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JPS5933009B2 - filter medium - Google Patents
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JPS5933009B2 - filter medium - Google Patents

filter medium

Info

Publication number
JPS5933009B2
JPS5933009B2 JP52038010A JP3801077A JPS5933009B2 JP S5933009 B2 JPS5933009 B2 JP S5933009B2 JP 52038010 A JP52038010 A JP 52038010A JP 3801077 A JP3801077 A JP 3801077A JP S5933009 B2 JPS5933009 B2 JP S5933009B2
Authority
JP
Japan
Prior art keywords
layer
filter medium
microns
screen
pore size
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP52038010A
Other languages
Japanese (ja)
Other versions
JPS52131262A (en
Inventor
ジエ−ムス・ト−マス・マ−カス
ハリ−・マ−テイン・ケナ−ド
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Brunswick Corp
Original Assignee
Brunswick Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brunswick Corp filed Critical Brunswick Corp
Publication of JPS52131262A publication Critical patent/JPS52131262A/en
Publication of JPS5933009B2 publication Critical patent/JPS5933009B2/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/10Filter screens essentially made of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/20Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
    • B01D39/2027Metallic material
    • B01D39/2041Metallic material the material being filamentary or fibrous
    • B01D39/2044Metallic material the material being filamentary or fibrous sintered or bonded by inorganic agents
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/10Filtering or de-aerating the spinning solution or melt
    • D01D1/106Filtering

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Filtering Materials (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 合成繊維を作るには、ポリマーを溶融し、これを小口を
持った紡糸口金を通して引き出す。
DETAILED DESCRIPTION OF THE INVENTION Synthetic fibers are made by melting a polymer and drawing it through a spinneret with a tip.

ポリマーは、通常、ゲル(異常に分子量の高い重合材)
と固形の汚染粒子とを含んでいる。
Polymers are usually gels (polymerized materials with unusually high molecular weights)
and solid contaminant particles.

ゲルや粒子は一紡糸の前に除かなければならない。Gels and particles must be removed before spinning.

ゲル、粒子のいずれかが残っていても、紡糸口金の孔が
詰まったり、繊維に弱いところができたりする可能性が
ある。
Even if either gel or particles remain, they can clog the spinneret pores or create weak spots in the fibers.

汚染物(ゲルを含む)は、焼結金属繊維から成る1材に
ポリマーを通して除(。
Contaminants (including gels) are removed by passing the polymer through a piece of sintered metal fiber.

好ましくは、寸法の異なったい(つかの繊維層を用いる
Preferably, fibrous layers of different dimensions are used.

多孔度を異ならせるのである。This makes the porosity different.

これらの層を重ね合せてポリマーの流路に沿って孔寸法
を減じて行(構造とする。
These layers are stacked to reduce the pore size along the polymer flow path.

この従来の1材には、ゲルとか固体粒子で詰まり易いと
いう欠点がある。
This conventional single material has the disadvantage of being easily clogged with gels and solid particles.

ゲルは上流の大きは孔を通り抜ける傾向があり、より小
さな孔のところで小さな粒に分離し、結局のところ1材
の下流小孔を詰まらせることになる。
Gels tend to pass through large upstream pores and separate into smaller particles at smaller pores, eventually clogging the downstream pores of the material.

通常1材の有効寿命は、沢材毎立インチ当り300〜4
000ポンド(135〜1800に9)のポリマーが流
れたときまでである。
Normally, the useful life of one piece of wood is 300 to 4000 ml per cubic inch of lumber.
000 pounds (135 to 9 in 1800) of polymer flowed.

もちろん、これは1過すべきポリマーの種類や濾過条件
に左右される。
Of course, this depends on the type of polymer to be filtered and the filtration conditions.

1材の汚染物保持能力が大きければ有効寿命は延びるこ
とになる。
The greater the contaminant retention capacity of a single material, the longer its useful life will be.

本発明の目的は、ポリマー類を1過するのに用いる従来
の1材よりも汚染物保持能力が大きい1材を提供するこ
とにある。
It is an object of the present invention to provide a material that has a greater contaminant retention capacity than conventional materials used to filter polymers.

本発明による1材は、同じ1過条件であれば、従来の1
材の約2倍の寿命である。
1 material according to the present invention is different from conventional 1 material under the same 1 passing conditions.
The lifespan is approximately twice that of wood.

本発明の1材は、焼結金属繊維の層と、これらの層のう
ち少な(とも2つの隣合った層を分隣している部材とを
包含する。
One material of the present invention includes layers of sintered metal fibers and members of these layers that are adjacent to each other (two adjacent layers).

この部材は、そのすぐ隣の上流側の層の孔の平均寸法よ
りも太き(かつ下流側のいずれの層の平均孔寸法よりも
大きい孔を有する。
This member has pores that are larger than the average pore size of the immediately adjacent upstream layer (and larger than the average pore size of any downstream layer).

この部材は上流側の層に存在する汚染物を少なくとも成
る程度集めて保持し、付加的な汚染物保持能力を与える
This member collects and retains at least some of the contaminants present in the upstream layer and provides additional contaminant retention capacity.

好ましい形態の部材は織ったスクリーンである。A preferred form of member is a woven screen.

20〜50ミクロンの直径を持ったワイアを用いて10
0〜400メツシユとしたスクリーンが好ましい。
10 using a wire with a diameter of 20-50 microns.
A screen with a mesh size of 0 to 400 is preferred.

10〜150ミクロンの平均孔寸法を持った上流層と5
〜40ミクロンの平均孔寸法を持った下流層との間に中
間1材としてスクリーンを設置するのが最も良い。
an upper layer with an average pore size of 10-150 microns;
It is best to install the screen as an intermediate material between the downstream layer with an average pore size of ~40 microns.

スクリーンの孔寸法は、代表的には、40〜150ミク
ロンである。
The pore size of the screen is typically 40-150 microns.

個々の金属繊維層は米国再特許第28478号に記載し
であるニアレイド・ウェブ(air laidweb)
で作る。
The individual metal fiber layers are formed from an air laid web as described in U.S. Re. Pat. No. 28,478.
Make it with

寸法、密度の異なった金属繊維のウェブを積み重ねる。Stacking webs of metal fibers of different sizes and densities.

成る用途では、すべての層をスクリーンで隔離した方が
良いかも知れない。
In some applications, it may be better to isolate all layers with screens.

スクリーンおよび金属繊維層を組合わせてからそれを圧
縮し、焼結して繊維を互に結合すると共にスクリーンと
も結合させる。
After the screen and metal fiber layer are combined, they are compressed and sintered to bond the fibers to each other and to the screen.

普通、これらの層は35〜60容量パーセントの繊維を
含む。
Typically, these layers contain 35 to 60 volume percent fiber.

代表的には、繊維の直径は50ミクロンよりも少さく、
好ましくは4〜25ミクロンである。
Typically, the fiber diameter is less than 50 microns;
Preferably it is 4 to 25 microns.

以下、添付図面を参照しながら本発明の実施例について
説明する。
Embodiments of the present invention will be described below with reference to the accompanying drawings.

図において、本発明による1材10は3つの層12.1
4.16を包含する。
In the figure, one material 10 according to the invention has three layers 12.1
4.16.

層12は15容量パーセントの25ミクロン金属繊維を
含み、平均孔寸法は80ミクロンである。
Layer 12 contains 15 volume percent 25 micron metal fibers and has an average pore size of 80 microns.

層14は60容量パーセントの12ミクロン繊維を含み
、その平均孔寸法は30ミクロンである。
Layer 14 contains 60 volume percent 12 micron fibers and has an average pore size of 30 microns.

層16は15容量パーセントの8ミクロン繊維を含み、
その平均孔寸法は10ミクロンである。
Layer 16 includes 15 volume percent 8 micron fibers;
Its average pore size is 10 microns.

繊維はすべてステンレス鋼である。All fibers are stainless steel.

0.0014インチ(0,0355ミリ)径のステンレ
ス鋼ワイア24を繊ったスクリーン(すなわち金網)2
0が、1材10を、層12.14および保護用外側スク
リーン22を包含する上流部10aと、層16を包含す
る下流部10bとに分割している。
Screen (i.e. wire mesh) 2 made of 0.0014 inch (0.0355 mm) diameter stainless steel wire 24
0 divides the material 10 into an upstream section 10a containing layers 12.14 and a protective outer screen 22, and a downstream section 10b containing layer 16.

スクリーン20は均一に40ミクロンの寸法の孔を有す
る。
Screen 20 has holes uniformly 40 microns in size.

層12,14,16およびスクリーン20,22は、圧
縮して1.5時間1950下(1065,5℃)で焼結
し、スクリーンおよび層を相互に結合して、ポリマーの
1過中に通常受ける高圧でも破裂しない一体の強い組立
体とする。
Layers 12, 14, 16 and screens 20, 22 are compressed and sintered at 1950° C. (1065,5° C.) for 1.5 hours, bonding the screens and layers together and typically during one pass of the polymer. It is a one-piece strong assembly that will not burst even under high pressure.

本発明の1材10がなぜ従来の1材よりも有効寿命が長
いのか本発明者らも完全に理解しているわけではないが
、内側のスクリーン20が保持室と1〜て作用するため
と考えられる。
The inventors do not fully understand why the single material 10 of the present invention has a longer useful life than the conventional single material, but it is because the inner screen 20 interacts with the holding chamber. Conceivable.

1材をポリマーが流れるとき、そのゲルは層12,14
0孔を押し通る際に圧縮されることになる。
When a polymer flows through one material, the gel flows through layers 12 and 14.
It will be compressed when it passes through the zero hole.

ゲルがスクリーン20に到達すると、このスクリーンの
孔を塞ぐかあるいはワイア24に付着すると考えられる
Once the gel reaches the screen 20, it is believed that it will either plug the pores of the screen or adhere to the wires 24.

明らかに、これらゲルの少なくとも成るものはスクリー
ン20に捕えられて、小さな粒となって下流層16の孔
を詰まらすことがない。
Obviously, at least some of these gels will be trapped by the screen 20 and will not become small particles and clog the pores of the downstream layer 16.

非常に大きな粒子およびゲルは層12およびスクリーン
22によって捕えられる。
Very large particles and gels are trapped by layer 12 and screen 22.

成る程度小さい粒子およびゲルは層14を通過すること
になるが、スクリーン20で捕えられる。
Smaller particles and gel will pass through layer 14 but will be captured by screen 20.

ここまでくると、粒子の前進力も明らかに小さくなるの
で、スクリーン20に付着し易くなる。
At this point, the forward force of the particles becomes clearly small, making it easier for them to adhere to the screen 20.

しかし、もつとも小さい粒子は通過して層16に捕えら
れる。
However, the smallest particles will pass through and become trapped in layer 16.

【図面の簡単な説明】[Brief explanation of drawings]

図は本発明の1材を示す拡大断面図である。 10・・・・・ヂ材、12,14,16・・・・・・層
、20゜22・・・・・・スクリーン。
The figure is an enlarged sectional view showing one material of the present invention. 10... Material, 12, 14, 16... Layer, 20° 22... Screen.

Claims (1)

【特許請求の範囲】 1 溶融ポリマーから汚染物を除(ための濾材であって
、焼結金属繊維の層と、少なくとも2つの隣合った層を
分離している部材とを包含し、この部材がそのすぐ隣り
の上流側の層の平均孔寸法よりも大きくかつ下流のいず
れの層の平均孔寸法よりも大きい孔を有す濾材。 2 いずれの層の平均孔寸法も5乃至150ミクロンで
ある特許請求の範囲第1項の濾材。 3 部材が織ったスクリーンである特許請求の範囲第1
項の濾材。 4 層が35乃至60容量パーセントの繊維を含んでい
る特許請求の範囲第1項の濾材。 5 層が互いにかつ部材に焼結しである特許請求の範囲
第1項の濾材。 6 溶融ポリマーから汚染物を除くための濾材であって
、50ミクロン以下の直径を有する焼結金属繊維の層と
、これらの層のうち少な(とも2つの隣合った層を分離
しているスクリーンとを包含し、前記層およびスクリー
ンが相互に結合してあり、前記層が35乃至60容量パ
ーセントの繊維を有しかつ濾材を通してのポリマーの流
路に沿って寸法を減じる孔を有し、前記スクリーンがそ
のすぐ隣りの上流側の層の平均孔寸法よりも太き(かつ
下流のいずれの層の平均孔寸法よりも大きい孔を有し、
前記スクリーンが上流層を通過した汚染物の少なくとも
成る程度のものを集めて保持するようになっている濾材
。 7 スクリーンが100〜400メツシユであり、20
〜50ミクロンの直径のワイアを織ったものである特許
請求の範囲第6項の濾材。 8 溶融流動性ポリマーの流れから粒子状汚染物および
ゲルを除くための一体濾材であって、少な(とも3つの
層から成り、各層が隣りの層に焼結してあり、 (a) 第1の層が焼結した金属繊維ウェブを包含し
、金属繊維が互いに焼結してあり、各繊維の直径が約4
ミクロン乃至約25ミクロンの範囲にあり、この層の密
度が約35%乃至60%の範囲にあり、この層の孔寸法
が約10ミクロン乃至約150ミクロンの範囲にあり、 (b) 第2の層が約40ミクロン乃至約150ミク
ロンの範囲の孔寸法を有しかつ第1層に隣合った金属ワ
イア・スクリーンを包含し、 (c)第3の層が焼結した金属繊維のウェブを包含し、
これらの金属繊維が互いに焼結してあり、各繊維の直径
が約4ミクロン乃至約25ミクロンの範囲にあり、この
層の密度が約35%乃至約60%の範囲にあり、この層
の平均孔寸法が約5ミクロン乃至約40ミクロンの範囲
にあり、この第3層が第2層に隣合って位置しており、
(d) 流体がまず第1層を通過し、最後に第3層を
通過し、 (e) 第1層および第3層の孔寸法よりも大きくな
るように予め選定した第2層の孔寸法が高率で汚染物お
よびゲルを捕え、それによって濾材の汚染物、ゲル保持
能力をかなり高め、濾材の厚さが表面積に比べてほんの
少しであることを特徴とする濾材。
[Scope of Claims] 1. A filter medium for removing contaminants from molten polymer, comprising a layer of sintered metal fibers and a member separating at least two adjacent layers, the member a filter medium having pores that are larger than the average pore size of its immediately adjacent upstream layer and larger than the average pore size of any downstream layer.2 The average pore size of any layer is between 5 and 150 microns. Filter medium according to claim 1. 3. Claim 1 in which the member is a woven screen.
filter medium. 4. The filter medium of claim 1, wherein the layer contains 35 to 60 volume percent fiber. 5. The filter medium of claim 1, wherein the layers are sintered to each other and to the member. 6 A filter medium for removing contaminants from molten polymer, comprising a layer of sintered metal fibers having a diameter of 50 microns or less and a screen separating two adjacent layers. and wherein the layer and screen are interconnected, the layer having 35 to 60 volume percent fibers and having pores that reduce in size along the flow path of the polymer through the filter medium; the screen has pores that are thicker than the average pore size of its immediately adjacent upstream layer (and larger than the average pore size of any downstream layer;
A filter medium in which the screen is adapted to collect and retain at least some of the contaminants that have passed through the upstream layer. 7 The screen is 100 to 400 meshes and 20
7. The filter medium of claim 6, which is a woven wire having a diameter of ~50 microns. 8 An integral filter medium for removing particulate contaminants and gels from a stream of melt-flowable polymers, comprising a small number of layers (all three layers, each layer sintered to the adjacent layer, (a) a first layer includes a sintered metal fiber web, the metal fibers being sintered together, each fiber having a diameter of about 4 mm.
(b) a second the layer has a pore size ranging from about 40 microns to about 150 microns and includes a metal wire screen adjacent to the first layer; (c) the third layer includes a web of sintered metal fibers; death,
These metal fibers are sintered together, each fiber having a diameter ranging from about 4 microns to about 25 microns, and the density of this layer ranging from about 35% to about 60%, with an average density of this layer. the third layer has a pore size in the range of about 5 microns to about 40 microns and is located adjacent to the second layer;
(d) the fluid first passes through the first layer and finally the third layer; (e) the pore size of the second layer is preselected to be larger than the pore sizes of the first and third layers; captures contaminants and gels at a high rate, thereby considerably increasing the contaminant and gel retention capacity of the filter medium, and characterized in that the thickness of the filter medium is only a small fraction of the surface area.
JP52038010A 1976-04-23 1977-04-01 filter medium Expired JPS5933009B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US67948676A 1976-04-23 1976-04-23
US000000679486 1976-04-23

Publications (2)

Publication Number Publication Date
JPS52131262A JPS52131262A (en) 1977-11-04
JPS5933009B2 true JPS5933009B2 (en) 1984-08-13

Family

ID=24727093

Family Applications (2)

Application Number Title Priority Date Filing Date
JP52038010A Expired JPS5933009B2 (en) 1976-04-23 1977-04-01 filter medium
JP59065646A Granted JPS59192707A (en) 1976-04-23 1984-04-02 Removal of contamination from molten polymer

Family Applications After (1)

Application Number Title Priority Date Filing Date
JP59065646A Granted JPS59192707A (en) 1976-04-23 1984-04-02 Removal of contamination from molten polymer

Country Status (12)

Country Link
US (1) US4126560A (en)
JP (2) JPS5933009B2 (en)
BE (1) BE852823A (en)
CA (1) CA1094957A (en)
DE (1) DE2715289C2 (en)
DK (1) DK173477A (en)
FR (1) FR2348986A1 (en)
GB (1) GB1575049A (en)
IE (1) IE45118B1 (en)
IT (1) IT1116428B (en)
LU (1) LU77191A1 (en)
NL (1) NL7704340A (en)

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Also Published As

Publication number Publication date
JPS612407B2 (en) 1986-01-24
US4126560A (en) 1978-11-21
LU77191A1 (en) 1977-08-12
DE2715289C2 (en) 1984-05-24
FR2348986B1 (en) 1983-02-18
BE852823A (en) 1977-07-18
IE45118L (en) 1977-10-23
FR2348986A1 (en) 1977-11-18
IE45118B1 (en) 1982-06-30
GB1575049A (en) 1980-09-17
CA1094957A (en) 1981-02-03
JPS59192707A (en) 1984-11-01
IT1116428B (en) 1986-02-10
DK173477A (en) 1977-10-24
DE2715289A1 (en) 1977-11-03
JPS52131262A (en) 1977-11-04
NL7704340A (en) 1977-10-25

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