JPS6036904B2 - belt grinding equipment - Google Patents
belt grinding equipmentInfo
- Publication number
- JPS6036904B2 JPS6036904B2 JP10993875A JP10993875A JPS6036904B2 JP S6036904 B2 JPS6036904 B2 JP S6036904B2 JP 10993875 A JP10993875 A JP 10993875A JP 10993875 A JP10993875 A JP 10993875A JP S6036904 B2 JPS6036904 B2 JP S6036904B2
- Authority
- JP
- Japan
- Prior art keywords
- workpiece
- belt
- grinding
- guide groove
- grinding belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Description
【発明の詳細な説明】
本発明は、加工中に工作物が上下に移動しないようにし
て強制切込みを行わすことのできるベルト研削装置に関
する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a belt grinding device that can perform forced cutting while preventing a workpiece from moving up and down during machining.
従来から各種のベルト研削装置が開発されれている。Various belt grinding devices have been developed in the past.
このうち本発明に近い装置として、第1図に側面図で示
す装置が開発されている。すなわち、本体1上に柱2を
立設し、この柱2に回転自在に回転軸3を軸着する。こ
の回転軸3に第1のプーリ4を取着し、柱2に対して反
対の位置に配置した電動機5により回転軸3を回転し、
ブーリ4に張設された回転駆動ベルト6を走行させる。
そして、この回転駆動ベルト6に、工作物7の円柱状の
本体部を当俵し、回転を与えることができるようになっ
ている。工作物7の上記本体部の両端にほぼ同軸に突設
された円柱状の端部7a,7bは、案内板8,8上に戦
層されている。一方、工作物7の下部には、本体1に取
付けられたプーリ9の外周上に、外側に砥粒が固着され
た研削ベルト10が張設され、この研削ベルト9の研削
面と工作物7とが接触し、研削ベルト10の下部に設置
された煩斜板(図示せず)によって、工作物に切込みが
与えられ、工作物7が加工される。しかしながら、この
加工装置では、工作物7の下側に研削ベルト10を接触
させることにより研削するため、工作物7と端部7a,
7bとの同軸度に誤差がある場合、あるいは工作物7の
真円度に誤差がある場合、工作物7が上方に押し上げら
れ、加工精度ことに同軸度が一定しないばかりでなく、
回転駆動ベルト6に多大な力が加わり、回転駆動ベルト
6の寿命を低下させる欠点があった。本発明は、上記従
来装置の欠点を除去するために開発したもので、円柱状
の工作物の両端部に同軸に設けられている軸を案内溝に
より転動自在かつ工作物が加工中に動かないように保持
し、軸を基準とした工作物の外周面研削加工を高精度か
つ高能率で行うことのできるベルト研削装置を提供する
ことを目的とする。以下に、本発明の詳細な図示の実施
例を参照して説明する。Among these devices, a device shown in a side view in FIG. 1 has been developed as a device similar to the present invention. That is, a pillar 2 is erected on the main body 1, and a rotating shaft 3 is rotatably mounted on the pillar 2. A first pulley 4 is attached to this rotating shaft 3, and the rotating shaft 3 is rotated by an electric motor 5 placed at a position opposite to the pillar 2.
A rotary drive belt 6 stretched around a pulley 4 is caused to run.
The cylindrical main body portion of the workpiece 7 is placed on this rotary drive belt 6, so that it can be rotated. Cylindrical end portions 7a and 7b, which protrude substantially coaxially from both ends of the main body portion of the workpiece 7, are placed on guide plates 8 and 8. On the other hand, at the bottom of the workpiece 7, a grinding belt 10 with abrasive grains fixed on the outside is stretched over the outer periphery of a pulley 9 attached to the main body 1, and the grinding surface of the grinding belt 9 and the workpiece 7 A cutting plate (not shown) installed at the bottom of the grinding belt 10 makes a cut in the workpiece, and the workpiece 7 is machined. However, in this processing device, since grinding is performed by bringing the grinding belt 10 into contact with the lower side of the workpiece 7, the workpiece 7 and the end portion 7a,
If there is an error in the coaxiality with 7b, or if there is an error in the roundness of the workpiece 7, the workpiece 7 will be pushed upwards, and the machining accuracy and coaxiality will not only be inconsistent, but also
This has the drawback that a large amount of force is applied to the rotary drive belt 6, which shortens the life of the rotary drive belt 6. The present invention was developed in order to eliminate the drawbacks of the conventional devices described above, and the shafts coaxially provided at both ends of a cylindrical workpiece can be freely rolled by means of guide grooves, and the workpiece can be moved during machining. It is an object of the present invention to provide a belt grinding device that can grind the outer circumferential surface of a workpiece with high accuracy and high efficiency while holding the belt so that it does not move. The invention will now be described with reference to detailed illustrated embodiments.
第2図は本発明による一実施例正面図、第3図は向図m
−m切断断面図である。Fig. 2 is a front view of an embodiment according to the present invention, and Fig. 3 is a facing view.
-m cut sectional view.
これらの図において、本体11に2本の回転軸12,1
2が取付けられ、一方の回転軸12に電動機(図示せず
)が敬着されている。これら回転軸12,12に取付け
られた一対のプーリ13,14の外周上には、外側に低
粒が亀着等により固着された研削ベルト15が掛けわた
されている。さらに、1個のフ。−リ16にこの研削ベ
ルト15の内側が当嬢され、研削ベルト15に張りが与
えられている。そして、前記プーリ13,14間の本体
11上で、研削ベルト15の内側には、研削ベルト15
の進行方向に対して傾斜した切込用合金17が戦直・固
定されていて、3個のプーリ13,14,16、研削ベ
ルト15、電動機(図示せず)と伴に研削機構18を構
成している。一方、本実施例では、支持機構19として
、第1の案内体20と第2の案内体21とが研削ベルト
15の両側にて本体11上に設置されている。そして、
第1の案内体20は、研削ベルト15の進行方向に向っ
て右側の本体11上に固定されていて、研削ベルト15
の送行方向に平行な直線状の案内溝20aを形4成する
断面L字状の戦暦体20bと、断面コの字状の拘持体2
0cとからなっている。そして、この案内溝20aの幅
は、加工する円柱状の工作物22の両端部に同軸に突設
されている軸22a,22aの径とほぼ等しく、挿入さ
れた工作物22の一方の軸22aが転勤自在な幅に形成
され、かつ工作物22の軸22aを挿入した時、工作物
22の外周面が研削ベルト15に接触し、切込用合金1
7上の研削ベルト15を通過するときには工作物22が
所定の寸法になるような高さに形成されている。また、
載層体20bは、長手方向が研削ベルト15に平行な柱
状体であって、その上面に工作物22の一方の軸22a
を転勤自在に敦層0するようになっている。さらに、均
持体20cは長手方向が研削ベルト15に平行な柱状体
であって、上部突出端都下面により工作物22の一方の
軸22aの上動を拘束するようになっている。−方、第
2の案内体21は、案内溝21aを形成する研削ベルト
15の走行方向に向って左側で本体11上に固定されて
いる長手方向が研削ベルト15に平行で横断面J字の柱
状戦暦体21bと、研削ベルト15を交換しやすいよう
に本体11に対して着脱自在に取付けられ長手方向が研
削ベルト15に平行で横断面コの字状の柱状拘持体と2
1cとによって構成されている。上記案内溝21aは、
工作物22の他方の軸22aを転勤自在に敦鷹する戦層
体21bの載層面と、拘持体21cの上部突出端部下面
とにより形成され、その幅は、前記の第1の案内体20
の案内溝20aと同様に工作物22の他方の軸22aの
径とほぼ等ししく、工作物22の他方の軸22aが転動
自在な幅となっていて、本体11上からの距離は第1の
案内体20と同位層となっている。また、拘持体21c
は、その上部突出端部下面により、工作物22の他方の
軸22aの上敷を拘束するようになっている。かくして
、これら第1の案内体20の案内溝20a及び第2の案
内体21の案内溝21aに挿入された工作物22の両藤
22a,22aは、前記の研削機構18による加工中に
案内溝20a,21aに沿って転動するとともに、上下
方向つまり案内溝20a,21aによる案内方向に直角
な方向に移動しないように拘持されている。さらに、こ
の工作物22の上部には、本体11に立設された柱25
の中に電動機Mが取着されていて、この電動機Mの回転
軸26の先端には、工作物回転用プーリ27が設けられ
ている。また、このプーリ27とともに、このプーリ2
7に対して従動側のプーリ28も本体11に並談されて
いる。これらのプーリ27,28間には、工作物22を
回転させる弾性を有する弾性を有する回転駆動用ベルト
29が巻き掛けられている。そして、工作物22を強制
的に転動させるために、回転駆動用ベルト29の内側に
回転用合金30が配設されている。しかして、電動機M
、プーリ27,28、回転駆動用ベルト29及び回転用
合金30は、工作物22を案内溝20a,21b沿って
転動させる回転駆動機構31を構成している。そして、
研削ベルト15の両側で、第1の案内体2.0の内側と
、第2の案内体21の内側には、一対のチェーン32,
32が設けられている。これらチェーン32,32には
、工作物22の両軸22a,22aを転動自在に搭載す
るコの字状の受部33・・・・・・が一定間隔おいて設
置されており、これらチェーン32,32は、上記の研
削機構18の回転軸12,12間に張設されている。そ
して、これらチェーン32,32は、研削機構18にお
ける研削ベルト15とは独立して駆動されるようになっ
ていて、研削ベルト15の速度より遅い速度で、工作物
22を送る送り機構34を構成している。つぎに、本実
施例の作用について述べる。In these figures, two rotating shafts 12, 1 are attached to the main body 11.
2 is attached, and an electric motor (not shown) is attached to one rotating shaft 12. A grinding belt 15, to which coarse grains are fixed by hook bonding or the like, is stretched over the outer periphery of a pair of pulleys 13, 14 attached to these rotating shafts 12, 12. In addition, one fu. - The inner side of the grinding belt 15 is held against the grip 16, and tension is applied to the grinding belt 15. On the main body 11 between the pulleys 13 and 14, on the inside of the grinding belt 15, a grinding belt 15 is provided.
A cutting alloy 17 that is inclined with respect to the direction of movement of the blade is fixed directly, and constitutes a grinding mechanism 18 together with three pulleys 13, 14, 16, a grinding belt 15, and an electric motor (not shown). are doing. On the other hand, in this embodiment, as the support mechanism 19, a first guide body 20 and a second guide body 21 are installed on the main body 11 on both sides of the grinding belt 15. and,
The first guide body 20 is fixed on the main body 11 on the right side in the direction of movement of the grinding belt 15.
A war calendar body 20b having an L-shaped cross section and a retaining body 2 having a U-shaped cross section forming a linear guide groove 20a parallel to the feeding direction.
It consists of 0c. The width of the guide groove 20a is approximately equal to the diameter of the shafts 22a, 22a coaxially protruding from both ends of the cylindrical workpiece 22 to be machined, and one shaft 22a of the inserted workpiece 22. is formed to have a width that is freely transferable, and when the shaft 22a of the workpiece 22 is inserted, the outer peripheral surface of the workpiece 22 comes into contact with the grinding belt 15, and the cutting alloy 1
The workpiece 22 is formed at a height such that it has a predetermined size when passing through the grinding belt 15 on the grinding belt 15. Also,
The layered body 20b is a columnar body whose longitudinal direction is parallel to the grinding belt 15, and has one axis 22a of the workpiece 22 on its upper surface.
Atsushi 0 can be freely transferred. Furthermore, the leveler 20c is a columnar body whose longitudinal direction is parallel to the grinding belt 15, and is configured to restrain the upward movement of one shaft 22a of the workpiece 22 by its upper protruding end and lower surface. - On the other hand, the second guide body 21 is fixed on the main body 11 on the left side when facing the running direction of the grinding belt 15 forming the guide groove 21a, and has a longitudinal direction parallel to the grinding belt 15 and a J-shaped cross section. A columnar war calendar body 21b, a columnar holding body that is detachably attached to the main body 11 so that the grinding belt 15 can be easily replaced, the longitudinal direction is parallel to the grinding belt 15, and the cross section is U-shaped.
1c. The guide groove 21a is
It is formed by the layered surface of the battle layer body 21b that removably supports the other shaft 22a of the workpiece 22, and the lower surface of the upper protruding end of the holding body 21c, and its width is equal to that of the first guide body. 20
Similarly to the guide groove 20a, the width is approximately equal to the diameter of the other shaft 22a of the workpiece 22, and the width is such that the other shaft 22a of the workpiece 22 can freely roll, and the distance from the top of the main body 11 is approximately the same as the diameter of the other shaft 22a of the workpiece 22. It is on the same level as the guide body 20 of No. 1. In addition, the holding body 21c
is adapted to restrain the overlay of the other shaft 22a of the workpiece 22 by the lower surface of its upper protruding end. In this way, the two grooves 22a, 22a of the workpiece 22 inserted into the guide groove 20a of the first guide body 20 and the guide groove 21a of the second guide body 21 are removed from the guide grooves during machining by the grinding mechanism 18. While rolling along the guide grooves 20a and 21a, the guide grooves 20a and 21a are held so as not to move in the vertical direction, that is, in the direction perpendicular to the direction of guidance by the guide grooves 20a and 21a. Further, a pillar 25 erected on the main body 11 is provided on the upper part of the workpiece 22.
An electric motor M is installed in the holder, and a workpiece rotation pulley 27 is provided at the tip of a rotating shaft 26 of the electric motor M. In addition to this pulley 27, this pulley 2
A pulley 28 on the driven side of the pulley 7 is also arranged in parallel with the main body 11. A rotary drive belt 29 having elasticity for rotating the workpiece 22 is wound between these pulleys 27 and 28 . In order to forcibly roll the workpiece 22, a rotating alloy 30 is disposed inside the rotational drive belt 29. However, electric motor M
, the pulleys 27, 28, the rotation drive belt 29, and the rotation alloy 30 constitute a rotation drive mechanism 31 that rolls the workpiece 22 along the guide grooves 20a, 21b. and,
On both sides of the grinding belt 15, inside the first guide body 2.0 and inside the second guide body 21, a pair of chains 32,
32 are provided. These chains 32, 32 are provided with U-shaped receivers 33 at regular intervals, on which both shafts 22a, 22a of the workpiece 22 are rotatably mounted. 32, 32 are stretched between the rotating shafts 12, 12 of the grinding mechanism 18 described above. These chains 32, 32 are configured to be driven independently of the grinding belt 15 in the grinding mechanism 18, and constitute a feed mechanism 34 that feeds the workpiece 22 at a speed slower than the speed of the grinding belt 15. are doing. Next, the operation of this embodiment will be described.
まず、研削機構18における研削ベルト15に張力を与
えるプーリ16を下側に移動し、研削ベルト15が切込
用合金17の外側に密着するように研削ベルト15に張
力を与える。First, the pulley 16 that applies tension to the grinding belt 15 in the grinding mechanism 18 is moved downward, and tension is applied to the grinding belt 15 so that the grinding belt 15 comes into close contact with the outside of the cutting alloy 17.
つぎに、回転駆動用ベルト29を第2図矢印A方向にお
よび研削ベルト15を第2図矢印B方向に走行させる。
この状態で工作物22を1個ずつ送り機構34のコの字
状の受部33・・・・・・に搭載し、送り機構37の電
動機にスイッチを入れ、チェーン32,32を第2図矢
印C方向に研削ベルト15の速度より遅い速度で走行さ
せる。すると、工作物22の両軸22a,22aは、上
部の回転駆動機構31の回転駆動用ベルト29により押
圧され案内溝20a,21aに沿って転動するとともに
、これら案内溝20a,21aにより案内方向に直角な
方向の上下移動が拘束される。その結果、研削機構18
の切込用合金17を通過すると、工作物22の外周面は
、研削ベルト15により強制切込み研削を受け、所要の
同藤度及び真円度を有する所定寸法に加工される。かく
て、加工の終了した工作物22は送り機構34より分離
され、第2図における支持機構19の左側より取り出さ
れる。しかして、研削ベルト15表面に固着された砥粒
が摩耗し研削効率が低下したときは、研削ベルト15を
交換する。まず、全電動機のスイッチを切り、研削機構
18の研削ベルト15に張力を与えるプーリ16を上方
に移動させ研削ベルト15を着脱できる状態にする。つ
ぎに、第2の案内体21の拘持体21cをはずし、使用
済の研削ベルト15と使用前の研削ベルト15とを交換
する。研削ベルト15の交換が終了したならば、本体1
1に拘持体21cを取りつけ、研削ベルト16に張力
を与えるプーリ16を下方に移動させ、研削ベルト15
に張力を与え研削ベルト交換作業を完了する。本発明は
、上記のように、工作物に回転を与える回転駆動機構と
、研削ベルトを高速で移動する研削機構との間に工作物
を設置し、工作物の加工中の上下動を拘束するとともに
工作物を転勤自在に案内して強制切込みを行わせる案内
溝が形成された支持機構を設け、工作物に送り機構によ
り定速で送りを与えるように構成したので、両端に突設
されている軸を加工基準とした工作物の外周面研削加工
を高精度かつ高能率で行うことができる。ことに、加工
能率を低下させることなく、軸と工作物との同軸度及び
真円度が、工作物の上下動を規制しない場合に比べて、
顕著に向上するという格別の効果を奏する。また、研削
機構の研削ベルト上に形成された砥粒の摩耗が少なくな
るとともに、回転駆動機構の回転用ベルトも工作物の上
下動に起因する圧力が小さくなるので、それぞれ寿命が
延長する効果も奏する。Next, the rotational drive belt 29 is run in the direction of arrow A in FIG. 2, and the grinding belt 15 is run in the direction of arrow B in FIG.
In this state, the workpieces 22 are loaded one by one onto the U-shaped receivers 33 of the feed mechanism 34, the electric motor of the feed mechanism 37 is turned on, and the chains 32 are connected as shown in FIG. The belt is made to run in the direction of arrow C at a speed slower than the speed of the grinding belt 15. Then, both shafts 22a, 22a of the workpiece 22 are pressed by the rotational drive belt 29 of the upper rotational drive mechanism 31 and roll along the guide grooves 20a, 21a. Vertical movement in the direction perpendicular to is restricted. As a result, the grinding mechanism 18
After passing through the cutting alloy 17, the outer circumferential surface of the workpiece 22 is subjected to forced cutting grinding by the grinding belt 15, and is machined to a predetermined size having the required degree of sharpness and roundness. The workpiece 22 that has been machined is thus separated from the feed mechanism 34 and taken out from the left side of the support mechanism 19 in FIG. When the abrasive grains fixed to the surface of the grinding belt 15 are worn out and the grinding efficiency decreases, the grinding belt 15 is replaced. First, all electric motors are switched off, and the pulley 16 that applies tension to the grinding belt 15 of the grinding mechanism 18 is moved upward to make the grinding belt 15 ready for attachment and detachment. Next, the holding body 21c of the second guide body 21 is removed, and the used grinding belt 15 is replaced with the grinding belt 15 before use. After replacing the grinding belt 15, the main body 1
A holding body 21c is attached to the grinding belt 15, and the pulley 16 that applies tension to the grinding belt 16 is moved downward.
Apply tension to complete the grinding belt replacement work. As described above, the present invention installs the workpiece between the rotation drive mechanism that rotates the workpiece and the grinding mechanism that moves the grinding belt at high speed, and restrains the vertical movement of the workpiece during machining. At the same time, a support mechanism was provided in which a guide groove was formed to guide the workpiece in a freely removable manner to perform forced cutting, and the workpiece was configured to be fed at a constant speed by the feed mechanism, so that the workpiece could be protruded from both ends. Grinding of the outer peripheral surface of a workpiece can be performed with high precision and efficiency using the same axis as the processing reference. In particular, without reducing machining efficiency, the coaxiality and roundness of the shaft and workpiece do not restrict the vertical movement of the workpiece.
It has a special effect of significantly improving the performance. In addition, the wear of the abrasive grains formed on the grinding belt of the grinding mechanism is reduced, and the pressure caused by the vertical movement of the workpiece on the rotating belt of the rotary drive mechanism is also reduced, which has the effect of extending the life of the belt. play.
第1図は従釆のベルト研削装置の側面図、第2図は本発
明の一実施例のベルト研削装置の構成を示す正面図、第
3図は第2図のm−m切断断面図である。
15:研削ベルト、18:研削機構、19:支持機構、
20a,21a:案内溝、22:工作物、22a:軸、
29:回転駆動用ベルト、31:回転駆動機構、33:
受部、34:送り機構。
第1図
第2図
第3図Fig. 1 is a side view of a subordinate belt grinding device, Fig. 2 is a front view showing the configuration of a belt grinding device according to an embodiment of the present invention, and Fig. 3 is a cross-sectional view taken along the line mm in Fig. 2. be. 15: Grinding belt, 18: Grinding mechanism, 19: Support mechanism,
20a, 21a: guide groove, 22: workpiece, 22a: shaft,
29: Rotation drive belt, 31: Rotation drive mechanism, 33:
Receiving part, 34: Feeding mechanism. Figure 1 Figure 2 Figure 3
Claims (1)
外周面を上記軸部と同軸に研削するベルト研削装置にお
いて、上記軸部を転動自在に案内支持するとともに案内
方向に対して上下方向の移動を拘束する案内溝が形成さ
れた支持機構と、一定間隔で列設され上記軸部を転動自
在に保持する複数の受部を有し上記工作物を上記案内溝
に沿つて送り移動させる送り機構と、表面に砥粒が固着
された研削ベルトを有しこの研削ベルト上記案内溝に支
持された上記工作物に接触させるとともに上記案内溝に
沿つて走行させて上記工作物の外周面の研削を行う研削
機構と、上記案内溝に支持された上記工作物に対して上
記研削ベルトとは反対側から接触する回転駆動用ベルト
を有しこの回転用ベルトを上記案内溝に沿つて走行させ
て上記工作物を強制的に転動させる回転駆動機構とを具
備することを特徴とするベルト研削装置。1. In a belt grinding device that grinds the outer peripheral surface of a cylindrical workpiece having a cylindrical shaft protruding from both ends coaxially with the shaft, the shaft is guided and supported so as to be able to roll freely, and is The workpiece is placed in the guide groove, and includes a support mechanism in which a guide groove is formed to restrain movement in the vertical direction, and a plurality of receivers arranged at regular intervals to rotatably hold the shaft. The grinding belt has a grinding belt with abrasive grains fixed to the surface thereof, and the grinding belt is brought into contact with the workpiece supported by the guide groove and is caused to run along the guide groove to grind the workpiece. It has a grinding mechanism that grinds the outer peripheral surface of the object, and a rotational drive belt that contacts the workpiece supported in the guide groove from the side opposite to the grinding belt. A belt grinding device comprising: a rotational drive mechanism for forcibly rolling the workpiece by traveling along the belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10993875A JPS6036904B2 (en) | 1975-09-12 | 1975-09-12 | belt grinding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10993875A JPS6036904B2 (en) | 1975-09-12 | 1975-09-12 | belt grinding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5234498A JPS5234498A (en) | 1977-03-16 |
| JPS6036904B2 true JPS6036904B2 (en) | 1985-08-23 |
Family
ID=14522904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10993875A Expired JPS6036904B2 (en) | 1975-09-12 | 1975-09-12 | belt grinding equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6036904B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4938540B2 (en) * | 2007-04-26 | 2012-05-23 | 昭和電工株式会社 | Aluminum tube manufacturing method |
-
1975
- 1975-09-12 JP JP10993875A patent/JPS6036904B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5234498A (en) | 1977-03-16 |
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