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JPS5939232B2 - Fillet end corner welding method and device - Google Patents
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JPS5939232B2 - Fillet end corner welding method and device - Google Patents

Fillet end corner welding method and device

Info

Publication number
JPS5939232B2
JPS5939232B2 JP11868475A JP11868475A JPS5939232B2 JP S5939232 B2 JPS5939232 B2 JP S5939232B2 JP 11868475 A JP11868475 A JP 11868475A JP 11868475 A JP11868475 A JP 11868475A JP S5939232 B2 JPS5939232 B2 JP S5939232B2
Authority
JP
Japan
Prior art keywords
welding
fillet
vertical
arm
movement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP11868475A
Other languages
Japanese (ja)
Other versions
JPS5242440A (en
Inventor
高義 吉村
国広 名倉
健一郎 二見
陽次 中田
治 下司
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daikin Industries Ltd
Original Assignee
Daikin Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daikin Kogyo Co Ltd filed Critical Daikin Kogyo Co Ltd
Priority to JP11868475A priority Critical patent/JPS5939232B2/en
Publication of JPS5242440A publication Critical patent/JPS5242440A/en
Publication of JPS5939232B2 publication Critical patent/JPS5939232B2/en
Expired legal-status Critical Current

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Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は垂直線状を成す隅肉部の上下両側に形成される
隅肉端角部を、均斉にかつ、溶接強度の安定と増大が保
持される状態で自動回し溶接をすることが可能な溶接方
法ならびに該方法の実施になる溶接ロボツトの構成に関
する。
[Detailed Description of the Invention] [Field of Industrial Application] The present invention is designed to uniformly form fillet end corners formed on both upper and lower sides of a vertical fillet, and to stabilize and increase welding strength. The present invention relates to a welding method capable of automatically rotating welding in a held state, and a configuration of a welding robot for implementing the method.

〔従来の技術〕[Conventional technology]

建設業での骨枠組立工程や、造船工場における船体骨格
組立工程においては、最近の溶接技術の進歩によつて、
従来のリベツト加工等に取つて替り、殆どが溶接手段に
より接合が成されていることは周知である。
Due to recent advances in welding technology, in the frame assembly process in the construction industry and the hull frame assembly process in shipbuilding factories,
It is well known that most connections are made by welding instead of conventional riveting and the like.

殊に数十万トン級のタンカーの如き大形船舶を建造する
機会が多い造船業にあつては、溶接個所が質・量的に増
大することは当然であり、この溶接を人手に依存したの
では、工期の長大、人件費の増大を来し、船価の高騰な
らびに納期の遅延等好ましくない問題があるので、次第
に自動溶接作業の導入が各方面において活溌に行われて
きていることは周知である。
Particularly in the shipbuilding industry, where there are many opportunities to construct large ships such as tankers in the hundreds of thousands of tons class, it is natural that the number of welding points increases both qualitatively and quantitatively. However, there are undesirable problems such as long construction periods, increased labor costs, soaring ship prices, and delays in delivery, so the introduction of automatic welding work is gradually being actively carried out in various fields. It is well known.

今、船体骨格組立てを溶接によつて行う場合について考
えて見ると、船体は区分されたプロツク毎に一旦骨組み
した後、ドツク上で一体に結合されるが、その際、第1
図および第2図に示す如く、垂直方向に配置したロンジ
部材Lと、トランス部材Tが直交叉して組み立てられ、
その外周にスキンプレートや上甲板を溶着する手法が採
用されていて、直交叉する部分の内かど〔第1図に微小
黒点で示した部分〕部を線状溶接する作業即ち隅肉溶接
作業が、特に比重を占めるのである。
Now, if we consider the case where the hull skeleton is assembled by welding, the hull is once assembled for each divided block and then joined together on the dock.
As shown in the figure and FIG. 2, the longitudinal member L and the transformer member T arranged in the vertical direction are assembled orthogonally,
A method of welding a skin plate or an upper deck to the outer periphery is adopted, and the work of linearly welding the inner corners of the perpendicular parts [the parts shown by small black dots in Figure 1], that is, fillet welding, is adopted. , which occupies particular importance.

この隅肉部溶接は溶接の自動化に当つて、作業性の困難
なところであり、通常、内かど部に横断面が直角二等辺
三角形をなすように、溶着金属を盛り上げることが好ま
しく、これが直角不等辺三角形を呈したのでは強度が極
端に低下して、船引渡し後に溶接部分の剥離など種々不
都合な問題が発生する。
This fillet welding is difficult to work with when automating welding, and it is usually preferable to build up the weld metal at the inner corner so that the cross section forms a right isosceles triangle. If the shape is an equilateral triangle, the strength will be extremely reduced, and various problems such as peeling of welded parts will occur after delivery to the ship.

ところが肉盛りを直角二等辺三角形状に仕上げ、かつ、
溶け込み深さが所定の正値になるように溶接することは
、溶接ガンの対向角度および溶接条件を正しくしなけれ
ばならず、高度な熟練者にとつても困難な作業であり、
しかも隅肉溶接のうちでも回し溶接は縦隅溶接に比して
熟練と工数を必要とする部分であつて、況んやこれを自
動溶接により完全に行おうとすることは猶更に至難であ
つて、従来かかる要望に応え得る全自動隅肉溶接装置が
提供されておらず、依然として、熟練者の監視を必要と
せざるを得ない半自動化装置に依存していたのが現状で
ある。
However, the overlay was finished in the shape of a right-angled isosceles triangle, and
Welding so that the penetration depth reaches a predetermined positive value requires correcting the facing angle of the welding gun and the welding conditions, which is a difficult task even for highly skilled workers.
Furthermore, even among fillet welds, round welding requires more skill and man-hours than vertical corner welding, and under the current circumstances, it is even more difficult to perform this completely by automatic welding. Conventionally, fully automatic fillet welding equipment that can meet such demands has not been provided, and the current situation is that we still rely on semi-automated equipment that requires supervision by skilled personnel.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

本発明は上記の事実に鑑みて、全く人手を用いることな
く自動的に処理し得て、溶接個所の強度保持をはかり得
ることは勿論、溶着金属を回し隅肉部に対して均一に肉
盛らせて仕上の美麗化を果し得る新規な隅肉端角部の回
し溶接方法ならびに該方法の実施装置を提供すべく成さ
れたものであり、特に従来困難視されていた回し溶接を
溶接ロボツトによつて簡単かつ確実に成さしめることを
発明の目的とする。
In view of the above-mentioned facts, the present invention is capable of automatically processing the welding part without using any manual labor, and of course maintains the strength of the welded part, and also allows the weld metal to be rotated and evenly deposited on the fillet part. The present invention was developed to provide a new method for turning welding of fillet end corners and a device for implementing the method, which can achieve a beautiful finish at the same time. It is an object of the invention to accomplish this simply and reliably by.

〔問題点を解決するための手段〕[Means for solving problems]

そこで本発明は第1番目の発明である回し溶接方法とし
て、隅肉部の垂直稜線を検知して、その検出軸を前記垂
直稜線に指向させるセンサからの検知信号によつて、溶
接トーチを先端に持つ溶接アームを、前記垂直稜線に対
して隅肉部の挟角の2等分線方向から指向するように制
御させる溶接ロボツトを使用して隅肉端角部に隣接する
縦隅部分および水平部分の回し溶接を行なうに際し、前
記垂直稜線の下端或は上端に隣接する縦隅溶接加工の先
或は後において、前記溶接アームを水平方向から前記下
端或は上端に指向させて、そのときの溶接アームの位置
を各作動軸毎に記憶させ、次いで該位置から予め算出し
た所定距離だけ、下端においては降下した位置に、上端
においては上昇した位置に溶接アームを移動し、かつ垂
直稜線の端部に斜め方向から指向し得る如く前記溶接ト
ーチを仰動或は俯動させた後、垂直稜線の端部につづく
前記水平部分に溶接トーチを平行的に指向させながら、
溶接アームを移動させることを特徴とするものである。
Therefore, the present invention is a first invention, which is a rotary welding method, which detects the vertical ridgeline of the fillet part and directs the welding torch to the tip by a detection signal from a sensor that directs the detection axis to the vertical ridgeline. A welding robot is used to control the welding arm to be oriented in the direction of the bisector of the included angle of the fillet with respect to the vertical ridgeline. When welding a portion, the welding arm is directed from the horizontal direction toward the lower end or upper end at the beginning or after the vertical corner welding process adjacent to the lower end or upper end of the vertical ridge line, and The position of the welding arm is memorized for each operating axis, and then the welding arm is moved from the position by a predetermined distance calculated in advance to a lowered position at the lower end and a raised position at the upper end, and the end of the vertical ridge line. After moving the welding torch upward or downward so as to be able to direct the welding torch obliquely to the part, while directing the welding torch parallel to the horizontal part continuing to the end of the vertical ridge line,
It is characterized by moving the welding arm.

また、本発明は第2番目の発明である回し溶接を行わせ
る装置として、垂直方向の伸縮動可能な基軸が立設され
、所望位置での定置し得る移動基台と、作業方向性を有
する溶接トーチと、該溶接トーチの基部と前記基軸の間
に亘らせ、溶接トーチを水平方向の平行移動と旋回動、
進退勤および垂直方向の仰俯動ならびに前記基部を回動
心とした水平方向の揺動が可能な如く支持する溶接アー
ムと、2枚の垂直平板が交叉して形成される隅肉部を検
出してその検出軸を該隅肉部に指向し得るセンサを溶接
アームに旋回自在に枢支してなる隅肉部検出体と、前記
溶接アームの適宜位置から溶接トーチ側に指向させて、
溶接アームを挟む水平方向の両側に線対称的に張り出さ
せた1対の接触形測長器と、溶接アームと隅肉部検出体
14とに関連して設けられて、両者間の旋回角偏差に対
応する信号を発する偏角信号発生器と、平行移動、進退
勤、伸縮動、旋回動、揺動および仰俯動の各運動を制御
する制御回路とから構成させており、上記制御回路は、
前記1対の接触形測長器からの両信号が所定値に合致す
るべく溶接アームを、該両信号差で平行移動させ、かつ
、前記所定値との差で進退勤させる進入角・間隔制御回
路部と、偏角信号発生器からの信号で溶接アームを隅肉
部検出体に合軸させるべく旋回動させる指向制御回路部
と、溶接条件に適合した速度および振幅で溶接トーチを
揺動させる揺動制御回路部と、隅肉部の垂直稜線端部を
検出し、隅肉端角部を設定長離れた斜め外側前方から溶
接トーチを指向すべく、基軸の伸縮動および溶接トーチ
の仰俯動ならびに溶接アームの進退勤と平行移動を行な
わせる隅肉端角部指向制御回路部と、前記垂直平板の厚
さによつて決定される隅肉端角部の水平方向溶接部分に
沿つて溶接トーチを移動させる可く平行移動と進退勤の
合成運動を行ない、かつ垂直稜線に沿つて基軸を伸縮動
させる回し移動制御回路部とを夫々有せしめてなる構成
としたものであつて、前記隅肉端角部を前記隅肉部検出
体によつて検出し、前記隅肉端角部に隣接する縦隅部分
及び水平部分の回し溶接を自動的に行なわせることが可
能となつたものである。
In addition, the present invention is a second invention, which is a device for performing rotary welding, which has a base shaft that can extend and contract in the vertical direction, a movable base that can be fixed at a desired position, and a work direction. a welding torch, extending between the base of the welding torch and the base shaft, horizontal translation and rotation of the welding torch;
Detects the fillet formed by the intersection of two vertical flat plates and a welding arm supported so that it can move forward and backward, move up and down in the vertical direction, and swing in the horizontal direction about the base. a fillet detection body including a sensor that can pivot its detection axis toward the fillet and is rotatably supported on a welding arm;
A pair of contact type length measuring instruments are provided in relation to the welding arm and the fillet detecting body 14, and are provided in relation to a pair of contact type length measuring devices which extend axisymmetrically on both sides of the welding arm in the horizontal direction. It is composed of a declination signal generator that emits a signal corresponding to the deviation, and a control circuit that controls each movement of parallel movement, forward and backward movements, telescopic movement, turning movement, rocking movement, and elevation and depression movement. teeth,
Approach angle/interval control in which the welding arm is moved in parallel based on the difference between the two signals so that both signals from the pair of contact type length measuring devices match a predetermined value, and moved forward or backward based on the difference from the predetermined value. a circuit section, a direction control circuit section that pivots the welding arm to align with the fillet detecting object based on a signal from the declination signal generator, and a direction control circuit section that swings the welding torch at a speed and amplitude suitable for welding conditions. The swing control circuit detects the end of the vertical ridgeline of the fillet, and uses the expansion and contraction movement of the base shaft and the elevation of the welding torch to direct the welding torch from diagonally outside and in front of the corner of the fillet by a set distance. a fillet end corner direction control circuit for moving the welding arm forward, backward, and parallel; and welding along the horizontal direction welding portion of the fillet end corner determined by the thickness of the vertical plate. The torch is configured to have a combined movement of parallel movement and advance/retreat to move the torch, and a turning movement control circuit section for extending and retracting the base shaft along the vertical ridge line, and the corner The fillet corner is detected by the fillet detector, and it is possible to automatically perform rotary welding of vertical corner portions and horizontal portions adjacent to the fillet corner. .

〔実施例〕〔Example〕

以下、本発明の実施例を添付図面に基く下記の説明によ
つて明らかにすれば、第4図は本発明方法の実施装置に
係る溶接ロボツトの本体構造を斜視するものであつて、
溶接ロボツト1は軌道等案内機構に載置されて所望位置
で定置させる移動基台2と、該基台2上に枢支されて、
後述する隅肉部26の垂直稜線27と平行する方向即ち
垂直方向に立設し、該方向に伸縮動Z可能となした基軸
3と、該基軸3から直角方向〔本例においては水平方向
〕に横設させ、その軸長方向への進退勤Y可能、軸と直
交する水平方向への平行移動Xおよび旋回動R可能とな
した溶接アーム5と、該アーム5の先端に、該軸先方向
に向けて水平方向の揺動Wおよび垂直方向の仰俯動Sが
可能な如く枢支させた溶接トーチ6と、前記溶接アーム
5に対してその上方で平行させて配設し、かつ、溶接ア
ーム5との平行的な旋回自在となる如く基軸3に係着さ
せる一方、伸縮可能な軸15の先端に隅肉部検出用のセ
ンサ16を、該軸15の旋回と平行に旋回自在となして
枢支してなる隅肉部検出体〔以下検出体と略称する〕1
4とから構成されている。
Hereinafter, embodiments of the present invention will be clarified by the following description based on the accompanying drawings. FIG. 4 is a perspective view of the main body structure of a welding robot according to an apparatus for implementing the method of the present invention.
The welding robot 1 includes a movable base 2 that is placed on a guide mechanism such as a track and fixed at a desired position, and is pivotally supported on the base 2.
A base shaft 3 that is erected in a direction parallel to a vertical ridge line 27 of a fillet portion 26 (to be described later), that is, in a vertical direction, and is capable of expanding and contracting Z in this direction, and a direction perpendicular to the base shaft 3 (in the horizontal direction in this example). A welding arm 5 is installed horizontally on the shaft, and is capable of moving forward and backward in the longitudinal direction of its axis, and capable of parallel movement X and rotation R in the horizontal direction perpendicular to the axis. A welding torch 6 is pivotally supported so as to be able to swing W in the horizontal direction and move up and down in the vertical direction, and is disposed parallel to the welding arm 5 above the welding arm 5, and It is attached to the base shaft 3 so that it can freely rotate in parallel with the welding arm 5, and a sensor 16 for detecting a fillet part is attached to the tip of the extensible shaft 15, so that it can freely rotate in parallel to the rotation of the shaft 15. Fillet detecting body (hereinafter abbreviated as detecting body) formed by pivotally supporting 1
It is composed of 4.

上記の骨格構造を有する溶接ロボツト1は、所定の交叉
角〔θ1〕例えば直角で交叉し、かつ共通直交叉水平面
を有する配置と成した2枚の垂直平板25,25によつ
て形成される直線状の隅肉部26に臨む近傍位置まで移
動基台2が移動された後、基軸3が伸長され、かつ溶接
アーム5が伸縮動Yおよび旋回動Rならびに平行移動X
の複合運動が成されることによつて、先端の溶接トーチ
6を、前記交叉角〔θ1〕の等分線方向から至近させ、
該溶接トーチ6によつて例えばアルゴン電気溶接下で、
前記隅肉部26に溶接を行わせることができる。なお、
溶接トーチ6はウイーピング装置13によつて水平方向
の若干角度揺動Wさせつつ、基軸3の伸縮動Z行わせる
ことによつて、隅肉部26の垂直稜線27に沿い上方か
ら下方に、又その逆に順次隅肉溶接を行うことができる
The welding robot 1 having the above-mentioned skeleton structure has a straight line formed by two vertical flat plates 25, 25 that intersect at a predetermined intersecting angle [θ1], for example, at a right angle, and are arranged to have a common orthogonal cross-horizontal plane. After the movable base 2 is moved to a position near the fillet 26 of
By making a compound movement of
With the welding torch 6, for example under argon electric welding,
The fillet portion 26 may be welded. In addition,
The welding torch 6 is moved from above to below along the vertical ridge line 27 of the fillet 26 by causing the base shaft 3 to expand and contract while being swung at a slight angle W in the horizontal direction by the weeping device 13. Conversely, fillet welding can be performed sequentially.

しかして前記溶接アーム5は、その先端に有する溶接ト
ーチ6の稍々後方両側部に、接触形測長器7一1,7−
2が溶接アーム5を挾む所定角度で、かつ溶接アーム5
の先側に指向するよう水平方向に張り出させて設けて居
る。
The welding arm 5 has contact length measuring instruments 7-1, 7- on both sides slightly behind the welding torch 6 which is provided at the tip of the welding arm 5.
2 is at a predetermined angle sandwiching the welding arm 5, and the welding arm 5
It is provided so as to extend horizontally so as to point toward the tip of the tube.

この接触形測長器7一1,7−2としては、感応端が或
る基準位置に対して機械的に変位した際、その変位量に
対応した正負極性を有する値の電気信号を発し得るもの
であれば各形式の測長機構を使用することができるが、
本例においては差動トランスを用いて可動鉄芯の変位が
端子電圧の変化として現れるようになつている。
These contact type length measuring instruments 7-1 and 7-2 are capable of emitting electrical signals having positive and negative polarities corresponding to the amount of displacement when the sensitive end is mechanically displaced with respect to a certain reference position. You can use any type of length measuring mechanism, but
In this example, a differential transformer is used so that displacement of the movable iron core appears as a change in terminal voltage.

そして両測長器7一1,7−2は第5図に示す如く各軸
線が成す角(5)を隅肉部26の交叉角〔θ,〕と合致
させ、すなわち溶接アーム5の軸4に対して線対称とな
り、しかも測長器7一,,7一2の軸線が挟む角〔2α
〕を前記交叉角〔θ,〕こ対し余角〔180−θ,〕と
なるように張設させている。
Then, both length measuring instruments 71 and 7-2 match the angle (5) formed by each axis with the intersection angle [θ,] of the fillet 26, as shown in FIG. , and the angle [2α
] is stretched so as to be a complementary angle [180-θ,] to the above-mentioned intersecting angle [θ,].

一方、検出体14に具備したセンサ16は、隅肉部26
の垂直稜線27を他の部分と光の明暗差として検出しこ
れを電気信号に変換し得る光量一電気量変換器や、また
圧力の変化として検知し得る空気圧一電気量変換器など
各種の形態のものが考えられるが、本例においては接触
形のセンサを使用しており、その構造はアーム15の先
端に底辺部の中央を旋回自在に枢支してなるか若しくは
第6図々示の如く等辺に挟まれる頂角部から延びる軸に
よつて旋回自在に枢支してなる二等辺三角形基板17の
各角部にコロ18を夫々回転自在に軸着し、そのうちの
頂角部に軸着したコロ18が機力の加わらない常態にお
いてアーム15の最先端に保持されるよう釣合いばね2
0,20によつて弾支させていて、さらに三角基板17
の両斜辺部分にマイクロスイツチなどのタツチスイツチ
19,19をアーム15に対し線対称的に夫々取着させ
ており、先端のコロ18と側方のコロ18とに平板が共
通接線的に接当すると、前記タツチスイツチ19,19
が例えばオフからオンに切換え作動する如くなつている
。なお、本発明においては、センサ16が隅肉部26を
検出してその検出軸方向を該隅肉部26に指向し得る機
構であれば無接触形であつても良く、その場合にはセン
サ16を直接旋回自在に溶接アーム5に枢支させるよう
にして差支えない。この検出体14はさらに旋回基軸近
部に偏角信号発生器21が溶接アーム5を基準線とした
配置で固着されており、本例においてはポテンシヨメー
タを要素としていて、前記検出体14の溶接アーム5に
対する偏角を正、負極性を持つた電気信号に変換させる
可く、検出体14の動きに関連して抵抗値が変化するよ
う形成させている。
On the other hand, the sensor 16 provided on the detection body 14
Various forms are available, such as a light quantity-to-electrical quantity converter that can detect the vertical ridge line 27 as a difference in brightness from other parts and convert it into an electrical signal, and an air pressure-to-electrical quantity converter that can detect a change in pressure. However, in this example, a contact type sensor is used, and its structure is such that the center of the bottom part is rotatably supported on the tip of the arm 15, or as shown in FIG. A roller 18 is rotatably attached to each corner of an isosceles triangular substrate 17, which is rotatably supported by a shaft extending from an apex corner sandwiched between equilateral sides. A counterbalance spring 2 is installed so that the roller 18 that has landed is held at the leading edge of the arm 15 in a normal state where no mechanical force is applied.
0,20, and the triangular board 17
Touch switches 19, 19 such as micro switches are respectively attached to the arm 15 in a line-symmetric manner on both oblique sides of the arm 15, and when the flat plate contacts the tip roller 18 and the side rollers 18 in a common tangent , the touch switch 19, 19
For example, the switch is switched from off to on. In the present invention, the sensor 16 may be of a non-contact type as long as it is a mechanism capable of detecting the fillet 26 and directing its detection axis toward the fillet 26; 16 may be directly pivotally supported on the welding arm 5. The detecting body 14 further has a declination signal generator 21 fixed to the vicinity of the pivot axis with the welding arm 5 as a reference line, and in this example, a potentiometer is used as an element. The deflection angle with respect to the welding arm 5 can be converted into an electric signal having positive and negative polarity, and the resistance value is changed in relation to the movement of the detection body 14.

前記溶接ロボツト1の各部の構成は叙上の如くであり、
そして該ロボツ口はP.T.PC.POIN一TTOP
OINT〕制御方式と放いモード制御方式の切換え又は
複合になる制御回路によつて予め設定した手順で、かつ
、隅肉部26に追従して、自動的な隅肉溶接作業を行い
得るよう形成されている。
The configuration of each part of the welding robot 1 is as described above,
And the robot mouth is P. T. P.C. POIN-TTOP
OINT] Formed so that automatic fillet welding work can be performed by switching between the control method and the release mode control method, or by using a combined control circuit to follow the fillet 26 and in accordance with a preset procedure. has been done.

前記制御回路は第8図にプロツク示してなるように、前
記1対の接触形測長器7一1,7−2からの両信号が所
定値に合致するべく溶接アーム5を。
The control circuit controls the welding arm 5 so that both signals from the pair of contact length measuring devices 7-1 and 7-2 match predetermined values, as shown in FIG.

該両信号差で平行移動Xさせ、かつ、前記所定値との差
で進退勤Yさせる進入角・間隔制御回路と、偏角信号発
生器21からの信号で溶接アーム5を検出体14に合軸
させるべく旋回Rさせる指向制御回路部と、溶接条件に
適合した速度および振幅で溶接トーチ6を揺動させる揺
動制御回路部と、隅肉部26の垂直稜線27端部を適宜
検出し、隅肉端角部28の斜め外側前方から溶接トーチ
6を指向すべく、基軸3の伸縮動Zおよび溶接トーチ6
の仰俯動Sならびに溶接アーム5の進退勤Yと平行移動
Xを行わせる隅肉端角部指向制御回路部と、前記垂直平
板25,25の厚さによつて決定される隅肉端角部28
の奥行寸法に応じて溶接トーチ6を移動させる可く、平
行移動Xと進退勤Yの合成運動を行い、かつ、垂直稜線
27に沿つて基軸3を伸縮動Zさせる回し移動制御回路
部とを夫々有している。なお、上記装置は溶接アーム5
と検出体14とを別個に設けた機構について示している
が、両者5,14を軸方向を揃えて一体とした構造のも
のであつても良い。次に溶接ロボツト1の作動について
第3図乃至第10図を参照しつつ船体骨格組みの隅肉溶
接の場合を説明すれば、制御回路に給電(イ)〔第9図
参照、以下同じ〕した後、トランス部材Tの板厚、溶接
脚長、溶接トーチ6と隅肉部26の工クズテンション溶
接速度、溶接トーチ6の楡動巾、速度、溶接トーチ6の
上下昇降速度等の溶接条件を制御回路の記憶部にセツト
する(口)。
The welding arm 5 is aligned with the detection object 14 by the signal from the approach angle/spacing control circuit, which causes parallel movement X based on the difference between the two signals, and advances or retreats Y based on the difference from the predetermined value, and the declination signal generator 21. A directional control circuit unit that rotates the welding torch 6 to make it pivot R, a swing control circuit unit that swings the welding torch 6 at a speed and amplitude that match the welding conditions, and appropriately detects the end of the vertical ridge line 27 of the fillet portion 26. In order to direct the welding torch 6 from the diagonally outside front of the fillet end corner 28, the base shaft 3 expands and contracts Z and the welding torch 6
A fillet end corner direction control circuit unit that performs the elevation and elevation movement S of the welding arm 5 and the forward and backward movement Y and parallel movement X of the welding arm 5, and the fillet end angle determined by the thickness of the vertical flat plates 25, 25. Part 28
a rotational movement control circuit unit capable of moving the welding torch 6 according to the depth dimension of the welding torch 6, performing a combined movement of parallel movement They each have their own. Note that the above device has a welding arm 5.
Although a mechanism is shown in which the detection body 14 and the detection body 14 are provided separately, a structure in which both the detection body 14 and the detection body 14 are integrated with their axial directions aligned may also be used. Next, the operation of the welding robot 1 will be explained in the case of fillet welding of a hull frame assembly with reference to Figures 3 to 10. After that, welding conditions such as the plate thickness of the transformer member T, the welding leg length, the welding speed of the welding torch 6 and the welding scrap tension of the fillet 26, the welding width and speed of the welding torch 6, and the vertical movement speed of the welding torch 6 are controlled. Set in the memory section of the circuit (mouth).

そして溶接ロボツ口をトランス部材T沿いに設置し(ハ
)、トランス部材Tと平行な方向〔第1図において左右
方向に走行させ、ロボツト1がロンジ部材Lの前方下部
に至つたところで、リミツトスイツチ等適宜の機構によ
りロンジ部材Lの存在を検出し、走行停止させる(ニ)
。この位置で溶接アーム5の粗い位置決めが完了し、水
・平面内での倣い制御が可能な領域に達すると、基軸3
を伸縮動Zのうち伸長側に作動させ、水平をなす溶接ア
ーム5がロンジ部材Lの下辺部よりも稍々高レベルに達
すると、伸長作動を停止させる(ホ)。この状態で基軸
3の粗い位置決めが終り、基軸3を伸縮動Zさせるため
のP.T.P制御が完了すると次段の倣い動作開始可能
となるのである。
Then, the welding robot opening is installed along the transformer member T (c), and the welding robot is moved in a direction parallel to the transformer member T [left and right in Fig. 1, and when the robot 1 reaches the front lower part of the longitudinal member L, the limit switch, etc. The presence of the longitudinal member L is detected by an appropriate mechanism and the traveling is stopped (d)
. At this position, the rough positioning of the welding arm 5 is completed, and when it reaches the area where horizontal and plane tracing control is possible, the base axis 5
is operated on the extension side of the extension/contraction movement Z, and when the horizontal welding arm 5 reaches a slightly higher level than the lower side of the longitudinal member L, the extension operation is stopped (e). In this state, the rough positioning of the base shaft 3 is completed, and the P.O. T. When the P control is completed, the next stage of copying operation can be started.

次い倣い動作開始指令が発せられて、検出体14はアー
ム15例えば空圧シリンダーに所定圧力の圧縮空気が送
られて前進させられる。なお、このシリンダー15は空
圧ラインに介設したリリーフ弁等によつてシリンダー内
圧力が外圧の存否に関係なく、前記所定圧力を常に保持
し得るように設計されている。
Next, a copying operation start command is issued, and compressed air at a predetermined pressure is sent to the arm 15, for example, a pneumatic cylinder, and the detection body 14 is moved forward. The cylinder 15 is designed so that the pressure inside the cylinder can always be maintained at the predetermined pressure regardless of the presence or absence of external pressure by means of a relief valve or the like installed in the pneumatic line.

かくして検出体14の先端が隅肉部26側に向けて前進
するが、ここでは軸端が正しく隅肉部26に指向してい
ないので、該隅肉部を形成する一方の垂直平板25即ち
ロンジ部材L或はトランス部材Tに最先端のコロ18が
先ず当接し、そして旋回自在な三角基板17は旋回力を
受けて後方の一方のコロ18が続いて当接し、従つて自
由旋回する検出体14は前記ロンジ部材L或はトランス
部材Tに沿つて摺動する三角基板17に案内され旋回し
つつ隅肉部26に近付いて行き、最後に最先端のコロ1
8が隅肉部26に当接したところで両タツチスイツチ1
9,19が作動し、伸長が停止する〔以上の動作は第7
図イ〜トに示す通りである。
In this way, the tip of the detection body 14 moves forward toward the fillet 26, but here, since the shaft end is not correctly oriented toward the fillet 26, one of the vertical flat plates 25, that is, the longitudinal plate forming the fillet, moves forward. The most advanced roller 18 comes into contact with the member L or the transformer member T first, and then the rotatable triangular base plate 17 receives a turning force, and the rear roller 18 subsequently comes into contact with it, thus creating a freely rotating detection object. 14 is guided by the triangular base plate 17 sliding along the longitudinal member L or transformer member T, approaches the fillet part 26 while turning, and finally the most advanced roller 1
8 touches the fillet part 26, both touch switches 1
9 and 19 operate, and the extension stops [the above operation is the seventh
As shown in Figures I to B.

この状態で検出体14の軸は正しく隅肉部26を指向し
ており隅肉部26の方向検出が終了する(へ)が、検出
体14と溶接アーム5とは相対的な旋回角が異なつてい
るので、この偏角が偏角信号発生器21としてのポテン
シヨメータ21によつて電気的変位として検出され、該
変位信号を指令として指向制御回路部から溶接アーム5
旋回用のモータ8に旋回出力が発せられて、溶接アーム
5は旋回作動し、検出体14と合軸したところで溶接ア
ーム5の粗い方向決めが終る。
In this state, the axis of the detection object 14 is correctly directed toward the fillet 26, and the detection of the direction of the fillet 26 is completed (f), but the relative rotation angles of the detection object 14 and the welding arm 5 are different. This declination is detected as an electrical displacement by the potentiometer 21 serving as the declination signal generator 21, and the direction control circuit section sends the welding arm 5 using the displacement signal as a command.
A rotation output is issued to the rotation motor 8 to cause the welding arm 5 to perform a rotation operation, and the rough direction determination of the welding arm 5 ends when it is aligned with the detection body 14 .

ここでは接触形測長器7一1,7−2が何れも垂直平板
L,Tに当接しない自由状態にあるので、進入角・間隔
制御回路部が作動して、溶接アーム5を伸長動Yさせる
方向の指令が出され、一方の測長器7一1からの信号S
1が設定値に合致するところまで伸長させる。
Here, since the contact type length measuring devices 7-1 and 7-2 are in a free state where they do not come into contact with the vertical flat plates L and T, the approach angle/distance control circuit is activated and the welding arm 5 is moved to extend. A command in the Y direction is issued, and the signal S from one length measuring device 7-1
1 matches the set value.

これと相前後して前記測長器7一1,7−2からの正・
負極性を持つ信号S,,S2を対比してX軸1駆動系に
訂正動作を与え両信号の比kが1となつて等しくなるま
で溶接アーム5の平行移動Xを行わせる。
Around this time, the positive and negative signals from the length measuring devices 7-1 and 7-2
The signals S, S2 having negative polarity are compared and a corrective action is given to the X-axis 1 drive system to cause the welding arm 5 to move in parallel until the ratio k of both signals becomes 1 and becomes equal.

このようにして溶接アーム5の平行移動制御を行わせる
と、該アーム5と検出体14の軸線が合致状態から脱す
るので、ポテンシヨメータ21の指令信号によりR軸1
駆動系に訂正動作が行われて、上述せる平行移動Xと旋
回動Rとの複合運動によつて、溶接アーム5は所定の進
入角度即ち等分線方向の45アで隅肉部26に指向し、
かつ設定した離隔距離で溶接トーチ6を対峙させた位置
決め制御が完了する(卜)〜(り)。
When the parallel movement of the welding arm 5 is controlled in this way, the axes of the arm 5 and the detection body 14 are no longer aligned, so the command signal from the potentiometer 21 moves the R-axis
A corrective action is performed on the drive system, and the welding arm 5 is directed toward the fillet portion 26 at a predetermined approach angle, that is, 45 a in the direction of the equisector, due to the above-mentioned combined movement of the parallel movement X and the rotation movement R. death,
Then, the positioning control in which the welding torches 6 are faced to each other at the set separation distance is completed.

なお、溶接アーム5を隅肉部26に指向させた際の進入
角度〔θ2〕は隅肉部26の交叉角〔へ〕を基準として
その%となるのは当然であり、第5図々示の如く両測長
器7一1,7−2の溶接アーム5の軸4に対する張り出
し角を夫々(α)とし、測長器7一,,7一2の設定長
に比例した設定信号S,,S2をS1−S2なる関係が
成立するように選定しておくことにより、等分線方向の
進入角度〔」←〕が溶接アーム5が隅肉部26に正しく
指向することは云う迄もなく、一方検出体14における
センサ16の三角基板17も頂角が前記交叉角〔θ1〕
に略々合致する二等辺三角形に形成される。
Note that it is natural that the approach angle [θ2] when the welding arm 5 is directed toward the fillet 26 is a percentage of the intersection angle [toward] of the fillet 26, as shown in Fig. 5. As shown in FIG. , S2 are selected so that the relationship S1-S2 is established, it goes without saying that the approach angle [''←] in the direction of the equal dividing line will correctly point the welding arm 5 toward the fillet 26. , on the other hand, the triangular substrate 17 of the sensor 16 in the detection body 14 also has an apex angle equal to the intersection angle [θ1]
It is formed into an isosceles triangle that approximately matches the .

このようにして進入角度〔θ2〕を決定することができ
るが、次に溶接トーチ6先端と隅肉部26との工クズテ
ンションDを決定するには測長器7一1,7−2の取り
付け基点(0)から溶接トーチ6先端までの長さ(l)
との関係において、両方の測長器7一,,7一2の設定
長を適当値に選定すればよく、41−ノ VlP−′≦
\一・−′ zの関係が成り立つように設定信号
S,,S2を決定すれば、隅肉部の角を等分する方向で
工クズテンションがDとなる指向制御を行なわせること
ができる。
In this way, the approach angle [θ2] can be determined. Next, to determine the workpiece tension D between the tip of the welding torch 6 and the fillet 26, the length measuring devices 7-1 and 7-2 are used. Length from the installation base point (0) to the tip of welding torch 6 (l)
In relation to this, the set lengths of both length measuring devices 71, 7-2 may be selected to appropriate values, and 41-no VlP-'≦
If the setting signals S, , S2 are determined so that the relationship \--'z holds true, directional control can be performed so that the work piece tension becomes D in the direction of equally dividing the corner of the fillet.

かくして進入角・離隔制御が終り、基軸3を下降(ヌ)
させて行くと、測長器7一1,7−2が隅肉端角部28
を検出する(ニ)ので、この時点で各軸の位置情報を記
憶し下降停止させ(ヲ)、この位置Z(第10図イ,叫
こおいて1で示す位置)を基準としてさらに一定距離下
降させる位置での各軸R,X,Y,Z,Sの値を前記々
憶部に記憶させる(ワ)。
In this way, the approach angle/separation control is completed, and the base shaft 3 is lowered (nu).
As the length measuring instruments 7-1 and 7-2 move, the fillet end corner 28
is detected (d), so at this point, the position information of each axis is memorized, the descent is stopped (w), and the position is further moved a certain distance from this position Z (the position indicated by 1 in Figure 10 A) as a reference. The values of each axis R, X, Y, Z, and S at the position to be lowered are stored in the storage section (W).

この記憶させた前記位置は後述するごとく溶接トーチ6
を所定角仰俯動Sのうち仰俯させた場合、溶接トーチ6
の先端が所定の工クズテンションDを存して隅肉端角部
28に指向し得る関係位置を成すことが要件であつて、
第10図イ,口において3で示す位置となる。上述のよ
うにして各方向X,Y,Z,Rの各位置を記憶させたロ
ボツト1は、溶接アーム5を後の下降運動に障害となら
ないように、第10図イ,口で2に示す位置まで進退勤
Yのうちの後退勤させ(ト)、次いで基軸3を前述の所
定下降位置〔前述の3で示す位置〕まで下降させ(ヨ)
た後、溶接アーム5を第10図1イ,口の4で示す位置
まで進退〔前進〕動Y、平行移動Xおよび旋回動Rを行
なわせ、さらに溶接トーチ6を仰俯動Sのうち、所定角
度仰動させる(夕)と、トーチ6は斜め下前方からその
先端を正しく隅肉端角部28に指向する。
The memorized position is the position of the welding torch 6 as described later.
When the welding torch 6 is raised and lowered by a predetermined angle of elevation and depression S, the welding torch 6
It is a requirement that the tip of the workpiece be in a position where it can be directed toward the fillet end corner 28 with a predetermined workpiece tension D, and
In Fig. 10A, the mouth is in the position shown by 3. The robot 1, which has memorized the positions in each direction X, Y, Z, and R as described above, is moved as shown in FIG. Move backward to position Y (g), then lower the base shaft 3 to the above-mentioned predetermined lowering position [position indicated by 3 above] (y)
After that, the welding arm 5 is moved forward and backward (forward) Y, parallel movement X, and rotational movement R to the position shown by 4 in FIG. When raised by a predetermined angle (evening), the torch 6 correctly points its tip toward the fillet end corner 28 from diagonally downward and forward.

そこで溶接条件に適合した溶接を開始すると共に、トラ
ンス部材Tの板厚分だけその方向に溶接アーム5を移動
させる((ニ)が、この移動は初めに決θめられた進入
角〔−1〕が45がの場合にはX軸とY軸を1:1の速
度比で同時移動させ、一般に進入角によつて決まる速度
比でY軸およびX軸を移動させ、これを数回繰り返し規
定数に達する(ソ)と、前述の記憶位置に戻しCA一旦
停止させる。
Therefore, welding that meets the welding conditions is started, and the welding arm 5 is moved in that direction by the thickness of the transformer member T ((d), but this movement is performed at an approach angle [-1 ] is 45, the X-axis and Y-axis are moved simultaneously at a speed ratio of 1:1, and the Y-axis and X-axis are moved at a speed ratio generally determined by the approach angle, and this is repeated several times. When the number reaches the number (S), the CA is returned to the above-mentioned storage position and the CA is temporarily stopped.

かくして下面部の回し溶接、すなわち隅肉端角部28に
隣接する縦隅部分及び水平部分の溶接が完了すると、各
軸X,Y,Z,Sを作動させ隅肉部26の垂直稜線27
最下端部に対して、溶接トーチ6を挟角〔θ1〕の2等
分線方向から水平に指向する初めの位置に戻る〔ネ〕。
そして各軸の動きを一旦止めた後、X軸、Y軸を倣いモ
ードに切り換え、次いで溶接トーチ6に揺動Wを与えつ
つ基軸3を一定速度で伸縮〔上昇〕動Zさせると、溶接
アーム5は垂直稜線27に倣いつつ上昇し、かつ溶接ト
ーチ6をウイーピングさせながら溶接が行なわれるFP
)。
When rotary welding of the lower surface part, that is, welding of the vertical corner part and the horizontal part adjacent to the fillet end corner part 28, is completed, each axis X, Y, Z, and S is operated to align the vertical ridge line 27 of the fillet part 26.
With respect to the lowest end, return the welding torch 6 to the initial position where it is directed horizontally from the direction of the bisector of the included angle [θ1] [N].
After once stopping the movement of each axis, the X-axis and Y-axis are switched to the copying mode, and then the welding torch 6 is given a swing W while the base shaft 3 is extended and contracted (raised) at a constant speed. 5 is an FP that rises while following the vertical ridgeline 27 and performs welding while sweeping the welding torch 6.
).

このウイーピング溶接は垂直稜線27の最上端部に至る
と該部を検出するセンサ16からの指令(ラ)によつて
完了し溶接ロボツト1は該位置で一旦停止する(5)。
When this weeping welding reaches the uppermost end of the vertical ridge line 27, it is completed by a command (A) from the sensor 16 that detects the uppermost end, and the welding robot 1 temporarily stops at this position (5).

その後の動きは最初の作動において述べた下面回し溶接
と同要領で行なう吻のであつて、溶接トーチが仰動でな
く俯動して斜め上前方から隅肉端角部28の付近を指向
する点が異るのみで、その他の態様は下面回し溶接と同
様である。
The subsequent movement is carried out in the same manner as the downward welding described in the first operation, except that the welding torch moves downward rather than upward and points toward the vicinity of the fillet end corner 28 from diagonally upward and forward. The only difference is that the other aspects are the same as the bottom round welding.

かくして一つの垂直稜線2Tについて回し溶接と縦隅溶
接とが終ると各軸を最初の位置まで戻し、次の区画に移
動基台2を移動させて再び同要領にて溶接を行ない順次
溶接を繰り返してトランス部材Tに沿つた1列目におけ
る全溶接が終るレ)と、次は隣りの第2列に移動させ、
溶接を繰り返させる。
In this way, when rotation welding and vertical corner welding are completed for one vertical ridge line 2T, each axis is returned to the initial position, the movable base 2 is moved to the next section, welding is performed again in the same manner, and welding is repeated in sequence. When all welding is completed in the first row along the transformer member T), the welding is then moved to the adjacent second row,
Repeat welding.

なお、溶接の手順としては、上記例のごとき1つの隅肉
部26について下回し、縦隅、上回しを全部行つて次の
隅肉部に移行する方式が唯一のものではなくて、各列の
往行程で下回しと縦隅を溶接した後、復行程で上回し溶
接を行なわせるなどの各変形方式は可能であり、ロボツ
ト制御回路に予め順序的な指令として記憶させることに
よつて随時変更し得る。
It should be noted that the welding procedure is not the only one, as in the example above, in which one fillet 26 is lowered, vertically cornered, and then moved over to the next fillet. Variations such as welding the bottom and vertical corners in the forward stroke and then welding the top in the backward stroke are possible, and can be done at any time by storing sequential commands in the robot control circuit in advance Can be changed.

〔発明の効果〕〔Effect of the invention〕

本発明は叙上の如く隅肉端角部28の回し溶接に際して
、該端角部28の位置を溶接ロボツト1に先ず記憶させ
て、その記憶位置から予め算出した寸法に見合わせて溶
接トーチ6を垂直方向の外側に移動させ、斜め外方向か
ら該溶接トーチ6を隅肉端角部28に指向接近させるロ
ボツト移動を行なわせて、隅肉端角部28の回し溶接を
するようにしたから、隅肉端角部28の位置が違つてい
ても、その都度位置確認を行なつて回し溶接するので、
位置ずれが起らず、正確な場所への回し溶接をすること
ができる。
As described above, when round-welding the fillet end corner 28, the present invention first stores the position of the end corner 28 in the welding robot 1, and then adjusts the welding torch 6 according to the dimensions calculated in advance from the stored position. Since the robot moves the welding torch 6 toward the fillet end corner 28 by moving the welding torch 6 to the outside in the vertical direction and directionally approaches the fillet end corner 28 from an obliquely outward direction, rotation welding of the fillet end corner 28 is performed. Even if the position of the fillet end corner 28 is different, the position is checked each time and welded by turning.
There is no positional shift and it is possible to weld in the correct location.

従つて、船体骨枠組み工程など格子状枠の隅肉溶接を自
動的に行なう場合に、隅肉端角部28の高さが個々に若
干のレベル差を有していても、自身がその位置を検出し
た後に溶接を行なうので、回し溶接ならびにそれに続く
縦隅溶接を自動溶接過程において確実に果すことができ
る。
Therefore, when automatically performing fillet welding of a lattice frame such as in the hull frame framework process, even if the heights of the fillet end corners 28 have slight level differences, it is possible to Since welding is performed after detecting the welding process, it is possible to reliably perform round welding and subsequent vertical corner welding in the automatic welding process.

さらに本発明装置は隅肉部26を検出する検出体14と
、隅肉部26に対し作業をなす溶接トーチ6とは別機構
に形成したから、検出体14は軽量な構造で、軽快かつ
軽力に作動させることができて目標の隅肉部26の検出
が速く、的確に行なわれて溶接トーチ6を指向制御対象
たる隅肉部26に逸早く指向制御し得る特徴を有してい
る。
Furthermore, in the device of the present invention, the detection body 14 that detects the fillet 26 and the welding torch 6 that works on the fillet 26 are formed as separate mechanisms, so the detection body 14 has a lightweight structure, is light and lightweight. The welding torch 6 can be actuated by force, the target fillet 26 can be detected quickly and accurately, and the welding torch 6 can be quickly directed to the fillet 26 that is the object of direction control.

しかも溶接トーチ6の軸を検出体14に揃えさせるため
の駆動機構は、旋回動R運動だけで良いので、構造簡単
かつ、制御が容易であるし、また溶接トーチ6を所定角
度から進入させて指向するための制御は、接触形測長器
7一1,7−2を検出端として進退勤Yと平行移動Xを
溶接トーチ6に行なわせれば良いので、従来のロボツト
の駆動系に何等改良を加えることなく応用することがで
き、巾広い適応性を有している。また溶接トーチ6の工
クズテンションDの調整は前記測長器7一1,7−2の
設定長を変更するだけで良いので取扱いは至つて容易で
あるし、サーボ制御系統も簡単な回路で良くて汎用性に
富む効果を奏する。
Furthermore, the drive mechanism for aligning the axis of the welding torch 6 with the detection body 14 requires only the rotation R movement, so the structure is simple and control is easy. Control for pointing can be done by making the welding torch 6 perform forward and backward movement Y and parallel movement X using the contact type length measuring devices 71 and 7-2 as detection ends, so no improvements are made to the drive system of conventional robots. It can be applied without adding anything, and has a wide range of adaptability. In addition, the adjustment of the workpiece tension D of the welding torch 6 can be made by simply changing the set length of the length measuring devices 7-1 and 7-2, so handling is extremely easy, and the servo control system is also a simple circuit. It has good and versatile effects.

さらに本発明は隅肉部25に対して最も適切な方向から
の溶接トーチ6を近接指向させることができるので、回
し溶接など精密な加工を行なわせるロボツトの位置決め
を一層確実かつ容易に行なわせることが可能となり、作
業の合理化ならびに人員の削減がはかれて産業上寄与す
る処誠に多大な回し溶接方法ならびに装置である。
Furthermore, since the present invention allows the welding torch 6 to be directed close to the fillet 25 from the most appropriate direction, the positioning of the robot that performs precision processing such as rotary welding can be performed more reliably and easily. This is a rotary welding method and device that has greatly contributed to the industry by streamlining work and reducing the number of personnel required.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図および第2図は本発明方法の実施に係る格子状枠
体溶接装置の略示平面図および略示正面図、第3図は第
2図の格子状枠体の部分拡大斜視図、第4図は本発明方
法の実施に係る溶接ロボツトの斜視図、第5図は第4図
々示装置の動作態様を説明する平面図、第6図は本発明
方法の実施に用いる装置例におけるセンサの略示構造図
、第7図イ〜トはこのセンサの動作態様を順序的に説明
する平面図、第8図及び第9図は本発明装置例に係る制
御回路のプロツク図及び流れ線図、第10図イ,C]!
ま回し溶接時の溶接トーチ動作態様を示す平面図、正面
図である。 1・・・・・・溶接ロボツト、2・・・・・・移動基台
、3・・・・・・基軸、4・・・・・・検出軸、5・・
・・・・溶接アーム、6・・・・・・溶接トーチ、7一
1,7−2・・・・・・接触形測長器、14・・・・・
・隅肉部検出体、16・・・・・・センサ、21・・・
・・・偏角信号発生器、25・・・・・・垂直平板、2
6・・・・・・隅肉部、27・・・・・・隅肉部の垂直
稜線、28・・・・・・隅肉端角部、R・・・・・・旋
回動、S・・・・・・仰俯動、W・・・・・・揺動、X
・・・・・・平行移動、Y・・・・・・進退勤、Z・・
・・・・伸縮動。
1 and 2 are a schematic plan view and a schematic front view of a lattice frame welding apparatus according to the method of the present invention, and FIG. 3 is a partially enlarged perspective view of the lattice frame shown in FIG. FIG. 4 is a perspective view of a welding robot according to the method of the present invention, FIG. 5 is a plan view illustrating the operating mode of the device shown in FIG. 4, and FIG. 6 is an example of the device used to implement the method of the present invention. A schematic structural diagram of the sensor, FIGS. 7A to 7E are plan views sequentially explaining the operation mode of this sensor, and FIGS. 8 and 9 are block diagrams and flow lines of a control circuit according to an example of the device of the present invention. Figure 10 A, C]!
FIG. 6 is a plan view and a front view showing how the welding torch operates during round welding. 1... Welding robot, 2... Moving base, 3... Basic axis, 4... Detection axis, 5...
...Welding arm, 6...Welding torch, 7-1, 7-2...Contact length measuring device, 14...
- Fillet detection object, 16... sensor, 21...
... Declination signal generator, 25 ... Vertical flat plate, 2
6... Fillet part, 27... Vertical ridge line of fillet part, 28... Fillet end corner, R... Turning movement, S. ...Elevation, W... Rocking, X
...Parallel movement, Y...Advance/return, Z...
...Extension and contraction movement.

Claims (1)

【特許請求の範囲】 1 隅肉部26の垂直稜線27を検知して、その検出軸
4を前記垂直稜線27に指向させるセンサ16からの検
知信号によつて、溶接トーチ6を先端に持つ溶接アーム
5を、前記垂直稜線27に対して隅肉部26の挟角の2
等分線方向から指向するように制御させる溶接ロボット
1を使用して隅肉端角部28に隣接する縦隅部分および
水平部分の回し溶接を行なうに際し、前記垂直稜線27
の下端或は上端に隣接する縦隅溶接加工の先或は後にお
いて、溶接アーム5を水平方向から前記下端或は上端に
指向させて、そのときの溶接アーム5の位置を各作動軸
毎に記憶させ、次いで該位置から予め算出した所定距離
だけ、下端においては降下した位置に、上端においては
上昇した位置に溶接アーム5を移動し、かつ垂直稜線2
7の端部に斜め方向から指向し得る如く溶接トーチ6を
仰動或は俯動させた後、垂直稜線27の端部に続く前記
水平部分に溶接トーチ6を平行的に指向させながら、溶
接アーム5を移動させることを特徴とする隅肉端角部の
回し溶接方法。 2 垂直方向の伸縮動Z可能な基軸3が立設され、所望
位置での定置し得る移動基台2と、作業方向性を有する
溶接トーチ6と、該溶接トーチ6の基部と前記基軸3の
間に亘らせ、溶接トーチ6を水平方向の平行移動Xと旋
回動R、進退動Yおよび垂直方向の仰俯動Sならびに前
記基部を回動心とした水平方向の揺動Wが可能な如く支
持する溶接アーム5と、2枚の垂直平板25、25が交
叉して形成される隅肉部26を検出してその検出軸4を
該隅肉部26に指向し得るセンサ16を溶接アーム5に
旋回自在に枢支してなる隅肉部検出体14と、前記溶接
アーム5の適宜位置から溶接トーチ6側に指向させて、
溶接アーム5を挾む水平方向の両側に線対称的に張り出
させた1対の接触形測長器7−_1、7−_2と、溶接
アーム5と隅肉部検出体14とに関連して設けられて、
両者5、14間の旋回角偏差に対応する信号を発する偏
角信号発生器21と、平行移動X、進退動Y、伸縮動Z
、旋回動R、揺動Wおよび仰俯動Sの各運動を制御する
制御回路とから構成されており、上記制御回路は、前記
1対の接触形測長器7−_1、7−_2からの両信号が
所定値に合致するべく溶接アム5を、該両信号差で平行
移動Xさせ、かつ、前記所定値との差で進退動Yさせる
進入角・間隔制御回路部と、偏角信号発生器21からの
信号で溶接アーム5を隅肉部検出体14に合軸させるべ
く旋回動Rさせる指向制御回路部と、溶接条件に適合し
た速度および振幅で溶接トーチ6を揺動Wさせる揺動制
御回路部と、隅肉部26の垂直稜線27端部を検出し、
隅肉端角部28を設定長離れた斜め外側前方から溶接ト
ーチ6を指向すべく、基軸3の伸縮動Zおよび溶接トー
チ6の仰俯動Sならびに溶接アーム5の進退動Yと平行
移動Xを行なわせる隅肉端角部指向制御回路部と、前記
垂直平板25、25の厚さによつて決定される隅肉端角
部28の水平方向溶接部分に沿つて溶接トーチ6を移動
させる可く平行移動Xと進退動Yの合成運動を行ない、
かつ垂直稜線27に沿つて基軸3を伸縮動Zさせる回し
移動制御回路部とを夫々有していて、前記隅肉端角部2
8を前記隅肉部検出体14によつて検出し、前記隅肉端
角部28に隣接する縦隅部分及び水平部分の回し溶接を
自動的に行なわせ得る如く成したことを特徴とする回し
溶接装置。
[Claims] 1. Welding with a welding torch 6 at the tip by a detection signal from a sensor 16 that detects a vertical ridgeline 27 of a fillet 26 and directs its detection axis 4 toward the vertical ridgeline 27. The arm 5 is placed at an angle of 2 of the included angle of the fillet 26 with respect to the vertical ridge line 27.
When welding the vertical corner portion and the horizontal portion adjacent to the fillet end corner portion 28 using the welding robot 1 which is controlled to direct from the direction of the equal dividing line, the vertical ridge line 27
At the end of or after welding the vertical corner adjacent to the lower end or upper end of the welding arm 5, the welding arm 5 is directed from the horizontal direction toward the lower end or the upper end, and the position of the welding arm 5 at that time is determined for each operating axis. Then, the welding arm 5 is moved from the position by a predetermined distance calculated in advance to a lowered position at the lower end and a raised position at the upper end, and the welding arm 5 is moved along the vertical ridge line 2.
After moving the welding torch 6 up and down so that it can be directed diagonally toward the end of the vertical ridge line 27, welding is performed while the welding torch 6 is directed parallel to the horizontal portion following the end of the vertical ridge line 27. A rotary welding method for a fillet end corner, which is characterized by moving an arm 5. 2. A movable base 2 on which a base shaft 3 capable of vertical expansion and contraction Z is erected and can be fixed at a desired position, a welding torch 6 having work directionality, and a base portion of the welding torch 6 and the base shaft 3. In between, the welding torch 6 can be moved horizontally in parallel (X), rotated (R), moved back and forth (Y), raised and lowered in the vertical direction (S), and rocked in the horizontal direction (W) with the base as the center of rotation. The welding arm 5 is equipped with a sensor 16 capable of detecting a fillet 26 formed by intersecting the welding arm 5 and the two vertical flat plates 25, 25 and directing its detection axis 4 to the fillet 26. A fillet detecting body 14 is pivotably supported on the welding arm 5 and is directed toward the welding torch 6 from an appropriate position of the welding arm 5.
A pair of contact type length measuring devices 7-_1 and 7-_2 extend symmetrically on both sides of the welding arm 5 in the horizontal direction, and the welding arm 5 and the fillet detection body 14 are related to each other. is provided,
A declination signal generator 21 that emits a signal corresponding to the turning angle deviation between both 5 and 14, parallel movement X, forward/backward movement Y, and telescopic movement Z
, a control circuit that controls the respective movements of rotation R, rocking W, and elevation and elevation S, and the control circuit includes a control circuit that controls the movements of the pair of contact length measuring devices 7-_1 and 7-_2. an approach angle/spacing control circuit unit that moves the welding arm 5 in parallel (X) based on the difference between the two signals so that both signals match a predetermined value, and moves the welding arm (5) forward/backward (Y) based on the difference from the predetermined value; A directional control circuit unit that uses a signal from the generator 21 to rotate the welding arm 5 to align it with the fillet detector 14, and a oscillation unit that oscillates the welding torch 6 at a speed and amplitude that match the welding conditions. detecting the dynamic control circuit section and the end of the vertical ridge line 27 of the fillet section 26;
In order to direct the welding torch 6 from the diagonally outer front at a set distance from the fillet end corner 28, the expansion and contraction movement Z of the base shaft 3, the vertical movement S of the welding torch 6, and the forward and backward movement Y and parallel movement X of the welding arm 5 are performed. The welding torch 6 can be moved along the horizontal direction welding portion of the fillet end corner 28 determined by the thickness of the vertical flat plates 25 and 25. Performs a combined movement of parallel movement X and forward/backward movement Y,
and rotational movement control circuit parts that extend and retract Z the base shaft 3 along the vertical ridge line 27, and
8 by the fillet detector 14, and the vertical corner portion and the horizontal portion adjacent to the fillet end corner portion 28 can be automatically welded. Welding equipment.
JP11868475A 1975-09-30 1975-09-30 Fillet end corner welding method and device Expired JPS5939232B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11868475A JPS5939232B2 (en) 1975-09-30 1975-09-30 Fillet end corner welding method and device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11868475A JPS5939232B2 (en) 1975-09-30 1975-09-30 Fillet end corner welding method and device

Publications (2)

Publication Number Publication Date
JPS5242440A JPS5242440A (en) 1977-04-02
JPS5939232B2 true JPS5939232B2 (en) 1984-09-21

Family

ID=14742628

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11868475A Expired JPS5939232B2 (en) 1975-09-30 1975-09-30 Fillet end corner welding method and device

Country Status (1)

Country Link
JP (1) JPS5939232B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111097997B (en) * 2018-10-25 2021-08-20 宁波方太厨具有限公司 Tool for welding internal corner at groove step

Also Published As

Publication number Publication date
JPS5242440A (en) 1977-04-02

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