JPS5831105B2 - Stabilizer for chlorine-containing polymers - Google Patents
Stabilizer for chlorine-containing polymersInfo
- Publication number
- JPS5831105B2 JPS5831105B2 JP53124047A JP12404778A JPS5831105B2 JP S5831105 B2 JPS5831105 B2 JP S5831105B2 JP 53124047 A JP53124047 A JP 53124047A JP 12404778 A JP12404778 A JP 12404778A JP S5831105 B2 JPS5831105 B2 JP S5831105B2
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- Prior art keywords
- lead
- acid
- arsenic
- stabilizer
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
【発明の詳細な説明】
本発明は、新規な粒度特性と結晶学的特性との組合せを
有する三塩基性硫酸鉛を含有して成り、熱安定性、電気
絶縁性等に優れた塩素含有重合体用安定剤に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention is a chlorine-containing lead sulfate containing tribasic lead sulfate having a novel combination of particle size and crystallographic properties. Regarding stabilizers for coalescence.
従来、三塩基性硫酸鉛の如き塩基性硫酸鉛は、塩fヒビ
ニル樹脂、塩素fヒポリエチレン等の塩素含有重合体に
刻する安定剤として広く使用されている。Heretofore, basic lead sulfates, such as tribasic lead sulfate, have been widely used as stabilizers in chlorine-containing polymers such as chloride-binyl resin and chlorine-hypolyethylene.
市販の三塩基性硫酸鉛は、長径が2乃至8ミクロン、短
径が0.3乃至1ミクロン(μ)である斜方晶系の針状
結晶から或っているが、塩素含有重合体に一般に4乃至
7重量%のような比較的多量に使用しなげれば十分な熱
安定性が得られず、種種の塩素含有重合体の鉛含有量を
低減させるという目的には未だ十分満足し得るものでな
かった。Commercially available tribasic lead sulfate consists of orthorhombic needle-shaped crystals with a major axis of 2 to 8 microns and a minor axis of 0.3 to 1 micron (μ), but it In general, sufficient thermal stability cannot be obtained unless it is used in a relatively large amount, such as 4 to 7% by weight, which is still sufficient for the purpose of reducing the lead content of various chlorine-containing polymers. It was nothing.
本発明者等は先に、金属鉛の粒状物と液体媒体と酸素ガ
スとを回転ミル内に充填し:液体媒体で湿潤された金属
鉛の粒状物の少な(とも一部が液体媒体の液面よりも上
方の気相中に露出し且つ金属鉛の粒状物が液体媒体中で
相互に摩擦し合う条件下に前記回転ミルを回転させ、こ
れにより一酸(16鉛の超微細粒子が液体媒体中に分散
された分散液を分離し;前記分散液から生成する一酸化
鉛を微粉末の形で回収することからなる新規−酸化鉛の
製造方法を提案した(特開昭52
1516975号公報)。The inventors first filled a rotary mill with granules of metallic lead, a liquid medium, and oxygen gas. The rotary mill is rotated under conditions in which the particles of lead metal are exposed in the gas phase above the surface and rub against each other in the liquid medium. We have proposed a new method for producing lead oxide, which consists of separating a dispersion dispersed in a medium and recovering the lead monoxide produced from the dispersion in the form of fine powder (Japanese Patent Application Laid-Open No. 1516975/1983). ).
この方法で得られた新規−酸化鉛は、0.2ミクロン以
下の一次粒径及び94%以上の無水クロム酸反応率を有
しており、極めて微細で、易反応性であるという特徴を
有している。The new lead oxide obtained by this method has a primary particle size of less than 0.2 microns and a chromic anhydride reaction rate of more than 94%, and is characterized by being extremely fine and easily reactive. are doing.
本発明者等は、上述した湿式法の一酸化鉛を原料とし、
これを硫酸と以下に述べる特定の条件で反応させること
により得られた三塩基性硫酸鉛は新規な粒度特性と結晶
学的特性との組合せを有しており、この超微結晶の三塩
基性硫酸鉛を塩素含有重合体に配合すると、優れた熱安
定性、分散性、電気絶縁性が得られ、さらにこの超微細
の三塩基性硫酸鉛を充填剤の担体粒子に担持させた安定
剤組成物は、塩基性硫酸鉛の配合比の減少にも拘らず熱
安定化効果が実質上減少することなく保持され、さらに
配合樹脂組成物の透明性が顕著に改善されることを見出
した。The present inventors used the above-mentioned wet method lead monoxide as a raw material,
The tribasic lead sulfate obtained by reacting this with sulfuric acid under the specific conditions described below has a novel combination of particle size and crystallographic properties. When lead sulfate is blended with a chlorine-containing polymer, excellent thermal stability, dispersibility, and electrical insulation properties are obtained, and a stabilizer composition in which this ultrafine tribasic lead sulfate is supported on filler carrier particles It has been found that the thermal stabilizing effect is maintained without substantially decreasing despite the reduction in the blending ratio of basic lead sulfate, and furthermore, the transparency of the blended resin composition is significantly improved.
本発明によれば、湿式法−酸fヒ鉛と硫酸との反応で得
られた三塩基性硫酸鉛粒子とこれを被覆する高級脂肪酸
鉛とから成り、該被覆粒子は0.2ミクロン以下の数平
均短径、1.8?/rnl以下の嵩比重を有し且つ式
式中、■3.2□はX線回折像のa−3,27Aにおけ
る強度を、また■3.。According to the present invention, the wet method consists of tribasic lead sulfate particles obtained by the reaction of acid arsenic and sulfuric acid, and higher fatty acid lead coating the particles, and the coated particles have a particle diameter of 0.2 microns or less. Number average short axis, 1.8? /rnl or less, and in the formula, ■3.2□ is the intensity at a-3, 27A of the X-ray diffraction image, and ■3. .
9はX線回折像のd−3,09久における強度を表わす
、
で定義されるX線強度比(R)が7以上であることを特
徴とする塩素含有重合体用安定剤が提供される。Provided is a stabilizer for chlorine-containing polymers, characterized in that the X-ray intensity ratio (R) defined by 9 represents the intensity at d-3,09 of an X-ray diffraction image is 7 or more. .
本発明の一つの態様においては、0.2ミクロン以下の
数平均短径、1.8′?/ml以下の嵩比重及び式
式中、■3.2□はX線回折像のd=3.27穴におけ
る強度を、またI3.。In one embodiment of the present invention, the number average minor axis is 0.2 microns or less, 1.8'? /ml or less, and in the formula, ■3.2□ is the intensity at d=3.27 hole of the X-ray diffraction image, and I3. .
9はX線回折像のd3.09人における強度を表わす、
で定義されるX線強度比(R)が7以上である三塩基性
硫酸鉛(A)は無機系充填剤(B)とA: B=95
: 5乃至30ニア0
の重量比で含有する均密混和物の形で塩素含有重合体用
安定剤として使用される。9 represents the intensity of the X-ray diffraction image d3.09 in humans.Tribasic lead sulfate (A) with an X-ray intensity ratio (R) defined as 7 or more is the inorganic filler (B) and A : B=95
: Used as a stabilizer for chlorine-containing polymers in the form of an intimate mixture containing in a weight ratio of 5 to 30 nia.
本発明に用いる前記超微細の三塩基性硫酸鉛は前述した
湿式法による一酸fヒ鉛を原料として台底される。The ultrafine tribasic lead sulfate used in the present invention is produced using arsenic monooxide as a raw material by the wet method described above.
この原料〜酸fヒ鉛は、8.3乃至9.2f / cc
の真の密度0.2ミクロン以下の一次粒径、波数約14
00乃至1410crrL ’ に赤外線吸収ピーク及
び94%以上の無水クロム酸反応率を有している。This raw material ~ acid f arsenic is 8.3 to 9.2 f/cc
True density of primary particle size less than 0.2 microns, wave number approximately 14
It has an infrared absorption peak between 00 and 1410 crrL' and a chromic anhydride reaction rate of 94% or more.
この−酸fヒ鉛の製造法の詳細は特開昭52−1516
97号公報に記載されているのでこれを参照されたい。The details of the manufacturing method of this arsenic acid are disclosed in JP-A-52-1516.
It is described in Publication No. 97, so please refer to it.
さらに、原料−酸fヒ鉛としては、亜酸fヒ鉛を水中に
分散させて水性スラリーとし、次いでこの水性スラリー
を一酸化鉛に富む成分を含有する上層部と金属鉛に富む
成分を含有する下層部とに分離する工報と、−酸fヒ鉛
に富む成分を含有する上層部の水性スラリーを分子状酸
素と接触させる工程との組合せによっても製造し得る(
特願昭52135909号)。Furthermore, as the raw material - arsenic acid, arsenic acid is dispersed in water to form an aqueous slurry, and this aqueous slurry is then divided into an upper layer containing a component rich in lead monoxide and a component rich in metallic lead. It can also be produced by a combination of a step of separating the lower layer into a lower layer containing -acid f arsenic and a step of contacting the upper layer aqueous slurry containing the arsenic-rich component with molecular oxygen (
Patent Application No. 52135909).
本発明においては、前述した粒度特性と結晶学的特性と
の組合せを有する塩基性硫酸鉛を製造するために、微細
な粒径と易反応性を有する湿式法−酸化鉛を用いること
が極めて重要である。In the present invention, it is extremely important to use a wet process - lead oxide, which has a fine particle size and high reactivity, in order to produce basic lead sulfate with the combination of particle size and crystallographic properties described above. It is.
後述する比較例に示すとおり、所謂鉛粉法で製造した亜
酸化鉛を600乃至700℃の温度でかつ酸素雰囲気中
で酸fヒして得られる普通の一酸化鉛を原料とする場合
には、数平均短径が2ミクロン以上でかつ嵩比重が1.
9?/m1以上の粗大な針状結晶の三塩基性硫酸鉛が生
成するに過ぎない。As shown in the comparative example below, when the raw material is ordinary lead monoxide obtained by acid-fusing lead zinc oxide produced by the so-called lead powder method at a temperature of 600 to 700°C in an oxygen atmosphere. , the number average minor axis is 2 microns or more, and the bulk specific gravity is 1.
9? Only tribasic lead sulfate in the form of coarse needle-like crystals of /ml or more is produced.
上述した湿式法で製造された一酸化鉛を、得られた水性
スラリーのままで硫酸との反応に用いることもでき、あ
るいは所望によりt過ケーキもしくは乾燥粉末の形で硫
酸との反応に供することができる。The lead monoxide produced by the wet method described above can be used for the reaction with sulfuric acid as the aqueous slurry obtained, or, if desired, can be subjected to the reaction with sulfuric acid in the form of a cake or dry powder. I can do it.
さらに、湿式法による一酸fヒ鉛には微量乃至少量の過
酸fヒ鉛(PbO2)が混入している場合が多いが、最
終製品の色相を向上させるために上述した過酸fヒ鉛を
あらかじめ還元により除去しておくことが望ましい。In addition, arsenic peroxide (PbO2) is often mixed into the arsenic peroxide produced by the wet method in many cases, but in order to improve the hue of the final product, It is desirable to remove it by reduction in advance.
過酸fヒ鉛の還元は、湿式法による一酸化鉛スラリーに
当量以上のヒドロキシルアミンの酸付加塩、例えば硫酸
ヒドロキシルアミンを添加し、この添加混合物を硫酸と
の反応に供することにより、硫酸と一酸fヒ鉛の反応系
中で好適に行うことができる。Arsenic peroxide can be reduced by adding an equivalent amount or more of an acid addition salt of hydroxylamine, such as hydroxylamine sulfate, to a lead monoxide slurry by a wet method, and then reacting this addition mixture with sulfuric acid. It can be suitably carried out in a reaction system of arsenic monoate.
硫酸との反応は一酸fヒ鉛の水性スラリーに化学量論的
量の硫酸を性用することにより行われる。The reaction with sulfuric acid is carried out by applying a stoichiometric amount of sulfuric acid to an aqueous slurry of arsenic monoate.
−酸fヒ鉛のスラリー濃度は5乃至45P/100cc
の範囲とすることが取扱いの点で有利である。-Acid f arsenic slurry concentration is 5 to 45P/100cc
It is advantageous in terms of handling to keep the range within this range.
硫酸は水溶液の形で添加することが均一な反応を行う上
で望ましく、その濃度は2.5乃至8モル/lの範囲と
するのが良い。It is desirable to add sulfuric acid in the form of an aqueous solution in order to carry out a uniform reaction, and its concentration is preferably in the range of 2.5 to 8 mol/l.
硫酸量は、目的とする塩基性硫酸鉛の塩基度によって相
違するが、Pb0 1モル当り115モルかl”;+1
/2モルの範囲で自由に変化し得る。The amount of sulfuric acid varies depending on the basicity of the target basic lead sulfate, but it is 115 mol per 1 mol of Pb0 or 1"; +1
/2 mol.
本発明においては−@fヒ鉛スラスラリ−する硫酸の性
用を、一般に5秒乃至40分、特に10秒乃至20分の
時間内で行うようにすることも極めて重要である。In the present invention, it is also extremely important that the arsenic slurry is heated within a time period of generally 5 seconds to 40 minutes, particularly 10 seconds to 20 minutes.
硫酸の性用速度は塩基性硫酸鉛の結晶核の生成速度、従
ってC軸方向−・の結晶の成長速度とも密接に関連して
おり、上記性用時間よりも短かい時間の性用では、結晶
のC軸方向への発達が不完全なものとなり、熱安定性や
充填剤との複合による相乗効果が低下する傾向がある。The rate of use of sulfuric acid is closely related to the rate of formation of crystal nuclei of basic lead sulfate, and therefore the rate of growth of crystals in the C-axis direction. The growth of the crystals in the C-axis direction becomes incomplete, and the thermal stability and the synergistic effect of the composite with the filler tend to decrease.
さらに−酸化鉛スラリーと硫酸との反応は可及的に低い
温度で行うことが、微細な粒度特性と特定の結晶学的特
性とを持った三塩基性硫酸鉛を得る上で有利であり、硫
酸圧加による発熱等を考慮して80°C以下の温度、好
適には40℃以下の温度で両者の反応を行うのがよい。Furthermore - it is advantageous for the reaction of the lead oxide slurry with sulfuric acid to be carried out at as low a temperature as possible in order to obtain tribasic lead sulfate with fine particle size characteristics and specific crystallographic properties; In consideration of heat generation due to pressurization of sulfuric acid, the reaction between the two is preferably carried out at a temperature of 80° C. or lower, preferably 40° C. or lower.
反応および熟成時間は、結晶を十分に成長させるのに足
るものであればよく、一般に両者を混合後10分乃至1
時間混合液を熟成すればよく、長時間の熟成は結晶を大
きく成長させてしまうことになる。The reaction and aging time may be any time as long as it is sufficient to grow the crystals sufficiently, and is generally 10 minutes to 1 hour after mixing the two.
It is sufficient to age the mixed liquid for a long time; aging for a long time will cause the crystals to grow larger.
反応は、湿式法−酸fヒ鉛の易反応性を利用して無触媒
でも行い得るが、一般には最終製品の色相の見地から、
酢酸等の一塩基性有機酸の触媒量を、反応に先立って一
酸fヒ鉛スラリー中に添加しておくことが望ましい。The reaction can be carried out without a catalyst using the wet method, taking advantage of the easy reactivity of arsenic, but in general, from the viewpoint of the hue of the final product,
It is desirable to add a catalytic amount of a monobasic organic acid such as acetic acid to the arsenic monoacid slurry prior to the reaction.
触媒の使用量は従来の塩基性硫酸鉛の製造法に比して可
成り少いものでよく、触媒に酢酸を選ぶ場合は、−酸f
B鉛(PbO)100モル当り0.25モル以下、好適
には0.2モル以下の酢酸触媒の使用量でよい。The amount of catalyst used can be considerably smaller than in the conventional production method of basic lead sulfate, and when acetic acid is selected as the catalyst, -acid f
The amount of acetic acid catalyst used per 100 moles of lead B (PbO) may be 0.25 mol or less, preferably 0.2 mol or less.
生成した三塩基性硫酸鉛には塩素含有重合体用安定剤に
望ましい種々の後処理を行うことができる。The resulting tribasic lead sulfate can be subjected to various post-treatments desirable for stabilizers for chlorine-containing polymers.
例えば本発明に用いる塩基性硫酸鉛の粒子表面に高級脂
肪酸鉛の被覆を形成させることが、分散性を向上させ、
且つ粒子相互の凝集結合を防止するために望ましい。For example, forming a coating of higher fatty acid lead on the surface of the basic lead sulfate particles used in the present invention improves dispersibility,
It is also desirable to prevent particles from coagulating together.
この被覆処理は次のように行い得る。This coating process can be performed as follows.
すなわち、生成した塩基性硫酸鉛の水性スラリーと、ス
テアリン酸、パルミチン酸、ラウリン酸等の高級脂肪酸
のアンモニウム塩、アミン塩等の溶液乃至は乳化液とを
40乃至95°Cの温度で混合し、塩基性硫酸塩中に含
まれるPbOの1都をその場で高級脂肪酸の鉛塩に転f
ヒする。That is, the produced aqueous slurry of basic lead sulfate and a solution or emulsion of ammonium salts, amine salts, etc. of higher fatty acids such as stearic acid, palmitic acid, and lauric acid are mixed at a temperature of 40 to 95°C. , one of the PbO contained in basic sulfate was converted on the spot to lead salt of higher fatty acid.
Hi.
このような被覆方法によれば、生成したままの塩基性硫
酸鉛の微細な粒子が、凝集することなく分散剤たる金属
石鹸で被覆され、分散性に極だって優れた安定剤が得ら
れる。According to such a coating method, fine particles of basic lead sulfate as produced are coated with the metal soap serving as a dispersant without agglomeration, and a stabilizer with extremely excellent dispersibility can be obtained.
高級脂肪酸塩としてはアルカリ金属塩も使用可能である
が、この場合には最終製品からアルカリ金属塩を除去す
るための洗滌操作が必要である。Alkali metal salts can also be used as higher fatty acid salts, but in this case a washing operation is required to remove the alkali metal salts from the final product.
高級脂肪酸の鉛塩の被覆量は塩基性硫酸鉛当り0.1乃
至24重量%、特に0.5乃至12重量%の範囲とする
ことが、分散性や作業性の点で好適である。The coating amount of the higher fatty acid lead salt is preferably in the range of 0.1 to 24% by weight, particularly 0.5 to 12% by weight, based on basic lead sulfate, from the viewpoint of dispersibility and workability.
得られた製品は1別し、乾燥し、必要によりほぐし、本
発明の目的に使用する。The product obtained is separated, dried, loosened if necessary, and used for the purpose of the present invention.
本発明に用いる三塩基性硫酸鉛は、−塩基性塩、二塩基
性塩、或いは四塩基性塩等との混合物の形をとり得る。The tribasic lead sulfate used in the present invention can be in the form of a mixture with a basic salt, a dibasic salt, a tetrabasic salt, or the like.
第1図は本発明に用いる新規三塩基性硫酸鉛(実施例1
の試料番号1−1)の電子顕微鏡写真であり、第2図は
従来法(比較例を試料番号1B)による三塩基性硫酸鉛
の電子顕微鏡写真である。Figure 1 shows the novel tribasic lead sulfate used in the present invention (Example 1).
Fig. 2 is an electron micrograph of tribasic lead sulfate obtained by the conventional method (comparative example is sample number 1B).
第1図及び第2図から明らかであるとおり、従来法によ
る三塩基性硫酸鉛はO,S ミクロン以上の数平均短径
を有するのに列し、本発明で用いる塩基性硫酸鉛はO,
2ミクロン以下、特に0.18−クロン以下の数平均短
径を有しており、著るしく結晶が微細であることが理解
される。As is clear from FIGS. 1 and 2, the tribasic lead sulfate prepared by the conventional method has a number average minor axis of O,S microns or more, and the basic lead sulfate used in the present invention has O,S microns or more.
It has a number average minor axis of 2 microns or less, particularly 0.18 microns or less, and it is understood that the crystals are extremely fine.
さらに従来法による塩基性硫酸鉛は2.(J?/ru1
以上の嵩比重を有するのに則して、本発明に用いる塩基
性硫酸鉛は、粒子が微細であること及びC軸方向への結
晶が発達に針状であることに関連して著るしく小さい嵩
比重、すなわち1.1’/rnl以下、特にL7ff/
ml以下の嵩比重を有するという特徴を備えている。Furthermore, basic lead sulfate by the conventional method is 2. (J?/ru1
In accordance with the above bulk specific gravity, the basic lead sulfate used in the present invention has remarkable characteristics due to the fact that the particles are fine and the crystals in the C-axis direction are acicular in development. Small bulk specific gravity, i.e. below 1.1'/rnl, especially L7ff/
It is characterized by having a bulk specific gravity of ml or less.
添付図面第3図は本発明に使用する三塩基性硫酸鉛のX
線回折図を示す。The attached drawing, Figure 3, shows the tribasic lead sulfate used in the present invention.
A line diffraction diagram is shown.
この第3図から明らかなとおり、本発明に用いる塩基性
硫酸鉛は、結晶の粒子径の数平均短径が0.2ミクロン
以下と小さいのにかかわらず前記式(1)で定義される
X線強度比(R)が7以上特に10以上であり、粒子が
微細であるにも拘らずC軸方向への結晶が明確に発達し
ていることが了解される。As is clear from FIG. 3, although the basic lead sulfate used in the present invention has a small number average minor axis of crystal particles of 0.2 microns or less, It is understood that the linear intensity ratio (R) is 7 or more, especially 10 or more, and that although the particles are fine, the crystals in the C-axis direction are clearly developed.
従来微結晶性の三塩基性硫酸鉛から成る塩素含有重合体
用安定剤としては、三塩基性硫酸鉛の結晶の成長を抑制
する条件の下に反応を行ったもの、あるいは通常の三塩
基性硫酸鉛を微粉砕したものが知られている(特公昭4
9−15625号公報)にの種の三塩基性硫酸鉛は、第
4図のX線回折図に示すとおりX線強度比(R)が6以
下のものであり、C軸方向への結晶の発達が不完全であ
るか、あるいは一旦成長するも成長方向に直角に破壊さ
れているものであって、この点で本発明に用いる塩基性
硫酸鉛とは明確に区別される。Conventional stabilizers for chlorine-containing polymers made of microcrystalline tribasic lead sulfate include those reacted under conditions that inhibit the growth of tribasic lead sulfate crystals, or ordinary tribasic lead sulfate. Finely pulverized lead sulfate is known
As shown in the X-ray diffraction diagram in Fig. 4, the tribasic lead sulfate species disclosed in Japanese Patent Publication No. 9-15625 has an X-ray intensity ratio (R) of 6 or less, and the crystals are formed in the C-axis direction. It is incompletely developed, or once grown, it is destroyed perpendicular to the growth direction, and in this respect it is clearly distinguished from basic lead sulfate used in the present invention.
本発明の新規超微細の三塩基性硫酸鉛は、安定剤として
、任意の塩素含有重合体、例えば塩化ビニル樹脂、塩化
ビニリデン樹脂、塩1ヒビニル/塩fヒビニリデン共重
合体、塩素[ヒポリエチレン、塩素化塩化ビニル重合体
、ポリクロロプレン等に刻して安定化に必要な量で配合
する。The novel ultrafine tribasic lead sulfate of the present invention can be used as a stabilizer with any chlorine-containing polymer, such as vinyl chloride resin, vinylidene chloride resin, 1-hibinyl salt/5-vinylidene salt copolymer, chlorine [hypolyethylene, Chop it into chlorinated vinyl chloride polymer, polychloroprene, etc. and mix it in the amount necessary for stabilization.
配合量は、樹脂の種類や用途によっても相違するが、一
般的に云って樹脂100重量部当り、2乃至15重量部
、特に3乃至10重量部である。The blending amount varies depending on the type of resin and its use, but it is generally 2 to 15 parts by weight, particularly 3 to 10 parts by weight, per 100 parts by weight of resin.
すなわち本発明の三塩基性硫酸鉛は従来の安定剤に比し
て著るしく少量を用いた場合にも充分な安定化を達成す
ることができる。That is, the tribasic lead sulfate of the present invention can achieve sufficient stabilization even when used in a significantly smaller amount than conventional stabilizers.
さらに、この安定剤は塩素含有重合体に配合したとき、
最終樹月賦型品の電気絶縁性が従来の塩基性硫酸鉛を配
合したものに比して顕著に優れている。Furthermore, when this stabilizer is blended with a chlorine-containing polymer,
The electrical insulation properties of the final molded product are significantly superior to those containing conventional basic lead sulfate.
さらにまた、この安定剤は塩素含有重合体への分散性に
も極立って優れている。Furthermore, this stabilizer has excellent dispersibility in chlorine-containing polymers.
本発明の超微細の塩基性硫酸鉛から戒る安定剤は、充填
剤と均密に混和して使用した場合に予想外の作用効果を
示す。The ultrafine basic lead sulfate stabilizer of the present invention exhibits unexpected effects when used in intimate admixture with fillers.
一般に塩素含有重合体の熱安定fヒ作用は鉛系安定剤の
配合量により左右され、配合量の低下に比例して熱安定
化作用も低下する。Generally, the thermal stabilizing effect of a chlorine-containing polymer depends on the amount of lead-based stabilizer blended, and the heat stabilizing effect decreases in proportion to the decrease in the blended amount.
しかるに意外にも本発明においては、微粒子三塩基性硫
酸鉛(A)と無機充填剤(B)とを、A:13=95:
5乃至30ニア0.特に95:5乃至50:50の重量
比で組合せる均質に混和せしめた安定剤組成物は、実質
的に塩基性硫酸鉛の配合量が低激しているにもかかわら
ず熱安定化作用の低下が実質上記められないのである。However, surprisingly, in the present invention, the particulate tribasic lead sulfate (A) and the inorganic filler (B) are mixed in the following manner: A:13=95:
5 to 30 near 0. In particular, a homogeneously mixed stabilizer composition combined in a weight ratio of 95:5 to 50:50 has a heat stabilizing effect even though the amount of basic lead sulfate is substantially low. The decline is virtually unnoticeable.
この理由は正確には不明であるが、安定剤粒子の内、実
際に熱安定化に役立つのは塩素含有重合体と接触してい
る粒子表面であると考えられ、本発明の前記複合安定剤
では塩基性硫酸鉛の有効比表面積が著るしく犬であると
共に、粒子相互が凝結し難い粒子形状を有しており、し
かもこの微細粒子が充填剤の表面に担持されることによ
って熱安定化に寄与する表面部分が著るしく大きくなっ
ていることによるものと思われる。Although the exact reason for this is unknown, it is thought that among the stabilizer particles, it is the particle surface that is in contact with the chlorine-containing polymer that actually helps in thermal stabilization, and the composite stabilizer of the present invention The effective specific surface area of basic lead sulfate is extremely large, and the particles have a particle shape that makes it difficult for them to coagulate with each other, and furthermore, these fine particles are supported on the surface of the filler, resulting in thermal stabilization. This seems to be due to the fact that the surface area that contributes to this has become significantly larger.
無機充填剤としては、周期率表第2族金属の酸化物、水
酸化物あるいは塩が最も好適に使用される。As the inorganic filler, oxides, hydroxides or salts of metals from Group 2 of the periodic table are most preferably used.
その適当な例は、酸化バリウム、酸化マグネシウム、水
酸fヒカルシウム、水酸fヒバリウム、亜鉛華、炭酸カ
ルシウム、炭酸バリウム、炭酸マグネシウム、硫酸カル
シウム、硫酸バリウム、塩基性炭酸マグネシウム、水酸
1ヒマグネシウム、炭酸ストロンチウム、りん酸カルシ
ウム、硅酸カルシウム、硅酸マグネシウム、硅酸バリウ
ム等であるが、重質乃至軽質炭酸カルシウムが最も好適
である。Suitable examples include barium oxide, magnesium oxide, hyaluronic hydroxide, hybarium hydroxide, zinc white, calcium carbonate, barium carbonate, magnesium carbonate, calcium sulfate, barium sulfate, basic magnesium carbonate, hydroxide. Examples include magnesium, strontium carbonate, calcium phosphate, calcium silicate, magnesium silicate, barium silicate, etc., but heavy to light calcium carbonate is most preferred.
充填剤としては他に水酸1ヒアルミ、シリカ粉、エアロ
ジル、各種クレイ、ガラス粉、二酸fヒチタン等を勿論
使用し得る。As the filler, hyaluminum hydroxide, silica powder, Aerosil, various clays, glass powder, hytitanium diacid, etc. can of course be used.
無機充填剤は単独または2種以上の組合わせで、塩基性
硫酸鉛当り少くとも3重量%、特に5重量%以上の量で
用いるのがよい。Inorganic fillers may be used alone or in combination of two or more in an amount of at least 3% by weight, particularly 5% by weight or more, based on basic lead sulfate.
本発明の安定剤には、それ自体公知の任意の配合剤、例
えば、可塑剤(フタル酸エステル類、リン酸エステル類
等)金属石鹸(ステアリン酸鉛、ステアリン酸カルシウ
ム、ステアリン酸バリウム等)、滑剤(ステアリン酸等
の脂肪酸、ワックス類、油脂等)、安定fヒ助剤(エポ
キシ化合物、環リン酸エステル類等)、着色剤、改質剤
(ABS樹脂、アクリル樹脂等)を配合し、粉末ないし
は粒状のワンパッケージ配合剤とすることができる。The stabilizer of the present invention includes any compounding agents known per se, such as plasticizers (phthalates, phosphates, etc.), metal soaps (lead stearate, calcium stearate, barium stearate, etc.), and lubricants. (fatty acids such as stearic acid, waxes, fats and oils, etc.), stable fusing agents (epoxy compounds, ring phosphate esters, etc.), colorants, modifiers (ABS resin, acrylic resin, etc.) are blended into a powder. Alternatively, it can be made into a granular one-package formulation.
本発明の安定剤の配合は、それ自体既知の手段により行
うことができ、例えばロール、ブレンダー ミキサー、
ニーダ−、ペレタイザー、ミックストルーダ−等の装置
により、各配合成分を混練し、エクストルーダー、イン
ジェクション成形機等で、パイプ、シート、シース各種
配管部品等の任意の形状に成形する。The incorporation of the stabilizers of the invention can be carried out by means known per se, for example by rolling, blending mixer,
Each compounded component is kneaded using a device such as a kneader, a pelletizer, or a mix truder, and then molded into an arbitrary shape such as a pipe, sheet, sheath, or various piping parts using an extruder, injection molding machine, or the like.
本発明の優れた作用効果を次の実施例で説明する。The excellent effects of the present invention will be explained in the following examples.
参考例 1
本参考例において、金属鉛粒より湿式にて直接酸fヒ鉛
を製造する方法、並びにその酸1ヒ鉛について説明する
。Reference Example 1 In this reference example, a method for producing arsenic acid directly from metal lead grains in a wet process and its arsenic acid will be explained.
なお本製造法並びに酸化鉛については、本発明者等の発
明になる公開特許(特開昭52−151697号)明細
書記載の方法に準拠して行った。The present manufacturing method and lead oxide were carried out in accordance with the method described in the specification of the published patent (Japanese Unexamined Patent Publication No. 151697/1982) invented by the present inventors.
原料の金属鉛としては、電気鉛の名称で呼ばれているフ
オワアナインの金属鉛インゴットを溶解させ、メルトフ
ラクチャーの原理で約1〜6mm径の球形に底形したも
のを選んだ。As the raw material metal lead, a metal lead ingot of Fowa Anain, which is called electrolytic lead, was melted and shaped into a spherical bottom with a diameter of about 1 to 6 mm using the principle of melt fracture.
この金属鉛粒より、水中にて直接酸化鉛を製造する装置
としては、下記に説明する湿式粉砕方式によるステンレ
ス製回転ミルを選び、この回転ミルを用いて連続的に製
造する方法を採用した。As a device for producing lead oxide directly in water from these metallic lead particles, a stainless steel rotary mill using a wet grinding method described below was selected, and a method of continuous production using this rotary mill was adopted.
この連続製造用回転ミルは、ステンレス製のチューブミ
ルで、内径34.5CrrL、長さ130crILで内
容積約1201で10 kg/cr;tゲージ圧に耐え
る耐圧容器のミルを主体としており、このチューブミル
の中央部に約20CrrL角のマンホールを設け、内部
の清掃ならびに原料の仕込みが可能にし、当然、マンホ
ールには蓋を設け、10 kg/cmゲージ圧に耐える
ようにする。This rotary mill for continuous production is a stainless steel tube mill with an inner diameter of 34.5CrL, a length of 130CrIL, an internal volume of approximately 1201cm, and a pressure-resistant container that can withstand 10kg/cr;t gauge pressure. A manhole of approximately 20 CrrL square is provided in the center of the mill to enable cleaning of the interior and charging of raw materials.Of course, the manhole is provided with a lid to withstand a gauge pressure of 10 kg/cm.
さらに液体媒体の導入口として、ロッキージョイントを
介してチューブミルの一方の鏡板に1/2インチのステ
ンレス製パイプを接続させ、3馬力のダイヤフラム式ポ
ンプで液体媒体をチューブミル中に圧注入可能にし、一
方反応生成スラリー〇排出口としては、導入口同様にロ
ッキージョイントを介して、導入口の反対側のチューブ
ミル鏡板に1/2インチのステンレス製パイプを付属さ
せ、チューブミル中に配置されたパイプの先端は、ミル
中の液面下に差し込むように設け、この排出用パイプか
らチューブミル内の内圧で反応生成スラリーをミル外部
に排出可能にする。Furthermore, as an inlet for the liquid medium, a 1/2-inch stainless steel pipe is connected to one end plate of the tube mill via a rocky joint, and a 3 horsepower diaphragm pump can be used to pressure inject the liquid medium into the tube mill. , On the other hand, as a reaction product slurry discharge port, a 1/2 inch stainless steel pipe was attached to the tube mill end plate on the opposite side of the inlet via a rocky joint similar to the inlet, and was placed in the tube mill. The tip of the pipe is inserted so as to be inserted below the liquid level in the mill, and the reaction product slurry can be discharged from the discharge pipe to the outside of the mill using the internal pressure within the tube mill.
このとき、チューブミル内の固型物がパイプ内に入らな
いように、排出用パイプ先端を、そのパイプ先端よりミ
ル中央部にステンレス製金鋼を設ける。At this time, in order to prevent the solid matter in the tube mill from entering the pipe, the tip of the discharge pipe is provided with stainless steel from the tip of the pipe to the center of the mill.
さらにチューブミル全体が冷却で宇るように、チューブ
ミル外部に冷却水が注がれるようにする。Furthermore, cooling water is poured outside the tube mill so that the entire tube mill is cooled.
次いでこのチューブミルを回転するために、1馬カモ−
ターで駆動可能にチューブミルにギヤー歯車で連動し、
同時に無段変速機により20〜100回転/分にチュー
ブミルの回転数が可変可能になるように調節した。Next, a horse camo was used to rotate this tube mill.
The tube mill is linked with a gear so that it can be driven by a motor.
At the same time, the rotation speed of the tube mill was adjusted to be variable from 20 to 100 revolutions/minute using a continuously variable transmission.
なお、上記チューブミルに附属させて、該チューブミル
の排出口の先に液体サイクロンを設け、反応生成スラリ
ー中に未反応物が混入した場合、その未反応物が製品中
に移行しないようにした。In addition, a liquid cyclone was attached to the tube mill and installed at the end of the discharge port of the tube mill to prevent unreacted substances from transferring into the product if they were mixed into the reaction product slurry. .
この連続湿式粉砕方式のチューブミルを用いて、金属鉛
粒より直接湿式により一酸1ヒ鉛を製造する条件として
は、上記した内容積120Jのチューブミル中にまず、
前記の方法により成型した約1〜6mm径の新鮮な金属
鉛面な有している金属鉛粒200kgを、チューブミル
の中央にあるマンホールより投入し、次いで液体媒体と
して水を選び、必要に応じて第1表に表示した触媒とし
て酢酸を含んだ酢酸溶液を液体媒体として選び、これら
の液体媒体をそれぞれ第1表に表示した温度に維持し、
低温の場合は積極的に所定の温度に冷却し、一方チュー
ブミルも外部より目的の所定温度になるように温度調製
された水を注ぎ、所定温度に維持し、チューブミルを5
0回回転弁の回転速度で回転させ、まず、所定の温度に
維持された水又は酢酸溶液301をチューブミル中に性
用し、原料金属鉛粒と液体媒体の固液比が約6.6にな
るように選び、次いでチューブミル中にl/分の速度で
該冷却された水又は酢酸溶液を注入し、これと平行して
、同時に注入した液量に見合う同量の分離液が、チュー
ブミルより排出回収されるように調節し、生成された酸
1ヒ鉛を含んだ分散液が、連続的に回収されるようにし
た。Using this continuous wet grinding tube mill, the conditions for producing monoarsenic monoxide directly from metal lead grains are as follows:
200 kg of fresh metal lead grains with a diameter of about 1 to 6 mm formed by the method described above are introduced through the manhole in the center of the tube mill, water is selected as the liquid medium, and the mixture is heated as needed. an acetic acid solution containing acetic acid as a catalyst as indicated in Table 1 is chosen as the liquid medium, and each of these liquid media is maintained at the temperature indicated in Table 1;
If the temperature is low, it is actively cooled to a predetermined temperature, and on the other hand, the tube mill is also poured with water whose temperature has been adjusted to the desired predetermined temperature from the outside to maintain the predetermined temperature.
First, water or acetic acid solution 301 maintained at a predetermined temperature is introduced into the tube mill by rotating at the rotational speed of the zero-turn valve, and the solid-liquid ratio of the raw metal lead particles and the liquid medium is about 6.6. Then, the cooled water or acetic acid solution is injected into the tube mill at a rate of l/min, and in parallel, the same amount of separated liquid corresponding to the amount of liquid injected at the same time is added to the tube mill. The dispersion liquid containing arsenic acid produced was adjusted so that it was discharged and collected from the mill, and the dispersion liquid containing the arsenic acid produced was continuously collected.
これと平行して、酸素ボンベより、酸素ガス(0□)を
チューブミル中に充填させ、その内圧が第1表に表示し
た内圧ゲージ圧になるようにそれぞれ調節し、しかも酸
fヒ反応中も常に内圧が酸素ガスにより、所定の内圧ゲ
ージ圧に保たれるようにそれぞれ製造条件を選び、連続
酸化反応を行った。In parallel with this, oxygen gas (0□) was filled into the tube mill from an oxygen cylinder, and the internal pressure was adjusted to the internal pressure gauge pressure shown in Table 1. Continuous oxidation reactions were carried out by selecting manufacturing conditions such that the internal pressure was always maintained at a predetermined internal pressure gauge pressure using oxygen gas.
そして、その酸化反応が30分間経過した所で、生成し
た酸化鉛を含有した分散液を回収し、それぞれ液体サイ
クロンを用いて含まれている未反応の金属鉛分を分離除
去して、酸fヒ鉛分散液3種類(A−LA2及びA−3
)を製造回収した。After 30 minutes of the oxidation reaction, the resulting dispersion containing lead oxide is collected, and the unreacted metal lead contained therein is separated and removed using a liquid cyclone. Three types of arsenic dispersions (A-LA2 and A-3
) was produced and recovered.
この時、ここに回収した分散液量と、その分散液中のP
bO濃度を測定し、この値からPbO生戒生成求めた。At this time, the amount of dispersion liquid collected here and the P in the dispersion liquid are
The bO concentration was measured, and the PbO production was determined from this value.
この結果は第1表に併せ表示した。さらに、この各回収
した分散液を遠心分離機を用いてそれぞれ固−液の分離
操作を行い、得られた各ケーキを低温の50℃で減圧乾
燥して3種類の新規超微粉末で反応性に富み耐光性に優
れた一酸fヒ鉛(A−1、A−2及びA−3)を製造し
た。The results are also shown in Table 1. Furthermore, each recovered dispersion liquid was subjected to a solid-liquid separation operation using a centrifugal separator, and each cake obtained was dried under reduced pressure at a low temperature of 50°C to form three types of new ultrafine powders with reactivity. f-arsenic monoate (A-1, A-2, and A-3) rich in light resistance and excellent in light resistance were produced.
ここに得られた各酸fヒ鉛の粉末について、下記に記載
する方法によって8項目の物性の試験測定を行い、以上
の測定結果を第1表に併せ表示した。Eight physical properties were tested and measured for each of the arsenic acid powders obtained here using the methods described below, and the above measurement results are also shown in Table 1.
試験方法:
(a) −酸fヒ鉛(PbO)生成量(S’/hr)
酸(ヒ反応30分間で回収した。Test method: (a) -Acid f Arsenic (PbO) production amount (S'/hr)
Acid (recovered after 30 minutes of arsenic reaction).
回収分散液の回収量(1rLl)とその分散液の一酸f
ヒ鉛(PbO)濃度(P/100m1)の分析測定結果
から、30分間での酸化反応により生成した一酸fヒ鉛
の直接絶体量からPbO生成量を1数をもって求め、6
0分間に生成した量に換算して表示した。Recovery amount of recovered dispersion liquid (1rLl) and monoacid f of the dispersion liquid
From the analytical measurement results of the arsenic (PbO) concentration (P/100 m1), the amount of PbO produced was calculated from the direct absolute amount of arsenic monooxide produced by the oxidation reaction in 30 minutes, and 6
It is expressed in terms of the amount produced in 0 minutes.
なお、−酸fヒ鉛の定量分析は、JISK−1456に
記載の方法に準拠、後述する方法によって分析を行った
。The quantitative analysis of -acid f arsenic was conducted in accordance with the method described in JIS K-1456 and by the method described below.
(b) 平均粒径(数平均)
日本電子■製スーパースコープ型(JEM−50)電子
顕微鏡を用い、コロジオン−カーボン蒸着膜にて、水ペ
ースト法にてサンプリングし、1000〜3000倍の
倍率で、200〜300ケの粒子の大きさを測定し、そ
の各粒子の大きさの数平均よりその平均粒子径(μ)を
求めた。(b) Average particle size (number average) Using a super scope type (JEM-50) electron microscope manufactured by JEOL Ltd., samples were taken using the water paste method using a collodion-carbon vapor deposited film, and the particles were sampled at a magnification of 1000 to 3000 times. , the size of 200 to 300 particles was measured, and the average particle diameter (μ) was determined from the number average of the size of each particle.
(C)真密度
ピクノメーターにベンゼン溶液を入れ満杯にし重量(W
)および備付けの温度計で温度(Ti)を測定する。(C) Fill a true density pycnometer with benzene solution and fill it with weight (W
) and the temperature (Ti) with the provided thermometer.
次いでベンゼンを払出し。サンプルを所定量(M(P)
)加え、更にベンゼンを添加し、減圧デシケータ−に入
れ、真空ポンプで3mmHg減圧を3時間行いコックを
締め真写ポンプをはずし、温度Tiになるようにして一
晩放置する。Next, pay out the benzene. Predetermined amount of sample (M(P)
), further benzene was added, the mixture was placed in a vacuum desiccator, the pressure was reduced to 3 mmHg using a vacuum pump for 3 hours, the cock was closed, the photographic pump was removed, and the temperature was brought to Ti and left overnight.
コックを開きピクノメーターを取出し、ベンゼンを補充
して満杯にし重量(W′)及び温度(Ti)を測定し下
記の式(1)にて算出する。Open the cock, take out the pycnometer, fill it with benzene, measure the weight (W') and temperature (Ti), and calculate using the following equation (1).
dS:サンプル密度
d:Ti’Cに於けるベンゼンの比重
(d) クロム酸反応率
21のビーカーに、水500m1を張り込み、この中に
試料の酸化鉛粉末69.06Pを精秤して、ゆっくりと
良く攪拌しながら投入し、充分水中に分散せしめ、次い
でこの分散液を65℃に加温する。dS: Sample density d: Specific gravity of benzene in Ti'C (d) Pour 500 ml of water into a beaker with a chromic acid reaction rate of 21, accurately weigh 69.06 P of lead oxide powder as a sample, and slowly The dispersion was poured into the water with good stirring to ensure sufficient dispersion in the water, and then the dispersion was heated to 65°C.
一方で調製された無水クロム酸の水溶液(30,94P
/100m1水)100mlを攪拌下に、ゆっくりと3
0分間の時間を要して性用し、さらに65℃に保持し、
攪拌して60分間熟成製行いクロム酸鉛の結晶を生成せ
しめる。On the other hand, an aqueous solution of chromic anhydride (30,94P
/100ml of water) was slowly added 3 times while stirring.
It was heated for 0 minutes, and then kept at 65°C.
The mixture was stirred and aged for 60 minutes to form lead chromate crystals.
次いで、As2沢紙にてクロム酸鉛の結晶を涙過し、水
にて洗浄し、ここに生成したクロム酸鉛を110℃で乾
燥し、このクロム酸鉛として固定されたクロム酸量を無
水クロム酸(CrO3)量(P)で定量分析し、この結
果からこの固定されたクロム酸(Cr03)量(P)(
AC)と、使用した原料のクロム酸(CrO3)量(P
)(TC)との比から、次式(2)よりRC=AT/T
Cx 100 (%)・・・・・・・・・・・・(2)
クロム酸反応率(RC%)を求めた。Next, the crystals of lead chromate are filtered through As2 paper and washed with water. The lead chromate thus produced is dried at 110°C, and the amount of chromic acid fixed as lead chromate is removed by drying. Quantitative analysis was performed using the amount (P) of chromic acid (CrO3), and from this result, the amount (P) of fixed chromic acid (Cr03) (
AC) and the amount of chromic acid (CrO3) of the raw material used (P
)(TC), from the following formula (2), RC=AT/T
Cx 100 (%)・・・・・・・・・・・・(2)
The chromic acid reaction rate (RC%) was determined.
(e) X線回折測定
理学電機■製のX線自記回折装置(X線発生装置はCa
t A2001.ゴニオメータ−は広角度のCat
A、2227、プロポーショナル・カウンター)を使
用し、試料を下記の回折条件に従って、粉末測定法によ
り測定した。(e) X-ray diffraction measurement X-ray self-recording diffractometer manufactured by Rigaku Denki (X-ray generator is Ca
tA2001. The goniometer is a wide-angle Cat
A, 2227, Proportional Counter) was used to measure the sample using the powder measurement method according to the following diffraction conditions.
回折条件
ターゲット Cuフィルター
Ni電圧
30KV電流 1
5mAカウント・レンジ 1000 cps
高圧電圧 1450Vタイム・コン
スタント 1 secチャート・スピード
1cm/minスキャンニング・スピ
ード 1°/mir+回折角度(2θ)
17°〜60.5゜スリット巾 1°
−1°−0,3なお、表中の略号はM:マシコット型、
L:リサージ型およびH:水和型のそれぞれの一酸fヒ
鉛を表わす。Diffraction condition target Cu filter
Ni voltage
30KV current 1
5mA count range 1000 cps
High voltage 1450V time constant 1 sec chart speed
1cm/min scanning speed 1°/mir + diffraction angle (2θ)
17°~60.5°Slit width 1°
-1°-0,3 The abbreviations in the table are M: Mashicot type;
L: Lissage type and H: hydrated type of arsenic monoate.
(f) 耐光性
試料1グをフィーバ一式マーラーのガラス板上に採り、
ビヒクル(ヒマシ油1 ? +D 1octylpht
halate’ (DOP ) 1 ? ) 0.6
mlを加え、マ−ラーで充分良く練り合せて均質にした
後、これを硝子板上に移し採り、これを不変色ラッカー
クリヤー3,7りを加え、充分良く練り混ぜて均質にペ
ーストに調製する。(f) Take 1 gram of light resistance sample on a glass plate of a set of Fever muller,
Vehicle (castor oil 1 ? +D 1 octylpht
Halate' (DOP) 1? ) 0.6
ml and knead thoroughly with a mala to make it homogeneous, transfer it onto a glass plate, add 3.7 ml of permanent lacquer clear, and mix well to make a homogeneous paste. do.
この調製されたペーストをアート紙上に盛り、隙間0.
2032mmのフィルムアプリケーターを用いて、その
アート紙上に均一な厚さに引き伸ばし、室温にて、自然
乾燥し、色相シートとする。Pour the prepared paste onto art paper, leaving a gap of 0.
Using a 2032 mm film applicator, it is stretched to a uniform thickness on the art paper and air-dried at room temperature to form a hue sheet.
この色相シートを、褪色試験用高圧水銀灯(東京芝浦電
気■製(H−400FT型))から36CrfL離して
セットし、2prmの回転速度で回転させながら、24
時間水銀灯を照射する。This hue sheet was set at a distance of 36 CrfL from a high-pressure mercury lamp for fading test (manufactured by Tokyo Shibaura Electric (model H-400FT)), and was rotated at a rotation speed of 2 prm for 24 hours.
Irradiate with a mercury lamp for an hour.
こ又に得られた水銀灯照射を受けた色相シートと水銀灯
照射を与えていない色相シートとの色相を色差計(日本
重色■製ND−101D型)でそれぞれ測定し、下記式
(3)にてASTMD1482−57Tの方法で△E(
色差)を求め算出する。The hue of the obtained hue sheet that was irradiated with a mercury lamp and the hue sheet that was not irradiated with a mercury lamp was measured using a color difference meter (Model ND-101D manufactured by Nippon Heavy Industries Ltd.), and the hue was calculated using the following formula (3). △E(
Color difference) is determined and calculated.
Lo、ao、bo:光照射前の色相
り、 a、 b :光照射後の色相
(g) 金属鉛含有量
JIS K−1456(リサージの定量法)記載の方
法に準拠して、酢酸不溶分即ち金属鉛分を定量し、その
含有量を(%)をもって表示した。Lo, ao, bo: Hue before light irradiation, a, b: Hue after light irradiation (g) Metallic lead content Based on the method described in JIS K-1456 (Lyssage quantitative method), acetic acid insoluble content That is, the metallic lead content was quantified and the content was expressed in (%).
(h) 隠ぺい力
JIS K51.04−1964に記載の方法に準拠
し、まず耐光性の項目で記載した方法により、試料5z
とビヒクル(ヒマシ油10 P+DOP10?)3mA
とを充分良く練り込ませた不変色ラッカー状のペースト
を調製し、このペーストをクリプトメーターを用いその
隠ぺい性を測定し、下記式(4から隠ぺい力を算出した
。(h) Hiding power In accordance with the method described in JIS K51.04-1964, first test sample 5z by the method described in the light resistance section.
and vehicle (castor oil 10P+DOP10?) 3mA
A paste in the form of a colorless lacquer was prepared by thoroughly kneading the paste, and the hiding power of this paste was measured using a cryptometer, and the hiding power was calculated from the following formula (4).
W:試料のグ数
■=用いた油のcc数
d:試料の比重
に:クリプトメーター恒数で尺度の読み1 mmに列す
る楔の厚みの変化量
L:クリプトメーターの項線が見えなくなるま参考例
2
本参考例において、亜酸化鉛粉末(鉛粉)を原料にして
、−酸化鉛を製造する方法並びに−酸化鉛について説明
する。W: Number of grams of the sample ■ = Number of cc of oil used d: Specific gravity of the sample: Reading of scale with cryptometer constant 1 Amount of change in thickness of wedges arranged in mm L: Nominal line of cryptometer becomes invisible Reference example
2 In this reference example, a method for producing lead oxide using zinc oxide powder (lead powder) as a raw material and lead oxide will be described.
なお、本製造法並びに酸fヒ鉛については、本発明者等
の発明になる出願特許明細書(特願昭52−13590
9)明細書記載の方法に準拠した。This manufacturing method and arsenic acid are described in the patent specification (Japanese Patent Application No. 52-13590
9) The method described in the specification was followed.
原料に用いた亜酸化鉛粉末としては、島津式鉛粉法によ
り製造した暗灰緑色の亜酸1ヒ鉛粉末を選んだ。As the lead zinc oxide powder used as a raw material, dark gray-green 1-arsenic oxide powder manufactured by the Shimadzu lead powder method was selected.
島津式鉛粉法としては、参考例1で選んだと同じ電気鉛
よりあらかじめ成型された金属鉛粒を回転ミル中で乾式
粉砕方式で粉砕しつつ、鉛粉を製造する方法を採用して
、亜酸fヒ鉛粉末を回収した。The Shimadzu lead powder method employs a method of producing lead powder by dry-pulverizing pre-shaped metal lead particles from the same electrolytic lead as selected in Reference Example 1 in a rotary mill. Arsenic acid powder was recovered.
こSに回収した亜酸fヒ鉛粉末は、後述する金属鉛成分
の測定方法にしたがって分析測定すると、その回収亜酸
(ヒ鉛粉末は金属鉛成分を31.0重量%含有しており
、不純物である鉄分(Fe203)を5ppm、銅分(
CuO)を0.lppm含有しており、その粉末の“か
さ″が0.72ml/ 7であった。The recovered arsenic acid f arsenic powder was analyzed and measured according to the method for measuring the metallic lead component described below. The impurity iron (Fe203) was 5ppm, and the copper content (Fe203) was 5ppm.
CuO) to 0. The "bulk" of the powder was 0.72 ml/7.
なお、粉末の“かさ′”の測定に際して後述する嵩比重
測定方法により測定した値の逆数を採り、ml/グで表
わした。Incidentally, when measuring the "bulk" of the powder, the reciprocal of the value measured by the bulk specific gravity measurement method described later was taken and expressed in ml/g.
この亜酸(ヒ鉛粉末を酸化工程に入るに先き立って水を
用いて、水性スラリーに調製する。The arsenic acid powder is prepared into an aqueous slurry using water prior to entering the oxidation step.
この時の水性スラリー中の亜酸fヒ鉛成分の濃度が20
V100ml濃度になるように調製する。At this time, the concentration of suboxide f arsenic component in the aqueous slurry was 20
Adjust to a concentration of 100 ml.
次いで、原料亜酸化鉛粉末中に含まれる粗い金属鉛の粉
末や、粗い粒子の亜酸fヒ鉛粉末部分を分級分離するた
めに遠心力分級を応用した液体サイクロンを用いて、均
質な亜酸化鉛粉末の水性スラリーを調製した。Next, a liquid cyclone applying centrifugal force classification is used to classify and separate the coarse metallic lead powder contained in the raw material lead zinc oxide powder and the coarse particles of suboxide f arsenic powder. An aqueous slurry of lead powder was prepared.
こSに使用した液体サイクロンは、直径55關φ、円錐
頂角20°、流入口8mmφ、下流ノズル6mmφ、吐
出圧力1.8ky/crAに設定されたステンレス製液
体サイクロンを採用した。The liquid cyclone used in this S was a stainless steel liquid cyclone with a diameter of 55 mm, a conical apex angle of 20 degrees, an inlet of 8 mm, a downstream nozzle of 6 mm, and a discharge pressure of 1.8 ky/crA.
この液体サイクロンを使用して粗粒部分の分級分離され
た均質亜酸化鉛の水性スラリーの組成は、その固型分濃
度として12.4 P/100mlとなり、この固型分
中の金属鉛成分量は10.5重量%であった。The composition of the aqueous slurry of homogeneous lead zinc oxide whose coarse particles were classified and separated using this liquid cyclone is 12.4 P/100ml as a solid content, and the amount of metallic lead in this solid content is 12.4 P/100ml. was 10.5% by weight.
この均質化された亜酸化鉛の水性スラリーと分子状酸素
との接触方法としては、曝気方式を主体とする接触方法
を採用した4゜
この曝気方式を主体とする接触方法の具体的装置として
は、高さ2m、直径0.6mφの円塔型のステンレス製
タワーの上部に一流体ノズルを設けた、ベンチスケール
の装置を採用し、亜酸化鉛の水性スラリーを、そのノズ
ルよりタワー内に噴霧し、空気中の酸素と効率良(接触
せしめ、そのタワーの下部に設けられたコニカル部分よ
り、その噴霧により酸化された水性スラリーを回収する
ようにした。As a contact method for this homogenized aqueous slurry of lead zinc oxide and molecular oxygen, a contact method mainly using an aeration method was adopted. , we adopted a bench scale device with a single-fluid nozzle installed at the top of a circular stainless steel tower with a height of 2 m and a diameter of 0.6 m, and an aqueous slurry of zinc oxide was sprayed into the tower from the nozzle. The aqueous slurry that was oxidized by the spray was recovered from the conical part provided at the bottom of the tower by making efficient contact with oxygen in the air.
次いで、この噴霧により酸素と接触した水性スラリーの
酸化効率を高めるために、上記曝気方式による接触タワ
ーの下部のコニカル部分の後に高さ1m、直径°0.6
mφのステンレス製タンクの下部より空気を、そのタ
ンク内の液体中に充分細か(バブリングにより分散させ
るアトマイザ−を設けた気泡塔を付属させた。Then, in order to increase the oxidation efficiency of the aqueous slurry in contact with oxygen by this spraying, a height of 1 m and a diameter of ° 0.6 was installed after the lower conical part of the contact tower with the above aeration method.
A bubble column equipped with an atomizer was attached to disperse air from the bottom of a mφ stainless steel tank into the liquid in the tank by bubbling.
この気泡塔に接触タワーより回収された水性スラリーを
導びき張り込んだ後、その内部に設けたアトマイザ−よ
り、その水性スラリー中に空気を細かく分散せしめ、上
記曝気により酸素との接触が充分行なわれ酸素の包含さ
れた水性スラリーの酸[ヒ反応が完結される充分の時間
を稼ぐと共に効果的酸化を完結せしめた。After introducing the aqueous slurry recovered from the contact tower into this bubble column and filling it, air is finely dispersed in the aqueous slurry using an atomizer installed inside the bubble column, and the above aeration ensures sufficient contact with oxygen. This provided sufficient time for the acid reaction of the oxygen-entrained aqueous slurry to be completed and completed effective oxidation.
なお、この気泡塔の付属された曝気方式の接触タワーの
後に、未反応の亜酸(ヒ鉛成分の分離分級用に前述した
均質亜酸fヒ鉛の水性スラリー調製時に使用したと同様
の液体サイクロンを付属させた。In addition, after the aeration type contact tower attached to this bubble column, unreacted suboxide (liquid similar to that used in preparing the aqueous slurry of homogeneous suboxide f arsenic described above for separation and classification of the arsenic component) Cyclone included.
この液体サイクロンによって酸fヒエ程後の水性スラリ
ー中に残っている、未酸化部分の亜酸化鉛成分を分級分
離した。This liquid cyclone was used to classify and separate the unoxidized lead zinc oxide component remaining in the aqueous slurry after the acid milling process.
なお、上記の製造工程における製造条件は第2表に示す
2種の条件下によって行い、−酸(ヒ鉛の分散液2種類
(試料番号B−1およびB−2)を回収した。The manufacturing conditions in the above manufacturing process were carried out under two types of conditions shown in Table 2, and two types of -acid (arsenic dispersion liquids (sample numbers B-1 and B-2) were recovered.
なお、こSで回収した一酸[ヒ鉛の回収量を金属鉛分(
Pb)換算で酸化工程に賦した亜酸化鉛粉末の水性スラ
リー中に存在する鉛成分を金属鉛分(Pb)換算に対す
る一酸fヒ鉛の回収率(%)で求めて、その結果を第2
表に併せ表示した。In addition, the amount of monoacid [arsenic] recovered in this S is expressed as the amount of metal lead (
The lead component present in the aqueous slurry of zinc oxide powder added to the oxidation process in terms of Pb) is determined by the recovery rate (%) of arsenic monooxide relative to the metallic lead content (Pb), and the result is calculated as follows. 2
They are also shown in the table.
次いで、ここに回収した一酸化鉛スラリーについて、そ
の平均粒径、酸fヒ鉛の金属鉛成分等の組成、クロム酸
反応率、X線回折色相および耐光性についてそれぞれの
諸物性を測定し、その結果を第3表に併せ表示した。Next, various physical properties of the lead monoxide slurry recovered here were measured, including its average particle size, composition of the metallic lead component of arsenic acid, chromic acid reaction rate, X-ray diffraction hue, and light resistance. The results are also shown in Table 3.
なお、上記物性測定において、酸fヒ鉛の金属鉛成分等
の組成の分析については下記の方法で行った。In addition, in the above-mentioned physical property measurement, the composition of the metallic lead component and the like of the arsenic acid was analyzed by the following method.
酸fヒ鉛の金属成分等の組成:
JIS K1456(リサージの定量法)記載の方法
に準拠して、その組成分析を行った。Composition of metal components, etc. of arsenic acid: The composition was analyzed in accordance with the method described in JIS K1456 (Litharge quantitative method).
なお、本明細書においては、水性スラリーが列数試料と
なることが多いが、特記しない限り、組成はすべて乾燥
物基準の重量%で表わした。In this specification, aqueous slurries are often used as row samples, but unless otherwise specified, all compositions are expressed in weight percent on a dry matter basis.
(1) −酸1ヒ鉛(PbO)
試料を精秤し、一方水分を測定し、その水分換算後、(
試料が粉末の場合はあらかじめ、水で潤した。(1) Arsenic acid 1 (PbO) Weigh the sample accurately, measure the moisture content, and after converting the moisture content, (
If the sample was a powder, it was moistened with water beforehand.
)6規定の酢酸を加え、加熱し、溶解した後、冷却し、
アンモニア水および緩衝液で、その試料液のpHを5.
0〜5.5になるように調製した後、キシノールオレン
ジを指示薬として、1/100モル濃度のEDTA(エ
チレンジアミン四酢酸二ナトリウム)溶液で滴定して、
−酸(ヒ鉛(PbO) の含有量(%)を乾燥物基準
で求めた。) Add 6N acetic acid, heat, dissolve, and then cool.
Adjust the pH of the sample solution to 5.0 with aqueous ammonia and buffer.
After adjusting the concentration to 0 to 5.5, titration was performed with a 1/100 molar EDTA (disodium ethylenediaminetetraacetic acid) solution using xynol orange as an indicator.
- The content (%) of acid (arsenic (PbO)) was determined on a dry matter basis.
(2)光明丹(Pb304)
上記(1)の−酸化鉛の場合と同様にしてサンプリング
後、6規定の酢酸と酢酸ナトリウムとで試料を溶解せし
め、次いで一定量の1/10規定のチオ硫酸ナトリウム
溶液を加えておき、一定時間後、デンプン溶液を指示薬
にして、1/10規定ヨウ素溶液で逆滴定して、光明丹
(Pb3o4)の含有量(%)を乾燥物基準で求めた。(2) Komyotan (Pb304) After sampling in the same manner as in the case of -lead oxide in (1) above, the sample was dissolved in 6N acetic acid and sodium acetate, and then a certain amount of 1/10N thiosulfuric acid was added. A sodium solution was added, and after a certain period of time, back titration was performed with a 1/10N iodine solution using the starch solution as an indicator to determine the content (%) of Pb3o4 on a dry matter basis.
(3)金属鉛(Pb)
上載1)の−酸fヒ鉛の場合と同様にしてサンプリング
後、6規定の酢酸を加えて加熱溶解せしめ、この時同時
に1モル濃度の塩酸ヒドロキシルアミンを少量加え、試
料中に存在する過酸化鉛fヒ合物を溶解せしめ、次いで
1紙で1別し、温水で洗浄し、洗液に鉛成分が検出され
なくなるまで洗浄後、上記1紙を1紙上の残渣と共に三
角フラスコに移し、1紙上の金属鉛分を6規定硝酸と3
0%過酸化水素水2〜3滴で溶解せしめ、次いでアンモ
ニア水と酢酸ナトリウムを用いてpH5に調製した後、
17100モル濃度のE D T A溶液でキシレノー
ルオレンジを指示薬にして滴定して、金属鉛(Pb)の
含有量(%)を乾燥物基準で求めた。(3) Metallic lead (Pb) After sampling in the same manner as in the case of -acid arsenic in 1) above, 6N acetic acid was added and dissolved by heating, and at the same time, a small amount of 1 molar hydroxylamine hydrochloride was added. , dissolve the lead peroxide f arsenide present in the sample, then divide it into one piece of paper, wash it with warm water, and wash it until no lead component is detected in the washing solution, then divide the above one piece of paper into one piece of paper. Transfer the residue to an Erlenmeyer flask, and dissolve the metal lead on the paper with 6N nitric acid and 3
After dissolving with 2 to 3 drops of 0% hydrogen peroxide solution and adjusting the pH to 5 using aqueous ammonia and sodium acetate,
The content (%) of metallic lead (Pb) was determined on a dry matter basis by titration with a 17,100 molar EDT A solution using xylenol orange as an indicator.
(4)不純物(Fe、Cu)
上載1)の−酸化鉛の場合と同様にしてサンプリング後
、硝酸と過酸化水素水を加えて溶解せしめ、蒸発乾固を
繰り返して得た試料調製液をJIS KO120“原
子吸光分析方法通則°′に準拠して、Fe (鉄)およ
びCu(銅)を定量し、その含有量(%)を乾燥物基準
で求めた。(4) Impurities (Fe, Cu) After sampling in the same manner as in the case of -lead oxide in 1) above, add nitric acid and hydrogen peroxide to dissolve it, and repeat evaporation to dryness. Fe (iron) and Cu (copper) were quantified in accordance with KO120 "General Rules for Atomic Absorption Spectrometry", and their content (%) was determined on a dry matter basis.
実施例 1
本実施例において、湿式方式で製造した新規−酸fヒ鉛
を用いて、塩化ビニル樹脂用熱安定剤である鉛化合物に
ついて説明する。Example 1 In this example, a lead compound, which is a heat stabilizer for vinyl chloride resin, will be explained using a new arsenic acid produced by a wet method.
原料新規−酸化鉛としては、参考例1および2で製造し
た試料番号A−1、B−1およびB−2の一部fヒ鉛ス
ラリーを低温にて脱水乾燥して粉末に調製した一部(ヒ
鉛を選び、次いで該−酸化鉛粉末に水を加えて、そのス
ラリー濃度がPbO分濃度で140 ?/、eとなるよ
うに濃度調製した一部化鉛スラリー3種類を選んだ。New raw materials - As lead oxide, some of sample numbers A-1, B-1 and B-2 produced in Reference Examples 1 and 2 were prepared into powder by dehydrating and drying the arsenic slurry at low temperature. (Arsenic was selected, and then water was added to the lead oxide powder to adjust the slurry concentration to a PbO content of 140?/e. Three types of partially oxidized lead slurry were selected.
上記新規−酸fヒ鉛のスラリーを原料にして下記の方法
により、安定剤用微細粒子の三塩基性硫酸鉛粉末を製造
した。A tribasic lead sulfate powder in the form of fine particles for use as a stabilizer was produced using the slurry of the novel arsenic acid f as a raw material by the following method.
なお、本明細書においては「三塩基性硫酸鉛」をrTB
LJの略記号を用いて以下表示することがある。In addition, in this specification, "tribasic lead sulfate" is referred to as rTB.
It may be expressed below using the abbreviation LJ.
上記新規−酸1ヒ鉛スラリー655771.lをそれぞ
れ21ビーカーに張り込み、硝子羽根で攪き混ぜながら
、40℃に加温する。The above new acid 1 arsenic slurry 655771. Pour 1 of each into 21 beakers and heat to 40°C while stirring with a glass blade.
次いで、硫酸ヒドロキシルアミンの3%溶液10m1を
性用し良くかきまぜ、−酸化鉛スラリー中に一部存在し
ている過酸fヒ鉛を還元した後濃度3.861mo1/
lの硫酸(H2SO4)溶液26.14TIllを10
秒間で素早く加え攪きませ、30分間経過した後、ヒー
タ上で65〜70℃に加熱しその状態で60分間反応及
び熟成を行ってそれぞれ、微結晶のTBLのベーススラ
リーを調製した。Next, 10 ml of a 3% solution of hydroxylamine sulfate was mixed well to reduce the arsenic peroxide partially present in the lead oxide slurry, resulting in a concentration of 3.861 mol/ml.
l of sulfuric acid (H2SO4) solution 26.14 TIll to 10
The mixture was quickly added within seconds and stirred, and after 30 minutes, the mixture was heated to 65 to 70° C. on a heater and reacted and aged in that state for 60 minutes to prepare microcrystalline TBL base slurries.
この時のスラ1,1−pHはそれぞれ8.2であった。At this time, the slurry 1,1-pH was 8.2.
別に200m1ビーカーに粒状ステアリン酸1.44?
と濃度0.736 mo l /lのアンモニア水2.
08m1及び水50111を採り硝子棒で激しく攪きま
ぜ乍ら90℃に加熱して完全に乳化させてアンモニア石
ケンを調製する。Separately, 1.44 granular stearic acid in a 200ml beaker?
and ammonia water with a concentration of 0.736 mol/l2.
Ammonia soap is prepared by taking 08 ml and 50111 ml of water, stirring vigorously with a glass rod, and heating to 90°C to completely emulsify.
このアンモニア石ケン懸濁液を上記のTBLのベースス
ラリーに性用して良く分散せしめ65〜70℃を保ち乍
ら60分間加熱熟成七、ステアリン酸の被覆を行い、こ
のステアリン酸により被覆されたTBLを沢過分離し、
ケーキを一昼夜90℃の恒温乾燥器で乾燥後、アトマイ
ザ−で粉砕して、微細粒子の白色TBL粉末3種類(試
料番号1−1.1−2および1−3)を製造した。This ammonia soap suspension was applied to the above TBL base slurry to disperse it well, and heated and aged for 60 minutes while maintaining the temperature at 65 to 70°C. Too much TBL is separated,
The cake was dried in a constant temperature dryer at 90° C. for one day and night, and then ground in an atomizer to produce three types of fine particle white TBL powder (sample numbers 1-1.1-2 and 1-3).
ここに製造した各TBL粉末について、それぞれ下記し
た試験方法に従い、各試験項目の試験を行い、これらの
結果を第5表に併せ表示した。Each of the TBL powders produced here was tested for each test item according to the test method described below, and the results are also shown in Table 5.
なお本実施例においては、塩ビ樹脂配合による試験(熱
安定性、絶縁性等)においては試料安定剤を樹脂]、
O0重量部に刻して、各5重量部配合して試験した。In this example, in the tests (thermal stability, insulation, etc.) using PVC resin, the sample stabilizer was resin],
It was tested by mixing 5 parts by weight of each into 0 parts by weight.
(1)数平均短径
前記した参考例の試1験方法の(b)平均粒径(数平均
)の項に記載した方法に準拠して、電子顕微鏡を用い、
グリス−ペースト法にてサンプリングし、常法により、
i−000乃至20000倍の倍率にて、200乃至3
00ケの粒子の長径および短径を実測し、その各粒子の
長径および短径の実測値の数平均より、その数平均短径
(μ)を求めた。(1) Number average short diameter Using an electron microscope in accordance with the method described in the section (b) Average particle diameter (number average) of Test 1 test method of the reference example described above,
Sampled using the grease-paste method, and then
i-000 to 20000x magnification, 200 to 3
The major axis and minor axis of 00 particles were actually measured, and the number average minor axis (μ) was determined from the number average of the measured values of the major axis and minor axis of each particle.
(2)嵩比重
1分間15回転30回落下衝撃を行なう比容積試験器(
石山科学製石山式比容積試験器)の目盛付試1験管に試
料を少量ずつ入れながら試験管の底を軽く打ちつげ、こ
れを繰返して20m1の標線にほぼ合うまで試料を入れ
る。(2) Bulk specific gravity specific volume tester that performs drop impact 30 times at 15 rotations per minute
Pour the sample little by little into a calibrated test tube of Ishiyama Specific Volume Tester (Ishiyama Specific Volume Tester, manufactured by Ishiyama Kagaku), tap the bottom of the test tube, and repeat this until the sample almost matches the 20 m1 mark.
これを上記試験管に装置して20分間300回転、60
0回落下衝撃を行なう。This was placed in the above test tube and rotated at 300 rpm for 20 minutes at 60 rpm.
Perform a fall impact 0 times.
その後目盛付試験管をとりはずし容積vmlを読み、そ
の後内容試料を薬包紙にとり出し、その重量Wグを秤量
し、これより試料のかさ比重(D ) (′?/ml>
を次の式で算出する
(3)X線強度比(R)
前記した参考例の試験方法の(e)X線回折測定の項に
記載した方法に準拠し、但し回折条件としてカウント・
レンジ1000 cpsを2000epsで、回折角度
(2θ)17°〜60.5°を23〜35°で回折測定
したチャート上の回折角27.26° (面間隔(n=
1 )d=3.27Aに相当及び28.89° (d=
3.09人)の両ピークの高さ及び半価幅よりそれぞれ
X線回折強度I3.2□及びI 3.09のピークの面
積を求め、その比■3.2□/■3.。After that, remove the graduated test tube and read the volume vml, then take out the content sample on a medicine wrapper, weigh its weight Wg, and from this, the bulk specific gravity of the sample (D ) ('?/ml>
(3) X-ray intensity ratio (R) Based on the method described in (e) X-ray diffraction measurement section of the test method of the reference example mentioned above, except that the diffraction conditions are
Diffraction angle 27.26° (planar spacing (n=
1) equivalent to d=3.27A and 28.89° (d=
The areas of the peaks with X-ray diffraction intensities I3.2□ and I3.09 were determined from the height and half-width of both peaks of 3.09 people, respectively, and the ratio ■3.2□/■3. .
9(=R)を求め、このRをもってX線強度比Rを定義
した。9 (=R) was determined, and this R was used to define the X-ray intensity ratio R.
(4)熱安定性
塩化ビニル樹脂(ビニクロン4000M 三井東圧製
)100重量部にDOP(協和醗酵製)50重量部を加
え、更に、試料の鉛化合物安定剤を所定の重量部を添加
充分均質に混合したものを3,5インチ混練ロールにて
160℃、7分間混練し、約0.5 mm厚のシートと
して取り出す。(4) Add 50 parts by weight of DOP (manufactured by Kyowa Hakko) to 100 parts by weight of heat-stable vinyl chloride resin (Vinicron 4000M manufactured by Mitsui Toatsu), and further add the specified weight part of the sample lead compound stabilizer to ensure sufficient homogeneity. The mixture was kneaded for 7 minutes at 160°C using a 3.5-inch kneading roll, and then taken out as a sheet with a thickness of about 0.5 mm.
このシートを3枚重ねにして、165℃、100 kg
/c77L7分間プレスして、約11n7rtの厚さの
軟質のシートを調製する。Three of these sheets were stacked at 165℃ and weighed 100 kg.
/c77L Press for 7 minutes to prepare a soft sheet approximately 11n7rt thick.
次いで、ここに調製したシートを、約3×10CrrL
角に切断し、試料片とし、この試料片をステンレス製板
の上にシリコンオイルを塗ったその上に並べ、このもの
を190℃に保たれたギヤオーブン中にバクロし、この
試料片のシートが熱分解により、黒化する時間(分)を
測定し、この時の黒化にいたるまでの時間が長かったも
の程、熱安定性が優れているとした。Next, the sheet prepared here is approximately 3×10 CrrL
The sample pieces were cut into corners, placed on a stainless steel plate coated with silicone oil, placed in a gear oven kept at 190°C, and a sheet of this sample piece was placed on a stainless steel plate coated with silicone oil. The time (minutes) it took for the material to turn black due to thermal decomposition was measured, and the longer it took to turn black, the better the thermal stability.
(5)可塑fヒ特性
混練抵抗試験機(プラベンダー社製プラスチコーダー(
PLASTI−CORDER)P151型)に60CC
の付属ロール式ミキサーを取り付け、塩fヒビニル樹脂
(ゼオン103EP)100部に各安定剤試料5.0部
の割合で秤り取り、混合して上記ミキサーにその混合物
から551を仕込み、温度200℃、回転数35r、p
lmで混練し、この時の温度条件下における混練による
樹脂混合物の可塑fヒ状態を経時的に測定し、その時生
ずる混線抵抗をトルク(kym)としてチャートに記録
させ、その混線抵抗のトルクが最大になった時を可塑f
ヒ時点として、それに要した時間を可塑化時間(ゲルf
ヒ時間)(TP)(分)としてこの時の最大トルク(τ
max)(kg・m)を読みとった。(5) Plasticity kneading resistance tester (Plasticorder manufactured by Prabender Co., Ltd.
60CC for PLASTI-CORDER) P151 type)
Attach the attached roll mixer, weigh out 5.0 parts of each stabilizer sample to 100 parts of salt f vinyl resin (Zeon 103EP), mix them, charge 551 from the mixture into the above mixer, and heat at 200°C. , rotation speed 35r, p
The plasticity state of the resin mixture due to kneading under the temperature conditions at this time is measured over time, and the cross-wire resistance that occurs at that time is recorded as torque (kym) on a chart, and the torque of the cross-wire resistance is the maximum. The time when it became plastic f
The time required for this time is taken as the plasticization time (gel f
The maximum torque at this time (τ
max) (kg・m).
なお、樹脂と安定剤の配合物に滑性があり過ぎる時は可
塑化(ゲルfヒ)時間は長くなり、最大トルクも低くな
る。Note that if the blend of resin and stabilizer is too slippery, the plasticization (gelling) time will be long and the maximum torque will be low.
一方、その配合物に滑性が少いと可塑fヒ時間は短(な
り最大トルクは高くなる。On the other hand, if the compound has low slipperiness, the plasticization time will be short (and the maximum torque will be high).
特に軟質配合の場合は可塑剤が入るため、実際の成型加
工に際しては、このプラスチコーダーによるデーターよ
り樹脂の可塑fヒによるゲル化が起り難くなり、目的と
する成型物の製造が出来なくなる傾向にある。In particular, in the case of soft formulations, plasticizers are added, so during actual molding processing, the data from this plasticcorder shows that gelation due to plasticization of the resin is less likely to occur, making it difficult to manufacture the desired molded product. be.
(6)絶縁性(体積固有抵抗)
上記(4)の項と同様にしてつくった鉛化合物安定剤り
塩fヒビニル樹脂プレス軟質シートをJIS K67
23.7.8項に記載の方法に準拠して体積固有抵抗(
Ω−cIrL)を求めた。(6) Insulating properties (volume resistivity) JIS K67 JIS K67 lead compound stabilizer vinyl resin press soft sheet made in the same manner as in (4) above.
Volume resistivity (
Ω-cIrL) was determined.
即ち、上記した方法で調製した混線プレスシートを少く
とも24時間デシケータ−中で定常状態に放置後、この
シート試験片を30部2°Cの恒温槽中で定温状態にし
た後、極超絶縁計((東亜電波工業■製5M−10型)
にてその体積固有抵抗(Ω−crrL)を求め、シート
厚等の補正をしてその体積固有抵抗とした。That is, after the mixed wire press sheet prepared by the above method was left in a steady state in a desiccator for at least 24 hours, 30 copies of this sheet test piece were kept at a constant temperature in a constant temperature bath at 2°C, and then ultra-super insulating Meter ((Model 5M-10 manufactured by Toa Denpa Kogyo ■)
The volume resistivity (Ω-crrL) was determined and the sheet thickness etc. were corrected to obtain the volume resistivity.
(7)分散性
分散性を評価するために、市販塩化ビニル樹脂(スミリ
ツ)SX−11F住友化学製)100部にカーボンブラ
ック(シース)H東海電極製)0.05部を均質混合し
たもの2.1’を100TLlビーカーに上皿天秤(悪
童0.11)を用いて、計り採り、さらにDOP(協和
醗酵製)121を加え、次いで試料1′?を加える。(7) Dispersibility To evaluate dispersibility, 0.05 part of carbon black (Sheath) H (manufactured by Tokai Electrode) was homogeneously mixed with 100 parts of a commercially available vinyl chloride resin (Sumiritsu SX-11F (manufactured by Sumitomo Chemical))2 Weigh sample 1' into a 100TLl beaker using a top balance (Akudo 0.11), add DOP (manufactured by Kyowa Hakko) 121, and then sample 1'? Add.
このビーカーの内容物をあまり混ぜ合わせることなく、
表面温度160℃の直径3.5インチの混線用ダブルロ
ール(摩擦比1.25)上に落し、10分間混練した後
、0.2mm厚のシートにしてとり出し、このとり出し
た黒色のフィルムシート上100mmX 100mm角
内に加えた試料が分散しない場合に生ずる0、1〜0.
2mmの小白点、0.2〜0.3mmの中白点および0
.3mm以上の白点数をそれぞれ数え、その白点数の数
の多い程分散性不良とし、白点が認められなかった(な
し)の場合を良とした。Without mixing the contents of this beaker too much,
The black film was dropped onto a 3.5-inch diameter double roll (friction ratio 1.25) with a surface temperature of 160°C, kneaded for 10 minutes, and then taken out as a 0.2 mm thick sheet. 0, 1 to 0.
2mm small white spot, 0.2-0.3mm medium white spot and 0
.. The number of white spots of 3 mm or more was counted, and the larger the number of white spots, the poorer the dispersion, and the case where no white spots were observed was considered good.
(8)耐光性
(1)に記載した方法でつくった本実験の鉛化合物安定
剤試料配合の塩化ビニル樹脂プレス軟質シートを参考例
(1)に記載の(f)耐光性の項と同様にして褪色試験
用高圧水銀灯によって該プレスシートに水銀灯を3時間
照射し、その時の色相の変化を色差計により△E(色差
)として求めた。(8) Light resistance A vinyl chloride resin pressed soft sheet containing the lead compound stabilizer sample of this experiment prepared by the method described in (1) was treated in the same manner as in (f) Light resistance described in Reference Example (1). The press sheet was irradiated with a mercury lamp for 3 hours using a high-pressure mercury lamp for a fading test, and the change in hue at that time was determined as ΔE (color difference) using a color difference meter.
その色差、即ち△Eの小さい程耐光性良とした。The smaller the color difference, that is, ΔE, the better the light resistance.
(9)透明性
上記(4)の項と同様にして調製したプレス軟質シート
を、黒色紙の上に並べ置き、下地の黒色紙の黒色がシー
トを透して見える時の黒色の濃度を観察した。(9) Transparency Place pressed soft sheets prepared in the same manner as in (4) above on black paper, and observe the black density when the black of the underlying black paper is visible through the sheet. did.
その結果、はぼ下の黒色がそのままもしくはそれに近く
透明に観察される場合を“◎“印、少々黒色が不透明に
している場合を“○“印、はぼ黒色が白ぽくなり不透明
になったものを“ד印をもって示した。As a result, when the black color under the bulrush was observed as transparent or almost transparent, it was marked with "◎", and when the black color was slightly opaque, it was marked with ``○'', and the black color under the bulrush became whitish and opaque. Objects are indicated with an “x” mark.
この時黒色濃度が濃く見えるもの程、隠ぺい力が小さく
、シートが透明性であることを示し、シートに加えた試
料の安定剤組成物が塩fヒビニル樹脂に刻して、その樹
脂の光透過性を損なわないことを示すことになり、この
こと即ち光透過性を損なわない時は、一般に樹脂を着色
させたい時に加える色素類をその目的に刻して有効に働
き、所定目的の色相を得るのに少い量の色素配合ですむ
ことを示している。At this time, the darker the black density appears, the lower the hiding power is and the more transparent the sheet is. In other words, when the light transmittance is not impaired, the pigments that are added when coloring the resin are generally carved into the purpose and work effectively to obtain the desired hue. This shows that only a small amount of dye is required.
なお比較例として、市販され、工業的に製造、使用され
ている水滓化学工業■製造の鉛粉焼成法により製造され
たりサージ粉末を原料にして、前述したと同様の製造法
により製造したTBL(試料番号1−A)を選び比較し
た。As a comparative example, TBL was manufactured by the lead powder firing method manufactured by Suikagaku Kagaku Kogyo ■, which is commercially available and is industrially manufactured and used, and TBL was manufactured by the same manufacturing method as described above using surge powder as a raw material. (Sample No. 1-A) was selected for comparison.
即ち、鉛粉焼成法により製造されたりサージ(PbO)
粉末を前述した試験方法にしたがいその平均粒径(μ)
、真密度(′?/CC)、クロム酸反応率(RC%)、
X線回折、耐光性(△E)および金属鉛含有量(%)を
求めた。In other words, it is manufactured by lead powder firing method or surge (PbO)
The average particle size (μ) of the powder was determined according to the test method described above.
, true density ('?/CC), chromic acid reaction rate (RC%),
X-ray diffraction, light resistance (ΔE), and metallic lead content (%) were determined.
その結果を第4表に表示する。The results are shown in Table 4.
この鉛粉焼成法により製造したりサージ粉末に純水を加
え140 ?/lのスラリー濃度に成るように濃度調製
し、このリサージスラリー655m1のみを、即ち公知
の方法(例えば特公昭49−15625号特許明細書実
施例記載の方法)のようにリサージを溶解させるための
触媒としての酢酸を加えることなしに21のビーカーに
張り込み、攪拌しながら40℃に加温し、次いで硫酸ヒ
ドロキシルアミンの3%溶液l。Manufactured by this lead powder firing method, or by adding pure water to surge powder, 140? The slurry concentration was adjusted to a slurry concentration of /l, and only 655 ml of this litharge slurry was used to dissolve litharge using a known method (for example, the method described in the example of the specification of Japanese Patent Publication No. 49-15625). Without adding acetic acid as a catalyst, pour into a beaker of 21 liters and warm to 40° C. with stirring, then add 1 liter of a 3% solution of hydroxylamine sulfate.
就を性用し、能くかきまぜた後に、濃度3.861mo
1/lの硫酸溶液26.14m1を10秒間で素早く加
え、攪きまぜ、30分間経過した後、ヒーター上で65
〜70℃に加熱し、その状態で60分間反応、熟成を行
い鉛粉焼成法によりリサージを原料としたTBLのベー
ススラリーを調製した。After using it and stirring it well, the concentration was 3.861 mo.
Quickly add 26.14 ml of 1/l sulfuric acid solution over 10 seconds, stir, and after 30 minutes, heat to 65 mL on a heater.
The mixture was heated to ~70°C, and reacted and aged for 60 minutes in that state to prepare a TBL base slurry using litharge as a raw material by a lead powder firing method.
この時のスラリーpHは8.2テアった。The slurry pH at this time was 8.2 tare.
次いで、実施例1と同様にステアリン酸アンモンの石ケ
ンを用いて、ステアリン酸の被覆されたTBLの粉末(
試料番号1−A)を製造した。Next, as in Example 1, using ammonium stearate soap, stearic acid coated TBL powder (
Sample number 1-A) was produced.
ここに製造したTBLと、市販されているTBL(水滓
fヒ学工業■製、商品名S tabinexTc)(試
料番号1−B)についても前記同様に試験を行い、その
結果を第5表に併せ表示した。The TBL manufactured here and the commercially available TBL (manufactured by Suikagaku Kogyo ■, trade name StabinexTc) (sample number 1-B) were also tested in the same manner as above, and the results are shown in Table 5. Also displayed.
以上の結果、湿式により製造した超微粉末の新規リサー
ジを原料にして、製造した超微結晶TBLは、従来の鉛
粉焼成法で合成した粒子径の太きいりサージ粉末を原料
として製造したTBLおよび市販のTBLと比較すると
、その結晶粒子径は特にその短径において115以下と
細く小さく、その粒子径よりその表面積を単位重量当り
で理論的に比較検討(計算)して見ると本実施例による
細かいTBLは単位重量当りの表面積が4〜10倍大き
いことが理解される。As a result of the above, ultrafine crystalline TBL manufactured using a new ultrafine resurge powder produced by a wet method as a raw material is different from TBL manufactured using a large particle diameter resurge powder synthesized by a conventional lead powder sintering method as a raw material. When compared with commercially available TBL, its crystal particle size is thin and small, especially in its short axis, at 115 or less.The surface area of this example is theoretically compared (calculated) based on the particle size per unit weight. It is understood that the fine TBL according to the present invention has 4 to 10 times more surface area per unit weight.
即ち塩化ビニル樹脂に、これらのTBLを熱安定剤とし
て配合した場合、同重量数のTBLを配合しても細かい
TBLの場合は、その塩化ビニル樹脂との接触面積が4
〜10倍多いことを示している。In other words, when these TBLs are blended into vinyl chloride resin as a heat stabilizer, even if the same weight number of TBL is blended, if the TBL is fine, the contact area with the vinyl chloride resin is 4.
It shows that there are ~10 times more.
このことが第5表の結果からも判る様に、熱安定性、耐
熱性等の諸物性の面で優れていることが良(理解される
。As can be seen from the results in Table 5, this is understood to be excellent in terms of various physical properties such as thermal stability and heat resistance.
なお、焼成法により合成されたりサージを原料とし湿式
法によるりサージの場合と同様にして触媒である酢酸を
用うろことなしに製造したTBLは、その原料リサージ
のクロム酸反応率からも理解されるように反応率が悪く
、その硫酸との反応を充分な反応条件下で行っても完全
な反応が進行**せず、結果として色相の上でリサージ
色を残したピンク色をしており、その点でも安定剤とし
ての使用価値を失っていることが理解される。In addition, TBL synthesized by the calcination method, produced by a wet method using Sarge as a raw material, or produced in the same way as Sarge without using acetic acid as a catalyst can be understood from the chromic acid reaction rate of the raw material Lysurge. The reaction rate is poor, and even if the reaction with sulfuric acid is carried out under sufficient reaction conditions, the reaction does not proceed completely**, resulting in a pink color with a Lissage color. It is understood that in this respect as well, it has lost its usefulness as a stabilizer.
実施例 2
本実施例において、湿式で製造した新規−酸fヒ鉛を用
いて、微細粒子の三塩基性硫酸鉛を製造する他の態様に
ついて説明する。Example 2 In this example, another embodiment of producing fine particles of tribasic lead sulfate using a novel arsenic acid produced by a wet method will be described.
新規−酸[ヒ鉛スラリーとしては、実施例1で選んだ試
料番号A−1を原料とするPbO濃度で186 ?/l
に調製された一部fヒ鉛スラリーを選んだ。The new acid [arsenic slurry is made from sample number A-1 selected in Example 1 and has a PbO concentration of 186? /l
A partially arsenic slurry prepared in the following manner was selected.
上記新規−酸化鉛スラ’)−2465mlを51のビー
カーに採り、40℃に加温しつつ充分良く攪拌しながら
、硫酸ヒドロキシルアミンの10重量%溶液15rnl
を加え、この−酸fヒ鉛スラリー中に一部存在している
過酸1ヒ鉛を還元する。2,465 ml of the above new lead oxide slurry') was placed in a beaker 51, and heated to 40°C and stirred well, 15 rnl of a 10% by weight solution of hydroxylamine sulfate was added.
is added to reduce the arsenic peroxide partially present in this arsenic acid slurry.
次いで、濃度7.37 mol/IEの硫酸溶液67.
25m1を第6表に示す所定時間内に注加し、次いで第
6表に示す所定温度と所定時間、攪拌下に熟成してそれ
ぞれ10種類の微細なTBLの結晶スラリーを調製する
。Then, a sulfuric acid solution with a concentration of 7.37 mol/IE 67.
25 ml was added within the predetermined time shown in Table 6, and then aged under stirring at the predetermined temperature and for the predetermined time shown in Table 6 to prepare 10 types of fine TBL crystal slurries.
次いで、これらTBLに下記の方法でステアリン酸の被
覆処理を行った。These TBLs were then coated with stearic acid in the following manner.
即ち、別に300Tnlビーカーに粒状ステアリン酸7
.2りと水250rrLlとを加え80℃に加温する。That is, in a separate 300 Tnl beaker, granular stearic acid 7
.. Add 250rrLl of water and heat to 80°C.
硝子枠で激しく攪きまぜ乍も濃度0.736mol/l
のアンモニア水10.4mlを加え完全に乳fヒさせて
アンモニア石ケン液を調製する。While stirring vigorously in a glass frame, the concentration was 0.736 mol/l.
Add 10.4 ml of ammonia water and milk the mixture completely to prepare an ammonia soap solution.
このアンモニア石ケン液を上記各T B Lのベースス
ラリーに注加して、良く分散させ、その温度を65〜7
0℃を保ちながら40分間加熱熟成を行いステアリン酸
でそれぞれ被覆されたTBLスラリーを回収し、次いで
1過分離により回収したケーキを乾燥し、アトマイザ−
で粉砕して、微細粒子の白色TBL粉末10種類(試料
番号2−1・・・・・・・・・2−10)を製造した。This ammonia soap solution is poured into the base slurry of each TBL above, dispersed well, and the temperature is adjusted to 65-7.
The TBL slurry coated with stearic acid was recovered by heat aging for 40 minutes while maintaining the temperature at 0°C, and then the recovered cake was dried by one-pass separation, and then transferred to an atomizer.
, to produce 10 types of fine particle white TBL powder (sample number 2-1...2-10).
ここに製造した各TBL粉末について、それぞれ実施例
1に記載の方法によって試験を行い、それらの結果を第
6表に併せ表示した。Each of the TBL powders produced herein was tested according to the method described in Example 1, and the results are also shown in Table 6.
以上の結果、湿式で製造した新規−酸化鉛を原料とする
場合、TBLの製造条件を少々変1ヒさせても、いずれ
も微細な粒子のTBLが好適に製造され、しかも熱安定
性、耐熱性および稀釈性にすぐれていることが良(理解
される。As a result of the above, when new lead oxide manufactured by wet method is used as a raw material, even if the TBL manufacturing conditions are slightly changed, TBL with fine particles can be suitably manufactured, and it has good thermal stability and heat resistance. It is understood that it has excellent stability and dilutability.
実施例 3
本実施例において、超微細三塩基硫酸鉛の結晶と炭酸カ
ルシウム粉末との均質混和せしめた安定剤について説明
する。Example 3 In this example, a stabilizer in which ultrafine tribasic lead sulfate crystals and calcium carbonate powder are homogeneously mixed will be described.
超微細TBLの結晶としては、実施例1に記載の方法に
したがって、湿式法による新規リサージを原料として製
造した試料番号1−1のステアリン酸で被覆された微細
TBLのスラリーを選んだ。As the ultrafine TBL crystals, a slurry of fine TBL coated with stearic acid of Sample No. 1-1, which was produced using a new litharge as a raw material by a wet method according to the method described in Example 1, was selected.
無機系充填剤としては、市販試薬より精製された重質の
炭酸カルシウムを選んだ。As the inorganic filler, heavy calcium carbonate purified from a commercially available reagent was selected.
なお、本明細書においては「重質炭酸カルシウム」を「
主炎カル]の略記号をもって以下表示することがある。In addition, in this specification, "heavy calcium carbonate" is referred to as "heavy calcium carbonate".
It may be indicated below with the abbreviation ``Main Cal''.
このTBLスラリー中に主成カル粉末を第7表に示すそ
れぞれの配合比になるように加え、充分良く攪拌するこ
とによって、均質な組成スラリーとした後、乾燥し、ア
トマイザ−で均質に粉末化して、それぞれ7種類の安定
剤(試料番号3−1、・・・・・・・・・3−7)を調
製した。The main cal powders were added to this TBL slurry at the respective compounding ratios shown in Table 7, stirred well to obtain a slurry with a homogeneous composition, dried, and homogeneously powdered using an atomizer. Seven types of stabilizers (sample numbers 3-1, 3-7) were prepared.
ここに調製した両者の均密混和された安定剤について、
それぞれ実施例1と同様に諸物性を測定し、その結果を
第7表に表示した。Regarding the two stabilizers prepared here, which are intimately mixed together,
The physical properties of each were measured in the same manner as in Example 1, and the results are shown in Table 7.
なお比較例として、実施例1の比較例で選んだと同じ市
販TBL(試料番号1−B)を上記と同様に主成カル粉
末とスラリー中で混和し、比較例安定剤(試料番号3−
B)とし、さらに比較例 ※※(3−C)として試料番
号(3−4)の炭カル入り安定剤の内、樹脂中に配合さ
れたTBLの量に相当する量の市販TBL(1−B)を
樹脂に配合した場合について、上記と同様に諸物性を測
定し、その結果を第7表に併せ表示した。As a comparative example, the same commercially available TBL (sample number 1-B) selected in the comparative example of Example 1 was mixed with the main cal powder in a slurry in the same manner as above, and a comparative example stabilizer (sample number 3-B) was mixed with the main cal powder in a slurry.
B), and as a comparative example ※※ (3-C), an amount of commercially available TBL (1- Regarding the case where B) was blended with the resin, various physical properties were measured in the same manner as above, and the results are also shown in Table 7.
以上の結果、比較例(2−A)および第5表に表示した
比較例(1−B)(即ち市販TBL)の場合と比較して
見るに、新規リサージを原料として合成上た超微結晶T
、BLに主炎カルが均密混和された場合も、従来からの
大きい結晶のTBLに主炎カルが混和された場合とは異
なり、高い熱安定性効果を示しており、絶縁性、分散性
においても優れており、しかも透明性に優れており、本
発明のTBLは超微細なTBLのため、単位重量当りの
比表面積が大きく、市販のTBLの場合に較べて炭酸カ
ルシウムが良好な分散媒質となり、微細であることがさ
らに有効に、しかも相剰効果としてその熱安定性等の諸
物性に顕著に現われたものと思われる。As a result of the above, compared with the case of Comparative Example (2-A) and Comparative Example (1-B) shown in Table 5 (i.e., commercially available TBL), the ultrafine crystals synthesized using the new litharge as a raw material T
, when the main flame cal is intimately mixed in the BL, unlike the case where the main flame cal is mixed in the conventional large crystal TBL, it shows a high thermal stability effect, and improves insulation and dispersion properties. Moreover, the TBL of the present invention is an ultra-fine TBL, so it has a large specific surface area per unit weight, and compared to commercially available TBL, calcium carbonate is a good dispersion medium. Therefore, it seems that the fineness is more effective and has a significant effect on physical properties such as thermal stability.
なお、さらに本発明を明確fヒするために、樹脂中にT
BLと炭カルを予め混和しておくことなく、樹脂混練時
に計り込み配合した場合は、予め混和しておいた時(試
料番号3−4)より熱安定性等に劣る結果が得られた。In addition, in order to further clarify the present invention, T is added to the resin.
When BL and charcoal were not mixed in advance and were mixed together at the time of resin kneading, results were obtained that were inferior in thermal stability etc. than when they were mixed in advance (sample number 3-4).
実施例 4
本実施例において、超微細結晶三塩基性硫酸鉛に対して
、種々の無機系充填剤を予め均密混合しておいた安定剤
について説明する。Example 4 In this example, a stabilizer in which various inorganic fillers are intimately mixed in advance with ultrafine crystalline tribasic lead sulfate will be described.
超微細TBLの結晶としては実施例1に記載の方法によ
って調製した試料番号1−1のステアリン酸で被覆され
た微細TBLのスラリーを選んだ。As the ultrafine TBL crystals, a slurry of fine TBL coated with sample number 1-1 prepared by the method described in Example 1 and coated with stearic acid was selected.
無機系充填剤としては、市販試薬の中より、軽質炭酸カ
ルシウム、無水硫酸カルシウム、無水亜硫酸カルシウム
、ケイ酸カルシウム、炭酸マグネシウム、塩基性炭酸マ
グネシウム、炭酸ストロンチウム、炭酸バリウム、硫酸
バリウム、亜リン酸カルシウム、ケイ酸亜鉛、酸化亜鉛
、リン酸カルシウム、ベーマイト型アルミナ、微粉末ケ
イ酸、メタカオリン粉末、ケイ酸アルミ粉末、微粉末ア
※※ルミノケイ酸ソーダ(ゼラライト)の18種類を選
び、それぞれ風篩により、少(とも1〜5μの粒子径に
整粒した粉末を用いた。Examples of inorganic fillers include light calcium carbonate, anhydrous calcium sulfate, anhydrous calcium sulfite, calcium silicate, magnesium carbonate, basic magnesium carbonate, strontium carbonate, barium carbonate, barium sulfate, calcium phosphite, and silicate. We selected 18 types of acid zinc, zinc oxide, calcium phosphate, boehmite-type alumina, finely powdered silicic acid, metakaolin powder, aluminum silicate powder, and finely powdered aluminosilicate soda (gelalite). Powder sized to a particle size of 1 to 5 μm was used.
上記TBL(1−1)スラリー中へ、各上記の無機系充
填剤をTBL:充填剤の配合比で60=40になるよう
にそれぞれ選び、実施例3と同様に均密混和して安定剤
粉末(試料番号4−1、・・・・・・・・・4−18)
とした。Into the TBL (1-1) slurry, each of the above inorganic fillers was selected so that the blending ratio of TBL: filler was 60 = 40, and mixed homogeneously in the same manner as in Example 3 to form a stabilizer. Powder (sample numbers 4-1, 4-18)
And so.
次いで、実施例1と同様にそれぞれ諸物性を測定し、そ
の結果を第8表に併せ表示した。Next, various physical properties were measured in the same manner as in Example 1, and the results are also shown in Table 8.
以上の結果、整粒された各無機系充填剤は、それぞれ実
施例3の場合と同様に超微細TBLに刻して分散媒質と
して働き、相剰効果を撥揮し、それぞれ良好に塩ビに幻
する熱安定剤として使用可能なことが良く理解される。As a result of the above, each of the sized inorganic fillers was cut into ultrafine TBLs as in Example 3 and acted as a dispersion medium, repelling the mutual effect, and effectively dissolving into PVC. It is well understood that it can be used as a heat stabilizer.
第1図は本発明に用いる新規三塩基性硫酸鉛の電子顕微
鏡写真であり、第2図は従来法にょる三塩基性硫酸鉛の
電子顕微鏡写真であり、第3図は本発明に用いる新規三
塩基性硫酸鉛のX線回折図であり、第4図は特公昭49
−15625号公報の三塩基性硫酸鉛のX線回折図であ
る。Figure 1 is an electron micrograph of the novel tribasic lead sulfate used in the present invention, Figure 2 is an electron micrograph of the tribasic lead sulfate obtained by the conventional method, and Figure 3 is an electron micrograph of the novel tribasic lead sulfate used in the present invention. This is an X-ray diffraction diagram of tribasic lead sulfate.
It is an X-ray diffraction diagram of tribasic lead sulfate of Publication No.-15625.
Claims (1)
基性硫酸鉛粒子とこれを被覆する高級脂肪酸鉛とから成
り、該被覆粒子は O,2ミクロン以下の数平均短径、L8?/ml以下の
嵩比重を有し且つ式 %式% 式中、I 3.27はX線回折像のd=3.27Aにお
ける強度を、またI3.OQはX線回折像のd−3,0
9人における強度を表わす、 で定義されるX線強度比(R)が7以上であることを特
徴とする塩素含有重合体用安定剤。 2 高級脂肪酸鉛が三塩基性硫酸鉛当す0.1乃至25
重量%の量で存在する特許請求の範囲第1項の安定剤。 3 第3図に示すX線回折像と実質上同一のX線回折像
を有する特許請求の範囲第1項の安定剤。[Claims] 1. Wet method - consisting of tribasic lead sulfate particles obtained by the reaction of acid fls lead and sulfuric acid and higher fatty acid lead coating the particles, the coated particles having a particle size of O.2 microns or less. Number average short axis, L8? /ml or less, and has the formula % formula % where I3.27 represents the intensity at d=3.27A of the X-ray diffraction image, and I3. OQ is d-3,0 of the X-ray diffraction image
1. A stabilizer for chlorine-containing polymers, characterized in that the X-ray intensity ratio (R), defined as the intensity in 9 people, is 7 or more. 2 Higher fatty acid lead is 0.1 to 25 equivalent to tribasic lead sulfate.
The stabilizer of claim 1 present in an amount of % by weight. 3. The stabilizer according to claim 1, which has an X-ray diffraction image that is substantially the same as the X-ray diffraction image shown in FIG.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP53124047A JPS5831105B2 (en) | 1978-10-07 | 1978-10-07 | Stabilizer for chlorine-containing polymers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP53124047A JPS5831105B2 (en) | 1978-10-07 | 1978-10-07 | Stabilizer for chlorine-containing polymers |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5550048A JPS5550048A (en) | 1980-04-11 |
| JPS5831105B2 true JPS5831105B2 (en) | 1983-07-04 |
Family
ID=14875669
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP53124047A Expired JPS5831105B2 (en) | 1978-10-07 | 1978-10-07 | Stabilizer for chlorine-containing polymers |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5831105B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5958047A (en) * | 1982-09-29 | 1984-04-03 | Mizusawa Ind Chem Ltd | Granular stabilizer for chlorine-containing polymer and its preparation |
| JPH0745598B2 (en) * | 1986-12-01 | 1995-05-17 | 水沢化学工業株式会社 | Stabilizer for chlorine-containing polymer and process for producing the same |
-
1978
- 1978-10-07 JP JP53124047A patent/JPS5831105B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5550048A (en) | 1980-04-11 |
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