JPS6013663B2 - Method for manufacturing mesh smoking sheet - Google Patents
Method for manufacturing mesh smoking sheetInfo
- Publication number
- JPS6013663B2 JPS6013663B2 JP22402782A JP22402782A JPS6013663B2 JP S6013663 B2 JPS6013663 B2 JP S6013663B2 JP 22402782 A JP22402782 A JP 22402782A JP 22402782 A JP22402782 A JP 22402782A JP S6013663 B2 JPS6013663 B2 JP S6013663B2
- Authority
- JP
- Japan
- Prior art keywords
- smoking
- sheet
- tobacco
- transporting
- smoking sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000000391 smoking effect Effects 0.000 title claims description 32
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000000034 method Methods 0.000 title description 7
- 241000208125 Nicotiana Species 0.000 description 30
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 30
- 239000003795 chemical substances by application Substances 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 235000010980 cellulose Nutrition 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000834 fixative Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 101100008046 Caenorhabditis elegans cut-2 gene Proteins 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
Landscapes
- Manufacture Of Tobacco Products (AREA)
Description
【発明の詳細な説明】
本発明は再生たばこシート、人工たばこシ−ト等の喫煙
用たばこシートの製造方法に関するもので、紙巻たばこ
製造時に充填容量を大きくすることの可能な刻みを得る
ことができる、加工した喫煙用たばこシートの製造法に
関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing smoking tobacco sheets such as recycled tobacco sheets and artificial tobacco sheets. The present invention relates to a method for manufacturing a processed smoking tobacco sheet.
以下本発明について図面を参照して説明する。第１図、
第２図に本発明方法を実施するための装置の一実施例を
示す。該装置の一実施例を示す。The present invention will be explained below with reference to the drawings. Figure 1,
FIG. 2 shows an embodiment of an apparatus for carrying out the method of the present invention. An example of the device is shown.
該装置は機枠９上に設けられた喫煙用シート１をほ）、
水平方向に移送する第１移送部１０と第２移送部３０と
を順次有し、第１移送部１０の工程中には喫煙用シート
１に切れ目をつけるための部位２０を有している。The device includes a smoking sheet 1 provided on the machine frame 9),
It has a first transfer section 10 and a second transfer section 30 that transfer in the horizontal direction, and has a section 20 for making cuts in the smoking sheet 1 during the process of the first transfer section 10.
第１移送部１０は適宜間隔で機枠９に設けられた上下一
対の移送ローラー１１，１２，１３と、これらの移送ロ
ーラー１ １，１２，１３の間の機枠９に設けられた喫
煙用たばこシート１の支持ベッド１４−１と移送ローラ
ー駆動用電動機１５と、該電動機１５からそれぞれの移
送ローラー１１，１２，１３へ動力を伝達するための駆
動ベルト１６とを有している。喫煙用たばこシート１に
切れ目をつけるための部位２０は、第３図および第４図
に示すように所定の刻み長さ（刻み足）を得るように設
けられた切欠部２１を有する２枚の刃２２−１，２２−
２を、支持ブロック２３の下部の喫煙用たばこシート移
送方向と直交する方向に所望する刻み幅の間隔をおき（
０．５柳〜３帆）、かつ切欠部２１が交互に位置するよ
うに設け、該支持ブロック２３の上部にクランクロッド
２４を設け、該クランクロッド２４にクランク軸２５を
介して可変速の電動機２６を接続し、喫煙用たばこシー
ト１の押え板２７−１，２７−２を前記２枚の刃２２一
１，２２−２の両外側に接しかつ上下方向にスライド可
能に支持ブ。ック２３に取付けた構造となっている。２
３−１，２３−２は支持ブロック２３に設けられた押え
板２７一１，２７−２の取付部、２８−１，２８−２は
押え板２７−１，２７一２の上部に設けられ前記取付部
２３一１，２３−２の孔にスライド可能に挿入されてい
る棒、２８一３，２８−４は該榛２８一１，２８一２の
上部に設けられた脱落防止用の止めねじ、２９一１，２
９−２は棒２８−１，２８−２の周りに設けられている
コイルスプリングである。The first transfer section 10 includes a pair of upper and lower transfer rollers 11, 12, 13 provided on the machine frame 9 at appropriate intervals, and a smoking roller provided on the machine frame 9 between these transfer rollers 11, 12, 13. It has a support bed 14-1 for the tobacco sheet 1, an electric motor 15 for driving the transfer roller, and a drive belt 16 for transmitting power from the electric motor 15 to the respective transfer rollers 11, 12, 13. The part 20 for making cuts in the smoking tobacco sheet 1 is made of two sheets having a cutout part 21 provided to obtain a predetermined cut length (cut length) as shown in FIGS. 3 and 4. Blade 22-1, 22-
2 at a desired interval in the direction perpendicular to the direction of transport of the smoking tobacco sheet at the bottom of the support block 23 (
A crank rod 24 is provided on the upper part of the support block 23, and a variable speed electric motor is connected to the crank rod 24 via a crankshaft 25. 26 are connected to support plates 27-1 and 27-2 of the smoking tobacco sheet 1 in contact with both outer sides of the two blades 22-1 and 22-2 and slidable in the vertical direction. It has a structure in which it is attached to the rack 23. 2
3-1, 23-2 are mounting parts of the holding plates 27-1, 27-2 provided on the support block 23, and 28-1, 28-2 are provided on the upper part of the holding plates 27-1, 27-2. The rods 28-3 and 28-4 which are slidably inserted into the holes of the mounting portions 23-1 and 23-2 are stoppers provided at the top of the rods 28-1 and 28-2 to prevent them from falling off. Screw, 29-1, 2
9-2 is a coil spring provided around the rods 28-1 and 28-2.
電動機２６の速度は、移送ローラー１１，１２，１３に
より移送される喫煙用たばこシートーに等間隔に２枚の
刃２２一１，２２−２の切れ目が入るように設定する。
リレー２６一１は、刃２２−１，２２一２の切れ目つけ
速度とシートを移送する第１移送部１０および第２移送
部３０との関係を円滑にする。１４一２は支持ベッド１
４−１の一部分を構成するプレートで刃２２−１，２２
一２の受部となっている。The speed of the electric motor 26 is set so that the two blades 22-1, 22-2 make cuts at equal intervals on the smoking tobacco sheet transferred by the transfer rollers 11, 12, 13.
The relay 26-1 smoothes the relationship between the scoring speed of the blades 22-1 and 22-2 and the first transfer section 10 and the second transfer section 30 that transfer the sheet. 14-2 is support bed 1
Blades 22-1, 22 are plates that constitute a part of 4-1.
It has 12 receiving parts.
前記第２移送部３０は、機枠９に設けられた上下一対の
移送ローラー３１と、前記移送ローラー１３と移送ロー
ラー３１との間の機枠９に設けられた喫煙用たばこシー
ト１の支持ベッド１４一３と、該支持ベッド１４一３の
上方に喫煙用たばこシート１に向けて固定剤水溶液（例
えば、でんぷん、エチルセルロース、ヒドロキシセルロ
ース、メチルセルロース、デキストリン等のでんぷん類
およびセルロース誘導体類、ポリアクリル酸ソーダ、ダ
ックロィド等）を添加する固定剤添加手段３３と、該移
送ローラー３１の駆動用電動機３２とを有している。該
移送ローラー３１の移送速度は、前記移送ローラー１１
，１２，１３の移送速度より２倍乃至４倍の範囲で任意
の速さに設定される。また移送ローラー３１の上下一対
のロ・−ラーは、喫煙用たばこシ−ト１に対して２ｋｇ
以上の荷重を付与できるように設定されており、該移送
ローラー３１は公知の加熱手段（例えばスリップリング
を通して機枠側より給電されるヒーター図示せず−）を
内蔵し、７０〜３００ｏｏの範囲の任意の温度に設定す
ることができる。上述の装置を使用して第１移送部１０
１こより移送された喫煙用たばこシート１は、切れ目を
つけるための部位２０にて２枚の刃２２−１，２２−２
により第３図に示すような切れ目２がつけられる。The second transfer section 30 includes a pair of upper and lower transfer rollers 31 provided on the machine frame 9, and a support bed for the smoking tobacco sheet 1 provided on the machine frame 9 between the transfer rollers 13 and 31. 14-3, and a fixative aqueous solution (for example, starch, ethyl cellulose, hydroxy cellulose, methyl cellulose, dextrin and other starches and cellulose derivatives, polyacrylic acid, etc.) is applied to the smoking tobacco sheet 1 above the support bed 14-3. The fixing agent adding means 33 for adding fixing agent (soda, duckloid, etc.) and an electric motor 32 for driving the transfer roller 31 are provided. The transfer speed of the transfer roller 31 is the same as that of the transfer roller 11.
, 12, 13 is set to an arbitrary speed in the range of 2 to 4 times the transfer speed. Furthermore, the pair of upper and lower rollers of the transfer roller 31 has a weight of 2 kg per smoking tobacco sheet 1.
The transfer roller 31 has a built-in known heating means (for example, a heater (not shown) supplied with power from the machine frame side through a slip ring), and has a load in the range of 70 to 300 oo. Can be set to any temperature. The first transfer unit 10 using the above-mentioned device
The smoking tobacco sheet 1 transferred from the first pipe is cut with two blades 22-1 and 22-2 at a part 20 for making cuts.
A cut 2 is made as shown in FIG.
この際押え板２７−１，２７一２は喫煙用たばこシート
ーのズレを押えると共に刃２２−１，２２一２の上昇の
際に持ち上げられるのを防止する。喫煙用たばこシート
１は第２移送部３０‘こより、長手方向に引き伸ばされ
て第４図に示すような網目状シート５となり固定される
。該網目状シート５を点線３，４の部位にて裁断するこ
とにより、第５図に示すような十文字状の形の刻みたば
こ６を得ることが可能となる。このようにして得られた
網目状喫煙シート５や十文字状刻みたばこ６は、従来の
喫煙用シートやそれを刻んだたばこのように平面状でな
く、より立体的であるのでシガレットを製造する際に充
填容量を格段に向上させることが可能となる。実施例
１
抄造シートたばこを従来の裁刻法で刻んだ刻み（以下従
来刻みという）に対し、本発明の製造法（た）、し固定
剤不便用、移送ローラー加熱せず）で製造した刻み（以
下本発明刻みという）の充填容量を測定した結果、表１
のように本発明刻みは充填容量が格段に増加した。At this time, the holding plates 27-1 and 27-2 prevent the smoking tobacco sheet from shifting and also prevent it from being lifted when the blades 22-1 and 22-2 rise. The smoking tobacco sheet 1 is stretched in the longitudinal direction from the second transfer section 30' and fixed into a mesh sheet 5 as shown in FIG. 4. By cutting the mesh sheet 5 along dotted lines 3 and 4, it is possible to obtain cut tobacco 6 in the shape of a cross as shown in FIG. The mesh-shaped smoking sheet 5 and the crisscross-shaped shredded tobacco 6 thus obtained are not planar like conventional smoking sheets or tobacco cut from them, but are more three-dimensional, so they are suitable for manufacturing cigarettes. It becomes possible to significantly improve the filling capacity. Example
1. In contrast to the shredded sheet tobacco produced by the conventional shredding method (hereinafter referred to as "conventional shredded"), the shredded sheet tobacco was shredded using the manufacturing method of the present invention (without the inconvenience of a fixative and without heating the transfer roller) (hereafter referred to as "conventional shredded"). Table 1 shows the results of measuring the filling capacity of the present invention.
As shown in the figure, the filling capacity of the present invention has been significantly increased.
本実施例１〜３のたばこ充填容量の測定方法は、１５ｋ
９のたばこ刻みを内径７．２節のシリンダー容器に入れ
上から直径７．０仇の円板により０．５柵／秒で等速圧
縮したとき、たばこが圧縮されるに伴なつて示す反駁力
が２５０夕／嫌に達したときのたばこの容積から喫煙に
最適の紙巻たばこ１本を作るに必要なたばこ刻み所要量
夕で示した。表１
増加率（％）＝従来刻み−本発明刻み■９′本）従来刻
み（雌′本）実施例 ２
従来刻みに対し実施例１と同様の本発明刻み製造の際、
移送ローラー３１を１２０午Ｑこ加熱して網目状たばこ
シートが通過したところでその網目状たばこシートに冷
風を当てた後、裁断して製造した本発明刻みの充填容量
を測定し比較した結果は表２のように一段と充填容量が
増加した。The method for measuring the tobacco filling capacity in Examples 1 to 3 is as follows:
Refutation shown as the tobacco is compressed when 9 pieces of tobacco are placed in a cylinder container with an inner diameter of 7.2 mm and compressed from above at a constant velocity of 0.5 blocks/sec by a disk with a diameter of 7.0 mm. Based on the volume of tobacco when the force reaches 250 yen/h, the amount of tobacco shredded necessary to make one cigarette suitable for smoking is shown in yen. Table 1 Increase rate (%) = Conventional notch - Inventive notch ■ 9' pieces) Conventional notched (female' part) Example 2 When manufacturing the present invention's notched in the same manner as in Example 1 with respect to conventional notched,
The transfer roller 31 was heated for 120 pm, and after the mesh tobacco sheet passed, cold air was applied to the mesh tobacco sheet, and the filling capacity of the cut pieces of the present invention manufactured by cutting the sheet was measured and compared.The results are shown in Table 1. 2, the filling capacity has increased further.
表２
実施例 ３
従釆刻みに対し、たばこシートにあらかじめ固定剤とし
てポリアクリル酸ソーダ０．０１％溶液を噴霧添加して
のち、実施例２と同様の製造装置で製造した本発明刻み
を実施例１、２と同様充填容量の測定をして比較した結
果は表３のように充填容量が飛躍的に増加した。Table 2 Example 3 For the secondary chopping, a 0.01% solution of sodium polyacrylate was added as a fixing agent to the tobacco sheet by spraying in advance, and then the cutting of the present invention was carried out using the same manufacturing equipment as in Example 2. The filling capacity was measured and compared in the same manner as in Examples 1 and 2. As shown in Table 3, the filling capacity increased dramatically.
表３Table 3
第１図は本発明方法を実施するための装置の正面図、第
２図は同装置の側面図、第３図は喫煙用シートに切れ目
を付けた状態を示す図、第４図は網目状喫煙用シートを
示す図、第５図は十文字形刻みたばこを示す図である。
喫煙用シート…・・・１、喫煙用シートの切れ目・・・
・・・２、網目状喫煙用シート・・・・・・５、十文字
形刻みたばこ・・・・・・６、機枠・・・・・・９、第
１移送部・・・・・・１０、移送ローラー・…・・１１
，１２，１３、支持ベッド・…・・１４一１、支持ベッ
ド（プレート）・・・・・・１４一２、支持ベッド・・
・・・・１４−３、電動機・・・・・・１５、駆動ベル
ト・・・・・・１６、切れ目を付ける為の部位・・…・
２０、刃の功欠部・・・・・・２１、刃（２枚）・・・
・・・２２一１，２２−２、支持ブロック…・・・２３
、押え板取付部・・・・・・２３−１，２３−２、クラ
ンクロッド・・・・・・２４．クランク鞠・・・・・・
２５、電動機……２６、押え板（２枚）……２７一１，
２７一２、棒……２８一１，２８一２、止めねじ……２
８−３，２８一４、コイルスプリング……２９−１，２
９−２、第２移送部・・・・・・３０、移送ローラー３
１、電動機・・・・・・３２、固定剤添加手段…・・・
３３。オー図
才２図
才３図
オ４図
才５図Fig. 1 is a front view of an apparatus for carrying out the method of the present invention, Fig. 2 is a side view of the apparatus, Fig. 3 is a view showing a smoking sheet with cuts made, and Fig. 4 is a mesh-shaped FIG. 5 is a diagram showing a smoking sheet, and FIG. 5 is a diagram showing a cross-shaped cut tobacco. Smoking sheet...1, Cut in smoking sheet...
...2, Mesh smoking sheet ...5, Cross-shaped chopped tobacco ...6, Machine frame ...9, First transfer section ...10 , transfer roller...11
, 12, 13, Support bed...14-1, Support bed (plate)...14-2, Support bed...
...14-3, Electric motor...15, Drive belt...16, Part for making cuts...
20. Parts of the blade... 21. Blade (2 pieces)...
...22-1, 22-2, support block...23
, Holding plate mounting part...23-1, 23-2, Crank rod...24. Crank ball...
25, Electric motor...26, Holding plate (2 pieces)...27-1,
27-2, rod...28-1, 28-2, set screw...2
8-3, 28-4, coil spring...29-1, 2
9-2, second transfer section...30, transfer roller 3
1. Electric motor...32. Fixing agent addition means...
33. Figure O, Figure 2, Figure 3, Figure 4, Figure 5.
Claims (1)
段と該第１移送手段中において、複数の切欠部を有する
２枚の刃を該切欠部が交互に位置する如くに設けた切り
込み刃により、前記喫煙用シートの軸方向に該喫煙用シ
ートの移送方向と直交する切れ目を付ける手段と、前記
第１移送手段の後段において、前記第１移送手段より移
送速度を２倍乃至４倍の速さで同方向に前記喫煙用シー
トを移送する第２移送手段と、該第２移送手段中に移送
ローラにて伸ばされた網目状喫煙用シートを、固定ロー
ラーにより固定する手段とを有することを特徴とする網
目状喫煙用シートの製造方法。1. A first transport means for transporting smoking sheets in a substantially horizontal direction; and a notch blade provided in the first transport means with two blades each having a plurality of notches so that the notches are alternately located. means for making cuts in the axial direction of the smoking sheet perpendicular to the transport direction of the smoking sheet; and a means for making a cut in the axial direction of the smoking sheet perpendicular to the transporting direction of the smoking sheet, and a means for increasing the transporting speed from twice to four times that of the first transporting means in the latter stage of the first transporting means. A second transport means for transporting the smoking sheet in the same direction at a speed, and a means for fixing the mesh-like smoking sheet stretched by a transport roller in the second transport means by a fixed roller. A method for producing a mesh smoking sheet characterized by:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22402782A JPS6013663B2 (en) | 1982-12-22 | 1982-12-22 | Method for manufacturing mesh smoking sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22402782A JPS6013663B2 (en) | 1982-12-22 | 1982-12-22 | Method for manufacturing mesh smoking sheet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59113879A JPS59113879A (en) | 1984-06-30 |
| JPS6013663B2 true JPS6013663B2 (en) | 1985-04-09 |
Family
ID=16807435
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22402782A Expired JPS6013663B2 (en) | 1982-12-22 | 1982-12-22 | Method for manufacturing mesh smoking sheet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6013663B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018189325A1 (en) * | 2017-04-12 | 2018-10-18 | Philip Morris Products S.A. | Apparatus and method for the production of sheet like tobacco material |
-
1982
- 1982-12-22 JP JP22402782A patent/JPS6013663B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59113879A (en) | 1984-06-30 |
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