JPS5946682B2 - Thick plate rolling method - Google Patents
Thick plate rolling methodInfo
- Publication number
- JPS5946682B2 JPS5946682B2 JP4530581A JP4530581A JPS5946682B2 JP S5946682 B2 JPS5946682 B2 JP S5946682B2 JP 4530581 A JP4530581 A JP 4530581A JP 4530581 A JP4530581 A JP 4530581A JP S5946682 B2 JPS5946682 B2 JP S5946682B2
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- amount
- reduction
- passes
- crop
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/02—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
- B21B1/026—Rolling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Heat Treatment Of Steel (AREA)
Description
【発明の詳細な説明】
この発明は厚板圧延において、クロップロスを少なく抑
えて圧延歩留を向上させる厚板圧延方法に関するもので
ある。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a thick plate rolling method that reduces crop loss and improves rolling yield in thick plate rolling.
一般に厚鋼板の圧延においては圧延後の鋼板は幅広がり
の発生、あるいはトップ部及びボトム部の形状不良から
切捨てる部分いわゆるクロップロスが発生する。Generally, when rolling a thick steel plate, the width of the steel plate after rolling increases, or a so-called crop loss occurs where the top and bottom parts are cut off due to poor shape.
このようなりロツプロスを少なくするため、あらかじめ
クロップの成長を見込んで、これを相殺するような板厚
断面に幅出し圧延を行なう方法が提案されている。In order to reduce such lot loss, a method has been proposed in which the growth of the crop is anticipated in advance and the thickness section of the sheet is subjected to tentering rolling to offset this growth.
すなわち圧延材のクロップ部がその中央部において長手
方向外側に突出する場合は幅出し圧延により圧延材を長
手方向と直角な断面で中央部の厚みを両端より薄く圧延
し、逆に圧延材のクロップ部がその中央において長手方
向内側に陥没する場合は幅出し圧延lこより圧延材を長
手方向と直角な断面で中央部の厚みが両端より厚く圧延
するものである。In other words, if the cropped part of the rolled material protrudes outward in the longitudinal direction at its center, tenter rolling is performed to make the thickness of the rolled material thinner at the center than at both ends in a cross section perpendicular to the longitudinal direction; If the section is depressed inward in the longitudinal direction at the center, the rolled material is rolled by tenter rolling so that the thickness at the center is thicker than at both ends in a cross section perpendicular to the longitudinal direction.
しかしこの方法は幅出し圧延時に圧延材の厚みを変える
ので幅用圧延を含まない厚鋼板の圧延には適用できない
。However, since this method changes the thickness of the rolled material during tenter rolling, it cannot be applied to rolling thick steel plates that do not include width rolling.
厚板圧延には幅出し圧延を含まない、いわゆるストレー
ト圧延も和尚量実施されており、このようなストレート
圧延にも適用できるクロップロスを少なくする圧延方法
がのぞまれていた。So-called straight rolling, which does not include tentering rolling, is also frequently carried out in thick plate rolling, and there has been a need for a rolling method that reduces crop loss and can be applied to such straight rolling.
この発明はこのような幅出し圧延を含まない厚板圧延に
おいて、クロップロスを少なくすることを目的としたも
のである。The object of the present invention is to reduce crop loss in plate rolling that does not include such tentering rolling.
発明者等はクロップの成長について種々研究した。The inventors conducted various studies on crop growth.
エンドクロップの成長は一般に圧延材先後両側部の幅広
がりに起因することは知られている。It is known that the growth of end crops is generally caused by widening of both sides of the front and rear sides of the rolled material.
第1図は圧延後の圧延材の形状を示す図である。FIG. 1 is a diagram showing the shape of a rolled material after rolling.
1は幅広がりであり2はクロップである。1 is widening and 2 is cropping.
クロップ2は幅広がり1によって成長する。Crop 2 grows with spread 1.
又幅広がり1を△Wで示すとΔWは下記式によって表わ
される。Further, if the width spread 1 is indicated by ΔW, ΔW is expressed by the following formula.
△W=f (h・Δh−T) ・・・・・・・
・・m但し、 h:鋼板の厚さく mrIL)
△h:圧下量 (チ)
T:温度 (’C)
このような幅広がりについて発明者等は種々実験した結
果、各パスの圧延時圧延トップ側(以下噛込み側と称す
)と圧延ボトム側(以下噴散し側と称す)とでは幅広が
り量が異なって来ることを見出した。△W=f (h・Δh−T) ・・・・・・・・・
...m However, h: Thickness of the steel plate (mrIL) △h: Reduction amount (chi) T: Temperature ('C) As a result of various experiments conducted by the inventors regarding such width expansion, the rolling top during rolling of each pass It has been found that the amount of width expansion differs between the side (hereinafter referred to as the biting side) and the rolling bottom side (hereinafter referred to as the blowout side).
すなわち素材を加熱したのち噛込み側と噛放し側の圧下
量を同一とし更に鋼板の厚さ及び温度も同一条件で1パ
ス圧延し冷却して、噛放し側と噛込み側の幅広がり量を
実測した。In other words, after heating the material, the reduction amount is the same on the engaging side and the unengaging side, and the thickness and temperature of the steel plate are also the same, and the material is rolled for one pass and cooled, and the amount of width expansion on the unengaging side and the unengaging side is I actually measured it.
第2図は噛放し側と、噛込み側に発生した幅広がり量の
関係を示す図である。FIG. 2 is a diagram showing the relationship between the amount of width expansion that occurs on the released side and the bited side.
横軸は噛込み側幅広がり量△Wiであり、縦軸は噛放し
側幅広がり量△W。The horizontal axis is the biting side width expansion amount ΔWi, and the vertical axis is the biting side width expansion amount ΔW.
である。It is.
図で明らかなように噛放し側での幅広がり量は噛込み側
の幅広がり量の1.8〜2.5倍である。As is clear from the figure, the amount of width expansion on the releasing side is 1.8 to 2.5 times the amount of width expansion on the biting side.
この発明はこのような知見にもとづき噛放し側の圧下量
を噛込み側より小さくすることで幅広がりを抑えクロッ
プの成長を防止するものでその要旨とするところは、幅
出し圧延を含まない厚板圧延の初期圧延において、各圧
延パス毎に噛放し側の圧下量が、噛込み側の圧下量の3
0〜60%となるように噛放し側端部より好ましくは6
00mm以下の範囲の圧下量を変更して、4〜8パス圧
延を行なったのち通常の圧延を行なうことを特徴とする
ものである。Based on this knowledge, this invention suppresses width expansion and prevents crop growth by making the amount of reduction on the non-biting side smaller than that on the biting side. In the initial rolling of plate rolling, the amount of reduction on the non-engaging side is 3 times the amount of reduction on the engaging side for each rolling pass.
Preferably 6 from the free side end so that the ratio is 0 to 60%.
The method is characterized in that after 4 to 8 passes of rolling are performed by changing the amount of reduction within a range of 0.00 mm or less, normal rolling is performed.
第3図は、この発明の圧延方法のリバース圧延の場合の
順序と鋼片及び圧延材の形状を示す図である。FIG. 3 is a diagram showing the order and shapes of the steel billet and rolled material in the case of reverse rolling in the rolling method of the present invention.
図中中印は圧延順序であり、→印は圧延方向である。The marks in the figure are the rolling order, and the → marks are the rolling direction.
■は加熱後の鋼片であり、■は奇数パス(正転)時の圧
延を示したものであり、例えば1パス後の圧延材の形状
を示したものである。(2) is a steel billet after heating, and (2) indicates rolling during odd number passes (normal rotation), for example, shows the shape of the rolled material after one pass.
すなわち圧延材先端a1側から噛込み、b1側で噛放す
が、圧延の途中で噛放し側端部より600mm以下の範
囲で圧下量を減じ、a1側の圧下量の30〜60係で噛
放すものである。That is, the rolled material is bitten from the a1 side at the leading end and released on the b1 side, but during rolling, the amount of reduction is reduced within a range of 600 mm or less from the end of the side where it is released, and the amount of reduction is 30 to 60 times the reduction amount on the a1 side. It is something.
■は、偶数パス(逆転)時の圧延を示したものであり、
例えば2パス後の圧延材の形状を示したものであって、
リバース圧延のため2パスはb2側から噛込んでa2側
で放し、a2側の圧下量をb2側の圧下量の30〜60
%とするものである。■ indicates rolling during even number passes (reverse rotation);
For example, it shows the shape of a rolled material after two passes,
For reverse rolling, the second pass involves biting from the b2 side and releasing on the a2 side, and the rolling amount on the a2 side is 30 to 60 of the rolling amount on the b2 side.
%.
このような圧延を4〜8パス行なったのち通常の圧延を
行ない所定厚に仕上圧延を行なうものである。After performing 4 to 8 passes of such rolling, normal rolling is performed and finish rolling is performed to a predetermined thickness.
本発明において噛放し側の圧下量と、噛込み側の圧下量
の比率を30〜60%とするのは、30%未満では噛込
み角制限範囲となり噛込みが悪化する傾向があり、60
%をこえる比率では幅広がりの抑制効果が少なくクロッ
プ減少量が少ない。In the present invention, the ratio of the reduction amount on the releasing side and the amount of reduction on the biting side is set to 30 to 60% because if it is less than 30%, the bite angle will be in the limited range and the biting tends to deteriorate.
If the ratio exceeds %, the effect of suppressing width expansion is small and the amount of crop reduction is small.
また、パス回数を4〜8パスとしたのは4パス未満では
幅広がり抑制効果が少なく、クロップの減少量が少ない
、8パスをこえ且つ圧下量比率が大きいと圧延後の厚鋼
板に厚み差が残存し形状不良をおこすからである。In addition, the number of passes is set to 4 to 8 passes.If the number of passes is less than 4 passes, the effect of suppressing width expansion is small and the amount of crop reduction is small. This is because they remain and cause a defective shape.
又圧下量の変更範囲は噛放し端部より600mm以下の
範囲が好ましい。Further, the range of change in the rolling reduction amount is preferably 600 mm or less from the open end.
600mmを越えると幅広がりの防止効果は少ない。If it exceeds 600 mm, the effect of preventing width expansion will be small.
実施例にもとづいて更に詳しくのべる。This will be described in more detail based on examples.
厚さ200 mu s幅1800間m、長さ1500〜
2200mmの鋼片から、厚さ8〜12mm、幅180
0間、長さ25000〜39000mmの厚鋼板を本発
明方法と、従来方法によって製造した。Thickness: 200 mu s Width: 1800 m, Length: 1500 ~
From a 2200mm steel piece, thickness 8-12mm, width 180mm
Thick steel plates having a length of 25,000 to 39,000 mm were manufactured by the method of the present invention and the conventional method.
本発明法では、噛放し側端部より400〜550關迄の
範囲で各圧延パス時、噛込み側と噛放し側の圧下量比率
を下記の一定の比率で変更し、20パス中4パス目迄、
6パス目迄、8パス目迄圧下量を変更して圧延を行なっ
たのち通常の圧延を行なった。In the method of the present invention, in each rolling pass in the range of 400 to 550 degrees from the end of the non-chewing side, the rolling reduction ratio of the biting side and the letting-off side is changed at the following constant ratio, and 4 passes out of 20 passes. Until the end,
Rolling was performed by changing the reduction amount up to the 6th pass and up to the 8th pass, and then normal rolling was performed.
4パス目迄の場合
圧下量比率 50%、40%、30%の3種類6パス目
迄の場合
圧下量比率 60%、50%、40%、30饅の4種類
8パス目迄の場合
圧下量比率 70%、60係、50%、40係。Up to the 4th pass, there are 3 types of reduction ratio: 50%, 40%, and 30%. Up to the 6th pass, there are 4 types of reduction ratio: 60%, 50%, 40%, and 30 rice cakes. Up to the 8th pass, there are 4 types of reduction. Amount ratio: 70%, 60 parts, 50%, 40 parts.
30%の5種類
上記製造方法により得られた厚鋼板のクロップ長さくト
ップ部十ボトム部)を測定し、本発明方法と従来方法で
得られた厚鋼板のクロップ量の差△L(本発明方法の厚
鋼板のトップ部十ボトム部のクロップ長さ)−(従来方
法の厚鋼板のトップ部十ボトム部のクロップ長さ)を求
めた結果を第4図に示す。The crop length (top part and bottom part) of the thick steel plates obtained by the above-mentioned manufacturing method were measured, and the difference △L in the cropping amount of the thick steel plates obtained by the method of the present invention and the conventional method was determined by FIG. 4 shows the results obtained by calculating the difference between the crop length of the top and bottom parts of the thick steel plate obtained using the conventional method.
第4図は各パス回数における圧下量比車量とクロップ量
の差△Lとの関係を示す図である。FIG. 4 is a diagram showing the relationship between the rolling reduction amount ratio and the cropping amount difference ΔL for each number of passes.
横軸は圧下量比率であり、噛放し制圧下量/噛込み側圧
上量xiooである。The horizontal axis is the reduction amount ratio, which is the amount of reduction in pressure when releasing the bite/the amount of pressure increase on the biting side xioo.
図中実線は4パス、点線は6パス、1点鎖線は8パス実
施した結果である。In the figure, the solid line is the result of 4 passes, the dotted line is the result of 6 passes, and the dashed line is the result of 8 passes.
又図中斜線部は噛込み角制限範囲でありロールに噛み込
まない範囲である。In addition, the shaded area in the figure is the biting angle limit range, which is the range in which the biting angle does not bite into the roll.
圧下量比率が30%未満になるとこの範囲になることを
示している。It is shown that this range occurs when the rolling reduction ratio is less than 30%.
30%以上60%以下では各パス回数共クロップ量の差
△Lが多くなり向上する。When it is 30% or more and 60% or less, the difference ΔL in cropping amount increases for each number of passes, resulting in an improvement.
しかし60%をこえると△Lは少なくなる。However, when it exceeds 60%, ΔL decreases.
又パス回数は多い程好結果を得ている。Also, the higher the number of passes, the better the results.
即ち4パス未満では好結果は期待できない。In other words, good results cannot be expected with less than 4 passes.
しかし8パスをこえるパス回数では最終パスまで板厚差
が残存しこれを修正しようとすれば逆に平坦度不良が発
生する等の問題が生じる。However, if the number of passes exceeds 8, the plate thickness difference will remain until the final pass, and if an attempt is made to correct this difference, problems such as poor flatness will occur.
図から明らかなように本発明圧延方法の実施によりクロ
ップ量は平均して250關減少させることができ圧延歩
留で0.8%向上させることができた。As is clear from the figure, by implementing the rolling method of the present invention, the crop amount could be reduced by 250 degrees on average, and the rolling yield could be improved by 0.8%.
以上のように本発明圧延方法は従来幅出し圧延を行なわ
ない厚板圧延に8いては実施できなかったクロップ量の
成長を防止してクロップロスを大幅に減少させるもので
その効果多大なものがある。As described above, the rolling method of the present invention significantly reduces crop loss by preventing the growth of crop amount, which could not be carried out in conventional thick plate rolling without tentering rolling, and has a great effect. be.
本発明の説明ではリバース圧延による厚板圧延の場合に
ついてのべたが連続圧延機で鋼板を製造する場合にも本
発明方法を用いることは可能である。Although the present invention has been described with reference to the case of rolling thick plates by reverse rolling, it is also possible to use the method of the present invention when manufacturing steel plates with a continuous rolling mill.
例えば粗圧延機の各スタンドで噛込側と噛放し側の圧下
量を変えて、粗圧延したのち仕上圧延機で通常の仕上圧
延を行なえばよい。For example, after rough rolling is performed by changing the amount of reduction on the biting side and the rolling side in each stand of a rough rolling mill, normal finishing rolling is performed in a finishing rolling mill.
第1図は圧延後の厚板の形状を示す図、第2図は噛放し
側と、噛込み側に発生する幅広がりの関係を示す図、第
3図はこの発明圧延方法の順序と鋼片形状を示す図、第
4図は各パス回数における圧下量比車量とクロップ量の
差△Lとの関係を示す図である。
図中、1・・・・・・幅広がり量、2・・・・・・クロ
ップ量。Figure 1 is a diagram showing the shape of a thick plate after rolling, Figure 2 is a diagram showing the relationship between the widening that occurs on the uncoupled side and the jammed side, and Figure 3 is a diagram showing the order of the rolling method of this invention and the steel plate. FIG. 4, which is a diagram showing the single shape, is a diagram showing the relationship between the rolling ratio ratio and the crop amount difference ΔL in each number of passes. In the figure, 1: Width spread amount, 2: Crop amount.
Claims (1)
、各圧延パス毎に、圧延ボトム側の圧下量が圧延トップ
側の圧下量の30〜60%となるように圧延ボトム側端
部の圧下量を変更して4〜8パス圧延を行なったのち通
常の圧延を行なうことを特徴とする厚板圧延方法。1. In the initial rolling of thick plate rolling that does not include tentering rolling, for each rolling pass, the rolling bottom side end is rolled down so that the rolling bottom side rolling amount is 30 to 60% of the rolling top side rolling amount. A thick plate rolling method characterized by performing 4 to 8 passes of rolling with varying amounts and then performing normal rolling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4530581A JPS5946682B2 (en) | 1981-03-26 | 1981-03-26 | Thick plate rolling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4530581A JPS5946682B2 (en) | 1981-03-26 | 1981-03-26 | Thick plate rolling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57159203A JPS57159203A (en) | 1982-10-01 |
| JPS5946682B2 true JPS5946682B2 (en) | 1984-11-14 |
Family
ID=12715598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4530581A Expired JPS5946682B2 (en) | 1981-03-26 | 1981-03-26 | Thick plate rolling method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5946682B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63114883A (en) * | 1986-08-12 | 1988-05-19 | 株式会社 水山重工業 | Hydraulic and pneumatic breaker |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104428074B (en) * | 2012-07-04 | 2016-10-12 | 东芝三菱电机产业系统株式会社 | Control device and control method for thick plate multi-strand rolling |
-
1981
- 1981-03-26 JP JP4530581A patent/JPS5946682B2/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63114883A (en) * | 1986-08-12 | 1988-05-19 | 株式会社 水山重工業 | Hydraulic and pneumatic breaker |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57159203A (en) | 1982-10-01 |
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