JPS5913170B2 - Method for manufacturing sheet food - Google Patents

Description

[Detailed Description of the Invention] The present invention involves forming shavings into a sheet, mixing shavings with finely chopped dried nori to form a sheet, or forming shavings into a sheet and forming a sheet of dried nori. This relates to a method for producing a shavings sheet, which involves polymerizing and forming a two-layered sheet.

As a method of forming the shavings into a sheet, a method of putting a binder into the shavings and pressing it together has been considered.

In this case, mass production cannot be achieved by manufacturing each piece one by one.

Therefore, the present invention is designed to make it possible to manufacture a large number of sheets at once using a simple method, and various embodiments of the present invention will be described in detail below with reference to the drawings.

As shown in Fig. 1, a suitable number of layers of shaved knots 1 to which a binder has been added are laminated via partition wall materials 2, and this is pressurized in the stacking direction to form the shaved knots 1 between each partition wall material 2 into a sheet shape. It is designed to be molded.

The shavings 1 and the partition wall material 2 are female-W3 as shown in FIG.
The male mold 4 is inserted into the female mold 3, and the male mold 4
It may be possible to apply pressure to the

The female mold 3 consists of a base 5 and a rectangular cylindrical body 6 that can be fitted into and removed from the base 5, and the male mold 4 is molded to have the same shape as the base 5.

The female mold 3 and the male mold 4 are preferably made of stainless steel or a steel material treated with Teflon, which is resistant to rust and to which the shavings 1 are difficult to adhere.

In addition, the cut joints 1 and the partition wall material 2 are stacked in a cylindrical guide 8 such as a rectangular tube or cylinder placed on a table 7 as shown in FIG. 4, and after the stacking is finished, the cylindrical guide 7 It is also possible to remove them and pressurize the laminated cut joints 1 and partition wall material 2 in the lamination direction.

The cut knots 1 are distributed over the entire upper surface of the partition wall material 2 so that the thickness is as uniform as possible.

The partition wall material 2 is a Teflon plate to which the shaved knots 1 are difficult to adhere.
A synthetic resin plate such as a hard polyethylene plate or a silicone rubber plate, a film thereof, or a laminate of a synthetic resin plate and a metal plate can be used.

It is best to have a thickness of about 2 to 3 plates and give it some elasticity, and if it is made elastic, even if the thickness of the shavings 1 distributed over the entire upper surface of the partition wall material 2 is uneven and somewhat uneven. It deforms according to the unevenness and can reliably press even the concave portion.

The size of the partition material 2 is the same as or slightly smaller than the inner diameter of the cylinder 6 of the female mold 3, and when it is placed inside the cylinder 6 and pressurized, the outer peripheral edge touches the inner peripheral surface 1 of the cylinder 6. It is better to do so.

The kerifushi sheet, which is pressurized and formed into a sheet shape, is left as is.
or cut into appropriate sizes, and then placed in a bag with high gas barrier properties and packaged with gas exchange or vacuum packed.

A press or other appropriate machine is used as a means for pressurizing the cut joints 1 in the stacking direction.

In this case, how much pressure and how long to pressurize depends on the number of laminated layers of shavings 1 and partition wall material 2, the material of partition wall material 2, etc.
It varies depending on the thickness, quality of shavings, form, moisture, amount, etc.

As an example, mix 500 g of dried flakes, 12 g of Texturin powder as a binder, 5 g of salt as a seasoning, and 1 g of chemical seasoning, weigh out 5 g, and knead vertically 18 g.
When 12 layers were formed by sandwiching 210 plates of 0 mm width between two Teflon partitioning materials of 2 thicknesses, the desired sheet shape could be formed by applying pressure at a total pressure of 30 tons for about 30 minutes.

The bonito flakes used in the present invention are not used alone, but may be used in combination with a mixture of bonito flakes and dried seaweed, a sheet-like paste of the two, or a combination of other appropriate foods. You can also do that.

The following types of dried bonito flakes can be considered for use in the present invention.

A: Fish flakes such as dried bonito flakes and mackerel flakes, dried sardines, etc. are pretreated using a conventional method, and then cut into fine pieces with a thickness of 20 μm to 80 μm and a width of 1.5 μm to 2 cm.

Alternatively, this is crushed into pieces with a length of about 20 to 40 mm, and the surface, outer periphery, etc. of the pieces are roughened.

Bfi Bushi Sababushi Fish flakes or dried sardines are shaved to a thickness of about 20 to 80 μm and then finely chopped to a width of about 1.5 to 2rrrr1.

Or, it is crushed into pieces of about 2 to 5 mesh size, and the surface and outer periphery are made to stand out.

Cff Bush Bush Bush Mackerel Fish Fish Bushi or dried sardines directly to a thickness of 10μ~7
Cracks are created by grinding to a size of 0μ, mesh 2 to 5.

D [shaved bonito flakes made by pre-treating fish flakes such as mackerel flakes or dried sardines by a conventional method and cutting them to 20 to 80 μm.

The text is made by crushing this to a size of about 2 to 5 meshes and making the outer circumference of the surface stand out.

In order to maintain the quality of the product, it is desirable that the moisture content of these dried bonito flakes be 15 to 20%.

Binder added to kerifibushi (e.g. Textlin powder,
Gum arabic powder) may be mixed with salt, chemical seasonings, etc. and mixed into powdered macerated flakes, or may be dissolved in water with starch, bonito extract, etc. and used as a binder liquid.

The bonito flakes 1 formed into a sheet cannot be used alone, but may be used in combination with bonito flakes and dried seaweed.

Various ways of combining the two can be considered. The main examples are chopping dried seaweed, mixing dried seaweed that is the same size as the dried seaweed with shaved seaweed, or cutting dried seaweed into 18 pieces vertically.
A sheet-like material with a size of 0 m 1 x 210 rrm in width is used, and this is layered with a shavings sheet previously formed to the same size, or three or more layers of shavings sheet and dried seaweed sheet are layered alternately. do.

In addition, we cut the dried seaweed into strips measuring 30 mm wide x 2101 m long, and shaved a portion of it into a sheet (180 m long x 2 wide).
10mm), layered strips of dried seaweed at equal intervals to form a striped pattern, or layered strips of dried seaweed perpendicularly to both sides of the sheet-shaped shavings, or even cut-out-style flower patterns or desired shapes of dried seaweed.
It is also possible to cut it into a shape and overlay it on the kerifushi sheet.

Furthermore, shaved dried seaweed mixed with a binder, a seasoning, etc. may be distributed over the entire upper surface of the dried seaweed sheet.

Then, these are laminated with the partition material 2 in between, and pressure is applied in the lamination direction to adhere the dried seaweed and the shaved knots to form a sheet.

There are various other combinations of shavings 1 to be made into a sheet other than those described above, such as a combination of shavings and kelp;
Possible combinations include a combination of shaved bonito flakes and dried plum pulp, a combination of shaved bonito flakes and sesame seeds, etc.

In short, any material may be used as long as it can be formed into a sheet together with the shavings without significantly impairing its binding properties and releasability when making the shavings sheet.

When using kelp, you can crush it into pieces of about 5 mesh pieces and mix it with the kebushi, or mix it into pieces with a width of 1.5~
Oboro konbu sliced into 2 mm x 20~30rrlr11 pieces? Spray the binder liquid on the root kelp that has been mixed with the cut kelp or on the surface to make it fully adsorb, then pressurize it and cut it into a sheet with a thickness of about 80 μm using a cutting machine. All you have to do is cut it and polymerize it with a sheet of dried plums, or distribute the dried plums over the entire upper surface of the sheet-shaped kelp.If you use dried plum pulp, freeze-dry it and crush it.
If sesame seeds are used, they can be mixed as is or coarsely ground and mixed with the shaved bonito flakes.

The present invention is such that, as shown in Fig. 10, shavings 1 to be formed into a sheet shape are laminated with a partition material 2 interposed therebetween, and this is pressurized in the lamination direction to form the shavings between the partition materials 2 into a sheet shape. Therefore, it is possible to manufacture as many karebushi sheets as are laminated at 7 degrees, and therefore, it is possible to efficiently mass-produce 7 degrees.

Moreover, as described in claim 2, the female type 3.
If the male mold 4 is used, even if the pressed food 1 tries to spread outward, it will be blocked by the peripheral wall of the cylindrical body 6 of the female mold 3 and will not protrude outside, so the molded kerifushi sheets will be the same size. At the same time, the outer peripheral edge is not uneven and the appearance is improved.

Furthermore, as described in claim 3, once the cut joints 1 and the partition wall material 2 are laminated inside the cylindrical guide 8, it is possible to easily and reliably laminate them so that the two do not shift in position. Moreover, the cylindrical guide 8 is just a shaving 1.
Since it is only a guide for laminating the wall material 2 and the partition wall material 2, and is removed when suppressing, there is no problem even if the wall thickness is made thinner. It also becomes.

Furthermore, if a material with some elasticity is used as the partition wall material 2, the distribution of the cut knots sandwiched between the partition wall materials 2 will be somewhat uneven, and even if it is uneven, the cut knots will deform according to the unevenness when pressurized. Even if there is a small concave part, it will be pressed securely,
The entire kasurebushi sheet is reliably and evenly bonded, and a high quality kasurubushi sheet can be obtained.

Furthermore, the present invention has the advantage that almost no heat is used during pressurization, so there is almost no deterioration in food quality.

[Brief explanation of the drawing]

FIG. 1 is an explanatory diagram showing one embodiment of the present invention, FIG. 2 is an explanatory diagram showing the other side of the present invention, and FIG. 3 is a plan explanatory diagram showing a state in which cut knots are distributed on the partition wall material inside the cylinder. Is Fig. 4 an example of lamination according to the present invention? FIG. 1 is a shaved knot, 2 is a partition material, 3 is a female type, 4 is a male type, and 8 is a cylindrical guide.

Claims (1)

[Claims] 1. A suitable number of partition wall materials and shavings to which a binder has been added or mixed are alternately laminated, and this is pressurized in the lamination direction to form the shavings between each partition wall material into a sheet shape. A method for manufacturing a shavings sheet. 2. Layer the shaved knots and partition material in the female mold, and
2. A method for manufacturing a shaving sheet according to claim 1, wherein a male mold is inserted into the mold and pressurized. 3. A shaved knot according to claim 1, wherein the shaved knot and the partition wall material are laminated in a cylindrical guide, and after the cylindrical guide is removed, the laminated shaved knot and the partition wall material are pressurized. Method of manufacturing sheets. 4. A method for producing a bonito flakes sheet according to claim 1, wherein bonito flakes are used alone. 5. A method for producing a dried dried seaweed sheet according to claim 1, wherein shaved dried seaweed is used together with dried seaweed. 6. A method for manufacturing a shavings sheet according to claim 1, wherein shavings are used together with a warming cloth. 7. A method for producing a shavings sheet according to claim 1, wherein shavings are used together with pickled plum pulp. 8. A method for manufacturing a dried flaky sheet according to claim 1, in which dried dried flakes are used together with sesame seeds. 9 Is it a powdered binder? A method for producing a dried bonito sheet according to claim 1. 10. The method for producing a shavings sheet according to claim 1, wherein a liquid binder is used as the binder. 11. The method for producing a dried bonito sheet according to claim 1, which uses a seasoning or a binder made of a mixture of a seasoning and a spice. 12. The method for manufacturing a shavings sheet according to claim 1, wherein a synthetic resin film, a synthetic resin plate, or a laminated synthetic resin plate and metal plate is used as the partition wall material. 13. A method for manufacturing a shavings sheet according to claim 1, wherein a rubber plate or a combination of a rubber plate and another member is used as the partition wall material.