mix and pour at the construction site, and it is desirable to be able to harden and remove the mold as soon as possible after pouring. Therefore, it is desirable that the shrinkage rate after pouring be as small as possible.

本発明はまた従って添加水量が少なくてすみ、流し込み
後の収縮率が従来よりも小さく、強度も有する不定形耐
火物を供するものである。
The present invention also provides a monolithic refractory that requires less water to be added, has a smaller shrinkage rate after pouring than conventional refractories, and has strength.

本発明はこれらの要求を満足しうるようにするため、耐
火性骨材80〜100重量部と、耐火粘土、耐火性骨材
微粉末の一方又は両方からなる作業性付与材20重量部
以下と、耐火性骨材と作業性付与材との合計100重量
部に対し2〜4重量部のアルミナセメントと、水とを配
合して不定形耐火物を構成するに当って、スチレン類の
一種もしくは二種以上とマレイン酸類の一種もしくは二
種以上を反応させてなるオリゴマーであって該オリゴマ
ーの分子量20000以下の混合物の塩基性塩のpH9
,5〜10.5(25°C)、粘度300〜900(2
5℃、cps)樹脂分35重量φの樹脂水溶液(以下本
明細書で水溶性スチレンマレイン樹脂という)0.1〜
10重量部を添加するか、の水溶性スチレンマレイン樹
脂と共に0.05〜2重量部のピロリン酸ソーダーを添
加することにより、添加水量を少なくでき、混練後鋳込
み成型しうる時間、及び脱型しうるようになるまでの時
間を任意ならしめることができ、収縮率が小さく、強度
も有する不定形耐火物を得られるようにしたものである
In order to satisfy these requirements, the present invention contains 80 to 100 parts by weight of fire-resistant aggregate, and 20 parts by weight or less of a workability-imparting material consisting of one or both of fire-resistant clay and fine powder of fire-resistant aggregate. When constituting a monolithic refractory by mixing 2 to 4 parts by weight of alumina cement and water to 100 parts by weight of the fire-resistant aggregate and workability imparting material, a type of styrene or pH 9 of a basic salt of a mixture of oligomers formed by reacting two or more types with one or more types of maleic acids and having a molecular weight of 20,000 or less
, 5-10.5 (25°C), viscosity 300-900 (2
5°C, cps) Resin aqueous solution (hereinafter referred to as water-soluble styrene maleic resin) with a resin content of 35 weight φ 0.1 to
By adding 10 parts by weight or 0.05 to 2 parts by weight of sodium pyrophosphate together with the water-soluble styrene maleic resin, the amount of water added can be reduced, and the time required for casting and demolding after kneading can be reduced. The time required for the refractory to become wet can be set arbitrarily, and a monolithic refractory with low shrinkage and high strength can be obtained.

本発明は軽量耐火性骨材を耐火性骨材の一部又は全部に
使用して軽量不定形耐火物をうろこともできるが、軽量
耐火性骨材を使用せず、上記配合に粒状発泡ポリスチレ
ンを配合することにより軽量耐火断熱壁を形威しうろこ
とを見出したものである。
In the present invention, a lightweight monolithic refractory can be made by using a lightweight fire-resistant aggregate as part or all of the fire-resistant aggregate, but the lightweight fire-resistant aggregate is not used and granular expanded polystyrene is added to the above formulation. It has been discovered that by blending it with scales, a lightweight fireproof and insulating wall can be created.

即ち、粒度配合した耐火性骨材と作業性付与材に、少量
のアルミナセメントと少量の水溶性スチレンマレイン樹
脂、またはこれとピロリン酸゛ノーグーの少量を加えて
流し込み作業に適当なできるだけ少ない水量で混練して
窯炉壁等に流し込み、適当な時間で硬化させ窯炉壁等の
構造体を得るものである。
That is, a small amount of alumina cement and a small amount of water-soluble styrene-maleic resin, or a small amount of pyrophosphoric acid Nogu, are added to the fire-resistant aggregate and workability imparting material, which are mixed in particle size, and poured with as little water as possible suitable for the pouring operation. The mixture is kneaded, poured into a furnace wall, etc., and cured for an appropriate period of time to obtain a structure such as a furnace wall.

更に詳細には、アルミナ質、アルミナシリカ質、珪酸質
、マグネシア質、ジルコニア質等の粒度配合(一般的に
は最大粒径10〜3mr++で連続粒度を持ち、最密充
填になる様に粒度配合されたもの)された耐火性骨材(
軽量の不定形耐火物を得る場合には、耐火性骨材の代り
に耐火性の軽量骨材を使用するかまたは、耐火性骨材に
予め粒状発泡ポリスチレン等の発熱量、燃焼ガス量の小
さい気孔付与材を混入しておき炉壁等に施工した後これ
を焼失させて軽量化しても良い)80〜100重量部に
対して、作業性付与材として耐火粘土あるいは耐火性骨
材の微粉を20重量部以下添加し、更にスチレンマレイ
ン樹脂と反応して硬化させるアルミナセメントを入れて
乾式混合する。
More specifically, particle size combinations such as alumina, alumina-siliceous, silicic acid, magnesia, zirconia, etc. (generally have a continuous particle size with a maximum particle size of 10 to 3 mr++, and particle size combinations to achieve close packing) refractory aggregate (
When obtaining lightweight monolithic refractories, use fire-resistant lightweight aggregates instead of fire-resistant aggregates, or use granular foamed polystyrene or other materials with low calorific value and combustion gas volume as fire-resistant aggregates in advance. (It is also possible to reduce the weight by mixing a pore-imparting material and applying it to the furnace wall, etc., and then burning it down.) For 80 to 100 parts by weight, fine powder of fire-resistant clay or refractory aggregate is added as a workability-imparting material. Add up to 20 parts by weight, and then add alumina cement to be cured by reacting with the styrene maleic resin, and dry mix.

この場合アルミナセメントはJISI号、2号品あるい
はアルミナ含有量70〜80重量饅のハイアルミナセメ
ントのいずれを使用しても良く、経済性及び目的とする
耐火性によって決められる。
In this case, the alumina cement may be JISI No. 2, JISI No. 2, or high alumina cement with an alumina content of 70 to 80% by weight, which is determined depending on economic efficiency and desired fire resistance.

また、その使用量は骨材と作業性付与材の合計量100
重量部に対して2重量部以下では硬化体の強度が不足で
あり、大量に配合すると不定形耐火材中のCaOが増加
し耐熱性、耐蝕性を劣化させる事になり、2〜4重量部
が適量である。
In addition, the amount used is the total amount of aggregate and workability imparting material 100
If it is less than 2 parts by weight, the strength of the cured product will be insufficient, and if it is added in large quantities, CaO in the amorphous refractory material will increase and the heat resistance and corrosion resistance will deteriorate. is an appropriate amount.

作業性付与材は、耐火性骨材に流動性を与え、結合材と
してまた充填性をよくするために必要であるが、耐火性
骨材80重量部に対し20重量部以上を添加すると強度
が低下し耐火性も低下するので20重量部以下とするも
のである。
The workability imparting material is necessary to give fluidity to the refractory aggregate, serve as a binder, and improve filling properties, but if 20 parts by weight or more is added to 80 parts by weight of the refractory aggregate, the strength will increase. The content should be kept at 20 parts by weight or less since the fire resistance also decreases.

作業性付与材は、耐火性骨材の粒度分布や本発明不定形
耐火物の使用場所により全く添加しなくてもよい場合も
ある。
The workability imparting material may not need to be added at all depending on the particle size distribution of the refractory aggregate and the location where the monolithic refractory of the present invention is used.

水溶性スチレンマレイン樹脂は、アルミナセメントと反
応して鋳込成型可能時間、及び脱型可能になるまでの時
間を変化せしめるが、耐火性骨材と作業性付与材との合
計100重量部に対し0.1重量部以下の添加では殆ん
ど添加した効果が現れず、0.1重量部以上添加するこ
とにより鋳込成型可能時間、及び脱型可能になるまでの
時間を次第に長くできる。
Water-soluble styrene maleic resin reacts with alumina cement and changes the time required for casting and demolding. Addition of 0.1 part by weight or less will hardly produce any effect, and addition of 0.1 part by weight or more can gradually lengthen the time required for casting and mold removal.

10重量部も添加すれば3時間半位まで鋳込成型可能時
間を延ばすことができるが、現在の価格が高価であるの
でこのように多量の添加は経済的でない。
If 10 parts by weight is added, the casting time can be extended to about 3 and a half hours, but since the current price is high, it is not economical to add such a large amount.

ピロリン酸ソーダーは硬化時間調節剤として単独の添加
では効果がなく、水溶性スチレンマレイン樹脂と共に添
加して鋳込成型可能時間、及び脱型可能になるまでの時
間調節効果を有し、その添加量は耐火性骨材と作業性付
与材との合計100重量部に対して0.05〜2重量部
である。
Sodium pyrophosphate has no effect when added alone as a curing time regulator, but when added together with water-soluble styrene maleic resin, it has the effect of regulating the time required for cast molding and the time required for demolding. is 0.05 to 2 parts by weight per 100 parts by weight of the fire-resistant aggregate and workability imparting material.

これより多量に添加すると流し込み成形に必要とする以
上に鋳込成型可能時間が長くなり、またナトリウムを含
有するから耐火度を低下させるので好ましくない。
If it is added in a larger amount than this, the casting time becomes longer than necessary for casting, and since it contains sodium, it lowers the fire resistance, which is not preferable.

水を加えて混練してから鋳込成型可能時間を30〜60
分にしたい場合、耐火性骨材と作業性付与材との合計1
00重量部に対する添加割合(重量部)の1例を示すと
次の通りである。
Possible casting time after adding water and kneading is 30 to 60 hours.
If you want to make a
An example of the addition ratio (parts by weight) to 00 parts by weight is as follows.

水溶性スチレンマレインm脂1.0 0.5 0.3ピ
ロリン酸ソーダー 0 0.35 0.2
耐火性骨材、作業性付与材、アルミナセメント、粒状発
泡スチロール等の乾式混合物に、水溶性スチレンマレイ
ン樹脂やピロリン酸ソーダーを水に溶解して混練する。
Water-soluble styrene maleic fat 1.0 0.5 0.3 Sodium pyrophosphate 0 0.35 0.2
Water-soluble styrene maleic resin and sodium pyrophosphate are dissolved in water and kneaded into a dry mixture of fire-resistant aggregate, workability imparting material, alumina cement, granular expanded polystyrene, etc.

そしてこれを型に流し込んで使用するものである。This is then poured into a mold and used.

次に本発明の実施例を参考例と共に示す。Next, examples of the present invention will be shown together with reference examples.

以上本発明によれば、少量の水とセメントを使用して流
し込み可能で、硬化後の収縮率が小さく、CaOの少な
い耐火度、強度も有する不定形耐火物を供することがで
きる。
As described above, according to the present invention, it is possible to provide a monolithic refractory that can be poured using a small amount of water and cement, has a small shrinkage rate after hardening, and has low CaO content and fire resistance and strength.

また従来の不定形耐火物では参考例に示すように鋳込成
型可能時間が短かく、成型に不便であり、脱型可能とな
るまでの時間が長く施工完了までに時間を要するが、本
発明によれば鋳込成型可能時間を成型に必要な充分な時
間とでき、且つ脱型も早くできるので従来より施工能率
を向上できる。
In addition, as shown in the reference example, conventional monolithic refractories have a short time for casting and are inconvenient to mold, and take a long time to be demolded and take time to complete construction. According to the method, the time required for casting can be made sufficient for molding, and demolding can be done quickly, so construction efficiency can be improved compared to the conventional method.

更に粒状発泡ポリスチレンの配合により、流し込んだそ
の場の形状に即応した軽量耐火断熱壁を形成できる。
Furthermore, by blending granular expanded polystyrene, it is possible to form a lightweight fireproof and heat-insulating wall that instantly adapts to the shape of the place where it is poured.

Claims (1)

【特許請求の範囲】 1 耐火性骨材80〜100重量部と、耐火粘土、耐火
性骨材微粉末の一方又は両方からなる作業性付与材20
重量部以下と、耐火性骨材と作業性付与材との合計10
0重量部に対し2〜4重量部のアルミナセメントとスチ
レン類の一種もしくは二種以上とマレイン酸類の一種も
しくは二種以上を反応させてなるオリゴマーであって該
オリゴマーの分子量20000以下の混合物の塩基性塩
のpH9,5〜10.5(25°C)、粘度300〜9
00(25℃、cps)樹脂分35重量咎の樹脂水溶液
0.1〜10重量部と、水とを含有することを特徴とす
る不定形耐火物。 2 耐火性骨材の一部又は全部が軽量耐火性骨材である
特許請求の範囲1項記載の不定形耐火物。 3 耐火性骨材80〜100重量部と、耐火粘土、耐火
性骨材微粉末の一方又は両方からなる作業性付与材20
重量部以下と、耐火性骨材と作業性付与材との合計10
0重量部に対し2〜4重量部のアルミナセメントと、ス
チレン類の一種もしくは二種以上とマレイン酸類の一種
もしくは二種以上を反応させてなるオリゴマーであって
該オリゴマーの分子量20000以下の混合物の塩基性
塩のp)(9,5〜10.5(25°C)、粘度300
〜900(25°C,cps)樹脂分35重量φの樹脂
水溶液o、i〜10重量部と、ピロリン酸ソーダー0.
05〜2重量部と、水とを含有することを特徴とする不
定形耐火物0 4 耐火性骨材の一部又は全部が軽量耐火性骨材である
特許請求の範囲3項記載の不定形耐火物。 5 耐火性骨材80〜100重量部と、耐火粘土、耐火
性骨材微粉末の一方又は両方からなる作業性付与材20
重量部以下と、耐火性骨材と作業性付与材との合計10
0重量部に対し2〜4重量部のアルミナセメントと、ス
チレン類の一種もしくは二種以上とマレイン酸類の一種
もしくは二種以上を反応させてなるオリゴマーであって
該オリゴマーの分子量20000以下の混合物の塩基性
塩のpH9,5〜10.5(25°C)、粘度300〜
900(25℃、cps)樹脂分35重重量の樹脂水溶
液0.1〜10重量部と、粒状発泡ポリスチレンと、水
とを含有することを特徴とする不定形耐火物06 耐火
性骨材80〜100重量部と、耐火性粘度、耐火性骨材
微粉末の一方又は両方からなる作業性付与材20重量部
以下と、耐火性骨材と作業性付与材との合計100重量
部に対し2〜4重量部のアルミナセメントと、スチレン
類の一種もしくは二種以上とマレイン酸類の一種もしく
は二種以上を反応させてなるオリゴマーであって該オリ
ゴマーの分子量20000以下の混合物の塩基性塩のp
H9,5〜10.5(25°C)、粘度300〜900
(25°C,cps)樹脂分35重量φの樹脂水溶液0
.1〜10重量部と、ピロリン酸ソーダー0.05〜2
重量部と、粒状発泡ポリスチレンと、水とを含有するこ
とを特徴とする不定形耐火物。
[Scope of Claims] 1 Workability imparting material 20 consisting of 80 to 100 parts by weight of fire-resistant aggregate and one or both of fire-resistant clay and fire-resistant aggregate fine powder
Total of 10 parts by weight or less, fire-resistant aggregate and workability imparting material
An oligomer obtained by reacting 2 to 4 parts by weight of alumina cement, one or more styrenes, and one or more maleic acids, and the base of the mixture has a molecular weight of 20,000 or less. pH 9.5-10.5 (25°C), viscosity 300-9
00 (25°C, cps) A monolithic refractory characterized by containing 0.1 to 10 parts by weight of an aqueous resin solution having a resin content of 35 parts by weight, and water. 2. The monolithic refractory according to claim 1, wherein part or all of the refractory aggregate is a lightweight refractory aggregate. 3 Workability imparting material 20 consisting of 80 to 100 parts by weight of fire-resistant aggregate and one or both of fire-resistant clay and fine fire-resistant aggregate powder
Total of 10 parts by weight or less, fire-resistant aggregate and workability imparting material
An oligomer obtained by reacting 2 to 4 parts by weight of alumina cement, one or more styrenes, and one or more maleic acids, and the molecular weight of the oligomer is 20,000 or less. Basic salt p) (9.5-10.5 (25 °C), viscosity 300
~900 (25°C, cps) Resin aqueous solution o, i ~10 parts by weight with a resin content of 35 weight φ and 0.0 parts by weight of sodium pyrophosphate.
The monolithic refractory according to claim 3, wherein part or all of the refractory aggregate is a lightweight refractory aggregate. Refractory. 5 Workability imparting material 20 consisting of 80 to 100 parts by weight of fire-resistant aggregate and one or both of fire-resistant clay and fire-resistant aggregate fine powder
Total of 10 parts by weight or less, fire-resistant aggregate and workability imparting material
An oligomer obtained by reacting 2 to 4 parts by weight of alumina cement, one or more styrenes, and one or more maleic acids, and the molecular weight of the oligomer is 20,000 or less. Basic salt pH 9.5-10.5 (25°C), viscosity 300-
900 (25°C, cps) Monolithic refractory material 06 characterized by containing 0.1 to 10 parts by weight of an aqueous resin solution having a resin content of 35 parts by weight, granular expanded polystyrene, and water.Refractory aggregate 80 to 100 parts by weight, 20 parts by weight or less of a workability-imparting material consisting of one or both of fire-resistant viscosity and fire-resistant aggregate fine powder, and 2 to 2 parts by weight for a total of 100 parts by weight of the fire-resistant aggregate and workability-imparting material. P of a basic salt of a mixture of oligomers made by reacting 4 parts by weight of alumina cement, one or more styrenes, and one or more maleic acids, the oligomer having a molecular weight of 20,000 or less.
H9.5-10.5 (25°C), viscosity 300-900
(25°C, cps) Resin aqueous solution with resin content 35 weight φ 0
.. 1 to 10 parts by weight and 0.05 to 2 parts by weight of sodium pyrophosphate
1. A monolithic refractory comprising: part by weight, granular expanded polystyrene, and water.
JP54099769A 1979-08-03 1979-08-03 Monolithic refractories Expired JPS5827231B2 (en)

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Application Number Priority Date Filing Date Title
JP54099769A JPS5827231B2 (en) 1979-08-03 1979-08-03 Monolithic refractories

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP54099769A JPS5827231B2 (en) 1979-08-03 1979-08-03 Monolithic refractories

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Publication Number Publication Date
JPS5626775A JPS5626775A (en) 1981-03-14
JPS5827231B2 true JPS5827231B2 (en) 1983-06-08

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DE10346683C5 (en) 2003-10-08 2014-08-07 Schreiner Group Gmbh & Co. Kg Tamper-proof film structure for labels and method for its production

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JPS5626775A (en) 1981-03-14

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