JPS6017843B2 - Automatic cocooning method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an automatic cocoon planting method, more specifically, to an improvement in a method for distributing cocoons in a Shindo tank attached to a plurality of spinners in an automatic silk reeling facility. While adjusting the amount of boiled cocoons according to the consumption of new cocoons in reeling, the new cocoon tank is always supplied with a sufficient amount to stabilize reeling conditions and improve the quality of raw silk. It is an object of the present invention to provide an automatic sterilization method which can contribute to improvement in yarn reeling work and labor saving in reeling work.

Even in the past, in order to efficiently carry out automatic reeling, automatic cocoon placement from a cocoon boiling machine to a cocoon spinning machine has not been carried out.

For example, as shown in Fig. 1, this automatic cocoon distributing method is applied to a group of five automatic silk reeling machines A-I to A-5, each of which handles several hundred cords, arranged in parallel. A guide rail C is installed surrounding the cocoon machine B and the group of reeling machines.
This guide rail C is provided with a cocoon distribution bucket D that is circulated and transferred by a trolley comper system, and the cocoon boiling machine B
At the boiled cocoon discharge position E, the cocoon distribution bucket D receives new cocoons, which are boiled bacteria, and delivers them to the reeling machine A, but the same applies to the automatic reeling machines A-1 (A-2 to A-5) (explanation will be omitted below) is equipped with a shin cocoon tank F, and this shin cocoon machine F' is attached with a new cocoon tank G, and when a request is received from this Shindo tank G, The cocoons in the cocoon bucket D are supplied to the new cocoon tank G, but if there is no request from the new cocoon tank G, the cocoon distribution bucket D passes through the new cocoon tank G while holding the new cocoons, and the cocoons are fed to the new cocoon tank G for the next reeling machine. The cocoon is transported to the location of the cocoon tank. Now, while the distribution bucket D receives the Shindo from the Nito machine B and is being transferred to the cocoon distribution route, the total of 1
If new cocoons are not required in the new cocoon tank G at Noboru, then the return cocoon tank located after the last new cocoon tank in the distribution route will be discharged and stored, emptying the cocoon distribution bucket D. Then, new cocoons are supplied from the boiling cocoon machine again and transferred to the reeling machine group, and these operations are repeated.In this cocoon boiling machine, the cocoon basket is constantly replenished with bacteria. These cocoons are boiled and supplied to a distribution bucket. In this way, the new cocoons that are not requested from any of the new cocoon tanks are simply discharged and stored in the return cocoon tank, so the number of returned cocoons in the return cocoon tank only increases, and the amount of stored cocoons is monitored by workers. Currently, the cocoons are manually distributed to new cocoon tanks before they overflow.

However, this method has the following drawbacks.

In other words, the most balanced amount of wisteria is supplied to the cocoon basket of the cocoon machine in the cocoon machine based on the calculation based on the reeling conditions, and the cocoon basket is supplied from the cocoon machine to the Shindo tank in the cocoon machine. In the silk reeling machine, the silk is reeled and the cocoons are consumed. It is good as long as there is a balance between the consumption of wisteria in reeling and the supply of cocoons in the cocoon boiling machine, but in normal cases, it is 2 to 5% less than the calculated wisteria consumption.
Cocoons are boiled to varying degrees. This is because if new cocoons cannot be supplied to meet the reeling demands, the quality of raw silk will drop, so by always supplying a slightly larger amount of cocoons, the quality of raw silk will decrease due to a lack of cocoon supply. This is a consideration to avoid causing a decline in Therefore, the cocoons that are supplied in slightly larger quantities will return over time and be stored in the cocoon tank. By storing the cocoons in the reeling tank, the cocoons play a role in maintaining the balance between the consumption in reeling and the supply in boiling cocoons, but the cocoons in the return cocoon tank are only stored in this tank.
It was necessary for the workers to distribute the cocoons to the new cocoon tank at an appropriate time. For this reason, the new cocoon tank may have to have more cocoons than the appropriate amount, and the bacteria stored in the return cocoon tank may be supplied regardless of whether the new cocoon tank requests it or not. It was necessary to empty the return cocoon tank, and this work had to be done by workers.

For this reason, the present inventors adjusted the supply of cocoons from the cocoon boiling machine to match the amount of cocoons consumed in silk reeling, while always supplying a sufficient amount of cocoons to the new tank, that is, the same amount as before adjustment. By maintaining the cocoon distribution route in a condition where the cocoons can be produced, the reeling conditions are stabilized and there is no possibility of degrading the quality of raw silk. As a result of intensive research and various experiments to find a method to make automatic silk reeling more efficient, such as one that does not require personnel, the new cocoons from the progressive Mejiki cocoon machine can be When distributing cocoons to the Shindo tanks attached to each spinner, via the distribution route, the new cocoons that are not supplied to any Shindo tank are transferred to the last new cocoon tank and boiled cocoon in the distribution route. At the same time, the amount of bacteria supplied to the cocoon basket of the cocoon machine is reduced, and the reduced cocoon basket is returned to the boiled cocoon discharge position. When the cocoons come to the cocoon distribution route, only the amount corresponding to the weight loss is supplied from the returning cocoon tank.In order to replenish the cocoons in the cocoon boiling machine, the amount is sometimes reduced, but the amount is always reduced during the cocoon distribution path. By adopting a cocoon distribution method in which a previous quantity of supplementary cocoons can be supplied to a new cocoon tank, the object can be well achieved, and the present invention has been achieved. An example of the implementation of the present invention will be described below with reference to the accompanying drawings.As with the secondary method described above, the cocoon distribution route is provided by a guide rail C surrounding the cocoon boiling machine B and the automatic reeling machine A. The guide rail C is provided with a germ distribution bucket D that is circulated and transferred by a trolley compare system. Although five automatic reeling machines, A-1 to A-5, are installed in parallel as in the past, the present invention is not limited to this. At both ends of the automatic reeling machines A-1 to A-5, there are cording machines F.
A new cocoon tank G is attached to this raw cocoon machine F.

In addition, the return cocoon tank may be installed after the last new cocoon tank in the cocoon distribution route and before the cocoon boiling machine, but considering operational convenience, it is recommended to transfer the boiled bacteria from the cocoon boiling machine to the cocoon distribution bucket. It is best to place it adjacent to the position where it is supplied to D. As described above, the automatic silk reeling machine, the cocoon drawing machine, the new cocoon tank, the guide rail and the cocoon distribution basket arranged between them are no different from the conventional ones, but in the present invention, the cocoon distribution bucket When a new cocoon is discharged from the return cocoon tank day from D, that is, when the return cocoon tank day detects a returning cocoon, the cocoon boiling machine is supplied with cocoons to the boiling cocoon basket by any means such as mechanically or electrically. If there were cocoons in this empty boiled cocoon basket, the cocoon distribution bucket is scheduled to be supplied as boiled cocoons. In this case, the returned cocoons that had been stored since the return cocoon tank day were supplied instead of from the boiled cocoon basket. To further explain this, among the cocoon distribution buckets D-1, D-2, and D-3, D-
The cocoon distribution buckets 1 and D-2 supply new cocoons in Shindo tank G, become empty, and are transferred, and the return Fuji tank also passes through as it is and is transferred to receive bacteria from Nito machine B, but Cocoon bucket D
-3 is not required to be replenished from any of the Shindo tanks, so when it is transported with Shindo still stored and the day of returning to the cocoon tank arrives, the new cocoons stored in this return cocoon tank are discharged. has been done. When this return cocoon tank detects that a new cocoon has been discharged, it immediately transmits a signal to the cocoon boiling machine B, and this signal is to stop supplying cocoons to the boiling cocoon basket only once. . That is, cocoon distribution bucket D-1,
D-2, D-3 and Nito basket B-1, B-2, B-
Since there is a relationship between the movements between 3 and 3, the cocoon distribution bucket D-
1 and D-2, as a result of no instruction signal being given to the boiled cocoon baskets B-1 and B-2, wisteria is supplied to the boiled cocoon baskets R-1 and B-2 as normal. However, it was detected that the new bacteria contained in the cocoon distribution bucket D-3 had been discharged on the day when the cocoon was returned to the cocoon tank, so the supply of bacteria to the boiling cocoon basket B-3 was stopped. A signal is transmitted and activated to do so. By the way, the movements of the germ distribution bucket and the boiling cocoon basket are synchronized at the cocoon replenishment position, so when the boiling bacteria basket B-3, which has not been replenished with cocoons, comes to the boiled cocoon discharge position E, the cocoon is boiled there. The cocoon distribution buckets that should receive the upstream cocoons are the Nth cocoon distribution buckets D-N from the distribution bucket D-3.

Therefore, the cocoon distribution bucket D-N' will be transferred to the new cocoon tank G again without being replenished with cocoons in the bucket, but in the present invention, the cocoon distribution bucket D-3 is returned to the cocoon tank When the new bacteria are discharged, as described above, a command is issued to stop supplying cocoons to the cocoon basket, and at the same time, the cocoon distribution bucket D-3 is transferred to the boiled cocoon discharge position after a certain number of cocoons have been discharged. This is to issue a command to the incoming germ distribution bucket DN to supply a certain amount of cocoons from the returning wisteria tank day. As a result, the cocoon distribution bucket D-N is not supplied with boiled cocoons from the Nito basket B-3, but
From the day the cocoon tank returns, new cocoons are supplied and transferred to the automatic reeling machine for distribution, so new cocoons are stored in all the buckets immediately after the cocoon reeling machine and cocoons can be supplied. Therefore, there is no case where cocoons are not supplied from the distribution bucket despite the request from the new cocoon tank G.
Therefore, there is no possibility that a decrease in silk reeling efficiency or a decrease in raw silk quality due to a shortage of cocoons in the new cocoon tank will occur. In addition, when there is no request for replenishment of bacteria in any of the new bacteria tanks G, the amount of boiled cocoons for one cup of the boiled cocoon basket is adjusted, and the level of the amount of boiled cocoons is adjusted and maintained according to the consumption of new cocoons in silk reeling. It became possible to do it. The above is a case where the supply of cocoons to the boiled fungus basket in the boiling cocoon machine is discontinued in response to Shindo returning from the cocoon distribution bucket and being discharged and stored in the cocoon tank, that is, the supply amount is set to zero, and this boiled fungus basket is Although we have explained the case where the cocoons are fed through the cocoon basket empty, depending on the type of boiling method, it may not be preferable to proceed with the cocoon basket empty, or the amount of cocoons may be adjusted to reduce the amount of cocoons in the boiling cocoon. If you do not want to reduce the amount of cocoons to a full basket, you can set the amount of reduced cocoons to an arbitrary amount.

In the present invention, the manner in which bacteria are transferred in the distribution route may be a so-called water flow type, in addition to a track type such as the trolley conveyor type described above, or a water flow.

In the present invention, the manner in which the cocoon boiling machine reduces the amount of cocoons in the cocoon basket and its mechanism are arbitrary, and the mechanism for sensing that the cocoons are returned from the cocoon distribution bucket and stored in the tank,
How to use this detection as a command to reduce the amount of cocoons in the cocoon basket, its mechanism, or which cocoon distribution bucket should be supplied with the reduced amount from the return cocoon tank when discharge storage is detected in the return cocoon tank. The mechanism is also optional.

As described in detail above, the present invention utilizes the fact that cocoons that have not received any request for cocoon replenishment from the Shindo tank are discharged back to the Fuji tank, and detects this discharge.
This is used as a command to reduce the amount of cocoons supplied to the cocoon boiling machine, and for the distribution route, the amount of bacteria reduced in the cocoon boiling machine is supplied from the return cocoon tank by the same amount. By instructing the supply timing as well, while reducing the amount of bacteria supplied to the cocoon boiling machine, a system is maintained in which the amount of replenishment before the reduction can always be supplied to the Shindo tank during the cocoon distribution route. Therefore, even though the amount of cocoons to be boiled is adjusted, the necessary amount of cocoons can always be supplied to the Shindo tank, making it possible to stabilize silk reeling conditions and improve the quality of raw silk. The surplus cocoons from the boiling cocoon to the reeling are reduced without causing a decrease in cocoon production, and the return cocoons do not continue to be stored in the cocoon tank. Since V is supplied to the cocoon tank, as in the past, the returned cocoons are returned to the cocoon tank and monitored to ensure that the cocoons are stored to overflowing, and the stored return cocoons are used to monitor the amount of cocoons in the new cocoon tank. ), since it is no longer necessary to manually distribute the cocoons to empty the return bacteria tank, the number of personnel required for this can be reduced, and the work site is not polluted in order to distribute the return bacteria. This is an epoch-making and remarkable invention that eliminates the need for a return cocoon tank while adjusting the amount of boiled bacteria in this type of automatic cocoon distribution without reducing the amount of cocoons distributed. be.

[Brief explanation of the drawing]

The accompanying drawings are for explaining the present invention, and FIG. 1 is a schematic plan view for explaining the conventional automatic cocoon placement method, and FIG.
The figure is a schematic plan view for explaining an example of implementation of the present invention. A: Automatic reeling machine, B: Cocoon boiling machine, C: Guide rule, D:
Wisteria distribution bucket, E: Boiled wisteria discharge position, F: Stranding machine,
G: Shindo tank, H: Return cocoon tank. Figure 1 Figure 2

Claims (1)

[Claims] 1. When distributing new cocoons from the progressive automatic cocoon boiling machine to the new cocoon tanks attached to each of the multiple cording machines in the automatic reeling equipment via the cocoon distribution route, supply the cocoons to each new cocoon tank. The uncocooned cocoons are discharged and stored in the return cocoon tank between the last new cocoon tank in the cocoon distribution route and the cocoon boiling machine, and the amount of cocoons supplied to the cocoon basket of the cocoon boiling machine is reduced. When the reduced and replenished boiled cocoon basket comes to the boiled cocoon discharge position, only the amount commensurate with the reduced amount is supplied from the return cocoon tank to the cocoon distributing route, so that the cocoon is returned to the boiled cocoon machine. When replenishing cocoons, although the amount of new cocoons is reduced when they are returned and discharged into the cocoon tank, the same amount of supplementary cocoons as before the reduction can always be supplied to the new cocoon tank during the cocoon distribution route. An automatic cocoon placement method characterized by: