JPS5855990B2 - Suiseinetsukoseihifukuzaisoseibutsu - Google Patents
SuiseinetsukoseihifukuzaisoseibutsuInfo
- Publication number
- JPS5855990B2 JPS5855990B2 JP13913674A JP13913674A JPS5855990B2 JP S5855990 B2 JPS5855990 B2 JP S5855990B2 JP 13913674 A JP13913674 A JP 13913674A JP 13913674 A JP13913674 A JP 13913674A JP S5855990 B2 JPS5855990 B2 JP S5855990B2
- Authority
- JP
- Japan
- Prior art keywords
- water
- parts
- weight
- organic solvent
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000576 coating method Methods 0.000 claims description 98
- 239000011248 coating agent Substances 0.000 claims description 92
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 68
- 229920001577 copolymer Polymers 0.000 claims description 45
- 239000003960 organic solvent Substances 0.000 claims description 45
- 239000007787 solid Substances 0.000 claims description 26
- 229920001187 thermosetting polymer Polymers 0.000 claims description 14
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 9
- 230000003472 neutralizing effect Effects 0.000 claims description 9
- 239000000178 monomer Substances 0.000 claims description 8
- -1 Hydroxyalkyl ester Chemical class 0.000 claims description 7
- 239000008199 coating composition Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 description 53
- 239000000243 solution Substances 0.000 description 38
- 239000003973 paint Substances 0.000 description 32
- 229920000178 Acrylic resin Polymers 0.000 description 13
- 239000004925 Acrylic resin Substances 0.000 description 13
- 239000002253 acid Substances 0.000 description 13
- 150000003839 salts Chemical class 0.000 description 13
- 229920005989 resin Polymers 0.000 description 11
- 239000011347 resin Substances 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 10
- 239000000126 substance Substances 0.000 description 9
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 8
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 229920000877 Melamine resin Polymers 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000000049 pigment Substances 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 4
- 229920000620 organic polymer Polymers 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- 239000011342 resin composition Substances 0.000 description 4
- 238000007665 sagging Methods 0.000 description 4
- 238000007592 spray painting technique Methods 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 3
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 3
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 3
- 150000007974 melamines Chemical class 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- UTSYWKJYFPPRAP-UHFFFAOYSA-N n-(butoxymethyl)prop-2-enamide Chemical compound CCCCOCNC(=O)C=C UTSYWKJYFPPRAP-UHFFFAOYSA-N 0.000 description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 229960002887 deanol Drugs 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 238000003618 dip coating Methods 0.000 description 2
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000003014 ion exchange membrane Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- 230000001846 repelling effect Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 239000003021 water soluble solvent Substances 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical class C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- KODLUXHSIZOKTG-UHFFFAOYSA-N 1-aminobutan-2-ol Chemical compound CCC(O)CN KODLUXHSIZOKTG-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- NJBCRXCAPCODGX-UHFFFAOYSA-N 2-methyl-n-(2-methylpropyl)propan-1-amine Chemical compound CC(C)CNCC(C)C NJBCRXCAPCODGX-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 1
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical class OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 235000008853 Zanthoxylum piperitum Nutrition 0.000 description 1
- 244000131415 Zanthoxylum piperitum Species 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000003957 anion exchange resin Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 238000005341 cation exchange Methods 0.000 description 1
- DQIPXGFHRRCVHY-UHFFFAOYSA-N chromium zinc Chemical compound [Cr].[Zn] DQIPXGFHRRCVHY-UHFFFAOYSA-N 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 229940043279 diisopropylamine Drugs 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000003113 dilution method Methods 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JJWLVOIRVHMVIS-UHFFFAOYSA-N isopropylamine Chemical compound CC(C)N JJWLVOIRVHMVIS-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- NZIDBRBFGPQCRY-UHFFFAOYSA-N octyl 2-methylprop-2-enoate Chemical compound CCCCCCCCOC(=O)C(C)=C NZIDBRBFGPQCRY-UHFFFAOYSA-N 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- DPBLXKKOBLCELK-UHFFFAOYSA-N pentan-1-amine Chemical compound CCCCCN DPBLXKKOBLCELK-UHFFFAOYSA-N 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
【発明の詳細な説明】
本発明は固形分濃度が高く、かつ被覆材組成物中の全揮
発成分中の有機溶媒成分の量が極めて少ない被覆材組成
物に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a coating composition that has a high solids concentration and an extremely small amount of organic solvent component among the total volatile components in the coating composition.
従来、塗料業界、塗装業界において利用されてきた塗料
は塗装作業性或いは得られる塗装品の緒特性が良好であ
る有機溶剤型塗料がその大半を占めていた。Conventionally, most of the paints used in the paint industry and the painting industry have been organic solvent-based paints, which have good coating workability and properties of the coated products obtained.
これらの有機溶剤型塗料は上記した如キ優れた特性を有
してはいるものの、その中に多量の有機溶媒が含まれて
おり、これらの有機溶媒はその塗装工程中で大気中に放
散されるため、衛生上好ましくないこと、大気汚染公害
発生原因となること、火災発生原因となり易いこと、更
には経済的、資源的損失となるなどの観点より、極力有
機溶媒を含まない被覆材とくに水性被覆材の開発が強く
望まれている。Although these organic solvent-based paints have the excellent properties mentioned above, they contain large amounts of organic solvents, and these organic solvents are released into the atmosphere during the painting process. From the viewpoints of hygiene, being unfavorable for hygiene, causing air pollution, being likely to cause fires, and causing economic and resource loss, we recommend using coating materials that do not contain organic solvents as much as possible, especially water-based coatings. The development of coating materials is strongly desired.
これまで開発されてきた水性熱硬化性被覆組成物として
は電着塗装法や浸漬塗装法などの低固形分濃度の塗料を
用いることが必須要件となる極めて特殊な塗装分野で用
いられているものが知られているが、これらの塗装法よ
りもより一般的な塗装法であるスプレー塗装法、ロール
塗装法などに利用しうる水性熱硬化性被覆材は余り知ら
れていない。The aqueous thermosetting coating compositions that have been developed so far are used in very special coating fields such as electrodeposition coating and dip coating, where it is essential to use a coating with a low solid content concentration. However, there are not many water-based thermosetting coating materials that can be used for spray coating, roll coating, etc., which are more general coating methods than these coating methods.
この理由は、例えば被覆材をスプレー塗装法によって塗
装する際にはその粘度は可成り低くすることが要求され
るのであるが、水を被覆材の溶媒として用いた水性被覆
材においては溶媒中に含まれる水の量によって被覆材の
粘度が著しい変化を起し、塗装適正粘度を有する水性被
覆材を作ることは従来用いられてきた有機溶剤系被覆材
に比べ著しく難しいためである。The reason for this is that, for example, when coating materials are applied by spray painting, the viscosity must be kept fairly low; however, in water-based coating materials that use water as a solvent, This is because the viscosity of the coating material changes significantly depending on the amount of water contained, and it is much more difficult to create an aqueous coating material with a viscosity suitable for coating than conventionally used organic solvent-based coating materials.
また、スプレー塗装における塗装粘度適正を有する水性
被覆材を作るには被覆材に対し、可成り多量の水性溶剤
を加えればよいのであるが、かくすることによって作ら
れた水性被覆材は固形分濃度が著しく低くなるため所望
とする膜厚を有する塗膜を形成するには繰返して何回も
塗装を行なうことが必要となるばかりでなく、水性被覆
材を構成する溶媒が低揮発性の水を主体としているため
、塗膜にタレ、ワキ、ハジキなどの塗装欠陥を生じ易く
なり、しかも得られた塗膜の耐薬品性、耐溶剤性、耐汚
染性、屋外耐久性に優れた塗膜を形成することは極めて
難しかった。In addition, in order to create a water-based coating material that has an appropriate coating viscosity for spray painting, it is sufficient to add a fairly large amount of aqueous solvent to the coating material, but the water-based coating material made in this way has a low solid content concentration. Not only is it necessary to repeat the coating many times in order to form a coating film with the desired thickness, but the solvent that makes up the water-based coating material has a low volatility of water. Because it is a main component, the paint film is prone to paint defects such as sagging, scuffing, and repelling.In addition, the resulting paint film has excellent chemical resistance, solvent resistance, stain resistance, and outdoor durability. It was extremely difficult to form.
そこで本発明者等は、上述した如き不都合のない水性熱
硬化性被覆材組成物、とくにスプレー塗装時の最適塗装
粘度に水性被覆材を稀釈した場合においてもその固形分
濃度が高く、かつ塗装時にワキ、タレ、ハジキなどの塗
装欠陥のない塗膜を形成しうる水性被覆材を得るべく検
討した結果、特定組成のビニルモノマーを有機溶媒又は
含水有機溶媒中で重合して得られる有機重合体と有機溶
媒との比率が65/35〜90/10なる重合体の有機
溶媒溶液を水又は水と有機溶媒とで全有機溶媒と水との
比率が5/95〜30/70になるように稀釈した被覆
材とすることによってその目的を達成しうろことを見出
し本発明を完成した。Therefore, the present inventors have developed an aqueous thermosetting coating material composition that does not have the disadvantages mentioned above, especially one that has a high solids concentration even when the aqueous coating material is diluted to the optimum coating viscosity for spray coating, and that As a result of studies to obtain an aqueous coating material that can form a coating film free of coating defects such as wrinkles, sagging, and repellency, we found that an organic polymer obtained by polymerizing a vinyl monomer of a specific composition in an organic solvent or a water-containing organic solvent. Dilute an organic solvent solution of a polymer with a ratio of 65/35 to 90/10 with water or water and an organic solvent so that the ratio of total organic solvent to water is 5/95 to 30/70. The present invention was completed by discovering that the object could be achieved by creating a covering material that was
本発明の要旨とするところは、(A)モノエチレン性不
飽和カルボン酸のヒドロキシアルキルエステル3〜40
重量%、(B)モノエチレン性不飽和カルボン酸5〜1
5重量%、(qモノエチレン性不飽和カルボン酸アミド
のN−アルコキシメチル化物1〜10重量%、0その他
の共重合可能なモノエチレン性不飽和化合物35〜91
重量%なる割合のモノマー類を有機溶媒又は含水有機溶
媒中で共重合体の有機溶媒に対する割合が65〜90重
量%になるように共重合せしめた共重合体の溶液と、前
記共重合体中のカルボン酸基を中和しうる塩基、前記共
重合体100重量部に対し5〜40重量部なる割合のN
−アルコキシメチル化メラミン及び水とよりなる水性熱
硬化性被覆材であり、かつこの被覆材中の全揮発成分中
の有機溶媒と水との比率が5/95〜30/70 (重
量比)であることを特徴とする水性被覆材にある。The gist of the present invention is (A) 3-40 hydroxyalkyl ester of monoethylenically unsaturated carboxylic acid.
Weight %, (B) monoethylenically unsaturated carboxylic acid 5-1
5% by weight, (q N-alkoxymethylated monoethylenically unsaturated carboxylic acid amide 1 to 10% by weight, 0 other copolymerizable monoethylenically unsaturated compounds 35 to 91
A solution of a copolymer obtained by copolymerizing monomers in a proportion of % by weight in an organic solvent or a water-containing organic solvent such that the proportion of the copolymer to the organic solvent is 65 to 90% by weight; a base capable of neutralizing the carboxylic acid groups of 5 to 40 parts by weight of N per 100 parts by weight of the copolymer;
- An aqueous thermosetting coating material consisting of alkoxymethylated melamine and water, and the ratio of organic solvent to water in the total volatile components in this coating material is 5/95 to 30/70 (weight ratio). An aqueous coating material characterized by:
本発明を実施するに当って用いられる共重合体製造用の
モノエチレン性不飽和カルボン酸のヒドロキシアルキル
エステ/L(A)の具体例としては2ヒドロキシエチル
(メタ)アクリレート、2−ヒドロキシプロピル(メタ
)アクリレート、3−ヒドロキシプロピル(メタ)アク
リレート、4−ヒドロキシブチル(メタ)アクリレート
等を挙げる事ができ、これらの化合物は1種又は2種以
上を組合せた形で3〜40重量%なる割合で共重合させ
る事が必要である。Specific examples of hydroxyalkyl esters/L(A) of monoethylenically unsaturated carboxylic acids for producing copolymers used in carrying out the present invention include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl ( Examples include meth)acrylate, 3-hydroxypropyl(meth)acrylate, 4-hydroxybutyl(meth)acrylate, etc. These compounds may be used alone or in combination of two or more in a proportion of 3 to 40% by weight. It is necessary to copolymerize with
これらの化合物の共重合量が3重量%以下なる共重合体
の塩及びメラミンとよりなる水性被覆材から形成された
塗膜は熱による架橋硬化性が低下するため化学的、物理
的特性の優れた架橋塗膜を作ることができない。Coatings formed from aqueous coatings made of copolymer salts and melamine in which the copolymerized amount of these compounds is 3% by weight or less have excellent chemical and physical properties because the crosslinking and curing properties due to heat are reduced. It is not possible to create a crosslinked coating film.
一方これらの化合物の共重合量が40重量%以上なる共
重合体の塩とメラミンとよりなる被覆材より形成された
塗膜を焼付けることによって形成した架橋硬化塗膜中に
は未架橋の遊離状態のヒドロキシル基が多量に残るよう
になり、その耐水性、耐薬品性、耐久性などの性能が低
下するので好ましくない。On the other hand, in the crosslinked cured coating film formed by baking a coating material made of a copolymer salt and melamine with a copolymerization amount of 40% or more of these compounds, uncrosslinked free particles are present. This is not preferable because a large amount of hydroxyl groups remain in the state, resulting in deterioration of performance such as water resistance, chemical resistance, and durability.
モノエチレン性不飽和カルボン酸(B)の具体例として
は、アクリル酸、メタアクリル酸、イタコン酸、マレイ
ン酸、フマール酸及びこれらの酸のうちの2価の酸と1
価のアルコールとのモノエステル等を挙げることができ
、特にアクリル酸、メタアクリル酸及びイタコン酸を用
いる事が本発明に於ては好ましく、これらの化合物は1
種又は2種以上併用した型で5〜15重量%なる割合で
共重合体中に共重合させることが必要である。Specific examples of the monoethylenically unsaturated carboxylic acid (B) include acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, and dihydric acids among these acids and monoethylenically unsaturated carboxylic acids (B).
In the present invention, it is particularly preferable to use acrylic acid, methacrylic acid and itaconic acid.
It is necessary to copolymerize the copolymer in a proportion of 5 to 15% by weight in the form of a species or a combination of two or more species.
これらの酸の共重合量が5重量%以下なる共重合体は塩
基で中和してもその水溶化を計ることが困難となるため
本発明の目的とする水性熱硬化性被覆材を作ることがで
きず、一方15重量%以上の酸を共重合せしめた共重合
体を塩基で中和したものはその水溶化は容易であるがこ
のような共重合体の塩とメラミンとよりなる水性熱硬化
性被覆材より形成された塗膜を熱処理により架橋した塗
膜中には遊離状態の酸基が多量に残存するようになるた
め、その耐水性及び耐久性等が低下するので好ましくな
い。Since it is difficult to measure the water-solubility of copolymers in which the copolymerization amount of these acids is 5% by weight or less even if they are neutralized with a base, it is difficult to make the water-based thermosetting coating material that is the object of the present invention. On the other hand, a copolymer prepared by copolymerizing 15% by weight or more of an acid and neutralized with a base can be easily water-solubilized; A coating film formed from a curable coating material is crosslinked by heat treatment, and a large amount of free acid groups remain in the coating film, which is undesirable because its water resistance, durability, etc. are reduced.
共重合体中への酸の共重合量は上記した範囲内に於いて
得られる被覆材の使用目的に応じ適宜選択すればよいが
、特に共重合体の塩の水溶性の度合を判定しながらその
量を決定する事が望ましい。The amount of acid copolymerized into the copolymer may be appropriately selected within the above-mentioned range depending on the purpose of use of the resulting coating material, but in particular, it may be selected while determining the degree of water solubility of the salt of the copolymer. It is desirable to determine the amount.
不飽和カルボン酸アミドのN−アルコキシメチル化物Q
の具体例としては、N−メトキシメチル(メタ)アクリ
ルアミド、N−エトキシメチル(メタ)アクリルアミド
、N−プロポキシメチル(メタ)アクリルアミド、及び
N−ブトキシメチル(メタ)アクリルアミド等を挙げる
ことができる。N-alkoxymethyl compound of unsaturated carboxylic acid amide Q
Specific examples include N-methoxymethyl (meth)acrylamide, N-ethoxymethyl (meth)acrylamide, N-propoxymethyl (meth)acrylamide, and N-butoxymethyl (meth)acrylamide.
これらの化合物は1種又は2種以上を併用した形で1〜
10重量%なる割合で共重合体中に共重合させることが
必要である。These compounds may be used alone or in combination of two or more.
It is necessary to copolymerize it into the copolymer in a proportion of 10% by weight.
これらの化合物は得られる共重合体を含む水性熱硬化性
被覆材より形成した塗膜の加熱時に於ける流動性を高め
塗膜の仕上がり外観を向上せしめるのみならず、これら
の官能基間による架橋反応或いは共重合体中に含まれる
他の親水性官能基、例えばヒドロキシル基、カルボキシ
ル基又はアミノプラストとの間に架橋反応を起し耐水性
、耐溶剤性、耐薬品性の良好な塗膜を形成するのに優れ
た効果を発揮するものであるが余り多量共重合せしめた
共重合体を含む水性熱硬化性被覆材より形成した塗膜を
熱によって架橋せしめる際には高温を要するようになる
ので好ましくない。These compounds not only increase the fluidity of the coating film formed from the aqueous thermosetting coating material containing the obtained copolymer during heating and improve the finished appearance of the coating film, but also promote cross-linking between these functional groups. A crosslinking reaction occurs between the reaction or other hydrophilic functional groups contained in the copolymer, such as hydroxyl groups, carboxyl groups, or aminoplasts, resulting in a coating film with good water resistance, solvent resistance, and chemical resistance. However, high temperatures are required when thermally crosslinking a coating film formed from an aqueous thermosetting coating material containing an excessively large amount of copolymer. So I don't like it.
その他の共重合可能なモノエチレン性不飽和化合物D)
の具体例としては、アクリル酸又はメタクリル酸などモ
ノエチレン性不飽和モノカルボン酸と1価のアルコール
たとえばメタノール、エタノール、n−プロパツール、
1so−プロパツール、n−ブタノール、1so−ブタ
ノール、tert−フタノール、ペンタノール、ヘキサ
ノール、2−エチルヘキサノール、ラウリルアルコール
、デシルアルコール等のC□〜C48のアルコールとの
モノエステル化物類、塩化ビニル、プロピオン酸ビニル
、酢酸ビニル、アクリロニトリル、メタアクリロニトリ
ル、スチレン、ビニルトルエン、α−メチルスチレン、
アクリルアマイド、N−メチロールアクリルアマイド、
ダイア七トンアクリルアマイドの如きアミド誘導体を挙
げる事ができる。Other copolymerizable monoethylenically unsaturated compounds D)
Specific examples include monoethylenically unsaturated monocarboxylic acids such as acrylic acid or methacrylic acid and monohydric alcohols such as methanol, ethanol, n-propanol,
1so-propatol, n-butanol, 1so-butanol, tert-phthanol, pentanol, hexanol, 2-ethylhexanol, lauryl alcohol, monoesters with C48 alcohols such as decyl alcohol, vinyl chloride, Vinyl propionate, vinyl acetate, acrylonitrile, methacrylonitrile, styrene, vinyltoluene, α-methylstyrene,
Acrylamide, N-methylol acrylamide,
Mention may be made of amide derivatives such as dia-7ton acrylamide.
これらの化合物の1種又は2種以上を併用した形で35
〜91重量%なる割合で共重合体中に共重合させる事が
必要であるが、これらコモノマー類は本発明の被覆材よ
り形成した架橋塗膜の特性を考慮して選定することが必
要である。35 in the form of one type or a combination of two or more of these compounds
It is necessary to copolymerize into the copolymer at a proportion of ~91% by weight, but it is necessary to select these comonomers in consideration of the characteristics of the crosslinked coating film formed from the coating material of the present invention. .
例えば架橋塗膜の仕上り外観、屋外曝露時の耐久性、耐
水性を向上せしめるためにはこれらコモノマーのうち、
とくにスチレン、ビニルトルエンの如き屈折率の大きい
芳香族ビニル化合物を主体とするコモノマーを選定する
のがよく、また、塗膜の硬度、耐ガソリン性、屋外耐久
性を向上させることを目的とするには1〜4個の炭素原
子を有するアルカノールでアルキル化された低級メタア
クリル酸アルキルエステル、例えばメチルメタクリレー
ト、エチルメタクリレート、n−プロピルメタクリレー
ト、1so−プロピルメタクリレート、n−ブチルメタ
クリレート、1so−ブチルメタクリレート、tert
−ブチルメタクリレートを主体とするコモノマーを選定
するのがよい。For example, in order to improve the finished appearance, durability during outdoor exposure, and water resistance of crosslinked coatings, among these comonomers,
In particular, it is best to select a comonomer based on an aromatic vinyl compound with a high refractive index such as styrene or vinyltoluene. are lower methacrylic acid alkyl esters alkylated with alkanols having 1 to 4 carbon atoms, such as methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, 1so-propyl methacrylate, n-butyl methacrylate, 1so-butyl methacrylate, tert
- It is better to choose comonomers based on butyl methacrylate.
又1.塗膜の耐衝撃性、加工性を向上せしめることを目
的とする際にはメチルアクリレート、エチルアクリレー
ト、n−ブチルアクリレートなどのアクリレート類又は
2−エチルへキシルメタクリレート、n−オクチルメタ
クリレート、ラウリルメタクリレート、ドデシルメタク
リレート、ステアリルメタクリレート等の高級メタアク
リル酸エステル類を主とするコモノマーを選定するのが
有効である。Also 1. When the purpose is to improve the impact resistance and processability of the coating film, acrylates such as methyl acrylate, ethyl acrylate, and n-butyl acrylate, or 2-ethylhexyl methacrylate, n-octyl methacrylate, lauryl methacrylate, It is effective to select a comonomer mainly consisting of higher methacrylic acid esters such as dodecyl methacrylate and stearyl methacrylate.
上記単量体を組合せ本発明で用いる共重合体は公知の溶
液重合法により製造することができるが、重合溶媒とし
ては炭素数1〜5個の1価の飽和脂肪族アルコール、特
にn−プロパツール、インプロパツールやその他エチレ
ングリコール誘導体、特にメチルセロンルブ、エチルセ
ロソルブ、ブチルセロソルブやジオキサン、ジアセトン
アルコール、アセトンなどの水溶性であり、得られる共
重合体の溶解性が良好でありしかも大気汚染公害を発生
しにくい有機溶媒或いは、これら水溶性溶媒に対し50
重量%以下の水を含む含水溶媒を用いるのがよい。The copolymer used in the present invention by combining the above monomers can be produced by a known solution polymerization method, but the polymerization solvent may be a monohydric saturated aliphatic alcohol having 1 to 5 carbon atoms, especially n-propanol. Tools, Impropatools and other ethylene glycol derivatives, especially methylselonlube, ethyl cellosolve, butyl cellosolve, dioxane, diacetone alcohol, acetone, etc. are water soluble, and the resulting copolymers have good solubility and are air polluting. 50% for organic solvents that do not easily cause pollution or these water-soluble solvents.
It is preferable to use a water-containing solvent containing less than % by weight of water.
有機溶媒として前述した如き水溶性有機溶媒或いは含水
有機溶媒以外の溶媒を用いて共重合体の有機溶媒溶液を
作ることもできるが、このような有機溶媒を用いて作ら
れた共重合体の有機溶媒溶液を用いて本発明の水性熱硬
化性被覆材を作るには前記有機溶媒を水溶性有機溶剤で
溶剤置換すればよいが、操作が煩雑となることが一つの
難点である。An organic solvent solution of a copolymer can be prepared using a solvent other than the water-soluble organic solvent or water-containing organic solvent mentioned above as the organic solvent, but the organic solvent of the copolymer made using such an organic solvent In order to produce the aqueous thermosetting coating material of the present invention using a solvent solution, the organic solvent may be replaced with a water-soluble organic solvent, but one drawback is that the operation is complicated.
また含水有機溶媒を用いる際の水の量は50%以下であ
ることが必要であり、含水率が50%以上の有機溶媒を
用いる際にはモノマーの共重合挙動、均一重合性が低下
する傾向も表われるようになるので好ましくない。In addition, when using a water-containing organic solvent, the amount of water must be 50% or less, and when using an organic solvent with a water content of 50% or more, the copolymerization behavior of monomers and homogeneous polymerization tend to decrease. This is not desirable as it also causes the appearance of
また、共重合体の有機溶媒溶液中に含まれる共重合体の
固形分濃度は用いた有機溶媒換算で65〜90重量%に
なるようにすることが必要であるこの固形分濃度が65
%未満の共重合体の有機溶媒溶液を水で稀釈し、全揮発
成分中の水含量カーフ0〜95重量%の水性熱硬化性被
覆材を作るには多量の水を加えなげればならな(なるた
め、得られる水性熱硬化性被覆材の塗装作業性、とくに
スプレー塗装を行なう際の塗装作業性が良好なものとす
ることが難しくなると共に、このような水性熱硬化性被
覆材より形成した塗膜にはワキ、タレ、ハジキなどの塗
装欠陥が現われ易くなるので好ましくない。In addition, it is necessary that the solid content concentration of the copolymer contained in the organic solvent solution of the copolymer is 65 to 90% by weight in terms of the organic solvent used.
If a solution of a copolymer in an organic solvent is diluted with water, a large amount of water must be added to produce an aqueous thermoset coating with a water content of 0 to 95% by weight of the total volatile components. (As a result, it becomes difficult to obtain good coating workability of the resulting water-based thermosetting coating material, especially when spray painting, and This is not preferable because coating defects such as wrinkles, sagging, and repelling are likely to appear in the coated film.
一方固形分濃度が有機溶媒換算で90重量%を越えて高
いものはその水稀釈性が低下するようになり、特殊な稀
釈法を用いる必要を生ずるようになるので好ましくない
。On the other hand, if the solid content concentration exceeds 90% by weight in terms of organic solvent, it is not preferable because its water dilutability decreases and a special dilution method becomes necessary.
上記共重合体の有機溶媒溶液を製造するに際し、前記ビ
ニルモノマーを共重合せしめるには通常の重合方法を用
いることができ、例えば重合温度60−150°Cで、
例えばアゾビスイソブチロニトリル、ベンゾイルパーオ
キサイド、クメンハイドロパーオキサイドなどのラジカ
ル重合開始剤、及び2−メルカプトエタノール、チオグ
リコール酸、n−オクチルメルカプタン、n−ドデシル
メルカプタンなどの重合度調節剤を用いて行なうのがよ
い。When producing an organic solvent solution of the copolymer, a conventional polymerization method can be used to copolymerize the vinyl monomer, for example, at a polymerization temperature of 60-150°C,
For example, a radical polymerization initiator such as azobisisobutyronitrile, benzoyl peroxide, and cumene hydroperoxide, and a polymerization degree regulator such as 2-mercaptoethanol, thioglycolic acid, n-octylmercaptan, and n-dodecylmercaptan are used. It is better to do it.
上述の如くして得た共重合体の有機溶媒溶液中に含まれ
るカルボキシル基含有重合体を部分的に、または完全に
中和するために用いる塩基としては水溶性の塩基ならい
ずれのものをも用いうるが、例えば苛性ソーダ、苛性カ
リ、アンモニア又は1級、2級、3級脂肪族又は脂環族
アミン類、例えばイソプロピルアミン、n−ブチルアミ
ン、n −アミルアミン、ジエチルアミン、ジイソプロ
ピルアミン、n−ジブチルアミン、ジイソブチルアミン
、トリエチルアミン、n−)リブチルアミン、モノエタ
ノールアミン、エチルモノエタノールアミン、ベーター
ジメチルエタノールアミン、ジエチルエタノールアミン
、シクロヘキシルアミン、。The base used to partially or completely neutralize the carboxyl group-containing polymer contained in the organic solvent solution of the copolymer obtained as described above may be any water-soluble base. For example, caustic soda, caustic potash, ammonia or primary, secondary, tertiary aliphatic or alicyclic amines such as isopropylamine, n-butylamine, n-amylamine, diethylamine, diisopropylamine, n-dibutylamine, Diisobutylamine, triethylamine, n-)butylamine, monoethanolamine, ethylmonoethanolamine, beta-dimethylethanolamine, diethylethanolamine, cyclohexylamine.
モルホリン、ピペリジンなどを挙げることができる。Examples include morpholine and piperidine.
これらの中和剤の使用量は共重合体中に含まれるカルボ
キシル基濃度及び水性熱硬化性被覆材の用途に応じて選
定することが必要であるが、通常は共重合体中に含まれ
るカルボキシル基量に応じて選定するのがよい。The amount of these neutralizing agents to be used needs to be selected depending on the concentration of carboxyl groups contained in the copolymer and the use of the aqueous thermosetting coating material, but usually the amount of carboxyl groups contained in the copolymer It is best to select according to the amount of base.
例えば比較的少ないカルボキシル基含量の共重合体を用
いる際には多くの中和剤を用いる必要があるのであるが
、比較的多くのカルボキシル基を有する共重合体に対し
ては部分中和するに必要な量の中和剤を加えるだけで充
分水溶化することができる。For example, when using a copolymer with a relatively low carboxyl group content, it is necessary to use a large amount of neutralizing agent, but for a copolymer with a relatively large amount of carboxyl groups, it is necessary to use a large amount of neutralizing agent. It can be sufficiently water-solubilized simply by adding the necessary amount of neutralizing agent.
上述した如き方法によって得られた共重合体の塩は水で
稀釈すれば容易に本発明の水性被覆材とすることができ
るが、更に得られる塗膜の光沢や仕上り外観並びに耐水
性、耐薬品性を向上させるためには用いる共重合体の塩
中に含まれる親水性の高い未重合モノマー類、重合触媒
、分子量調整剤、あらかじめ使用モノマー中に加えられ
ていた重合防止剤及びその分解物、或いは高分子量化し
得なかった親水性の高い低分子量重合体を除去しておく
ことが望ましい。The copolymer salt obtained by the method described above can be easily made into the aqueous coating material of the present invention by diluting it with water, but the gloss and finished appearance of the resulting coating film, as well as its water resistance and chemical resistance, can be easily made into the water-based coating material of the present invention. In order to improve the properties, highly hydrophilic unpolymerized monomers contained in the salt of the copolymer used, a polymerization catalyst, a molecular weight regulator, a polymerization inhibitor added in advance to the monomer used and its decomposition products, Alternatively, it is desirable to remove highly hydrophilic low molecular weight polymers that could not be made into high molecular weight polymers.
これら親水性の高い不純物を除くには上述の如くして得
られた共重合体の溶液をそのままの状態で或いは中和剤
を加えた後アニオン交換体、例えはゼオライト、アルミ
ナ、シリカ、活性炭、珪藻土、イオン交換膜などと接触
させ、共重合体中に含まれる親水性の高い不純物をアニ
オン交換体と反応させた後、これらのアニオン交換体を
共重合体中より除去すればよい。In order to remove these highly hydrophilic impurities, the solution of the copolymer obtained as described above may be treated with an anion exchanger such as zeolite, alumina, silica, activated carbon, or after adding a neutralizing agent. After the highly hydrophilic impurities contained in the copolymer are reacted with the anion exchanger by contacting with diatomaceous earth, an ion exchange membrane, etc., these anion exchangers may be removed from the copolymer.
このようにして得られた共重合体の塩を含む水性被覆材
より形成された塗膜は焼付硬化時に於ける流動性が極め
て良好なものとすることができるため美観に優れた塗膜
を形成しうる。The coating film formed from the aqueous coating material containing the copolymer salt obtained in this way has extremely good fluidity during baking and curing, resulting in a coating film with excellent aesthetic appearance. I can do it.
更に水性被覆材中に含まれる中和剤は共重合体の塩を水
性媒体中に安定に溶解ないし分散せしめ得るのに必要な
量だけあれば充分であり、余り過剰の中和剤を含む共重
合体の塩を用いて作られた水性被覆材より形成される塗
膜は着色を起す場合もありこのような場合にはアニオン
交換樹脂で処理した共重合体の塩を更にカチオン交換性
を有する活性炭、イオン交換樹脂、イオン交換膜、ゼオ
ライトなどで処理すればよい。Furthermore, it is sufficient that the amount of neutralizing agent contained in the aqueous coating material is sufficient to stably dissolve or disperse the salt of the copolymer in the aqueous medium; Coating films formed from aqueous coating materials made using polymer salts may cause discoloration, and in such cases, copolymer salts treated with an anion exchange resin may be treated with a copolymer salt that has cation exchange properties. It may be treated with activated carbon, ion exchange resin, ion exchange membrane, zeolite, etc.
本発明を実施するに際して用いるN−アルコキシメチル
化メラミンとしては、例えばアルキル基かメチル基、エ
チル基、プロピル基、ブチル基等の水溶性メラミン誘導
体が挙げられ、市販品として入手しうるものとしては、
商品名二カラツクMW−12、二カラツクMW−22、
ニカラツクMW−30、ニカラツクMW−40(以上
三和ケミカル株式会社製)、商品名 スミテックスM−
3、スミマール70S1スミマールM−100(以上
住友化学工業株式会社製)等の水溶性メラミン樹脂を挙
げることができる。Examples of the N-alkoxymethylated melamine used in carrying out the present invention include water-soluble melamine derivatives such as an alkyl group, a methyl group, an ethyl group, a propyl group, and a butyl group. ,
Product name Nikaratsuku MW-12, Nikaratsuku MW-22,
Nikaratsuk MW-30, Nikaratsuk MW-40 (or above)
(manufactured by Sanwa Chemical Co., Ltd.), product name Sumitex M-
3. Sumimaru 70S1 Sumimaru M-100 (and above)
Examples include water-soluble melamine resins such as those manufactured by Sumitomo Chemical Industries, Ltd.).
その使用量としては前記した共重合体の塩ioo重量部
(固形分換算)に対し5〜40重量部なる割合で用いる
のがよい。The amount used is preferably 5 to 40 parts by weight per ioo parts by weight (in terms of solid content) of the above-mentioned copolymer salt.
この使用量が5重量部より少量用いて作られた水性被覆
材からは耐薬品性、耐水性、耐溶剤性等の塗膜特性の優
れた塗膜を形成することができず、一方メラミンを40
重量部より多い割合で加えた樹脂組成物を含む水性塗料
より作られた塗膜は脆くなり耐酸性が低下する傾向を示
すようになるので好ましくない。A water-based coating material made using less than 5 parts by weight of melamine cannot form a coating film with excellent coating properties such as chemical resistance, water resistance, and solvent resistance. 40
Coating films made from aqueous paints containing a resin composition added in an amount greater than parts by weight are undesirable because they tend to become brittle and have reduced acid resistance.
上述した如き方法によって得た共重合体の塩及びN−ア
ルコキシメチルメラミン(水溶性メラミン樹脂)とより
なる樹脂組成物には更に必要により顔料、例えば二酸化
チタン、酸化亜鉛、金属水酸化物等の金属酸化物、金属
フレーク、クロム亜鉛、硫化物、硫酸塩、炭酸塩、カー
ボンブラック、シリカ、タルク、有機鉛、有機レーキ顔
料、又はその他有機染料等を加えることもできる。The resin composition comprising the copolymer salt and N-alkoxymethylmelamine (water-soluble melamine resin) obtained by the method described above may optionally contain pigments such as titanium dioxide, zinc oxide, metal hydroxide, etc. Metal oxides, metal flakes, zinc chromium, sulfides, sulfates, carbonates, carbon black, silica, talc, organic lead, organic lake pigments, or other organic dyes can also be added.
これらの顔料及び染料類は前記した共重合体の塩100
重量部(固形分換算)に対して0〜200重量部の範囲
で使用するのがよい。These pigments and dyes are salts of the copolymers mentioned above.
It is preferable to use it in a range of 0 to 200 parts by weight based on parts by weight (in terms of solid content).
前記樹脂組成物と顔料と調合して着色塗料を作るには先
ず、顔料とあらかじめ部分中和又は完全中和した前記共
重合体の溶液及び必要により水又は水可溶性有機溶剤と
をボールミル、サンドミル又は3本ロール等で練合して
顔料ペーストを作り、これに残りの部分中和又は完全中
和した共重合体溶液及びN−アルコキシメチルメラミン
と必要により水又は水可溶性有機溶剤を追加混合して調
整すればよい。To prepare a colored paint by mixing the resin composition and pigment, first, the pigment, a solution of the copolymer that has been partially or completely neutralized in advance, and if necessary, water or a water-soluble organic solvent are mixed in a ball mill, sand mill, or A pigment paste is prepared by kneading with three rolls, and the remaining partially or completely neutralized copolymer solution and N-alkoxymethylmelamine are further mixed with water or a water-soluble organic solvent if necessary. Just adjust it.
本発明においては上述した如く、固形分濃度が65重量
%以上のアクリル系重合体の水溶性有機溶媒を用いてい
るため、前述した如き樹脂組成物を水又は水と水溶性溶
媒とによって最終被覆材の全揮発性分中の有機溶媒と水
との比率が5/95〜30/70 (重量%)になるよ
うに稀釈した場合においても、良好な安定性を有し、か
つ高固形分濃度の被覆材とし得るものである。As described above, in the present invention, since a water-soluble organic solvent for an acrylic polymer having a solid content concentration of 65% by weight or more is used, the resin composition as described above is finally coated with water or water and a water-soluble solvent. Even when diluted so that the ratio of organic solvent to water in the total volatile content of the material is 5/95 to 30/70 (wt%), it has good stability and a high solid content concentration. It can be used as a covering material.
従来技術に於ては有機重合体の溶媒として、水を主体と
するものを用いる場合には必ず有機重合体の分散安定剤
を併用しなげればならなかったのであるが、上述した如
き特徴を有する有機重合体の有機溶媒溶を用いることに
よって固形分含有率が高く、しかも溶媒として水を主体
としかつ従来用いられてきた有機溶剤系塗料より形成さ
れた塗膜の特性に何等損色のない性能を有する塗膜を形
成しうる水性熱硬化性被覆材を作り得た本発明の意義は
公害問題、省資源、衛生上の問題、その他の点よりして
も大きいものである。In the conventional technology, when using a solvent mainly composed of water for an organic polymer, a dispersion stabilizer for the organic polymer had to be used together. By using an organic solvent solution of an organic polymer, the solid content is high, and the solvent is mainly water, and there is no color loss in the properties of the paint film formed from conventional organic solvent-based paints. The significance of the present invention, which has been able to create a water-based thermosetting coating material capable of forming a coating film with performance, is greater than the problems of pollution, resource conservation, hygiene, and other aspects.
本発明の被覆組成物は通常のスプレー塗装、はげ塗り、
ロール塗装、浸漬塗装、カーテンクロー塗装、静電塗装
等の方法で基材に塗布することができ、塗膜の架橋硬化
は約120℃〜200℃、好ましくは140℃〜180
℃の温度で15分〜30分なる条件で焼付硬化すればよ
い。The coating composition of the present invention can be applied by conventional spray painting, buffing,
It can be applied to the substrate by methods such as roll coating, dip coating, curtain claw coating, and electrostatic coating, and the crosslinking and curing of the coating film is approximately 120°C to 200°C, preferably 140°C to 180°C.
Bake hardening may be carried out at a temperature of 15 to 30 minutes at a temperature of .degree.
本発明の水性熱硬化性被覆組成物は、金属、コンクリー
ト、アスベスト、木材、石材、織物、皮革、紙等の基材
に対して適用できるが、特に耐久性、可撓性並びに良好
な塗面状態の要求される鉄、アルミなどの金属板への表
面被覆材として適用した場合特にすぐれた諸性能を発現
するものである。The aqueous thermosetting coating composition of the present invention can be applied to substrates such as metal, concrete, asbestos, wood, stone, textiles, leather, paper, etc., but in particular has excellent durability, flexibility, and a good coating surface. It exhibits particularly excellent performance when applied as a surface coating material to metal plates such as iron and aluminum that require special conditions.
以下実施例により本発明を更に詳細に説明するが実施例
中で用いた部はすべて重量部である。The present invention will be explained in more detail with reference to Examples below, and all parts used in the Examples are parts by weight.
実施例 1
攪拌器、還流冷却器、温度計を備えた三つロフラスコに
エチルセロソルブ215部、ブチルセロソルブ215部
、2−ヒドロキシエチルメタクリレ−)100部、イタ
コン酸60部、N−ブトキシメチルアクリルアミド40
部、スチレン300部、n−ブチルアクリレート150
部、メチルメタクリレート100部、2−エチルへキシ
ルメタクリレート250部、2−メルカプトエタノール
35部、及びアゾビスイソブチロニトリル6.5部を加
えて80°Cに保持して反応を進め、1時間半毎にアゾ
ビスイソブチロニトリル2.5部を加えて合計11時間
反応させた。Example 1 In a three-necked flask equipped with a stirrer, a reflux condenser, and a thermometer, 215 parts of ethyl cellosolve, 215 parts of butyl cellosolve, 100 parts of 2-hydroxyethyl methacrylate, 60 parts of itaconic acid, and 40 parts of N-butoxymethylacrylamide were added.
parts, 300 parts of styrene, 150 parts of n-butyl acrylate
100 parts of methyl methacrylate, 250 parts of 2-ethylhexyl methacrylate, 35 parts of 2-mercaptoethanol, and 6.5 parts of azobisisobutyronitrile were added, and the reaction was continued at 80°C for 1 hour. 2.5 parts of azobisisobutyronitrile was added to each half, and the reaction was continued for a total of 11 hours.
得られた樹脂溶液は固形分70%、酸価30.5、ガー
ドナー粘度(25℃)Z6であった。The resulting resin solution had a solid content of 70%, an acid value of 30.5, and a Gardner viscosity (25° C.) of Z6.
得られた樹脂溶液100部にβ−ジメチルアミノエタノ
ール5.7部を加え充分攪拌して完全中和した後、水3
4.3部を加え固形分50%樹脂溶液(I)とした。Add 5.7 parts of β-dimethylaminoethanol to 100 parts of the obtained resin solution, stir thoroughly to neutralize completely, and add 3 parts of water.
4.3 parts were added to obtain a resin solution (I) with a solid content of 50%.
次いで白色塗料の調合を次の手順で行った。Next, a white paint was prepared according to the following procedure.
まず酸価チタン(R−820:石原産業■製〕100部
、上記の樹脂溶液CI)40部、水40部をサンドミル
で練合した後、樹脂溶液CI、)120部、メラミン樹
脂〔二カラツクMW−12:三和ケミカル■製〕29部
を追加混合して白色塗料を調合した。First, 100 parts of acid value titanium (R-820: manufactured by Ishihara Sangyo ■), 40 parts of the above resin solution CI, and 40 parts of water were kneaded in a sand mill, and then 120 parts of the resin solution CI, MW-12: manufactured by Sanwa Chemical ■] was additionally mixed in 29 parts to prepare a white paint.
次いでこの白色塗料を水単独でフォードカップA4で3
0秒/25℃に稀釈しリン酸亜鉛処理鋼板〔ボンデライ
ト#100処理:日本パーカライジング社製〕にスプレ
ー塗装し150℃×30分で硬化させた。Next, apply this white paint to a Ford Cup A4 using only water.
The solution was diluted to 0 seconds/25°C, spray-painted on a zinc phosphate-treated steel plate (Bonderite #100 treatment, manufactured by Nippon Parkerizing Co., Ltd.), and cured at 150°C for 30 minutes.
表−1に示す効果からこの被覆材は塗料固形分40%で
且つ稀釈塗料の全揮発成分中、水の含有量は87重量%
であり、火災の危険性がなく貯蔵安定性及び塗装作業性
が良好であり、外観、耐薬品性、耐候性が特にすぐれた
塗膜を形成しうる被覆材であることが分る。From the effects shown in Table 1, this coating material has a paint solid content of 40% and a water content of 87% by weight among the total volatile components of the diluted paint.
It can be seen that the coating material has no risk of fire, has good storage stability and coating workability, and can form a coating film with particularly excellent appearance, chemical resistance, and weather resistance.
比較例 1
実施例1においてエチルセロソルブ910部、ブチルセ
ロソルブ910部とし、その他は全て同様にして反応さ
せて得られた樹脂溶液は固形分55%、酸価26、ガー
ドナー粘度(25℃)Rであった。Comparative Example 1 A resin solution obtained by reacting in the same manner as in Example 1 except that 910 parts of ethyl cellosolve and 910 parts of butyl cellosolve was used had a solid content of 55%, an acid value of 26, and a Gardner viscosity (25°C) R. Ta.
この固形分55%樹脂溶液100部にβ−ジメチルアミ
ノエタノール3,6部を加え充分攪拌して完全中和した
後、水6.4部を加え50%樹脂溶液(■〕とした。To 100 parts of this 55% solids resin solution, 3.6 parts of β-dimethylaminoethanol was added and stirred thoroughly to neutralize completely, and then 6.4 parts of water was added to prepare a 50% resin solution (■).
上記樹脂溶液〔■〕を用いて白色塗料の調合を実施例1
と同じ要領で行った。Example 1 Preparation of white paint using the above resin solution [■]
I did it in the same way.
得られた白色塗料を実施例1で用いた被覆材と同様の含
水率(87%)と同じになるように水単独で稀釈した。The resulting white paint was diluted with water alone to the same moisture content (87%) as the coating material used in Example 1.
この時の塗料固形分は25%となり実施例1040%☆
☆に比較して大巾に低下した。The solid content of the paint at this time is 25%, which is 1040% in Example ☆
Compared to ☆, it decreased significantly.
更に塗料粘度はフォードカップ#4で10秒/25℃と
著しく低くなり、実施例1と同様の方法にてスフレ−塗
装した結果、タレ、ワキが著しく発生し均一な塗膜を得
る事が出来なかった。Furthermore, the paint viscosity was significantly lower at 10 seconds/25°C for Ford Cup #4, and as a result of souffle painting using the same method as in Example 1, a uniform coating film could not be obtained, with significant sagging and flaking occurring. There wasn't.
又樹脂溶液(II、lを使用して実施例1と同様に被覆
材の固形分が40%を維持するように水稀釈した場合、
塗料粘度はフォードカップ#4で5分以上/25℃と極
めて高くスプレー塗装する事が出来なかった。In addition, when the resin solution (II, 1) was diluted with water to maintain the solid content of the coating material at 40% in the same manner as in Example 1,
The paint viscosity was extremely high for Ford Cup #4 over 5 minutes/25°C, making it impossible to spray paint.
一方固形分40%で且つスプレー塗装可能な被覆材を樹
脂溶液(IIIを用いて作るには稀釈シンナーとして多
量の有機溶剤を含むものを用いるしかなく、得られた被
覆材中の有機溶媒含有率は30%以上となり本発明の目
的とする被覆材を作ることはできなかった。On the other hand, in order to make a coating material that has a solid content of 40% and can be spray painted using a resin solution (III), it is necessary to use a dilution thinner that contains a large amount of organic solvent, and the organic solvent content in the resulting coating material was 30% or more, making it impossible to produce the covering material aimed at by the present invention.
実施例 2
実施例1で使用したと同じ反応容器にイソプロピルアル
コール215部、ブチルセロソルブ215部、2−ヒド
ロキシエチルメタクリレート50臥メタクリル酸20部
、イタコン酸77部、スチレン300部、N−ブトキシ
メチルアクリルアミド50部、エチルアクリレート50
3部、2−メルカプトエタノール40部及びアゾビスイ
ソブチロニトリル3部を仕込み実施例1と同様に反応さ
せて、固形分70.5%、酸価50、ガードナー粘度(
25℃)−27なる特性を有するアクリル樹脂溶液を得
た。Example 2 Into the same reaction vessel as used in Example 1 were added 215 parts of isopropyl alcohol, 215 parts of butyl cellosolve, 50 parts of 2-hydroxyethyl methacrylate, 20 parts of methacrylic acid, 77 parts of itaconic acid, 300 parts of styrene, and 50 parts of N-butoxymethylacrylamide. parts, ethyl acrylate 50
3 parts, 40 parts of 2-mercaptoethanol, and 3 parts of azobisisobutyronitrile were charged and reacted in the same manner as in Example 1 to obtain a solid content of 70.5%, an acid value of 50, and a Gardner viscosity (
An acrylic resin solution having a characteristic of -27 (25°C) was obtained.
得られたアクリル樹脂溶液100部に対し、βジメチル
アミノエタノール8.7部を加え充分攪拌して完全中和
した後、水31.3部を加えて50%アクリル樹脂溶液
CI[[)とした。To 100 parts of the obtained acrylic resin solution, 8.7 parts of β-dimethylaminoethanol was added and thoroughly stirred to completely neutralize it, and then 31.3 parts of water was added to obtain a 50% acrylic resin solution CI [[]. .
このアクリル樹脂溶液〔■〕とメラミン樹脂として二カ
ランクMW−12(三相ケミカル社製)に代えて二カラ
ツクMW−22を用いる以外は実施例1と全く同様にし
て白色塗料を調製した。A white paint was prepared in exactly the same manner as in Example 1, except that this acrylic resin solution [■] and Nikalunk MW-22 as the melamine resin were used in place of Nikalunk MW-12 (manufactured by Sansho Chemical Co., Ltd.).
CP/B=1/1 アクリル樹脂/ニカラックMW−
22=80/20 (固形分比)〕
次にこの白色塗料を水でフォードカップ廃4で30秒/
25℃になる様に稀釈し、実施例1で用いたものと同じ
鋼板にスプレー塗装し170℃で20分間硬化させた。CP/B=1/1 Acrylic resin/Nicalac MW-
22 = 80/20 (solid content ratio)] Next, mix this white paint with water and Ford cup waste 4 for 30 seconds/
The solution was diluted to 25°C, spray-painted onto the same steel plate used in Example 1, and cured at 170°C for 20 minutes.
表−2にこの被覆材の特性を示したが、この結果より明
らかな如くこの被覆材は塗料固形分42%、且つ稀釈塗
料の全揮発成分中の水の含有量は85重量%であり、火
災の危険性がなく、貯蔵安定性が良好であった。Table 2 shows the characteristics of this coating material, and as is clear from the results, this coating material has a paint solid content of 42%, and the water content in the total volatile components of the diluted paint is 85% by weight. There was no risk of fire and the storage stability was good.
又、塗膜性能については特に外観、物性、耐汚染性及び
耐食性が特にすぐれていた。In addition, the coating film performance was particularly excellent in appearance, physical properties, stain resistance, and corrosion resistance.
比較例 2
実施例1で使用したと同じ反応容器にイソプロピルアル
コール910部、ブチルセロソルブ910部、2−ヒド
ロキシエチルメタクリレート150・部、N−ブトキシ
メチルアクリルアミド50部、スチレン310部、エチ
ルアクリレート455部、イタコン酸35部、2−メル
カプトエタノール15部、アゾビスインブチロニトリル
3部を仕込み、実施例1と同様に反応させて固形分54
.5%、酸価14.8、ガードナー粘度(25℃)Xな
る特性を有するアクリル樹脂溶液を得た。Comparative Example 2 In the same reaction vessel as used in Example 1, 910 parts of isopropyl alcohol, 910 parts of butyl cellosolve, 150 parts of 2-hydroxyethyl methacrylate, 50 parts of N-butoxymethylacrylamide, 310 parts of styrene, 455 parts of ethyl acrylate, and Itacon were added. 35 parts of acid, 15 parts of 2-mercaptoethanol, and 3 parts of azobisinbutyronitrile were charged and reacted in the same manner as in Example 1 to reduce the solid content to 54 parts.
.. An acrylic resin solution having the following characteristics was obtained: 5%, acid value: 14.8, and Gardner viscosity (25° C.).
得られたアクリル樹脂溶液100部に対しβ−ジメチル
アミノエタノール2.7部を加えて充分攪拌して完全中
和した後、水7.3部を加えて50%アクリル樹脂溶液
とした。After adding 2.7 parts of β-dimethylaminoethanol to 100 parts of the obtained acrylic resin solution and thoroughly neutralizing the mixture, 7.3 parts of water was added to obtain a 50% acrylic resin solution.
この中和済の50%アクリ★★ル樹脂溶液を用いて白色
塗料の調合を実施例2と同じ要領で行った。A white paint was prepared in the same manner as in Example 2 using this neutralized 50% acrylic resin solution.
次にこの白色塗料を水単独でフォードカップ/16.4
で30秒/25℃になる様に稀釈し、実施例1で用いた
ものと同様の鋼板にスプレー塗装し170°Cで20分
間硬化させた。Next, apply this white paint to Ford Cup/16.4 with water alone.
The mixture was diluted to a temperature of 30 seconds/25°C, spray-painted onto the same steel plate as used in Example 1, and cured at 170°C for 20 minutes.
表−2にこの被覆材の特性を示したが、この結果より明
らかな如くこの被覆材は塗料固形分35%で且つ稀釈塗
料の全揮発成分中の水の含有量は78%であり、実施例
2の被覆材より塗料固形分及び稀釈塗料の全揮発成分中
の水の含有量が低かった。The characteristics of this coating material are shown in Table 2, and as is clear from the results, this coating material has a paint solid content of 35% and a water content of 78% in the total volatile components of the diluted paint. The water content in the paint solids and total volatile components of the diluted paint was lower than the coating material of Example 2.
又、この被覆材は実施例2で得た被覆材より貯蔵安定性
が悪く、塗膜性能的にも耐食性が悪かった。Furthermore, this coating material had poorer storage stability than the coating material obtained in Example 2, and also had poorer corrosion resistance in terms of coating film performance.
実施例 3
実施例2及び比較例2で得られたアクリル樹脂溶液の水
稀釈性を比較するため、これらのアクリル樹脂溶液をβ
−ジメチルアミノエタノールで完全中和し、水で稀釈し
た時の溶液の透明性及び粘度(cps) を測定した
結果を表−3に示した。Example 3 In order to compare the water dilutability of the acrylic resin solutions obtained in Example 2 and Comparative Example 2, these acrylic resin solutions were
Table 3 shows the results of measuring the transparency and viscosity (cps) of the solution when it was completely neutralized with -dimethylaminoethanol and diluted with water.
この結果から明らかな如く、実施例2で得られたアクリ
ル樹脂溶液は比較例2で得られたアクリル樹脂溶液より
水稀釈性が良好でしかも水溶解性が良好であった。As is clear from the results, the acrylic resin solution obtained in Example 2 had better water dilutability and water solubility than the acrylic resin solution obtained in Comparative Example 2.
Claims (1)
キルエステル(A)3〜40重量%、モノエチレン性不
飽和カルボン酸B) 5〜15重量%、Nアルコキシメ
チル不飽和カルボン酸アミド(C)1〜IO重量%、そ
の他の共重合可能なモノエチレン性不飽和化合物035
〜91重量%なる割合で組合せたモノマー類を有機溶媒
又は含水有機溶媒中で固形分濃度が65〜90重量%に
なるように共重合させる事によって得られる共重合体溶
液と共重合体中のカルボン酸を部分中和又は完全中和す
る事の出来る塩基、前記共重合体100重量部に対して
5〜40重量部なる割合のN−アルコキシメチルメラミ
ン、水及び水可溶性有機溶剤とよりなる被覆組成物であ
り、且つ被覆組成物中の全揮発成分中、有機溶剤と水と
の比率が5/95〜30/70重量%であることを特徴
とする水性熱硬化性被覆組成物。1 Hydroxyalkyl ester of monoethylenically unsaturated carboxylic acid (A) 3-40% by weight, monoethylenically unsaturated carboxylic acid B) 5-15% by weight, N-alkoxymethyl unsaturated carboxylic acid amide (C) 1-IO Weight %, other copolymerizable monoethylenically unsaturated compounds 035
A copolymer solution obtained by copolymerizing monomers in a proportion of ~91% by weight in an organic solvent or a water-containing organic solvent to a solid content concentration of 65 to 90% by weight; A coating consisting of a base capable of partially or completely neutralizing carboxylic acid, N-alkoxymethylmelamine in a proportion of 5 to 40 parts by weight per 100 parts by weight of the copolymer, water, and a water-soluble organic solvent. 1. An aqueous thermosetting coating composition, characterized in that the ratio of organic solvent to water in the total volatile components in the coating composition is from 5/95 to 30/70% by weight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13913674A JPS5855990B2 (en) | 1974-12-02 | 1974-12-02 | Suiseinetsukoseihifukuzaisoseibutsu |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13913674A JPS5855990B2 (en) | 1974-12-02 | 1974-12-02 | Suiseinetsukoseihifukuzaisoseibutsu |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5164544A JPS5164544A (en) | 1976-06-04 |
| JPS5855990B2 true JPS5855990B2 (en) | 1983-12-13 |
Family
ID=15238364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13913674A Expired JPS5855990B2 (en) | 1974-12-02 | 1974-12-02 | Suiseinetsukoseihifukuzaisoseibutsu |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5855990B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2749386A1 (en) * | 1977-11-04 | 1979-05-10 | Roehm Gmbh | DISPERSIONS OF HYDROPHILIC ACRYLIC RESINS |
-
1974
- 1974-12-02 JP JP13913674A patent/JPS5855990B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5164544A (en) | 1976-06-04 |
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