JPS5849609B2 - Blast furnace firing method - Google Patents
Blast furnace firing methodInfo
- Publication number
- JPS5849609B2 JPS5849609B2 JP5858080A JP5858080A JPS5849609B2 JP S5849609 B2 JPS5849609 B2 JP S5849609B2 JP 5858080 A JP5858080 A JP 5858080A JP 5858080 A JP5858080 A JP 5858080A JP S5849609 B2 JPS5849609 B2 JP S5849609B2
- Authority
- JP
- Japan
- Prior art keywords
- nozzle
- hole
- taphole
- tapping
- slag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 16
- 238000004952 furnace firing Methods 0.000 title 1
- 238000010079 rubber tapping Methods 0.000 claims description 21
- 239000002893 slag Substances 0.000 claims description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 238000005553 drilling Methods 0.000 description 4
- 229910000805 Pig iron Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000006263 metalation reaction Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Landscapes
- Blast Furnaces (AREA)
Description
【発明の詳細な説明】
この発明は、高炉の出銑作業方法に関するものであり、
安定した溶銑・酵滓の流出を確保することができるとと
もに、長時間にわたって出銑を継続できる新規な出銑作
業の方法について提案する。[Detailed description of the invention] This invention relates to a method for tapping iron in a blast furnace,
We propose a new method for tapping iron that can ensure a stable outflow of hot metal and fermentation slag, and can continue tapping for a long period of time.
従来、案定した出銑作業には、適当な長さの出銑孔深度
を確保することが必要であった。Conventionally, for a planned tapping operation, it has been necessary to ensure a tap hole depth of an appropriate length.
その出銑孔深度を確保するのに従来は、孔内にマツドガ
ンにて充填するボタと称する充填耐火物(マツドという
)の量を管理するとか、開孔機による開孔方法を工夫す
るとかの手段によって調整し、円滑な出銑を可能にする
べく努力していた。Conventionally, in order to ensure the depth of the tap hole, it was necessary to control the amount of filled refractory material (called matudo) filled into the hole with a matudo gun, or to devise the method of drilling the hole with a drilling machine. Efforts were made to make adjustments through various means and to enable smooth tapping.
しかも、もともと開孔により得た孔道を形成しているマ
ツドというのは、炉内の熱によって自然に焼成するよう
な低い強度を有するにすぎず、マツドの品質管理をいく
ら厳しくしても、しばしば出銑作業中異常に早期摩耗し
、出銑滓作業を困難にすることがあった。Moreover, the wood that originally forms the holes obtained by opening the holes has only a low strength that is naturally fired by the heat in the furnace, and no matter how strict the quality control of the wood is, it often During the tapping operation, it wore out abnormally early, making the tapping operation difficult.
要するに、出銑の荒れというのは、炉内と炉外とで数1
1fの圧力差がある2つの領域間において、1500℃
もの高温の躊銑滓を、何らの減圧、均圧操作もないまま
、一気に大気中へ放出させる方式そのものに無理がある
と考えられる。In short, the roughness of tapping is a number 1, both inside and outside the furnace.
1500℃ between two areas with a pressure difference of 1f
It is thought that the method of releasing very high temperature pig iron slag all at once into the atmosphere without any pressure reduction or pressure equalization operations is unreasonable.
この意味でたとえ開孔機のドリルによって寸法通りの滑
らかな真円に近い出銑孔を開口することができたとして
も、第1図に示す如く、早止め、標準、滓遅れのいずれ
のパターンの場合であっても、出銑孔内面は晦銑や溶滓
によって浸蝕され、孔径の拡大、流速の増大を招き、そ
れが加速度的に進行する。In this sense, even if it is possible to drill a smooth, nearly perfect round tap hole according to the dimensions with the drill of a hole-drilling machine, as shown in Figure 1, any pattern of early stop, standard, or slag delay will result. Even in this case, the inner surface of the tap hole is eroded by the hot iron and slag, leading to an enlargement of the hole diameter and an increase in the flow velocity, which progresses at an accelerated pace.
その結果、次第に炉床部出銑孔部分に集まる銑滓の流入
量以上に、出銑孔からの流出量を多くする傾向が強くな
り、最終的には、炉内ガスの吹出しという現象を伴い、
出銑孔閉塞の止むなぎに至る。As a result, there is a tendency for the amount of slag flowing out from the tap hole to be larger than the amount of inflow of pig iron slag that collects in the tap hole part of the hearth, and eventually, this is accompanied by the phenomenon of blowing out of the gas in the furnace. ,
The taphole blockage has come to an end.
これに対し従来は、上述したマツド品質の改善の他、(
イ)出銑口に湯溜部を接続し、その湯溜部内の内圧調整
や湯出し部分を特定することによって、躊銑・滓の流出
速度をコントロールする方法(実公昭49−10490
号)、0)出銑口の外側にブロックを構築し出銑孔長を
大きくして実質的に出銑孔深度を大きくする方法(実公
昭4 7 −8409号)などがあった。In contrast, in the past, in addition to improving the quality of mats as described above, (
b) A method of controlling the outflow rate of pig iron and slag by connecting a sump to the tap hole, adjusting the internal pressure in the sump, and specifying the tap area (Utility Model Publication No. 49-10490)
No.), 0) A method of constructing a block outside the tap hole to increase the length of the tap hole and substantially increasing the depth of the tap hole (Utility Model Publication No. 47-8409).
前者0り場合湯溜り部の補修が長期化して炉操業に悪影
響が出る欠点があり、また後者←わ場合出銑口開孔機の
機長を長くする必要があり、6mものドリルロツドを使
用しなければ穿孔できないというような状態であった。In the case of the former, the repair of the sump becomes long and has a negative impact on furnace operation, and in the latter case, it is necessary to lengthen the length of the taphole opening machine and use a drill rod as long as 6 m. The situation was such that it was impossible to drill holes.
この発明は、かかる従来技術のもつ欠点の克服を目的と
して開発した出銑作業方法であり、出銑口開孔の負担を
増やすことなく、かつ長時間の出銑・滓を可能にした方
法である。This invention is a method of tapping operation developed with the aim of overcoming the drawbacks of the prior art, and is a method that enables tapping and slag for a long time without increasing the burden on the taphole opening. be.
その要旨とするところは、高炉の出銑口を開孔した後、
中心に通孔をもつ耐火物円筒状の着脱式のノズルを該出
銑口孔口に圧接し、その孔口に連通させた前記ノズル通
孔を通して出銑・出滓を行い、また出銑・滓止めの閉塞
は圧接した該ノズルを出銑口より離脱させ、出銑口内に
マツドを充填して行うようにした点の構成にある。The gist of this is that after opening the taphole of the blast furnace,
A refractory cylindrical removable nozzle with a hole in the center is pressed into contact with the taphole, and tapping and slag are performed through the nozzle hole communicating with the hole. The slag stopper is closed by removing the pressed nozzle from the taphole and filling the taphole with mud.
以下にその構成の詳細を説明する。The details of the configuration will be explained below.
図面の第2〜4図は、この発明方法で用いるノズルにつ
いての旋回支持装置を示すものである。2 to 4 of the drawings show a pivot support device for a nozzle used in the method of this invention.
1は中心に通孔2を具える耐火物製円筒状のものを水冷
ジャケツHaで囲繞してなるノズルであり、これを旋回
支持装置で旋回可能に支持しておき、必要に応じ出銑口
3の端面(入口)に圧着し或は離脱させて用いる。Reference numeral 1 designates a nozzle consisting of a cylindrical refractory material with a through hole 2 in the center surrounded by a water-cooled jacket Ha, which is rotatably supported by a swing support device and installed at the tap hole as needed. It is used by being crimped onto the end face (inlet) of No. 3 or detached from it.
そのノズル1の出銑口3への着脱のタイミングは、開孔
機によって出銑口3を開孔したとき、前記ノズル1を退
避位置から旋回させてその先端部1aを孔口に圧接し、
ドリルによって穿孔した出銑口の孔道とノズル通孔2と
を連通させ、具体的な出銑・滓はノズル遊端1b部から
行う。The timing for attaching and detaching the nozzle 1 from the taphole 3 is such that when the taphole 3 is drilled by the hole-drilling machine, the nozzle 1 is rotated from the retracted position and its tip 1a is pressed into contact with the taphole.
The hole path of the tap hole drilled by a drill is communicated with the nozzle passage hole 2, and concrete tapping and slag are performed from the free end 1b of the nozzle.
一方、出銑・滓の末期においては、該ノズル1を元の退
避位置に旋回させて戻すとともに、マツドガンを作動さ
せて前記出銑口3の口内にマツドを充填し、該出銑口3
自体を閉塞する。On the other hand, at the final stage of tapping and slag, the nozzle 1 is rotated back to its original retracted position, and the mud gun is operated to fill the mouth of the tap hole 3 with mud.
block itself.
要するに、この発明方法は、開孔や閉塞の作業は出銑口
3自体を対象として行い、出銑時の溶銑・溶滓は出銑口
に装着したノズルを通して出銑樋4中に噴出させるよう
にした方法である。In short, in the method of this invention, the work of opening and closing the hole is performed on the tap hole 3 itself, and the hot metal and molten slag during tapping are spouted into the tap flute 4 through the nozzle attached to the tap hole. This is the method I used.
なお、出銑口3に着脱するノズル1は、図示のように、
旋回台5上に固定した懸垂アーム6によって支持されて
おり、旋回台5の回転によって同期して旋回する。Note that the nozzle 1 that is attached to and detached from the taphole 3 is as shown in the figure.
It is supported by a suspension arm 6 fixed on the swivel base 5, and rotates in synchronization with the rotation of the swivel base 5.
また、ノズル先端部1aを出銑口3に密に圧接するため
の傾きは、旋回台5と懸垂アーム6との間に設置したシ
リンダーγとリンク機構の傾動レバー8の連繋作動によ
って行う。Further, the tilting for tightly pressing the nozzle tip 1a against the tap hole 3 is performed by the linked operation of the cylinder γ installed between the swivel table 5 and the suspension arm 6 and the tilting lever 8 of the link mechanism.
上述のようにノズル通孔2を介して出銑を行うと、著し
く圧損を生じて常態に比べると1〜2KicrA減圧さ
れた状態となり、静かナ醇銑・滓の払出しができる。When tapping is performed through the nozzle passage hole 2 as described above, a significant pressure drop occurs, resulting in a state where the pressure is reduced by 1 to 2 KicrA compared to the normal state, and the hot iron and slag can be discharged quietly.
その結果、出銑口内面への負荷(マツドに与える壁面圧
)を軽減してその損耗を減らし、出銑末助における出銑
口内径の拡大、流出量増大を招いてガスを噴出させるに
至る過程を遅らせることができる。As a result, the load on the inner surface of the taphole (wall pressure applied to the taphole) is reduced, reducing its wear and tear, leading to an enlargement of the inner diameter of the taphole at the end of the tap, an increase in the amount of outflow, and the ejection of gas. You can slow down the process.
したがって、第5図に示すように、従来例である0)に
比べると、本発明方法(口)は出銑継続時間が大幅に増
加し、ひいては炉前作業の省力化に大きく寄与する。Therefore, as shown in FIG. 5, compared to the conventional example 0), the method (hole) of the present invention significantly increases the continuous tapping time, which in turn greatly contributes to saving labor in front of the furnace.
また、このノズル1の着脱による出銑作業は、炉操業状
況の変動に対しても、例えば熱風圧に適するノズルロ径
や通孔長さを選択することにより、出銑孔深度を任意に
変えたのと同じ効果(圧力損失の調整)が得られ、安定
した高炉操業を得ることができる。In addition, this tapping operation by attaching and detaching the nozzle 1 can be done by arbitrarily changing the depth of the taphole in response to changes in furnace operating conditions, for example by selecting the nozzle diameter and hole length suitable for the hot air pressure. The same effect (adjustment of pressure loss) as in the above can be obtained, and stable blast furnace operation can be obtained.
また、上述した負荷が軽減されることで、マツドに対す
る品質要求が緩められる他、出銑回数が減少することで
、マツド使用量、打込み金棒などの運転補助材料が減少
し、経済的にも有利である。In addition, by reducing the above-mentioned load, the quality requirements for the mat can be relaxed, and by reducing the number of times of tapping, the amount of mat used and operation support materials such as driving metal rods can be reduced, which is economically advantageous. It is.
図面の第1図は、種々の出銑・滓パターンの線図、第2
図はノズル旋回支持装置の平面図、第3図はノズル旋回
支持装置の正面図、第4図はノズル旋回支持装置の側面
図、第5図は出銑・滓パターンの従来例と本発明例を比
較して示す線図である。
1・・・・・・ノズル、1a・・・・・ノズルの先端部
、1b・・・・・・ノズルの遊端部、2・・・・・ヅズ
ルの通孔、3・・・・・・出銑口、4・・・・・・出銑
樋、5・・・・・・旋回台、6・・・・・・懸垂アーム
、1・・・・・・シリンダ、8・・・・・・傾動レバー
。Figure 1 of the drawings is a line diagram of various tapping/slag patterns, Figure 2
The figure is a plan view of the nozzle rotation support device, FIG. 3 is a front view of the nozzle rotation support device, FIG. 4 is a side view of the nozzle rotation support device, and FIG. 5 is a conventional example of tapping/slag patterns and an example of the present invention. It is a line diagram which compares and shows. 1... Nozzle, 1a... Tip of the nozzle, 1b... Free end of the nozzle, 2... Through hole of the nozzle, 3... - Tap hole, 4... Tap hole, 5... Swivel table, 6... Suspension arm, 1... Cylinder, 8... ...Tilt lever.
Claims (1)
火物円筒状の着脱式の・ノズルを該出銑口孔口に圧接し
、出銑・滓はかかる孔口に連通させた前記ノズルの通孔
を通して行い、また溶銑溶滓止めのための閉塞は圧接し
た前記ノズルを出銑口より離脱させ、マツドを出銑口内
の方に充填することにより行うことを特徴とする高炉の
出銑作業方法。1 After opening the taphole of a blast furnace, a refractory cylindrical removable nozzle with a through hole in the center is pressed into contact with the taphole, and the tap iron and slag are communicated with the hole. The method is characterized in that the nozzle, which has been pressed under pressure, is removed from the taphole, and the nozzle is filled with mud into the taphole. Blast furnace tapping method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5858080A JPS5849609B2 (en) | 1980-05-06 | 1980-05-06 | Blast furnace firing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5858080A JPS5849609B2 (en) | 1980-05-06 | 1980-05-06 | Blast furnace firing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS56156707A JPS56156707A (en) | 1981-12-03 |
| JPS5849609B2 true JPS5849609B2 (en) | 1983-11-05 |
Family
ID=13088387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5858080A Expired JPS5849609B2 (en) | 1980-05-06 | 1980-05-06 | Blast furnace firing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5849609B2 (en) |
-
1980
- 1980-05-06 JP JP5858080A patent/JPS5849609B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS56156707A (en) | 1981-12-03 |
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