JPS6034066B2 - Magnetic particle testing equipment - Google Patents
Magnetic particle testing equipmentInfo
- Publication number
- JPS6034066B2 JPS6034066B2 JP11602279A JP11602279A JPS6034066B2 JP S6034066 B2 JPS6034066 B2 JP S6034066B2 JP 11602279 A JP11602279 A JP 11602279A JP 11602279 A JP11602279 A JP 11602279A JP S6034066 B2 JPS6034066 B2 JP S6034066B2
- Authority
- JP
- Japan
- Prior art keywords
- cassette
- pressure
- magnetic particle
- inspection
- magnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000006249 magnetic particle Substances 0.000 title claims description 18
- 238000012360 testing method Methods 0.000 title description 15
- 238000007689 inspection Methods 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 11
- 239000010409 thin film Substances 0.000 claims description 8
- 230000004907 flux Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
- 239000012085 test solution Substances 0.000 claims description 4
- 230000007547 defect Effects 0.000 description 6
- 239000006247 magnetic powder Substances 0.000 description 6
- 230000005415 magnetization Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 239000013535 sea water Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 206010052428 Wound Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000009659 non-destructive testing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Landscapes
- Measuring Magnetic Variables (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Description
【発明の詳細な説明】
海洋開発の発展について各種水中構造物が出現し利用さ
れて久しいが、最近そのメンテナンス、補修の必要性が
高まりつつある。DETAILED DESCRIPTION OF THE INVENTION With the development of ocean development, various underwater structures have appeared and been used for a long time, but recently the need for their maintenance and repair has been increasing.
それらの関連技術の1つである水中非破壊検査法につい
ては、末だ開発の歴史も浅く、技術的にも未完成であっ
て本格的な実用化には至っていない。水中磁粉深傷法は
、水中構造部の表面欠陥の非破壊検査法として有望であ
るが、第1図に示す従来では次のような問題点があった
。なお、第1図の1は磁化装置、2は磁化装置電源、3
は検査液容器、4は被検査構造物、5検査用磁粉、6は
検査液、7は磁束、8は欠陥部、9は水流である。さて
第1図の検査方法では、検査用磁粉5を水中で直接に被
検査構造物4に吹付けるため、水流9等の周囲の水の影
響を受け易く、磁粉模様が乱され、欠陥検出能が陸上に
比べ大中に底下する欠点があった。また海水中に逃散す
る滋粉も多く、必要以上に多量の磁粉を要して不経済で
あるばかりでなく、これが周囲の海水汚染の一原因とも
なっていた。 本発明は前記従来の欠点を解消するため
に提案されたもので、水中に於いても陸上と同様な欠陥
検出能が得られ、経済的で、かつ海洋汚染の陳れの全く
なし、磁粉深傷法実施装置を提供せんとするものである
。以下本発明の実施例を図面について説明する。One of these related technologies, underwater non-destructive testing, has a short history of development, is technically incomplete, and has not yet been put into full-scale practical use. The underwater magnetic particle deep flaw method is promising as a nondestructive inspection method for surface defects in underwater structures, but the conventional method shown in FIG. 1 has the following problems. In addition, 1 in FIG. 1 is a magnetizing device, 2 is a magnetizing device power supply, and 3 is a magnetizing device.
4 is a test liquid container, 4 is a structure to be inspected, 5 is a test magnetic powder, 6 is a test liquid, 7 is a magnetic flux, 8 is a defective part, and 9 is a water flow. Now, in the inspection method shown in Fig. 1, since the inspection magnetic particles 5 are sprayed directly onto the inspected structure 4 in water, they are susceptible to the influence of surrounding water such as the water flow 9, which disturbs the magnetic particle pattern and makes it difficult to detect defects. However, compared to land, there was a drawback that it was lower in the middle of the season. Furthermore, a large amount of magnetic powder escapes into the seawater, which not only makes it uneconomical as it requires a larger amount of magnetic powder than necessary, but also causes pollution of the surrounding seawater. The present invention was proposed to solve the above-mentioned conventional drawbacks, and it is possible to obtain the same defect detection ability underwater as on land, is economical, has no sign of marine pollution, and has a magnetic particle depth. The purpose is to provide a wound treatment device. Embodiments of the present invention will be described below with reference to the drawings.
なお、第2〜第4図に示す本発明の実施例装置に於いて
、第1図と同一部は同一の符号を用いて説明することに
する。さて第2図に於いて被検査水中構造物4に載層し
た磁化装置1の磁極N、S間に検査カセット10を設置
する。このカセット10は差圧検出器11を経て連結ホ
ース12により検査液送給ポンプ13に接続かれている
。また差圧検出器11は制御器14を経て検査液送給ポ
ンプ13に電気的に接続されている。なお、第2図に於
ける2は磁化装置電源、5は検査用磁粉、6は検査液、
7は磁束、8は欠陥部、9は水流、15はモータである
。さて第2図に於ける検査カセット1川ま本発明の最も
特長とするもので、その詳細構造を第3図に示す。In the apparatus according to the embodiment of the present invention shown in FIGS. 2 to 4, the same parts as in FIG. 1 will be described using the same reference numerals. Now, in FIG. 2, the inspection cassette 10 is installed between the magnetic poles N and S of the magnetization device 1 placed on the underwater structure 4 to be inspected. This cassette 10 is connected to a test liquid supply pump 13 via a connecting hose 12 via a differential pressure detector 11. Further, the differential pressure detector 11 is electrically connected to the test liquid supply pump 13 via the controller 14. In addition, in Fig. 2, 2 is the magnetization device power supply, 5 is the magnetic powder for inspection, 6 is the inspection liquid,
7 is a magnetic flux, 8 is a defective part, 9 is a water flow, and 15 is a motor. The inspection cassette shown in FIG. 2 is the most distinctive feature of the present invention, and its detailed structure is shown in FIG. 3.
第3に於いて検査カセット10は上面及び側面は透明固
体10a(例えばガラス、透明樹脂等)、底部は非導電
性弾性薄膜10bより構成された透明密封容器となって
おり、同カセット10内部には検査水6(水、白灯油又
はアルコール類と磁粉5の懸濁液)が充満している。次
に作用を説明すると、検査カセット1川こ付属する差圧
検出器11は、同カセット10内の検査液6による内圧
と、同カセット10外の外水圧との差圧を検出し、制御
器14はこの検出された信号とあらかじめ設定された差
圧信号とを比較し、カセット内部の圧力と外水圧の差圧
が設定した差圧より低い場合には検査液送給ポンプ13
を駆動し、カセット内部の圧力を外水圧より若干高く保
つようにする。Thirdly, the inspection cassette 10 is a transparent sealed container composed of a transparent solid 10a (for example, glass, transparent resin, etc.) on the top and side surfaces and a non-conductive elastic thin film 10b on the bottom. is filled with test water 6 (suspension of water, white kerosene or alcohol and magnetic powder 5). Next, to explain the operation, the differential pressure detector 11 attached to the test cassette 1 detects the differential pressure between the internal pressure due to the test liquid 6 in the cassette 10 and the external water pressure outside the cassette 10, and the controller 14 compares this detected signal with a preset differential pressure signal, and if the differential pressure between the internal pressure of the cassette and the outside water pressure is lower than the preset differential pressure, the test liquid supply pump 13
to maintain the pressure inside the cassette slightly higher than the outside water pressure.
この差圧は非導電性弾性薄膜10bを若干膨張させるた
め、第3図の如く被検査水中構造物4表面に凹凸が存在
しても、前記弾性薄膜10bは被検査水中構造物4表面
に密着する。以上の方法により検査カセット10を被検
査水中構造物4表面に設置した後、磁化装置電源2から
磁化装置1へ電流を流して磁化させるとと、磁束7は欠
陥部8で乱され、漏洩磁束は非導電性弾性薄膜10bを
経て検査カセット10内部に到達し、外部の水流の影響
を受けないで磁粉5により鮮明な磁粉模様を非導電性弾
性薄膜10b上に画く。This differential pressure slightly expands the non-conductive elastic thin film 10b, so even if there are irregularities on the surface of the underwater structure 4 to be inspected as shown in FIG. do. After installing the inspection cassette 10 on the surface of the underwater structure 4 to be inspected by the above method, when a current is passed from the magnetization device power supply 2 to the magnetization device 1 to magnetize it, the magnetic flux 7 is disturbed by the defective part 8, and leakage magnetic flux reaches the inside of the inspection cassette 10 through the non-conductive elastic thin film 10b, and a clear magnetic particle pattern is drawn on the non-conductive elastic thin film 10b by the magnetic particles 5 without being affected by external water flow.
このため陸上で用いられいる通常の滋粉探傷法と同様な
原理により、欠陥のの検査が可能となる。以上詳細に説
明した如く本願発明は構成されており、磁粉を含む検査
液は透明密封容器からなる検査カセット内に充填されて
いるため、同検査液は非消耗となって海水を汚染するよ
うなことはなく、しかも水流により磁粉模様が乱ごれる
ようなことはないので、欠陥検査能を陸上と同等に向上
させることができる。Therefore, it is possible to inspect for defects using the same principle as the normal powder flaw detection method used on land. As explained in detail above, the present invention is structured, and the test liquid containing magnetic particles is filled in a test cassette made of a transparent sealed container, so the test liquid is non-consumable and does not contaminate seawater. Moreover, since the magnetic particle pattern is not disturbed by the water flow, defect inspection performance can be improved to the same level as on land.
また本発明は、磁粉を含む検査液を充填したカセットに
付属した差圧検出器および制御器にてカセット内の圧力
を外水圧に対して若干高くなるよう検査液送給ポンプを
制御できるため、カセットの弾性薄膜は若干膨張し、水
中構造物の表面に例え凹凸が存在しても、また水深が変
化してもよく密着する。従って本発明は水中構造物の保
守、点検、検査の実施装置として有効であり、また磁粉
を検査カセットに入れることにより、効率的使用が可能
(何度も繰り返し使用できる)なため、陸上検査技術に
応用しても有望である。In addition, the present invention can control the test solution supply pump so that the pressure inside the cassette is slightly higher than the outside water pressure using the differential pressure detector and controller attached to the cassette filled with the test solution containing magnetic particles. The elastic thin film of the cassette expands slightly and adheres to the underwater structure even if the surface is uneven or the water depth changes. Therefore, the present invention is effective as a device for performing maintenance, inspection, and inspection of underwater structures, and by putting magnetic particles into an inspection cassette, it can be used efficiently (can be used repeatedly), so it can be applied to land inspection technology. It is also promising for application to
第1図は従来の水中磁粉探傷法実施装置の側面図、第2
図は本発明の実施例を示す磁粉探傷法実施装置の側面断
面図、第3図は第2図の要部の拡大図である図の主要部
分の設明、1・・・・・・磁化装置、2・・・・・・磁
化装置電源、4・・・・・・被検査水中構造物(被検査
物)、・・…・検査用磁粉、6・・・・・・検査液、7
・・・・・・磁束、8・・・・・・欠陥、10・・・・
・・検査カセット、10a・・・・・・透明固体(透明
密封容器)、10b・・・・・・非導電性弾性薄膜。
第1図
第2図
第3図Figure 1 is a side view of a conventional underwater magnetic particle testing device;
The figure is a side sectional view of a magnetic particle flaw detection method implementation device showing an embodiment of the present invention, and Figure 3 is an enlarged view of the main parts of Figure 2. Device, 2... Magnetizer power supply, 4... Underwater structure to be inspected (inspected object),... Magnetic powder for inspection, 6... Test liquid, 7
...Magnetic flux, 8...Defect, 10...
...Inspection cassette, 10a...Transparent solid (transparent sealed container), 10b...Non-conductive elastic thin film. Figure 1 Figure 2 Figure 3
Claims (1)
充填した少なくとも前記被水中構造物に接する面が非導
電性薄膜を持つ透明容器からなる検査力セツトに、前記
検査液による内圧と同カセツト外の水圧との表圧を検出
する差圧検出器を付属さ、この差圧検出器の信号と制御
器であらかじめ設定した差圧信号を比較し、常にカセツ
ト内の圧力が外水圧より若干高くなるよう検差液送給ポ
ンプを駆動させ、カセツト内の磁粉により漏洩磁束によ
る磁粉模様を前記薄膜上に画かせるようにしたことを特
徴とする磁粉探傷法実施装置。1. An inspection force set consisting of a transparent container filled with a test solution containing magnetic particles in the inspection area of the underwater structure to be inspected and having at least a non-conductive thin film on the surface that contacts the underwater structure, is placed at a pressure equal to the internal pressure caused by the test solution. A differential pressure detector is included to detect the surface pressure between the water pressure outside the cassette, and the signal from this differential pressure detector is compared with the differential pressure signal set in advance by the controller, so that the pressure inside the cassette is always slightly higher than the outside water pressure. 1. An apparatus for carrying out a magnetic particle flaw detection method, characterized in that a detection liquid feeding pump is driven so that the magnetic particle height increases, and a magnetic particle pattern due to leakage magnetic flux is drawn on the thin film by magnetic particles in a cassette.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11602279A JPS6034066B2 (en) | 1979-09-10 | 1979-09-10 | Magnetic particle testing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11602279A JPS6034066B2 (en) | 1979-09-10 | 1979-09-10 | Magnetic particle testing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5640752A JPS5640752A (en) | 1981-04-17 |
| JPS6034066B2 true JPS6034066B2 (en) | 1985-08-06 |
Family
ID=14676837
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11602279A Expired JPS6034066B2 (en) | 1979-09-10 | 1979-09-10 | Magnetic particle testing equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6034066B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103412040A (en) * | 2013-07-18 | 2013-11-27 | 江苏赛福探伤设备制造有限公司 | Steel tube broadband magnet yoke flaw detection method and apparatus thereof |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10039725B4 (en) * | 2000-08-14 | 2005-09-15 | Karl Deutsch Prüf- und Meßgerätebau GmbH + Co KG | Method and device for automatic test equipment control in the magnetic powder crack test |
| GB2466849A (en) * | 2009-01-13 | 2010-07-14 | Alstom Technology Ltd | Defect detection using magnetic field and particles |
| CN116973441A (en) * | 2023-07-25 | 2023-10-31 | 武汉华宇一目检测装备有限公司 | Detection device and method for surface cracks of ferromagnetic workpiece |
-
1979
- 1979-09-10 JP JP11602279A patent/JPS6034066B2/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103412040A (en) * | 2013-07-18 | 2013-11-27 | 江苏赛福探伤设备制造有限公司 | Steel tube broadband magnet yoke flaw detection method and apparatus thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5640752A (en) | 1981-04-17 |
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