JPS5844431B2 - Netsukokaseikokokaibuntoriyousoseibutuno tosouhou - Google Patents
Netsukokaseikokokaibuntoriyousoseibutuno tosouhouInfo
- Publication number
- JPS5844431B2 JPS5844431B2 JP50073601A JP7360175A JPS5844431B2 JP S5844431 B2 JPS5844431 B2 JP S5844431B2 JP 50073601 A JP50073601 A JP 50073601A JP 7360175 A JP7360175 A JP 7360175A JP S5844431 B2 JPS5844431 B2 JP S5844431B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- parts
- less
- solvent
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002904 solvent Substances 0.000 claims description 48
- 238000000034 method Methods 0.000 claims description 37
- 229920001225 polyester resin Polymers 0.000 claims description 37
- 239000004645 polyester resin Substances 0.000 claims description 37
- 238000000576 coating method Methods 0.000 claims description 33
- 239000003973 paint Substances 0.000 claims description 32
- 229920000877 Melamine resin Polymers 0.000 claims description 27
- 239000011248 coating agent Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 20
- 239000007787 solid Substances 0.000 claims description 19
- 239000004640 Melamine resin Substances 0.000 claims description 18
- -1 aromatic diisocyanate compound Chemical class 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 18
- 239000002253 acid Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 16
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 15
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 13
- 238000005507 spraying Methods 0.000 claims description 12
- 229920001187 thermosetting polymer Polymers 0.000 claims description 12
- 239000008199 coating composition Substances 0.000 claims description 11
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 10
- 125000001931 aliphatic group Chemical group 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 8
- 239000012298 atmosphere Substances 0.000 claims description 8
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 8
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 238000010422 painting Methods 0.000 claims description 6
- 150000005846 sugar alcohols Polymers 0.000 claims description 6
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 239000003799 water insoluble solvent Substances 0.000 claims description 5
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 239000003021 water soluble solvent Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 13
- 238000010521 absorption reaction Methods 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000003981 vehicle Substances 0.000 description 6
- 239000002351 wastewater Substances 0.000 description 6
- 150000008064 anhydrides Chemical class 0.000 description 5
- 238000009833 condensation Methods 0.000 description 5
- 230000005494 condensation Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 229920000180 alkyd Polymers 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000011344 liquid material Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical group CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 3
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 150000007974 melamines Chemical class 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 2
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical group CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 2
- BNCADMBVWNPPIZ-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(methoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound COCN(COC)C1=NC(N(COC)COC)=NC(N(COC)COC)=N1 BNCADMBVWNPPIZ-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- 229920003270 Cymel® Polymers 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- MBHRHUJRKGNOKX-UHFFFAOYSA-N [(4,6-diamino-1,3,5-triazin-2-yl)amino]methanol Chemical compound NC1=NC(N)=NC(NCO)=N1 MBHRHUJRKGNOKX-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 235000010233 benzoic acid Nutrition 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 229940072282 cardura Drugs 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- RUZYUOTYCVRMRZ-UHFFFAOYSA-N doxazosin Chemical compound C1OC2=CC=CC=C2OC1C(=O)N(CC1)CCN1C1=NC(N)=C(C=C(C(OC)=C2)OC)C2=N1 RUZYUOTYCVRMRZ-UHFFFAOYSA-N 0.000 description 2
- 239000004210 ether based solvent Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- ZWLPBLYKEWSWPD-UHFFFAOYSA-N o-toluic acid Chemical compound CC1=CC=CC=C1C(O)=O ZWLPBLYKEWSWPD-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 150000003626 triacylglycerols Chemical class 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- QXKKYNIWAYERHT-UHFFFAOYSA-N 2,2-dimethylbutane-1,3-diol Chemical compound CC(O)C(C)(C)CO QXKKYNIWAYERHT-UHFFFAOYSA-N 0.000 description 1
- AWBIJARKDOFDAN-UHFFFAOYSA-N 2,5-dimethyl-1,4-dioxane Chemical compound CC1COC(C)CO1 AWBIJARKDOFDAN-UHFFFAOYSA-N 0.000 description 1
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- QQZOPKMRPOGIEB-UHFFFAOYSA-N 2-Oxohexane Chemical compound CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 1
- JTXMVXSTHSMVQF-UHFFFAOYSA-N 2-acetyloxyethyl acetate Chemical group CC(=O)OCCOC(C)=O JTXMVXSTHSMVQF-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- XIRDTMSOGDWMOX-UHFFFAOYSA-N 3,4,5,6-tetrabromophthalic acid Chemical compound OC(=O)C1=C(Br)C(Br)=C(Br)C(Br)=C1C(O)=O XIRDTMSOGDWMOX-UHFFFAOYSA-N 0.000 description 1
- WZHHYIOUKQNLQM-UHFFFAOYSA-N 3,4,5,6-tetrachlorophthalic acid Chemical compound OC(=O)C1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1C(O)=O WZHHYIOUKQNLQM-UHFFFAOYSA-N 0.000 description 1
- HJJZIMFAIMUSBW-UHFFFAOYSA-N 3-methylbutane-1,2-diol Chemical compound CC(C)C(O)CO HJJZIMFAIMUSBW-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- UZFMOKQJFYMBGY-UHFFFAOYSA-N 4-hydroxy-TEMPO Chemical compound CC1(C)CC(O)CC(C)(C)N1[O] UZFMOKQJFYMBGY-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 241000282472 Canis lupus familiaris Species 0.000 description 1
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- HEFNNWSXXWATRW-UHFFFAOYSA-N Ibuprofen Chemical compound CC(C)CC1=CC=C(C(C)C(O)=O)C=C1 HEFNNWSXXWATRW-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
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- 150000001298 alcohols Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000008107 benzenesulfonic acids Chemical class 0.000 description 1
- 150000001559 benzoic acids Chemical class 0.000 description 1
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 1
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 1
- 125000004106 butoxy group Chemical group [*]OC([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
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- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical group OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
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- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
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- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
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- 239000000975 dye Substances 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 239000003759 ester based solvent Substances 0.000 description 1
- IFDFMWBBLAUYIW-UHFFFAOYSA-N ethane-1,2-diol;ethyl acetate Chemical compound OCCO.CCOC(C)=O IFDFMWBBLAUYIW-UHFFFAOYSA-N 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- NGAZZOYFWWSOGK-UHFFFAOYSA-N heptan-3-one Chemical compound CCCCC(=O)CC NGAZZOYFWWSOGK-UHFFFAOYSA-N 0.000 description 1
- QVTWBMUAJHVAIJ-UHFFFAOYSA-N hexane-1,4-diol Chemical compound CCC(O)CCCO QVTWBMUAJHVAIJ-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- OHMBHFSEKCCCBW-UHFFFAOYSA-N hexane-2,5-diol Chemical compound CC(O)CCC(C)O OHMBHFSEKCCCBW-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- GJRQTCIYDGXPES-UHFFFAOYSA-N iso-butyl acetate Natural products CC(C)COC(C)=O GJRQTCIYDGXPES-UHFFFAOYSA-N 0.000 description 1
- 229940035429 isobutyl alcohol Drugs 0.000 description 1
- FGKJLKRYENPLQH-UHFFFAOYSA-M isocaproate Chemical compound CC(C)CCC([O-])=O FGKJLKRYENPLQH-UHFFFAOYSA-M 0.000 description 1
- JMMWKPVZQRWMSS-UHFFFAOYSA-N isopropanol acetate Natural products CC(C)OC(C)=O JMMWKPVZQRWMSS-UHFFFAOYSA-N 0.000 description 1
- 229940011051 isopropyl acetate Drugs 0.000 description 1
- GWYFCOCPABKNJV-UHFFFAOYSA-N isovaleric acid Chemical compound CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 description 1
- OQAGVSWESNCJJT-UHFFFAOYSA-N isovaleric acid methyl ester Natural products COC(=O)CC(C)C OQAGVSWESNCJJT-UHFFFAOYSA-N 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- YOURXVGYNVXQKT-UHFFFAOYSA-N oxacycloundecane-2,11-dione Chemical compound O=C1CCCCCCCCC(=O)O1 YOURXVGYNVXQKT-UHFFFAOYSA-N 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
Description
【発明の詳細な説明】
本発明は塗料温度約70℃以下で吹き付は塗り可能な熱
硬化性高固形分型塗料組成物の塗装法、さらにはその塗
料組成物の塗装時または塗装後に発生する溶剤蒸気を大
気中に放散することを防止する熱硬化性高固形分型塗料
組成物の塗装法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention provides a coating method for a thermosetting high-solids coating composition that can be sprayed at a coating temperature of about 70°C or lower, and furthermore, a coating method for spraying at a coating temperature of about 70°C or less, and a method for spraying the coating composition during or after coating. The present invention relates to a coating method for a thermosetting high solids coating composition that prevents solvent vapor from dispersing into the atmosphere.
近時、大気汚染の深刻化、全世界的な資源不足に伴って
、塗料の分野でもこれらの問題に対する対策が迫られて
いる。In recent years, as air pollution has become more serious and global resource shortages have become more serious, the paint industry is also under pressure to take measures to address these problems.
これら2つの問題点を同時に解決し得る1つの手段とし
て塗料を高濃度化する(揮発性溶剤の含有量を少なくす
る)ことは極めて有力な手段である。Increasing the concentration of the paint (reducing the volatile solvent content) is an extremely effective means of simultaneously solving these two problems.
なぜならば塗料の高濃度化により、塗膜形成過程におけ
る大気中への溶剤の揮散量を著しく減少させ、同時に最
終形成塗膜の成分とはならない溶剤の使用量が著しく少
ないので、塗料の省資源化に寄与することも犬である。This is because by increasing the concentration of the paint, the amount of solvent volatilized into the atmosphere during the paint film formation process is significantly reduced, and at the same time, the amount of solvent that is not a component of the final formed paint film is significantly reduced, resulting in resource conservation of paint. Dogs also contribute to this.
本発明者らは塗料の高濃度化および溶剤の大気放散防止
法の研究を重ねた結果、上記特許請求の範囲に記載した
ような高固形分型塗料組成物を適用し、さらに塗装時お
よび塗膜形成過程で発生した溶剤蒸気を気液接触法によ
り除去することにより、現在用いられている熱硬化性塗
料の性能をいささかも損うことなく、その溶剤使用量を
約1/2〜1/7に減少することができ、かつその溶剤
の大気中へ放散することを防止する処理方法をより経済
的な方法として見い出した。As a result of repeated research into methods for increasing the concentration of paint and preventing the release of solvent into the atmosphere, the present inventors applied a high solids content type paint composition as described in the claims above, and further developed By removing the solvent vapor generated during the film formation process using a gas-liquid contact method, the amount of solvent used can be reduced by approximately 1/2 to 1/2 without impairing the performance of currently used thermosetting paints. We have found a more economical treatment method that can reduce the amount of solvent to 7 and prevent the solvent from dispersing into the atmosphere.
すなわち現在用いられている熱硬化性塗料では吹き付は
塗りを行う際に、吹き付は塗りに適した100〜50七
ンチストークスの粘度にするために、塗料中のビヒクル
ソリッド100重量部に対して溶剤を150重量部以上
用いる必要があるのに対して、本発明の組成物において
は80〜20重量部と溶剤の使用量を約1/2〜1/7
に減少することが可能である。In other words, in the case of currently used thermosetting paints, when spraying is applied, in order to achieve a viscosity of 100 to 50 inches, which is suitable for painting, the spraying method is applied to 100 parts by weight of the vehicle solid in the paint. In contrast, in the composition of the present invention, the amount of solvent used is 80 to 20 parts by weight, which is about 1/2 to 1/7.
It is possible to reduce the
さらに本発明のごとく特定の溶剤組成を含む塗料組成物
を使用することにより、特に塗装工程から塗膜形成工程
における溶剤の揮散量を極端に少なくする効果がある。Furthermore, by using a coating composition containing a specific solvent composition as in the present invention, there is an effect of extremely reducing the amount of solvent volatilized, particularly in the painting process to the coating film forming process.
このことは、気液接触法による処理をより経済的にし、
排風量が太き(、揮散溶剤を焼却、吸着、吸収法などに
より処理することが困難な過程での溶剤量を激減させ得
るために、溶剤の絶対量の減少と相俟って本発明の効果
をより大きくしている。This makes the gas-liquid contact process more economical and
In order to drastically reduce the amount of solvent in processes where the exhaust air volume is large (and it is difficult to treat volatile solvents by incineration, adsorption, absorption methods, etc.), the present invention is effective in conjunction with the reduction in the absolute amount of solvent. It makes the effect even bigger.
一般に塗料を高濃度化する手段としては使用するビヒク
ルの樹脂成分の分子量を下げ、かつ凝集力を弱め樹脂の
溶解性を高めるために、芳香族系の原料をさげ、脂肪族
系の原料を多用することが考えられる。Generally, the means to increase the concentration of paint is to lower the molecular weight of the resin component of the vehicle used, reduce the amount of aromatic raw materials, and use more aliphatic raw materials in order to weaken the cohesive force and increase the solubility of the resin. It is possible to do so.
しかしながら、単に低粘度のビヒクルを得ることだけが
目的であるならば、現在用いられている通常の塗料用の
ポリエステル(アルキド)樹脂の二塩基酸比を小さくし
て低分子量化することにより達成出来るが、このように
して得られたポリエステル樹脂は硬化性が劣り、熱硬化
性塗料としての充分な性能を発揮することは出来ない。However, if the purpose is simply to obtain a vehicle with low viscosity, it can be achieved by lowering the molecular weight by reducing the dibasic acid ratio of the polyester (alkyd) resin currently used for ordinary paints. However, the polyester resin thus obtained has poor curability and cannot exhibit sufficient performance as a thermosetting paint.
本発明者らは低粘度でかつ良好な塗膜を形成し得るポリ
エステル樹脂の研究を鋭意進めた結果、二塩基酸比を通
常のものが0.95〜1.00であるのに対して0.5
0〜0.65と極端に小さくし、かつ水酸基の含有を通
常のものが水酸基当量で500〜1000であるのに対
して120〜250と極端に多くしたポリエステル樹脂
を少量のジイソシアネート化合物で変性することにより
、低粘度でかつ硬化性の優れた変性ポリエステル樹脂が
得られることを見出した。As a result of intensive research into polyester resins that have low viscosity and can form good coating films, the inventors of the present invention have found that the dibasic acid ratio is 0.95 to 1.00 for ordinary resins. .5
A polyester resin with an extremely small hydroxyl group content of 0 to 0.65 and an extremely high hydroxyl equivalent of 120 to 250, compared to the 500 to 1,000 hydroxyl equivalent of normal products, is modified with a small amount of diisocyanate compound. It has been found that a modified polyester resin with low viscosity and excellent curability can be obtained by this method.
すなわち、このような低分子量かつ水酸基含量の多いポ
リエステル樹脂は塗面にハジキ、ヘコミなどを生じやす
(、実用性のある塗料を得ることが出来ないために、従
来使用されなかった。In other words, such polyester resins with low molecular weight and high hydroxyl group content tend to cause cissing, dents, etc. on the painted surface (and have not been used in the past because it is impossible to obtain a practical paint.
しかしこのポリエステル樹脂は低粘度でありかつ硬化性
もかなり高いことに着目して、塗面に生じるハジキ、ヘ
コミなどを防止し、高濃度で塗装可能な塗料用ビヒクル
に応用することを検討した。However, noting that this polyester resin has a low viscosity and a fairly high curability, we considered applying it to a paint vehicle that prevents cissing and dents on the painted surface and can be applied at high concentrations.
ハジキ、ヘコミなどを防止する方法について鋭意研究を
行った結果、意外にも極く少量のジイソシアネート化合
物で該ポリエステル樹脂を変性することにより、ハジキ
、ヘコミなどの塗膜欠陥の発生を完全に防止し、かつ硬
化性も高くなり充分実用に耐える塗膜を与えるビヒクル
が得られることが判った。As a result of extensive research into ways to prevent cissing, dents, etc., we surprisingly found that by modifying the polyester resin with a very small amount of diisocyanate compound, we were able to completely prevent the occurrence of paint film defects such as cissing and denting. It has been found that a vehicle can be obtained which exhibits high curability and provides a coating film that is sufficiently durable for practical use.
さらにこのジイソシアネート化合物で変性することによ
る溶液の粘度上昇も殆んどなく充分本発明の目的に使用
し得るものであることを見出した。Furthermore, it has been found that there is almost no increase in the viscosity of the solution due to modification with this diisocyanate compound, and the solution can be sufficiently used for the purpose of the present invention.
すなわち、本発明は
(1)、(a) ジカルボン酸、多価アルコール、さ
らに要すればモノカルボン酸を用いてなる、ジカルボン
酸/多価アルコール(モル比)(二塩基酸比)が0.5
0〜0.65、水酸基当量120〜250であり、かつ
フェニル基を10〜25重量%を含むポリエステル樹脂
100重量部あたり、2〜5重量部の脂肪族または芳香
族のジイソシアネート化合物で変性してなる変性ポリエ
ステル樹脂80〜60重量%と
(b) 下記化学式においてRのうちの平均2〜6ケ
が炭素数2〜4のアルキル基、残余はメチル基であるヘ
キサキスアルコキシメチルメラミンを主成分とするメラ
ミン樹脂20〜40重量%とからなり、
さらに要すれば、これらの混合物に
(C) 結合ホルムアルデヒドがメラミン1モル当り
5.5モル以下である炭素数1〜4のアルコールで変性
されたメラミン樹脂を上記(b)成分の1/2重量%以
下の割合で配合してなる混合物ioo重量部あたりに、
(d) 脂肪族または芳香族スルホン酸またはそのア
ミン塩0.05〜1.00重量部、および(e) 前
記混合物100重量部に対して前記各成分を同時に溶解
し、かつ20℃における水にする溶解度が0.5重量%
以上であって20℃における蒸気圧が90mmHg以下
の水可溶性溶剤からなり、かつ各溶剤の分圧の和が35
imHg以下になるような溶剤組成からなり、更に要す
れば水不溶性溶剤を10重量%以下を含有してなる溶剤
80〜20重量部を配合してなる熱硬化性高固形分型塗
料組成物を、塗料温度約70℃で吹き付は塗りすること
を特徴とする熱硬化性高固形分型塗料組成物の塗装法。That is, the present invention provides (1) (a) a dicarboxylic acid, a polyhydric alcohol, and, if necessary, a monocarboxylic acid, in which the dicarboxylic acid/polyhydric alcohol (molar ratio) (dibasic acid ratio) is 0. 5
0 to 0.65, a hydroxyl equivalent of 120 to 250, and modified with 2 to 5 parts by weight of an aliphatic or aromatic diisocyanate compound per 100 parts by weight of a polyester resin containing 10 to 25% by weight of phenyl groups. 80 to 60% by weight of a modified polyester resin, and (b) the main component is hexakisalkoxymethylmelamine, in which an average of 2 to 6 of R in the following chemical formula is an alkyl group having 2 to 4 carbon atoms, and the remainder is a methyl group. 20 to 40% by weight of a melamine resin, and if necessary, a melamine modified with an alcohol having 1 to 4 carbon atoms in which bound formaldehyde is 5.5 mol or less per 1 mol of melamine. (d) 0.05 to 1.00 weight part of aliphatic or aromatic sulfonic acid or its amine salt per ioo weight part of the mixture formed by blending the resin in a proportion of 1/2 weight % or less of the above component (b). and (e) the components are simultaneously dissolved in 100 parts by weight of the mixture, and the solubility in water at 20° C. is 0.5% by weight.
or more, and the vapor pressure at 20°C is 90 mmHg or less, and the sum of the partial pressures of each solvent is 35
imHg or less, and if necessary, a thermosetting high solids coating composition containing 80 to 20 parts by weight of a solvent containing 10% by weight or less of a water-insoluble solvent. , a coating method for a thermosetting high-solids coating composition, characterized in that spraying is performed at a coating temperature of about 70°C.
および
(2)、上記熱硬化性高固形分型塗料組成物を塗料温度
約70℃以下で吹き付は塗装し、吹き付は塗装時および
(または)塗装後に蒸発または揮散した溶剤の蒸気を気
液接触法により回収して該蒸気の大気中への放散を防止
することを特徴とする熱硬化性高固形分型塗料組成物の
塗装法である。and (2) the thermosetting high solids coating composition is sprayed at a coating temperature of about 70°C or less, and the spraying is performed to remove the vapor of the solvent that evaporated or volatilized during and/or after the coating. This is a coating method for a thermosetting high solids coating composition, which is characterized by recovering the vapor by a liquid contact method and preventing the vapor from dissipating into the atmosphere.
本発明における水酸基当量とは水酸基1モル当りのポリ
エステル樹脂のgr数、フェニル基含有とはポリエステ
ル樹脂中に占めるベンゼン核の重量%である。In the present invention, the hydroxyl equivalent means the gr number of the polyester resin per mole of hydroxyl groups, and the phenyl group content means the weight percent of benzene nuclei in the polyester resin.
本発明のポリエステル樹脂において二塩基酸比が0.5
0より小さくなると、あまりに低分子量に過ぎ、硬化性
が充分でなく、かつジイソシアネート化合物で変性して
も塗面に生じるノ・ジキ、ヘコミを完全になくすことは
難かしい。In the polyester resin of the present invention, the dibasic acid ratio is 0.5
If it is less than 0, the molecular weight is too low and the curability is insufficient, and even if it is modified with a diisocyanate compound, it is difficult to completely eliminate the scratches, scratches, and dents that occur on the coated surface.
一方0,65より大きくなると粘度が高くなり、本発明
の目的を充分に達することは出来ない。On the other hand, if it exceeds 0.65, the viscosity becomes high and the object of the present invention cannot be fully achieved.
また官能基である水酸基の量も水酸基当量で250より
大きくなると硬化性が劣り、120より小さくなるとハ
ジキ、ヘコミなどの塗膜欠陥をなくすることは出来ない
。Furthermore, if the amount of hydroxyl groups, which are functional groups, is greater than 250 in terms of hydroxyl equivalent, the curability will be poor, and if it is less than 120, coating film defects such as repellency and dents cannot be eliminated.
また塗膜に必要な硬度を附与するために、樹脂中に10
〜25重量%のフェニル基を含有せしめることが必要で
ある。In addition, in order to impart the necessary hardness to the coating film, 10%
It is necessary to contain ˜25% by weight of phenyl groups.
フェニル基含有が10%より少ないと樹脂が軟質に過ぎ
塗膜硬度が不足する。If the phenyl group content is less than 10%, the resin will be too soft and the coating film will lack hardness.
又25%より多くは不必要であり、また粘度を高くする
ので好ましくない。Moreover, more than 25% is unnecessary and undesirable because it increases the viscosity.
ポリエステル樹脂の製造方法としては、一般に用いられ
ている溶融縮合法、共沸縮合法などを用いることが出来
る。As a method for producing polyester resin, commonly used melt condensation methods, azeotropic condensation methods, etc. can be used.
反応温度は160〜240℃が好ましい。The reaction temperature is preferably 160 to 240°C.
ウレタン変性するためにはポリエステル樹脂又はそれを
水酸基を含有しない溶剤で60重量%以上の固形分に溶
解した溶液に、ジイソシアネート化合物を加え50〜1
20℃で1〜3時間程度反応させればよい。To modify urethane, add a diisocyanate compound to a polyester resin or a solution of it dissolved in a solvent that does not contain hydroxyl groups to a solid content of 60% by weight or more, and add 50% to 1% solids.
The reaction may be carried out at 20°C for about 1 to 3 hours.
使用し得るジイソシアネート化合物としてはトリレンジ
イソシアネート、キシリレンジインシアネート、ジフェ
ニルメタンジイソシアネート、水添ジフェニルメタンジ
インシアネート、ヘキサメチレンジイソシアネート、リ
ジンジインシアネートなどの芳香族系及び脂肪族系のジ
イソシアネートがある。Diisocyanate compounds that can be used include aromatic and aliphatic diisocyanates such as tolylene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, hexamethylene diisocyanate, and lysine diisocyanate.
ジイソシアネート化合物の変性量はポリエステル樹脂i
oo重量部あたり2〜5重量部であって、2重量部より
少ないとノ・ジキ、ヘコミが発生しやすく、また5重量
部より多くなると塗料の粘度が高く、熱安定性も低下す
るので好ましくない。The amount of modification of diisocyanate compound is polyester resin i
It is preferable that the amount is 2 to 5 parts by weight per part by weight of oo, and if it is less than 2 parts by weight, nicks and dents are likely to occur, and if it is more than 5 parts by weight, the viscosity of the paint will be high and the thermal stability will be reduced. do not have.
また硬化剤として用いるメラミン樹脂((b)成分)は
、上記一般式で示されるものであって、このへキサキス
アルコキシメチルメラミンは通常のメラミン樹脂に比し
て著しく低粘度であり、塗料の高濃度化のためには好ま
しいものである。The melamine resin (component (b)) used as a curing agent is represented by the general formula above, and this hexakisalkoxymethyl melamine has a significantly lower viscosity than ordinary melamine resins, and is suitable for paints. This is preferable for increasing the concentration.
従来からよく知られているヘキサキスメトキシメチルメ
ラミンでは上記変性ポリエステル樹脂と組合せた場合凝
集力が大きく、塗面にノ・ジキ、ヘコミなどの塗膜欠陥
を生じやすく、使用することは困難である。Hexakismethoxymethyl melamine, which has been well known for a long time, has a large cohesive force when combined with the above modified polyester resin, and it is difficult to use because it tends to cause coating defects such as chips and dents on the painted surface. .
しかるに本発明のごとく、メラミン樹脂のメトキシ基の
一部を炭素数2〜4のアルコールで置換することにより
、この欠点を補い、尚かつ低粘度化出来ることを見出し
た。However, it has been found that by substituting a portion of the methoxy groups of the melamine resin with an alcohol having 2 to 4 carbon atoms as in the present invention, this drawback can be compensated for and the viscosity can be lowered.
しかし、本願で用いるメラミン樹脂((b)成分)は反
応性が低く、硬化触媒を必要とし、従来より用いられて
きた通常のアルキド樹脂では加熱時の安定性が不良であ
り、塗料を高濃度で吹き付は塗りするための有効な手段
であるホットスプレーを適用することが出来ないが、本
発明のごとき変性ポリエステル樹脂と共に用いることに
よって、加熱時の安定性が良好となり、しかも硬化性を
より良くするために、従来より用いられて来たメラミン
樹脂((C)成分)を本発明の範囲内で使用した場合で
も70℃以下で充分ホットスプレーすることが出来る。However, the melamine resin (component (b)) used in this application has low reactivity and requires a curing catalyst, and the conventional alkyd resins have poor stability during heating and can be used in paints with high concentrations. Hot spraying, which is an effective method for coating, cannot be applied, but by using it together with a modified polyester resin such as the one of the present invention, stability during heating is improved, and the curing properties are improved. In order to improve the results, even when a conventionally used melamine resin (component (C)) is used within the scope of the present invention, hot spraying can be carried out sufficiently at a temperature of 70° C. or lower.
また本発明で使用する(C)成分であるメラミン樹脂は
必ずしも必要ではないが、特に焼付は温度を低下させた
い場合には有効な手段であり、本発明の範囲内の使用量
であれば記述してきた効果を損うことはない。In addition, although the melamine resin used in the present invention as component (C) is not necessarily necessary, baking is an effective means especially when it is desired to lower the temperature, and if the amount used is within the scope of the present invention, it will be described. It won't take away from the effects you've achieved.
また硬化触媒としては強酸であるスルホン酸系のものが
特に有効であり、この場合使用量は全樹脂成分100重
量部に対して0.05〜1.00重量部が適当である。Sulfonic acid type curing catalysts, which are strong acids, are particularly effective, and in this case, the appropriate amount to be used is 0.05 to 1.00 parts by weight based on 100 parts by weight of the total resin components.
すなわち0.05部より少なくなると硬化性が劣り、1
.00部より多くなると加熱安定性が悪くなり、ホット
スプレーの適用が困難である。In other words, if the amount is less than 0.05 part, the curability is poor;
.. If the amount exceeds 0.00 parts, the heating stability deteriorates, making it difficult to apply hot spray.
本発明で使用するポリエステル樹脂を得るために用いる
原料は従来より用いられて来たものと変る所はない。The raw materials used to obtain the polyester resin used in the present invention are the same as those conventionally used.
すなわち二塩基酸としては芳香族ジカルボン酸またはそ
の無水物例えばフタル酸、イソフタル酸、テレフタル酸
またはその無水物;脂環族ジカルボン酸またはその無水
物例えばヘキサヒドロフタル酸、テトラヒドロフタル酸
、テトラクロロフタル酸、テトラブロモフタル酸、3・
6−ニンドメチレンー△4−テトラヒドロフタル酸、3
・6−ニンドジークロロメチレン△4−テトラヒドロフ
タル酸またはその無水物;脂肪族ジカルボン酸またはそ
の無水物例えばコノ・り酸、マレイン酸、アジピン酸、
アゼライン酸、セバシン酸またはその無水物などがあり
、これらのものは単独または混合物で使用できる。That is, the dibasic acids include aromatic dicarboxylic acids or their anhydrides, such as phthalic acid, isophthalic acid, terephthalic acid, or their anhydrides; alicyclic dicarboxylic acids or their anhydrides, such as hexahydrophthalic acid, tetrahydrophthalic acid, and tetrachlorophthalic acid. acid, tetrabromophthalic acid, 3.
6-Nindomethylene-△4-tetrahydrophthalic acid, 3
・6-Nindo dichloromethylene Δ4-tetrahydrophthalic acid or its anhydride; Aliphatic dicarboxylic acid or its anhydride such as cono-phosphoric acid, maleic acid, adipic acid,
Examples include azelaic acid, sebacic acid, or anhydride thereof, and these can be used alone or in a mixture.
多価アルコールとしては、3価以上の7/L/コールと
してグリセリン、トリメチロールエタン、ト1) メチ
T:I−/l/プロパン、1・2・6−ヘキサンジオー
ル、ペンタエリスリトールなどがあり、グリコールとし
て、エチレンクリコール、フロピレンクリコール、1・
2−ブタンジオール、■・2−ベンタンジオール、3メ
チル−1・2−ブタンジオール、トリメチレングリコー
ル、β−ブチレンクリコール、2・4−ベンタンジオー
ル、2・2ジメチルトリメチレングリコール、2・2−
ジメチル−1・3−ブタンジオール、2・2−ジメチル
−1・3−ベンタンジオール、テトラメチレングリコー
ル、■・4−ベンタンジオール、3メチル−4・5−ベ
ンタンジオール、1・4−ヘキサンジオール、2・5−
ヘキサンジオール、ペンタメチレングリコール、■・5
−ヘキサンジオール、ヘキサメチレングリコールなどま
たカージュラEなどのモノエポキシド化合物もグリコー
ルとして使用出来る。Examples of polyhydric alcohols include glycerin, trimethylolethane, 1) methyT:I-/l/propane, 1,2,6-hexanediol, pentaerythritol, etc. as 7/L/cols having a valence of 3 or more. Glycols include ethylene glycol, fluoropylene glycol, 1.
2-butanediol, ■2-bentanediol, 3methyl-1,2-butanediol, trimethylene glycol, β-butylene glycol, 2,4-bentanediol, 2,2 dimethyltrimethylene glycol, 2,2 −
Dimethyl-1,3-butanediol, 2,2-dimethyl-1,3-bentanediol, tetramethylene glycol, ■4-bentanediol, 3methyl-4,5-bentanediol, 1,4-hexanediol, 2.5-
Hexanediol, pentamethylene glycol, ■・5
-Hexanediol, hexamethylene glycol, etc. Monoepoxide compounds such as Cardura E can also be used as glycols.
これらのものは単独または混合物で使用出来る。These materials can be used alone or in mixtures.
モノカルボン酸としては飽和ないし不飽和の炭素数6〜
18の脂肪酸またはそのトリグリセライド安息香酸、メ
チル安息香酸、Pt−ブチル安息香酸などのアルキル置
換安息香酸類などが使用出来る。As a monocarboxylic acid, it is saturated or unsaturated and has 6 or more carbon atoms.
18 fatty acids or their triglycerides, alkyl-substituted benzoic acids such as benzoic acid, methylbenzoic acid, and Pt-butylbenzoic acid can be used.
これらのものは単独または混合物で使用出来る。These materials can be used alone or in mixtures.
植物油などのトリグリセライドもモノカルボン酸類とし
て使用することが出来る。Triglycerides such as vegetable oils can also be used as monocarboxylic acids.
ポリエステル樹脂の製造方法としては従来より用いられ
て来たすべての方法、すなわち溶融縮合法、共沸縮合法
、それらの併用などの方法を適宜採用すればよい。All methods conventionally used for producing polyester resins, such as melt condensation methods, azeotropic condensation methods, and combinations thereof, may be employed as appropriate.
ポリエステル樹脂中へのフェニル基の導入は前記フェニ
ル基を有するジカルボン酸、さらに要すればモノカルボ
ンの使用により行なう。The phenyl group is introduced into the polyester resin by using the aforementioned phenyl group-containing dicarboxylic acid and, if necessary, monocarboxylic acid.
混合アルコールで変性されたメラミン樹脂((b)取分
)はへキサキスメトキシメチルメラミンを強酸の存在下
に70℃以下で炭素数2〜4のアルコールでエーテル交
換することにより簡単に合成出来る。Melamine resin modified with a mixed alcohol (fraction (b)) can be easily synthesized by ether-exchanging hexakismethoxymethylmelamine with an alcohol having 2 to 4 carbon atoms at 70° C. or lower in the presence of a strong acid.
メラミン樹脂(e)取分には従来使用されて来たメラミ
ン樹脂の殆んどが含まれる。The melamine resin (e) fraction contains most of the melamine resins conventionally used.
脂肪族または芳香族のスルホン酸としてはC2〜CtS
のアルキルスルホン酸、C8〜C18のアルキルベンゼ
ンスルホン酸、ベンゼンスルホン酸など、またその有機
アミン塩を使用出来る。C2-CtS as aliphatic or aromatic sulfonic acid
C8 to C18 alkylsulfonic acids, benzenesulfonic acids, and organic amine salts thereof can be used.
溶剤(e)は主として水可溶性溶剤からなり、塗装時に
放散される溶剤蒸気の大気中への放散を防止するために
気液接触法を経済的に可能ならしむるものである。The solvent (e) mainly consists of a water-soluble solvent, which makes the gas-liquid contact method economically possible in order to prevent the solvent vapor emitted during coating from dissipating into the atmosphere.
本明細書において水可溶性溶剤とは20℃における水に
対する溶解度が0.5重量%以上のものであって、水不
溶性溶剤とは20℃における水に対する溶解度が0.5
重量%より小さなものを言う。In this specification, water-soluble solvents are those having a solubility in water of 0.5% by weight or more at 20°C, and water-insoluble solvents are those having a solubility in water of 0.5% by weight at 20°C.
Refers to something smaller than % by weight.
使用する溶剤の20℃における水に対する溶解度が0.
5重量%より小さく、かつ20℃における蒸気圧が90
imHgより大きい場合は水に対する溶剤の溶解度が低
く、なおかつ蒸気圧が高いため気液接触法による液体へ
の吸収効率が著しく悪く効果的な回収に適さない、更に
溶解度が0.5重量%より犬であり、かつ蒸気圧が90
miHgより大きい場合は、通常スプレー塗装時の塗装
ブースの排風量が極めて犬であることによって液体への
溶剤の吸収効率が劣り、これも適さない。The solubility of the solvent used in water at 20°C is 0.
less than 5% by weight, and the vapor pressure at 20°C is 90
If it is higher than imHg, the solubility of the solvent in water is low and the vapor pressure is high, so the absorption efficiency into the liquid by the gas-liquid contact method is extremely poor and it is not suitable for effective recovery. and the vapor pressure is 90
If it is larger than miHg, the amount of air discharged from the painting booth during spray painting is usually very low, resulting in poor absorption efficiency of the solvent into the liquid, and this is also not suitable.
さらに溶解度が0.5重量%より小さくかつ蒸気圧が9
0miHgより小さい場合には水に対する溶剤の溶解度
が低く、従って吸収効率が悪く適さない。Furthermore, the solubility is less than 0.5% by weight and the vapor pressure is 9.
If it is less than 0 miHg, the solubility of the solvent in water is low, and therefore the absorption efficiency is poor and it is not suitable.
従って本発明に使用しうる溶剤は20℃における水に対
する溶解度が0.5重量%以上であって、かつ20℃に
おける蒸気圧が90miHg以下のものが適している。Therefore, suitable solvents for use in the present invention have a solubility in water of 0.5% by weight or more at 20°C and a vapor pressure of 90 miHg or less at 20°C.
本発明で言う水可溶性で、なおかつ20℃における蒸気
圧が90mmHg以下の溶剤としてはエタノール、n−
7”ロピルアルコール、イソプロピルアルコール、n−
7”チルアルコール、イソブチルアルコール、セコンダ
リーブタノール、ターシャリ−ブタノール、n−アミル
アルコール、イソアミルアルコール、セコンダリーアミ
ルアルコール、ターシャリアミルアルコール、シクロヘ
キサノール、エチレンクリコール、フロピレンクリコー
ル、ブチレングリコールなどのアルコール系溶剤、メチ
ルエチルケトン、メチルイソブチルケトン、メチルブチ
ルケトン、エチルブチルケトン、シクロヘキサノン、イ
ソホロンなどのケトン系溶剤、エチレンクリコールモノ
メチルエーテル、エチレンクリコールモノエチルエーテ
ル、エチレングリコールジメチルエーテル、エチレング
リコールジエチルエーテル、エチレングリコールモノブ
チルエーテル、ジエチレングリコールモノメチルエーテ
ル、ジエチレングリコールモノエチルエーテル、ジエチ
レングリコールモノブチルエーテルなどのクリコールエ
ーテル系溶剤、ジオキサン、ジメチルジオキサンなどの
エーテル系溶剤、酢酸エチル、酢酸ブチル、酢酸イソプ
ロピル、酢酸イソブチル、酢酸セコンダリーブチル、酢
酸エチレングリコールモノメチルエーテル、酢酸エチレ
ングリコールモノエチルエーテル、酢酸エチレンモノブ
チルエーテルなどのエステル系溶剤が適当である。In the present invention, examples of solvents that are water-soluble and have a vapor pressure of 90 mmHg or less at 20°C include ethanol, n-
7” lopyl alcohol, isopropyl alcohol, n-
7” Alcohols such as methyl alcohol, isobutyl alcohol, secondary butanol, tertiary butanol, n-amyl alcohol, isoamyl alcohol, secondary amyl alcohol, tertiary amyl alcohol, cyclohexanol, ethylene glycol, phlopylene glycol, butylene glycol, etc. Solvents, ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone, methyl butyl ketone, ethyl butyl ketone, cyclohexanone, isophorone, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol mono glycol ether solvents such as butyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, ether solvents such as dioxane, dimethyl dioxane, ethyl acetate, butyl acetate, isopropyl acetate, isobutyl acetate, secondary butyl acetate, ethylene acetate Ester solvents such as glycol monomethyl ether, ethylene glycol monoethyl acetate, and ethylene monobutyl acetate are suitable.
上述した溶剤は本発明の主旨に沿って用いるためには各
溶剤の分圧の和が35mmHg以下となる組合せが適切
である。In order to use the above-mentioned solvents in accordance with the gist of the present invention, a combination in which the sum of the partial pressures of each solvent is 35 mmHg or less is appropriate.
分圧の和が35mmHg以上の場合は水を主体とする液
材を用いる気液接触法の場合液材による吸収効率が通常
スプレー塗装時の塗装ブースの排風量が極めて犬である
がため著しく不良となる。If the sum of the partial pressures is 35 mmHg or more, the absorption efficiency of the liquid in the case of the gas-liquid contact method using a liquid mainly composed of water is usually extremely poor because the amount of air discharged from the paint booth during spray painting is extremely low. becomes.
またドルオール、キジロール、石油系高沸点芳香族等の
水不溶性溶剤を10重量%を越えて含有せしめた場合は
水を主体とする液材への吸収効率が著しく低下すること
になり、本発明の主旨からはずれてくる。In addition, if water-insoluble solvents such as doluol, kijirole, and petroleum-based high-boiling aromatics are contained in an amount exceeding 10% by weight, the absorption efficiency of liquid materials mainly composed of water will be significantly reduced. It deviates from the main idea.
本発明になる塗料組成物に於ては従来の塗料と・同様、
クリヤー塗料としてもまたは適当な染料、顔料を使用し
て着色して用いることも出来る。In the coating composition of the present invention, like conventional coatings,
It can also be used as a clear paint or colored with appropriate dyes and pigments.
また流展性調整剤、色分れ防止剤などの添加剤も従来の
塗料と同様に使用出来る。Additionally, additives such as flowability modifiers and color separation inhibitors can be used in the same manner as in conventional paints.
本発明で使用しうる気液接触法としてはスクラバー法、
スプレー浴法、円板回転式法、多段塔法、気泡攪拌法等
が適当である。Gas-liquid contact methods that can be used in the present invention include scrubber method,
A spray bath method, a rotating disc method, a multi-stage column method, a bubble stirring method, etc. are suitable.
いずれも液材としては水および適当な薬剤を併用した水
を使用することが出来る。In either case, water or water combined with an appropriate drug can be used as the liquid material.
水を液材として使うことが安価でもあり、後処理の点で
も有利である。Using water as a liquid material is inexpensive and advantageous in terms of post-treatment.
気液接触法により溶剤蒸気を吸収させた後の水は通常の
方法で後処理を行い廃水をすればよい。After the solvent vapor has been absorbed by the gas-liquid contact method, the water may be post-treated in a conventional manner and disposed of as waste water.
本発明によれば、溶剤使用量が少ないために省資源化に
役立ち、しかも溶剤の揮散量も従来のものに比べて著し
く少ないので大気汚染防止の点からも極めて有効である
。According to the present invention, since the amount of solvent used is small, it is useful for resource saving, and the amount of solvent volatilized is also significantly smaller than that of the conventional method, so it is extremely effective from the point of view of preventing air pollution.
さらに、本発明では特定の溶剤組成を用いているために
吹きつげ塗装時または塗膜形成過程で発生するその溶剤
蒸気は気液接触法によって極めて容易に回収でき、よっ
て大気を汚染することは殆どない。Furthermore, since a specific solvent composition is used in the present invention, the solvent vapor generated during the blow-blow painting or coating film formation process can be very easily recovered by a gas-liquid contact method, and therefore hardly pollutes the atmosphere. do not have.
以′下実施例により本発明をより詳細に説明する。The present invention will be explained in more detail with reference to Examples below.
配合中の部、%は重量部、重量%を示す。Parts and % in the formulation indicate parts by weight and % by weight.
■ 変性ポリエステル樹脂Aの製造例
攪拌機、温度計、水分離器を備えた反応容器に無水フタ
ル酸74部(0,50モル)、トリメチロールプロパン
107.2部(0,80モル)、カージュラE (5h
ell Chem製)50部(0,2モル)を仕込み
、加熱攪拌しつつ180℃で2時間保った後230℃ま
で昇温し、縮合を進める。■ Production example of modified polyester resin A In a reaction vessel equipped with a stirrer, a thermometer, and a water separator, 74 parts of phthalic anhydride (0.50 mol), 107.2 parts of trimethylolpropane (0.80 mol), and Cardura E are added. (5h
50 parts (0.2 mol) (manufactured by Ell Chem) were charged and kept at 180°C for 2 hours while heating and stirring, and then raised to 230°C to proceed with condensation.
酸価が7.3に至れば冷却しエチレングリコールモノエ
チルエーテルアセテート25部を加える。When the acid value reaches 7.3, it is cooled and 25 parts of ethylene glycol monoethyl ether acetate is added.
内容物の温度が70℃になればヘキサメチレンジイソシ
アネート10部を加え80℃で2時間保つ。When the temperature of the contents reaches 70°C, 10 parts of hexamethylene diisocyanate is added and kept at 80°C for 2 hours.
次いでn−ブタノールを34部加え、固形分80%、ガ
ードナーホルツ泡粘度V/25℃の変性ポリエステル樹
脂溶液を得た。Next, 34 parts of n-butanol was added to obtain a modified polyester resin solution having a solid content of 80% and a Gardner-Holtz foam viscosity of V/25°C.
このポリエステル樹脂の二塩基酸比は0.501水酸基
当量は125、フェニル基含有量は16.8%であった
。The dibasic acid ratio of this polyester resin was 0.50, the hydroxyl equivalent was 125, and the phenyl group content was 16.8%.
インシアネート変性量は未変性のポリエステル樹脂10
0部に対して4.45部である。Incyanate modification amount is unmodified polyester resin 10
It is 4.45 parts compared to 0 parts.
変性ポリエステル樹脂B−Dの製造側
変性ポリエステル樹脂Aの製造例と同様な反応容器、反
応方法により、第1.2表に示した原料で変性ポリエス
テル樹脂B−Dを得た。Production of Modified Polyester Resin BD Modified polyester resin BD was obtained using the raw materials shown in Table 1.2 using the same reaction vessel and reaction method as in the production example of modified polyester resin A.
製造例A−Bまでは本発明に使用し得るポリエステル樹
脂であり、他は比較例である。Production examples A to B are polyester resins that can be used in the present invention, and the others are comparative examples.
ポリエステル樹脂Eの製造例
ポリエステル樹脂への製造に用いるのと全く同様な反応
容器に無水フタル酸143.6部(0,97モル)、ト
リメチロールプロパン134.0部(1,00モル)、
ヤシ油脂肪酸105.0部(0,50モル)を仕込みポ
リエステル樹脂Aと同様にして酸価8,1まで縮合を行
った後キシレン90部で希釈して80%溶液を得た。Production example of polyester resin E Into a reaction vessel exactly the same as that used for production of polyester resin, 143.6 parts (0.97 moles) of phthalic anhydride, 134.0 parts (1,00 moles) of trimethylolpropane,
105.0 parts (0.50 mol) of coconut oil fatty acid was charged and condensed in the same manner as polyester resin A until the acid value reached 8.1, and then diluted with 90 parts of xylene to obtain an 80% solution.
この溶液の粘度はz8 であった。The viscosity of this solution was z8.
ポリエステル樹脂Eは現在量も一般的に用いられている
アルキド樹脂の一例である。Polyester resin E is an example of an alkyd resin that is also commonly used today.
■ メラミン樹脂((b)成分)の製造例メラミン樹脂
Aの製造
かきまぜ機、および副生ずるメタノールを系外に除去す
る装置をつげた反応容器にサイメル# 300 (Am
erican Cyanamid Co e%製品
へキサキスメトキシメチルメラミン純度95−97%−
以下同様)390部(1モル)、エタノール184部(
4モル)、60%硝酸2.8部を仕込む。■ Production example of melamine resin (component (b)) Production of melamine resin A Cymel #300 (Am
Erican Cyanamid Co e% product xakismethoxymethylmelamine purity 95-97%-
(same below) 390 parts (1 mole), 184 parts of ethanol (
4 mol) and 2.8 parts of 60% nitric acid.
反応系の温度を60℃になるまで徐徐に加温すると同時
に系内を50〜60mmHgに減圧する。The temperature of the reaction system is gradually increased to 60° C., and at the same time the pressure inside the system is reduced to 50 to 60 mmHg.
反応中に副生ずるメタノールを系外に除去しながら60
℃で5時間反応する。60 while removing methanol by-produced during the reaction from the system.
React at ℃ for 5 hours.
反応終了後30%苛性ソーダ水溶液でpH8,2に中和
した後、中和液をその沸点まで加温し、減圧下に未反応
のエタノールを除去した。After the reaction was completed, the solution was neutralized to pH 8.2 with a 30% aqueous sodium hydroxide solution, and the neutralized solution was heated to its boiling point, and unreacted ethanol was removed under reduced pressure.
濃縮物は濾過して中和塩を除去する。The concentrate is filtered to remove neutralizing salts.
得られたものは固形分9967%、ガードナホルツ泡粘
度O/25℃その化学構造は燐酸分解物のガスクロマト
グラフィー分析により、メラミン核1ヶ当りエトキシ基
2,3ヶを含有し、かつ遊離のメチロール基の殆んどな
いメチル、エチル混合アルキルエーテル化メチロールメ
ラミンも認められた。The obtained product had a solid content of 9967%, a Gardner-Holtz foam viscosity of O/25°C, and its chemical structure was determined by gas chromatography analysis of a phosphoric acid decomposition product to contain 2 to 3 ethoxy groups per melamine nucleus, and free methylol. A mixed methyl and ethyl alkyl etherified methylol melamine with almost no groups was also observed.
メラミン樹脂Bの製造
メラミン樹脂Aの製造の場合と同様な反応容器にサイメ
ル#300 390部(1モル)、n−ブタノール51
8部(7モル)、60%硝酸4.2部を仕込み同様にし
て固形分99.2%、ガードナーホルツ泡粘度L/25
℃でメラミン核1ヶ当りブトキシ基4.1ケを含有し、
遊離のメチロール基を殆んど含まない、メチル、n −
ブチル混合アルキルエーテル化メチロールメラミンを得
た。Production of melamine resin B 390 parts (1 mol) of Cymel #300 and 51 parts of n-butanol were placed in the same reaction vessel as in the production of melamine resin A.
8 parts (7 moles) and 4.2 parts of 60% nitric acid were prepared in the same manner, solid content 99.2%, Gardner-Holtz foam viscosity L/25.
Contains 4.1 butoxy groups per melamine nucleus at °C,
Methyl, n-, containing almost no free methylol groups
Butyl mixed alkyl etherified methylolmelamine was obtained.
メラミン樹脂Cの製造
かきまぜ機、温度計、水分離機、逆流コンデンサーを備
えた反応容器にメラミン126部(1,00モル)、n
−7”タノールホルマリン(40%ホルムアルデヒド含
有) 450部(ホルムアルデヒドとして6モル)を仕
込み1時間半加熱還流する(この間PHをカセイソーダ
により7.8〜7.5に保つ)、ついでn−ブタノール
500部を加え無水フタル酸でpHを7.5に調整し、
水分離器を通して脱水を3時間行った後、内容物の温度
が117℃に上昇するまでブタノール−水−ホルムアル
デヒド混合物を漕法した。Production of Melamine Resin C 126 parts (1,00 mol) of melamine, n
- 450 parts of 7" tanol formalin (containing 40% formaldehyde) (6 moles as formaldehyde) are heated under reflux for 1.5 hours (during which time the pH is maintained at 7.8 to 7.5 with caustic soda), and then 500 parts of n-butanol and adjusted the pH to 7.5 with phthalic anhydride.
After 3 hours of dehydration through a water separator, a butanol-water-formaldehyde mixture was poured in until the temperature of the contents rose to 117°C.
さらにブタノールで固形分が60%になるように調整し
た。Furthermore, the solid content was adjusted to 60% with butanol.
得られたもののガードナーホルツ泡粘度に725℃でメ
ラミン核1ヶ当りの結合ホルムアルデヒドは5.1モル
であった。The resulting product had a Gardner-Holtz foam viscosity of 5.1 mol of bound formaldehyde per melamine core at 725°C.
メラミン樹脂A、、、Bは成分(b)として、Cは成分
(C)として本発明で使用することが出来る。Melamine resins A, . . . B can be used as component (b), and melamine resin C can be used as component (C) in the present invention.
実施例1〜5、比較例1〜5
(1)塗料の性状および塗膜の性能
(イ)実施例1〜3、比較例1
第3表に示すようなりリヤー塗料を試作して塗料性状お
よび塗膜性能の検討を行った。Examples 1 to 5, Comparative Examples 1 to 5 (1) Properties of paint and performance of coating film (a) Examples 1 to 3, Comparative Example 1 Rear paints as shown in Table 3 were prototyped and the properties and properties of the paint were evaluated. We investigated the performance of the coating film.
被塗物としては厚さ0.8 mmのマイルドスチール板
にエポキシ系プライマーを塗装したパネルを用い、試料
を吹き付は塗りした後160℃−20分間加熱硬化せし
めた。The object to be coated was a 0.8 mm thick mild steel plate coated with an epoxy primer, and the sample was spray coated and then heated and cured at 160° C. for 20 minutes.
表中の0内数値は固形分比を示した。Values within 0 in the table indicate the solid content ratio.
(ロ)実施例4〜5、比較例2〜5
本例においてはビヒクルソリッド100に対してルチル
形チタン白100PHRを分散した白エナメルとして試
験を行った。(B) Examples 4 to 5, Comparative Examples 2 to 5 In this example, a test was conducted using a white enamel in which 100 PHR of rutile titanium white was dispersed in vehicle solid 100.
被塗物、塗装方法、硬化条件は前例に同じである。The object to be coated, the coating method, and the curing conditions are the same as in the previous example.
比較例1はフェニル基含有量の少ない変性ポリエステル
樹脂を用いた場合であり、塗膜硬度、耐溶剤性などに劣
る。Comparative Example 1 uses a modified polyester resin with a low phenyl group content, and is inferior in coating hardness, solvent resistance, etc.
比較例2は二塩基酸比の低い場合であり、塗膜硬度、耐
溶剤性に劣り、またハジキ、ヘコミなどの塗膜欠陥を生
じやすい。Comparative Example 2 is a case where the dibasic acid ratio is low, and the coating film hardness and solvent resistance are poor, and coating film defects such as repellency and dents are likely to occur.
比較例3は従来より用いられて来たアルキド樹脂を用い
た場合であり、粘度が高くまた塗料の熱安定性に劣り、
ホットスプレーが困難である。Comparative Example 3 uses a conventionally used alkyd resin, which has high viscosity and poor thermal stability of the paint.
Difficult to hot spray.
比較例4および5はそれぞれ触媒の少ない場合と多い場
合である。Comparative Examples 4 and 5 are cases with a small amount of catalyst and a case with a large amount of catalyst, respectively.
※○ゲル分率:
実施flThよび比較例で得たクリヤーの塗料を厚さ2
wnのガラス板上に4 milのドクターブレードで塗
装し、所定の温度(160℃)で20分間焼付けた。*○Gel fraction: The clear paint obtained in the implementation flTh and comparative example was applied to a thickness of 2
The coating was applied onto a glass plate using a 4 mil doctor blade and baked at a predetermined temperature (160° C.) for 20 minutes.
か(して得られた硬化塗膜を剥離して約0.5fを円筒
1紙#5Aに入れ、アセトンを抽出溶剤としてソックス
レ抽出器で10時間抽出後、減圧乾燥器で60℃にて恒
量に達するまで乾燥した。Peel off the cured coating film obtained, put about 0.5f into a cylinder of #5A paper, extract with a Soxhlet extractor using acetone as the extraction solvent for 10 hours, and dry at 60℃ in a vacuum dryer to a constant weight. dried until reached.
抽出前後の硬化塗膜の重量を測定し、それを次式に算入
して溶剤不溶分(%)を算出した。The weight of the cured coating film before and after extraction was measured, and the weight was included in the following formula to calculate the solvent-insoluble content (%).
○エリクセン試験:IIS Z−2247に準じて行
なったものであり、試験結果の数値が犬なるほど可撓性
はすぐれている。Erichsen test: This test was conducted according to IIS Z-2247, and the higher the test result, the better the flexibility.
O光沢値:IIS K−54001670耐ガソリン
性二日石シルバーガンリン20℃で24時間浸漬後、引
き上げた塗板の浸漬部を直ちに膨潤、溶出の度合で評価
した。O Gloss Value: IIS K-54001670 Gasoline Resistance Futashiki Silver Ganrin After immersion at 20°C for 24 hours, the immersed area of the coated plate was pulled up and immediately evaluated based on the degree of swelling and elution.
(2)塗装時に放出される溶剤蒸気を気液接触法による
回収
実施例4〜5および比較例2〜3で得られた塗料をスプ
レー塗装し、そのときに放出される溶剤蒸気の気液接触
法による回収効果を次のように水のみを液材とするスク
ラバー法を用いて行った。(2) Recovery of solvent vapor released during painting by gas-liquid contact method The paints obtained in Examples 4 to 5 and Comparative Examples 2 to 3 are spray-painted, and the solvent vapor released at that time is brought into contact with gas and liquid. The recovery effect of this method was investigated using a scrubber method using only water as a liquid material, as follows.
(イ)実施例4〜5および比較例2〜3の塗料を溶剤が
蒸発しやすいように加温(50℃)しスプレー塗装の排
気が気液接触装置の吸収塔の送風口に導入されるように
スプレー塗装する。(b) The paints of Examples 4 and 5 and Comparative Examples 2 and 3 are heated (50°C) so that the solvent can easily evaporate, and the exhaust gas from the spray coating is introduced into the air outlet of the absorption tower of the gas-liquid contact device. Spray paint as shown.
スプレーした時放出される溶剤蒸気の空気中濃度が送風
口で1100ppになる様に調節する。The concentration of solvent vapor released during spraying in the air was adjusted to 1100 pp at the air outlet.
(送風量1707F+”/馴)。(ロ)吸収塔に上水2
トンを入れ循環し、循環水量が毎分700kgになる様
に流量計で調節する。(Air flow rate 1707F+”/accumulated). (B) Water supply to the absorption tower 2
A ton of water is put in and circulated, and the flow meter is used to adjust the amount of circulating water to 700 kg/min.
吸収塔の屏風口のエヤーをJIS−に
0095 (廃ガス試料採取方法;吸収液:水)に従い
、廃水口の廃水をガラスビン(100mのでそれぞれサ
ンプリングする。The air at the folding screen opening of the absorption tower is in accordance with JIS-0095 (waste gas sampling method; absorption liquid: water), and the wastewater at the wastewater opening is sampled in each glass bottle (100 m long).
そのサンプリングしたエアーおよび廃水をガスクロマト
グラフで溶剤の濃度を定量した。The concentration of the solvent in the sampled air and wastewater was determined using a gas chromatograph.
その結果送風口1100ppに対して屏風口の濃度と時
間および廃水の濃度の関係は第5表に示した通り、実施
例4では屏風口の濃度が10ppm(90%吸収率)に
達つするには15分要し、20ppm(80%吸収率)
に達つするには33.6分要した。As a result, as shown in Table 5, the relationship between the concentration at the folding screen opening and time and the concentration of waste water for the air outlet of 1100 ppm is shown in Table 5. In Example 4, the concentration at the folding screen opening reached 10 ppm (90% absorption rate) takes 15 minutes and 20 ppm (80% absorption rate)
It took 33.6 minutes to reach .
その時の廃水濃度はそれぞれ465ppm、936pp
mであった。The wastewater concentrations at that time were 465 ppm and 936 ppm, respectively.
It was m.
以下同様に実施例5および比較例2.3の結果を第5表
に示した通りである。Similarly, the results of Example 5 and Comparative Examples 2.3 are shown in Table 5.
比較例2.3は殆んど吸収効果を示さなかった。Comparative Example 2.3 showed almost no absorption effect.
Claims (1)
ばモノカルボン酸を用いてなる、ジカルボン酸/多価ア
ルコール(モル比)(二塩基酸比)が0.50〜0.6
5、水酸基当量120〜250であり、かつフェニル基
を10〜25重量%を含むポリエステル樹脂100重量
部あたり、2〜5重量部の脂肪族または芳香族のジイソ
シアネート化合物で変性してなる変性ポリエステル樹脂
80〜60重量%と (b) 下記化学式においてRのうちの平均2〜6ケ
が炭素数2〜4のアルキル基、残余はメチル基であるヘ
キサキスアルコキシメチルメラミンを主成分とするメラ
ミン樹脂20〜40重量%とからなり、 さらに (c)要すれば、結合ホルムアルデヒドがメラミン1モ
ル当り5.5モル以下である炭素数1〜4のアルコール
で変性されたメラミン樹脂を上記(b)成分の1/2重
量%以下の割合に配合してなる混合物ioo重量部あた
りに (d) 脂肪族または芳香族スルホン酸またはそのア
ミン塩0.05〜1.00重量部、および(e)前記混
合物100重量部に対して、前記各成分を同時に溶解し
、かつ20℃における水に対する溶解度が0.5重量%
以上であって20℃における蒸気圧が90mmHg以下
の水可溶性溶剤からなり、かつ各溶剤の分圧の和が35
mmHg以下になるような溶剤組成からなり、更に要す
れば水不溶性溶剤を10重量%以下を含有してなる溶剤
80〜20重量部配合してなる熱硬化性高固形分塗料組
成物を、塗料温度約70℃以下で吹き付は塗りすること
を特徴とする熱硬化性高固形分塗料組成物の塗装法。 2(a)ジカルボン酸、多価アルコール、さらに要すれ
ばモノカルボン酸を用いてなる、ジカルボン酸/多価ア
ルコール(モル比)(二塩基酸比)が0.50〜0.6
5、水酸基当量120〜250であり、かつフェニル基
を10〜25重量%を含むポリエステル樹脂100重量
部あたり、2〜5重量部の脂肪族または芳香族のジイソ
シアネート化合物で変性してなる変性ポリエステル樹脂
gO〜60重量%と (b) 下記化学式においてRのうちの平均2〜6ケ
が炭素数2〜4のアルキル基、残余はメチル基であるヘ
キサキスアルコキシメチルメラミンを主成分とするメラ
ミン樹脂20〜40重量%とからなり、 さらに (e) 要すれば、結合ホルムアルデヒドがメラミン
1モル当り5.5モル以下である炭素数1〜4のアルコ
ールで変性されたメラミン樹脂を上記(b)成分の1/
2重量%以下の割合に配合してなる混合物100重量部
あたりに (d) 脂肪族または芳香族スルホン酸またはそのア
ミン塩0.05〜1.00重量部、および(e) 前
記混合物100重量部に対して、前記各成分を同時に溶
解し、かつ20℃における水に対する溶解度が0.5重
量%以上であって20℃における蒸気圧が90mmHg
以下の水可溶性溶剤からなり、かつ各溶剤の分圧の和が
35mmHg以下になるような溶剤組成からなり、更に
要すれば水不溶性溶剤を10重量%以下を含有してなる
溶剤を80〜20重量部配合してなる熱硬化性高固形分
塗料組成物を塗料温度約70℃以下で吹き付は塗装し、
吹き付は塗装時および(または)塗装後に蒸発または揮
散した溶剤の蒸気を気液接触法により回収し該蒸気が大
気中へ放散することを防止することを特徴とする熱硬化
性高固形分塗料組成物の塗装法。[Scope of Claims] 1(a) Dicarboxylic acid/polyhydric alcohol (molar ratio) (diabasic acid ratio) is from 0.50 to 0.6
5. A modified polyester resin obtained by modifying with 2 to 5 parts by weight of an aliphatic or aromatic diisocyanate compound per 100 parts by weight of a polyester resin having a hydroxyl equivalent of 120 to 250 and containing 10 to 25% by weight of phenyl groups. 80 to 60% by weight and (b) melamine resin 20 whose main component is hexakisalkoxymethylmelamine, in which in the following chemical formula, an average of 2 to 6 R's are alkyl groups having 2 to 4 carbon atoms, and the remainder are methyl groups. 40% by weight, and further (c) if necessary, a melamine resin modified with an alcohol having 1 to 4 carbon atoms in which bound formaldehyde is 5.5 mol or less per 1 mol of melamine is added to the above component (b). (d) 0.05 to 1.00 parts by weight of an aliphatic or aromatic sulfonic acid or an amine salt thereof, and (e) 100 parts by weight of the mixture in a ratio of 1/2% by weight or less. Each component is dissolved at the same time, and the solubility in water at 20°C is 0.5% by weight based on the weight part.
or more, and the vapor pressure at 20°C is 90 mmHg or less, and the sum of the partial pressures of each solvent is 35
mmHg or less, and further contains 80 to 20 parts by weight of a water-insoluble solvent in an amount of 10% by weight or less. A coating method for a thermosetting high solid content coating composition, characterized in that spraying is carried out at a temperature of about 70°C or less. 2(a) dicarboxylic acid, polyhydric alcohol, and if necessary monocarboxylic acid, the dicarboxylic acid/polyhydric alcohol (mole ratio) (dibasic acid ratio) is 0.50 to 0.6
5. A modified polyester resin obtained by modifying with 2 to 5 parts by weight of an aliphatic or aromatic diisocyanate compound per 100 parts by weight of a polyester resin having a hydroxyl equivalent of 120 to 250 and containing 10 to 25% by weight of phenyl groups. gO ~ 60% by weight and (b) Melamine resin 20 whose main component is hexakisalkoxymethylmelamine, in which an average of 2 to 6 of R in the following chemical formula are alkyl groups having 2 to 4 carbon atoms, and the remainder are methyl groups. (e) If necessary, a melamine resin modified with an alcohol having 1 to 4 carbon atoms in which bound formaldehyde is 5.5 mol or less per 1 mol of melamine is added to the above component (b). 1/
(d) 0.05 to 1.00 parts by weight of an aliphatic or aromatic sulfonic acid or an amine salt thereof, and (e) 100 parts by weight of the above mixture per 100 parts by weight of the mixture in a proportion of 2% by weight or less. , the above-mentioned components are simultaneously dissolved, and the solubility in water at 20°C is 0.5% by weight or more, and the vapor pressure at 20°C is 90 mmHg.
It consists of the following water-soluble solvents, and the solvent composition is such that the sum of the partial pressures of each solvent is 35 mmHg or less, and if necessary, the solvent contains 10% by weight or less of a water-insoluble solvent. A thermosetting high solids coating composition formed by mixing parts by weight is sprayed at a coating temperature of about 70°C or less,
A thermosetting high solids paint characterized in that spraying involves recovering the vapor of the solvent that evaporated or volatilized during and/or after painting by a gas-liquid contact method and preventing the vapor from dissipating into the atmosphere. Method of painting the composition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP50073601A JPS5844431B2 (en) | 1975-06-17 | 1975-06-17 | Netsukokaseikokokaibuntoriyousoseibutuno tosouhou |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP50073601A JPS5844431B2 (en) | 1975-06-17 | 1975-06-17 | Netsukokaseikokokaibuntoriyousoseibutuno tosouhou |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS51149330A JPS51149330A (en) | 1976-12-22 |
| JPS5844431B2 true JPS5844431B2 (en) | 1983-10-03 |
Family
ID=13522996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP50073601A Expired JPS5844431B2 (en) | 1975-06-17 | 1975-06-17 | Netsukokaseikokokaibuntoriyousoseibutuno tosouhou |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5844431B2 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59210977A (en) * | 1983-05-16 | 1984-11-29 | Dainippon Ink & Chem Inc | Resin composition for coating |
| JPS62195056A (en) * | 1986-02-21 | 1987-08-27 | Mitsui Toatsu Chem Inc | Coating composition for precoat steel plate |
| JPS62195057A (en) * | 1986-02-21 | 1987-08-27 | Mitsui Toatsu Chem Inc | Coating composition for precoat steel plate |
| JPS63251480A (en) * | 1987-04-08 | 1988-10-18 | Kansai Paint Co Ltd | Method of coating with organic paint |
| JP6157092B2 (en) * | 2012-11-15 | 2017-07-05 | 三井化学株式会社 | Ethylated melamine resin, process for producing the same, curing agent for paint, resin composition, coating film and laminate |
-
1975
- 1975-06-17 JP JP50073601A patent/JPS5844431B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS51149330A (en) | 1976-12-22 |
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