JPS5910900B2 - Mold clamping method of restraint type mold clamping device in injection molding machine - Google Patents
Mold clamping method of restraint type mold clamping device in injection molding machineInfo
- Publication number
- JPS5910900B2 JPS5910900B2 JP51116815A JP11681576A JPS5910900B2 JP S5910900 B2 JPS5910900 B2 JP S5910900B2 JP 51116815 A JP51116815 A JP 51116815A JP 11681576 A JP11681576 A JP 11681576A JP S5910900 B2 JPS5910900 B2 JP S5910900B2
- Authority
- JP
- Japan
- Prior art keywords
- restrainer
- restraint
- mold clamping
- mold
- receiving part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】
この発明は、大径小ストロークの強圧型締シリンダと、
小径大ストロークの高速移動シリンダとを具備し、前端
部を可動盤に接合された伝達棒に凹部として形成した拘
束子受部に同拘束子受部と同等幅のブロック状をなす拘
束子を進入させ拘束することによって強圧型締シリンダ
の油圧を機械力として可動盤に伝える拘束式型締装置と
この拘束式型締装置を使用した型締方法に関する。[Detailed Description of the Invention] This invention provides a strong pressure mold clamping cylinder with a large diameter and a small stroke;
A block-shaped restrainer with the same width as the restrainer receiving part is inserted into the restrainer receiving part, which is equipped with a high-speed moving cylinder with a small diameter and a large stroke, and whose front end is formed as a recess in the transmission rod connected to the movable platen. The present invention relates to a restraining type mold clamping device that transmits the hydraulic pressure of a strong pressure mold clamping cylinder to a movable platen as mechanical force by restraining the cylinder, and a mold clamping method using this restraining type mold clamping device.
(発明の目的等)
この発明の目的は、拘束式型締装置による金型の開閉工
程中および(ないしは)昇圧工程前における高速移動シ
リンダと強圧型締シリンダの切り替え時に、その切り替
えのための成形機の全体的な成形動作におけるロスタイ
ムを解消し、金型開閉工程の所要時間の短縮を図り、成
形サイクルを短縮させることにある。(Objectives of the Invention, etc.) The object of the present invention is to perform molding for switching between a high-speed moving cylinder and a high-pressure mold clamping cylinder during the mold opening/closing process using a restraint type mold clamping device and (or) before the pressure increasing process. The objective is to eliminate loss time in the overall molding operation of the machine, shorten the time required for the mold opening and closing process, and shorten the molding cycle.
具体的にいえば、強圧型締シリンダで発生した機械力を
伝達棒へ伝えるにあたり、その伝達棒に四部として形成
した拘束子受部に同拘束子受部と同等幅のブロック状を
なす拘束子を進入させ拘束する動作のために型閉じ・昇
圧動作を一時的に中断することを無用とし、同様に拘束
子を拘束子受部から離脱させる動作のため、型剥離・型
開き動作を一時的に中断することを無用とし、もってロ
スタイムの解消が可能な拘束式型締装置およびその型締
方法を提供するものである。Specifically, in order to transmit the mechanical force generated in the high-pressure mold clamping cylinder to the transmission rod, a block-shaped restraint having the same width as the restraining element receiving part is attached to the restraining element receiving part formed in four parts on the transmitting rod. It is unnecessary to temporarily interrupt the mold closing/pressurizing operation for the action of entering and restraining the mold, and similarly, the mold peeling/mold opening action is temporarily suspended for the action of removing the restrainer from the restrainer receiving part. The object of the present invention is to provide a restraining type mold clamping device and a mold clamping method thereof, which eliminates the need for interruption during operation and thereby eliminates loss time.
この発明の次の目的は、最大型開き状態においても伝達
棒の後端を強圧型締シリンダの中空ピストンの後端から
突出させない構成によって上記ロスタイム解消の目的を
達成できる拘束式型締装置およびその型締方法を提供す
ることにある。Another object of the present invention is to provide a restraining type mold clamping device that can achieve the purpose of eliminating the above-mentioned loss time by having a configuration that prevents the rear end of the transmission rod from protruding from the rear end of the hollow piston of the strong mold clamping cylinder even in the maximum mold opening state. The objective is to provide a mold clamping method.
この発明の別の目的は、拘束式型締装置において、高速
移動シリンダと強圧型締シリンダとの切り替え時におけ
る成形機の全体的な成形動作のロスタイムを解消するに
あたり、高速移動シリンダによる高速型開閉工程におけ
る高スピード保持を図り、成形サイクル短縮の目的を害
することのないようにするとともに、金型に対し充分な
型剥離力を付与させることにある。Another object of the present invention is to eliminate loss time in the overall molding operation of a molding machine when switching between a high-speed moving cylinder and a high-pressure mold clamping cylinder in a restraining type mold clamping device. The objective is to maintain high speed in the process so as not to impede the objective of shortening the molding cycle, and to apply sufficient mold release force to the mold.
この発明の他の目的は、型剥離工程には強圧型締シリン
ダを参加させる拘束式型締装置において、同じく高速移
動シリンダと強圧型締シリンダとの切り替え時における
成形機の全体的な成形動作のロスタイムを解消するにあ
たり、拘束子を拘束子受部から離脱させる一瞬に機械力
の伝達が拘束子の一端縁と拘束子受部の一端縁とのいわ
ゆる線接触状態で行われることの不合理を解消すること
にある。Another object of the present invention is to improve the overall molding operation of the molding machine when switching between the high-speed moving cylinder and the high-pressure mold clamping cylinder in a restraining type mold clamping device in which a high-pressure mold clamping cylinder participates in the mold peeling process. In order to eliminate loss time, we need to understand the unreasonableness of the mechanical force being transmitted in the so-called line contact state between one edge of the restraint and one edge of the restraint receiving part at the moment the restraint is removed from the restraint receiving part. The goal is to eliminate it.
具体的にいえば、拘束子が拘束子受部から離脱されるそ
の時には、拘束子と拘束子受部との間には機械力の伝達
が解消された無負荷状態とされ、拘束子と拘束子受部は
損傷するおそれの全くない動作の型締方法を提供するも
のである。Specifically, when the restraint is removed from the restraint receiving part, the restraint and the restraint receiving part are in a no-load state where the transmission of mechanical force is eliminated, and the restraint and the restraint are separated. The receiver provides a mold clamping method that operates without any risk of damage.
射出成形機における成形サイクルの所要時間短縮の重要
性は、次の点に認められる。The importance of shortening the time required for a molding cycle in an injection molding machine is recognized as follows.
■ 射出成形機の型開閉は、本来、製品(成形品:を取
出すための動作である。■ Opening and closing the mold of an injection molding machine is originally an operation to take out the product (molded product).
簡単に考えれば、製品を取出すだけのことに必要以上の
動作時間を費すことはない。Simply put, there is no need to spend more operating time just to remove the product.
できるだけ動作時間を短縮するのが順当である。It is appropriate to shorten the operating time as much as possible.
■ 単位時間当りの製品製造数量を増加するには、射出
装置の動作時間を短縮することと並行して、同じ機械の
主要部である型締装置の動作時間を短縮することに大き
な意義がある。■ In order to increase the number of products manufactured per unit time, it is of great significance to shorten the operating time of the mold clamping device, which is the main part of the same machine, in parallel with shortening the operating time of the injection device. .
■ 単位時間当りの製品製造数量が増加すれば、生産工
場における成形機保有台数を減らし、設備面からの経費
節減ができ、製品価格の引下げが可能となる。■ If the number of products manufactured per unit time increases, the number of molding machines owned at the production factory can be reduced, equipment costs can be reduced, and product prices can be lowered.
逆にいえば、従来と同等の成形機台数を保有するならば
、多種製品の量産態勢がととのい、製品価格低減と製品
需要の多様性に対応できる。Conversely, if we have the same number of molding machines as before, we will be able to mass-produce a wide variety of products, reduce product prices, and respond to the diversity of product demand.
射出成形機における型締装置に関するこれまでの研究目
標は、主として金型開閉工程のスピードアップによる成
形サイクルの短縮と機械構造ないし占有面積の縮小化に
あったといえる。It can be said that the goals of research on mold clamping devices for injection molding machines so far have been mainly to shorten the molding cycle by speeding up the mold opening and closing process and to reduce the machine structure or occupied area.
機械構造ないし占有面積の賂ト化は、移動金型の開閉並
びに型締め動作を強圧型締シリンダと高速移動シリンダ
の共同作用で行ういわゆる拘束式型締装置の開発によっ
て一応達成されたものと評価できる。It is believed that the reduction in machine structure and occupied area has been achieved to a certain extent through the development of a so-called restraint-type mold clamping device that performs the opening/closing and clamping operations of a moving mold through the joint action of a high-pressure mold clamping cylinder and a high-speed moving cylinder. can.
また、金型開閉工程のスピードアップは、やはり拘束式
型締装置によりかなり成果をあげることができた。In addition, we were able to achieve considerable results in speeding up the mold opening/closing process by using a restraint type mold clamping device.
そこで次の研究目標は、一層成形サイクルの時間短縮を
図り、生産性を向上させることにある。Therefore, the next research goal is to further shorten the molding cycle time and improve productivity.
(従来技術について)
しかし、例えば特公昭45−39955号公報記載の型
締装置の場合、型閉じ工程と昇圧工程上の関係について
、タッチアップ(前部低速型閉じ工程完了)後強圧型締
シリンダの中空ピストン前面に対設されたチャック用シ
リンダで駆動される係着子(拘束子)が伝達棒の係着部
に対し係着(拘束)した後強圧型締シリンダによる昇圧
工程へ移行するとの記載が認められる。(Regarding the prior art) However, for example, in the case of the mold clamping device described in Japanese Patent Publication No. 45-39955, regarding the relationship between the mold closing process and the pressure increasing process, the strong pressure mold clamping cylinder after touch-up (completion of front low speed mold closing process) After the retainer (restrictor) driven by the chuck cylinder installed opposite to the front of the hollow piston engages (restricts) the retainer of the transmission rod, the process moves to the pressurization process using the strong mold clamping cylinder. Description is accepted.
従って、型閉じ丁程から昇圧工程へ移る中間では、チャ
ック用シリンダが動作しているのみで、成形機O全体的
な成形動作からすればその動きが一時的に中断させられ
ロスタイムを生ずるということである。Therefore, in the middle of the transition from the mold closing stage to the pressure increasing stage, only the chuck cylinder is operating, and from the perspective of the overall molding operation of the molding machine, this movement is temporarily interrupted, resulting in loss time. It is.
また、型開き工程においては、当初よりサイドシリンダ
(高速移動シリンダ)を作動させるが、その以前に予め
チャック用シリンダを作動して係着子を係着部から外し
係着関係を解除するとの記載がある。In addition, in the mold opening process, the side cylinder (high-speed moving cylinder) is activated from the beginning, but it is stated that before that, the chuck cylinder is activated in advance to remove the retainer from the retaining part and release the retaining relationship. There is.
従って、型剥離力をサイドシリンダにのみ依存するから
、所要の型剥離力を確保するためサイドシリンダはそれ
相当のピストン直径を必要とし、必然、高速型開閉工程
でのスピードダウンを招くことになる。Therefore, since the mold peeling force depends only on the side cylinder, the side cylinder requires a corresponding piston diameter to ensure the required mold peeling force, which inevitably leads to a speed reduction in the high-speed mold opening/closing process. .
そこで、上述の如きスピードダウンを招くことのないよ
うにするためには、型剥離力の付与は強圧型締シリンダ
に依存させ、拘束子による拘束関係を保持したまま強圧
型締シリンダの中空ピストンを後退させることにより行
わせることが好ましい。Therefore, in order to avoid the speed reduction mentioned above, the application of the mold peeling force is made to depend on the strong pressure mold clamping cylinder, and the hollow piston of the strong pressure mold clamping cylinder is moved while maintaining the restraint relationship by the restrainer. Preferably, this is done by retracting.
そして、型剥離が強圧型締シリンダで行なわれた後の拘
束子による拘束の解除が、型開き工程において成形機の
全体的な成形動作を一時的に中断させることなく行われ
れば、成形サイクルを短縮させることができる。If the release of the restraint by the restrainer after mold separation is performed in the high-pressure mold clamping cylinder is performed without temporarily interrupting the overall molding operation of the molding machine in the mold opening process, the molding cycle can be stopped. It can be shortened.
しかし、従来射出成形機の拘束式型締装置、型締方法と
してこれらの条件を満足させるものは見当らな(−o例
えば前述の特公昭45−39955号公報に限らず、特
公昭37−15924号公報、特公昭39−6037号
公報、特公昭39一6038号公報、特公昭44−39
77号公報、特公昭47−3011号公報、特公昭49
−4111Q号公報、実公昭50−25730号公報、
特開昭49−54462号公報、特開昭49−6794
0号公報等に種々記載されているが、いずれも上述の条
件を満足させる内容とはいえない。However, there has been no conventional restraint-type mold clamping device or mold clamping method for injection molding machines that satisfies these conditions. Publication, Special Publication No. 39-6037, Publication No. 39-6038, Special Publication No. 44-39
Publication No. 77, Special Publication No. 47-3011, Special Publication No. 49
-4111Q Publication, Utility Model Publication No. 50-25730,
JP-A-49-54462, JP-A-49-6794
Although various disclosures have been made, such as in Publication No. 0, none of them can be said to satisfy the above-mentioned conditions.
次に、特開昭50−20926号公報に記載された型締
装置は、伝達棒に凹部として形成した拘束子受部に同拘
束子と同等幅のブロック状をなす拘束子を進入させ拘束
する動作のための成形機の全体的な成形動作におけるロ
スタイムを解消する構成として、ブースタシリンダ(高
速移動シリンダ)による型閉じ工程において、強圧型締
シリンダの中空ピストンを貫通して伸びるコンブレソシ
ョンロツド(伝達棒)の後方に削設された溝に取付けた
ストップリングが強圧型締シリンダの中空ピストン後端
面に衝突し、もって中空ピストンもコンブレツションロ
ツドと共に移動するものとなし、この移動中に中空ピス
トンの前面に設置されたロックプレート(拘束子)カコ
ンブレツションロツドに削設された溝(拘束子受部)に
対し進入して拘束動作を行い、型閉じ工程完了前に拘束
が完了するものであることが認められる。Next, the mold clamping device described in Japanese Patent Application Laid-Open No. 50-20926 inserts a block-shaped restrainer having the same width as the restrainer into a restraint receiving part formed as a recess in the transmission rod, and locks it. As a configuration that eliminates loss time in the overall molding operation of the molding machine, a combination rod extends through the hollow piston of the high-pressure mold clamping cylinder during the mold closing process using the booster cylinder (high-speed moving cylinder). The stop ring attached to the groove cut at the rear of the transmission rod collides with the rear end surface of the hollow piston of the strong pressure mold clamping cylinder, and the hollow piston also moves together with the combination rod. The lock plate (restrictor) installed on the front of the hollow piston enters the groove (restrictor receiving part) cut in the combination rod and performs a restraining action, restraining the piston before the mold closing process is completed. It is recognized that the process has been completed.
が、この拘束式型締装置においては、型閉じ状態におい
てサエ既にコンブレツションロツドカ中空ピストンの後
方に突出しており、拘束式型締装置一般の基本的利点で
ある機械構造ないしは機械占有面積の縮小化に反したも
のであり、拘束式型締装置として実際的でない。However, in this restraint type mold clamping device, when the mold is closed, the comb rod already protrudes to the rear of the hollow piston. This is contrary to miniaturization and is not practical as a restraint type mold clamping device.
またコンブレツションロツドの後半部は中空ピストンの
後方において型開閉動作の都度大きく進退運動し、安全
性の面よりして危険であり、そのカバーをするにしても
、型厚調整の際はその都度カバーの取外し・取付け作業
を行わなければならず、型厚調整の作業工数を増加させ
るものである。In addition, the rear part of the combination rod moves back and forth significantly behind the hollow piston each time the mold is opened and closed, which is dangerous from a safety standpoint. The cover must be removed and attached each time, which increases the number of man-hours required to adjust the mold thickness.
(本発明の要点等)
拘束式型締装置において、高速移動シリンダと強圧型締
シリンダを切り替える際の成形機の成形動作の中断によ
るロスタイムを解消するには、高速移動シリンダの働き
で可動盤と一体となって移動する伝達棒の拘束子受部と
、強圧型締シリンダの中空ピストン前方に位置して該中
空ピストンに設置され前記の如く移動する拘束子受部に
対し犬なり小なりの相対速度差を有する拘束子との相対
速度差を解消するためのいわゆる同期制御を行う他ない
。(Points of the present invention, etc.) In a restraint type mold clamping device, in order to eliminate loss time due to interruption of molding operation of the molding machine when switching between a high-speed moving cylinder and a high-pressure mold clamping cylinder, it is necessary to use the function of a high-speed moving cylinder to connect a movable platen The restraining element receiving part of the transmission rod which moves as one body and the restraining element receiving part which is located in front of the hollow piston of the strong pressure mold clamping cylinder and is installed in the hollow piston and moves as described above, are slightly relative to each other. There is no other choice but to perform so-called synchronous control to eliminate the relative speed difference with the restrainer, which has a speed difference.
本発明は、この同期制御について研究した結果に創案さ
れたもので、この発明の要旨(ζ拘束子受部を伝達棒の
後端部に形成し、拘束子は前記拘束子受部と同等幅のブ
ロック状をなし、その先端面の後部に該拘束子の後面の
一部を成す突出部を形成して成る拘束式型締装置と、該
拘束式型締装置を利用して、型閉じ工程中に、拘束子の
突出部で拘束子受部の到達を待ち受けさせ、到達した段
階で拘束子受部に拘束子の突出部のみを進入させ、続く
拘束子受部の後面が拘束子の突出部の後面に到達したこ
とによる拘束子の後面と拘束子受部の後面との一部衝突
により、拘束子と拘束子受部との前後の位置関係の整合
を確認し、拘束子の後面と拘束子受部の後面とが接触し
て拘束子と拘束子受部とが同期移動している間に、拘束
子全体部を拘束子受部に進入させ完全に結合させ拘束を
行い、型閉じ工程を完了させる型締方法とにある。The present invention was created as a result of research on this synchronous control, and the gist of the invention (ζ A restraining element receiving part is formed at the rear end of the transmission rod, and the restraining element has a width equal to that of the aforementioned restraining element receiving part. A restraining type mold clamping device having a block shape and having a protruding portion forming a part of the rear surface of the restrainer at the rear of its tip surface, and a mold closing process using the restraining type mold clamping device. Inside, the protruding part of the restrainer waits for the restrainer receiver to arrive, and when it arrives, only the protruding part of the restrainer enters the restrainer receiver, and then the rear surface of the restrainer receiver waits for the restrainer to arrive. When the rear surface of the restrainer reached the rear surface of the restrainer and the rear surface of the restrainer receiving part partially collided with the rear surface of the restrainer receiving part. While the restrainer and the restrainer receiver are in contact with the rear surface of the restrainer receiver and the restrainer and the restrainer receiver are moving synchronously, the entire restrainer enters the restrainer receiver, is completely connected and restrained, and the mold is closed. There is a mold clamping method to complete the process.
なお、拘束子と拘束子受部の拘束を解除する態様は、大
きく分けて、■一対の金型がタッチアップ状態にある間
に、つまり型剥離工程の以前に解除する、@型剥離後の
型開き工程の段階で一気に解除する、O型剥離後の型開
き工程の段階で無負荷状態にして解除する、の3態様に
分けられる。The manner in which the restraint between the restrainer and the restrainer receiving part is released can be roughly divided into: (1) release while the pair of molds are in the touch-up state, that is, before the mold peeling process, and (2) after the mold peels off. It can be divided into three modes: releasing it all at once at the stage of the mold opening process, and releasing it in a no-load state at the stage of the mold opening process after the O-shaped peeling.
■についてはロスタイムの心配はないが、@、θの態様
において成形機の成形動作の中断によるロスタイムを生
じさせないためには、もともと拘束子と拘束子受部とは
拘束関係にあって同期運動の状態にあるから、あとはい
かに合理的な拘束解除の制御を行うかの問題に尽きるの
である。There is no need to worry about loss time with regard to (2), but in order to avoid loss time due to interruption of the molding operation of the molding machine in the @ and θ modes, the restraint element and the restraint element receiving part are originally in a constraint relationship, so that synchronous movement cannot be caused. The problem is how to rationally control the release of restraints.
なお、以下、この発明の説明に際し出てくる数値は、拘
束式型締装置装着の型締力350トン級の射出成形機を
対象にしたものであって、また、機械の仕様ケ咳能力の
射出成形機の一般的範囲に属するように、可動盤ストロ
ーク800朋、高速型開閉速度50mlmin、低速型
開閉速度および型剥離速度2.5m/m、射出シリンダ
への油圧装置の最高吐出量2 5 3.6 l /mi
yt 、射出スクリュー直径70mm、計量ストローク
200啄射出スクリュー回転数213r.p.mと設定
した場合の例である。The numerical values that will appear when explaining this invention below are based on an injection molding machine with a mold clamping force of 350 tons equipped with a restraining mold clamping device, and are based on the specifications and capacity of the machine. As belonging to the general range of injection molding machines, the movable platen stroke is 800 mm, the high-speed mold opening/closing speed is 50 ml min, the low-speed mold opening/closing speed and the mold peeling speed are 2.5 m/m, and the maximum discharge amount of the hydraulic system to the injection cylinder is 2.5 m/m. 3.6 l/mi
yt, injection screw diameter 70 mm, metering stroke 200, injection screw rotation speed 213 r. p. This is an example when it is set as m.
(本発明の第1実施例等)
第1図は、この発明の第1実施例としての拘束式型締装
置を示す。(First Embodiment of the Present Invention, etc.) FIG. 1 shows a restraining type mold clamping device as a first embodiment of the present invention.
即ち、ベッド1上に大径小ストロークの強圧型締シリン
ダ6が設置され、該強圧型締シリンダ6の中空ピストン
7の中空部Ia内を、伝達棒12の後端部(左端部)が
進退するようになっている。That is, a strong pressure mold clamping cylinder 6 with a large diameter and a small stroke is installed on the bed 1, and the rear end (left end) of the transmission rod 12 advances and retreats within the hollow portion Ia of the hollow piston 7 of the strong pressure mold clamping cylinder 6. It is supposed to be done.
伝達棒12の前端部(右端部)は、移動金型5を取付け
る可動盤3と接合されている。The front end (right end) of the transmission rod 12 is joined to the movable platen 3 on which the movable mold 5 is attached.
強圧型締シリンダ6における中空ピストン7の側方に小
径大ストロークの高速移動シリンダ8が複数体配置され
、成形機の不動部とみなし得る強圧型締シリンダ本体6
′に高速移動シリンダ本体8′が固定され、各高速移動
シリンダ8のピストンロツド9は可動盤3と直接に接合
されている。A plurality of high-speed moving cylinders 8 with small diameters and large strokes are arranged on the sides of the hollow piston 7 in the strong pressure mold clamping cylinder 6, and the strong pressure mold clamping cylinder body 6 can be regarded as a stationary part of the molding machine.
A high-speed moving cylinder main body 8' is fixed to ', and the piston rod 9 of each high-speed moving cylinder 8 is directly connected to the movable platen 3.
なお、この発明において、強圧型締シリンダと高速移動
シリンダとの配置関係東例えば特公昭44−3977号
公報による如く、強圧型締シリンダの中空ピストン内を
進退する伝達棒は高速移動シリンダ本体と兼用とし、高
速移動シリンダのピストンロンドは強圧型締シリンダの
中空ヒストンを貫通され、その先端が、強圧型締シリン
ダ本体に固定されて該強圧型締シリンダ本体の後方に位
置する支持部材k固定された配置関係であってもよい。In addition, in the present invention, the arrangement relationship between the strong pressure mold clamping cylinder and the high-speed moving cylinder is explained. The piston rond of the high-speed moving cylinder penetrates the hollow histone of the strong pressure mold clamping cylinder, and its tip is fixed to the strong pressure mold clamping cylinder main body, and is fixed to the support member k located behind the strong pressure mold clamping cylinder main body. It may be a placement relationship.
前者の配置関係にあっては、中実状の伝達棒12の外径
円面積について後記する中実状0」1径部例えば16外
径円面積を除いて強圧型締シリンダ6より伝達される型
締力に対する受圧面積とすることができ伝達棒12を小
径とすることができるので、ひいては強圧型締シリンダ
の中空ピストンの直径も小径にすることができる意味に
おいて優れ、また、後者の配置関係にあっては、高速移
動シリンダは1個で間に合う意味において有利である。In the former arrangement, mold clamping is transmitted from the strong pressure mold clamping cylinder 6 except for the solid-shaped transmission rod 12 having an outer diameter circular area of 16, which will be described later. Since the pressure receiving area for the force can be reduced and the diameter of the transmission rod 12 can be made small, this is excellent in the sense that the diameter of the hollow piston of the strong pressure mold clamping cylinder can also be made small. In this case, it is advantageous in the sense that only one high-speed moving cylinder is sufficient.
次に、上記可動盤3は、タイパー10を案内として左右
方向に前進・後退される。Next, the movable platen 3 is moved forward and backward in the left-right direction using the tieper 10 as a guide.
それにより、可動盤3の移動金型5番″!,固定盤2ぺ
取付けられた固定金型4に対し開閉動作される。As a result, the movable mold No. 5'' of the movable platen 3 and the fixed mold 4 attached to the fixed platen 2 are opened and closed.
固定盤2は、ベッド1上へ固定して設置されている。The fixed platen 2 is fixedly installed on the bed 1.
伝達棒12の左端に近い位置(後端部)に、該伝達棒に
おげる凹部として拘束子受部15が形成されている。A restrainer receiving portion 15 is formed as a recess in the transmission rod at a position near the left end (rear end portion) of the transmission rod 12.
この拘束子受部15は、後記する拘束子が進入して結合
され強圧型締シリンダ6の巨大な機械力を伝達棒12へ
伝達可能とするものでおるから、その構成は拘束子との
関係において特定され、その形状、構造、大きさの如何
を問わない。This restrainer receiving portion 15 is configured to allow a restrainer (to be described later) to enter and be connected thereto, and to transmit the huge mechanical force of the strong pressure mold clamping cylinder 6 to the transmission rod 12. Therefore, its structure depends on its relationship with the restrainer. , regardless of its shape, structure, or size.
また、いかなる構造によって拘束子受部15が形成され
るかも問題ではない。Furthermore, it does not matter what structure the restrainer receiving portion 15 is formed with.
図示の拘束子受部15は、型剥離力に耐えられる断面積
の中実状の小径部16を残し軸線に垂直な側面を有する
溝形状に形成されている。The illustrated restrainer receiving portion 15 is formed in a groove shape having side surfaces perpendicular to the axis, leaving a solid small diameter portion 16 with a cross-sectional area capable of withstanding mold peeling force.
次に、強圧型締シリンダ6における中空ピストン7の前
側に、拘束子1B,18を上記拘束子受部15に対し進
入・後退させることにより伝達棒12に対する拘束・拘
束解除を行なう拘束機構が直接又は間接に設置されてい
る。Next, a restraining mechanism that restrains and releases the restraint on the transmission rod 12 by moving the restrainers 1B and 18 into and out of the restrainer receiving portion 15 is directly installed in front of the hollow piston 7 in the strong pressure mold clamping cylinder 6. Or indirectly installed.
すなわち中空ピストン7の前端部には、拘束子18の取
付けを容易にする目的で、タイパー10に案内されて移
動する支持板19が一体的に取付けられている。That is, a support plate 19 that moves while being guided by the tieper 10 is integrally attached to the front end of the hollow piston 7 in order to facilitate attachment of the restrainer 18.
もつとも、この支持板19は必らず必要というものでは
なく、この支持板19がないとき、拘束子は直接中空ピ
ストン7の前端部に直接設置される。However, this support plate 19 is not absolutely necessary, and when this support plate 19 is not provided, the restrainer is directly installed on the front end of the hollow piston 7.
支持板19の前面(右側面)には、伝達棒12を間にお
いて向い合う上下一対のチャック用シリンダ21 ,2
1が設置され(第1図B)、このチャック用シリンダ2
1,21のロツド先端に、上記拘束子受部15の溝幅に
対し進入・後退に適当なはめ合すきまを有する厚さ寸法
即ち拘束子受部と同等幅のブロック状の拘束子18が接
合されている。On the front surface (right side) of the support plate 19, there is a pair of upper and lower chuck cylinders 21, 2 facing each other with the transmission rod 12 in between.
1 is installed (Fig. 1B), and this chuck cylinder 2
A block-shaped restrainer 18 having a thickness dimension, that is, the same width as the restrainer receiving part, is connected to the tips of the rods 1 and 21, and has an appropriate fitting gap for advancing and retracting with respect to the groove width of the restrainer receiving part 15. has been done.
この拘束子18Di,第1図Bに示す通り、支持板19
へ固着されたL字形ガイド20によりその両側縁部を滑
動自在に抱きかかえられ、ガイド20に案内されて直線
的に往復動する構成となっている。As shown in FIG. 1B, this restrainer 18Di has a support plate 19
The L-shaped guide 20 is fixed to the L-shaped guide 20, which is slidably held at both side edges thereof, and is guided by the guide 20 to reciprocate linearly.
この拘束子18は、拘束子受部15と同等幅のブロック
状であることを基本的構成とするが、その厚さ寸法は、
少なくとも強圧型締シリンダ6で発生した巨大な機械力
を伝達棒12へ伝えるに十分なせん断面積を確保する寸
法とされている。The basic structure of this restraint element 18 is that it is in the shape of a block with the same width as the restraint element receiving part 15, but its thickness dimension is as follows.
The dimensions are such that at least a sufficient shearing area is ensured to transmit the enormous mechanical force generated by the strong pressure mold clamping cylinder 6 to the transmission rod 12.
拘束子18は、その先端面の後部(左側部)に、拘束子
受部15の小径部16がはまるそれと同等ないしそれよ
りやや大きい曲率半径の半円形凹面18aを有する(第
12図)。The restrainer 18 has a semicircular concave surface 18a at the rear (left side) of its distal end surface with a radius of curvature equal to or slightly larger than that into which the small diameter portion 16 of the restrainer receiver 15 fits (FIG. 12).
また、第12図A,B,Cで明らかなように、拘束子先
端面の後部の前記半円形凹面18aに隣接して、拘束子
先端面の前部(右側部)の適切な寸法fの範囲に円弧凹
面18bを形成し、この2つの隣接する凹面18a,1
8bの境界に段部18cが形成され、この段部18cよ
り後部が拘束子18の後面18eの一部をなす突出部1
8dに形成されている。In addition, as is clear from FIGS. 12A, B, and C, an appropriate dimension f of the front (right side) of the restrainer front end surface is set adjacent to the semicircular concave surface 18a at the rear of the restrainer front end surface. A circular concave surface 18b is formed in the range, and these two adjacent concave surfaces 18a, 1
A step portion 18c is formed at the boundary of the restrainer 18b, and a protrusion 1 that is rearward of the step portion 18c forms a part of the rear surface 18e of the restrainer 18.
8d.
円弧凹面18bの曲率半径は、伝達棒12の外径と同等
か若しくはそれより犬とされている。The radius of curvature of the arcuate concave surface 18b is equal to or larger than the outer diameter of the transmission rod 12.
ただし、当該円弧凹面18bは、円弧面である必要は特
にない。However, the arcuate concave surface 18b does not particularly need to be an arcuate surface.
図中13fは拘束子18の前面である。In the figure, 13f is the front surface of the restrainer 18.
なお、拘束子18は必らずしも2分割にして上下に対設
する必要はなく、例えば第17図に図示する通り、小径
部16を逃げて1ブロックにより構成しても良い。Note that the restrainer 18 does not necessarily have to be divided into two parts and provided vertically opposite each other, and may be configured as one block with the small diameter portion 16 removed, for example, as shown in FIG. 17.
前者の場合は型締力がバランス良く伝達棒12に平均的
に加わる意味において優れ、後者の場合はチャック用シ
リンダが1個であり、また拘束子18の前進位置にある
検出装置の信号を2個分合せて確認する必要がないので
制御上有オリである。The former case is superior in the sense that the mold clamping force is evenly applied to the transmission rod 12 in a well-balanced manner, and the latter case has only one chuck cylinder, and the signal from the detection device at the forward position of the restrainer 18 is divided into two. This is advantageous in terms of control since there is no need to check each individual item.
図面中LS−1・・・・・・LS−10はリミットスイ
ッチを示す。In the drawings, LS-1...LS-10 indicate limit switches.
また、図中22は強圧型締シリンダ6の油圧回路を制御
する電磁切換弁、23は高速移動シリンダ8の油圧回路
を制御する電磁切換弁、24はチャック用シリンダ21
の油圧回路を制御する電磁切換弁である。Further, in the figure, 22 is an electromagnetic switching valve that controls the hydraulic circuit of the strong pressure mold clamping cylinder 6, 23 is an electromagnetic switching valve that controls the hydraulic circuit of the high-speed movement cylinder 8, and 24 is a chuck cylinder 21.
This is an electromagnetic switching valve that controls the hydraulic circuit.
(同第1実施例に基《型閉じ、昇圧、強圧型締各工程に
おいての成形動作)
第1図Aは、切換弁23が正位置にオン動作されてLS
−9により後部低速型閉じ工程から高速型閉じ工程に移
行し、さらにLS−1により前部低速型閉じ工程に移行
した状態にあって、高速移動シリンダ8が可動盤3を右
行させ、前部低速型閉じ工程が進められつつある状態を
示している。(Based on the first embodiment (molding operations in mold closing, pressurization, and strong pressure mold clamping steps)) Figure 1A shows the switching valve 23 turned on in the normal position and the LS
-9 moves from the rear low-speed mold closing process to the high-speed mold closing process, and LS-1 moves to the front low-speed mold closing process, and the high-speed moving cylinder 8 moves the movable platen 3 to the right, moving the movable platen 3 to the front. The figure shows a state in which the low-speed mold closing process is proceeding.
さらにいえば、約2.5m/min程度の後部低速型閉
じ工程が約20mm@度進んだあたりでLS−9が作動
されて約50m/mi4度の高速型閉じ工程が進められ
、型閉じストロークを約70mm程度残すあたりでLS
Iが作動され、前部低速型閉じ工程を行なっている。Furthermore, when the rear low-speed mold closing process of approximately 2.5 m/min has advanced approximately 20 mm @ degree, the LS-9 is activated and the high-speed mold closing process of approximately 50 m/mi 4 degrees advances, and the mold closing stroke LS when about 70mm is left.
I is activated to perform the front low speed mold closing process.
以上の型閉じ速度の変化は、すべて油圧回路の制御で行
なわれる。All of the above changes in mold closing speed are controlled by the hydraulic circuit.
拘束子18は、第1図Bの通り、いまだ元位置にあって
、拘束子受部15の到達を待ち受けている。As shown in FIG. 1B, the restrainer 18 is still in its original position and is waiting for the restrainer receiver 15 to arrive.
第2図A,B、第3図A,Bは前部低速型閉じ工程にお
ける拘束子18の拘束子受部15に対する第1段階の進
入・結合動作を示している。FIGS. 2A and 2B and 3A and 3B show the first stage of the movement of the restraint member 18 into and connection with the restraint member receiving portion 15 in the front low-speed mold closing process.
まず第2図Aは、前部型閉じ工程において、さらに右行
した可動盤3がLS−2と接触してこれを作動させ拘束
子受部15の到達を検出した状態を示す。First, FIG. 2A shows a state in which the movable platen 3, which has moved further to the right, comes into contact with the LS-2, operates it, and detects the arrival of the restrainer receiving part 15 in the front mold closing process.
LS−2の信号入力によって切換弁24は正位置にオン
動作され、それまで元位置にあって拘束子受部15の到
達を待ち受けていた拘束子18は、チャック用シリンダ
21の働きによって拘束子18の先端面の前寄り側つま
り円弧凹面18bが伝達棒12へ軽く接触されたかない
しは接触直前の状態となっている。The switching valve 24 is turned on to the normal position by the signal input from the LS-2, and the restrainer 18, which had been in its original position and was waiting for the restrainer receiver 15 to arrive, is now turned on by the action of the chuck cylinder 21. The front side of the distal end surface of the transmission rod 18, that is, the arcuate concave surface 18b, is lightly in contact with the transmission rod 12, or is in a state just before contact.
より詳しく拘束子18と拘束子受部15の関係位置につ
いて説明すると、拘束子18の円弧凹面18bは伝達棒
12の外径面と接しまたは接する直前にあり、突出部1
8dのみ拘束子受部15内へ進入させた位置関係が実現
され、第一段階の進入が達成されている。To explain in more detail the relative position between the restraint element 18 and the restraint element receiving part 15, the arcuate concave surface 18b of the restraint element 18 is in contact with or just before contact with the outer diameter surface of the transmission rod 12, and the protruding part 1
The positional relationship in which only the restrainer 8d has entered into the restrainer receiving portion 15 has been achieved, and the first stage of entry has been achieved.
か《して拘束子18は第2図Bの位置に達し、その位置
でLS−4と接触しこれをオン動作させる。Thus, the restrainer 18 reaches the position shown in FIG. 2B, and at that position contacts the LS-4 to turn it on.
LS−4の信号入力を受けた切換弁24はただちに中立
位置へ戻り、拘束子18の動きは一時停止する。Upon receiving the signal input from LS-4, the switching valve 24 immediately returns to the neutral position, and the movement of the restrainer 18 is temporarily stopped.
次に第3図Aは、前記第2図Aの状態から伝達棒12が
さらに右行し、上述の如く拘束子受部15内へ進入して
いる突出部18dにより、静止する拘束子18の後面1
8eに拘束子受部15の前向き後面(以下これを後面と
称する)15aが到達したことによる拘束子18の後面
18eと拘束子受部15の後面15aとの一部衝突(=
突出部18dの後面に相当する範囲の衝突)により右行
する伝達棒12によって拘束子18がうしろから押され
る形となり、第1段階の結合が達成され両者が同期移動
(右方への移動)するに至った状態を示している。Next, FIG. 3A shows that the transmission rod 12 has moved further to the right from the state shown in FIG. Rear side 1
8e, a partial collision between the rear surface 18e of the restrainer 18 and the rear surface 15a of the restrainer receiver 15 (=
Due to the collision in the range corresponding to the rear surface of the protrusion 18d), the restrainer 18 is pushed from behind by the transmission rod 12 moving to the right, the first stage of coupling is achieved, and both move synchronously (move to the right). It shows the state that led to this.
このときより第5図に示す型閉じ完了までの間、伝達棒
12は拘束子受部15の後面15aに荷重を受け、引張
状態となる。From this time until the mold closing is completed as shown in FIG. 5, the transmission rod 12 receives a load on the rear surface 15a of the restrainer receiving portion 15 and becomes in a tensile state.
また、切換弁22は依然中立位置にあって、強圧型締シ
リンダ6における中空ピストンTの右室の油は中空ピス
トン7の移動に応じて左室に回り、過不足の油量が切換
弁22の戻り油路を流通する等して、中空ピストン7は
ほとんど無負荷状態で前記同期移動に追従する。Further, the switching valve 22 is still in the neutral position, and the oil in the right chamber of the hollow piston T in the high-pressure mold clamping cylinder 6 flows to the left chamber in accordance with the movement of the hollow piston 7, and excess or insufficient oil amount is transferred to the switching valve 22. The hollow piston 7 follows the synchronous movement with almost no load as it flows through the return oil path.
次に第4図A,Bは、第2段階の進入結合動作として、
拘束子18の全体部が拘束子受部15の中へもう一段深
べ進入され、第2段階の完全な結合が達成されて拘束が
達成された状態を示している。Next, FIGS. 4A and 4B show, as the second stage approach coupling operation,
This shows a state in which the entirety of the restraint element 18 has been advanced into the restraint element receiving part 15 one step further, and complete coupling in the second stage has been achieved, thereby achieving restraint.
即ち、上記第3図のように拘束子18の後面18eと拘
束子受部15の後面15aとが接触して伝達棒12と中
空ピストン7が同期移動を始めると、支持板19に取付
けた位置決め片11が中空ピストン7の後記する型開き
工程の元位置復帰を確認する停止位置規定用リミットス
イッチLS−5から離れるのでLS−5がオフ動作する
。That is, as shown in FIG. Since the piece 11 separates from the stop position defining limit switch LS-5, which confirms that the hollow piston 7 returns to its original position in the mold opening process to be described later, LS-5 is turned off.
そのことにより発生される信号によって拘束子18の後
面18eと拘束子受部15の後面15aとが一部衝突し
たこと、及び拘束子18と拘束子受部15との前記の位
置関係の整合がなされたこと、並びに拘束子18の後面
と拘束子受部15の後面15aとが接触して伝達棒12
と中空ピストン7とが同期移動を始めたことの確認が行
なわれる。The signal generated thereby indicates that the rear surface 18e of the restrainer 18 and the rear surface 15a of the restrainer receiver 15 have partially collided, and that the alignment of the positional relationship between the restrainer 18 and the restrainer receiver 15 has been confirmed. In addition, the rear surface of the restrainer 18 and the rear surface 15a of the restrainer receiving portion 15 contact each other, and the transmission rod 12
It is confirmed that the hollow piston 7 and the hollow piston 7 have started to move synchronously.
そして、その信号入力を受けて、切換弁24が再び正位
置に作動され、チャック用シリンダ21の働きで拘束子
18が第4図A,Bの如くに前進されるのである。In response to the signal input, the switching valve 24 is operated to the normal position again, and the restraint member 18 is advanced as shown in FIGS. 4A and 4B by the action of the chuck cylinder 21.
拘束子受部15と拘束子18とが同期移動するというこ
とは、拘束子18の後面18eに拘束子受部後面15a
が接触していることを意味し、また、拘束子18は拘束
子受部15の受幅寸法と同等幅のブロック状をなすから
前記の雨移動がはじまることは、当然、拘束子18と拘
束子受部15との前後の位置関係がぴたり整合している
ことを意味し、従って、上述のように停止位置転用リミ
ットスイッチLS−5がオフ動作するということは、拘
束子18と拘束子受部15の位置関係が上記の如くに整
合されていることの確認信号に他ならないのである。The fact that the restrainer receiving portion 15 and the restrainer 18 move synchronously means that the rear surface 18e of the restrainer receiving portion 15a is attached to the rear surface 18e of the restrainer 18.
This means that the restrainer 18 and the restraint are in contact with each other, and since the restrainer 18 has a block shape with the same width as the receiving width of the restrainer receiving part 15, it is natural that the rain movement starts as described above. This means that the front and back positional relationship with the child receiver 15 is exactly aligned, and therefore, the fact that the stop position diversion limit switch LS-5 is turned off as described above means that the restraint member 18 and the restraint child receiver are in perfect alignment. This is nothing but a confirmation signal that the positional relationship of the portions 15 is aligned as described above.
なお、拘束千18と拘束子受部150前後の位置関係の
整合の確認は、中空ピストン7の位置の変化の確認によ
り行うことで、信頼性の高いものとなる。The alignment of the positional relationship between the restraint 18 and the restraint receiving part 150 can be confirmed with high reliability by checking the change in the position of the hollow piston 7.
拘束子18と伝達棒12の完全な結合による拘束状態を
第4図Bに示す。FIG. 4B shows a restrained state in which the restrainer 18 and the transmission rod 12 are completely connected.
拘束子受部15に進入した拘束子18の前進限位置はL
S−6によって検出する。The forward movement limit position of the restrainer 18 that has entered the restrainer receiving portion 15 is L.
Detected by S-6.
拘束子18が拘束子受部15内に在ってLS−5がその
検出信号入力を発信し続ける間、切換弁24は正位置に
保たれる。While the restrainer 18 is within the restrainer receiving portion 15 and the LS-5 continues to transmit its detection signal input, the switching valve 24 is maintained in the normal position.
か《して拘束子18と拘束子受部15とが完全に結合し
て拘束を行なった時点では、固定金型4と移動金型5と
がほとんど閉じる寸前になっている(第4図A)。At the time when the restrainer 18 and the restrainer receiving part 15 are completely connected and restrained, the stationary mold 4 and the movable mold 5 are almost on the verge of closing (see Fig. 4A). ).
第5図は、型閉じ工程が終了し、昇圧工程に移行して強
圧型締シリンダ6が働き、強力な型締付が行なわれつつ
ある状態を示している。FIG. 5 shows a state in which the mold closing process has been completed and the pressure increasing process has started, the strong pressure mold clamping cylinder 6 is in operation, and strong mold clamping is being performed.
即ち、移動金型5が固定金型4へ閉じられたちょうどそ
のとき、右行した可動盤3からさらに右方へ突出された
位置決め片13がLS−7と接触し、LS−7が作動さ
れる。That is, just when the movable mold 5 is closed to the fixed mold 4, the positioning piece 13 protruding further to the right from the movable platen 3 that has moved to the right comes into contact with the LS-7, and the LS-7 is activated. Ru.
LS−7の信号入力を受けて、まず切換弁23は中立位
置とされ、高速移動シリンダ8は停止される。Upon receiving the signal input from LS-7, the switching valve 23 is first set to the neutral position, and the high-speed moving cylinder 8 is stopped.
一方、LS−6,LS−7の信号入力を受けて、強圧型
締シリンダ6の切換弁22が正位置に作動される。On the other hand, upon receiving the signal input from LS-6 and LS-7, the switching valve 22 of the strong pressure mold clamping cylinder 6 is operated to the normal position.
このため、大きな受圧面積を有する中空ピストン7の左
室に高圧油が供給され、中空ピストン7は右向きの巨大
な機械力を発生する。Therefore, high pressure oil is supplied to the left chamber of the hollow piston 7, which has a large pressure receiving area, and the hollow piston 7 generates a huge mechanical force in the right direction.
その機械力は、支持板19→拘束子18→伝達棒12→
可動盤3→移動金型5の順に伝えられ、巨大な型締力を
発生しつつあり、やがて所定の型膀力に達し強圧型締工
程に移る。The mechanical force is as follows: support plate 19→restraint 18→transmission rod 12→
The force is transmitted from the movable platen 3 to the movable mold 5, and a huge mold clamping force is being generated, and eventually a predetermined mold clamping force is reached and the process moves to a strong mold clamping process.
この間、切換弁24は正位置に保持され、チャック用シ
リンダ21は働いたままであり、拘束子18による結合
の安全性が保持される。During this time, the switching valve 24 is held in the normal position, the chuck cylinder 21 remains in operation, and the safety of the connection by the restrainer 18 is maintained.
上記強圧型締工程の期間中に、溶融樹脂の射出の工程と
それに続く次回ショットのための溶融樹脂の計量の工程
とが並行して行われている。During the above-mentioned strong pressure mold clamping process, the process of injecting the molten resin and the subsequent process of measuring the molten resin for the next shot are performed in parallel.
なお、=−ti工程の間に、または射出工程、計量工程
の間に射出成形された製品の冷却を行い、必要ならば、
計量工程後も引続き冷却を続行させる。In addition, the injection molded product is cooled during the =-ti process, or during the injection process and the metering process, and if necessary,
Cooling continues even after the measuring process.
(同第1実施例に基く型剥離、型開き各工程においての
成形動作の3態様等)
強圧型締工程が終ると、製品を取出すため、型剥離工程
から型開き工程へと移る。(Three aspects of molding operations in the mold peeling and mold opening processes based on the first embodiment) When the strong pressure mold clamping process is finished, the process moves from the mold peeling process to the mold opening process in order to take out the product.
ここで、型剥離工程並びに型剥離力について簡単に説明
する。Here, the mold peeling process and mold peeling force will be briefly explained.
型剥離工程は、実質的に前部低速型開き工程の最初の段
階として包含されるであろう。The mold stripping step will essentially be included as the first step in the front slow mold opening step.
しかし、この発明では、型開き工程と型剥離工程とは、
説明の便宜上、区別してその動作を説明する。However, in this invention, the mold opening process and the mold peeling process are
For convenience of explanation, the operations will be explained separately.
また、移動金型5と固定金型40間に成形品が密着され
ているため、型剥離力は、型締力には遠く及げないにせ
よ、型剥離後の型開き工程に要する力よりはるかに大き
くなければならない。In addition, since the molded product is in close contact between the movable mold 5 and the fixed mold 40, the mold peeling force is far less than the mold clamping force, but it is higher than the force required for the mold opening process after mold peeling. It has to be much bigger.
即ち、型剥離工程後における型開き工程に要する力は、
中空ピストン7と強圧型締シリンダ6との間のすべり抵
抗、並びに可動盤3がベッド1上及びタイパー10を滑
動するすべり抵抗の合計でおよそ1トン以下とすること
が容易であるのに対し、型剥離力は型締力の14分の1
前後とされるのが一般的であるから、25トン前後を要
請される。In other words, the force required for the mold opening process after the mold peeling process is
While it is easy to make the total of the sliding resistance between the hollow piston 7 and the strong mold clamping cylinder 6 and the sliding resistance of the movable platen 3 sliding on the bed 1 and the tieper 10 to be about 1 ton or less, Mold peeling force is 1/14 of mold clamping force
Generally, it is around 25 tons, so it is requested to be around 25 tons.
さて、型剥離工程から前部低速型開き工程へ移る成形動
作の態様は大きく3通りに分けられる。Now, the mode of the molding operation that moves from the mold peeling process to the front low-speed mold opening process can be roughly divided into three types.
その第1は、型剥離工程の以前に拘束千18を拘束子受
部15から完全に離脱させ拘束解除を行ない、高速移動
シリンダ8のみにより型剥離工程と型開き工程を行なう
方法である。The first is a method in which the restraint 18 is completely removed from the restraint receiving part 15 to release the restraint before the mold peeling process, and the mold peeling process and the mold opening process are performed only by the high-speed moving cylinder 8.
第2は、型剥離工程は強圧型締シリンダ6で行ない、強
圧型締シリンダ6がほぼ無圧状態となる前部低速型開き
工程において拘束子18を拘束子受部15から一気に離
脱させる方法である。The second method is to perform the mold peeling process using the strong pressure mold clamping cylinder 6, and to remove the restraint element 18 from the restraint element receiving part 15 all at once during the front low speed mold opening process in which the strong pressure mold clamping cylinder 6 is in an almost unpressurized state. be.
第3の方法は、拘束子18を離脱させるにあたり、拘束
子18と拘束子受部15との関係を無負荷状態として離
脱させる方法である。The third method is a method in which the restraint member 18 is removed with the relationship between the restraint member 18 and the restraint member receiving portion 15 in an unloaded state.
上記第1の方法は、高速移動シリンダ8が型剥離に必要
な力を発生することが前提であるが、型剥離工程以後に
拘束子18を拘束子受部15から離脱させる操作がな《
、単に高速移動シリンダ8の油圧回路制御のみによって
、型剥離工程並びに型開き工程が遂行されるだけなので
、図示による説明は省略する。The first method described above is based on the premise that the high-speed moving cylinder 8 generates the force necessary for mold peeling, but there is no operation to remove the restrainer 18 from the restrainer receiving part 15 after the mold peeling process.
Since the mold peeling process and the mold opening process are simply performed by controlling the hydraulic circuit of the high-speed moving cylinder 8, explanations using illustrations will be omitted.
この方法は制御方法として最も簡単であるが、高速移動
シリンダ8に型剥離力を発生するだけのピストン直径を
要し、必然、その直径が大きくなり、高速型開閉速度の
低下を招《欠点がある。This method is the simplest control method, but it requires a piston diameter large enough to generate the mold peeling force in the high-speed moving cylinder 8, which inevitably increases the diameter and reduces the high-speed mold opening/closing speed. be.
第2、第3の方法にはこの欠点がない。The second and third methods do not have this drawback.
次に、上記第2の方法について説明する。Next, the second method will be explained.
第6図は、強圧型締シリンダ6が型剥離を行なっている
状態を示す。FIG. 6 shows a state in which the strong mold clamping cylinder 6 is peeling off the mold.
即ち、前述した強圧型締工程の終了と同時に、一転して
型剥離信号が入力されると、切換弁22が逆位置へ作動
される。That is, when the mold peeling signal is input at the same time as the above-described strong pressure mold clamping step is completed, the switching valve 22 is operated to the reverse position.
このため、強圧型締シリンダ6のピストン右室に型剥離
に見合った高圧油が供給され、可動盤3が左行される。Therefore, high pressure oil suitable for mold separation is supplied to the right chamber of the piston of the strong pressure mold clamping cylinder 6, and the movable platen 3 is moved to the left.
か《して、移動金型5に製品14が付着した状態で型剥
離が行なわれる。In this way, mold separation is performed with the product 14 attached to the movable mold 5.
型剥離動作は、およそ20關前後のストロークで行なわ
れ、その終了位置はLS−Jが可動盤3から離れてオフ
動作することにより確認される。The mold peeling operation is performed with approximately 20 strokes, and the end position is confirmed when the LS-J moves away from the movable platen 3 and turns off.
型剥離の段階では、拘束子1g+’[いまだ切換弁24
が正位置にあり、チャック用シリンダ21で押えつげら
れている。At the stage of mold peeling, the restrainer 1g+' [still switching valve 24
is in the normal position and is held down by the chuck cylinder 21.
第1図は、LS−8が型剥離工程の終了を検出し、その
信号入力を受けて切換弁22が中立位置に戻され、強圧
型締シリンダ6が停止され、切換弁23は逆位置に切替
わり、前部低速型開き工程が開始されると共に、切換弁
24が逆位置へ作動され、拘束子18が拘束子受部15
から一気に完全に離脱された状態を示している。FIG. 1 shows that the LS-8 detects the end of the mold peeling process, and upon receiving the signal input, the switching valve 22 is returned to the neutral position, the strong pressure mold clamping cylinder 6 is stopped, and the switching valve 23 is moved to the reverse position. At the same time, the switching valve 24 is operated to the reverse position, and the restraint element 18 is moved to the restraint element receiving part 15.
It shows a state of being completely removed from the situation.
離脱された拘束子18の元位置復帰は、第1図BのLS
−3により検出され、その信号入力を受けて切換弁24
が中立位置に戻される。The released restrainer 18 is returned to its original position at LS in Figure 1B.
-3, and upon receiving the signal input, the switching valve 24
is returned to its neutral position.
拘束子18を拘束子受部15から離脱させる際の動きに
ついてさらに詳し《説明すると、切換弁22が中立位置
とされ強圧型締シリンダ6が停止された場合、中空ピス
トン70前後の室の油量バランスは切換弁22の戻り油
通路を介して平衡が保たれる。The movement when the restraint element 18 is removed from the restraint element receiving part 15 will be explained in more detail.When the switching valve 22 is in the neutral position and the strong pressure mold clamping cylinder 6 is stopped, the amount of oil in the chambers before and after the hollow piston 70 will be explained in more detail. The balance is maintained via the return oil passage of the switching valve 22.
結局、中空ピストン7を左行させることに対する抵抗は
、中空ピストン7どシリンダ本体6′とのすべり抵抗だ
けと考えることができる。In the end, the only resistance to moving the hollow piston 7 to the left can be considered to be the sliding resistance between the hollow piston 7 and the cylinder body 6'.
この抵助はさして太きいものではない。This aid is not very thick.
前記の抵抗力がそのまま拘束子18を引抜く際のすべり
抵抗の要因であるが、既述の通り大した抵抗力ではない
から、拘束子18はわずかな力で簡単に離脱できる。The above-mentioned resistance force is the cause of the slip resistance when the restraint member 18 is pulled out, but as described above, it is not a large resistance force, so the restraint member 18 can be easily removed with a small force.
第8図は、前部低速型開き工程の終了位置(ストローク
にしておよそ50朋ぐらい)を確認するLS−1が可動
盤3と離れてオフ動作され、その信号入力を受けて高速
移動シリンダ8の油圧回路における絞り(図示省略)が
調節され、およそ50m/m帳度の高速型開き工程を行
ないつつある状態を示す。FIG. 8 shows that the LS-1, which confirms the end position of the front low-speed mold opening process (approximately 50 strokes), is separated from the movable platen 3 and turned off, and in response to the signal input, the high-speed moving cylinder 8 The throttle (not shown) in the hydraulic circuit is adjusted, and a high-speed mold opening process of approximately 50 m/m is being performed.
以後の成形動作の図示は省略するが、可動盤3が左行し
てLS−9に接触すると、その信号入力を受けて高速移
動シリンダ8は再び後部低速型開き工程に移行され、L
S−1 0の信号を受けて停止される。Although illustration of the subsequent molding operation is omitted, when the movable platen 3 moves to the left and contacts the LS-9, upon receiving the signal input, the high-speed moving cylinder 8 is transferred to the rear low-speed mold opening process again, and the L
It is stopped upon receiving the S-1 0 signal.
この左行限界位置での停止と相前後して、移動金型5に
付着された製品は突出し機構で自動落下される。Around this time of stopping at the leftward limit position, the product attached to the movable mold 5 is automatically dropped by the ejecting mechanism.
また、型剥離工程完了後、前記の後部低速型開き工程が
終了するまでに、適宜の時期において、切換弁22が逆
位置にあり、中空ピストン70元位置復帰を規定するL
S−5をオン動作させるまで左行させる。In addition, after the mold peeling process is completed and before the rear low-speed mold opening process is completed, the switching valve 22 is in the reverse position at an appropriate time, and the L that regulates the return of the hollow piston 70 to its original position is determined.
Move S-5 to the left until it is turned on.
次に、上記第3の方法について説明する。Next, the third method will be explained.
第3の方法の真髄は次の点にある。The essence of the third method lies in the following points.
即ち、上記第2の方法で拘束子18が拘束子受部15か
ら離脱される際、離脱の瞬間にki,拘束子18の先端
前角と拘束子受部15の後向き前面(以下、これを前面
と称する)15bの開口部角とが角と角で接する線接触
の形となり、前記中空ピストン7のすべり抵抗力が応力
として両角部へ集中して負荷される。That is, when the restraint element 18 is removed from the restraint element receiving part 15 in the second method, at the moment of separation, ki is formed between the front corner of the distal end of the restraint element 18 and the rearward front surface of the restraint element receiving part 15 (hereinafter referred to as this). 15b (referred to as the front surface) form a line contact in which the corners are in contact with each other, and the sliding resistance force of the hollow piston 7 is concentrated and applied as stress to both corners.
従って、両角部の損傷の虞れがないよう材質の選定、熱
処理、表面処理、工作加工等についての一応の配慮を要
する。Therefore, consideration must be given to the selection of materials, heat treatment, surface treatment, machining, etc., so that there is no risk of damage to both corners.
第3の方法は、拘束子18が拘束子受部15から離脱さ
れる際、両者間に力の授受を生じない無負荷状態に至ら
しめ、前記の配慮を無用とすることに特色がある。The third method is characterized in that when the restraint member 18 is separated from the restraint member receiving portion 15, a no-load state is reached in which no force is transferred between the two, thereby making the above considerations unnecessary.
すなわち、第9図は、高速移動シリンダ8の切換弁23
は中立位置とされ、切換弁22が逆位置に作動されて強
圧型締シリンダ6の右室に高圧油が供給され、強圧型締
シリンダ6のみによって型剥離工程が行なわれている状
態を示している。That is, FIG. 9 shows the switching valve 23 of the high-speed moving cylinder 8.
is in the neutral position, the switching valve 22 is operated to the reverse position, high pressure oil is supplied to the right chamber of the high pressure mold clamping cylinder 6, and the mold peeling process is performed only by the high pressure mold clamping cylinder 6. There is.
そして、第10図は、前記型剥離工程の終了をLS−8
で検出したあと、その信号入力を受けて強圧型締シリン
ダ6が前部低速型開き工程に移行され、前記LS−8の
オフ動作の信号入力を受けて切換弁24が逆位置へ作動
され、拘束子18が第1段階の離脱動作をした状態を示
している。FIG. 10 shows the completion of the mold peeling process using LS-8.
After detecting this, upon receiving the signal input, the strong pressure mold clamping cylinder 6 is shifted to the front low speed mold opening process, upon receiving the signal input of the OFF operation of the LS-8, the switching valve 24 is operated to the reverse position, This shows a state in which the restrainer 18 has performed a first-stage detachment operation.
ここでいう第1段階の離脱動作とは、第2図A・第3図
で説明したこととはちょうど逆の関係であって円弧凹面
18bは伝達棒12の外径面の外に位置し、拘束子先端
の突出部18dのみが拘束子受部15内に残っているま
での離脱動作を意味する。The first-stage detachment operation here is exactly the opposite of what was explained in FIGS. 2A and 3, and the arcuate concave surface 18b is located outside the outer diameter surface of the transmission rod 12, This means a detachment operation until only the protruding portion 18d at the tip of the restrainer remains in the restrainer receiving portion 15.
この第1段階の拘束子18離脱の当否は、第10図Bに
示す通り、LS−4のオフ動作により検出する。The propriety of detaching the restrainer 18 in the first stage is detected by the OFF operation of the LS-4, as shown in FIG. 10B.
第11図は、続《第2段階の離脱動作を示している。FIG. 11 shows the detachment operation in the second stage.
すなわち、LS−4のオフ動作による信号入力を受けて
切換弁22が中立位置に戻され強圧型締シリンダ6が停
止されると共に、逆に切換弁23が逆位置に作動され高
速移動シリンダ8が起動されてそれによる前部低速型開
き工程が始まった状態を示す。That is, in response to the signal input due to the OFF operation of LS-4, the switching valve 22 is returned to the neutral position and the strong pressure mold clamping cylinder 6 is stopped, and conversely, the switching valve 23 is operated to the reverse position and the high-speed moving cylinder 8 is activated. It shows the state in which it has been activated and the front low-speed mold opening process has begun.
そして、切換弁24はいまだ逆位置に保持されて、拘束
子18の引抜きが続行されつつある。The switching valve 24 is still held in the reverse position, and the withdrawal of the restrainer 18 is continuing.
この第11図の図示で明らかなように、拘束子18の第
1段階の離脱でLS−4がオフ動作され、強圧型締シリ
ンダ6が停止され、高速移動シリンダ8が起動されたと
いうことは、必然、拘束子18と拘束子受部15とに相
対速度差を生じ、拘束子受部15の前面15bが拘束子
18を追いかげる形となり、円弧凹面18bの寸法f相
当分だけは拘束子受部15の前面15bが突っこみ得る
。As is clear from the illustration in FIG. 11, the LS-4 is turned off in the first stage of disengagement of the restrainer 18, the strong pressure mold clamping cylinder 6 is stopped, and the high-speed movement cylinder 8 is activated. , inevitably, a relative speed difference occurs between the restraint element 18 and the restraint element receiving part 15, and the front surface 15b of the restraint element receiving part 15 chases the restrainer 18, and the restraint element is moved by an amount corresponding to the dimension f of the arcuate concave surface 18b. The front surface 15b of the receiving portion 15 can be pushed into.
しかし、既述のように切換弁24はいまだ逆位置にあっ
て拘束子18の離脱動作が進行中であるから、拘束子受
部15の前面15bが拘束子18の段部18cへ衝突す
る以前に、突出部18dが拘束子受部15から完全に離
脱されるよう制御される。However, as described above, since the switching valve 24 is still in the reverse position and the release operation of the restraint element 18 is in progress, the front surface 15b of the restraint element receiving part 15 collides with the stepped part 18c of the restraint element 18. Then, the protruding portion 18d is controlled to be completely separated from the restrainer receiving portion 15.
これにより、拘束子18と拘束子受部15は、力関係と
しては完全に絶縁された無負荷の状態で拘束解除される
。As a result, the restraint element 18 and the restraint element receiving part 15 are released from the restraint in a state where the force relationship is completely insulated and there is no load.
かくして、拘束子18が拘束子受部15から離脱される
際、上記第2の方法に見られた如き応力の集中が起る心
配がないのである。Thus, when the restraint element 18 is separated from the restraint element receiving part 15, there is no concern that stress concentration as seen in the above-mentioned second method will occur.
以後の成形動作は、前記第2の方法と同様であるから、
その説明は省略する。Since the subsequent molding operation is the same as the second method,
The explanation will be omitted.
拘束子と拘束子受部に応力集中部を生じさせないための
方法、つまり前記第3の方法の変形として、下記する方
法も実施可能である。As a method for preventing stress concentration from occurring in the restrainer and the restrainer receiving portion, that is, as a modification of the third method, the following method can also be implemented.
即ち、型剥離工程の当初より強圧型締シリンダ6と高速
移動シリンダ80両方を起動し併用する方法である。That is, this is a method in which both the strong pressure mold clamping cylinder 6 and the high speed movement cylinder 80 are activated and used together from the beginning of the mold peeling process.
両シリンダ6,8の併用で型剥離工程を完了し、LS−
8の信号入力を受けたならば、引続き強圧型締シリンダ
6と高速移動シリンダ8との同期速度による前部低速型
開き工程へと移行させる。The mold peeling process is completed by using both cylinders 6 and 8 in combination, and the LS-
When the signal No. 8 is received, the process proceeds to a front low-speed mold opening step in which the high-pressure mold clamping cylinder 6 and the high-speed moving cylinder 8 are operated at synchronous speeds.
そして、この段階で拘束子18はその突出部18dの係
合のみ残すを限度に拘束子受部15から離脱させる。At this stage, the restraint element 18 is removed from the restraint element receiving part 15 while leaving only the engagement of the protruding part 18d.
拘束子18の上記離脱限度位置がLS−4により確認さ
れると、その合図の信号入力を受けて強圧型締シリンダ
6の切換弁22が中立位置とされる。When the above-mentioned withdrawal limit position of the restrainer 18 is confirmed by the LS-4, the switching valve 22 of the strong pressure mold clamping cylinder 6 is set to the neutral position in response to the signal input.
このため、前部低速型開き工程も読行中の高速移動シリ
ンダ8との関係で、拘束子18と拘束子受部15とに相
対速度差を生じ、拘束子受部15の前面15bが拘束子
18の円弧四面18bの中に突っこむ形となる。Therefore, in the front low-speed mold opening step, a relative speed difference occurs between the restraint element 18 and the restraint element receiving part 15 due to the relationship with the high-speed moving cylinder 8 which is being read, and the front surface 15b of the restraint element receiving part 15 is restrained. It has a shape that protrudes into the four arcuate surfaces 18b of the child 18.
そこで、前面15bが拘束子18の段部18cへ突当る
以前に拘束子18が拘束子受部15から完全に離脱する
ように制御することによって無負荷離脱の目的が達成さ
れる。Therefore, the purpose of no-load release is achieved by controlling the restraint member 18 to completely separate from the restraint member receiving portion 15 before the front surface 15b hits the step portion 18c of the restraint member 18.
この方法を実施する場合、前部低速型開き工程において
、強圧型締シリンダ6と高速移動シリンダ8のピストン
速度を同期制御するのが望ましいが、強圧型締シリンダ
6の速度を高速移動シリンダ8のそれよりも若干速めて
拘束子18が拘束子受部15の後面15aをいく分押す
状態に制御すると、無負荷離脱の目的が良好に達成され
る。When implementing this method, it is desirable to synchronously control the piston speeds of the strong pressure mold clamping cylinder 6 and the high speed moving cylinder 8 in the front low speed mold opening step. If the restraint element 18 is controlled to push the rear surface 15a of the restraint element receiving part 15 to some extent at a slightly faster speed than that, the purpose of no-load release can be satisfactorily achieved.
第3の方法の変形の場合は、また第3の方法であっても
型剥離工程完了後において、高速移動シリンダ8を起動
(この際、前部低速型開き工程における強圧型締シリン
ダ6のピストン速度を高速移動シリンダ8のそれよりも
速くしておけば、前記第3の方法の変形の場合と同様、
無負荷離脱の目的が良好に達成される)させた場合は、
第3の方法における起動前の高速移動シリンダ8のピス
トンに助走効果を与えるという意味合いを有するものと
なって好都合である。In the case of a modification of the third method, even in the third method, the high-speed moving cylinder 8 is activated after the mold peeling process is completed (at this time, the piston of the strong pressure mold clamping cylinder 6 in the front low-speed mold opening process is activated). If the speed is set higher than that of the high-speed moving cylinder 8, as in the case of the modification of the third method,
If the purpose of no-load withdrawal is successfully achieved),
This is convenient because it has the meaning of giving a run-up effect to the piston of the high-speed moving cylinder 8 before starting in the third method.
次に、拘束機構の他の実施例について説明する3(拘束
機構の他の実施例 その1)
第13図は、拘束機構の第2実施例を示すものであり、
前述の第1実施例と同様の利点、有利性を付与できる。Next, another embodiment of the restraint mechanism will be described 3 (Other embodiments of the restraint mechanism Part 1) FIG. 13 shows a second embodiment of the restraint mechanism,
The same benefits and advantages as the first embodiment described above can be provided.
本実施例の場合、伝達棒121の拘束子受部151へ進
^される拘束子181の先端面に、中空ピストンの型締
方向に漸次直径が拡大する傾斜のテーパ状凹面181a
を設け、その結果拘束子181の先端面が前面に向って
えぐられる傾斜に形成されて、同先端面の後部に同拘束
子181の後面の一部をなす突出部を形成した構成が特
徴である。In the case of this embodiment, a tapered concave surface 181a whose diameter gradually increases in the mold clamping direction of the hollow piston is formed on the distal end surface of the restrainer 181 that is advanced to the restrainer receiving portion 151 of the transmission rod 121.
As a result, the distal end surface of the restrainer 181 is formed to be sloped toward the front, and a protrusion forming a part of the rear surface of the restrainer 181 is formed at the rear of the distal end surface. be.
なお、拘束子受部151における前面151aの開口隅
角部に前記テーパ状凹面181aに合致するテーパ面1
21aを設けるのが好ましい。Note that a tapered surface 1 that matches the tapered concave surface 181a is provided at the opening corner of the front surface 151a of the restrainer receiving portion 151.
21a is preferably provided.
拘束子181の詳細は、第14図A,B,Cに示す通り
であり、前記テーパ状凹面181aの最小径部は、伝達
棒121の小径部161と同等若しくはそれ以上の曲率
半径の半円−lm面181bとされている
本実施例の拘束機構の場合、第13図に示す如く、前部
低速型閉じ工程の段階で拘束子181のテーパ状凹面1
81aが伝達棒121のテーパ面121aへ軽《接触な
いしは接触直前の状態にされると、拘束子受部151に
拘束子181の突出部のみを進入させたに等し《、矢印
方向に前進する伝達棒121のため、拘束子受部151
の後面151bが拘束子181の後面181cへ一部衝
突することとなり、拘束子181をそのうしろから押す
形になって拘束子181と拘束子受部151は同期移動
することとなる。The details of the restrainer 181 are as shown in FIGS. 14A, B, and C, and the minimum diameter portion of the tapered concave surface 181a is a semicircle with a radius of curvature equal to or larger than that of the small diameter portion 161 of the transmission rod 121. In the case of the restraining mechanism of this embodiment in which the -lm surface 181b is used, as shown in FIG.
When 81a is brought into slight contact or just before contact with the tapered surface 121a of the transmission rod 121, it is equivalent to only the protruding portion of the restraint 181 entering the restraint receiving portion 151, and it moves forward in the direction of the arrow. For the transmission rod 121, the restraint receiving part 151
The rear surface 151b partially collides with the rear surface 181c of the restrainer 181, pushing the restrainer 181 from behind, and the restrainer 181 and the restrainer receiver 151 move synchronously.
同時に、拘束子181は拘束子受部151へ進入される
に適切な前後の位置関係を整合されたこととなる。At the same time, the restrainer 181 has been aligned in an appropriate front-back positional relationship for entering the restrainer receiving portion 151.
ゆえに、伝達棒と中空ピストンとが同期移動している間
に拘束子181の全体部を進入させると、両者は円滑に
完全な結合による拘束に移行する。Therefore, if the entirety of the restraint member 181 is introduced while the transmission rod and the hollow piston are moving synchronously, both will smoothly shift to complete binding.
従って、拘束動作のための成形動作のロスタイム等は必
要でない。Therefore, there is no need for loss time in the forming operation due to the restraining operation.
なお、第1図から第12図による実施例、および第13
図、第14図による実施例の場合には、拘束子の突出部
を拘束子受部へ進入させるための作用力を、拘束子受部
が突出部の待ち受ける位置まで前進した段階で始めて作
用させることができる形式であるので、図示省略したが
型厚調整を、強圧型締シリンダはベッド上に固定される
こととして、複数の拘束子受部の中の所定の拘束子受部
を拘束子の位置に位置変化させることにより行う形式の
型締装置にも適用できる。In addition, the embodiments shown in FIGS. 1 to 12, and the embodiments shown in FIGS.
In the case of the embodiments shown in Figs. and 14, the force for causing the protrusion of the restrainer to enter the restraint receiving part is applied only when the restraint receiving part advances to the position where the protrusion waits. Although not shown in the figure, since the mold thickness can be adjusted, the strong pressure mold clamping cylinder is fixed on the bed, and a predetermined restrainer receiving part among the plurality of restrainer receiving parts is used for adjusting the mold thickness. It can also be applied to a type of mold clamping device that performs position change.
なお、この型締装置の場合、複数の拘束子受部をζ伝達
棒の後端部に1箇所形成されて、他の拘束子受部が順次
可動盤に向って形成される。In the case of this mold clamping device, a plurality of restrainer receiving portions are formed at one location at the rear end portion of the ζ transmission rod, and other restrainer receiving portions are sequentially formed toward the movable platen.
また、やはり図示省略したが型厚調幣を、拘束子受部を
1箇所として、型閉じ完了状態において拘束子が拘束子
受部へ位置する箇所への強圧型締シリンダの移動により
行う形式の型締装置にできることはもちろんである。Also, although not shown in the drawings, mold thickness adjustment is performed by moving a strong pressure mold clamping cylinder to the location where the restrainer is located in the restrainer receiver when the mold is closed, with the restrainer receiver as one location. Of course, this can be done with a mold clamping device.
(拘束機構の他の実施例 その2)
第15図A,Bの拘束機構は、第1実施例の変形応用で
あって、第12図A,Bに示した拘束子18における突
出部18dに係る改良案である。(Other Embodiments of Restraint Mechanism Part 2) The restraint mechanisms shown in FIGS. 15A and 15B are modified applications of the first embodiment, and the protrusion 18d of the restraint member 18 shown in FIGS. 12A and B This is an improvement plan.
本実施例も、第1の実施例と同様の利点、有利性を付与
できるとともに、第1段階の進入動作において、拘束子
185における突出部に対する拘束子受部155の到達
を待たずして、拘束子185の先端面を伝達棒125に
向って前進させられ、チャック用シリンダの起動タイミ
ングに時間的余裕を持たせられ、また拘束子受部155
内への突出部勾進入タイミングを早められゐ意味におい
て有利である。This embodiment can also provide the same advantages and advantages as the first embodiment, and in the first stage approach operation, without waiting for the restrainer receiving part 155 to reach the protrusion of the restrainer 185, The distal end surface of the restrainer 185 is moved forward toward the transmission rod 125, and a time margin is provided for the activation timing of the chuck cylinder.
This is advantageous in the sense that the timing at which the protrusion enters the inward direction can be accelerated.
即ち、この拘束機構も、伝達棒125に設けられた拘束
子受部155と、この拘束子受部155へ進入される拘
束子185との組合せより成るが、上記実施例における
突出部18d相当部が、拘束子185に内蔵される可動
片185aとして形成されている。That is, this restraining mechanism also consists of a combination of a restraining element receiving part 155 provided on the transmission rod 125 and a restraining element 185 that enters into this restraining element receiving part 155, but the part corresponding to the protruding part 18d in the above embodiment is is formed as a movable piece 185a built into the restrainer 185.
可動片185aは、拘束子185に対する蟻溝構造によ
って拘束子受部155に向って直線的に進退自在に支持
され、カリ、その背後を押圧バネ185bにより常時伝
達棒125に向う作用力で押圧されている。The movable piece 185a is supported by a dovetail structure for the restraint member 185 so as to be able to move forward and backward linearly toward the restraint member receiving portion 155, and is constantly pressed with an acting force toward the transmission rod 125 by a pressing spring 185b behind the movable piece 185a. ing.
図中185cは、可動片185aの離脱を防止するため
拘束子185に固定されたストッパピンである。In the figure, 185c is a stopper pin fixed to the restrainer 185 to prevent the movable piece 185a from detaching.
また、図中185dは、拘束子受部155の小径部16
5がはまる半円形凹面である。In addition, 185d in the figure indicates the small diameter portion 16 of the restrainer receiving portion 155.
It is a semicircular concave surface into which 5 fits.
上記の拘束機構の場合、拘束子185がその可動片18
5aの先端面を伝達棒125の外径面に対し押圧状態(
接触状態)とされたときは、抑圧バネ185bは縮めら
れて可動片185aは拘束子185の方べ後退して拘束
子受部155の到達を待ち受ける状態となる。In the case of the above restraint mechanism, the restrainer 185 is the movable piece 18
5a is pressed against the outer diameter surface of the transmission rod 125 (
When the contact state is established, the suppression spring 185b is compressed and the movable piece 185a moves back toward the restrainer 185 to wait for the restrainer receiver 155 to arrive.
続いて拘束子受部155が近訂ってきて、可動片185
aが拘束子受部155へ落込む状態になると、抑圧バネ
185bの働きで可動片185aは突出され、第15図
Bに示す通り、拘束子受部155に突出部たる可動片1
85aのみ進入させた状態となる。Subsequently, the restrainer receiving part 155 has been recently improved, and the movable piece 185
When the movable piece 185a falls into the restrainer receiving part 155, the movable piece 185a is projected by the action of the suppressing spring 185b, and as shown in FIG.
Only 85a is allowed to enter.
続く伝達棒125の矢印方向への移動により、拘束子受
部155の後面155aが可動片185aの後面185
a′に到達したことによる拘束子の後面との一部衝突に
より拘束子受部155と拘束子185は同期移動の状態
となり、かつ、両者は前後の位置関係を整合されたこと
になり、前記各実施例と同様の作用効果を得る。As the transmission rod 125 continues to move in the direction of the arrow, the rear surface 155a of the restrainer receiving portion 155 moves to the rear surface 185 of the movable piece 185a.
Due to the partial collision with the rear surface of the restrainer upon reaching point a', the restraint receiving part 155 and the restraint 185 are brought into a state of synchronous movement, and the front and rear positional relationship of both is aligned. The same effects as in each embodiment are obtained.
(拘束機構の他の実施例 その3)
最後に、第16図A,B,Cの拘束機構Gi,第15図
A,Bと同様、第1実施例の変形応用であって、第12
図A,B,Cに示した拘束子18における突出部18d
に係る改良案である。(Other Embodiments of Restraint Mechanism Part 3) Finally, similar to the restraint mechanisms Gi in FIGS. 16A, B, and C and FIGS. 15A and B, this is a modified application of the first embodiment.
Projection 18d in the restrainer 18 shown in Figures A, B, and C
This is an improvement plan related to.
本実施例も、第1実施例と同様の利点、有利性を付与で
きるとともに、拘束子の意識的な第1段階の進入動作と
、同じく意識的な第2段階の離脱動作が省略される意味
において制御上、有利である。This embodiment can also provide the same advantages and advantages as the first embodiment, and also has the meaning of omitting the conscious first-stage approach motion of the restrainer and the similarly conscious second-stage withdrawal motion. This is advantageous in terms of control.
即ち、第1実施例での突出部18d相当部が、拘束子1
87に内蔵される回転部材187aとして形成されると
共に、この回転部材187aは拘束子187の後半部に
位置し、フリーの状態では拘束子187の移動方向と平
行位置を回転前進限としてその位置にあり、その先端部
が拘束子187の先端面よりも突出する。That is, the portion corresponding to the protruding portion 18d in the first embodiment is
The rotating member 187a is formed as a rotating member 187a built in the restrainer 187, and is located in the rear half of the restrainer 187. The distal end thereof protrudes beyond the distal end surface of the restrainer 187.
回転部材187aが、拘束子187と回転部材187a
に固定された支持ピン187bとにより回転前進限にお
いて伝達棒127の後退方向にのみ回転可能に支持され
、また、支持ピン187bの一端は動力室187cにま
で延びてゼンマイバネ等の動力源(図示省略)により常
時伝達棒127の前進方向への回転作用力を付与されて
いるからである。The rotating member 187a is connected to the restrainer 187 and the rotating member 187a.
The support pin 187b fixed to the support pin 187b is rotatably supported only in the backward direction of the transmission rod 127 at the forward rotation limit, and one end of the support pin 187b extends to the power chamber 187c and is connected to a power source such as a spiral spring (not shown). ) is constantly applying a rotational force to the transmission rod 127 in the forward direction.
なお、回転部材187aの先端部前側角部は伝達棒外径
面との接触状態を良好にするべく面取りされている。Note that the front corner of the tip end of the rotating member 187a is chamfered to improve contact with the outer diameter surface of the transmission rod.
また、図中、187dは拘束子受部157の小径部16
7がはまる半円形凹面である。In addition, in the figure, 187d is the small diameter portion 16 of the restrainer receiving portion 157.
It is a semicircular concave surface into which the number 7 fits.
上記の拘束機構の場合、通常、回転部材187aは、第
16図Cに矢印方向で示す如く伝達棒127の前進方向
への回転作用力を受けながら面取りされた先端部前側部
が伝達棒127の外径面と接触して拘束子受部157の
到達を待ち受けるようにされる(第16図C)。In the case of the above-mentioned restraint mechanism, normally, the rotating member 187a receives a rotational force in the forward direction of the transmission rod 127 as shown by the arrow in FIG. It comes into contact with the outer diameter surface and waits for the arrival of the restrainer receiving portion 157 (FIG. 16C).
拘束子受部157が近寄ってきて、回転部材187aが
拘束子受部157へ落込み得る状態になると、前記回転
作用力を受けている回転部材187aは、拘束子受部1
57の近寄り具合いに応じて回転し拘束子受部157へ
の進入動作をする。When the restrainer receiving part 157 approaches and the rotating member 187a is in a state where it can fall into the restraining child receiving part 157, the rotating member 187a receiving the rotational force will move toward the restrainer receiving part 1.
Depending on how close the restrainer 57 is, it rotates and moves into the restrainer receiving part 157.
そして、回転前進限に達すると、伝達棒127の前進方
向への回転を阻止された状態で回転部材187aの先端
部のみ拘束子受部157内へ進入した状態となる。When the forward rotation limit is reached, only the tip end of the rotating member 187a enters into the restrainer receiving portion 157, with the forward rotation of the transmission rod 127 being prevented.
続いて、回転部材187aの後面1 8 7 aV拘束
子受部157の後面151aが到達したことによる拘束
子187の後面と拘束子受部157の後面157aとの
一部衝突となるに至り(第16図B)、以下第1実施例
と同様の拘束、型締め動作を行うことになる。Subsequently, the rear surface 187a of the rotating member 187a reaches the rear surface 151a of the restrainer receiving portion 157, resulting in a partial collision between the rear surface of the restrainer 187 and the rear surface 157a of the restrainer receiving portion 157 (first 16B), the same restraint and mold clamping operations as in the first embodiment will be performed.
また本実施例の拘束機構の場合は、型剥離工程後の前部
低速型開き工程における第1段階の離脱動作完了(再び
第16図Bの状態となる。Further, in the case of the restraining mechanism of this embodiment, the first step of the detachment operation in the front low-speed mold opening step after the mold peeling step is completed (the state shown in FIG. 16B is reached again).
)後は、当然拘束子187の先端面は伝達棒127の外
径面Q外に位置しているので、拘束子受部157の前面
157bを拘束子187に向って突込ませ回転部材18
7aの前面に衝突させると、回転部材187aはゼンマ
イバネ等による回転作用力に打ち勝って伝達棒127の
後退方向に逃げるように回転(第16図Cの矢印と逆向
きの回転)して独自に離脱動作をし、最終的に回転部材
187aは拘束子受部157を脱出し再び第16図Cの
状態となって拘束解除を完了する。) After that, since the distal end surface of the restrainer 187 is naturally located outside the outer diameter surface Q of the transmission rod 127, the front surface 157b of the restrainer receiving part 157 is pushed toward the restrainer 187, and the rotating member 18
When the rotating member 187a collides with the front surface of the rotating member 7a, the rotating member 187a overcomes the rotational force exerted by the mainspring spring, etc., rotates to escape in the backward direction of the transmission rod 127 (rotation in the opposite direction to the arrow in FIG. 16C), and separates on its own. The rotating member 187a finally escapes from the restrainer receiving portion 157 and returns to the state shown in FIG. 16C, completing the release of the restraint.
従って、他の実施例に係る拘束機構の場合に行なわれる
第2段階の離脱動作として拘束子を拘束子受部から完全
に離脱させて拘束解除を行う制御が必要でなく有利であ
る。Therefore, it is advantageous that there is no need for control to release the restraint by completely separating the restraint from the restraint receiving part as a second-stage disengagement operation performed in the case of the restraint mechanism according to other embodiments.
なお、第15図の実施例、第16図の実施例の場合には
、拘束子の突出部を拘束子受部へ進入させるための作用
力が常時作用している形式であるので、型厚調整を、拘
束子受部を1箇所として、型閉じ完了状態において拘束
子が拘束子受部へ位置する箇所への強圧型締シリンダの
移動により行う形式の型締装置に適用される。In addition, in the case of the embodiment shown in Fig. 15 and the embodiment shown in Fig. 16, since the force acting to cause the protruding part of the restraint element to enter the restraint element receiving part is always applied, the mold thickness is The present invention is applied to a type of mold clamping device in which adjustment is performed by moving a strong pressure mold clamping cylinder to a position where the restrainer is located in the restrainer receiver when the mold is completely closed, using the restrainer receiver as one location.
この発明は以上の実施例に限定されるものでなく、その
技術的思想を逸脱しない範囲において全てを包含するも
のである。This invention is not limited to the above embodiments, but includes all embodiments within the scope of the technical idea thereof.
(発明の効果)
この発明の構成、作用は上述の通りであり、以下に説明
する通りの効果を奏する。(Effects of the Invention) The structure and operation of the present invention are as described above, and the effects as described below are achieved.
まず、成形機の全体的な成形動作の時間短縮の効果につ
いて説明するに、この発明の構成は、伝達棒の凹部とし
て形成した拘束子受部に、該拘束子受部と同等幅のブロ
ック状をなしその先端面の後部に該拘束子の後面の一部
をなす突出部を形成した拘束子を進入後退させるように
し、また、型閉じ工程中には拘束子の突出部で拘束子受
部を待ち受けさせ、到達した拘束子受部にまず拘束子の
突出部のみ進入させ、続《拘束子の後面と拘束子受部の
後面との一部衝突による伝達棒と中空ピストンの同期移
動の間に拘束子全体部を拘束子受部に推入させ杓束を行
なわせ一型開き工程中にぱまず突出部の係合のみ残すを
限度に拘束子を拘束受部から離脱させ、そのまま又は第
2段階の離脱動作として拘束子を拘束子受部から完全に
離脱させ拘束解除を行なうようにしたから、高速移動シ
リンダと強圧型締シリンダの切り替え時にその切り替え
のための成形機の全体的な成形動作におけるロスタイム
を解消でき成形サイクル短縮の効果が得られる。First, to explain the effect of shortening the overall molding operation time of the molding machine, the configuration of the present invention is such that the restraint receiving part formed as a concave part of the transmission rod is shaped like a block having the same width as the restraining part receiving part. The restrainer, which has a protrusion forming a part of the rear surface of the restrainer at the rear of its tip surface, is advanced and retreated, and during the mold closing process, the protrusion of the restrainer is used to prevent the restrainer receiving part At first, only the protruding part of the restraint enters into the restraint receiving part, and then continues. Then, insert the entire restraint into the restraint receiving part, perform ladle bundling, and remove the restraint from the restraint receiving part as much as possible, leaving only the engagement of the protruding part, without pausing during the opening process. Since the restraint element is completely removed from the restraint element receiving part as a two-step detachment operation to release the restraint, the overall molding of the molding machine for switching between the high-speed moving cylinder and the high-pressure mold clamping cylinder is improved. Loss time in operation can be eliminated and the molding cycle can be shortened.
具体的には次の通りである。下記の表(1)、(2)は
、この発明の構成の説明で最初に述べた機械の仕様で共
通する従来成形機による場合とこの発明による場合とに
ついて、金型の開閉動作に要する所要時間を細項目で表
わしたものである。Specifically, it is as follows. Tables (1) and (2) below show the requirements required for the opening and closing operations of the mold for the case of a conventional molding machine and the case of this invention, which are common in the specifications of the machine mentioned at the beginning in the explanation of the configuration of this invention. Time is expressed in detailed items.
ただし、この発明の場合、前部低速型閉じ動作時間1.
7sec中に、拘束時間1.0secが包含されている
。However, in the case of this invention, the front low speed mold closing operation time is 1.
A restraint time of 1.0 sec is included in 7 sec.
ただし、この発明の場合、前部低速型開き動作時間1、
2 see中に、拘束解除時間1.0secが包含され
ている。However, in the case of this invention, the front low speed mold opening operation time is 1,
2 see includes a constraint release time of 1.0 sec.
通常、全成形サイクルに占める時間の計算は、型閉じ、
射出、計量、型開きに犬別して考えられる。Normally, the time for the entire molding cycle is calculated based on mold closing, mold closing,
Injection, measurement, and mold opening can be considered separately.
いま製品の冷却、固411間は計量時間または射出時間
、計量時間の合計時間に包含されるとして、前記型締力
350トン級の射出成形機において、射出時間を1.6
sec,計量時間を6.9 secとした場合、この動
作時間が共通だと仮定すれば、結局、従来成形機による
場合の全所要時間は4.6+4.1 +1. 6 +6
. 9−1 7.2 see1 この発明による場合の
全所要時間は3.6+3.1+1.6+6.9=15.
2secということとなり、約12%の時間短縮が達成
されたことになる。Assuming that the cooling and hardening time of the product is included in the total time of the measurement time, injection time, and measurement time, the injection time is 1.6 for the injection molding machine with a mold clamping force of 350 tons.
sec, and the measuring time is 6.9 sec, and assuming that this operating time is common, the total time required for the conventional molding machine is 4.6 + 4.1 + 1. 6 +6
.. 9-1 7.2 see1 The total time required according to this invention is 3.6+3.1+1.6+6.9=15.
This means that a time reduction of approximately 12% has been achieved.
これを具体的に製品生産数量で表わすと、従来成形機に
よる場合は1時間当り209個弱であるのに対し、この
発明による場合は1時間当り236個強であり、両者の
差は27個である。Specifically expressing this in terms of product production quantity, when using a conventional molding machine, the production rate is just under 209 pieces per hour, while when using this invention, it is over 236 pieces per hour, and the difference between the two is 27 pieces. It is.
これが24時間のフル生産で比較すると、従来成形機に
よる場合は5023個弱であるのに対し、この発明によ
る場合&’!5684個弱となり、その差は実は661
個にも達する。Comparing this with full production in 24 hours, when using a conventional molding machine, the number is less than 5023 pieces, whereas when using this invention, &'! The number is just under 5,684, and the difference is actually 661.
It even reaches individuals.
次に、この発明による拘束式型締装置は、拘束子受部を
伝達棒の後端部に形成し、拘束子を、強圧型締シリンダ
の中空ピストン前方に設置し、拘束子の先端面の後部に
該拘束子の後面の一部を成す突出部を形成し、該突出部
による第1段階の結合・離脱を確認し、拘束子により拘
束・拘束解除させるだけの構造であるから、型厚調整を
、所定の拘束子受部を拘束子の位置に位置変化させるこ
とにより行う形式、または、強圧型締シリンダの移動に
より行う形式のいずれの型締装置にも適用できる。Next, in the restraint type mold clamping device according to the present invention, the restraint receiving part is formed at the rear end of the transmission rod, the restraint is installed in front of the hollow piston of the strong pressure mold clamping cylinder, and the restraint is mounted on the front end surface of the restraint. The structure is such that a protrusion that forms a part of the rear surface of the restrainer is formed at the rear, and the first step of connection/detachment is confirmed by the protrusion, and the restraint is restrained/released by the restraint. The present invention can be applied to any type of mold clamping device in which the adjustment is performed by changing the position of a predetermined restrainer receiving portion to the position of the restrainer, or in which the adjustment is performed by moving a strong pressure mold clamping cylinder.
また、この発明の構成は、伝達棒の後端部に凹部として
形成した拘束子受部に、中空ピストン前方に位置すると
共に拘束子受部と同等幅のブロック状をなしその先端面
の後部に該拘束子の後面の一部をなす突出部を形成した
拘束子を進入後退させるようにしたから、上述の如くロ
スタイム解消の効果と同時に最大型開き状態においても
、伝達棒の後端を強圧型締シリンダの中空ピストンの後
端から突出させない構成とすることができ、従って、成
形機後部における作業員の安全性を高め、成形機の実質
占有スペースを縮小する効果がある。In addition, the configuration of the present invention is such that the restraint receiving part formed as a recess at the rear end of the transmission rod has a block shape located in front of the hollow piston and having the same width as the restraint receiving part, and at the rear of the tip surface thereof. Since the restrainer, which has a protrusion forming a part of the rear surface of the restrainer, is moved in and out, it is effective in eliminating loss time as described above, and at the same time, even in the maximum mold opening state, the rear end of the transmission rod can be held under high pressure. The hollow piston can be constructed so as not to protrude from the rear end of the tightening cylinder, which has the effect of increasing the safety of workers at the rear of the molding machine and reducing the actual space occupied by the molding machine.
また、伝達棒には外方への突出部を形成する必要がない
(凹部としての拘束子受部を形成する)から伝達棒の外
形状を必要最/JXのものとして強圧型締シリンダを必
要最小径とすることができる。In addition, since there is no need to form an outward protruding part on the transmission rod (the restrainer receiving part is formed as a recess), the external shape of the transmission rod is changed to the required size and a strong pressure mold clamping cylinder is required. It can be the smallest diameter.
また、この発明の拘束式型締装置kζその構造が簡単で
あり、加工・組立も容易であるから、製作費が高騰する
心配もない。In addition, since the restraint type mold clamping device kζ of the present invention has a simple structure and is easy to process and assemble, there is no need to worry about rising production costs.
また、この発明においては、型閉じ工程中において拘束
子受部がブロック状の拘束子に形成された突出部の待ち
受ける位置まで前進した段階で拘束子の突出部のみを拘
束子受部に進入させることにより、続いて拘束子の後面
と拘束子受部の後面との間に二部衝突を生じさせ、該衝
突を第1段階(予備)の結合として確認し、次いで拘束
子と拘束子受部とが同期移動している間に、拘束子全体
部を拘束子受部に進入させ、第2段階の完全な結合を行
ない拘束を行うので、拘束動作が極めて安全、確実であ
り、かつ構造自体も頑丈であるから、安全性、信頼性が
高《、カリ耐用寿命を保持する。Furthermore, in the present invention, only the protruding portion of the restrainer is allowed to enter the restraining element receiving portion when the restraining element receiving portion advances to a position where the protruding portion formed on the block-shaped restricting element waits during the mold closing process. By doing so, a two-part collision is subsequently caused between the rear surface of the restrainer and the rear surface of the restrainer receiver, this collision is confirmed as a first stage (preliminary) connection, and then the restrainer and the restrainer receiver are While the two are moving synchronously, the entire restraint element enters the restraint element receiving part, and the second stage of complete coupling is performed to perform the restraint, so the restraint operation is extremely safe and reliable, and the structure itself is It is also sturdy, so it is safe and reliable and has a long service life.
また、制御系の構成は、リミットスイッチの検出信号に
基き、油圧回路をシーケンス制御するきわめてありふれ
た技術で可能である。Furthermore, the control system can be configured using a very common technology that sequentially controls the hydraulic circuit based on the detection signal of the limit switch.
第1図A,Bは、この発明の型締方法が実施される拘束
式型締装置の正面図と、要部の側面図、第2図〜第11
図は工程説明図、第12図A,B,Cは拘束子の説明図
である。
また、第13図〜第17図はこの発明の方法を実施可能
な他の拘束機構の説明図である。
3・・・・・・可動盤、6・・・・・・強圧型締シリン
ダ、6′・・・・・・強圧型締シリンダ本体、7・・・
・・・中空ピストン、8・・・・・・高速移動シリンダ
、12・・・・・・伝達棒、15・・・・・・拘束子受
部、16・・・・・・小径部、18・・・・・・拘束子
、18d・・・・・・突出部、19・・・・・・支持板
、21・・・・・・チャック用シリンダ。Figures 1A and 1B are a front view of a restraining type mold clamping device in which the mold clamping method of the present invention is implemented, a side view of the main parts, and Figures 2 to 11.
The figure is an explanatory diagram of the process, and FIGS. 12A, B, and C are explanatory diagrams of the restrainer. Moreover, FIGS. 13 to 17 are explanatory diagrams of other restraint mechanisms capable of implementing the method of the present invention. 3... Movable platen, 6... Strong pressure clamping cylinder, 6'... Strong pressure clamping cylinder body, 7...
... Hollow piston, 8 ... High-speed movement cylinder, 12 ... Transmission rod, 15 ... Restrictor receiving part, 16 ... Small diameter part, 18 ...Restrictor, 18d...Protrusion, 19...Support plate, 21...Chuck cylinder.
Claims (1)
不動部と可動盤の系との間に連係された小径大ストロー
クの高速移動シリンダと、その後端部が前記強圧型締シ
リンダの中空ピストンの中空部内を進退しその前端部を
可動盤に接合された伝達棒と、該伝達棒に該伝達棒の凹
部として形成された拘束子受部と、強圧型締シリンダの
中空ピストン前方に位置して該中空ピストンに直接若し
くは間接に設置され拘束子を前記拘束子受部に対し進入
後退させることにより伝達棒に対する拘束・拘束解除を
行う拘束機構とを有し、前記拘束子受部は伝達棒の後端
部に形成し、拘束子は前記拘束子受部と同等幅のブロッ
ク状となし、その先端面の後部に該拘束子の後面の一部
を成す突出部を形成して成ることを特徴とする、射出成
形機における拘束式型締装置。 2 拘束子の突出部が、拘束子受部に向って進退自在な
可動片として形成され、可動片は抑圧バネにより常時伝
達棒に向う作用力を受けている特許請求の範囲第1項に
記載の拘束式型締装置。 3 拘束子の先端面を前面に向ってえぐられる傾斜に形
成して突出部が形成されている特許請求の範囲第1項に
記載の拘束式型締装置。 4 拘束子の突出部が、拘束子の移動方向と平行位置を
回転前進限として常時伝達棒の前進方向への回転作用力
を受けて拘束子の後半部に設置され、かつ、前記回転前
進限の位置において伝達棒の後退方向にのみ回転する回
転部材として形成されている特許請求の範囲第1項に記
載の拘束式型締装置。 5 大径小ストロークの強圧型締シリンダと、成形機の
不動部と可動盤の系との間に連係された小径大ストロー
クの高速移動シリンダと、その後端部が前記強圧型締シ
リンダの中空ピストンの中空部内を進退しその前端部を
可動盤に接合された伝達棒と、該伝達棒に該伝達棒の凹
部として形成された拘束子受部と、強圧型締シリンダの
中空ピストン前方に位置して該中空ピストンに直接に若
し《は間接に設置され拘束子を前記拘束子受部に対し進
入後退させることにより伝達棒に対する拘束拘束解除を
行う拘束機構とを有し、前記拘束子受部は伝達棒の後端
部に形成し、拘束子は前記拘束子受部と同等幅のブロッ
ク状となし、その先端面の後部に該拘束子の後面の一部
を成す突出部を形成して成る拘束式型締装置の型締方法
であって、高速移動シリンダによる型閉じ工程中に拘束
子の突出部で拘束子受部の到達を待ち受けさせ、到達し
た段階で拘束子受部に拘束子の突出部のみを進入させ、
拘束子受部の後面が拘束子の突出部の後面に到達したこ
とによる拘束子の後面と拘束子受部の後面との一部衝突
により拘束子と拘束子受部との前後の位置関係の整合を
確認し、拘束子の後面と拘束子受部の後面とが接触して
伝達棒と中空ピストンとが同期移動している間に拘束子
全体部を拘束子受部に進入させ完全に結合させ拘束を行
い、次いで型閉じ工程を完了させ、しかる後に強圧型締
シリンダによる昇圧工程に移行させると共に、その後の
強圧型締工程に続いて型剥離工程・型開き工程を行なう
ことを特徴とする射出成形機における拘束式型締装置の
型締方法。 6 強圧型締シリンダの中空ピストンの位置変化によっ
て拘束子と拘束子受部との前後の位置関係の整合を確認
する特許請求の範囲第5項に記載の型締方法。 T 型剥離工程前に拘束子を拘束子受部から完全に離脱
させて拘束解除を行ない、高速移動シリンダのみにより
型剥離工程並びに型開き工程を行なう特許請求の範囲第
5項に記載の型締方法。 8 型剥離工程を強圧型締シリンダで行ない、かつ、完
了させ、続く高速移動シリンダによる型開き工程の間に
拘束子を拘束子受部から完全に離脱させて拘束解除を行
なう特許請求の範囲第5項に記載の型締方法。 9 型剥離工程を強圧型締シリンダで行ない、型剥離工
程完了の合図を受けて型開き工程に移行させるとともに
突出部の係合のみ残すを限度に拘束子を拘束子受部から
離脱させ、前記限度位置確認の合図を受けて高速移動シ
リンダを起動させ、続く突出部のみの離脱動作によって
拘束解除を完了する特許請求の範囲第5項に記載の型締
方法。 10 型剥離工程を強圧型締シリンダで行ない、型剥
離工程完了の合図を受けて型開き工程に移行させるとと
もに突出部の係合のみ残すを限度に拘束子を拘束子受部
から離脱させ、前記限度位置確認の合図を受けて高速移
動シリンダを起動し型開き工程を続行させ、拘束子受部
の前面が突出部に衝突する前に拘束子を拘束子受部から
完全に離脱させて拘束解除を行なう特許請求の範囲第5
項に記載の型締方法。 11 型剥離工程を少な《とも強圧型締シリンダで行
い、遅《とも型剥離工程完了の合図を受けて高速移動シ
リンダを起動させ強圧型締シリンダト高速移動シリンダ
との共同作用として型開き工程に移行させるとともに突
出部の係合のみ残すを限度に拘束子を拘束子受部から離
脱させ、前記限度位置確認の合図を受けて強圧型締シリ
ンダに対する高速移動シリンダの相対速度を速め、続く
突出部のみの離脱動作によって拘束解除を完了する特許
請求の範囲第5項に記載の型締方法。 12 型剥離工程を少な《とも強圧型締シリンダで行い
、遅くとも型剥離工程完了の合図を受けて高速移動シリ
ンダを起動させ強圧型締シリンダと高速移動シリンダと
の共同作用として型開き工程に移行させるとともに突出
部の係合のみ残すを限度に拘束子を拘束子受部から離脱
させ、前記限度位置確認の合図を受けて強圧型締シリン
ダに対する高速移動シリンダの相対速度を速め型開き工
程を続行させ、拘束子受部の前面が突出部に衝突する前
に拘束子を拘束子受部から完全に離脱させ拘束解除を行
なう特許請求の範囲第5項に記載の型締方法。[Scope of Claims] 1. A strong pressure mold clamping cylinder with a large diameter and a small stroke; a high speed moving cylinder with a small diameter and a large stroke connected between the stationary part and the movable platen system of the molding machine; A transmission rod that advances and retreats within the hollow portion of the hollow piston of the mold clamping cylinder and whose front end is joined to the movable platen, a restrainer receiving portion formed in the transmission rod as a recess of the transmission rod, and a high pressure mold clamping cylinder. a restraint mechanism located in front of the hollow piston and installed directly or indirectly on the hollow piston to restrain and release the restraint on the transmission rod by moving a restraint element into and back from the restraint element receiving part; The child receiving part is formed at the rear end of the transmission rod, the restrainer is formed into a block shape having the same width as the restraining child receiving part, and a protruding part forming a part of the rear surface of the restrainer is provided at the rear of the tip surface thereof. A restraining type mold clamping device for an injection molding machine, characterized in that the mold clamping device is formed by forming a mold. 2. According to claim 1, the protruding portion of the restrainer is formed as a movable piece that can move forward and backward toward the restraint receiving portion, and the movable piece is constantly receiving an acting force toward the transmission rod by a suppressing spring. restraint type clamping device. 3. The restraining type mold clamping device according to claim 1, wherein the protruding portion is formed by forming the distal end surface of the restraining member to be sloped toward the front. 4. The protruding portion of the restraint is installed in the rear half of the restraint so as to constantly receive the rotational force in the forward direction of the transmission rod with the rotational advance limit set at a position parallel to the movement direction of the restraint, and the rotational advance limit is The restraint type mold clamping device according to claim 1, which is formed as a rotating member that rotates only in the retracting direction of the transmission rod at the position. 5 A high-pressure mold clamping cylinder with a large diameter and a small stroke, a high-speed moving cylinder with a small diameter and a large stroke connected between the stationary part and the movable platen system of the molding machine, and a hollow piston whose rear end is the high-pressure mold clamping cylinder. A transmission rod that moves forward and backward in a hollow part and whose front end is connected to a movable platen, a restrainer receiving part formed in the transmission rod as a concave part of the transmission rod, and a hollow piston located in front of the high-pressure mold clamping cylinder. and a restraint mechanism installed directly or indirectly on the hollow piston to release the restraint on the transmission rod by moving the restraint into and out of the restraint receiving part. is formed on the rear end of the transmission rod, the restraint is in the shape of a block having the same width as the restraint receiving part, and a protruding part forming a part of the rear surface of the restraint is formed at the rear of its tip surface. A mold clamping method for a restraining type mold clamping device consisting of a mold closing process using a high-speed moving cylinder, in which the protruding part of the restrainer waits for the arrival of the restrainer receiver, and when the restrainer reaches the restrainer receiver, the restrainer is inserted into the restrainer receiver. Enter only the protruding part of the
When the rear surface of the restrainer receiver reached the rear surface of the protrusion of the restrainer, the rear surface of the restrainer and the rear surface of the restrainer receiver partially collided, causing the front-to-back positional relationship between the restrainer and the restrainer receiver to change. After checking the alignment, the rear surface of the restrainer is in contact with the rear surface of the restrainer receiving part, and while the transmission rod and the hollow piston are moving synchronously, the entire restraint is advanced into the restraint receiving part and completely connected. The method is characterized in that the mold is restrained, then the mold closing process is completed, and then a pressure increasing process is performed using a strong pressure mold clamping cylinder, and the subsequent strong pressure mold clamping process is followed by a mold peeling process and a mold opening process. A mold clamping method for a restraining type mold clamping device in an injection molding machine. 6. The mold clamping method according to claim 5, in which alignment of the front-rear positional relationship between the restrainer and the restrainer receiving part is confirmed by changing the position of the hollow piston of the strong pressure mold clamping cylinder. Mold clamping according to claim 5, wherein the restrainer is completely removed from the restrainer receiving part to release the restraint before the T-type peeling process, and the mold peeling process and the mold opening process are performed only by the high-speed moving cylinder. Method. 8. Claim No. 8 in which the mold peeling process is performed and completed by a strong pressure mold clamping cylinder, and the restraint is completely removed from the restraint element receiving part during the subsequent mold opening process by a high-speed moving cylinder to release the restraint. The mold clamping method described in Section 5. 9 Perform the mold peeling process with a strong pressure mold clamping cylinder, and upon receiving a signal that the mold peeling process is complete, proceed to the mold opening process, and remove the restrainer from the restrainer receiving part to the extent that only the engagement of the protruding part remains; 6. The mold clamping method according to claim 5, wherein the high-speed moving cylinder is activated in response to a signal for confirming the limit position, and release of the restraint is completed by a subsequent detachment operation of only the protruding portion. 10 Perform the mold peeling process using a strong pressure mold clamping cylinder, and upon receiving a signal indicating the completion of the mold peeling process, proceed to the mold opening process, and remove the restrainer from the restrainer receiving part to the extent that only the engagement of the protruding part remains; Upon receiving a signal to confirm the limit position, the high-speed moving cylinder is activated to continue the mold opening process, and the restraint is completely removed from the restraint receiving part before the front surface of the restraint receiving part collides with the protruding part to release the restraint. Claim No. 5 reciting
Mold clamping method described in section. 11 Perform the mold peeling process at least with the strong pressure mold clamping cylinder, and at the latest, upon receiving a signal that the mold peeling process is complete, start the high-speed moving cylinder and proceed to the mold opening process as a joint action between the strong pressure mold clamping cylinder and the high-speed moving cylinder. At the same time, the restrainer is removed from the restrainer receiving part to the extent that only the protruding part remains engaged, and upon receiving the signal for confirming the limit position, the relative speed of the high-speed moving cylinder with respect to the strong pressure mold clamping cylinder is increased, and only the following protruding part is removed. The mold clamping method according to claim 5, in which the release of the restraint is completed by the release operation of the mold clamping method. 12 Perform the mold peeling process at least with a strong pressure mold clamping cylinder, and at the latest, upon receiving a signal that the mold peeling process is complete, start the high-speed moving cylinder and move to the mold opening process as a joint action of the strong pressure mold clamping cylinder and the high-speed moving cylinder. At the same time, the restrainer is removed from the restrainer receiving part to the extent that only the protruding part remains engaged, and upon receiving the signal for confirming the limit position, the relative speed of the high-speed moving cylinder with respect to the strong pressure mold clamping cylinder is increased to continue the mold opening process. The mold clamping method according to claim 5, wherein the restraint is released by completely separating the restraint from the restraint receiving part before the front surface of the restraint receiving part collides with the protruding part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP51116815A JPS5910900B2 (en) | 1976-09-29 | 1976-09-29 | Mold clamping method of restraint type mold clamping device in injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP51116815A JPS5910900B2 (en) | 1976-09-29 | 1976-09-29 | Mold clamping method of restraint type mold clamping device in injection molding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5342249A JPS5342249A (en) | 1978-04-17 |
| JPS5910900B2 true JPS5910900B2 (en) | 1984-03-12 |
Family
ID=14696319
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP51116815A Expired JPS5910900B2 (en) | 1976-09-29 | 1976-09-29 | Mold clamping method of restraint type mold clamping device in injection molding machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5910900B2 (en) |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5111023B2 (en) * | 1973-06-27 | 1976-04-08 |
-
1976
- 1976-09-29 JP JP51116815A patent/JPS5910900B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5342249A (en) | 1978-04-17 |
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