JPS5923084B2 - variable resistor - Google Patents
variable resistorInfo
- Publication number
- JPS5923084B2 JPS5923084B2 JP5598677A JP5598677A JPS5923084B2 JP S5923084 B2 JPS5923084 B2 JP S5923084B2 JP 5598677 A JP5598677 A JP 5598677A JP 5598677 A JP5598677 A JP 5598677A JP S5923084 B2 JPS5923084 B2 JP S5923084B2
- Authority
- JP
- Japan
- Prior art keywords
- resistor
- silver
- contact
- resistance
- sliding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 100
- 229910052709 silver Inorganic materials 0.000 claims description 96
- 239000004332 silver Substances 0.000 claims description 96
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 53
- 229910052799 carbon Inorganic materials 0.000 claims description 49
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims 1
- 239000003973 paint Substances 0.000 description 33
- 239000010410 layer Substances 0.000 description 29
- 239000007789 gas Substances 0.000 description 24
- 238000013508 migration Methods 0.000 description 17
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 16
- 230000005012 migration Effects 0.000 description 16
- 239000000758 substrate Substances 0.000 description 14
- 239000002184 metal Substances 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 12
- 238000010586 diagram Methods 0.000 description 7
- 238000005987 sulfurization reaction Methods 0.000 description 7
- 244000062175 Fittonia argyroneura Species 0.000 description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 238000007747 plating Methods 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- 239000011593 sulfur Substances 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000010974 bronze Substances 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000010970 precious metal Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000006230 acetylene black Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005486 sulfidation Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Landscapes
- Adjustable Resistors (AREA)
Description
【発明の詳細な説明】
本発明は高湿度中及び硫化ガス等の金属を腐蝕するガス
雰囲気中で使用しても故障及び雑音の発生が少なく、か
つ高減衰度の可変抵抗器に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a variable resistor with high attenuation that causes less failure and noise even when used in high humidity or in a gas atmosphere that corrodes metals such as sulfide gas. .
可変抵抗器においては従来、抵抗体の端子部分の残留抵
抗値及び接触抵抗値を低くするために銀を主材とした導
電ペイント等を塗布した銀電極を露出状態で設け、また
抵抗体上を摺接する摺動子はバネ性を有する金属を加工
してその表面に接触抵抗が低く、かつ安定なニッケルメ
ッキあるいは銀メッキ等を施したものを使用し、更にこ
の摺動子に接触して外部に中央端子を導出する導電部は
前記摺動子と同一の表面処理をしたバネ性を有する金属
板等を使用していた。Conventionally, in variable resistors, in order to lower the residual resistance and contact resistance at the terminals of the resistor, silver electrodes coated with silver-based conductive paint, etc., are provided in an exposed state, and silver electrodes are coated with conductive paint, etc., on the resistor. The slider that makes sliding contact is made of a metal with spring properties and has a low contact resistance and stable nickel plating or silver plating on the surface. The conductive part from which the central terminal is led out is made of a metal plate having spring properties that has been subjected to the same surface treatment as the slider.
このような可変抵抗器は通常の環境での使用は問題はな
いが、腐蝕性ガス特に硫化ガス雰囲気中で使用すると前
記電極部を含み抵抗器コンタクト部の金属材の表面が腐
蝕されて絶縁属を形成し、接触抵抗が高くなり、又摺動
接触部では接触抵抗の変化も大きく可変抵抗器の調整に
際して摺動雑音を発生したり、あるいは接触不良の発生
があった。There is no problem with using such a variable resistor in a normal environment, but if it is used in a corrosive gas atmosphere, especially a sulfide gas atmosphere, the surface of the metal material of the resistor contact part, including the electrode part, will be corroded and the insulating material will be damaged. This results in a high contact resistance and a large change in contact resistance at the sliding contact portion, resulting in sliding noise or poor contact when adjusting the variable resistor.
特に開放形可変抵抗器において問題があった。又湿度が
高く、電圧を負荷した銀糸導体部では短絡、絶縁不良、
及び導電不良等を含む銀のマイクレージョンによる故障
が起りがちであった。There was a particular problem with open variable resistors. In addition, short circuits, poor insulation, and
Failures due to silver microclision, including poor conductivity, were likely to occur.
周知の通り銀は貴金属であり、通常の環境ではほとんど
腐蝕はなく、接触抵抗は低く、価格も貴金属としては比
較的に安いため接点金属として広く利用されてきた。As is well known, silver is a precious metal and has been widely used as a contact metal because it hardly corrodes in normal environments, has low contact resistance, and is relatively cheap for a precious metal.
不変抵抗器ではカーボン(本明細書中では、カーボンブ
ラック又はグラファイトそれぞれの単独もしくはその双
方の混合物を意味する。In constant resistors, carbon (herein meant carbon black or graphite, each alone or a mixture of both).
)を主材としたレジンペイント(以下、単にペイントと
呼ぶ。) resin paint (hereinafter simply referred to as paint).
)を塗布してなる抵抗皮膜の両端の端子部に銀粉を主材
としたペイントを使用し、特に低抵抗側では銀ペイン上
を使用することで残留抵抗を低くすることができ可変抵
抗器の低抵抗部の調整範囲を広くし接触抵抗を含めて残
留抵抗1Ω以下程度も容易に可能であった。) is applied to the terminals at both ends of the resistance film, and by using a paint mainly composed of silver powder, especially on the low resistance side, the residual resistance can be lowered. By widening the adjustment range of the low resistance part, it was easily possible to achieve a residual resistance of 1Ω or less, including contact resistance.
ここで銀粉を使用しないカーボンペイント等ではカーボ
ンの固有抵抗値が高いため残留抵抗を10Ω以下するこ
とは通常では困難であり、全抵抗1MΩ残留抵抗20Ω
として最大減衰度96DB程度のポテンシオメータ−が
限度となるが、比抵抗が小さい銀ペイントを使用した場
合は残留抵抗を1Ωとして減衰度120DBのポテンシ
オメータ−も容易に製作可能であり実用になっていた。For carbon paints that do not use silver powder, it is normally difficult to reduce the residual resistance to 10Ω or less due to the high specific resistance of carbon, and the total resistance is 1MΩ and the residual resistance is 20Ω.
The limit is a potentiometer with a maximum attenuation of about 96 DB, but if silver paint with low resistivity is used, a potentiometer with a residual resistance of 1 Ω and an attenuation of 120 DB can be easily manufactured and is now in practical use. Ta.
ここで可変抵抗器の抵抗体上を摺動する摺動子は通常燐
青銅板等のバネ金属よりなりその表面は接触抵抗の低下
と安定のため通常は銀メッキされる。The slider that slides on the resistor of the variable resistor is usually made of a spring metal such as a phosphor bronze plate, and its surface is usually plated with silver to reduce contact resistance and stabilize it.
又、上記のように可変抵抗器基板上で摺動子と接触導通
ずる抵抗体両端の電極部及び集電部等は後に説明する通
常銅系金属板の銀メッキ、又は同じく銀ペイント皮膜で
構成されており、この銀、銀メツツキ、銀ペイント等の
銀系摺動接点部は普通の環境条件では接触抵抗は低くか
つ安定した特徴がある。In addition, as mentioned above, the electrode parts and current collecting parts at both ends of the resistor that contact and conduct with the slider on the variable resistor board are usually made of silver plating of a copper-based metal plate, which will be explained later, or the same silver paint film. Silver-based sliding contacts made of silver, silver plating, silver paint, etc. have low contact resistance and stability under normal environmental conditions.
しかしながらここで銀系電極の欠点として第1には温泉
地等の苛酷な環境条件では硫化しやすく、硫化物Ags
を主体とした表面絶縁膜がかなり厚くなり、かつ多少強
くなる場合もあって可変抵抗器の通常1本あたり3 Q
g程度の摺動子の接点圧力では破壊しにくい場合も起
きていた。However, the first disadvantage of silver-based electrodes is that they easily sulfurize in harsh environmental conditions such as hot spring areas, and sulfide Ag
The surface insulating film, which is mainly made up of
There have been cases in which it has been difficult to break the slider with a contact pressure of about 100 g.
この場合には接触部が接触不良で不安定となる外、摺動
子を動かしたとき接触抵抗の変化も大きく摺動雑音等が
発生していたが、通常では数回可変抵抗器シャフトを回
すことにより前記硫化物の絶縁膜を一応削除することは
できていた。In this case, not only did the contact part become unstable due to poor contact, but when the slider was moved, the contact resistance changed significantly, causing sliding noise, etc. However, normally, the variable resistor shaft must be turned several times. As a result, it was possible to remove the sulfide insulating film.
しかし通常の可変抵抗器では、カーボンペイント抵抗皮
膜の膜厚が5μ程度であり厚さは比較的薄く、又強度も
十分ではないので、絶縁膜削除のため金属系の摺動子の
圧力を大きくすることは前記硫化ガス対策としては有効
であるが、反面抵抗皮膜が摩耗して回転寿命が低下する
という矛盾があるため、この点を含む対策も要望されて
いた。However, in ordinary variable resistors, the thickness of the carbon paint resistance film is about 5 μm, which is relatively thin and does not have sufficient strength. Therefore, the pressure of the metal slider is increased to remove the insulating film. Although this is effective as a countermeasure against the sulfide gas, there is a contradiction in that the resistance coating is worn out and the rotational life is shortened, so there has been a demand for a countermeasure that includes this point.
この点の対策として、可変抵抗器では抵抗体上を摺動す
る摺動子の接点部にカーボンコンタクトを使用したり、
抵抗体の摺動電極部及び摺動子と摺接する接触端子部の
銀糸皮膜の上にカーボンペイントの被覆等が実施された
こともあった。As a countermeasure to this point, in variable resistors, carbon contacts are used at the contact part of the slider that slides on the resistor,
Carbon paint has sometimes been applied to the silver thread coating on the sliding electrode portion of the resistor and the contact terminal portion that makes sliding contact with the slider.
そうしてこの銀糸の電極の上に、カーボンペイント皮膜
をコートした場合には、銀に比べてカーボンは固有抵抗
がかなり高いため、表面が銀ペイント電極の場合に比べ
て接触抵抗及び抵抗値は高くなり、接触抵抗は銀糸では
1Ω以下であるのに比べてカーボン系では10Ω程度と
なるが、硫化による接触不良はかなり改善された。When a carbon paint film is coated on the silver thread electrode, the contact resistance and resistance value will be lower than when the surface is a silver paint electrode because carbon has a much higher specific resistance than silver. Although the contact resistance was about 10Ω for the carbon type, compared to 1Ω or less for the silver thread, contact failure due to sulfurization was considerably improved.
即ち、接触面をカーボンペイント皮膜とした場合には表
面の酸化膜は極めて薄く約20λ以上には成長せず、又
その硫化物酸化物はガス化される場合が多く、通常の接
触抵抗は電極の10倍以上であるが大きな接触抵抗不良
は起りにくい特性がある。That is, when the contact surface is made of carbon paint, the oxide film on the surface is extremely thin and does not grow to a thickness of about 20λ or more, and the sulfide oxide is often gasified, so the normal contact resistance is However, it has the characteristic that large contact resistance defects are unlikely to occur.
このように可変抵抗器の銀電極の上にカーボンペイント
をコートする硫化対策は銀電極の欠点改善には効果があ
ったが、その反面接触抵抗の増大による可変抵抗器の性
能劣化を伴なうことが多く、この点を含めて更に改善が
要望されていた。In this way, the anti-sulfurization method of coating the silver electrode of a variable resistor with carbon paint was effective in improving the defects of the silver electrode, but on the other hand, it was accompanied by a deterioration in the performance of the variable resistor due to an increase in contact resistance. In many cases, further improvements including this point have been requested.
可変抵抗器の抵抗体及び集電部の銀電極の上にカーボン
ペイントをコートして高湿度中及び硫化ガス等の金属を
腐蝕するガス雰囲気中で使用しても故障及び雑音の発生
を少なくする改善は、同時に銀のマイグレーションによ
る絶縁不良及び短絡等の故障対策ともなっている。Carbon paint is coated on the resistor of the variable resistor and the silver electrode of the current collector to reduce malfunctions and noise even when used in high humidity or gas atmospheres that corrode metals such as sulfide gas. The improvements also serve as countermeasures against failures such as insulation defects and short circuits caused by silver migration.
この件については本出願人による実公昭57−5424
4号(実願昭52−62134号)に記載の考案の明細
書に詳しく述べられている。Regarding this matter, the present applicant's U.S. Publication No. 57-5424
The invention is described in detail in the specification of the invention described in No. 4 (Utility Model Application No. 52-62134).
可変抵抗器の銀ペイント電極構成と、この硫化対策及び
銀のマイグレーション対策に関連して次のような従来技
術、即ち
(1)アメリカ特許第2134870号明細書(2)特
公昭46−2876号
(3)%開昭50−76550号
(4)実開昭48−39441号
(5)実開昭50−22137号
(6)実開昭52−43040号
(7) Bel l Te1ephon Labor
aiory 1955レポート The Be1l
System TechhicalJournal V
ol 、34.P 1115〜1145 novem−
ber 1955A6,5ilver Migrato
n 1nElectrical In5ulatoin
等に記載の従来技術がある。Related to the silver paint electrode configuration of a variable resistor and measures against sulfurization and silver migration, the following conventional techniques are known: (1) U.S. Pat. 3)% 1987-76550 (4) Utility Model Application No. 48-39441 (5) Utility Model Application No. 50-22137 (6) Utility Model Application No. 52-43040 (7) Bel l Te1ephon Labor
aiory 1955 Report The Be1l
System Technical Journal V
ol, 34. P 1115-1145 novem-
ber 1955A6,5ilver Migrato
n 1nElectrical In5ulatoin
There is a conventional technique described in et al.
ここで(7)は銀のマイグレーションについて詳しく述
べている。Here, (7) details the migration of silver.
又(1)は可変抵抗器の抵抗体の一般的な構成及び製作
法を示し、(3) 、 (4) 、 (6)は銀電極の
硫化対策、(2) 、 (5)は銀電極のマイグレーシ
ョン対策を示している。In addition, (1) shows the general structure and manufacturing method of the resistor of a variable resistor, (3), (4), and (6) show measures against sulfurization of silver electrodes, and (2) and (5) show how to prepare silver electrodes. shows migration countermeasures.
そうして上記従来技術に示されるように可変抵抗器の抵
抗体の両端電極部の銀ペイント皮膜の上側にカーボンペ
イント抵抗膜を塗布した構成は一般的には公知である。As shown in the above-mentioned prior art, a configuration in which a carbon paint resistance film is applied on top of the silver paint film on both end electrode portions of the resistor of a variable resistor is generally known.
本発明は従来の硫化ガス等の有害ガス対策、及び銀電極
のマイグレーション対策を更に改善することを目的とし
ている。The present invention aims to further improve conventional measures against harmful gases such as sulfide gas and against migration of silver electrodes.
又、本発明は上記の有害ガス対策及び銀のマイグレーシ
ョン対策の実施において接触抵抗を小さくして高減衰度
を可能として(低抵抗の抵抗のカーブを低くかつ滑らか
にして)可変抵抗器性能の低下を防ぎ、かつ銀電極を使
用した可変抵抗器の抵抗体及び摺動部の硫化及び銀のマ
イグレーションによる故障を無くし可変抵抗器の信頼性
を改善することを目的としている。In addition, the present invention reduces contact resistance in implementing the above-mentioned measures against harmful gases and silver migration to enable high attenuation (by making the resistance curve of low resistance low and smooth), thereby reducing the deterioration of variable resistor performance. The purpose of this invention is to improve the reliability of variable resistors using silver electrodes by eliminating failures due to sulfurization and silver migration of the resistor and sliding parts of the variable resistor.
本発明の主な特徴はつぎのような点にある。The main features of the present invention are as follows.
即ち、
(1)抵抗体6端部の導電電極部の銀膜上にこれと摺接
する抵抗体摺動子片5イの複数の抵抗体摺動接触子5イ
1,5イ、・・・・・・・・・・・・・・・のうち少く
とも1個が接触する巾が狭い銀露出窓Aを残し、その他
の銀膜部はその上に前記抵抗体摺動接触子5イ1,5イ
2・・・・・・・・・・・・・・・のうち少くとも1個
が接触するカーボン層(本明細書中では、カーボンブラ
ンク又はグラファイトそれぞれの単独もしくはその双方
の混合物を主材としたレジンペイントを塗布してなる導
電皮膜を意味する。That is, (1) a plurality of resistor sliding contacts 5i1, 5i,... A narrow silver exposed window A is left in contact with at least one of them, and the other silver film parts are covered with the resistor sliding contact 5-1. , 5, 2, etc. (in this specification, carbon blank or graphite alone or a mixture of both) is in contact with at least one of the following: Refers to a conductive film made by applying resin paint as the main material.
)を被覆すること、
(2)抵抗体摺動子片5イが抵抗体6の端部の導電電極
部に摺接したとき、集電部7の銀膜の上にこれと摺接す
る集電部摺動子片50の複数の集電部摺動接触子5 .
5 ・・・・・・・・・・・・・・・のうち口1 口
2
の少くとも1個が接触する巾が狭い銀露出窓Aを残し、
その他の銀膜部はその上に前記集電部摺動接触子51□
、5Il:12・・・・・・・・・・・・のうちの少く
とも1個が接触するカーボン層を被覆すること、の2点
である。(2) When the resistor slider piece 5a comes into sliding contact with the conductive electrode portion at the end of the resistor 6, a current collector that comes into sliding contact with the silver film of the current collector section 7 is formed. A plurality of current collector sliding contacts 5 of the slider piece 50.
5 Leaving a narrow silver exposure window A in contact with at least one of the openings 1 and 2,
The other silver film portion is placed on the current collector sliding contact 51□.
, 5Il:12.......cover the contacting carbon layer.
そうして前記(1)及び(2)はそれぞれ硫黄系ガス等
の被害が少ない地域では摺動子は複数個の摺動接触子を
有し、その1部の摺動接触子は必らず直接銀膜部に摺接
するため、可変抵抗器の接触抵抗及び残留抵抗が約2Ω
以下と小さいから可変抵抗器の減衰度の低下はない。Therefore, in (1) and (2) above, in areas where there is little damage from sulfur-based gas, etc., the slider has multiple sliding contacts, and some of the sliding contacts are not always present. The contact resistance and residual resistance of the variable resistor is approximately 2Ω because it is in direct sliding contact with the silver film part.
Since it is as small as below, there is no decrease in the attenuation of the variable resistor.
又、硫黄系ガス等の被害が大きな地域では摺動子の一部
の摺動接触子は必らずカーボン層をコートした銀膜部と
摺接するため可変抵抗器の接触抵抗及び残留抵抗は約2
0Ω程度で安全であり銀露出膜での抵抗値が著しく大き
くなる故障はない。In addition, in areas where damage from sulfur-based gases is severe, some sliding contacts of the slider always make sliding contact with the silver film coated with a carbon layer, so the contact resistance and residual resistance of the variable resistor are approximately 2
It is safe at around 0Ω, and there is no failure where the resistance value of the exposed silver film increases significantly.
又、方発明は銀膜上にカーボン層により十分に縁取りを
した巾の狭い銀露出窓を設けた構造であるため、硫化ガ
ス等による故障の低下の外銀のマイグレーションによる
絶縁不良、短絡等の故障はほとんどない。In addition, since the invention has a structure in which a narrow silver exposure window sufficiently bordered by a carbon layer is provided on the silver film, failures due to sulfide gas, etc. are reduced, insulation failure due to migration of external silver, short circuits, etc. There are almost no breakdowns.
そうして本発明は全体として可変抵抗器の性能の低下を
防ぎ、かつ信頼性を高めている。Thus, the present invention prevents the performance of the variable resistor from deteriorating as a whole and improves its reliability.
次に本発明の実施例を従来例と対比して図面ともに説明
する。Next, an embodiment of the present invention will be explained in comparison with a conventional example with reference to the drawings.
第1図は従来の可変抵抗器例の断面図、第2図〜第5図
は本発明の一部を実施した可変抵抗器を示し、第2図は
その断面図、第3図は同可変抵抗器における中央端子部
の拡大断面図、第4図は摺動子の接触状態の拡大断面図
、第5図は絶縁基板の平面図であり、第6図は第2〜第
5図に示す可変抵抗器の電気的等価回路図である。Fig. 1 is a sectional view of a conventional variable resistor example, Figs. 2 to 5 show a variable resistor implementing a part of the present invention, Fig. 2 is a sectional view thereof, and Fig. 3 is the same variable resistor. Fig. 4 is an enlarged sectional view of the central terminal portion of the resistor, Fig. 4 is an enlarged sectional view of the contact state of the slider, Fig. 5 is a plan view of the insulating substrate, and Fig. 6 is shown in Figs. 2 to 5. FIG. 3 is an electrical equivalent circuit diagram of a variable resistor.
第7図ないし第8図は本発明における集電部の実施例を
示す図であり、第9図は同じく抵抗体の両端端子部の実
施例を示す図である。FIG. 7 and FIG. 8 are diagrams showing an embodiment of a current collecting section in the present invention, and FIG. 9 is a diagram showing an embodiment of a terminal portion at both ends of a resistor.
第10図は本発明の第7図の集電部と第9図の抵抗体、
低抵抗端子部を組合わせた拡大断面説明図である。FIG. 10 shows the current collector shown in FIG. 7 and the resistor shown in FIG. 9 of the present invention.
FIG. 3 is an enlarged cross-sectional explanatory diagram of a combination of low-resistance terminal portions.
ここで第1図は従来の最も一般的な可変抵抗器の断面図
であり、13は絶縁基板でその上に馬蹄形状の抵抗体1
6を設け、抵抗体16の両端にはそれぞれ外部端子14
.14を固着している。Here, FIG. 1 is a sectional view of the most common conventional variable resistor, and 13 is an insulating substrate with a horseshoe-shaped resistor 1 on it.
6, and external terminals 14 are provided at both ends of the resistor 16, respectively.
.. 14 is fixed.
11は回転シャフトであり、抵抗体16上を摺接するバ
ネ摺動子15をシャフト大径部下面に固着している。Reference numeral 11 denotes a rotating shaft, and a spring slider 15 that slides on a resistor 16 is fixed to the lower surface of the shaft's large diameter.
17はバネ金属よりなる摺動体でその先端部は摺動子1
5と電気的に接触し、左側基部は基板13に別の外部端
子14とともに固定されている。17 is a sliding body made of spring metal, the tip of which is the slider 1.
5, and the left side base is fixed to the substrate 13 together with another external terminal 14.
第2図〜第5図に本発明の一部を実施した可変抵抗器例
を示す。FIGS. 2 to 5 show examples of variable resistors implementing a part of the present invention.
同図において3はフェノール系積層板又はセラミックよ
り成る絶縁基板、6はこの上に形成されたカーボンペイ
ントを塗布してなる馬蹄形状の可変抵抗器抵抗体、6B
はどの抵抗体両端に形成されている端子部であり、普通
は残留抵抗を下げるために銀ペイントが塗布焼付されて
いる。In the figure, 3 is an insulating substrate made of a phenolic laminate or ceramic, 6 is a horseshoe-shaped variable resistor resistor formed on this substrate and coated with carbon paint, 6B
are the terminals formed at both ends of each resistor, and are usually coated with silver paint and baked to reduce residual resistance.
7は絶縁基板の中央において前記抵抗体6にかこまれた
集電部でありそのリング状中央電極ICはその端子部7
Bとの間を導電路7Aで接続されている。7 is a current collector surrounded by the resistor 6 at the center of the insulating substrate, and the ring-shaped central electrode IC is the terminal portion 7.
B through a conductive path 7A.
又、集電部7は抵抗体端子部6B 、6Bと同様に残留
抵抗及び等価接触抵抗を下げるため銀ペイン等で形成さ
れている。Also, like the resistor terminal parts 6B and 6B, the current collecting part 7 is made of silver pane or the like in order to reduce residual resistance and equivalent contact resistance.
上記端子部6B 、6B、7Bに接続する外部端子4は
従来の技術に準じて金属板よりなり、端子4と一体の鳩
目部又は別個の鋲により保合孔を介して絶縁基板3、に
固着されている。The external terminals 4 connected to the terminal portions 6B, 6B, and 7B are made of a metal plate according to conventional technology, and are fixed to the insulating substrate 3 through retaining holes using eyelets integrated with the terminals 4 or separate studs. has been done.
なお、抵抗体6及び集電部7等は別個に形成して、絶縁
基板3に重ねて取付けてもよい。Note that the resistor 6, the current collector 7, etc. may be formed separately and attached to the insulating substrate 3 in an overlapping manner.
2は抵抗体6等を固着した絶縁基板3を覆って固設した
保護カバーであり、その上面の中央孔を介して回転自在
に枢着された回転軸1はその大径部下面に基板3上の抵
抗体6及び集電部7の中央電極7Cと摺接する摺動子片
5イ、50を備えた摺動子5を固着している。Reference numeral 2 denotes a protective cover fixedly installed to cover an insulating substrate 3 to which a resistor 6 etc. are fixed, and a rotary shaft 1 rotatably pivoted through a central hole on the upper surface of the protective cover 2 is connected to the substrate 3 on the lower surface of its large diameter. A slider 5 having slider pieces 5A and 50 that come into sliding contact with the upper resistor 6 and the center electrode 7C of the current collector 7 is fixed.
ここで本発明においては抵抗体6上を摺接する摺動子5
の抵抗体摺動子片5イの複数の摺動接触子5イ1,5イ
2・・・・・・・・・・・・の抵抗体6との接触点は回
転軸1の中心を通る放射線上に設けられている。Here, in the present invention, the slider 5 slidingly contacts the resistor 6.
The contact point with the resistor 6 of the plurality of sliding contacts 5i1, 5i2, etc. of the resistor slider piece 5a is centered around the center of the rotating shaft 1. It is placed on the radiation that passes through it.
又、リング状の集電部7の中央電極と摺接する集電部摺
動片50の複数の摺動接触子5゜1j502は回転軸1
の中心に対して可変抵抗器の小形化のため同一円周上に
設けられている。In addition, the plurality of sliding contacts 5゜1j502 of the current collecting part sliding piece 50 that is in sliding contact with the center electrode of the ring-shaped current collecting part 7 are connected to the rotating shaft 1.
The variable resistor is provided on the same circumference as the center of the variable resistor in order to make it more compact.
ここで第2図に示すように説明の便宜のためそのうちの
一つの摺動接触子51、は回転軸の中心に対して前記抵
抗体摺動子片5イと同方向にあるとし、他の摺動接触子
5゜2はこれと対角線上にあるものとする。Here, as shown in FIG. 2, for convenience of explanation, it is assumed that one of the sliding contacts 51 is located in the same direction as the resistor slider piece 5a with respect to the center of the rotating shaft, and the other The sliding contact 5°2 is assumed to be diagonal to this.
以上の第2図〜第5図に示す可変抵抗器は第1図に示す
従来の大部分の可変抵抗器に比べて摺動子の硫化ガスに
よる故障を防ぐため有利であり、又、第1図に示すバネ
金属よりなる摺動体17も不要となる。The variable resistors shown in FIGS. 2 to 5 above are more advantageous than most of the conventional variable resistors shown in FIG. The sliding body 17 made of spring metal shown in the figure is also unnecessary.
第6図には上記可変抵抗器の電気的等価回路を示す。FIG. 6 shows an electrical equivalent circuit of the variable resistor.
抵抗体6上を摺接する摺動子5の摺動子片5イと抵抗体
6間の接触抵抗をRcr、集電部Tの中央電極IC上を
摺接する摺動子5の摺動子片50と集電部電極70間の
接触抵抗をRccとすると、接触抵抗Rcは上記を合計
したもととしてRcキRcr+Rcc
で表わされ可変抵抗器の抵抗体6と中間端子7B間に直
列に入ることになる。The contact resistance between the slider piece 5a of the slider 5 that slides on the resistor 6 and the resistor 6 is Rcr, and the slider piece of the slider 5 that slides on the center electrode IC of the current collector T. 50 and the current collector electrode 70 is Rcc, the contact resistance Rc is the sum of the above and is expressed as Rc + Rcr + Rcc, which is connected in series between the resistor 6 of the variable resistor and the intermediate terminal 7B. It turns out.
ここで全等価接触抵抗Rctとして前記接触抵抗Rcと
直列に集電部7の導電路7Aを含む集電部の抵抗R7を
含めると測定及び解析では便利である。Here, it is convenient for measurement and analysis to include the resistance R7 of the current collecting section including the conductive path 7A of the current collecting section 7 in series with the contact resistance Rc as the total equivalent contact resistance Rct.
可変抵抗器の減衰及び調整範囲を広くするためには摺動
子と抵抗体及び摺動子と集電部それぞれの間の接触低損
lcr。In order to widen the attenuation and adjustment range of the variable resistor, low contact loss LCR is required between the slider and the resistor, and between the slider and the current collector.
Rcoを下げることが望ましい。It is desirable to lower Rco.
ここで抵抗体の端子部及び集電部の銀導体フイの上に低
抵抗用のカーボンペイントをコート77、とすると銀面
では0.5〜2Ω以下程以下液触抵抗を示すのに対して
、接触抵抗は約10倍に増加してRcr、Rccの最低
は各3〜10Ω程度となり、以上を合計した接触抵抗R
cは最低で5〜20Ω程度で、接触抵抗Rcを確実に2
0Ω以内に入れることは製作上は非常に困難であり、こ
の仕様に不合格品もかなり出ていた。If a low-resistance carbon paint is coated 77 on the silver conductor fins of the resistor's terminals and current collectors, the silver surface exhibits a liquid contact resistance of about 0.5 to 2 Ω or less. , the contact resistance increases about 10 times, and the minimum of Rcr and Rcc is about 3 to 10 Ω each, and the total contact resistance R
c is at least about 5 to 20Ω, and the contact resistance Rc must be 2
It is very difficult in manufacturing to bring the resistance within 0Ω, and there were many products that failed to meet this specification.
又、可変抵抗器の調整の円滑さと、減衰度の低下を防ぐ
ためには第6図に示すR12及びR23をそれぞれ摺動
子5と低抵抗側の第1端子6A及び高抵抗側の第3端子
6Xとそれぞれの間の調整抵抗として変化させる。In addition, in order to smoothly adjust the variable resistor and prevent a decrease in attenuation, R12 and R23 shown in FIG. 6 are connected to the slider 5, the first terminal 6A on the low resistance side, and the third terminal on the high resistance side, respectively. 6X and each as an adjustment resistance.
可変抵抗器の第3端子6A′に入力電圧を加え、第1端
子6Aをアースとし、中間端子7B(第2端子)より減
衰出力を得る標準的な使用回路では、出力側の入力イン
ピーダンスが低いときは特に接触抵抗Rcを低くするこ
とが望まれ、一般的には可変抵抗器の入力インピーダン
スとなるR12に対する接触抵抗Rcの比Rc/R12
の比を一定下することが望ましく、従って低抵抗側でR
cを下げることが必要である。In the standard circuit used, where the input voltage is applied to the third terminal 6A' of the variable resistor, the first terminal 6A is grounded, and the attenuated output is obtained from the intermediate terminal 7B (second terminal), the input impedance on the output side is low. In this case, it is especially desirable to lower the contact resistance Rc, and generally the ratio of the contact resistance Rc to R12, which is the input impedance of the variable resistor, is Rc/R12.
It is desirable to keep the ratio of R
It is necessary to lower c.
これに対し高抵抗側は多少高くとも実用上支障はない。On the other hand, even if the resistance on the high resistance side is somewhat high, there is no practical problem.
なおここで抵抗体6の端子電極部6B及び集電部7の導
電皮膜を形成する銀ペイントとしては平均粒径5μ以下
のフレーク状銀粉等100係重量に対してフェノール系
レジン液等20〜60%及び溶剤等を添加混合して使用
する。Here, as the silver paint for forming the conductive film of the terminal electrode part 6B of the resistor 6 and the current collecting part 7, a phenolic resin liquid or the like is used at a ratio of 20 to 60% per 100% weight of flaky silver powder with an average particle size of 5 μm or less. % and solvent etc. are added and mixed before use.
これにより接触抵抗は0.5〜3Ω以下程度となる。As a result, the contact resistance becomes approximately 0.5 to 3 Ω or less.
又、カーボン層としてはアセチレンブラック等の低抵抗
カーボンブラック40係程度、粒子径15μ以下のグラ
ファイト粉末60係程度の合計の重量に対し、フェノー
ル系レジン液管25〜70係及び溶剤等を添加混合して
使用する。In addition, for the carbon layer, a phenolic resin liquid tube of 25 to 70 parts and a solvent, etc. are added and mixed to the total weight of about 40 parts of low-resistance carbon black such as acetylene black and about 60 parts of graphite powder with a particle size of 15 μ or less. and use it.
このように下地を上記の銀ペイント皮膜とし、その上に
低抵抗カーボンペイントをコートすると接触抵抗は約5
〜20Ω程度となる。In this way, if the base is the above-mentioned silver paint film and a low-resistance carbon paint is coated on top of it, the contact resistance will be approximately 5.
~20Ω.
表面が銀ペイント皮膜のときは前記の硫化ガスによる接
触抵抗の増加の外、銀のマイグレーションによる電極相
互間の絶縁低下が問題となり、これは銀膜がプラス電界
のとき特に著しい。When the surface is a silver paint film, in addition to the increase in contact resistance due to the sulfide gas mentioned above, there is a problem of lower insulation between electrodes due to silver migration, and this is particularly noticeable when the silver film is in a positive electric field.
これに対しその表面にカーボン層を形成することにより
硫化ガスによる寿命は約3培液度増加する。On the other hand, by forming a carbon layer on the surface, the lifespan due to sulfide gas increases by about 3 degrees.
ここで上記とは別に銀膜の下面に数にΩ以上管の中又は
高抵抗のカーボンペイントを銀膜の周辺部より広くあら
かじめプリコートするとマイグレーション対策効果はそ
の寿命の点で数倍となる。Here, in addition to the above, if a carbon paint with a medium or high resistance of several Ω or more is pre-coated on the lower surface of the silver film in a wider area than the periphery of the silver film, the anti-migration effect will be increased several times in terms of its life.
ここで銀膜の上に上記と同じくカーボン層を形成するこ
との効果は通常は余り大きくはないが、特に高い湿度の
下では銀露出部の銀マイグレーションによる故障の防止
効果は極めて大きく結局上記のように銀膜の上下をカー
ボン層を形成することでマイグレーションは著しく改善
される。Here, the effect of forming a carbon layer on the silver film as described above is usually not so great, but especially under high humidity, the effect of preventing failures due to silver migration in exposed silver parts is extremely large, and as a result, the above Migration is significantly improved by forming carbon layers above and below the silver film.
従って本発明においては第4図及び第5図に示すように
可変抵抗器の導電体である集電部7は基板3に最下層と
して比較的抵抗値の高い接着性の強いカーボンペイント
抵抗皮膜70を中間層である導電性が優れた銀ペイント
皮膜フイの周辺部より広くあらかじめ形成し、又、銀ペ
イント皮膜1イの上には同じくその周辺部より広く低抵
抗のカーボン層7バを設けである。Therefore, in the present invention, as shown in FIGS. 4 and 5, the current collector 7, which is the conductor of the variable resistor, is coated with a carbon paint resistance film 70, which has a relatively high resistance value and strong adhesiveness, as the lowermost layer on the substrate 3. is formed in advance wider than the periphery of the middle layer, a silver paint film with excellent conductivity, and on top of the silver paint film 1a, a low-resistance carbon layer 7 is also provided, which is also wider than the periphery. be.
又、抵抗体6の端部の電導体である端子部6Bもはゾ同
じ構成であり、硫化ガスに対して故障がなく、又、銀の
マイグレーションによる故障がない可変抵抗器構成とな
っている。Furthermore, the terminal portion 6B, which is a conductor at the end of the resistor 6, has the same configuration, and has a variable resistor configuration that does not cause failures due to sulfide gas or silver migration. .
ここで第2図〜第4図に示す可変抵抗器の摺動子5の抵
抗体摺動子片5イ及び集電部摺動子片50は摺動により
表面皮膜が常に摩擦される可動接点であるためこの接触
表面部分での電気接触及びノイズのトラブルは少なく、
又接触対象がレジン基板上のカーボンペイント皮膜の場
合には、剛性が低いため接触面積が広く又接触面での気
密性も多少改善される。Here, the resistor slider piece 5a and the current collector slider piece 50 of the slider 5 of the variable resistor shown in FIGS. 2 to 4 are movable contacts whose surface films are constantly rubbed by sliding. Therefore, there are fewer electrical contact and noise problems at this contact surface.
Furthermore, when the object to be contacted is a carbon paint film on a resin substrate, the contact area is wide because the rigidity is low, and the airtightness of the contact surface is improved to some extent.
従って上記のように普通は燐青銅等のバネメタル板にニ
ッケル又は銀メッキを施こした程度でも使用できるが、
半固定の可変抵抗器で温泉地等硫化ガス等がひどい地域
では以上の電気的接触部に前記のカーボン層をコートし
ても対硫化性を改善することもできる。Therefore, as mentioned above, it is possible to use a spring metal plate made of phosphor bronze or the like with nickel or silver plating.
In areas with a semi-fixed variable resistor, such as hot springs, where sulfide gas is severe, sulfidation resistance can be improved by coating the above-mentioned electrical contact portions with the carbon layer.
勿論、金、バラヂュウム等のメッキ等ではさらに良い結
果を示す。Of course, even better results are obtained when plated with gold, rosemium, etc.
一般に硫黄系ガスで銀糸コンタクトが可変抵抗器に障害
を起す地域は極く僅かであり、95係以上の地域では以
上問題でないことが多い。Generally, there are only a few areas where silver thread contacts cause damage to variable resistors due to sulfur-based gas, and in areas where the resistance is 95 or higher, this is often not a problem.
てこで露出面が銀糸のコンタクトを用いて残留抵抗及び
接触抵抗を低くし、低抵抗のカーブを低く滑かにするこ
とが、高性能標準の可変抵抗器として高い減衰度の場合
は望ましく又必要条件となる。The use of levered contacts with silver thread on the exposed surface to reduce residual resistance and contact resistance, and to provide a low and smooth low resistance curve, is desirable and necessary for high attenuation as a high performance standard variable resistor. It is a condition.
従って後述するように可変抵抗器の抵抗部6の低抵抗の
端子側及び対応する集電部7の多重電極層の中間層及び
表面層の一部にのみ抵抗及び接触抵抗を下げるために銀
層を使用し、摺動子5を調整して中高抵抗の端子側に動
かしたときに、摺動子と接触する集電部は抵抗及び接触
抵抗を小さくすることは余り問題とならないので、直接
カーボン層を形成してもよい。Therefore, as will be described later, a silver layer is formed only on the low-resistance terminal side of the resistance section 6 of the variable resistor and a part of the intermediate layer and surface layer of the multi-electrode layer of the corresponding current collecting section 7 in order to lower the resistance and contact resistance. When adjusting the slider 5 and moving it to the medium-high resistance terminal side, the current collecting part that comes into contact with the slider is directly connected to the carbon because it is not a big problem to reduce the resistance and contact resistance. A layer may be formed.
そうして可変抵抗器を調整したとき接触抵抗Rcは第6
図に示すように、アース端子6Aと摺動子5間の調整抵
抗R12の抵抗値が低いときには接触抵抗値Rcも低く
して、接触抵抗Rcを調整抵抗値R12に比例した一定
の割合以下にすることにより可変減衰範囲が高く実質ノ
イズが小さい可変抵抗器を得ることが可能となる。When the variable resistor is adjusted in this way, the contact resistance Rc becomes the 6th
As shown in the figure, when the resistance value of the adjustment resistor R12 between the ground terminal 6A and the slider 5 is low, the contact resistance value Rc is also lowered to keep the contact resistance Rc below a certain proportion proportional to the adjustment resistance value R12. By doing so, it becomes possible to obtain a variable resistor with a wide variable attenuation range and substantially low noise.
なお、銀膜の下面及び上面のカーボンペイントのコーテ
ィングと熱処理は、抵抗体の製法と同時にその中高抵抗
及び低抵抗を共通に利用することで全体の工程を増加さ
せることなく硫化及びマイグレーション特性の優れた可
変抵抗器を得ることができる。Furthermore, the carbon paint coating and heat treatment on the lower and upper surfaces of the silver film are performed at the same time as the manufacturing method of the resistor, and by common use of its medium-high resistance and low resistance, excellent sulfurization and migration characteristics can be achieved without increasing the overall process. A variable resistor can be obtained.
ここで前述のように集電部7に接融する摺動子5の摺動
子片50の複数個の摺動接触子は同一円周上にあり、又
ここでは対角線上に位置する2個の摺動接触子5゜11
5Il:12として構成されており、そのうちの1個は
抗体摺動接触子片5イと同方向とする。Here, as described above, the plurality of sliding contacts of the slider piece 50 of the slider 5 that is welded to the current collecting part 7 are on the same circumference, and here, two sliding contacts located diagonally sliding contact 5゜11
5Il:12, one of which is in the same direction as the antibody sliding contact piece 5I.
つぎに本発明の一要件であるリング状集電部の中央電極
γC(簡単のためにリング状集電部7C又は単に集電部
7Cと称することもある。Next, the center electrode γC of the ring-shaped current collector, which is one of the requirements of the present invention (for simplicity, it may be referred to as the ring-shaped current collector 7C or simply the current collector 7C).
)の構成の実施例を第7図〜第8図に示す。) is shown in FIGS. 7 and 8.
ここで右側の端子を低抵抗側即ちアース端子側とする。Here, the right terminal is defined as the low resistance side, that is, the ground terminal side.
そうしてここでは多数の点で示すA部を銀膜フイの露出
部とし、斜線部ACを銀膜フイの上に低抵抗のカーボン
層77、を設けた部分とし、Cはカーボン層のみの部分
とする。Here, part A shown by multiple points is the exposed part of the silver film fin, the shaded part AC is the part where the low resistance carbon layer 77 is provided on the silver film fin, and C is the part where only the carbon layer is provided. Part.
第7図に示すリング状の集電部ICでは右下の低抵抗の
スタート端子対応部は多数の点で示す銀膜フイを露出A
せしめているが、他の部分は硫化による接触抵抗の増大
を防ぐため銀膜の上に低抵抗のカーボン層をコート(A
Cで示す)している。In the ring-shaped current collector IC shown in Fig. 7, the part corresponding to the low resistance start terminal at the bottom right exposes the silver film fin shown by many points A.
However, in other parts, a low-resistance carbon layer is coated on top of the silver film to prevent contact resistance from increasing due to sulfurization (A
(indicated by C).
ここで可変抵抗器の抵抗体6の低抵抗側は端子電極部6
Bを含み、銀膜とすれば残留抵抗及び接触抵抗が低くて
都合がよいが、場所によっては硫化ガス等により接触抵
抗の増大の危険がある。Here, the low resistance side of the resistor 6 of the variable resistor is the terminal electrode part 6
A silver film containing B is advantageous because it has low residual resistance and contact resistance, but depending on the location, there is a risk of an increase in contact resistance due to sulfide gas or the like.
従ってここでは前記摺動子5の抵抗体摺動子片5イが抵
抗体6の端部の導電電極部に摺接したとき、リング状集
電部ICの銀膜の上にこれと摺接する前記複数個の集電
部摺動接触子5I:l□ 5ユ、・・・・・・・・・・
・・のうち少くとも1個が接触する巾が狭い銀露出窓A
を残し、その他の銀膜部はその上にカーボン層を被覆し
ている。Therefore, when the resistor slider piece 5a of the slider 5 comes into sliding contact with the conductive electrode portion at the end of the resistor 6, it comes into sliding contact with the silver film of the ring-shaped current collector IC. The plurality of current collector sliding contacts 5I:l □ 5U...
A narrow silver exposure window A in which at least one of the...
, and the rest of the silver film is covered with a carbon layer.
第8図に示すリング状集電部ICは可変抵抗器の高抵抗
部である左側はカーボン層C1右上の中抵抗部はカーボ
ン層をコートした銀膜部AC1右下の低抵抗部は銀露出
部Aとなっている。The ring-shaped current collector IC shown in Fig. 8 is a high resistance part of a variable resistor.The left side is a carbon layer C1 The upper right middle resistance part is a silver film coated with a carbon layer AC1 The lower right low resistance part is exposed silver It is part A.
第9図及び第10図は本発明の可変抵抗器の抵抗体部6
における両端端子部の実施例の1例を示す。FIG. 9 and FIG. 10 show the resistor section 6 of the variable resistor of the present invention.
An example of the embodiment of the terminal portions at both ends is shown.
ここでは前記集電部7に準じて例えば最下層の抵抗皮膜
層の端子部のみに中間層として銀コートし、つぎにその
上に摺動子5の抵抗体摺動子片5イの複数個の抵抗体摺
動接触子5イ、、5(、。Here, in accordance with the current collecting part 7, for example, only the terminal part of the lowest resistance film layer is coated with silver as an intermediate layer, and then a plurality of resistor slider pieces 5 of the slider 5 are coated on top of the terminal part. Resistor sliding contact 5a,,5(,.
5イ、・・・・・・・・・・・・・・・のうちの一部に
のみ接触する巾の狭い銀露出窓Aを残しその他は最上層
として低抵抗カーボン層のコートACを施こしている。5. Leaving a narrow silver exposure window A in contact with only a part of... It's straining.
ここでは摺動子5を右下端子部6Bに近い抵抗体6の端
子電極部に調整したとき、複数個の摺動接触子5イ、、
5イ、はカーボン層をコートした銀膜AC上を摺接し、
5イ2は直接露出銀膜A上を摺接する。Here, when the slider 5 is adjusted to the terminal electrode part of the resistor 6 near the lower right terminal part 6B, a plurality of sliding contacts 5I, .
5. Sliding contact on the silver film AC coated with the carbon layer,
5-2 slides directly onto the exposed silver film A.
ここで銀露出窓Aはその周辺に十分にカーボン層により
縁取りされているため、銀のマイグレーションによる故
障はほとんどない。Here, since the silver exposed window A is sufficiently surrounded by a carbon layer, there is almost no failure due to silver migration.
なお、摺動子5の抵抗体摺動子片5イと抵抗体6、及び
集電部摺動子片5.と集電部7との関係は任意に定める
ことができ、又可変抵抗器としては回転型のみでなく本
発明の原理はスライド型に対しても同様に適用可能であ
る。Note that the resistor slider piece 5a of the slider 5, the resistor 6, and the current collector slider piece 5a. The relationship between the current collector 7 and the current collector 7 can be arbitrarily determined, and the principles of the present invention can be applied not only to rotary type variable resistors but also to sliding type variable resistors.
以上に述べたように本発明は摺動子が複数個の摺動接触
子を有し、硫黄系ガス等の被害が少ない地域ではその1
部の摺動接触子が必らず直接銀膜部と摺接するため、可
変抵抗器の接触抵抗及び残留抵抗が約2Ω以下で小さく
、可変抵抗器の減衰度の低下はない。As described above, the present invention has a slider having a plurality of sliding contacts, and is suitable for use in areas where there is little damage from sulfur-based gas, etc.
Since the sliding contacts of the parts are necessarily in direct sliding contact with the silver film part, the contact resistance and residual resistance of the variable resistor are small, about 2Ω or less, and there is no reduction in the attenuation of the variable resistor.
又、硫黄系ガス等の被害が大きな地域では摺動子の一部
の摺動接触子が必らずカーボン層をコートした銀膜部と
摺接するため、可変抵抗器の接触抵抗及び残留抵抗は約
20Ω程度で安定であり、銀露出膜での抵抗値が著しく
大きくなることはない。In addition, in areas where damage from sulfur-based gas, etc. is severe, some sliding contacts of the slider always make sliding contact with the silver film coated with a carbon layer, so the contact resistance and residual resistance of the variable resistor are It is stable at about 20Ω, and the resistance value of the exposed silver film does not increase significantly.
又、本発明における銀露出窓Aはカーボン層により十分
に縁取りされた巾の狭い構造であるため、硫化ガス等に
よる故障の低下の外銀のマイグレーションによる絶縁不
良短絡等の故障はほとんどなG)。In addition, since the silver exposed window A in the present invention has a narrow structure sufficiently bordered by a carbon layer, there is almost no failure such as poor insulation or short circuit due to migration of outer silver, which reduces failure due to sulfide gas etc.G) .
そうして本発明は前述のように優れた減衰及び調整特性
を有し、かつマイグレーション及び硫化ガス等の汚染ガ
スに対して寿命の優れた性能及び信頼性が高い可変抵抗
器を得ることができる。Thus, the present invention can provide a variable resistor that has excellent damping and adjustment characteristics as described above, and has excellent performance and high reliability over a long life against migration and pollutant gases such as sulfide gas. .
第1図は従来の可変抵抗器例の断面図、第2図〜第5図
は本発明の一部を実施した可変抵抗器を示し、第2図は
その断面図、第3図は同可変抵抗器における中央端子部
の拡大断面図、第4図は摺動子の接触状態の拡大断面図
、第5図は絶縁基板の平面図であり、第6図は第2図〜
第5図に示す可変抵抗器の電気的等価回路である。
第7図ないし第8図は本発明における集電部の実施例を
示す図であり、第9図は同じく抵抗体の両端端子部の実
施例を示す図である。
第10図は本発明の第7図の集電部と第9図の抵抗体、
低抵抗端子部を組合わせた拡大断面説明図である。
1.11:回転軸、2,12:保護カバー、3゜13:
絶縁基板、4,14:端子、5,15:摺動子、6,1
6:抵抗体、7:集電部、17:摺動体、A:露出銀膜
、C:カーボン層、へ〇二表面にカーボン層をコートし
た銀膜。Fig. 1 is a sectional view of a conventional variable resistor example, Figs. 2 to 5 show a variable resistor implementing a part of the present invention, Fig. 2 is a sectional view thereof, and Fig. 3 is the same variable resistor. FIG. 4 is an enlarged sectional view of the center terminal portion of the resistor, FIG. 4 is an enlarged sectional view of the contact state of the slider, FIG. 5 is a plan view of the insulating substrate, and FIG. 6 is the same as that of FIGS.
6 is an electrical equivalent circuit of the variable resistor shown in FIG. 5. FIG. 7 and FIG. 8 are diagrams showing an embodiment of a current collecting section in the present invention, and FIG. 9 is a diagram showing an embodiment of a terminal portion at both ends of a resistor. FIG. 10 shows the current collector shown in FIG. 7 and the resistor shown in FIG. 9 of the present invention.
FIG. 3 is an enlarged cross-sectional explanatory diagram of a combination of low-resistance terminal portions. 1.11: Rotating shaft, 2,12: Protective cover, 3゜13:
Insulating substrate, 4, 14: terminal, 5, 15: slider, 6, 1
6: Resistor, 7: Current collector, 17: Sliding body, A: Exposed silver film, C: Carbon layer, 〇2 Silver film coated with a carbon layer on the surface.
Claims (1)
状に設けた馬蹄形抵抗体6と集電部7とに摺接する摺動
子5の、抵抗体6と摺接する抵抗体摺動子片5イの複数
個の摺動接触子5イ1,5イ2・・・・・・・・・・・
・・・・それぞれの抵抗体6との接触点を回転軸の中心
を通る放射線上に設け、 抵抗体6端部の導電電極部の銀膜上にこれと摺接する前
記複数個の抵抗体摺動接触子5イ1.5イ、。 ・・・・・・・・・・・・・・・のうちの少くとも1個
が接触する巾が狭い銀露出窓Aを残し、その他の銀膜部
はその上に前記抵抗体摺動接触子5イ、、5イ、・・・
・・・・・・・・・のうちの少くとも1個が接触するカ
ーボン層を被覆したことを特徴とする可変抵抗器。 2 抵抗体6の端部の導電電極部の銀膜の周辺部より広
くあらかじめカーボンを主材とした抵抗皮膜を下地コー
ティングし、その上に銀を主材とした導電膜を形成し、
さらにその上に銀膜の周辺部より広くカーボン層を被覆
した特許請求の範囲第1項記載の可変抵抗器。 3 回転軸に固着され、かつ絶縁基体3の表面に同心円
状に設けた馬蹄形抵抗体6と集電部7とに摺接する摺動
子5の、集電部7と摺接する集電部摺動子片50の複数
の摺動接触子5゜1y502、・・・・・・・・・・・
・・・・それぞれの集電部7との接触点を回転軸の中心
を通る同心円上に距離を離して設け、抵抗体摺動子片5
イが抵抗体6の端部の導電電極部に摺接したとき、集電
部7の銀膜の上にこれと摺接する前記複数個の集電部摺
動接触子5゜1゜502・・・・・・・・・・・・・・
・のうちの少くとも1個が接触する巾が狭い銀露出窓A
を残し、その他の銀膜部はその上に前記集電部摺動接触
子5゜11502・・・・・・・・・・・・・・・のう
ち少くとも1個が接触するカーボン層を被覆したことを
特徴とする可変抵抗器。 4 集電部7の銀膜の周辺部より広くあらかじめカーボ
ンを主材とした抵抗皮膜を下地コーティングし、その上
に銀を主材とした導電膜を形成し、さらにその上た銀膜
の周辺部より広くカーボン層を被覆した特許請求の範囲
第3項記載の可変抵抗器。[Scope of Claims] 1. A slider 5 that is fixed to a rotating shaft and that slides on a horseshoe-shaped resistor 6 and a current collector 7 provided concentrically on the surface of an insulating base 3 comes into sliding contact with the resistor 6. A plurality of sliding contacts 5i1, 5i2 of the resistor slider piece 5i...
...The contact point with each resistor 6 is provided on a radial line passing through the center of the rotation axis, and the plurality of resistor slides are in sliding contact with the silver film of the conductive electrode portion at the end of the resistor 6. Moving contact 5i 1.5i. A narrow silver exposed window A is left in contact with at least one of the parts, and the other silver film parts are placed in contact with the resistor by sliding contact. Child 5i,, 5i,...
A variable resistor characterized in that at least one of the resistors is coated with a contacting carbon layer. 2. A base coating is applied in advance with a resistive film mainly made of carbon to a wider area than the periphery of the silver film of the conductive electrode portion at the end of the resistor 6, and a conductive film mainly made of silver is formed thereon,
2. The variable resistor according to claim 1, further comprising a carbon layer covering a wider area than the periphery of the silver film. 3. Sliding of the current collector part 7 of the slider 5, which is fixed to the rotating shaft and is in sliding contact with the current collector part 7 and the horseshoe-shaped resistor 6 provided concentrically on the surface of the insulating base 3. A plurality of sliding contacts 5゜1y502 of the child piece 50...
...The contact points with each current collector 7 are provided at a distance on a concentric circle passing through the center of the rotating shaft, and the resistor slider piece 5
When A comes into sliding contact with the conductive electrode part at the end of the resistor 6, the plurality of current collecting part sliding contacts 5°1°502... which come into sliding contact with the silver film of the current collecting part 7・・・・・・・・・・・・
・Silver exposure window A with a narrow width that at least one of them contacts
, and the other silver film part has a carbon layer on which at least one of the sliding contacts of the current collecting part 5°11502 is in contact. A variable resistor characterized by being coated. 4. A resistive film mainly made of carbon is pre-coated with a base coating wider than the peripheral area of the silver film of the current collecting part 7, and a conductive film mainly made of silver is formed on top of the base coating. 4. The variable resistor according to claim 3, wherein the carbon layer covers a wider area than the outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5598677A JPS5923084B2 (en) | 1977-05-17 | 1977-05-17 | variable resistor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5598677A JPS5923084B2 (en) | 1977-05-17 | 1977-05-17 | variable resistor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS53141460A JPS53141460A (en) | 1978-12-09 |
| JPS5923084B2 true JPS5923084B2 (en) | 1984-05-30 |
Family
ID=13014394
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5598677A Expired JPS5923084B2 (en) | 1977-05-17 | 1977-05-17 | variable resistor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5923084B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58190004A (en) * | 1982-04-30 | 1983-11-05 | 株式会社村田製作所 | High voltage variable resistor |
| JP7195598B2 (en) * | 2018-12-28 | 2022-12-26 | 帝国通信工業株式会社 | SUBSTRATE WITH BASE AND MANUFACTURING METHOD THEREOF |
-
1977
- 1977-05-17 JP JP5598677A patent/JPS5923084B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS53141460A (en) | 1978-12-09 |
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