JPS5912374B2 - Manufacturing method of spool for fine wire - Google Patents
Manufacturing method of spool for fine wireInfo
- Publication number
- JPS5912374B2 JPS5912374B2 JP12496780A JP12496780A JPS5912374B2 JP S5912374 B2 JPS5912374 B2 JP S5912374B2 JP 12496780 A JP12496780 A JP 12496780A JP 12496780 A JP12496780 A JP 12496780A JP S5912374 B2 JPS5912374 B2 JP S5912374B2
- Authority
- JP
- Japan
- Prior art keywords
- main body
- manufacturing
- spool
- center
- fine wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 239000010937 tungsten Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/04—Kinds or types
- B65H75/08—Kinds or types of circular or polygonal cross-section
- B65H75/14—Kinds or types of circular or polygonal cross-section with two end flanges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/50—Storage means for webs, tapes, or filamentary material
- B65H2701/51—Cores or reels characterised by the material
- B65H2701/511—Cores or reels characterised by the material essentially made of sheet material
- B65H2701/5114—Metal sheets
Landscapes
- Winding, Rewinding, Material Storage Devices (AREA)
Description
【発明の詳細な説明】
本発明は、エレクトロニクス装置等に用いる電気部品の
細線巻取スプールに関するもので、従来この種のものは
合成樹脂製、木製、金属製等があつたが、合成樹脂製の
ものは落した際などに破損し易いだけでなく、寒冷期、
暖期の温度差による伸縮が大きく多数回巻き付けたモリ
ブデン、タングステン等の極細線に巻き崩れが生じ易い
、更にこの巻き崩れたものによる損失や廃棄の際起る公
害的な面においても不都合なものであつた、また金属製
のものは製造において上下板、鍔部等を別別に作りこれ
らを組立てていたので付置を多く使うだけでなく製作工
程が長く人手を多く必要とし、更に製品の精度も低いも
のであつた。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a thin wire winding spool for electrical parts used in electronic devices, etc. Conventionally, this type of spool has been made of synthetic resin, wood, metal, etc. Not only are things easily damaged when dropped, but also during cold seasons,
Ultra-thin wires such as molybdenum and tungsten that expand and contract due to temperature differences during the warm season tend to unravel when wound many times, and are also disadvantageous in terms of losses due to unrolled wires and pollution caused when discarded. In addition, when manufacturing metal products, the upper and lower plates, flange, etc. were made separately and assembled, which not only required a large number of attachments, but also required a long manufacturing process and a large amount of manpower. It was low.
本発明は以上の点を鑑みて発明されたもので、一枚のア
ルミニウム製の板体を順次絞り加工して製造し、精度が
高く、安価・軽量で製作工程の簡単なものを得んとする
ものである。The present invention was invented in view of the above points, and aims to manufacture a single aluminum plate by sequential drawing processing to obtain a product with high precision, low cost, light weight, and a simple manufacturing process. It is something to do.
以下に本発明の実施例である図面に従つて製造５ 工程
を順に説明すると、１ 規定サイズのアルミニウム等の
金属製円板を絞り加工し断面几形の本体１を形成する（
第２図及び第３図参照）。Below, the 5 manufacturing steps will be explained in order according to the drawings which are examples of the present invention. 1. A metal disc of a specified size, such as aluminum, is drawn to form a main body 1 having a box-shaped cross section.
(See Figures 2 and 3).
２ 本体１の下部張出部２の周囲を下方に折り曲１０げ
かしめ部３を形成する（第４図参照）。2. Bend the periphery of the lower protruding portion 2 of the main body 1 downward to form the crimping portion 3 (see FIG. 4).
３ 本体１の内側上部に、ゴム等の膨型ａを当てた後（
第５図参照）、割り型ｂを用い、立ち上り部４を外周か
ら絞り加工することによつて膨出部５及び胴部６を形成
する（第６図参照）。3 After applying the expansion mold a made of rubber etc. to the inside upper part of the main body 1 (
5), and by drawing the rising portion 4 from the outer periphery using a split mold b, the bulging portion 5 and the body portion 6 are formed (see FIG. 6).
１５尚該割り型ｂは第１３図に示すように半円形の２個
の型を支点を中心に回動されるもので、正確な規定半径
の胴部６を絞り形成するためのも・のである。15 As shown in Fig. 13, the split mold b consists of two semicircular molds that are rotated around a fulcrum, and is used to form a body 6 with an accurate specified radius. be.
４ 本体１から膨型ａを取り外すと共に割り型ｂク０
にて胴部を挾持したままの状態にて膨出部５を上方から
一定位置まで押し潰す（第Ｔ図参照）。4 Remove the expansion mold a from the main body 1 and remove the split mold b
While holding the trunk, crush the bulge 5 from above to a certain position (see Figure T).
５ 更に、膨出部５を完全に押し潰し上面板Ｔ及び鍔部
８を形成する（第８図参照）。5. Furthermore, the bulging portion 5 is completely crushed to form the top plate T and the collar portion 8 (see FIG. 8).
６ 上面板Ｔ０）Ｔ■Ｐ心に、中心孔９を穿設した後２
５（第９図参照）、本体を上下逆にして中心に中中心孔
１０を穿設した円形の補強板１１をかしめ部３に嵌め、
位置決め用の丸打ｃを透孔９、１０に貫通させた状態に
てかしめ部３をかしめて補強板１１を固定する（第１０
図及び第１１３０図参照）。6 After drilling the center hole 9 in the top plate T0) T■P center 2
5 (see Fig. 9), turn the main body upside down and fit a circular reinforcing plate 11 with a central hole 10 in the center into the caulking part 3,
The reinforcing plate 11 is fixed by caulking the caulking part 3 with the round holes c for positioning passed through the through holes 9 and 10 (10th
(see Figure and Figure 1130).
７ 最後に、鍔と胴部との交点を削り両者の成す角を正
しく直角に整形すると共に上面板及び下面板の円周を研
磨する。7.Finally, the intersection between the tsuba and the body is shaved to make the angle between the two right angles, and the circumferences of the top and bottom plates are polished.
尚、上記製造工程３において膨出部３を形成す３５る方
法として他に、本体の上面に真空装置を取付け吸引しな
がら立ち上り部４を割り型ｂにて内側に絞り加工しても
よく、また工程６の補強板１１については本体と同一の
材量を用いなくてもよく何ら上記実施例に限定されるも
のではない。In addition, as another method for forming the bulging portion 3 in the above manufacturing process 3, a vacuum device may be attached to the top surface of the main body and while suction is being applied, the rising portion 4 may be drawn inward using a split die b. Further, the reinforcing plate 11 in Step 6 does not need to be made of the same amount of material as the main body, and is not limited to the above embodiment.
本発明によるスプールは、アルミニウム等の金属を材量
とし温度差によつて伸縮することがないので、タングス
テン、モリブデン等の極細線の巻き崩れの心配がなく、
落しても破損せず、軽量であるので運搬が楽である、従
来のものはその点第１図に示すように組立部品が多いの
で、材量を多く必要とし、工程も長いものとなつたが、
本発明のものは一枚の円形板から順次絞り加工して製作
するので、材量が少なくて済むばかりか工程が短く人手
、製作費の面でも非常に有利である。またタングステン
、モリブデン等の極細線をスプールに正確に巻き取るた
めあるいは巻き取り後に巻き崩れを起さないためには、
胴部６に波があつたり胴部６と鍔８との交点が曲面にな
つたり更に透孔９，１０が中心をずれたりすることがあ
つてはならないものであるが、本発明は工程３において
本体上部に膨出部５を形成すると同時に胴部６を形成し
、次の工程４及び工程５で該膨出部５を２段階に分けて
押し潰す方法を用いているので製作が楽であるだけでな
く製品の精度が極めて高く、工程６において補強板１１
を固定する際、透孔９，１０に位置決め用の丸杆ｃを貫
通させた状態でかしめ部３をかしめるので透孔９，１０
は正確に中心線上に位置させることができる等の種々の
効果を奏する。The spool according to the present invention is made of metal such as aluminum and does not expand or contract due to temperature differences, so there is no need to worry about the ultra-fine wire of tungsten, molybdenum, etc.
It does not break even if dropped and is lightweight, making it easy to transport.Conventional products, as shown in Figure 1, have many assembled parts, requiring a large amount of material and requiring a long process. but,
Since the product of the present invention is produced by sequential drawing from a single circular plate, not only the amount of material is small, but the process is short and it is very advantageous in terms of labor and production costs. In addition, in order to accurately wind ultra-fine wire such as tungsten or molybdenum onto a spool, or to prevent the winding from collapsing after winding,
Although it is necessary to prevent waves from hitting the body part 6, the intersection between the body part 6 and the collar 8 becoming a curved surface, and the through holes 9 and 10 being shifted from the center, the present invention is suitable for step 3. In this step, the body part 6 is formed at the same time as the bulging part 5 is formed on the upper part of the main body, and the bulging part 5 is crushed in two stages in the next step 4 and step 5, so manufacturing is easy. Not only that, but the precision of the product is extremely high.
When fixing, the caulking part 3 is caulked with the round rod c for positioning passed through the through holes 9, 10, so the through holes 9, 10
has various effects such as being able to be positioned accurately on the center line.
第１図は従来例のものを示す組立図、第２図乃至第１１
図は本発明の製造工程を表すもので第２図は工程１の平
面図、第３図は第１図の縦断面図、第４図乃至第１１図
は各工程の縦断面図、第１２図は完成品の斜視図、第１
３図は割り型ｃの平面図である。
尚図中１は本体、５は膨出部、６は胴部、７は上面板、
８は鍔、９，１０は中心チＬｌｌｌは補強板、ａは膨型
、ｂは割り型、ｃは丸杆を示す。Figure 1 is an assembly diagram showing a conventional example, Figures 2 to 11
The figures represent the manufacturing process of the present invention. Figure 2 is a plan view of process 1, Figure 3 is a longitudinal sectional view of Figure 1, Figures 4 to 11 are longitudinal sectional views of each process, and The figure is a perspective view of the finished product.
Figure 3 is a plan view of the split mold c. In the figure, 1 is the main body, 5 is the bulge, 6 is the body, 7 is the top plate,
8 is a tsuba, 9 and 10 are center holes, reinforcing plates, a are expanded molds, b are split molds, and c are round rods.
Claims (1)
■型の本体の立上り部４を割り型によつて絞り、胴部６
を形成すると同時に本体上部に膨出部５を形成し、該膨
出部５を２段階に分けて押し潰し上面板７を形成した後
、該上面板７の中心に円形の透孔９を穿設し、次に中心
に円形の透孔１０を穿設した補強板１１を、両透孔に丸
杆を貫通させた状態にて本体下面にかしめ固定すること
を特徴とする細線用スプールの製造方法。1 The rising part 4 of the main body, which has an approximately ■-shaped cross section and is made by drawing a metal disk such as aluminum, is drawn using a split mold to form the body part 6.
At the same time, a bulging part 5 is formed on the upper part of the main body, and the bulging part 5 is crushed in two stages to form a top plate 7, and then a circular through hole 9 is bored in the center of the top plate 7. manufacturing a thin wire spool characterized in that a reinforcing plate 11 with a circular through hole 10 bored in the center is caulked and fixed to the lower surface of the main body with round rods passing through both through holes. Method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12496780A JPS5912374B2 (en) | 1980-09-09 | 1980-09-09 | Manufacturing method of spool for fine wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12496780A JPS5912374B2 (en) | 1980-09-09 | 1980-09-09 | Manufacturing method of spool for fine wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5750229A JPS5750229A (en) | 1982-03-24 |
| JPS5912374B2 true JPS5912374B2 (en) | 1984-03-22 |
Family
ID=14898642
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12496780A Expired JPS5912374B2 (en) | 1980-09-09 | 1980-09-09 | Manufacturing method of spool for fine wire |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5912374B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110657408A (en) * | 2019-08-30 | 2020-01-07 | 广州市摩尔灯光科技有限公司 | Novel multifunctional lamp lifting device |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07111102B2 (en) * | 1992-07-30 | 1995-11-29 | 日本昇降機メンテナンス株式会社 | Multistory parking lot |
| JP4843808B2 (en) * | 2005-09-22 | 2011-12-21 | コクヨ株式会社 | Furniture with folding top |
| DE102009060994A1 (en) * | 2009-12-02 | 2011-06-09 | Wilhelm Sihn Jr. Gmbh & Co. Kg | High frequency plug connector for use with coaxial cable, has electrically conductive housings including opening test port that exhibits test output internal conductor that is attached to internal conductor by uncoupling member |
| CN102527805B (en) * | 2012-01-11 | 2013-10-16 | 湖北三江航天江北机械工程有限公司 | Method and device for stamping rib of hemming spool |
| CN107322247A (en) * | 2017-08-28 | 2017-11-07 | 安徽信息工程学院 | A kind of production technology of expansion tightening wheel |
-
1980
- 1980-09-09 JP JP12496780A patent/JPS5912374B2/en not_active Expired
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110657408A (en) * | 2019-08-30 | 2020-01-07 | 广州市摩尔灯光科技有限公司 | Novel multifunctional lamp lifting device |
| CN110657408B (en) * | 2019-08-30 | 2021-01-15 | 广州市摩尔灯光科技有限公司 | Multifunctional lamp lifting device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5750229A (en) | 1982-03-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US2836878A (en) | Electric devices employing semiconductors | |
| US4839623A (en) | Magnetic core blanks of magnetically permeable sheet material | |
| JPS5912374B2 (en) | Manufacturing method of spool for fine wire | |
| US2425645A (en) | Method of fabricating a t | |
| JPH0198575A (en) | taping reel | |
| JPS6246634A (en) | Manufacture of tire bead | |
| JPH0741128Y2 (en) | Air core coil | |
| US4143537A (en) | Method for the manufacture of loud speakers | |
| JPS63159040A (en) | Rubber material for tire and its manufacture | |
| JPS6222697B2 (en) | ||
| JPH0825362A (en) | Tire vulcanizing mold and method for manufacturing metal blade used in tire vulcanizing mold | |
| JPS6162692A (en) | Connecting fitting for hose | |
| JPH04255335A (en) | Manufacture of tire bead | |
| JPS594889Y2 (en) | insert molded container | |
| JPH0629133A (en) | Coil former | |
| US3840984A (en) | Method of making a magnetic recording head | |
| JP2682512B2 (en) | Bellows manufacturing method | |
| SU366812A1 (en) | Method of making coil of slotless anchor | |
| JPS61170259A (en) | Manufacture of rotary coil for coreless motor | |
| JPS599017A (en) | Compound molding member | |
| JPS5932290A (en) | Manufacturing method of speaker diaphragm | |
| JP2003147568A (en) | Method of manufacturing a connector by electroforming | |
| JPS6216176B2 (en) | ||
| JPS6033771B2 (en) | Manufacturing method of capillary glass tube | |
| JPS59176997A (en) | Diaphragm of acoustic transducer |