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JPS6012412B2 - Method for producing molded agglomerate with excellent properties - Google Patents
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JPS6012412B2 - Method for producing molded agglomerate with excellent properties - Google Patents

Method for producing molded agglomerate with excellent properties

Info

Publication number
JPS6012412B2
JPS6012412B2 JP10687181A JP10687181A JPS6012412B2 JP S6012412 B2 JPS6012412 B2 JP S6012412B2 JP 10687181 A JP10687181 A JP 10687181A JP 10687181 A JP10687181 A JP 10687181A JP S6012412 B2 JPS6012412 B2 JP S6012412B2
Authority
JP
Japan
Prior art keywords
ore
molded product
agglomerate
grate
iron ore
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP10687181A
Other languages
Japanese (ja)
Other versions
JPS589938A (en
Inventor
恒雄 宮下
登 坂本
寛 福与
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Kokan Ltd filed Critical Nippon Kokan Ltd
Priority to JP10687181A priority Critical patent/JPS6012412B2/en
Publication of JPS589938A publication Critical patent/JPS589938A/en
Publication of JPS6012412B2 publication Critical patent/JPS6012412B2/en
Expired legal-status Critical Current

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  • Manufacture And Refinement Of Metals (AREA)

Description

【発明の詳細な説明】 本発明は、高炉用原料として性状の優れたブリケット又
はべレットの如き成型塊成鉱の製造方法に関するもので
あって、具体的には0.5〜1.仇肋程度の気孔径と2
5〜35%の気孔率を有せしめ、かつへミカルシウムフ
ェライト相及びへマタイト相の拡散結合を主体とし、未
蓬化の低品位元鮫をこれら拡散結合のネットワーク内に
固定することによりスラグ化を抑制する形態を備えた成
型塊成鉱の製造方法を提供することを目的とするもので
ある。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing shaped agglomerates such as briquettes or pellets that have excellent properties as a raw material for blast furnaces, and specifically, the present invention relates to a method for producing shaped agglomerates such as briquettes or pellets that have excellent properties as raw materials for blast furnaces. The pore diameter is about the size of a rib.
It has a porosity of 5 to 35% and is mainly composed of diffusion bonds of hemi-calcium ferrite phase and hematite phase, and is made into slag by fixing unformed low-grade original shark in the network of these diffusion bonds. It is an object of the present invention to provide a method for producing shaped agglomerate ore having a form that suppresses this.

従来より、高炉用塊成鉱としては煉綾鉱とべレットが知
られている。
Conventionally, ore and pellets have been known as agglomerate ores for blast furnaces.

これら塊成鉱の性状は高炉原料として優れている点もあ
るが、反面欠点も有しており、改善の余地を残している
。次の第1表に上記雨塊成鉱の性状と組織を示す。第1
表 上記第1表より焼結鉱とべレットの性状の差は、これら
の組織の差に帰因している。
Although the properties of these agglomerate ores are excellent as blast furnace raw materials, they also have drawbacks, leaving room for improvement. Table 1 below shows the properties and structure of the above-mentioned rain agglomerate ore. 1st
From Table 1 above, the difference in properties between sintered ore and pellets is due to the difference in their structures.

すなわち、高温城における還元性状の改善、高炉燃料比
低減のためのスラグ量の低減が焼綾鉱に望まれるし、ベ
レットには高温還元性や還元時のふくれ性を改善するこ
とが望まれる。本発明は、上言己の要望に応えるために
なされたものであり、その要旨とするところは、Si0
22〜5%、塩基度1.5〜2.0に調整した粉状鉄鉱
石および石灰系煤溶剤に炭村を添加混合してブリケット
又はべレットに成型し、グレート炉で焼成し、高炉用塊
成鉱を製造するに当り、該ブリケット又はべレットの成
型物は、炭材添加量を核部は少〈、表層面は多くした1
0〜2仇岬心の二重層成型物とし、前記グレート炉にお
ける焼成に際し、グレート上層部には炭材添加量の多い
成型物を、またグレート下層部には炭材添加量の少し、
成型物を装入し、グレート炉で層内ヒートパ夕−ンが1
300qoを超えないように焼成することを特徴とする
性状の優れた成型塊成鉱の製造方法である。
That is, it is desired for calcined tayaite to improve the reducing properties in high-temperature castles and to reduce the amount of slag for reducing the blast furnace fuel ratio, and for pellets, it is desired to improve high-temperature reducing properties and swelling properties during reduction. The present invention was made in response to the above-mentioned needs, and its gist is that Si0
Powdered iron ore adjusted to 22-5%, basicity 1.5-2.0 and lime-based soot solvent are mixed with charcoal, formed into briquettes or pellets, fired in a grate furnace, and made into blast furnaces. When producing agglomerate ore, the briquette or pellet molding is made by adding less carbonaceous material to the core and more to the surface layer.
A double-layer molded product of 0 to 2 Deng Misakishin is used, and when fired in the grate furnace, the molded product with a large amount of added carbon material is placed in the upper layer of the grate, and the molded product with a small amount of added carbon material is placed in the lower layer of the grate.
The molded product is charged and the heat pattern in the layer reaches 1 in the grate furnace.
This is a method for producing shaped agglomerated ore with excellent properties, characterized by calcination not exceeding 300 qo.

更に鉄鉱石と石灰系媒溶剤とを混合するに際し、鉄鉱石
を粉砕する場合はその粉砕工程の前に石灰系嬢溶剤の一
部又は全部を混合した後粉砕すること、は本発明の目的
とする成型塊成鉱の性状改善を一層効果あらしめる。併
して、本発明においては、上記の成型塊成鉱を得る製造
方法を採用するに当って、原料として粒度一1肌が70
%以上で、T.Fe56〜60%、Fe02〜5%、A
そ2031〜2%、SjO22〜5%、Ca04〜8%
、M奴1〜2%、CI.0〜3.5%の組成のものを用
いることが好ましい。
Furthermore, when mixing iron ore and a lime-based solvent, it is an object of the present invention to mix part or all of the lime-based solvent before the pulverization process when the iron ore is crushed. This will make the improvement of properties of molded agglomerates even more effective. In addition, in the present invention, when adopting the manufacturing method for obtaining the above-mentioned shaped agglomerated ore, the particle size of 11 grains is 70 mm as a raw material.
% or more, T. Fe56-60%, Fe02-5%, A
So2031~2%, SjO22~5%, Ca04~8%
, M guy 1-2%, CI. It is preferable to use one having a composition of 0 to 3.5%.

また予め石灰系煤溶剤のCa○の一部又は全部を高品位
鉄鉱石と粉砕混合(両原料が徴粉の場合は混合のみ)し
、核部を成型する。次に、比較的低品位鉄鉱石の混合原
料をその外側に表層部として成型する。このようにして
10〜2仇奴心のブリケット又はべレツトをつくる。こ
の場合表層部の炭村添加量を核部より多くすること、グ
レート炉の上層部へ装入する成型物の炭材添加量を下層
部より多くすることは本発明の効果を一層顕著ならしめ
る。本発明において、原料をSi022〜5%、塩基度
1.5〜2.0に調整する理由は、Si02が2%未満
では本発明の目的とする効果が得られないからであり、
5%を超えるとJIS還元率が下るからである。
In addition, part or all of Ca○, a lime-based soot solvent, is pulverized and mixed with high-grade iron ore (if both raw materials are powdered, only mixed), and a core is formed. Next, a mixed raw material of relatively low-grade iron ore is molded on the outside as a surface layer. In this way, make 10 to 2 briquettes or berets. In this case, the effects of the present invention can be made more pronounced by increasing the amount of coal added to the surface layer than the core, and by increasing the amount of carbon material added to the molded material charged into the upper layer of the great furnace than the lower layer. . In the present invention, the reason why the raw materials are adjusted to have Si022 to 5% and basicity 1.5 to 2.0 is that if Si02 is less than 2%, the desired effect of the present invention cannot be obtained.
This is because if it exceeds 5%, the JIS return rate will drop.

又、塩基度を1.5〜2.0に調整することの理由は1
.5未満では本発明の目的とする効果が得られないから
であり、2.0を超えると高炉操業上困難を生ずるから
である。又、焼成時の層内温度を1300q○を超えな
いようにする理由は、これを超えると本発明の効果が得
られないことが実験により確認されたからである。次に
、本発明の実施例ならびに比較例を示す。
Also, the reason for adjusting the basicity to 1.5 to 2.0 is 1.
.. This is because if it is less than 5, the desired effect of the present invention cannot be obtained, and if it exceeds 2.0, it will be difficult to operate the blast furnace. Further, the reason why the temperature inside the layer during firing is not set to exceed 1300q○ is that it has been confirmed through experiments that the effects of the present invention cannot be obtained if the temperature exceeds 1300q○. Next, examples of the present invention and comparative examples will be shown.

実施例 1−1側が80%で、Si02含有率が2.5
%の粉状鉄鉱石と、Ca0源として生石灰を7.5%及
びMg0源として軽焼ドロマイトを3%添加し、更に0
.5〜1.仇肌が63%の粉コークスをブリケット核部
には20%と少なく、表層部には80%と多くした2重
層ブリケットを成型し、グレート炉において上向および
下向の乾燥を行った後、層内温度が焼成・冷却して得た
本発明方法による成型塊成鉱と自溶性べレット、競縞鉱
の組織ならびに気孔率は次に示す第2表の如くであり、
又性状は第3表の如くであった。
Example 1-1 side is 80%, Si02 content is 2.5
% powdered iron ore, 7.5% quicklime as a Ca0 source and 3% light calcined dolomite as an Mg0 source, and
.. 5-1. A double-layer briquette is formed using powdered coke with a 63% coke content, 20% less in the core of the briquette and 80% more in the surface layer, and dried in an upward and downward direction in a grate furnace. The structure and porosity of the molded agglomerates, self-fusing pellets, and racebanded ores obtained by the method of the present invention by firing and cooling the layer temperature are as shown in Table 2 below,
The properties were as shown in Table 3.

第2表 第3表 尚、比較例の焼結鉱は本発明塊成鉱と同一配合原料に強
度維持のためコークス添加量を増加しただけのものであ
る。
Table 2 Table 3 Note that the sintered ore of the comparative example is the same raw material as the agglomerated ore of the present invention, except that the amount of coke added is increased to maintain strength.

又、第1図は第2,3表に示す比較例の競結鉱の組織を
示す顕微鏡写真(×200)であり、第2図は第2,3
表に示す本発明塊成鉱の組織を示す顕微鏡写真(×20
0)である。
In addition, Fig. 1 is a micrograph (x200) showing the structure of the competitive ore of the comparative example shown in Tables 2 and 3, and Fig.
A micrograph (×20
0).

上記第2,3表および第1,2図より明らかなように、
本発明の方法による塊成鉱は焼結鉱に比べて、組織にお
いてはカルシウムフェライトの結晶の微細さおよび量に
おいて優れ、気孔率においても優れているばかりでなく
、JIS還元率、還元粉化率の高温性状においても優れ
ていることがわかる。
As is clear from Tables 2 and 3 and Figures 1 and 2 above,
Compared to sintered ore, the agglomerated ore obtained by the method of the present invention not only has a structure superior in fineness and quantity of calcium ferrite crystals, and also has superior porosity, as well as JIS reduction rate and reduction powdering rate. It can be seen that the high-temperature properties are also excellent.

実施例 2 Si02含有量のみを2.5〜5%と段階的に変化させ
、他の組成の配合比率ならびに原料粉状鉄鉱石の粒度は
実施例と同一とし、製造条件も実施例1と同一の数種の
二重べレツトを造粒し、グレート炉で層内温度が130
0qoを超えないように焼成した本発明の塊成鉱と比較
例として上記と同一配合の数種の鱗結鉱を焼成した。
Example 2 Only the Si02 content was changed stepwise from 2.5 to 5%, the blending ratio of other compositions and the particle size of the raw material powdered iron ore were the same as in the example, and the manufacturing conditions were also the same as in the example 1. Several types of double pellets are granulated, and the temperature inside the bed is 130℃ in a grate furnace.
The agglomerated ore of the present invention was calcined so as not to exceed 0 qo, and several types of scale ore having the same composition as above were calcined as comparative examples.

これらの常温性状及び高温性状は第3図に示す如くであ
った。第3図から明らかなように、Si02含有量は2
%まで低下させることが可能であることがわかった。ま
た各種性状は基本的には本発明によるべレットも暁結鉱
も類似の傾向を示すが、前記第1,2表および第1,2
図から見ると組織には差があり、従って性状においても
かなり改善されたことがわかる。本発明の方法による塊
成鉱は焼成前にブリケット又はべレツトとして成型され
ているため、焼結鉱に比較し高密度が3.0〜3.繋/
ccと非常に高い。それ故炭材の添加量を少くすること
ができるし、焼成過程で溶融結合することも少ない。又
、熔融によって発生するSi02、Aそ203を溶かし
込んだ多成分系へタマィトの生成が殆んど見られないこ
とは第2図によって明らかである。その結果、還元粉化
性が競結鉱に比し改善された。更に、熔融結合が少くな
るため、ミクロポアが増大すると共にカルシウムフェラ
イトも微細組織となり還元性状も改善され、併せて強度
低下につながる低品位元滋を主体とする脈石部分はへミ
カルシゥムフェラィトを主体として拡散結合の中に固定
されるため、それによる効果の減少は抑制されることと
なった。
Their normal temperature properties and high temperature properties were as shown in FIG. As is clear from Figure 3, the Si02 content is 2
%. In addition, the various properties basically show similar trends for the pellets according to the present invention and the Akatsuki concretion, but as shown in Tables 1 and 2 and Tables 1 and 2 above,
From the figure, it can be seen that there are differences in the structure, and that the properties have also been considerably improved. Since the agglomerated ore produced by the method of the present invention is formed into briquettes or pellets before firing, it has a higher density of 3.0 to 3.0 mm compared to sintered ore. Tsunagi/
Very high cc. Therefore, the amount of carbonaceous material added can be reduced, and fusion bonding during the firing process is less likely. Furthermore, it is clear from FIG. 2 that almost no tamite is generated in the multi-component system in which Si02 and A203 generated by melting are dissolved. As a result, reduction powdering properties were improved compared to competitive coalescence. Furthermore, as the number of fused bonds decreases, the micropores increase and the calcium ferrite becomes finely structured, improving the reducing properties.At the same time, the gangue mainly composed of low-grade ferrite, which leads to a decrease in strength, is replaced with hemicalcium ferrite. Since it is fixed in the diffusion bond as a main body, the decrease in the effect due to this is suppressed.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は比較例焼緒鉱の組織を示す顕微鏡写真である。 第2図は本発明実施例塊成鉱の組織を示す顕微鏡写真で
ある。第3図は比較例蛭結鉱と本発明実施例の製品Si
02含有量と常温及び高温性状の関係を示したグラフ図
である。第1図 第2,図 第3図
FIG. 1 is a micrograph showing the structure of comparative example sinter. FIG. 2 is a micrograph showing the structure of the agglomerated ore according to the present invention. Figure 3 shows the comparison example Hiru condensate and the product Si of the example of the present invention.
FIG. 2 is a graph showing the relationship between 02 content and properties at room temperature and high temperature. Figure 1 Figure 2, Figure 3

Claims (1)

【特許請求の範囲】 1 SiO_22〜5%、塩基度1.5〜2.0に調整
した粉状鉄鉱石および石灰系媒溶剤に炭材を添加混合し
てブリケツト又はペレツトに成型し、グレート炉で焼成
し、高炉用塊成鉱を製造するに当り、 該ブリケツト又
はペレツトの成型物は、炭材添加量を核部は少く、表層
面は多くした10〜20mmψの二重層成型物とし、
前記グレート炉における焼成に際し、グレート上層部に
は炭材添加量の多い成型物を、またグレート下層部には
炭材添加量の少い成型物を装入し、グレート炉で層内ヒ
ートパターンが1300℃を超えないように焼成するこ
とを特徴とする性状の優れた成型塊成鉱の製造方法。 2 前記塊成鉱の原料として、粒度−1mmが70%以
上で、T.Fl56〜60%、FeO2〜5%、Al_
2O_31〜2%、SiO_22〜5%、CaO4〜8
%、MgO1〜2%、C1.0〜3.5%の組成である
ことを特徴とする特許請求の範囲第1項記載の性状の優
れた成型塊成鉱の製造方法。3 前記鉄鉱石と石灰系媒
溶剤とを混合するに際し、鉄鉱石を粉砕する場合はその
粉砕工程の前に石灰系媒溶剤の一部又は全部を混合した
後粉砕することを特徴とする特許請求の範囲第1項記載
の性状の優れた成型塊成鉱の製造方法。
[Claims] 1. Powdered iron ore adjusted to 22 to 5% SiO and basicity 1.5 to 2.0 and a lime-based solvent are mixed with carbonaceous material, formed into briquettes or pellets, and heated in a grate furnace. In order to produce agglomerate for blast furnaces, the briquette or pellet molded product is a double layer molded product with a diameter of 10 to 20 mmψ in which the amount of carbon material added is small in the core part and large in the surface layer,
During firing in the grate furnace, a molded product with a large amount of added carbon material is charged into the upper part of the grate, and a molded product with a small amount of added carbon material is charged into the lower part of the grate, and the in-layer heat pattern is created in the grate furnace. A method for producing shaped agglomerate ore with excellent properties, characterized by firing at a temperature not exceeding 1300°C. 2 As a raw material for the agglomerate ore, the particle size of −1 mm is 70% or more, and T. Fl56~60%, FeO2~5%, Al_
2O_31-2%, SiO_22-5%, CaO4-8
%, MgO 1 to 2%, and C 1.0 to 3.5%. 3. A patent claim characterized in that when the iron ore and the lime-based solvent are mixed, when the iron ore is crushed, part or all of the lime-based solvent is mixed before the pulverization process, and then the iron ore is crushed. A method for producing shaped agglomerated ore having excellent properties as described in item 1.
JP10687181A 1981-07-10 1981-07-10 Method for producing molded agglomerate with excellent properties Expired JPS6012412B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10687181A JPS6012412B2 (en) 1981-07-10 1981-07-10 Method for producing molded agglomerate with excellent properties

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10687181A JPS6012412B2 (en) 1981-07-10 1981-07-10 Method for producing molded agglomerate with excellent properties

Publications (2)

Publication Number Publication Date
JPS589938A JPS589938A (en) 1983-01-20
JPS6012412B2 true JPS6012412B2 (en) 1985-04-01

Family

ID=14444592

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10687181A Expired JPS6012412B2 (en) 1981-07-10 1981-07-10 Method for producing molded agglomerate with excellent properties

Country Status (1)

Country Link
JP (1) JPS6012412B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8506092D0 (en) * 1985-03-08 1985-04-11 Minnesota Mining & Mfg Photographic materials & colour proofing system

Also Published As

Publication number Publication date
JPS589938A (en) 1983-01-20

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