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JPS5944918B2 - Pipe inner surface cleaning device - Google Patents
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JPS5944918B2 - Pipe inner surface cleaning device - Google Patents

Pipe inner surface cleaning device

Info

Publication number
JPS5944918B2
JPS5944918B2 JP56140050A JP14005081A JPS5944918B2 JP S5944918 B2 JPS5944918 B2 JP S5944918B2 JP 56140050 A JP56140050 A JP 56140050A JP 14005081 A JP14005081 A JP 14005081A JP S5944918 B2 JPS5944918 B2 JP S5944918B2
Authority
JP
Japan
Prior art keywords
pipe
nozzle
compressed air
abrasive
swirling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP56140050A
Other languages
Japanese (ja)
Other versions
JPS5840185A (en
Inventor
修 井上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ATSUJI TETSUKO KK
Original Assignee
ATSUJI TETSUKO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ATSUJI TETSUKO KK filed Critical ATSUJI TETSUKO KK
Priority to JP56140050A priority Critical patent/JPS5944918B2/en
Publication of JPS5840185A publication Critical patent/JPS5840185A/en
Publication of JPS5944918B2 publication Critical patent/JPS5944918B2/en
Expired legal-status Critical Current

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Description

【発明の詳細な説明】 本発明はパイプの内面研掃に使用する研掃装置に関する
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a cleaning device used for cleaning the inner surface of a pipe.

U字管は熱交換器、化学工業パイプライン等に多量に使
用されているが、管内面のコーティング或は付着物除去
のために内面を物理的方法で研磨することは極めて困難
である。
U-shaped tubes are widely used in heat exchangers, chemical pipelines, etc., but it is extremely difficult to polish the inner surface of the tube by a physical method to remove coating or deposits on the inner surface of the tube.

そこで従来は専ら化学処理剤を使用してU字管の内面研
磨を行なつていた。
Therefore, in the past, chemical treatment agents were exclusively used to polish the inner surface of the U-shaped tube.

本願の出願人は、第3図に示す如く、研掃粒体給送管6
と噴射ノズル5との間に旋回板1を配備し、研掃粒体を
含んだ圧縮空気を旋回させつつノズル5から真直な被処
理パイプT内に圧送してパイプ内面を研掃する装置を以
前に提案した(特公昭56−16029号)。
As shown in FIG.
and an injection nozzle 5, and a device for polishing the inner surface of the pipe by swirling compressed air containing abrasive particles and forcefully feeding it from the nozzle 5 into a straight pipe T to be treated. This was proposed previously (Special Publication No. 16029/1983).

上記装置によれば、研掃流体は旋回しながら噴射ノズル
から噴射されるから、被処理パイプ7の入口部でも研掃
粒体は素通りすることはなく斑なく一様に研掃出来る利
点があつた。
According to the above-mentioned device, since the abrasive fluid is injected from the injector nozzle while swirling, the abrasive particles do not pass through the inlet of the pipe 7 to be treated, and the advantage is that the abrasive particles can be uniformly cleaned without unevenness. Ta.

ところが、旋回板1で回転力を付与された圧縮空気流は
ノズル5によつて絞られ、ノズル5から噴出した瞬間に
大気圧まで体積膨張し、膨脹倍率だけ流速を速める。
However, the compressed air flow to which rotational force is applied by the rotating plate 1 is constricted by the nozzle 5, and the moment it is ejected from the nozzle 5, the volume expands to atmospheric pressure, increasing the flow velocity by the expansion factor.

そのため圧縮空気の旋回ピッチは、旋回板1の捩りピッ
チよりも大きく延びてしまう。例えば圧縮空気が5気圧
、旋回板1の捩りピッチが3OCI!Lであれば、ノズ
ルから噴出した気流の旋回ピッチは150cwLに伸び
、旋回の効果が低い。被処理パイプTが真直であれば、
研掃粒体を含んだ圧縮空気流の旋回ピッチが延びても問
題はない。しかし、第1図に示すU字管の如く途中で曲
がつているパイプの研掃に上記方法を実施した場合、屈
曲部内面の曲率の小さい方の面TOに研掃粒体が集中し
て衝突し、その面を深く剖り、薄肉パイプであれば破れ
てしまう問題があつた。
Therefore, the rotation pitch of the compressed air ends up being longer than the twisting pitch of the rotation plate 1. For example, the compressed air is 5 atm and the twisting pitch of the rotating plate 1 is 3 OCI! If it is L, the swirling pitch of the airflow ejected from the nozzle will be extended to 150 cwL, and the swirling effect will be low. If the pipe T to be treated is straight,
There is no problem even if the swirling pitch of the compressed air flow containing the abrasive particles is extended. However, when the above method is applied to polishing a pipe that is bent in the middle, such as the U-shaped pipe shown in Figure 1, the abrasive particles are concentrated on the surface TO, which has a smaller curvature on the inner surface of the bent part. There was a problem that the collision caused a deep cut on the surface, and if it was a thin-walled pipe, it would break.

他方屈曲部内面の曲率の大きい方の面71に対しては研
掃粒体の素通り量が多くなり研掃が不完全となるため、
旋回ノズルを使用して曲がり管の内面処理は出来なかつ
た。
On the other hand, since the amount of abrasive grains passing through the surface 71 of the inner surface of the bent portion with a larger curvature increases, the polishing becomes incomplete.
It was not possible to treat the inner surface of a bent pipe using a rotating nozzle.

本発明は研掃粒体を短い旋回ピッチで旋回させながら被
処理管に噴射することにより、真直管は勿論のこと曲が
り管の内面も過不足なく研掃することを目的とする。
An object of the present invention is to properly abrade not only a straight pipe but also the inner surface of a curved pipe by injecting the abrasive particles onto the pipe to be treated while rotating them at a short pitch.

本発明は被処理パイプ7の一端に接続する口金2中に旋
回板1を具え、該旋回板1の上流側に研掃粒体噴射ノズ
ル5を配備することにより、噴射ノズル5からの研掃粒
体を含む圧力空気流を旋回ピッチの短かい旋回流に変え
、これによつて研掃粒体を旋回させつつ被処理パイプ中
を通過せしめ、即ち、研掃気流の直進速度成分を小さく
抑制することにより真直管は勿論のこと曲がり管に於て
も屈曲部内面の曲率の大きい方の面、小さい方の面に拘
わらず過不足なく研掃出来るのである。
The present invention includes a rotating plate 1 in a mouthpiece 2 connected to one end of a pipe 7 to be treated, and by disposing an abrasive particle injection nozzle 5 on the upstream side of the rotating plate 1, the abrasive particles from the injection nozzle 5 are removed. Converts the pressurized air flow containing particles into a swirling flow with a short swirling pitch, thereby causing the abrasive particles to pass through the pipe to be processed while swirling, that is, suppressing the straight speed component of the abrasive airflow to a small value. By doing so, not only straight pipes but also curved pipes can be polished with just the right amount, regardless of whether the inner surface of the bent portion has a larger or smaller curvature.

以下図面に示す実施例に基づき、本発明を具体的に説明
する。第1図はU字状に屈曲した被処理パイプ7を研掃
せる状態を示しているが、これに限定されることはなく
、真直管、90度曲がり管等種々のパイプの研掃が可能
である。
The present invention will be specifically described below based on embodiments shown in the drawings. Although Fig. 1 shows a state in which the pipe to be treated 7 bent in a U-shape can be polished, the present invention is not limited to this, and various types of pipes such as straight pipes and pipes bent at 90 degrees can be cleaned. It is.

被処理パイプ7の一端は口金2を介して研掃粒体給送管
6に、他端は研掃粒体回収筐8に夫々着脱可能に接続さ
れている。
One end of the pipe to be processed 7 is removably connected to the abrasive grain supply pipe 6 via the mouthpiece 2, and the other end to the abrasive grain collection casing 8.

口金2は長短2本の受管3,4を同一直線上に連結した
ものであつて、長尺受管3と短尺受管4の間に噴射ノズ
ル5を備えている。
The cap 2 is made up of two long and short receiving tubes 3 and 4 connected on the same straight line, and has an injection nozzle 5 between the long receiving tube 3 and the short receiving tube 4.

噴射ノズル5は基端のネジ部51を短尺受管4の内孔先
端に螺合し、先端のノズル部を長尺受管3内に突出して
いる。
The injection nozzle 5 has a threaded portion 51 at its base end screwed into the tip of the inner hole of the short receiving tube 4, and the nozzle portion at the tip protrudes into the long receiving tube 3.

口金2の内孔両端には被処理パイプ7及び研掃粒体給送
管6を接続するための段付き支持面31,41が一周し
て形成され、各支持面31,41に前記給送管6及び被
処理パイプ7の当り面となるパツキング32,42が嵌
められている。
Stepped support surfaces 31 and 41 are formed around both ends of the inner hole of the mouthpiece 2 to connect the pipe to be treated 7 and the abrasive grain supply pipe 6, and the support surfaces 31 and 41 are provided with stepped support surfaces 31 and 41 for connecting the pipe to be treated 7 and the abrasive grain supply pipe 6, respectively. Packings 32 and 42 that serve as contact surfaces for the pipe 6 and the pipe to be treated 7 are fitted.

長尺受管3内にはノズル5の先端と支持面31との間に
本発明の特徴とする旋回板1が圧入配備される。
A rotating plate 1, which is a feature of the present invention, is press-fitted into the long receiving tube 3 between the tip of the nozzle 5 and the support surface 31.

旋回板1は超硬金属等の耐摩耗性に優れた資材で作られ
、帯状の板を約2回転捩つた形状を呈し、全長は約30
Cである。
The rotating plate 1 is made of a material with excellent wear resistance such as cemented carbide, and has the shape of a belt-shaped plate twisted about two times, and has a total length of about 30 mm.
It is C.

然して被処理パイプ7の一端を口金2の長尺受管3に嵌
め、他端を研掃粒体回収筺8に連通させる。
One end of the pipe to be treated 7 is fitted into the elongated receiving tube 3 of the mouthpiece 2, and the other end is communicated with the abrasive particle collection box 8.

口金2の短尺受管4に研掃粒体給送管6を接続する。The abrasive grain feed pipe 6 is connected to the short receiving pipe 4 of the mouthpiece 2.

上記状態に於て、給送管6から研掃粒体を含んだ圧縮空
気を口金2中に送り込むと圧縮空気はノズル5で絞られ
空気と研掃粒体の攪拌混合が行なわれる。
In the above state, when compressed air containing abrasive particles is fed from the feed pipe 6 into the nozzle 2, the compressed air is throttled by the nozzle 5 and the air and the abrasive particles are stirred and mixed.

研掃空気流がノズル5から噴出した途端、口金2は大気
圧に開放されているため、空気流は急速に膨脹して流速
を早めるが、旋回板1の捩りピツチの区間での膨脹力は
、気流の回転エネルギーに転換され、旋回板の捩リピッ
チ(約15cm)と略等しい旋回ピツチで急回転する回
転気流となり、直進エネルギーは可成り低下されている
As soon as the abrasive airflow is ejected from the nozzle 5, the mouthpiece 2 is open to atmospheric pressure, so the airflow rapidly expands and increases the flow velocity. is converted into rotational energy of the airflow, resulting in a rotating airflow that rapidly rotates with a turning pitch approximately equal to the torsional pitch (about 15 cm) of the turning plate, and the straight energy is considerably reduced.

U字管中では管の中央を直進する気流成分は殆んどなく
、研掃気流は遠心力作用でパイプの内周面に集中し、旋
回によつてパイプ内面に沿つて流動する。
In a U-shaped tube, there is almost no airflow component that travels straight through the center of the tube, and the cleaning airflow is concentrated on the inner peripheral surface of the pipe due to centrifugal force and flows along the inner surface of the pipe by swirling.

被処理パイプの彎曲部7aに於ても、従来の様に外周側
の面70に研掃粒体が集中して衝突することはなく、外
周側の面70、内周側の面71の何れの部分にも他の真
直な面と同様に均一に研掃出来るのである。尚、給送管
6と噴射ノズル5との間の管内にも従来の様な旋回板1
を配備しておけば、ノズル5からは圧縮空気の旋回流が
噴射され、更にこれがノズルの下流側の旋回板1に当つ
て再び強制的に回転されるから、強力な旋回流が発生し
、一層研掃効果を高めることが出来る。
Even in the curved part 7a of the pipe to be treated, the abrasive grains do not concentrate and collide with the outer circumference side surface 70 as in the conventional case, and instead of colliding with either the outer circumference side surface 70 or the inner circumference side surface 71. This means that the parts can be polished evenly just like any other straight surface. Furthermore, a conventional rotating plate 1 is also installed in the pipe between the feed pipe 6 and the injection nozzle 5.
If this is installed, a swirling flow of compressed air is injected from the nozzle 5, and this hits the swirling plate 1 on the downstream side of the nozzle and is forcibly rotated again, so a strong swirling flow is generated. The cleaning effect can be further enhanced.

又、口金2に第2図に2点鎖線で示す如く、圧縮空気管
9を斜めに設けて圧縮空気を補給することにより研掃粒
体の流速を高めることが出来る。
Furthermore, the flow velocity of the abrasive particles can be increased by providing compressed air pipe 9 obliquely in the base 2 and supplying compressed air as shown by the two-dot chain line in FIG.

上記圧縮空気管9は吹出口91を口金2中のノズル5先
端側に傾け且つ口金2の接続方向に向けて、研掃粒体を
含んだ圧縮空気の回転方向に逆られない様に取付けられ
ており、従つて圧縮空気によつて旋回板1を通過する研
掃粒体の流速は高められ、研掃効果が上がる。第2図は
口金2の先端を90度に屈曲した他の実施例を示してお
り、この場合、U字パイプ7の研掃作業に際し、広いス
ペースを必要としない利点がある。
The compressed air pipe 9 is installed with the outlet 91 inclined toward the tip of the nozzle 5 in the base 2 and facing the direction of connection of the base 2 so as not to go against the direction of rotation of the compressed air containing the abrasive particles. Therefore, the flow velocity of the abrasive particles passing through the rotating plate 1 is increased by the compressed air, and the cleaning effect is improved. FIG. 2 shows another embodiment in which the tip of the base 2 is bent at 90 degrees, and in this case, there is an advantage that a large space is not required when cleaning the U-shaped pipe 7.

本発明は上記の如く、噴射ノズル5の出口側に旋回板1
を配備したことにより、ノズルから噴出して大気圧まで
膨脹しつつある高速研掃気流は旋回板1により膨脹力を
回転エネルギーに転換し、直進する速度成分は小さく抑
制出来るから、研掃粒体は旋回板の旋回ピツチをほぼ維
持した侭で、被処理パイプ7を通過し、仮令パイプが途
中で曲がつていても圧縮空気の旋回による遠心力作用で
パイプ曲がり部の内周側面、外周側の面を他の真直部と
同様に均一に過不足なく研掃出来る優れた効果を有する
As described above, the present invention provides a rotating plate 1 on the outlet side of the injection nozzle 5.
By deploying this, the high-speed abrasive airflow ejected from the nozzle and expanding to atmospheric pressure converts the expansion force into rotational energy by the rotating plate 1, and the straight velocity component can be suppressed to a small value, so that the abrasive particles are The rotating pitch of the rotating plate is almost maintained, and even if the pipe passes through the pipe 7 to be treated and is bent in the middle, the centrifugal force caused by the swirling of the compressed air will cause the inner and outer periphery of the pipe to bend. It has an excellent effect in that the side surface can be polished uniformly and without excess or deficiency like other straight parts.

尚、本発明は上記構成に限定されることはなく特許請求
の範囲に記載の技術範囲内で種々の変形が可能であるの
は勿論である。
It goes without saying that the present invention is not limited to the above configuration, and that various modifications can be made within the technical scope of the claims.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は装置の断面図、第2図は他の実施例の正面図、
第3図は従来ダ11の断面図である。 1・・・・・・旋回板、2・・・・・・口金、5・・・
・・・噴射ノズル。
Figure 1 is a sectional view of the device, Figure 2 is a front view of another embodiment,
FIG. 3 is a cross-sectional view of the conventional door 11. As shown in FIG. 1... Swivel plate, 2... Base, 5...
...Injection nozzle.

Claims (1)

【特許請求の範囲】[Claims] 1 圧縮空気及び研掃粒体給送管6に連通する噴射ノズ
ル5の噴出口の直後に短いピッチの捩りを有す旋回板1
を具えた口金2を配備したことを特徴とするパイプ内面
研掃装置。
1 A rotating plate 1 having a short pitch twist immediately after the outlet of the injection nozzle 5 communicating with the compressed air and abrasive granule feed pipe 6
A pipe inner surface polishing device characterized in that it is equipped with a mouthpiece 2 equipped with.
JP56140050A 1981-09-03 1981-09-03 Pipe inner surface cleaning device Expired JPS5944918B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56140050A JPS5944918B2 (en) 1981-09-03 1981-09-03 Pipe inner surface cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56140050A JPS5944918B2 (en) 1981-09-03 1981-09-03 Pipe inner surface cleaning device

Publications (2)

Publication Number Publication Date
JPS5840185A JPS5840185A (en) 1983-03-09
JPS5944918B2 true JPS5944918B2 (en) 1984-11-01

Family

ID=15259814

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56140050A Expired JPS5944918B2 (en) 1981-09-03 1981-09-03 Pipe inner surface cleaning device

Country Status (1)

Country Link
JP (1) JPS5944918B2 (en)

Also Published As

Publication number Publication date
JPS5840185A (en) 1983-03-09

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