JPS5910401B2 - Blast furnace raw material charging method - Google Patents
Blast furnace raw material charging methodInfo
- Publication number
- JPS5910401B2 JPS5910401B2 JP4445378A JP4445378A JPS5910401B2 JP S5910401 B2 JPS5910401 B2 JP S5910401B2 JP 4445378 A JP4445378 A JP 4445378A JP 4445378 A JP4445378 A JP 4445378A JP S5910401 B2 JPS5910401 B2 JP S5910401B2
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- coke
- layer
- ore
- inclination angle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002994 raw material Substances 0.000 title claims description 10
- 238000000034 method Methods 0.000 title claims description 6
- 239000000571 coke Substances 0.000 claims description 57
- 238000009423 ventilation Methods 0.000 description 9
- 230000007423 decrease Effects 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 239000008188 pellet Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000002801 charged material Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B5/00—Making pig-iron in the blast furnace
- C21B5/008—Composition or distribution of the charge
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Iron (AREA)
Description
【発明の詳細な説明】
本発明は、高炉原料装入方法、特に鉄原料として焼結鉱
、塊鉱石を比較的多く配合して成る鉱石類今用いる高炉
操業において装入原料の適切な炉内分布を得、安定した
操業を行なうための原料装入法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for charging raw material into a blast furnace, and in particular, to a method for charging raw material into a blast furnace, particularly for ores containing relatively large amounts of sintered ore and lump ore as iron raw materials. This article relates to raw material charging methods for obtaining distribution and stable operation.
通常、高炉操業は、ペレット、焼結鉱、塊鉱石などの鉱
石類と、熱源及び還元剤としてのコークスとを所定の割
合で層状に装入し、この装入物を炉内ガスと接触させて
加熱及び還元反応を行なわせつつ、下方に降下させるこ
とにより行なわれる。Normally, in blast furnace operation, ores such as pellets, sintered ore, ore lumps, and coke as a heat source and reducing agent are charged in a layer at a predetermined ratio, and this charge is brought into contact with gas in the furnace. This is carried out by lowering the mixture downward while heating and reducing the reaction.
その場合、炉況の安定化と炉壁耐人物の保護を図るには
、炉内ガスの上昇速度(流速)を、炉壁側よりも炉中心
部で高め、炉中心部の温度を高めることが望ましいとさ
れている。In this case, in order to stabilize the furnace condition and protect the furnace wall members, it is necessary to increase the rate of rise (flow velocity) of the gas in the furnace at the center of the furnace than at the furnace wall side, thereby raising the temperature at the center of the furnace. is considered desirable.
但し、炉中心部のガス流速を高める余り、炉壁部でのガ
ス流速が低くなり過ぎては、その領域にある装入物の加
熱及び還元反応が緩慢化し過ぎ、却って円滑な操業を阻
害することになるので、適当な範囲内で炉内ガス流速を
調節し、好ましい温度分布が維持されるよう装入物性状
に応じた工夫が必要である。However, if the gas flow rate in the furnace center becomes too high and the gas flow rate in the furnace wall becomes too low, the heating and reduction reaction of the charge in that area will become too slow, which will actually impede smooth operation. Therefore, it is necessary to adjust the gas flow rate in the furnace within an appropriate range and to take measures according to the properties of the charged material so that a preferable temperature distribution can be maintained.
ところで、近年原料事情により鉱石類の種類は多岐にわ
たり、塊鉱石、ペレット焼結鉱等が単独または適宜の割
合で配合して装入されている。Incidentally, in recent years, there has been a wide variety of types of ores due to raw material conditions, and lump ores, pellet sintered ores, etc. are charged singly or in combination in appropriate proportions.
これら鉱石類の物理性状はそれぞれ異なり、例えば形状
についてみると、ペレットでは球形状を有するのに対し
、焼結鉱、塊鉱石等は角ばった不規則な形状を呈する。The physical properties of these ores are different; for example, pellets have a spherical shape, whereas sintered ores, lump ores, etc. have angular, irregular shapes.
このため、炉頂部炉口から炉内に装入された場合のそれ
ぞれの堆積状態はその性状によって異なったものとなり
、焼結鉱や塊鉱石は、ペレットに比し極めて大きい静止
安息角を呈する。For this reason, when charged into the furnace from the furnace top furnace port, the state of deposition differs depending on its properties, and sintered ore and lump ore exhibit a significantly larger rest angle than pellets.
従って、鉄原料として焼結鉱や塊鉱石を単独で装入する
場合、あるいはペレットと配合して装入する場合であっ
てもその配合割合が高いときは、装入された鉱石類の層
がなす炉内傾斜角度は大きくなる。Therefore, when charging sintered ore or lump ore alone as iron raw materials, or even when charging in combination with pellets, if the mixing ratio is high, the layer of charged ores will be The angle of inclination inside the furnace increases.
その結果、炉壁部近傍では、鉱石類の層が厚く、コーク
スの層は相対的に薄くなり、一方炉中心部では、逆に鉱
石類の層厚が減少し、コークスの層厚が増大する。As a result, near the furnace wall, the ore layer is thick and the coke layer is relatively thin, while in the furnace center, the ore layer thickness decreases and the coke layer thickness increases. .
しかるに、鉱石類の通気抵抗(圧力損失)はコークスの
それに比し犬きいため、上記の如き装入条件下では、炉
中心部での通気抵抗は減少し、上昇ガス流量は過度に増
大する一方において、炉壁部側の通気抵抗が増し、その
領域のガス上昇流は著しく妨げられる結果、好ましいガ
ス流量分布が乱され、安定した炉況を維持することがで
きず、操業成績の低下、重大なトラブルの発生等の問題
が生ずる。However, the ventilation resistance (pressure loss) of ores is much higher than that of coke, so under the above charging conditions, the ventilation resistance at the center of the furnace decreases and the rising gas flow rate increases excessively. As a result, the ventilation resistance on the furnace wall side increases and the upward flow of gas in that area is significantly obstructed, which disturbs the preferred gas flow rate distribution, making it impossible to maintain stable furnace conditions, resulting in decreased operational performance and serious problems. Problems such as troubles may occur.
従って、焼結鉱や塊鉱石を多く使用する原料事情下にあ
っては、炉壁部のガス流が過度に妨げられることのない
ように鉱石類の性状に応じた炉内堆積状態を与えること
が必要である。Therefore, in situations where a large amount of sintered ore or lump ore is used as a raw material, it is necessary to provide a deposition condition in the furnace according to the properties of the ore so that the gas flow at the furnace wall is not excessively obstructed. is necessary.
本発明は、上述の問題点を解決するためになされたもの
であって、コークスの装入操作を工夫することによって
、コークス層の傾斜角度を変え得るとの知見を得、コー
クス層の傾斜角度を変えることにより間接的に鉱石類の
層の炉内半径方向の厚さを好ましく調整し得ることを見
出して完成されたものである。The present invention was made in order to solve the above-mentioned problems, and it was found that the inclination angle of the coke layer could be changed by devising the coke charging operation, and the inclination angle of the coke layer was This work was completed after discovering that the thickness of the ore layer in the radial direction within the furnace can be indirectly adjusted by changing the thickness of the ore layer.
すなわち、本発明は、焼結鉱、塊鉱石を配合した鉱石類
とコークスとを高炉内に所定の割合で層状に装入するに
あたり、1チャーヂ当りのコークス装入量を2分割し、
第2回目の装入量を、(コークスの平均層厚( mW
) /炉口半径(7ffW))の比が約0.10以下と
なるように調整することにより、炉内のコークスの層の
傾斜角度をより大きくし、それによって炉壁部における
コークス層厚を増し、鉱石類層の厚さを相対的に減少さ
せるようにした高炉原料装入方法を提供するものである
。That is, in the present invention, when charging coke and ores containing sintered ore and lump ore into a blast furnace at a predetermined ratio in layers, the amount of coke charged per charge is divided into two,
The second charge amount is (average layer thickness of coke (mW)
) / furnace mouth radius (7ffW)) is adjusted to be approximately 0.10 or less, thereby increasing the inclination angle of the coke layer in the furnace, thereby increasing the coke layer thickness on the furnace wall. The present invention provides a method for charging raw materials into a blast furnace, which increases the thickness of the ore layer and relatively reduces the thickness of the ore layer.
第1図〔1〕は、高炉内における鉱石類とコークスの一
般的な層状堆積状態を模式的に示す図であり、Cはコー
クン層、Oは鉱石類の層であり、θC及びθ0はそれぞ
れのコークス層及び鉱石類層の傾斜角度を示す。Figure 1 [1] is a diagram schematically showing the general layered deposition state of ores and coke in a blast furnace, where C is the coke layer, O is the ore layer, and θC and θ0 are respectively The angle of inclination of the coke layer and ore layer is shown.
コークス層の傾斜角度θCは下層の鉱石類層の傾斜角度
θ0と無関係で常にほ’.”31.7°である。The inclination angle θC of the coke layer is unrelated to the inclination angle θ0 of the underlying ore layer and is always approximately 0. ”It is 31.7°.
一方、鉱石類層Oの傾針角度θ0は、鉱石類層中に占め
る焼結鉱、塊鉱石の配合割合及び鉱石類の装入量によっ
て異なる。On the other hand, the inclination angle θ0 of the ore layer O varies depending on the blending ratio of sintered ore and lump ore in the ore layer and the amount of ore charged.
第2図は、鉱石類層の傾斜角度θ0に及ぼす、焼結鉱等
の配合割合及び装入量の影響についての測定結果を示す
。FIG. 2 shows measurement results regarding the effects of the blending ratio and charging amount of sintered ore on the inclination angle θ0 of the ore layer.
装入量(横軸)は、鉱石類層の平均層厚( mal )
/炉口半径(71l11L)で表示した。The charging amount (horizontal axis) is the average layer thickness (mal) of the ore layer.
/ furnace mouth radius (71l11L).
図中、曲線1は装入鉱石類中に占める焼結鉱と塊鉱石の
配合割合が100%(重量、以下同じ)、2は同80係
、3は同60係の各場合を表わす。In the figure, curve 1 represents the case where the blending ratio of sintered ore and lump ore in the charged ore is 100% (weight, same hereinafter), curve 2 represents 80%, and curve 3 represents 60%.
図に示されるように、配合割合が高くなるほど、鉱石類
層の傾斜角度θ0は大きくなる。As shown in the figure, the higher the blending ratio, the larger the inclination angle θ0 of the ore layer.
この傾斜角度θ0が大きくなることは、前記第1図〔1
〕において炉壁側の鉱石類層の層厚toが増大すること
であり、従って炉壁部の通風抵抗は増大する。The fact that this inclination angle θ0 becomes larger is shown in FIG.
], the thickness to of the ore layer on the furnace wall side increases, and therefore the ventilation resistance of the furnace wall increases.
また前述のようにコークス層の傾斜角度θCは常に一定
であるため、上記炉壁側の鉱石類層厚の増加により、必
然的にコークス層の厚さは炉壁側で減少し、炉中心側で
増大する。Furthermore, as mentioned above, since the inclination angle θC of the coke layer is always constant, as the ore layer thickness increases on the furnace wall side, the thickness of the coke layer inevitably decreases on the furnace wall side, and on the furnace center side. increases with
このコークス層厚の変化は、炉中心部でのガス流量の増
加をもたらす反面炉壁部でのガス流量を減少させる。This change in coke layer thickness increases the gas flow rate at the furnace center, while decreasing the gas flow rate at the furnace wall.
このような各層の層厚の変化により、炉内装入物の通風
抵抗は炉中心部で大きく減少し炉壁部で著しく増大干る
。Due to such changes in the thickness of each layer, the ventilation resistance of the contents in the furnace is greatly reduced at the center of the furnace and significantly increased at the walls of the furnace.
その結果、炉壁部における炉内ガス流の上昇は極端に阻
害され、この部分での加熱・還元反応が大きに遅延し、
炉況が不安定化することとなる。As a result, the rise of the gas flow in the furnace at the furnace wall is extremely inhibited, and the heating and reduction reactions in this area are greatly delayed.
The furnace condition will become unstable.
なお、図によれば、鉱石類の装入量によって鉱石類の層
の傾斜角度をある程度調整し得ることを示しているが、
鉱石類の装入量自体は任意に変えることができないため
、これを制御因子として活用することは実用上困難であ
る。Furthermore, according to the figure, it is shown that the inclination angle of the ore layer can be adjusted to some extent by changing the amount of ore charged.
Since the charging amount of ores itself cannot be changed arbitrarily, it is practically difficult to utilize this as a control factor.
これに対処するため本発明では、コークス層Cの傾斜角
度θCを大きくすることによシ炉壁側でのコークス層厚
1cを増し、それによって鉱石類層toを減少させる。In order to cope with this, in the present invention, the thickness 1c of the coke layer on the furnace wall side is increased by increasing the inclination angle θC of the coke layer C, thereby reducing the ore layer to.
コークス層の傾斜角度θCを大きくする手段として1チ
ャーヂ分のコークス装入量を2分割し、各別に装入する
。As a means of increasing the inclination angle θC of the coke layer, the amount of coke charged for one charge is divided into two parts, and each part is charged separately.
第1図〔■■〕は、かく分割装入した場合の装入物の堆
積状態を模式的に示す図である。FIG. 1 [■■] is a diagram schematically showing the state of accumulation of charges when charging is carried out in such a manner.
C1およびC2はそれぞれ第1回目および第2回目に装
入されたコークス層であり、両層合して1チャーヂ分の
コークス量となる。C1 and C2 are the coke layers charged in the first and second times, respectively, and the two layers together make up the amount of coke for one charge.
θc1およびθc2は各コークス層の傾斜角度を表わす
。θc1 and θc2 represent the inclination angle of each coke layer.
第3図は、このような分割装入を行なった場合の各コー
クス層の傾斜角度の変化を測定した結果を示す。FIG. 3 shows the results of measuring changes in the inclination angle of each coke layer when such split charging was performed.
同図横軸は、第2回目装入コークス量を、(コークス層
の平均層厚(mm)/炉口半径(7X71!))の比で
表示した。The horizontal axis of the figure shows the amount of coke charged for the second time as a ratio of (average thickness of coke layer (mm)/radius of furnace mouth (7X71!)).
図中、1は第1回目装入コークス層C1の傾斜角度θc
1、2は第2回目装入コークス層C2の傾斜角度θc2
の変化を示す。In the figure, 1 is the inclination angle θc of the first charged coke layer C1.
1 and 2 are the inclination angle θc2 of the second charged coke layer C2
shows the change in
同図によれば、コークス層C1 の傾斜角度θc1は、
その装入量や下層の鉱石類層0の傾斜角度θ0と無関係
に常にほソ一定の値(約31.7°)を呈するのに対し
、このコークス層C1の上に形成される第2回目装入コ
ークスC2の傾斜角度θC2は、その装入量がコークス
層の平均層厚/炉口半径の比約0.10以下の範囲にお
いて小さくなる程、大きくなる傾向を示す。According to the figure, the inclination angle θc1 of the coke layer C1 is:
It always exhibits a fairly constant value (approximately 31.7°) regardless of the charging amount or the inclination angle θ0 of the underlying ore layer 0, whereas the second coke layer formed on top of this coke layer C1 The inclination angle θC2 of the charged coke C2 tends to increase as the amount of charged coke decreases in a range where the ratio of the average layer thickness of the coke layer/the radius of the furnace mouth is about 0.10 or less.
この第2回目の層の傾斜角度θe2は、第1回目と第2
回目の各層(C1 と02)を合した1チャーヂ分のコ
ークス層の傾斜角度を表わす。The inclination angle θe2 of this second layer is the same as that of the first and second layers.
It represents the inclination angle of the coke layer for one charge, which is the sum of the respective layers (C1 and 02).
すなわち、1チャーヂ当りの装入量で形成されるコーク
ス層の傾斜角度は、2回分割装入における第2回目の装
入量によって定まり、第2回目の装入量を、コークスの
平均層厚(關)/炉口半径(罷)の比が約0.10以下
となるごとくに調整することにより大きくすることが可
能である。In other words, the inclination angle of the coke layer formed by the charging amount per charge is determined by the second charging amount in two-time split charging, and the second charging amount is determined by the average layer thickness of coke. It is possible to increase the ratio by adjusting the ratio of (shape)/furnace radius (shape) to approximately 0.10 or less.
コークス層の傾斜角度が大きくなれば、コークス層の厚
さは、必然的に炉壁側で厚く、炉中心部で薄くなる。As the inclination angle of the coke layer increases, the thickness of the coke layer inevitably becomes thicker on the furnace wall side and thinner on the furnace center.
その際、鉱石類の層の傾斜角度は変化なくもとのまXで
あるので、その層厚は、y壁側において減少し、炉中心
部では増加することとなる。At this time, since the inclination angle of the ore layer remains unchanged at X, the layer thickness decreases on the y wall side and increases at the center of the furnace.
その結果、炉内ガスの通風抵抗は、炉壁部で減少し、炉
中心部で増加することになり、前記した炉内通風抵抗の
過度の偏りは緩和され、炉壁部の炉内諦度上昇、鉱石類
の加熱・還元反応が促がされ、安定した炉況が維持され
る。As a result, the ventilation resistance of the furnace gas decreases at the furnace wall and increases at the furnace center. As the temperature rises, the heating and reduction reactions of the ores are promoted, and stable furnace conditions are maintained.
以上のように本発明によれば、■チャーヂ当シのコーク
ス装入量を2分割すると共に第2回目の装入量を調整す
ることにより、炉内コークス層に所望の傾斜角度を与え
ることができる。As described above, according to the present invention, it is possible to give the coke layer in the furnace a desired inclination angle by dividing the amount of coke charged into two parts and adjusting the second amount of charging. can.
それによって、炉内の鉱石類の層とコークス層の層厚を
炉口半径方向において厚薄調整し、炉内通風抵抗を所望
の状態に維持することができる。Thereby, the thickness of the ore layer and the coke layer in the furnace can be adjusted in the radial direction of the furnace mouth, and the ventilation resistance in the furnace can be maintained in a desired state.
とりわけ、鉱石類として、焼結鉱や塊鉱石が多用される
場合に炉壁部での通風抵抗の異常な増大とそれに伴なう
炉況不安定化を惹起するが、本発明方法により第2回目
装入コークス量を少なくシ、コークス層傾斜角度を大き
くすることによって通風抵抗の異常な偏りを緩和し、安
定した炉況で高能率の高炉操業を行なうことができる。In particular, when sintered ore or lump ore is used extensively as ores, this causes an abnormal increase in ventilation resistance at the furnace wall and the accompanying instability of the furnace condition. By reducing the amount of coke charged for the second time and increasing the angle of inclination of the coke layer, abnormal deviation in ventilation resistance can be alleviated, and highly efficient blast furnace operation can be performed under stable furnace conditions.
第1図CI)および(II)は高炉内装入物の層状堆積
状況を示す説明図、第2図は鉱石類の傾斜角度に及ぼす
鉱石類の配合割合と装入量の影響を示すグラフ、第3図
はコークス層の傾斜角度に及ぼす第2回目装入コークス
量の影響を示すグラフである。
O・・・鉱石類の層、C・・・コークス層、θ0・・・
鉱石類の層の傾斜角度、θC・・・コークス層の傾斜角
度、to・・・鉱石類の層厚、tc・・・コークス層の
層厚。Figures 1 (CI) and (II) are explanatory diagrams showing the state of layered deposition of the contents in the blast furnace, Figure 2 is a graph showing the influence of the blending ratio and charging amount of ores on the inclination angle of ores, FIG. 3 is a graph showing the influence of the amount of coke charged in the second time on the inclination angle of the coke layer. O...Ore layer, C...Coke layer, θ0...
Inclination angle of ore layer, θC... inclination angle of coke layer, to... layer thickness of ore, tc... layer thickness of coke layer.
Claims (1)
炉内に所定の割合で層状装入するにあたり、1チャーヂ
当りのコークス装入量を2分割し、第2回目の装入量を
、(コークスの平均層厚/炉口半径)の比0.10以下
となるごとく調整することにより、炉内のコークス層傾
斜角度を大きくし、炉壁部におけるコークス層厚を厚く
、鉱石類層厚を相対的に薄くなるようにしたことを特徴
とする高炉原料装入方法。1 When charging coke and ores containing sintered ore and lump ore into a blast furnace in a predetermined ratio, the amount of coke charged per charge is divided into two, and the amount of the second charge is By adjusting the ratio of (average coke layer thickness/furnace mouth radius) to 0.10 or less, the inclination angle of the coke layer in the furnace is increased, the coke layer thickness at the furnace wall is thickened, and the ore layer is increased. A method for charging raw material into a blast furnace characterized by making the thickness relatively thin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4445378A JPS5910401B2 (en) | 1978-04-14 | 1978-04-14 | Blast furnace raw material charging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4445378A JPS5910401B2 (en) | 1978-04-14 | 1978-04-14 | Blast furnace raw material charging method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS54136514A JPS54136514A (en) | 1979-10-23 |
| JPS5910401B2 true JPS5910401B2 (en) | 1984-03-08 |
Family
ID=12691900
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4445378A Expired JPS5910401B2 (en) | 1978-04-14 | 1978-04-14 | Blast furnace raw material charging method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5910401B2 (en) |
-
1978
- 1978-04-14 JP JP4445378A patent/JPS5910401B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS54136514A (en) | 1979-10-23 |
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