JPS5834284B2 - How to mold patterned bricks - Google Patents
How to mold patterned bricksInfo
- Publication number
- JPS5834284B2 JPS5834284B2 JP16717980A JP16717980A JPS5834284B2 JP S5834284 B2 JPS5834284 B2 JP S5834284B2 JP 16717980 A JP16717980 A JP 16717980A JP 16717980 A JP16717980 A JP 16717980A JP S5834284 B2 JPS5834284 B2 JP S5834284B2
- Authority
- JP
- Japan
- Prior art keywords
- bricks
- transfer rollers
- patterned
- molding
- sides
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011449 brick Substances 0.000 title claims description 16
- 238000000465 moulding Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 9
- 239000004576 sand Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 6
- -1 chamotte Substances 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 2
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Description
【発明の詳細な説明】
本発明は煉瓦の見付面に異なった模様を連続的に付加せ
しめる様にした模様入り煉瓦の成型方法に関するもので
ある。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for molding patterned bricks in which different patterns are continuously added to the facing surface of the bricks.
かかる煉瓦は建材として壁、床、塀等に広く利用されて
いるが、一般的に見付面は無模様であるため殺風景であ
った。Such bricks are widely used as building materials for walls, floors, fences, etc., but they generally have no pattern on the surface, giving them a plain appearance.
そこで所定の模様を刻設せしめたプレス型にて模様を付
加せしめることも考えられるが、各煉瓦に付される模様
は同一となるため味わいがなく、よってかかる機械加工
では風情のある模様入り煉瓦を製造することが出来なか
った。Therefore, it is possible to add a pattern using a press mold with a predetermined pattern engraved on it, but since the pattern applied to each brick is the same, it lacks flavor. could not be manufactured.
本発明はかかる点に鑑み、互いに公約数を持たない複数
対のローラーにて煉瓦の見付面に無限に近く異なった模
様を付加せしめる成型方法を提供して上記欠点を解消せ
んとしたものにして、以下本発明実施の一例を図面に基
づいて説明すると、本発明に係る模様入り煉瓦の成型装
置は押出成型機１のノズル２からローラーコンベア３上
に沿って連続的に押出成形される成形素地４０両側に対
向する所定間隔位置にフレーム５，５′ を設け、該フ
レーム５，５′ の内側に略し状の上下一対の腕杆６，
６′−・・を所定間隔毎に配して夫々その一端を枢支せ
しめ、諌腕杆６，６り・・の他端には支持片７、７′−
・・を固着せしめると共に支持片７，７｛・・間には表
面に横ジワ、縦ジワ、幾何学模様等の各種凹凸模様８，
８〈・・が形成された転写ローラー９。In view of this, the present invention aims to eliminate the above-mentioned drawbacks by providing a molding method that adds nearly infinitely different patterns to the exposed surface of a brick using a plurality of pairs of rollers that do not have common divisors. An example of the present invention will be described below based on the drawings.The patterned brick molding apparatus according to the present invention is a molding machine that continuously extrudes from a nozzle 2 of an extrusion molding machine 1 along a roller conveyor 3. Frames 5, 5' are provided at predetermined spacing positions facing both sides of the substrate 40, and a pair of abbreviated upper and lower arm rods 6,
6'-... are arranged at predetermined intervals and one end of each is pivotally supported, and the other ends of the arm rods 6, 6-... are provided with support pieces 7, 7'-.
. . , and support pieces 7, 7 {. . . There are various uneven patterns 8, such as horizontal wrinkles, vertical wrinkles, and geometric patterns on the surface between them.
8〈... is formed on the transfer roller 9.
９ｔ・・を成形素地４両側の見付面１０，１０’に対向
せしめる様にして複数対夫々回動自在に支持せしめてい
る。9t... are rotatably supported in such a way that they are opposed to the facing surfaces 10, 10' on both sides of the molded base 4.
冑少なくとも同一側に設けた転写ローラー９，９′−・
・は互いに公約数を持たない異なった直径に設定せしめ
ている。Transfer rollers 9, 9'-- provided at least on the same side of the helmet
・are set to different diameters that have no common divisor.
又腕杆６，６＜７・の先端刃には上下間に渉って支軸１
１，１１′−・・タ夫々枢着せしめ、該支軸１１。Also, the tip of the arm rod 6, 6 < 7, has a support shaft 1 between the upper and lower sides.
1, 11'--. The support shafts 11 are pivotally connected to each other.
１１Ｌ・の略中央吟螺杵１２，１２′−・・の一端を固
着すると共にナラＨ３，１３′−・・を螺入し、該ナラ
｝１３，１３′−・・とフレーム５，５′間にテンショ
ン用の圧縮コイルスプリング１ ４ 、 １ ４′−・
・を圧入して螺杵１ ２ 、 １ ２（・・の他端をフ
レーム５，５′に挿通すると共にナラ）１５．１５′−
・・にて掛止せしめ、ナツト１３，１３′−・・、 １
ｓ 、 １ｓｔ・・の調整により転写ローラー９，９′
−・・の成形素地４に対する当接位置及び圧縮コイルス
プリング１４，１４’・・・の弾発力を調整可能ならし
めている。11L, roughly central screw punches 12, 12'-..., and screw in the nuts H3, 13'-... and the frames 5, 5'. Compression coil springs 14, 14' for tension between them.
15.15'-
Latch it with..., nuts 13, 13'-..., 1
Transfer rollers 9, 9' are adjusted by adjusting s, 1st...
The abutment position of the compression coil springs 14, 14', .
又任意の転写ローラー９，９′ の手前上方位置にホッ
パー１６を設け、その下方の吐出口１７゜１７′ を成
形素地４両側に向けて開口せしめ、ホッパー１６内に砂
、シャモット、木屑その他有機物等を供給してこれを成
形素地４の見付面１０゜１０′ に吐出付着せしめる様
にしている。Further, a hopper 16 is provided at a position above the transfer rollers 9, 9', and discharge ports 17 and 17' at the bottom thereof are opened toward both sides of the molded material 4, so that sand, chamotte, wood chips, and other organic matter are removed from the hopper 16. etc., and is discharged and adhered to the facing surface 10° 10' of the molding base 4.
伺１Ｂは砂等の回収シュートである。1B is a chute for collecting sand, etc.
次に本発明に係る模様入り煉瓦の成型方法について説明
すると、先ず押出成形機１より吐出する成形素地４両面
の見付面ｉ ｏ 、 ｉ ｏ’に対向させて設けた複数
対の転写ローラー９，９′・・・を支持する腕杆６，６
′・・・を内方回動せしめ、各転写ローラー９，９’・
・・が見付面１０ 、１０’ を圧縮コイルスプリング
１４，１４’・・・の作用により弾発的に若干押圧する
程度の当接状態にナラＨ３，１３’・・・。Next, the method for molding patterned bricks according to the present invention will be explained. First, a plurality of pairs of transfer rollers 9 are provided to face the facing surfaces io and io' on both sides of the molding base 4 discharged from the extrusion molding machine 1. , 9'... arm rods 6, 6
'... are rotated inwardly, and each transfer roller 9, 9'... is rotated inwardly.
. . . are in contact with each other so that the facing surfaces 10 , 10 ′ are slightly pressed elastically by the action of the compression coil springs 14 , 14 ′ . . . .
１５ 、１５’・・・により調整せしめる。15, 15'...
しかる後押出成形機１より成形素地４を吐出せしめると
、該成形素地４はローラーコンベア３上を前進する間に
先ず第１段目の転写ローラー９゜９の位置に達し、転写
ローラー９，９は成形素地４の見付面１０ 、１０’
に当接する様に調整されているため成形素地４の前進に
より接触回転し、それに伴って転写ローラー９，９表面
の所定の凹凸模様８，８′・・・が付加されるのである
。After that, when the molded material 4 is discharged from the extrusion molding machine 1, the molded material 4 first reaches the position of the first stage transfer roller 9° 9 while moving forward on the roller conveyor 3, and is moved by the transfer rollers 9, 9. are the facing surfaces 10 and 10' of the molded base 4
Since the transfer rollers 9 are adjusted to come into contact with each other, they rotate in contact with each other as the molding base 4 moves forward, and as a result, predetermined uneven patterns 8, 8', . . . are added to the surfaces of the transfer rollers 9, 9.
続いて成形素地４は順次同様にして第２段、第３段の転
写ローラー９′、９“により所定の凹凸模様８，８′・
・・が重ねて付加されるが、各転写ローラー９，９′・
・・は互いに公約数を持たない異なった径に設定されて
いるため各転写ローラー９，９′・・・により複合付加
された模様は一定周期で繰り返し現われず、無限に近く
異なった模様となるのである。Subsequently, the molded base material 4 is sequentially similarly formed into predetermined uneven patterns 8, 8' and 9'' by the second and third stage transfer rollers 9' and 9''.
... are added on top of each other, but each transfer roller 9, 9',
... are set to different diameters that do not have a common divisor, so the patterns added compositely by the transfer rollers 9, 9', ... do not appear repeatedly at a constant period, but are nearly infinitely different. It is.
又転写ローラー９，９′により凹凸模様８，８′・・・
を付加せしめる過程においてホッパー１６に砂、シャモ
ット、木屑その他有機物等を吐出口→７゜１７′ よ
り成形素地４０両側面に吐出させることによりこれら砂
等は成形素地４に付着し、その直後に転写ローラー９“
、９“による凹凸模様８，８′・・・の付加に伴って圧
着され、更に味わいのある模様が付加されるのである。Also, the uneven patterns 8, 8'... are created by the transfer rollers 9, 9'.
In the process of adding sand, chamotte, wood chips, and other organic matter to the hopper 16 from the discharge port → 7° 17', these sands adhere to the molding material 40 and are immediately transferred. Roller 9“
, 9'' are crimped together with the addition of the uneven patterns 8, 8', etc., and a more tasteful pattern is added.
同、砂等の供給は上記の様な自然落下の他に強制的にエ
ヤーで吹きつけたり、ブロアー、ポンプ、ロータリー遠
心式等で強弱、量の多少と、縦、横、科目の方向を加減
してやるようにすればより一層の変化の効果を出すこと
ができる。Similarly, to supply sand, etc., in addition to the above-mentioned natural fall, force blowing with air, blowers, pumps, rotary centrifuges, etc. can be used to adjust the strength, amount, and vertical, horizontal, and subject directions. If you do this, you can achieve even greater effects of change.
この様にして模様が付加された成形素地４は所定寸法に
切断され、乾燥した後焼成して模様入り煉瓦Ａとなるの
である。The molded base material 4 to which the pattern has been added in this manner is cut into a predetermined size, dried, and then fired to form the patterned brick A.
要するに本発明は、押出成形機１より吐出する成形素地
４０両側面に表面に各種凹凸模様８，８′・・・を形成
した複数の転写ローラー９，９′・・・を接触回転せし
め、該転写ローラー９，９′・・・は少なくとも同一側
にあるものは互いに公約数を持たない異なった直径に設
定せしめて各転写ローラー９，９′・・・により成形素
地４の両側面に凹凸模様８，８′・・・を重ねて連続的
に付加せしめる様にしたので、成形素地４に付加される
各転写ローラー９，９′・・・の凹凸模様８，８′・・
・は転写ローラー９，９′・・・の直径が異なることに
より夫々異なった周期で付加されるため、重ねられた凹
凸模様８，８′・・・は夫々の凹凸模様８，８′・・・
が少しずつ位相した異なったものとすることが出来、更
に各転写ローラー９゜９′・・・の直径は互いに公約数
を持たないため重ね合わされた凹凸模様８，８′・・・
の反復周期は非常に長くなり、□付加される凹凸模様８
，８′・・・を無限に近く異なったものとすることが出
来るのである。In short, the present invention rotates in contact with a plurality of transfer rollers 9, 9'... having various uneven patterns 8, 8'... formed on the surfaces of both sides of the molded base material 40 discharged from the extrusion molding machine 1. At least those on the same side of the transfer rollers 9, 9'... are set to different diameters that do not have a common divisor, and each transfer roller 9, 9'... creates an uneven pattern on both sides of the molded material 4. Since the transfer rollers 9, 9', . . . 8, 8', .
. are added at different cycles due to the different diameters of the transfer rollers 9, 9'..., so the overlapping uneven patterns 8, 8'... are the same as the respective uneven patterns 8, 8'...・
The transfer rollers 9゜9'... can have different diameters that are slightly out of phase with each other, and since the diameters of the transfer rollers 9゜9'... have no common divisor, the overlapping uneven patterns 8, 8'...
The repetition period of □ becomes very long, and the uneven pattern 8
, 8'... can be made to be nearly infinitely different.
又砂、シャモット、木屑その他の有機物等を任意の転写
ローラー９，９′・・・の手前で成形素地４０両側面に
付着せしめる様にせしめれば、その後直ちに転写ローラ
ー９“、９“により圧着せしめることが出来、かかる砂
等は成形素地４の焼成中に喰込んだり或いは脱落したり
又砂等の大小形状の異なりが表面に出来て転写ローラー
９，９′・・・による凹凸模核と相俟って微妙に異なっ
た味わいのある煉瓦を製造することが出来るのである。In addition, if sand, chamotte, wood chips, and other organic substances are allowed to adhere to both sides of the molded material 40 before any transfer rollers 9, 9', etc., the transfer rollers 9'', 9'' immediately press the particles. Such sand, etc. may be eaten into or fall off during firing of the molding base 4, or differences in size and shape of sand, etc. may be formed on the surface, resulting in irregularities caused by the transfer rollers 9, 9', etc. Together, they can produce bricks with slightly different tastes.
従って本発明によれば手作りの様な異なった模様が付加
された風情のある模様入り煉瓦Ａを機械的に連続生産せ
しめることが出来る等その実用的効果甚だ大なるもので
ある。Therefore, the present invention has great practical effects, such as being able to mechanically and continuously produce patterned bricks A with different patterns that look handmade.
図は本発明実施の一例を示すものにして、第１図は本発
明に係る模様入り煉瓦の成型方法の使用状態を示す平面
図、第２図は同上右側面図、第３図は煉瓦の斜視図、第
４図は施工状態を示す図である。
１・・・・・・押出成形機、
４・・・・・・成形素地、
８′
・・・・・・凹凸模様、９，９′・・・・・・転写ロー
ラー・・・ホッパー １７．１７’・・・・・・吐出口
。
１６・・・The drawings show an example of the implementation of the present invention, and Fig. 1 is a plan view showing how the method for molding patterned bricks according to the invention is used, Fig. 2 is a right side view of the same, and Fig. 3 is a diagram of the brick. The perspective view and FIG. 4 are views showing the construction state. 1...Extrusion molding machine, 4...Molding base, 8'...Irregular pattern, 9,9'...Transfer roller...Hopper 17. 17'...Discharge port. 16...
Claims (1)
に各種凹凸模様を形成した複数の転写ローラーを接触回
転せしめ、該転写ローラーは少なくとも同一側にあるも
のは互いに公約数を持たない異なった直径に設定せしめ
て各転写ローラーにより成形素地の両側面に凹凸模様を
重ねて連続的に付加せしめる様にしたことを特徴とする
模様入り煉瓦の成型方法。 ２ 砂、シャモット、木屑その他の有機物等を任意の転
写ローラーの手前で成形素地の両側面に付着せ七める様
にしたことを特徴とする請求記載の模様入り煉瓦の成型
方法。[Scope of Claims] 1. A plurality of transfer rollers having various uneven patterns formed on the surface are rotated in contact with each other on both sides of a molded material discharged from an extrusion molding machine, and the transfer rollers, at least those on the same side, are in mutual contact with each other. A method for molding patterned bricks, characterized in that the patterned bricks are set to different diameters without a number, and concavo-convex patterns are layered and continuously added to both sides of a molded base using each transfer roller. 2. A method for molding patterned bricks as claimed, characterized in that sand, chamotte, wood chips, and other organic substances are adhered to both sides of the molding base before any transfer roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16717980A JPS5834284B2 (en) | 1980-11-26 | 1980-11-26 | How to mold patterned bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16717980A JPS5834284B2 (en) | 1980-11-26 | 1980-11-26 | How to mold patterned bricks |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5789908A JPS5789908A (en) | 1982-06-04 |
| JPS5834284B2 true JPS5834284B2 (en) | 1983-07-26 |
Family
ID=15844880
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16717980A Expired JPS5834284B2 (en) | 1980-11-26 | 1980-11-26 | How to mold patterned bricks |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5834284B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07183015A (en) * | 1993-12-24 | 1995-07-21 | Rinnai Corp | Battery case arranging structure |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS602306A (en) * | 1983-06-20 | 1985-01-08 | ジヤニス工業株式会社 | Method and device for manufacturing macle rift pattern tile |
| JPS62113511A (en) * | 1985-11-14 | 1987-05-25 | 株式会社 三島煉瓦製造所 | Method and device for molding ceramic product such as brick having scratch pattern |
-
1980
- 1980-11-26 JP JP16717980A patent/JPS5834284B2/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07183015A (en) * | 1993-12-24 | 1995-07-21 | Rinnai Corp | Battery case arranging structure |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5789908A (en) | 1982-06-04 |
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