JPS5944987B2 - Manufacturing method of heat roll - Google Patents
Manufacturing method of heat rollInfo
- Publication number
- JPS5944987B2 JPS5944987B2 JP16453079A JP16453079A JPS5944987B2 JP S5944987 B2 JPS5944987 B2 JP S5944987B2 JP 16453079 A JP16453079 A JP 16453079A JP 16453079 A JP16453079 A JP 16453079A JP S5944987 B2 JPS5944987 B2 JP S5944987B2
- Authority
- JP
- Japan
- Prior art keywords
- silicone rubber
- uncured
- heat roll
- poise
- silicone oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000000203 mixture Substances 0.000 claims description 30
- 229920002379 silicone rubber Polymers 0.000 claims description 20
- 239000004945 silicone rubber Substances 0.000 claims description 20
- 229920002545 silicone oil Polymers 0.000 claims description 13
- 230000005484 gravity Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 229920001971 elastomer Polymers 0.000 description 6
- 238000002156 mixing Methods 0.000 description 5
- 229920005645 diorganopolysiloxane polymer Polymers 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 3
- 239000003431 cross linking reagent Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- JJLKTTCRRLHVGL-UHFFFAOYSA-L [acetyloxy(dibutyl)stannyl] acetate Chemical compound CC([O-])=O.CC([O-])=O.CCCC[Sn+2]CCCC JJLKTTCRRLHVGL-UHFFFAOYSA-L 0.000 description 1
- -1 alkyl orthosilicates Chemical class 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052605 nesosilicate Inorganic materials 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920003216 poly(methylphenylsiloxane) Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- JUYONNFUNDDKBE-UHFFFAOYSA-J tri(oct-2-enoyloxy)stannyl oct-2-enoate Chemical compound [Sn+4].CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O JUYONNFUNDDKBE-UHFFFAOYSA-J 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/2053—Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating
- G03G15/2057—Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating relating to the chemical composition of the heat element and layers thereof
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Fixing For Electrophotography (AREA)
Description
【発明の詳細な説明】
本発明は、例えば乾式電子写真の粉末像を加熱加圧によ
り定着させるのに使用されるヒートロールの製造方法に
関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a heat roll used, for example, to fix powder images in dry electrophotography by heating and pressing.
一般に乾式電子写真法において、転写ドラムから紙等の
支持体上へ転写された粉末像を加熱加圧により定着させ
るために、ロール心上へ硬化性シリコーンゴムを同心円
筒状に注型し硬化させて成るものが用いられている。Generally, in dry electrophotography, in order to fix the powder image transferred from a transfer drum onto a support such as paper by heating and pressing, curable silicone rubber is poured into a concentric cylindrical shape onto a roll core and hardened. What is used is made up of:
しかるに、かかる従来のヒートロールには、(1)ゴム
の強度が低すぎるため使用時に傷がつき易い(2)トナ
ーの離形性が悪くオフセットを生じ易い(3)ゴム中の
シリコーンオイルが揮発し易い(4)ロールゴムが摩耗
し易く、このためジャムが発生し易い(5)ロールの汚
れがひどくなり易い
等の欠点があつた。However, such conventional heat rolls have problems such as (1) the rubber has too low strength and is easily scratched during use, (2) the toner has poor releasability and tends to cause offset, and (3) the silicone oil in the rubber evaporates. There were disadvantages such as (4) the roll rubber was easily abraded and jams were likely to occur, and (5) the rolls were easily soiled.
現在、硬化性シリコーンゴムは多種類市販されており、
銘柄を選択することにより上記欠点のいくつかは解消す
ることができるが、上記欠点の全てを改善するものはな
く、そのいずれか一つがあつてもロールは使用不可能と
なるため、結果的にそのコピー可能枚数は2〜3万枚程
度に抑えられているのが実情である。Currently, there are many types of curable silicone rubber on the market.
Some of the above drawbacks can be resolved by selecting a brand, but nothing can improve all of the above drawbacks, and even if any one of them exists, the roll will be unusable, so as a result The reality is that the number of copies that can be made is limited to about 20,000 to 30,000.
本発明者等は、かかる従来の欠点を解消すべく鋭意研究
をすすめたところ、ある特定の特性を有する硬化性シリ
コーンゴム組成物を2種類混合しこのシリコーンゴム組
成物のシリコーンオイル含有量を一定範囲となるよう調
整することにより、上記欠点が解消されることを見出し
た。The inventors of the present invention conducted intensive research in order to eliminate such conventional drawbacks, and found that they mixed two types of curable silicone rubber compositions having certain specific characteristics, and the silicone oil content of this silicone rubber composition was kept constant. It has been found that the above-mentioned drawbacks can be overcome by adjusting the temperature within this range.
本発明は、かかる知見に基いてなされたもので(Λ沫硬
化時の粘度120ポイズ以下、比重1.15〜1.57
、硬化後の硬さ55〜701伸び75〜170%の未硬
化シリコーンゴム組成物と、(B′Yf.硬化時の粘度
400〜2500ポイズ、比重1.04〜1.25、硬
化後の硬さ30〜45、伸び180〜300%の未硬化
シリコーンゴム組成物との混合物へ、(C)7〜23重
量%となる量のシリコーンオイルを添加して成る組成物
を、ロール心外周へ同心円筒状に注型し硬化させること
から成るヒートロールの製造方法を提供しようとするも
のである。The present invention was made based on this knowledge (viscosity of Λ droplet at hardening of 120 poise or less, specific gravity of 1.15 to 1.57).
, an uncured silicone rubber composition having a hardness of 55 to 701 and an elongation of 75 to 170% after curing; A composition obtained by adding silicone oil in an amount of (C) 7 to 23% by weight to a mixture with an uncured silicone rubber composition having a diameter of 30 to 45% and an elongation of 180 to 300% is concentrically placed around the outer periphery of the roll core. It is an object of the present invention to provide a method for manufacturing a heat roll, which comprises casting into a cylindrical shape and curing it.
本発明に使用される(AQ硬化性シリコーンゴム組成物
としては、KEll2,KEll3(いずれも信越化学
社製、商品名)等がある。Examples of the AQ curable silicone rubber composition used in the present invention include KEll2 and KEll3 (both trade names, manufactured by Shin-Etsu Chemical Co., Ltd.).
これらの硬化性シリコーンゴム組成物は、ジオルガノポ
リシロキサンの末端を水酸基で封鎖したもの(粘度30
〜60ポイズ)30〜60(f)、含水ケイ酸、炭カル
等の充填剤65〜350!)、シリコーンオイル2〜3
%等から成つており、未硬化時の粘度120以下、比重
1。15〜1.57、硬化後の硬さ55〜70、伸び7
5〜170%、引張強さ45Kg/〜以上、引裂強さ(
A型)10k9/?以下の特性を有している。These curable silicone rubber compositions are diorganopolysiloxanes whose ends are blocked with hydroxyl groups (viscosity: 30
~60 poise) 30~60 (f), fillers such as hydrous silicic acid, carbonaceous, etc. 65~350! ), silicone oil 2-3
%, etc., with a viscosity of 120 or less when uncured, a specific gravity of 1.15 to 1.57, a hardness of 55 to 70 after curing, and an elongation of 7.
5-170%, tensile strength 45Kg/~ or more, tear strength (
Type A) 10k9/? It has the following characteristics.
また、本発明に使用される(B)の硬化性シリコーンゴ
ム組成物としては、KEl4OO,KEl4O2(いず
れも信越化学社製、商品名)等がある。Further, examples of the curable silicone rubber composition (B) used in the present invention include KEl4OO and KEl4O2 (both trade names, manufactured by Shin-Etsu Chemical Co., Ltd.).
これらの硬化性シリコーンゴム組成物も、ジオルガノポ
リシロキサンの末端を水酸基で封鎖したものをベースポ
リマーとしており、これに例えばホワイトカーボン、チ
タン白、亜鉛華等の充填剤を配合して、未硬化時の粘度
400〜2500ポイズ、比重1.04〜1.25、硬
化後の硬さ30〜45、伸び180〜300転引張強さ
33kg/d以上、引裂強さ(A型)13kg/C!n
以上となるよう調整されている。例えばジオルガノポリ
シロキサンの末端を水酸基で封鎖したもの(粘度50〜
200ポイズ)700/)にホワイトカーボン30%を
配合したものが使用される。これら(A),(B)の組
成物として例示した市販の硬化性シリコーンゴム組成物
の特性は第1表の通りである。These curable silicone rubber compositions also use a diorganopolysiloxane terminal-capped with hydroxyl groups as a base polymer, and fillers such as white carbon, titanium white, and zinc white are blended with this to form an uncured silicone rubber composition. Viscosity at time 400-2500 poise, specific gravity 1.04-1.25, hardness after curing 30-45, elongation 180-300, rolling tensile strength 33 kg/d or more, tear strength (A type) 13 kg/C! n
It has been adjusted to be more than that. For example, diorganopolysiloxane whose ends are blocked with hydroxyl groups (viscosity 50~
A mixture of 200 poise) 700/) and 30% white carbon is used. The properties of the commercially available curable silicone rubber compositions exemplified as compositions (A) and (B) are shown in Table 1.
なお、本発明においては、必要に応じて(A),(B)
以外のシリコーンゴム組成物も、(A),(B)2)組
成物と併用することができる。In addition, in the present invention, (A) and (B) may be used as necessary.
Silicone rubber compositions other than those mentioned above can also be used in combination with the compositions (A) and (B) 2).
この場合、(A),(B)以外の組成物の配合量は固型
分比で20(Ff)以下の範囲で使用することが望まし
い。更に、本発明に使用するシリコーンオイルとしては
、粘度が0.5〜20ポイズ程度、好ましくは1〜5ポ
イズのメチルフエニルシリコーンオイルが適している。In this case, it is desirable that the blending amount of the compositions other than (A) and (B) be within a range of 20 (Ff) or less in terms of solid content ratio. Further, as the silicone oil used in the present invention, methylphenyl silicone oil having a viscosity of about 0.5 to 20 poise, preferably 1 to 5 poise is suitable.
なお、少量であればジメチルシリコーンオイルを併用す
ることも可能である。粘度が0.5ポイズ未満では配合
したシリコーンオイルが抜け易く、逆に20ポイズを越
えるとゴムからブリードし易くなるのでいずれも好まし
くない。添加量は4〜230I)の範囲となる必要があ
り、特に7〜16%程度が適している。Note that dimethyl silicone oil can also be used in combination in a small amount. If the viscosity is less than 0.5 poise, the blended silicone oil will easily come off, whereas if it exceeds 20 poise, it will easily bleed from the rubber, so both are not preferred. The amount added needs to be in the range of 4 to 230 I), and about 7 to 16% is particularly suitable.
シリコーンオイルの添加量が4%未満では離型性が悪く
なり、逆に23%を越えるとゴムの強度が不充分となり
、かつロール心との接着性が低下するのでいずれも好ま
しくない。なお、(A粋未硬化シリコーンゴム組成物と
(B?シリコーンゴム組成物との混合比は重量比で8:
2〜4:6程度が適している。If the amount of silicone oil added is less than 4%, the mold releasability will be poor, and if it exceeds 23%, the strength of the rubber will be insufficient and the adhesion to the roll core will be reduced, so both are not preferred. The mixing ratio of (A) uncured silicone rubber composition and (B) silicone rubber composition is 8:
A ratio of about 2 to 4:6 is suitable.
本発明の組成物の架橋剤としては、エチルオルソシリケ
ート、プロピルオルソシリケートのようなアルキルオル
ソシリケート類があり、また触媒としては、ジブチル錫
アセテート、ジブチル錫ラウリレート、オクテン酸錫、
オクテン酸鉛のような有機金属塩がある。Crosslinking agents for the compositions of the present invention include alkyl orthosilicates such as ethyl orthosilicate and propyl orthosilicate, and catalysts include dibutyltin acetate, dibutyltin laurylate, tin octenoate,
There are organometallic salts such as lead octenoate.
これらの架橋剤および触媒は、(C)0シリコーンオイ
ルに溶解させて組成物中に添加することが望ましい。架
橋剤および触媒の混合により(A),(B)のジオルガ
ノポリシロキサンの末端水酸基に常温で脱アルコール反
応が起りゴム状弾性体が得られる。以上の各配合成分を
配合するにあたつては、次に示すように、(C)のシリ
コーンオイルが最後に配合されるようにすると特性のよ
り優れたヒートロールが得られる。These crosslinking agents and catalysts are preferably dissolved in (C)0 silicone oil and added to the composition. By mixing the crosslinking agent and the catalyst, a dealcoholization reaction occurs on the terminal hydroxyl groups of the diorganopolysiloxanes (A) and (B) at room temperature, resulting in a rubber-like elastic body. When blending the above ingredients, as shown below, if the silicone oil (C) is blended last, a heat roll with better properties can be obtained.
(但し、A,B,Cは前述した(A),(B),(Oの
各成分を表わし、N,BlはそれぞれA,Bの硬化剤を
表わす。(However, A, B, and C represent the aforementioned components (A), (B), and (O), and N and Bl represent the curing agents of A and B, respectively.
)もちろんこの場合、A,Bは前述したようにCの一部
に溶解させて配合することが望ましい。) In this case, of course, it is desirable that A and B be dissolved and blended in a part of C as described above.
以上のようにして得られた硬化性のシリコーンゴム組成
物は、アルミ、鉄あるいはベークライトのような円筒状
ロール心の外周へ常法により同心円筒状に注型され、必
要に応じて表面研削によりバリを削除しつつ所定の外径
まで縮径し、更にハブ研摩により表面仕上げを行なうこ
とによりヒートロールが得られる。以上のようにして得
られるヒートロールは前述した従来の欠点が大巾に改善
されており、従来2〜3万枚程度であつたコピー枚数を
7万枚以上にまで向上させることが可能である。The curable silicone rubber composition obtained as described above is cast in a concentric cylindrical shape by a conventional method onto the outer periphery of a cylindrical roll core made of aluminum, iron, or Bakelite, and if necessary, surface-ground. A heat roll is obtained by reducing the diameter to a predetermined outer diameter while removing burrs, and then finishing the surface by polishing the hub. The heat roll obtained in the above manner has greatly improved the above-mentioned conventional drawbacks, and it is possible to increase the number of copies from the conventional 20,000 to 30,000 to over 70,000. .
次に実施例について記載する。Next, examples will be described.
実施例
第2表の配合で常温硬化性シリコーンゴム組成物を調合
し、表面にプライマーを塗布し、乾燥させた直径45m
mのアルミ円筒の外周へ常法により同心円筒状に注型し
、常温で2日間硬化させた後、表面研削加工およびハブ
研摩を行ない、直径50龍のヒートロールを得た。Example A room temperature curable silicone rubber composition was prepared according to the formulation shown in Table 2, and a primer was applied to the surface and dried.
The molded product was cast into a concentric cylindrical shape by a conventional method onto the outer periphery of an aluminum cylinder of 50 mm in diameter, and after curing at room temperature for 2 days, the surface was ground and the hub was polished to obtain a heat roll with a diameter of 50 mm.
なお、調合は直述した(イ)の方法により行ない、(C
)のシリコーンオイルは(A),(B)成分を混合した
後、添加するようにした。得られたヒートロールのゴム
の特性は第3表の通りであつた。次に実施例1,4,5
,7および比較例1,2,3で得られたヒートロールを
乾式複写機〔東京芝浦電気(株)製、商品名レオドライ
901〕へ装着して定着温度約170℃で実機テストを
行なつた。The preparation was carried out according to the method (a) mentioned above, and (C
) The silicone oil was added after mixing the components (A) and (B). The properties of the rubber of the obtained heat roll were as shown in Table 3. Next, Examples 1, 4, and 5
, 7 and Comparative Examples 1, 2, and 3 were attached to a dry copying machine [manufactured by Tokyo Shibaura Electric Co., Ltd., trade name: RheoDry 901], and an actual machine test was conducted at a fixing temperature of about 170°C. .
Claims (1)
ポイズ以下、比重(25℃、以下同じ)1.15〜1.
57、硬化後の硬さ(JISK6301以下同じ)55
〜70、伸び75〜170%の未硬化シリコーンゴム組
成物と、(B)未硬化時の粘度400〜2500ポイズ
、比重1.04〜1.25、硬化後の硬さ30〜45、
伸び180〜300%の未硬化シリコーンゴム組成物と
の混合物へ、(C)4〜23重量%のシリコーンオイル
を添加して成る組成物を、ロール心外周へ同心円筒状に
注型し硬化させることを特徴とするヒートロールの製造
方法。 2 (C)のシリコーンオイルは、(A)と(B)との
硬化性シリコーンゴム組成物の混合物を充分混合した中
へ添加混合される特許請求の範囲第1項記載のヒートロ
ールの製造方法。[Claims] 1 (A) Viscosity when uncured (25°C, same below) 120
Poise or less, specific gravity (25°C, same below) 1.15-1.
57, Hardness after curing (JISK6301 and below) 55
~70, an uncured silicone rubber composition with an elongation of 75 to 170%, and (B) a viscosity of 400 to 2500 poise when uncured, a specific gravity of 1.04 to 1.25, and a hardness of 30 to 45 after curing.
A composition obtained by adding (C) 4 to 23% by weight of silicone oil to a mixture with an uncured silicone rubber composition having an elongation of 180 to 300% is poured into a concentric cylindrical shape around the periphery of the roll core and cured. A method for manufacturing a heat roll, characterized by: 2. The method for producing a heat roll according to claim 1, wherein the silicone oil (C) is added and mixed into a sufficiently mixed mixture of the curable silicone rubber compositions (A) and (B). .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16453079A JPS5944987B2 (en) | 1979-12-18 | 1979-12-18 | Manufacturing method of heat roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16453079A JPS5944987B2 (en) | 1979-12-18 | 1979-12-18 | Manufacturing method of heat roll |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5687073A JPS5687073A (en) | 1981-07-15 |
| JPS5944987B2 true JPS5944987B2 (en) | 1984-11-02 |
Family
ID=15794910
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16453079A Expired JPS5944987B2 (en) | 1979-12-18 | 1979-12-18 | Manufacturing method of heat roll |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5944987B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS603684A (en) * | 1983-06-22 | 1985-01-10 | Showa Electric Wire & Cable Co Ltd | Heat fixing rubber roller |
| US6148170A (en) * | 1999-09-21 | 2000-11-14 | Illbruck Gmbh | Fuser roller having a thick wearable release layer |
-
1979
- 1979-12-18 JP JP16453079A patent/JPS5944987B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5687073A (en) | 1981-07-15 |
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