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JPS5847580B2 - Arc cross section steel plate - Google Patents
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JPS5847580B2 - Arc cross section steel plate - Google Patents

Arc cross section steel plate

Info

Publication number
JPS5847580B2
JPS5847580B2 JP5852580A JP5852580A JPS5847580B2 JP S5847580 B2 JPS5847580 B2 JP S5847580B2 JP 5852580 A JP5852580 A JP 5852580A JP 5852580 A JP5852580 A JP 5852580A JP S5847580 B2 JPS5847580 B2 JP S5847580B2
Authority
JP
Japan
Prior art keywords
steel plate
cross
section
arc
stress
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP5852580A
Other languages
Japanese (ja)
Other versions
JPS579338A (en
Inventor
和男 吉川
咸恒 青山
好道 長谷川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Central R&D Labs Inc
Aichi Steel Corp
Original Assignee
Toyota Central R&D Labs Inc
Aichi Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Central R&D Labs Inc, Aichi Steel Corp filed Critical Toyota Central R&D Labs Inc
Priority to JP5852580A priority Critical patent/JPS5847580B2/en
Publication of JPS579338A publication Critical patent/JPS579338A/en
Publication of JPS5847580B2 publication Critical patent/JPS5847580B2/en
Expired legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F1/00Springs
    • F16F1/02Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
    • F16F1/18Leaf springs

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Springs (AREA)

Description

【発明の詳細な説明】 本発明は曲げ変形を受ける板ばね等に使用する円弧断面
鋼板に関するもので、従来使用ざれているばね用の平鋼
板に比して単位重量あたりの曲げ剛性および疲労強度が
優れた円弧断面鋼板を提供しようとするものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a circular arc section steel plate used for leaf springs etc. that undergo bending deformation, and has higher bending rigidity and fatigue strength per unit weight than conventional flat steel plates for springs. The purpose is to provide a steel plate with an excellent circular arc cross section.

従来、車輛の車軸懸架用に使用ざれている板ばねなど極
く普通の板ばね用鋼板は第1図に示す長さ方向に垂直の
断面がほぼ矩形断面を有する圧延平鋼が一般に慣用きれ
ており、一部には長さ方向に垂直な断面が第2図に示す
溝を底面に形成した溝付断面、または第3図に示す梯台
形断面の圧延平鋼が用いられてきた。
Conventionally, the steel plates for extremely common leaf springs, such as leaf springs used for vehicle axle suspensions, have generally been made of rolled flat steel having an approximately rectangular cross section perpendicular to the length direction, as shown in Figure 1. In some cases, rolled flat steel has been used in which the cross section perpendicular to the length direction has a grooved cross section with grooves formed on the bottom surface as shown in FIG. 2, or a rolled flat steel having a trapezoidal cross section as shown in FIG.

これら第2図および第3図に示す断面を有する板ばね用
鋼板が用いられる理由は、第1図に示す矩形断面の板は
ね用鋼板と比較して、その断面形状において曲げ負荷時
に引張応力を受ける側の幅を圧縮応力を受ける側の幅よ
り広くすることによって、断面の曲げ中立軸を引張応力
側に移動させ、曲げモーメント作用時の引張応力の軽減
(圧縮応力の増加)によって単位重量あたりに負担し得
る繰返し曲げモーメントの振巾を増加させようとするも
のである。
The reason why the steel plates for leaf springs having the cross sections shown in FIGS. 2 and 3 are used is that, compared to the steel sheets for leaf springs having the rectangular cross section shown in FIG. By making the width of the receiving side wider than the width of the side receiving compressive stress, the bending neutral axis of the cross section is moved to the tensile stress side, and the unit weight is reduced by reducing the tensile stress (increasing the compressive stress) when a bending moment is applied. The aim is to increase the amplitude of the repeated bending moment that can be borne by the joint.

ちなみに車軸懸架用に多用される第2図、第3図に示す
断面を有する板ばねを数枚重ねた重ね板ばね等は、静荷
重としての平均曲げモーメントと動荷重としての曲げモ
ーメント振巾とが作用するが、繰返し疲労強度が静荷重
による平均曲げ圧縮側では平均曲げ引張側よりも高いと
いう性質を利用して単位重量あたりの疲労強度の改善を
はかつているものである。
By the way, stacked leaf springs, etc., which are made by stacking several leaf springs with cross sections shown in Figures 2 and 3, which are often used for axle suspension, have an average bending moment as a static load and a bending moment amplitude as a dynamic load. However, the fatigue strength per unit weight is improved by utilizing the property that the cyclic fatigue strength is higher on the average bending compression side due to static load than on the average bending tension side.

しかしながら、第2図および第3図に示す断面形状の板
ばね用鋼板を所定の寸法公差で圧延することは、第1図
に示す単純な矩形断面の板ばね用鋼板の圧延に比して技
術的に困難性が高く、圧延コストの上昇を招く。
However, rolling a steel sheet for leaf springs with the cross-sectional shapes shown in FIGS. 2 and 3 to a predetermined dimensional tolerance is more difficult than rolling a steel sheet for leaf springs with a simple rectangular cross section as shown in FIG. This is extremely difficult and leads to an increase in rolling costs.

ざら{こ第1図ないし第3図に示す断面形状の板ばね用
鋼板においては、その疲労破壊は曲げ引張応力側の表面
において曲げ時に応力の集中する隅角部から発生すると
いう共通の問題が未解決の問題として残っており、材質
同等のばね用丸棒材に比較すると、平鋼の疲労強度は隅
角部のない丸棒材の疲労強度に比し、第4図に一例を示
すように、2割近く低下するのが普通である。
In steel plates for leaf springs having the cross-sectional shapes shown in Figures 1 to 3, a common problem is that fatigue failure occurs at corners where stress is concentrated during bending on the surface on the bending tensile stress side. This remains an unresolved issue, and when compared with round bars for springs of the same material, the fatigue strength of flat steel is greater than that of round bars without corners, as shown in Figure 4. It is normal for it to drop by nearly 20%.

即ち、第4図は縦軸に耐久限度、横軸lこ硬ざを示した
図であって、九棒材の回転曲げ耐久限度(図中黒丸で示
す)を、平鋼材の平面曲げ耐久限度(図中白丸で示す)
と比較して示している。
That is, Fig. 4 is a diagram in which the vertical axis shows the durability limit and the horizontal axis shows the hardness. (Indicated by white circles in the figure)
It is shown in comparison.

本発明は板ばねの製造に慣用されている圧延平鋼からの
成形を踏襲でき、第2図および第3図に示す断面形状の
板ばねよりは成形が容易であり、軽量、低コストで高疲
労強度の板ばね用鋼板を得ようとして種々研究の結果、
曲げ引張側の応力を曲げ圧縮側の応力より低くし、ざら
(こ従来の前掲板ばね用鋼板において疲労強度の低下を
招いていた隅角部の応力集中の問題を解決できる板ばね
用鋼板として、鋼板の長さ方向に垂直な面における断面
形状を、曲げ引張側の表面を円弧状に膨出させるととも
に曲げ圧縮側の表面を円弧状にへこませた形状のものが
断面曲げ中立軸を圧縮応力側に移動させ、曲げモーメン
ト作用時の引張側の応力を軽減することを探知し、さら
にこの両面を円弧状の面に形成した円弧断面鋼板の幅を
b、その厚さ方向中心線の半径をr。
The present invention can follow the forming process from rolled flat steel that is commonly used in the manufacture of leaf springs, and is easier to form than the leaf springs having the cross-sectional shapes shown in Figs. 2 and 3, and is lightweight, low cost, and highly As a result of various studies in an attempt to obtain steel plates for leaf springs with high fatigue strength,
The stress on the bending tension side is lower than the stress on the bending compression side, and this is a steel plate for leaf springs that can solve the problem of stress concentration at the corners, which caused a decrease in fatigue strength in conventional steel sheets for leaf springs. , the cross-sectional shape of the steel plate in a plane perpendicular to the length direction is such that the surface on the bending tension side is bulged in an arc shape and the surface on the bending compression side is concave in an arc shape, so that the neutral axis of the cross-sectional bending is It was detected that the stress on the tensile side when a bending moment is applied is reduced by moving it to the compressive stress side, and furthermore, the width of the arc-shaped steel plate with arc-shaped surfaces on both sides is b, and the center line in the thickness direction is The radius is r.

とするとき、2.0≧r c / b≧0.64 とすることにより、平板に比し高い曲げ剛性を得るとと
もに、単位重量あたりの曲げ剛性および疲労強度が最も
優れた円弧断面鋼板を得ることができ、また該鋼板の製
造時における半径r。
By setting 2.0≧r c / b≧0.64, it is possible to obtain a circular cross-section steel plate that has higher bending rigidity than a flat plate and has the best bending rigidity and fatigue strength per unit weight. and the radius r at the time of manufacturing the steel plate.

のバラソキによる曲げ剛性のばらつきを少くし、軽量化
を達成する優れた効果を有するものである。
This has the excellent effect of reducing the variation in bending rigidity due to variations in the weight and achieving weight reduction.

また本発明において、上記断面における板厚をtとした
とき、 0.2≧t / b≧0.05 とすることにより、円弧断面鋼板の成形性の向上、加工
の確実性および効率の向上を図り、かつ平均応力圧縮側
の疲労強度の有効利用を図るようにしたものである。
In addition, in the present invention, when the plate thickness in the above cross section is t, by setting 0.2≧t/b≧0.05, it is possible to improve the formability of the arc cross section steel plate and improve the reliability and efficiency of processing. It is designed to effectively utilize the fatigue strength on the average stress compression side.

ここにt / bが0.2を超えると疲労強度の利用が
不十分となり、t / bが0.05以下であると熱間
加工の限界で成形が困難となる。
If t/b exceeds 0.2, the utilization of fatigue strength will be insufficient, and if t/b is 0.05 or less, forming will become difficult due to the limit of hot working.

ざらに本発明において、鋼材の前記円弧状(こ膨出する
側の表面の曲率半径をr。
Roughly speaking, in the present invention, the radius of curvature of the arcuate (bulging side) surface of the steel material is r.

、円弧状にへこむ側の曲率半径をriとするとき、 1.2≧ro/ri≧1.0 とするときは、本発明の円弧断面鋼板を複数枚重ねて重
ね板ばね等に供する場合、互に隣接する鋼材の膨出表面
とへこみ表面との間に鋼板の幅方向の中央部に所定の範
囲内の隙間を形成せしめ、胴締端部、子板板端位置等に
おけるフイレソテイングおよびコロージョンの発生を防
止し疲労強度に優れた効果を奏することができる。
, When the radius of curvature of the side concave in a circular arc is ri, 1.2≧ro/ri≧1.0, when a plurality of circular arc cross-section steel plates of the present invention are stacked and used for a stacked leaf spring, etc. A gap within a predetermined range is formed at the center of the steel plate in the width direction between the protruding surface and the concave surface of adjacent steel members, thereby preventing fillet sautéing and corrosion at the body fastening end, child plate end position, etc. This can prevent the occurrence of fatigue and have an excellent effect on fatigue strength.

このr。/r sの値が10以下になると膨出表面の中
央部が該表面と接する隣接の鋼板のへこみ表面と接触す
ることとなり、その値が1.2を超えると前記隙間があ
まりに過大となり、減衰効果が薄れる。
This r. When the value of /r s is less than 10, the central part of the bulging surface comes into contact with the recessed surface of the adjacent steel plate that is in contact with the surface, and when the value exceeds 1.2, the gap becomes too large and damping occurs. The effect fades.

その上本発明において円弧断面鋼板の膨出する側の表面
の中央頂部をその幅方向の両端を結ぶ線に平行な面で截
頭して平面部を形成し、板厚tに対する截頭量をhとし
たとき、 0.35≧h/t≧O とすることにより、截頭を施さない場合とほぼ同一の断
面係数で断面2次モーメントを低下せしめ、応力即ち疲
労強度を変えることなく曲げ剛性のみを低い方{こ調節
でき、さらに截頭部表面を研削あるいは切削することに
より表面キズや脱炭層の除去ができて疲労強度が一層向
上するという実用的効果を奏する。
Furthermore, in the present invention, the central apex of the bulging side surface of the circular arc cross-section steel plate is truncated in a plane parallel to the line connecting both ends in the width direction to form a flat part, and the amount of truncation relative to the plate thickness t is By setting 0.35≧h/t≧O, where h is 0.35≧h/t≧O, the moment of inertia of area can be lowered with almost the same section modulus as when no truncations are applied, and the bending rigidity can be increased without changing stress, that is, fatigue strength. The chisel can be adjusted to a lower value, and by grinding or cutting the truncated surface, surface scratches and decarburized layers can be removed, which has the practical effect of further improving fatigue strength.

このように、本発明の円弧断面鋼板は従来のばね用平鋼
板に比して単位重量あたりの曲げ剛性を高くとり得るよ
うにし、また従来の第2図、第3図に示す断面形状の平
鋼板と同様に曲げ引張側の応力(平均応力、応力振幅)
を曲げ圧縮側の応力より低くすることにより、その静曲
げ圧縮側の疲労強度の余裕を有効利用し、さらに従来の
平鋼板と異って疲労破壊の危険部が平均曲げ荷重による
引張応力側の円弧状に膨出する表面頂部であるため、曲
げ荷重時σこ従来の平鋼板の引張側隅角部にみられた切
欠効果が皆無となり、疲労lこ対してその材質から期待
できるだけの高い許容応力をとり得るようにしたもので
ある。
As described above, the arc cross-sectional steel plate of the present invention can have higher bending rigidity per unit weight than the conventional flat steel plate for springs, and has a flat cross-sectional shape as shown in conventional figures 2 and 3. Stress on the bending and tensile side (average stress, stress amplitude) as with steel plates
By lowering the stress on the bending compression side, the allowance for fatigue strength on the static bending compression side can be effectively utilized.Furthermore, unlike conventional flat steel plates, the risk of fatigue failure is lower than the stress on the tensile stress side due to the average bending load. Because the top of the surface bulges out in an arc shape, there is no notch effect seen in the tensile side corners of conventional flat steel plates during bending loads, and the tolerance for fatigue is as high as can be expected from the material. It is designed to absorb stress.

第5図は本発明の第1実施例の鋼板を長さ方向に垂直な
面によって断面を示した図であって、円弧断面鋼板の上
面1と下面2とはその半径が板厚tの差を有する同心円
に形成せしめたものである。
FIG. 5 is a diagram showing a cross section of the steel plate according to the first embodiment of the present invention along a plane perpendicular to the length direction, and the radius of the upper surface 1 and the lower surface 2 of the arc-section steel sheet is the difference of the plate thickness t. It is formed into concentric circles with .

第6図は本発明の第2実施例の鋼板を長さ方向に垂直な
面によって断面を示した図であって弧状断面鋼板の上面
3と下面4とは等しい半径の円弧6こ形成されたもので
ある。
FIG. 6 is a cross-sectional view of a steel plate according to a second embodiment of the present invention taken along a plane perpendicular to the length direction, and the upper surface 3 and lower surface 4 of the arc-shaped cross-section steel plate form six circular arcs with equal radii. It is something.

第7図は本発明の第3実施例の鋼板を長さ方向に垂直な
面lこよって断面を示した図であって、円弧断面鋼板の
上面5と下面6とは、同断面内において板厚{こ著るし
い差が生じないように任意の弧状の線によって形成した
ものである。
FIG. 7 is a cross-sectional view of a steel plate according to a third embodiment of the present invention taken along a plane perpendicular to the length direction, and the upper surface 5 and lower surface 6 of the arc-shaped steel plate are defined within the same cross section. Thickness {It is formed by an arbitrary arcuate line so that there is no significant difference.

第1実施例6こおける円弧断面鋼板の厚さ方向中心線の
半径r。
The radius r of the center line in the thickness direction of the arc cross-section steel plate in Embodiment 6.

は上面1の半径から板厚tの半分を減じた長さとして計
算され得る。
can be calculated as the radius of the top surface 1 minus half the plate thickness t.

第2実施例の場合も計算で算出できるが、一般には第3
実施例に図示したように、鋼板の中央部における板厚t
の中心点P、鋼板の両端における板厚t′の中心点Q,
Hの3点を通る円を画き、その半径を厚さ方向中心線の
半径としてもよい。
It can also be calculated in the case of the second embodiment, but generally the third
As shown in the example, the plate thickness t at the center of the steel plate
center point P, center point Q of plate thickness t' at both ends of the steel plate,
A circle passing through the three points H may be drawn and its radius may be set as the radius of the center line in the thickness direction.

r c / bの比の上限を2.0としたのは、該比が
2.0以下であれば従来の圧延平鋼板ばねに比してばね
常数ならびに重量比において優れているが、該比が2.
0以上になると、前記従来の板はねとほぼ均等の効果し
か見られなくなるからであり、またr。
The reason for setting the upper limit of the r c / b ratio to 2.0 is that if the ratio is 2.0 or less, it is superior to conventional rolled flat steel plate springs in terms of spring constant and weight ratio. 2.
This is because if it is more than 0, the effect will be almost the same as that of the conventional plate spring, and r.

/bの比の下限0.64としたのは、圧延平鋼を円弧状
に成形する際該比が0.64以下となると成形時の曲率
半径の寸法誤差による断面2次モーメントの変化が大き
く所望の効果の板ばねを得る確率が低下するからである
The lower limit of the /b ratio was set at 0.64 because when forming rolled flat steel into an arc shape, if the ratio is less than 0.64, the change in the moment of inertia of area due to dimensional errors in the radius of curvature during forming will be large. This is because the probability of obtaining a leaf spring with the desired effect decreases.

第8図は第2実施例の鋼板として、板幅bが69.5ミ
’Jメートル、幅方向中心部の板厚tが6.48ミ1,
1メートル、上下面3,4の直径がそれぞれ91ミリメ
ートルの鋼板7を用意し、その上面に曲げ引張応力が作
用するように一端を支承台8に固定して長さ600ミリ
メートルの片持梁とし、その先端に静荷重をかけて片持
曲げ試験を行ったところを示す。
Fig. 8 shows a steel plate according to the second embodiment, the plate width b is 69.5 mm, the plate thickness t at the center in the width direction is 6.48 mm,
A steel plate 7 of 1 meter in diameter and 91 mm in diameter on the upper and lower surfaces 3 and 4 is prepared, and one end is fixed to a support base 8 so that bending tensile stress is applied to the upper surface to form a cantilever beam with a length of 600 mm. , shows a cantilever bending test with a static load applied to the tip.

図においてA点ないしE点は片持曲げ試験においてたわ
み量を計測した点であって、それぞれ支承端より、A点
は600ミリメートル、B点は580ミリメートル、C
点は475ミリメートル、D点は350ミリメートルE
点は60ミリメートル距った点である。
In the figure, points A to E are the points where the amount of deflection was measured in the cantilever bending test, and point A is 600 mm, point B is 580 mm, and point C is 600 mm from the bearing end.
The point is 475 mm, and the point D is 350 mm E.
The points are 60 mm apart.

上記の試験結果は第1表に示すとおりであって、別途梁
理論によって求め第9図に示すたわみ量の計算値(これ
を線Fで示す)とよく一致している。
The above test results are as shown in Table 1, and are in good agreement with the calculated value of the deflection amount (represented by line F) separately obtained using beam theory and shown in FIG.

また上記の試験において円弧断面鋼板の長さ方向に垂直
な面内での一断面に沿って第10図に示すようにその表
面に歪ゲージを接着し、これらの位置における応力を測
定した結果を第11図上で曲げ中立軸からの距離{こ対
して点Gでプロットしたが、この計測値も梁理論6こよ
り求めた応力分布の計算値(これを線Hで示す)とよく
一致している。
In addition, in the above test, strain gauges were glued to the surface of the arc-section steel plate along one cross-section in a plane perpendicular to the length direction as shown in Figure 10, and the stress at these positions was measured. In Fig. 11, the distance from the neutral axis of bending is plotted at point G, and this measured value also agrees well with the calculated value of the stress distribution obtained from beam theory 6 (this is shown by line H). There is.

このような結果から、本発明の鋼板は、第1図ないし第
3図の断面形状を有する従来の鋼板と同様lこ弾性梁と
して取扱い得ることが明白となった。
From these results, it has become clear that the steel plate of the present invention can be handled as an elastic beam in the same way as the conventional steel plate having the cross-sectional shapes shown in FIGS. 1 to 3.

次に本発明円弧断面鋼板のばね材としての有用性を検討
する。
Next, the usefulness of the arc-shaped steel plate of the present invention as a spring material will be discussed.

第12図は板厚7ミリメートル板幅70ミリメートルの
鋼板を断面円弧状に形成した本発明円弧断面鋼板の断面
の曲率半径を変化させた場合の断面2次モーメントの変
化をあらわした線図、第13図は同じ本発明円弧断面鋼
板の断面の曲率半径を変化させた場合の最大圧縮応力と
最大引張応力の比の変化をあらわした線図であって、点
Jは同一寸法の断面の平板鋼板の値を、また点J′はこ
れら鋼板とほぼ等しい断面積を有する第2図に示す圧縮
応力作用面に溝を形成した平板鋼板の値を夫々比較のた
めにあらわしている。
Fig. 12 is a diagram showing the change in the moment of inertia of the cross section when the radius of curvature of the cross section of the steel plate of the present invention is formed into an arc-shaped cross section with a thickness of 7 mm and a width of 70 mm. Figure 13 is a diagram showing the change in the ratio of the maximum compressive stress to the maximum tensile stress when the radius of curvature of the cross section of the same inventive arc cross section steel plate is changed, and point J is a flat steel plate with a cross section of the same size. For comparison, point J' represents the value of a flat steel plate shown in FIG. 2, which has grooves formed on the compressive stress acting surface and has approximately the same cross-sectional area as these steel plates.

第12図によると断面2次モーメントは平板断面鋼板の
約2000および溝付断面鋼板の約2400に比して高
く、ばね定数が高いことをあらわしているが、第13図
6こ示すようζこ最犬圧縮応力と最大引張応力の比(σ
According to Fig. 12, the moment of inertia of area is higher than about 2000 for the flat cross-section steel plate and about 2400 for the grooved cross-section steel plate, indicating a high spring constant. The ratio of the maximum compressive stress to the maximum tensile stress (σ
.

/σ1)は平板断面鋼板の10はもちろん溝付断面鋼板
の約1.22に比しても高くとることができ、これは曲
げ圧縮側の最大応力σ。
/σ1) can be set higher than 10 for a flat cross-section steel plate, as well as about 1.22 for a grooved cross-section steel plate, and this is the maximum stress σ on the bending compression side.

が引張側の最大応力σ1よりも高くなるため、後述する
第5表に示されているように、曲げ荷重時における曲げ
圧縮側の疲労強度の引張側lこ対する余裕を十分lこ活
用することができる。
is higher than the maximum stress σ1 on the tensile side, so as shown in Table 5 below, the margin of fatigue strength on the bending compression side during bending load compared to the tensile side must be fully utilized. I can do it.

さらに曲げによる最大引張応力の位置が円弧状に膨出す
る表面頂部であるため、平板断面溝付断面でみられた引
張側隅角部の切欠効果による疲労強度の低下が皆無であ
る。
Furthermore, since the position of the maximum tensile stress due to bending is at the top of the surface that bulges out in an arc shape, there is no reduction in fatigue strength due to the notch effect of the tension side corner seen in the grooved cross section of the flat plate.

従って本発明の円弧断面鋼板は同一巾、同一断面積の平
板断面鋼板または溝付断面鋼板に比してばね定数は高い
がσ。
Therefore, the arc cross-section steel plate of the present invention has a higher spring constant than a flat cross-section steel plate or a grooved cross-section steel plate with the same width and same cross-sectional area, but σ.

/σ1の値ならびに疲労強度も高いので、従来使用され
ている平板断面鋼板の重ね板はねに置換えて使用する場
合、同一巾、同一断面積の円弧断面鋼板を使用すれば重
ね板ばねを構成するリーフの数を減らすことができる。
/σ1 value and fatigue strength are high, so when replacing the conventionally used stacked plate springs of flat cross-section steel plates, use circular arc cross-section steel plates with the same width and cross-sectional area to form a stacked plate spring. You can reduce the number of leaves.

また第12図Iこおいて曲率半径120ミリメートルの
断面2次モーメントは図から約3 2 0 0 (mm
4)であって、これとほぼ同一の断面2次モーメントを
有する板幅70ミリメートルの平板断面鋼板の板厚は約
10ミリメートルであるところから、ばね定数のほぼ等
しい平板断面鋼板に本発明鋼板を置換えるときは、板厚
をほぼ30%薄くでき、しかも第13図からもわかるよ
うに応力比は同一寸法の断面の平板断面鋼板に比して約
30%高いところから、本発明によるときはほぼ同一の
ばね特性で平板断面鋼板および溝付断面鋼板に比してか
なりの荷重あたりのばね重量を減らすことができる。
Also, in Figure 12 I, the moment of inertia of area with a radius of curvature of 120 mm is approximately 3200 (mm
4), and since the plate thickness of a flat cross-sectional steel plate with a width of 70 mm and a cross-sectional moment of inertia that is approximately the same as this is approximately 10 mm, the steel plate of the present invention is applied to a flat cross-sectional steel plate with approximately the same spring constant. When replacing, the plate thickness can be reduced by approximately 30%, and as can be seen from Fig. 13, the stress ratio is approximately 30% higher than that of a flat cross-section steel plate with the same dimensions. With almost the same spring characteristics, the spring weight per load can be significantly reduced compared to flat cross-section steel plates and grooved cross-section steel plates.

次に本発明の板ばねと平鋼の板ばねとを同一条件で製作
し同一引張側応力の条件のもとて疲労試験を行って両者
の平均寿命を求めて比較した。
Next, a leaf spring of the present invention and a flat steel leaf spring were manufactured under the same conditions, and fatigue tests were conducted under the same tensile stress conditions to determine and compare the average lives of the two.

試璋米験に供した板ばねの寸法および本数は第2表に示
すとおりで、すべて日本工業規格SU.P6材を所要の
寸法に成形し、ばね協会型疲労試験機により平均引張側
の応力を平均応力65k9/i、応力振幅55kg/r
ILIjの応力条件で部分片振の疲労試験を行った。
The dimensions and number of leaf springs used in the test are shown in Table 2, and all conform to Japanese Industrial Standards SU. P6 material was molded to the required dimensions, and the average tensile stress was measured using a Spring Association type fatigue testing machine with an average stress of 65k9/i and a stress amplitude of 55kg/r.
A partial vibration fatigue test was conducted under the stress conditions of ILIj.

試験に供した鋼板はそれぞれ同一条件で焼入れ焼戻し後
表面Iこショットピーニング処理を施したもので、熱処
理後の硬さはBHD3.05である。
The steel plates used in the test were quenched and tempered under the same conditions, then subjected to surface shot peening treatment, and the hardness after heat treatment was BHD 3.05.

また試験に供した本発明の鋼板は第1実施例に示す断面
における上下面が円心円の形状を有するものである。
Further, the steel plate of the present invention used in the test had a shape in which the upper and lower surfaces in the cross section shown in the first example had a circular shape.

この疲労試験結果は第14図に示すとおりであって、繰
返し数で比較して本発明を実施した円弧断面鋼板は従来
の平板断面鋼板4こ比して4倍ほど寿命が長いことがわ
かった。
The results of this fatigue test are as shown in Figure 14, and by comparing the number of repetitions, it was found that the arc-section steel plate in which the present invention was applied had a service life four times longer than that of the conventional flat-section steel plate. .

なおこの疲労試験においては本発明を実施した鋼板は、
円弧状に膨出した面を引張応力側に位置せしめて繰返し
変位を加えたことは勿論である。
In addition, in this fatigue test, the steel plate on which the present invention was applied was
Of course, the arcuate bulging surface was positioned on the tensile stress side and displacement was applied repeatedly.

また第14図において白丸中に黒点を付した記号を結ぶ
線は本発明の実施品全数における破壊確率を示すもので
ある。
Further, in FIG. 14, a line connecting symbols with black dots inside white circles indicates the probability of failure for all the products according to the present invention.

試料表面の脱炭層の硬さを考慮して公知の方法で評価し
た丸棒脱炭材と平板脱炭材の繰返し曲げS−N線図(第
15図)上に本試験における50%破壊確率における破
壊繰返し数をプロソトすると、本発明実施品の全数の平
均は白丸であらわすように実線であらわした丸棒脱炭材
の線上に位置し、平板断面鋼板のそれ(黒丸であらわす
)は平板脱炭材の線上によくのっていることがわかる。
The 50% fracture probability in this test is shown on the repeated bending S-N diagram (Figure 15) of the round bar decarburized material and the flat decarburized material, which were evaluated using a known method considering the hardness of the decarburized layer on the sample surface. When calculating the number of repeated fractures in , the average of all the products of the present invention is located on the line of the round bar decarburized material represented by the solid line, as shown by the white circle, and that of the flat cross-section steel plate (represented by the black circle) is on the line of the flat decarburized material. It can be seen that it lies well on the line of charcoal material.

以上の結果から本発明円弧断面鋼板は、引張応力側表面
を円弧状に膨出せしめた最大引張応力の作用位置を円弧
状膨出部の頂部付近に移動せしめ、平板断面鋼板や溝付
断面鋼板において疲労き裂の起点となる引張応力側の表
面におけるコバ部の切欠効果をなくしたことに起因して
九棒材なみの疲労強度が得られること、ならびにばね用
熱間圧延鋼材の熱処理後において黒皮脱炭層強化のため
に平均応力引張側の表面ζこ施されるピーニング加工に
あたって、平板断面鋼板の場合は前記コバ部にショット
ピーニングが施し難いのに対し、本発明の円弧断面鋼板
の場合は疲労破壊の危険部位が曲率半径の犬なる円弧状
膨出面の頂部であるために、ショットピーニング加工に
あたり該危険部位には直角に近い角度でショットが衝突
し、十分なピーニング効果を得られる利点があることが
判明した。
From the above results, the arc cross-section steel plate of the present invention has a tensile stress side surface bulged in an arc shape and the position of maximum tensile stress is moved to near the top of the arc-shaped bulge. By eliminating the notch effect of the edge part on the surface on the tensile stress side, which is the starting point of fatigue cracks, fatigue strength comparable to that of nine bars can be obtained, and after heat treatment of hot rolled steel for springs. When performing peening on the surface on the average stress tensile side in order to strengthen the black skin decarburized layer, it is difficult to perform shot peening on the edge part in the case of a flat cross-section steel sheet, whereas in the case of the arc cross-section steel sheet of the present invention. Since the risk area for fatigue failure is the top of the circular arc-shaped bulging surface with a dog radius of curvature, the shot hits the risk area at an angle close to right angle during shot peening processing, and the advantage is that a sufficient peening effect can be obtained. It turns out that there is.

本発明の円弧断面鋼板は曲げ剛性および疲労強度が従来
の圧延平鋼の板ばねより優れていることは上述したとこ
ろから明らかであるが、単位重量あたりの曲げ剛性およ
び疲労強度を向上するには鋼板の断面形状を適切に定め
、単位重量あたりのばね特性を検討する必要がある。
It is clear from the above that the arc cross-section steel plate of the present invention has better bending rigidity and fatigue strength than conventional rolled flat steel plate springs, but it is necessary to improve the bending rigidity and fatigue strength per unit weight. It is necessary to appropriately determine the cross-sectional shape of the steel plate and consider the spring characteristics per unit weight.

特に本発明の円弧断面鋼板は圧延平鋼板から成形し得る
断面形状であるが、板幅に比して板厚が厚いと製造時に
生ずる板ばねの表裏両面の円弧状面の曲率半径の寸法誤
差により断面2次モーメントに大きな変化が生ずること
は明らかである。
In particular, the arc cross-section steel plate of the present invention has a cross-sectional shape that can be formed from a rolled flat steel plate, but if the plate thickness is thicker than the plate width, dimensional errors in the radius of curvature of the arc-shaped surfaces on both the front and back surfaces of the leaf spring occur during manufacturing. It is clear that this causes a large change in the moment of inertia of area.

そこで板幅で割って無次元表示した板厚(t/b)をパ
ラメータにとって、本発明の第1実施例および第2実施
例の鋼板の無次元表示した断面2次モーメント(I/b
’)と板厚の中心を通る円弧の半径( ro)を板厚(
b)で割って無次元表示した曲率半径(ro/b)との
線図を画いてみると第16図のようになり、上記の観点
からすれば曲率半径( ro/b )は板厚(t/b)
の小なる場合には ro/b≧0.64 米程度の範囲が望ましいことがわかる。
Therefore, by taking the plate thickness (t/b), which is expressed dimensionlessly by dividing it by the plate width, as a parameter, the second moment of inertia (I/b), which is expressed dimensionlessly, of the steel plates of the first and second embodiments of the present invention is
') and the radius (ro) of the arc passing through the center of the plate thickness (
If you draw a line diagram between the radius of curvature (ro/b) and the dimensionless representation of dividing by t/b)
It can be seen that when ro/b is small, a range of about ro/b≧0.64 is desirable.

なお第16図において破線で示す線は第1実施例の鋼板
、実線で示す線は第2実施例の鋼板の場合である。
Note that in FIG. 16, the broken line is for the steel plate of the first embodiment, and the solid line is for the steel plate of the second embodiment.

そこでトラックの車軸懸架に現に実用されている幅70
ミリメートル、板厚8ミリの圧延平鋼板ばね(ばね定数
10kg/mm、応力常用時42kg/IILI7I)
と対比するため、第3表に示す諸元の本発明による円弧
断面鋼板による板ばねのばね定数と応力を試算し、併せ
て前記圧延平鋼板ばねとの重量比を図で示すと、第17
図および第18図のとおりである。
Therefore, the width 70, which is actually used for truck axle suspensions, is
mm, plate thickness 8 mm rolled flat steel plate spring (spring constant 10 kg/mm, stress normal use 42 kg/IILI7I)
In order to compare with the above, the spring constant and stress of the leaf spring made of the circular arc cross section steel plate according to the present invention with the specifications shown in Table 3 are estimated, and the weight ratio with the rolled flat steel plate spring is shown in the figure.
As shown in the figure and FIG. 18.

即ち本発明による円弧断面鋼板は引張側応力を従来の平
板ばねとほぼ同等とする条件ではばね定数は平板ばねよ
り高く、重量は従来の平板ばねより小であり、板厚(t
/b)および曲率半径r 6/bが犬になるに従って平
板ばねに近づくことがわかる。
That is, under the condition that the tensile side stress is almost the same as that of a conventional flat spring, the arc cross section steel plate according to the present invention has a higher spring constant than a flat flat spring, a weight smaller than a conventional flat spring, and a plate thickness (t).
/b) and the radius of curvature r6/b approaches a flat spring as it becomes more dog-like.

そして第17図、第18図から曲率半径 (rC/b)が2.0になると、はね定数ならびに重量
比において前記公知の圧延平鋼板ばねとほぼ同等になる
ところから、本発明における曲率半径※※( rC/b
)は上限を2.0とする必要があり、ro/bが2.
0を超えた場合には従来の板ばね{こ比して重量軽減の
効果は求められない。
From FIG. 17 and FIG. 18, when the radius of curvature (rC/b) becomes 2.0, the spring constant and weight ratio become almost the same as that of the known rolled flat steel plate spring. ※※( rC/b
) must have an upper limit of 2.0, and ro/b is 2.0.
If it exceeds 0, no weight reduction effect is required compared to conventional leaf springs.

第19図ないし第21図には平均曲げを伴った繰返し曲
げを受ける3種の表面性状(第4表参肋?焼入れ焼もど
しをした構造用鋼丸棒材について、組織、硬さ、残留応
力に基いて公知の方法により評価した耐久限度線図を示
す。
Figures 19 to 21 show three types of surface properties that undergo repeated bending with average bending (see Table 4). A durability limit diagram evaluated by a known method based on the following is shown.

第19図は九棒平滑材、第20図は黒皮脱炭九棒材、第
21図はショットピーニングを施した黒皮脱炭丸棒材l
こついて示したものである。
Figure 19 shows the nine-bar smooth bar material, Figure 20 shows the black-skinned decarburized nine-bar material, and Fig. 21 shows the shot-peened black-skinned decarburized round bar material.
This is what I tried to show.

これらの図(こおいて疲労耐久限度線、および曲げ変形
限度線で囲まれた範囲が実用し得る応力範囲となる。
In these figures, the range surrounded by the fatigue durability limit line and the bending deformation limit line is the stress range that can be put to practical use.

図示のように平均応力圧縮側では引張側より疲労強度は
余裕がある。
As shown in the figure, the average stress compression side has more fatigue strength than the tension side.

懸架ばね等は、一般に、部分片振状態で使用ざれる。Suspension springs and the like are generally used in a partial vibration state.

そこで耐久限度線図上に応力振幅σ3と平均応力σの比
(応力比)σa/σ一±1,±0.5,沫米±0.25
(正は平均曲げによる引張応力側表同、負は圧縮応力側
表面Cこ対応する)の応力状況を示す線を記入した。
Therefore, on the durability limit diagram, the ratio of stress amplitude σ3 to average stress σ (stress ratio) σa/σ - ±1, ±0.5, and the ratio of stress amplitude σ3 to average stress σ are
(The positive line corresponds to the tensile stress due to average bending, and the negative line corresponds to the compressive stress side.) A line indicating the stress situation was drawn.

これらの線と2種類の破損限界線(耐久限度線、曲げ変
形限度線)とのうち、破損限界として応力レベルの低い
方の応力を応力振幅値で読みとり、第5表に示す。
Between these lines and two types of damage limit lines (endurance limit line, bending deformation limit line), the stress of the lower stress level as the failure limit was read as a stress amplitude value and is shown in Table 5.

これらの応力値をもとに、引張応力側表面の破損応力σ
′1に対する圧縮応力側表所の破損応力σ′0の比σ′
o/σ′tを求めて第5表に併記すると そこで本発明の円弧断面鋼板について板厚(t/b)を
パラメータとして、曲率半径(rC/b)と応力比(σ
C/σ1)の線図を示すと、第1実施例の鋼板について
は第22図に、第2実施例の鋼板については第23図に
示すとおりの線図が得られる。
Based on these stress values, the failure stress σ of the surface on the tensile stress side is
Ratio of failure stress σ′0 on the compressive stress side surface to ′1 σ′
o/σ't is calculated and recorded in Table 5. Then, for the circular arc cross-section steel plate of the present invention, the radius of curvature (rC/b) and stress ratio (σ
C/σ1) as shown in FIG. 22 for the steel plate of the first example and as shown in FIG. 23 for the steel plate of the second example.

第22図における線KLおよび第23図における線PQ
は、曲率半径による断面2次モーメントの変化の関係か
ら定めた限界線を、第22図の線LMおよび第23図の
線QRは耐久限度線図から求めた望ましいσ。
Line KL in Figure 22 and line PQ in Figure 23
is the limit line determined from the relationship between the change in the second moment of area due to the radius of curvature, and the line LM in FIG. 22 and the line QR in FIG. 23 are the desirable σ determined from the durability limit diagram.

/σ1を示す限界線を、第22図の線MNおよび第23
図の線RSは重量軽減度の計算結果から定めた限界線を
、第22図の線KNおよび第23図の線PSは板ばねの
圧延限界から定めた板厚比(t/b)の限界線をそれぞ
れ示し、本発明の好ましい実施態様はそれぞれ点KLM
Nおよび点PQRSで囲まれる範囲内にある。
The limit line showing /σ1 is the line MN in FIG. 22 and the line MN in FIG.
The line RS in the figure is the limit line determined from the calculation results of the degree of weight reduction, and the line KN in Figure 22 and the line PS in Figure 23 are the limits of the plate thickness ratio (t/b) determined from the rolling limit of the leaf spring. A preferred embodiment of the present invention is shown at the point KLM, respectively.
It is within the range surrounded by N and point PQRS.

すなわち板厚tは0.05b〜0.2bである。なお板
ばねの圧延限界から定めた板厚比の限界( t/b=
0.0 5 )とは、現在実用化ざれている板幅70ミ
リメートルの圧延平鋼板の圧延限界は厚さ3.5ミリメ
ートルまでといわれているところから、板厚比(t/b
)の限界を3.5/70一0.05とした。
That is, the plate thickness t is 0.05b to 0.2b. Note that the limit of the plate thickness ratio determined from the rolling limit of the plate spring (t/b=
0.0 5) means that the rolling limit of a rolled flat steel plate with a width of 70 mm, which is currently not in practical use, is said to be up to 3.5 mm.
) was set as 3.5/70-0.05.

第24図6こは本発明の他の実施例における円弧断面鋼
板を長さ方向に垂直な面に沿った断面で示すもので、本
実施例は圧縮応力側の鋼板表面12を引張応力側に膨出
した表面11の円弧と同心円の円弧に形成した鋼板の引
張応力側表面11の頂部を、その幅方向の両端を結ぶ線
に平行な面で削除し截頭して平面部13を形成したもの
である。
FIG. 24 6 shows a cross section of a steel plate with an arcuate cross section according to another embodiment of the present invention along a plane perpendicular to the longitudinal direction. The top of the tensile stress side surface 11 of the steel plate, which was formed into an arc concentric with the arc of the bulged surface 11, was removed and truncated in a plane parallel to a line connecting both ends in the width direction to form a flat portion 13. It is something.

第25図は板幅b−70朋、板厚t=35mm,板厚の
中心を通る円弧の半径r。
FIG. 25 shows the plate width b-70, plate thickness t=35 mm, and the radius r of the arc passing through the center of the plate thickness.

=90mmの板ばねにおいて引張応力側表面11の中心
Cこおいて半径方向にhmmだけ截頭した例、第26図
は板幅b一70mm、板厚t=7mm、板厚の中心を通
る円弧の半径r。
= An example of a leaf spring of 90 mm in which the center C of the tensile stress side surface 11 is truncated by hmm in the radial direction. Figure 26 shows a circular arc passing through the center of the plate thickness, where the plate width is b - 70 mm and the plate thickness t is 7 mm. radius r.

=90朋の板ばねにおいて引張応力側表而11の中心に
おいて半径方向にh77Xm截頭した例において、截頭
深さhを横軸にとり、縦軸には截頭深さO即ち両面11
.12が同心円の円弧である原板ばねの測定値を1とし
て、応力比σ。
In the example of a plate spring having a diameter of 90 cm and having a radial h77Xm truncated at the center of the tensile stress side surface 11, the truncated depth h is taken on the horizontal axis, and the truncated depth O, that is, both sides 11 is taken on the vertical axis.
.. 12 is the measured value of the original plate spring with concentric circular arcs as 1, and the stress ratio σ.

/σ1、断面係数Zおよび断面2次モーメント■の比を
表示した線図である。
FIG. 2 is a diagram showing the ratio of /σ1, section modulus Z, and second moment of area ■.

第25図および第26図より本実施例の板はねは断面係
数Zをあまり変えることなく断面2次モーメントを截頭
を施さないものに比して80%前省まで下げることが可
能であることがわかる。
From FIGS. 25 and 26, it is possible to reduce the moment of inertia of the plate of this example to 80% compared to the one without truncations without changing the section modulus Z much. I understand that.

以上の説明において本発明の円弧断面鋼板は弾性梁とし
て取扱うことができ、また平均曲げ圧縮側の疲労強度の
引張側に対する余裕を有効に利用し、ざらに最大引張応
力の作用位置を円弧状膨出部の頂部付近に移すことによ
り、九棒材なみの疲労強度が得られ、単位重量あたりの
ばね特性の優れたところから、板ばね等に使用する鋼板
として優れているものであることを説明した。
In the above explanation, the arc cross-section steel plate of the present invention can be treated as an elastic beam, and by effectively utilizing the margin of fatigue strength on the average bending compression side with respect to the tension side, the position of maximum tensile stress can be roughly adjusted to the arc-shaped expansion. By moving the steel plate near the top of the protruding part, it is possible to obtain fatigue strength comparable to that of nine-bar steel, and explain that it is an excellent steel plate for use in leaf springs, etc. due to its excellent spring properties per unit weight. did.

本発明においては、板ばねに通常用いられている平板断
面鋼板において単位面積あたりの荷重が犬なるとき、数
枚の鋼板を束ねて使用するように、円弧状に膨出する表
面と円弧状にへこませた表面とを重ねて数枚の円弧断面
鋼板を束ね、これを1個の弾性梁として使用することが
できる。
In the present invention, when the load per unit area of the flat cross-section steel plate normally used for leaf springs is small, the surface bulges in an arc shape and the arc shape It is possible to bundle several arc-section steel plates by overlapping the concave surfaces and use this as a single elastic beam.

そしてこの場合には、膨出表面の曲率半径をへこみ表面
の曲率半径より犬とし、あるいは第24図に示した截頭
を施した円弧断面鋼板を使用することによって、重ね合
わせ面の幅方向両側端部のみで相互(こ接触させ、幅方
向中央部を無接触の状態に束ねるを可とする。
In this case, by making the radius of curvature of the bulging surface smaller than the radius of curvature of the concave surface, or by using a truncated circular arc section steel plate as shown in Fig. 24, it is possible to It is possible to make them contact each other only at the ends and bundle them without contact at the center in the width direction.

このようにすれば胴締端子板板端位置等における互に隣
接接触する円弧断面鋼板の重ね合わせ面のフイレソテイ
ングおよびコロージョンの発生を防止することができる
In this way, filleting and corrosion can be prevented from occurring on the overlapping surfaces of the arc-section steel plates that are in adjacent contact with each other at the end positions of the body clamping terminal plates and the like.

以上説明したように本発明は従来の圧延平鋼板ばねに比
して単位重量あたりの曲げ剛性を高くとることかでき、
従来の溝付断面あるいは梯形断面の板ばねと同様に曲げ
引張側の応力(干均応力、応力振幅)を圧縮側の応力よ
り低くすることにより、静曲げ圧縮側の疲労強度の余裕
を有効利用することができ、さらに従来の板ばねにおい
ては曲げ負荷時に板ばね断面の隅角部に疲労損傷を生ず
る傾向があるのに対して本発明においては疲労破壊の危
険部が平均曲げ荷重による引張応力側の膨出した円弧状
断面の頂点にある断面形状としたから、上記曲げ負荷時
に板ぱねの隅角部に見られる損傷の発生がなくなり、疲
労に対してその材質から期待きれるだけの高い許容応力
をとることができる等の優れた特長を有するものである
As explained above, the present invention can have higher bending rigidity per unit weight than conventional rolled flat steel plate springs,
As with conventional leaf springs with grooved or trapezoidal cross sections, by lowering the stress on the bending tension side (average stress, stress amplitude) than the stress on the compression side, the fatigue strength margin on the static bending compression side is effectively utilized. Moreover, in conventional leaf springs, fatigue damage tends to occur at the corners of the cross section of the leaf spring when subjected to bending loads, whereas in the present invention, the parts at risk of fatigue failure are caused by tensile stress due to the average bending load. Since the cross-sectional shape is at the apex of the side bulging arcuate cross-section, the damage seen at the corners of the plate panel during the above bending load is eliminated, and the fatigue tolerance is as high as expected from the material. It has excellent features such as being able to absorb stress.

なお本発明(こおいては、その成形加工は従来の圧延平
鋼板ばねの圧延工程とほぼ同一であって、その最終工程
の代り6こカリバーによる一段成形工程を入れることに
より、所要の寸法、形状に圧延成形をすることが可能で
あるので、極めて容易に加工できるものである。
In the present invention, the forming process is almost the same as the conventional rolling process for rolled flat steel plate springs, and by adding a single-step forming process using a 6-caliber instead of the final process, the required dimensions, Since it can be rolled into a shape, it can be processed extremely easily.

また本発明6こよる複数枚の板ばねを重ねて使用する場
合には、互に当接する圧縮応力側の円弧を引張応力側の
円弧より若干半径の小なる円弧とすれば、疲労破壊の危
険部位である引張応力側表面の膨出頂部が接触しないよ
うになり、フレソテイングおよびコロージョンなどによ
る疲労強度の低下を生じなくすることができる。
In addition, when using a plurality of leaf springs according to the present invention 6, if the arcs on the compressive stress side that contact each other are made to have a slightly smaller radius than the arc on the tensile stress side, there is a risk of fatigue failure. The bulging top portion of the surface on the tensile stress side, which is a portion, is prevented from coming into contact with each other, and it is possible to prevent a decrease in fatigue strength due to fresotyping, corrosion, and the like.

なお本発明の円弧断面鋼板は、単に重ね板ばねの構成材
科として有用であるCこ止まらず、例えば第27図に図
示したように、基台14上に被加工物15を固定支持す
る際に、本発明による円弧断面鋼板で構成されたマツバ
16を被加工物15と支承台17間に橋架させ、ボルト
18等により基台14に締着けることにより、その弾性
と板間の減衰を利用して止着する工具、あるいは帯状体
を位置決めする敷金具等にも有効に適用できることはい
うまでもない。
The arc-shaped steel plate of the present invention is not only useful as a constituent material for stacked leaf springs, but also useful when fixing and supporting a workpiece 15 on a base 14, as shown in FIG. 27, for example. In this case, the matsuba 16 made of a steel plate with an arcuate cross section according to the present invention is bridged between the workpiece 15 and the support 17, and is tightened to the base 14 with bolts 18 or the like, thereby utilizing its elasticity and damping between the plates. Needless to say, the present invention can also be effectively applied to tools for fixing and fixing belt-shaped objects, or to metal fittings for positioning belt-like objects.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図ないし第3図は従来使用ざれている板はね用鋼板
の断面図、第4図は種々のばね鋼材の回転曲げ耐久限度
と平板試験片による両振平面曲げ耐久限度を硬さに対し
て整理した線図、第5図ないし第7図は本発明の円弧断
面鋼材のそれぞれ第1実施例、第2実施例、第3実施例
の断面図、第8図は片持ち曲げ試験の計測点を示す図、
第9図は本発明鋼板の片持ち曲げのたわみ量を示す線図
、第10図は本発明鋼板の2分の1断面上におけるゲー
ジ取付点を示す図、第11図は該断面上における応力分
布を示す図、第12図は本発明鋼板の曲率半径に対する
断面2次モーメントを示す図、第13図は本発明鋼板の
曲率半径に対する最大圧縮応力と最大引張応力の比を示
す図、第14図は疲労試験結果を示す図、第15図はS
−N線図、第16図は板厚をパラメータとした曲率半
径に対する断面2次モーメントの変化を示す図、第17
図は曲率半径に対するばね定数および応力の変化を示す
図、第18図は曲率半径に対する重量比の変化を示す図
、第19図ないし第21図は各種鋼材の繰返し曲げ耐久
限度を示す線図、第22図および第23図は本発明の第
1および第2実施例における板厚をパラメータとする曲
率半径に対する応力比の変化を示す線図、第24図は本
発明の他の実施例の断面図、第25図および第26図は
その実施例における截頭深さが断面2次モーメント、断
面係数および応力比に及ぼす影響を示す線図、第27図
は本発明円弧断面鋼板の1つの用途を示す斜面図である
。 なお図中符号1,3,5,11は本発明円弧断面鋼板の
断面における引張応力側表面、2,4,6,12はその
圧縮応力側表面、13は截頭平面部を夫々示すものであ
る。
Figures 1 to 3 are cross-sectional views of conventionally used spring steel plates, and Figure 4 shows the rotational bending durability limits of various spring steel materials and the bioscillatory plane bending durability limits of flat plate test pieces, depending on the hardness. Figures 5 to 7 are cross-sectional diagrams of the first, second, and third embodiments of the arc cross-section steel materials of the present invention, respectively, and Figure 8 is a cross-sectional view of the cantilever bending test. Diagram showing measurement points,
Fig. 9 is a diagram showing the amount of deflection during cantilever bending of the steel plate of the present invention, Fig. 10 is a diagram showing the gage attachment points on a half cross section of the steel plate of the present invention, and Fig. 11 is a diagram showing the stress on the cross section. Figure 12 is a diagram showing the second moment of area with respect to the radius of curvature of the steel plate of the present invention, Figure 13 is a diagram showing the ratio of maximum compressive stress to maximum tensile stress with respect to the radius of curvature of the steel plate of the present invention, Figure 14 is a diagram showing the distribution. The figure shows the fatigue test results, and Figure 15 shows the S
-N diagram, Figure 16 is a diagram showing the change in the second moment of area with respect to the radius of curvature with plate thickness as a parameter, Figure 17
The figure is a diagram showing changes in spring constant and stress with respect to radius of curvature, Figure 18 is a diagram showing changes in weight ratio with respect to radius of curvature, Figures 19 to 21 are diagrams showing repeated bending durability limits of various steel materials, 22 and 23 are diagrams showing changes in stress ratio to radius of curvature with plate thickness as a parameter in the first and second embodiments of the present invention, and FIG. 24 is a cross section of another embodiment of the present invention. 25 and 26 are diagrams showing the influence of the truncated depth on the moment of inertia, section modulus and stress ratio in the examples, and FIG. 27 is one use of the arc-section steel plate of the present invention. FIG. In the figure, numerals 1, 3, 5, and 11 indicate the tensile stress side surfaces in the cross section of the arc-shaped steel plate of the present invention, 2, 4, 6, and 12 indicate the compressive stress side surfaces, and 13 indicates the truncated flat portion, respectively. be.

Claims (1)

【特許請求の範囲】 1 長さが幅よりも大なるばね鋼板より構成され、その
長さ方向にほぼ垂直でその厚さ方向に曲げ変形を受ける
鋼板において、 該鋼板の長さ方向に垂直な面内における断面は、曲げ荷
重時引張応力を受ける側の表面を円弧状に膨出させると
ともに、圧縮応力を受ける側の表面を円弧状にへこませ
た形状とし、 前記円弧状に膨出する側の表面の曲率および前記円弧状
にへこませた側の表面の曲率を、それぞれ鋼板の長き方
向にわたってほぼ同一とし、かつ該断面における幅の長
さをb、その厚さの中心を通る線の半径をr。 とじたとき2.0≧ro/b≧0.64 としたことを特徴とする円弧断面鋼板。 2 前記鋼板はその長さ方向に垂直な面内における断面
の厚さをtとしたとき 0.2≧t / b≧0.05 としたことを特徴とする特許請求の範囲第1項に記載の
円弧断面鋼板。 3 前記鋼板はその長さ方向に垂直の面内の断面におい
て、 前記円弧状に膨出する側の表面の曲率半径をro、円弧
状にへこむ側の表面の曲率半径をriとしたとき、 1.2≧r o/ r i≧1.0 としたことを特徴とする特許請求の範囲第1項または第
2項に記載の円弧断面鋼板。 4 前記鋼板はその長さ方向に垂直な面内の断面におい
て、曲げ荷重時に引張応力を受ける円弧状に膨出する側
の表面頂部に、その幅方向の両端を結ぶ線に平行な面で
截頭した平面部を形成し、前記断面における板厚をt1
該板厚tに対する截頭量をhとしたとき 0.35≧h/t としたことを特徴とする特許請求の範囲第1項ないし第
3項のいずれかに記載の円弧断面鋼板。
[Claims] 1. In a steel plate that is composed of a spring steel plate whose length is larger than its width and which is substantially perpendicular to the length direction and subjected to bending deformation in the thickness direction, The in-plane cross section has a shape in which the surface on the side that receives tensile stress during bending load bulges out in an arc shape, and the surface on the side that receives compressive stress is concave in an arc shape, and bulges out in the arc shape. The curvature of the side surface and the curvature of the side surface recessed into the arc shape are approximately the same in the longitudinal direction of the steel plate, and the length of the width in the cross section is b, and a line passing through the center of the thickness. The radius of r. A circular arc cross-sectional steel plate characterized in that when it is closed, 2.0≧ro/b≧0.64. 2. The steel plate has a cross-sectional thickness in a plane perpendicular to its length direction, where t is 0.2≧t/b≧0.05, as set forth in claim 1. arc cross section steel plate. 3 In the cross section of the steel plate in a plane perpendicular to its length direction, when the radius of curvature of the surface on the side that bulges out in an arc shape is ro, and the radius of curvature on the surface on the side that is concave in an arc shape is ri, 1 .2≧ro/r i≧1.0 The arc-shaped steel plate according to claim 1 or 2, characterized in that: .2≧ro/ri≧1.0. 4 The steel plate is cut in a plane parallel to a line connecting both ends in the width direction at the top of the surface of the side that bulges out in an arc shape that receives tensile stress during bending load in a cross section in a plane perpendicular to the length direction. A flat section with a flat head is formed, and the plate thickness at the cross section is set to t1.
The arc cross-section steel plate according to any one of claims 1 to 3, characterized in that, where h is the truncated amount with respect to the plate thickness t, 0.35≧h/t.
JP5852580A 1980-05-01 1980-05-01 Arc cross section steel plate Expired JPS5847580B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5852580A JPS5847580B2 (en) 1980-05-01 1980-05-01 Arc cross section steel plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5852580A JPS5847580B2 (en) 1980-05-01 1980-05-01 Arc cross section steel plate

Publications (2)

Publication Number Publication Date
JPS579338A JPS579338A (en) 1982-01-18
JPS5847580B2 true JPS5847580B2 (en) 1983-10-24

Family

ID=13086836

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5852580A Expired JPS5847580B2 (en) 1980-05-01 1980-05-01 Arc cross section steel plate

Country Status (1)

Country Link
JP (1) JPS5847580B2 (en)

Also Published As

Publication number Publication date
JPS579338A (en) 1982-01-18

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