JPS5944188B2 - Rust remover control device - Google Patents
Rust remover control deviceInfo
- Publication number
- JPS5944188B2 JPS5944188B2 JP21262181A JP21262181A JPS5944188B2 JP S5944188 B2 JPS5944188 B2 JP S5944188B2 JP 21262181 A JP21262181 A JP 21262181A JP 21262181 A JP21262181 A JP 21262181A JP S5944188 B2 JPS5944188 B2 JP S5944188B2
- Authority
- JP
- Japan
- Prior art keywords
- rust remover
- microcomputer
- rust
- wall surface
- crt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims description 37
- 239000003082 abrasive agent Substances 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 208000019914 Mental Fatigue Diseases 0.000 description 1
- 206010043268 Tension Diseases 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000011514 reflex Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/06—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Sensing Apparatuses (AREA)
- Numerical Control (AREA)
- Length Measuring Devices By Optical Means (AREA)
Description
【発明の詳細な説明】
この発明は、たとえば船体外板に点在する発錆部を選択
的に研掃除錆する除錆機の制御装置に関し、CRTに映
し出された壁面の発錆部の座標をライトペンを用いてマ
イクロコンピュータに読み込ませるのみで除錆処理が行
なえるようにし、使用性および作業性を向上し得るよう
にしたものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a control device for a rust remover that selectively polishes and cleans rust spots scattered on a ship's outer plate, for example. The rust removal process can be performed simply by reading the information into a microcomputer using a light pen, thereby improving usability and workability.
従来、壁面に研掃材を投射して研掃パターンを形成する
複数個の投射ヘッドを備えた除錆機では、壁面に点在す
る発錆部を研掃除錆する場合、除錆機を壁面に沿つて走
行させるとともに、各投射ヘッドの研掃材供給弁を人手
により個々に開閉操作し、発錆部に対応する投射ヘッド
にのみ研掃材を供給して除錆運転させている。Conventionally, with a rust remover equipped with multiple projection heads that project abrasive material onto a wall surface to form a cleaning pattern, when cleaning rust spots scattered on a wall surface, the rust remover is At the same time, the abrasive supply valve of each projection head is individually opened and closed by hand, and the abrasive is supplied only to the projection head corresponding to the rusted part to perform rust removal operation.
しかし、従来のこの種方法では、壁面を人間が目視して
供給弁を頻繁に操作し、投射ヘッド毎に運転を制御する
必要があるため、精神的な緊張と疲労を伴なう結果とな
り、使用性、作業性が極めて悪くなる欠点がある。However, with this type of conventional method, it is necessary for humans to visually inspect the wall surface, operate the supply valve frequently, and control the operation of each projection head, resulting in mental strain and fatigue. It has the disadvantage of extremely poor usability and workability.
この発明は、前記の点に留意してなされたものであり、
つぎにこの発明を、その1実施例を示した図面とともに
詳細に説明する。This invention was made with the above points in mind,
Next, the present invention will be explained in detail with reference to drawings showing one embodiment thereof.
図面において、1は船体外板等の壁面、2は壁面1に点
在する発錆部、3は壁面1に沿つて右方へ移動する走行
台車、4は走行台車3の上面に支脚5を介して支持され
た除錆機であり、縦方向に連続して並設された4個の遠
心型投射ヘッド6と、該各投射ヘッド6を回転駆動する
モータTと、研掃材供給槽8と、該供給槽8内の研掃材
を各投射ヘッド6に案内する供給管9と、供給管9の投
射ヘッド6への枝管にそれぞれ介設され電磁弁等からな
る研掃材供給弁10と、研掃材回収槽11と、該回収槽
11の研掃材を供給槽8に戻す循環装置12とからなり
、各投射ヘッド6から壁面1に研掃材を縦方向に投射し
て縦方向の研掃パターンを形成し、発錆部2を研掃除錆
する。In the drawings, 1 is a wall surface such as a hull outer panel, 2 is a rusted part scattered on the wall surface 1, 3 is a running trolley that moves to the right along the wall surface 1, and 4 is a supporting leg 5 on the upper surface of the running trolley 3. The rust remover is supported by a rust remover, and includes four centrifugal projection heads 6 arranged in series in the vertical direction, a motor T for rotationally driving each of the projection heads 6, and an abrasive supply tank 8. , a supply pipe 9 that guides the abrasive material in the supply tank 8 to each projection head 6 , and an abrasive material supply valve consisting of a solenoid valve or the like interposed in each branch pipe of the supply pipe 9 to the projection head 6 . 10, an abrasive material recovery tank 11, and a circulation device 12 that returns the abrasive material in the collection tank 11 to the supply tank 8, and projects the abrasive material from each projection head 6 onto the wall surface 1 in the vertical direction. A vertical polishing pattern is formed to polish and clean the rusted portion 2.
13は走行台車3上に支脚14を介して支持され除錆機
4の進行方向前方、すなわち右方に設けられたビデオカ
メラであり、壁面1の各投射ヘツド6の移動予定位置を
撮像する。A video camera 13 is supported on the traveling carriage 3 via a support leg 14 and is installed forward in the direction of movement of the rust remover 4, that is, on the right side, and takes images of the planned movement positions of each projection head 6 on the wall surface 1.
15は走行台車3上に設けられた操作台、16は操作台
15上のマイクロコンピユータ(以下マイコント云う)
、17はマイコン16の周辺機器としてのカラーCRT
であり、該CRTl7の螢光面にビデオカメラ13から
の映像信号が映し出される。Reference numeral 15 indicates an operation console provided on the traveling trolley 3, and reference numeral 16 indicates a microcomputer (hereinafter referred to as microcomputer) on the operation console 15.
, 17 is a color CRT as a peripheral device for the microcomputer 16.
The video signal from the video camera 13 is projected onto the fluorescent surface of the CRT 17.
18はCRTl7のスクリーン上の座標をマイコン16
に読み込ませるライトベンであり、CRTl7に映し出
された壁面「の発錆部2′をライトベン18で押さえる
ことにより、当該発錆部2′のスクリーン上での座標が
マイコン16に読み込まれ、記憶される。18 is the coordinates on the screen of CRT17, and the microcomputer 16
By pressing the rusted part 2' on the wall surface projected on the CRT17 with the light ben 18, the coordinates of the rusted part 2' on the screen are read into the microcomputer 16 and stored. .
19はマイコン16からの制御出力により各投射ヘツド
6の供給弁10をそれぞれ個個に開閉制御する出力ドラ
イバ、20は壁面1に形成された研掃パターン、21は
ビデオカメラ13の壁面1上の撮像面である。Reference numeral 19 indicates an output driver that individually controls the opening and closing of the supply valve 10 of each projection head 6 based on the control output from the microcomputer 16, 20 indicates a cleaning pattern formed on the wall surface 1, and 21 indicates the video camera 13 on the wall surface 1. This is the imaging surface.
なお、CRTl7のスクリーン上の座標は、各投射ヘツ
ド6の除錆幅に合わせて4段に分割されるとともに、各
段が一定の除錆面積を単位に横方向に分割されており、
ライトベン18の除錆部の押圧により当該除錆区画がス
クリーン上に表示され、CRTl7のスクリーン上での
除錆指示を容易にしている。Note that the coordinates on the screen of the CRT 17 are divided into four stages according to the rust removal width of each projection head 6, and each stage is divided horizontally in units of a certain rust removal area.
By pressing the rust removal section of the light ben 18, the corresponding rust removal section is displayed on the screen, making it easy to give rust removal instructions on the screen of the CRT 17.
また、マイコン16には、走行台車3の移動速度および
除錆機4とビデオカメラ13との距離が予め入力されて
おり、ライトベン18で指示したCRTl7のスクリー
ン上の発錆部2′の座標位置を除錆機4が通過する時間
に合わせて供給弁10を制御できるようマイコン16の
プログラムが作成されているものである。つぎに、前記
実施例の動作について説明する。まず、走行台車3を所
定の一定速度で壁面1に沿つて移動させ、ビデオカメラ
13からの映像信号をCRTl7に連続的に映し出す。
ここで、CRTl7の映像はライトベン18でその座標
位置が読み取れるよう輝度とコントラストを調整してお
く必要がある。そして、作業者は、CRTl7のスタリ
ーン上を右から左へ流れていく画面を見ながら壁面の発
錆部分を監視し、発錆部2が映し出されたら、スクリー
ン上の発錆部2′をライトベン18で押してその座標を
マイコン16に入力する。マイコン16ではこの座標位
置の情報がメモリに記憶され、当該座標位置の情報が処
理されるとともに、ライトベン18で指示されたスクリ
ーン上の発錆部2′に対応する壁面1の発錆部2を除錆
機4が通過する時間に合わせて出力ドライバ19に制御
信号を出力し、発錆部2に対応する投射ヘツド6の研掃
材供給弁10のみが開かれ、発錆部2が研掃される。し
たがつて、複数の投射ヘツド6を個々に動作する場合、
その各研掃材供給弁10を直接手操作により開閉操作す
るためには敏捷な操作が必要とされるが、前記実施例に
よると、作業者はCRTl7に映し出された壁面Vの発
錆部2′をライトベン18で次々と押すのみの操作でよ
く、あとはマイコン16がライトベン18で指示された
CRTl7のスクリーン座標を読み込んで記憶し、該記
憶された発錆部2′の座標位置を除錆機4の投射ヘツド
6が通過するとき当該投射ヘツド6を除錆作動させるた
め、発錆部2を自動的に除錆することができ、敏捷な反
射神経を必要とせず、精神的緊張や疲労を伴なうことな
く誰にでも簡単に操作することができ、使用性、作業性
を大幅に向上することができる。Further, the moving speed of the traveling trolley 3 and the distance between the rust remover 4 and the video camera 13 are inputted in advance to the microcomputer 16, and the coordinate position of the rusted part 2' on the screen of the CRTl7 indicated by the light bevel 18 is inputted in advance. The microcomputer 16 is programmed to control the supply valve 10 in accordance with the time the rust remover 4 passes. Next, the operation of the embodiment will be explained. First, the traveling cart 3 is moved along the wall surface 1 at a predetermined constant speed, and a video signal from the video camera 13 is continuously displayed on the CRT 17.
Here, it is necessary to adjust the brightness and contrast of the image on the CRT 17 so that the coordinate position can be read by the light ben 18. Then, the worker monitors the rusted part of the wall while watching the screen that flows from right to left on the CRT17 starboard, and when the rusted part 2 is displayed, moves the rusted part 2' on the screen to the light spot. 18 and enter the coordinates into the microcomputer 16. The microcomputer 16 stores information on this coordinate position in its memory, processes the information on the coordinate position, and selects the rusted part 2 on the wall surface 1 corresponding to the rusted part 2' on the screen indicated by the light ben 18. A control signal is output to the output driver 19 in accordance with the time when the rust remover 4 passes, and only the abrasive supply valve 10 of the projection head 6 corresponding to the rust forming part 2 is opened, and the rust forming part 2 is cleaned. be done. Therefore, when operating a plurality of projection heads 6 individually,
In order to directly open and close each of the abrasive material supply valves 10 by manual operation, agile operations are required, but according to the embodiment described above, the operator can ' All you need to do is press the keys one after another with the light ben 18, and the microcomputer 16 then reads and memorizes the screen coordinates of the CRTl7 instructed by the light ben 18, and then removes the rust from the memorized coordinate position of the rusted part 2'. Since the projection head 6 of the machine 4 is activated to remove rust when it passes, the rusted part 2 can be automatically removed, eliminating the need for quick reflexes and reducing mental tension and fatigue. It can be easily operated by anyone without any complication, and usability and workability can be greatly improved.
なお、前記では、走行台車3上にマイコン16やCRT
l7を塔載した例を示したが、台車3上には除錆機4お
よびビデオカメラ13のみを塔載し、他はたとえば監視
室に設置し、遠隔操作するようにしてもよい。In the above description, the microcomputer 16 and CRT are mounted on the traveling trolley 3.
Although an example is shown in which the 17 is mounted on a tower, only the rust remover 4 and the video camera 13 may be mounted on the trolley 3, and the others may be installed, for example, in a monitoring room and controlled remotely.
以上のように、この発明の除錆機の制御装置によると、
複数個の投射ヘツドを備えた除錆機を壁面に沿つて走行
させるとともに、除錆機の走行方向に位置するビデオカ
メラの映像信号をCRTに表示し、該CRTに映し出さ
れた壁面の発錆部のスクリーン座標をライトベンでマイ
クロコンピユータに読み込ませ、該マイクロコンピユー
タにより除錆機が発錆部に到達したときに該発錆部に対
応する投射ヘツドに研掃材を供給して前記発錆部を研掃
させることにより、作業者はCRTに映し出される壁面
の発錆部のみをライトベンで押えるだけでよく、あとは
マイクロコンピユータの制・脚により自動的に除錆処理
が行なえ、除錆機の使用が格段に容易となり、使用性お
よび作業性を大幅に向上できるものである。As described above, according to the rust remover control device of the present invention,
A rust remover equipped with multiple projection heads is run along the wall surface, and the video signal from a video camera located in the direction of travel of the rust remover is displayed on a CRT, and the rust on the wall surface is displayed on the CRT. The screen coordinates of the rusted area are read into a microcomputer using a light ben, and when the rust remover reaches the rusted area, the microcomputer supplies the abrasive material to the projection head corresponding to the rusted area and removes the rusted area. By cleaning the rust remover, the worker only needs to use the light ben to press the rusted part of the wall that is displayed on the CRT, and the rest is automatically removed by the microcomputer's controls and legs. It is much easier to use and can greatly improve usability and workability.
図面はこの発明の除錆機の制御装置の1実施例を示し、
第1図は構成図、第2図は使用状態における説明図であ
る。
1・・・・・・壁面、2・・・・・・発錆部、4・・・
・・・除錆機、6・・・・・・投射ヘツド、13・・・
・・・ビデオカメラ、16・・・・・・マイタロコンピ
ユータ、17・・・・・・CRTll8・・・・・・ラ
イトペン、20・・・・・・研滞パターン。The drawing shows one embodiment of the control device for the rust remover of the present invention,
FIG. 1 is a configuration diagram, and FIG. 2 is an explanatory diagram in a state of use. 1...Wall surface, 2...Rusted part, 4...
...Rust remover, 6...Projection head, 13...
...Video camera, 16...Mitaro computer, 17...CRTll8...Light pen, 20...Research pattern.
Claims (1)
パターンを形成する複数個の投射ヘッドを有する除錆機
と、前記各投射ヘツドへの研掃材の供給と停止を制御す
るマイクロコンピュータと、前記除錆機の走行方向に位
置し該除錆機と同一速度で走行するとともに前記壁面を
撮像するビデオカメラと、前記ビデオカメラの映像信号
を表示するCRTと、前記CRTのスクリーン上の座標
を前記マイクロコンピュータに読み込ませるライトペン
とを備え、前記CRTに映し出された壁面の発錆部の座
標を前記マイクロコンピュータに読み込ませるとともに
、前記マイクロコンピュータにより前記除錆機が発錆部
に到達したときに該発錆部に対応する前記投射ヘッドに
研掃材を供給することを特徴とする除錆機の制御装置。1. A rust remover having a plurality of projection heads that travel along a wall and project an abrasive onto the wall to form a cleaning pattern, and control the supply and stop of the abrasive to each of the projection heads. a video camera that is located in the running direction of the rust remover and travels at the same speed as the rust remover and takes an image of the wall surface; a CRT that displays the video signal of the video camera; a light pen that causes the microcomputer to read the coordinates on the screen; the microcomputer causes the microcomputer to read the coordinates of the rusted part of the wall surface displayed on the CRT; and the microcomputer causes the rust remover to A control device for a rust remover, characterized in that the abrasive material is supplied to the projection head corresponding to the rusting part when the abrasive material reaches the rusting part.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21262181A JPS5944188B2 (en) | 1981-12-23 | 1981-12-23 | Rust remover control device |
| GB08236457A GB2114480B (en) | 1981-12-23 | 1982-12-22 | Derusting systems |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21262181A JPS5944188B2 (en) | 1981-12-23 | 1981-12-23 | Rust remover control device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58109271A JPS58109271A (en) | 1983-06-29 |
| JPS5944188B2 true JPS5944188B2 (en) | 1984-10-27 |
Family
ID=16625706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21262181A Expired JPS5944188B2 (en) | 1981-12-23 | 1981-12-23 | Rust remover control device |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPS5944188B2 (en) |
| GB (1) | GB2114480B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2638385B1 (en) * | 1988-10-28 | 1991-09-27 | Violet Jean Claude | PILOTAGE-CONTROL DEVICE OF AN ABRASIVE JET |
| WO2006097133A1 (en) * | 2005-03-14 | 2006-09-21 | Workinter Limited | Device and method for nozzle stripping by spraying a fluid loaded with solid particles forming an optimized stripping front |
| CN110549254B (en) * | 2019-09-27 | 2024-09-10 | 北京爱德空港设备工程有限公司 | Clean detection vehicle for integrated navigation-aid lamp |
| CN111590332B (en) * | 2020-06-03 | 2020-12-18 | 浙江西子重工机械有限公司 | Steel processing device capable of automatically removing rust and cutting profile steel |
| CN115229689B (en) * | 2022-08-02 | 2024-02-13 | 中交第四航务工程局有限公司 | Sheet pile rust cleaning device and sheet pile processing system |
-
1981
- 1981-12-23 JP JP21262181A patent/JPS5944188B2/en not_active Expired
-
1982
- 1982-12-22 GB GB08236457A patent/GB2114480B/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| GB2114480B (en) | 1985-06-12 |
| GB2114480A (en) | 1983-08-24 |
| JPS58109271A (en) | 1983-06-29 |
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