JPS6048290B2 - Electrolytic composite polishing equipment - Google Patents
Electrolytic composite polishing equipmentInfo
- Publication number
- JPS6048290B2 JPS6048290B2 JP4687978A JP4687978A JPS6048290B2 JP S6048290 B2 JPS6048290 B2 JP S6048290B2 JP 4687978 A JP4687978 A JP 4687978A JP 4687978 A JP4687978 A JP 4687978A JP S6048290 B2 JPS6048290 B2 JP S6048290B2
- Authority
- JP
- Japan
- Prior art keywords
- flow rate
- rotation speed
- electrolytic
- electrode tool
- predetermined
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H5/00—Combined machining
- B23H5/06—Electrochemical machining combined with mechanical working, e.g. grinding or honing
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Description
【発明の詳細な説明】
この発明は、電解による被研摩体の陽極溶解作用と、
被研摩面に生成された不働態化酸化皮膜を電極工具の表
面に接着された研摩材により擦過除去する研摩作用とを
複合させ、ステンレス鋼などの被研摩体を鏡面に仕上け
る電解複合研摩装置に関する。[Detailed Description of the Invention] This invention provides an anodic dissolution action of an object to be polished by electrolysis,
An electrolytic composite polishing device that combines the polishing action of removing the passivated oxide film formed on the surface to be polished with an abrasive material bonded to the surface of an electrode tool to finish polished objects such as stainless steel to a mirror finish. Regarding.
従来の電解複合研摩装置ては、研摩に必要な電解液の
供給および電極工具の駆動源、電解用電源の接続、しや
断は、全て手動て操作されており、作業がはん雑てある
。In conventional electrolytic composite polishing equipment, the supply of the electrolytic solution necessary for polishing, the drive source for the electrode tool, and the connection and disconnection of the electrolytic power source are all manually operated, making the work complicated. .
しかも研摩作業中、とくに被研摩面が粗い所に電極工具
の電極が来ると摩擦抵抗が過大となるかもしくは何らか
の原因て駆動モータが過負荷になつた場合、電極工具の
回転が一低下ないしは停止することがあり、その場合で
も電解電源が接続されたままてあるため、電極工具の電
極面に相対した被研摩面の電解が異常に進行 し、仕上
面の平滑化、光沢化を損なう場合がある。また研摩作業
中に電解液の供給が、ポンプのフ故障その他の原因で停
止した場合、ドライ摩擦状態になり、被研摩面に対して
発熱現象による悪影響を与える恐れがあるとともに、粉
じん発生による作業環境の悪化および工具の電極面に貼
付された研摩材の寿命を低下させる。この発明は、前記
の点に留意し、電解液の所定の流量以上の供給により、
電極工具の回転駆動源、電解用電源の接続、しや断を、
全て自動化するとともに、それらを集中して制御する制
御部を設け、作業の容易化をはかり、かつ、モータ停止
時等の異常時の対処を自動化したものであり、つぎにこ
の発明を、その実施例を示した図面とともに説明する。Furthermore, during polishing work, if the electrode of the electrode tool comes to a place where the surface to be polished is particularly rough, the frictional resistance becomes excessive, or if the drive motor becomes overloaded for some reason, the rotation of the electrode tool decreases or stops. Even in that case, because the electrolytic power source remains connected, electrolysis on the surface to be polished opposite to the electrode surface of the electrode tool may proceed abnormally, which may impair the smoothness and gloss of the finished surface. be. In addition, if the supply of electrolyte stops during polishing work due to pump failure or other causes, dry friction may occur, which may have an adverse effect on the polished surface due to heat generation, and may cause dust to be generated during the work. Deterioration of the environment and shortening the life of the abrasive material affixed to the electrode surface of the tool. This invention takes the above points into consideration, and by supplying an electrolytic solution at a predetermined flow rate or higher,
Connecting and disconnecting the rotational drive source of the electrode tool and the power source for electrolysis,
In addition to automating everything, a control unit is provided to centrally control them, making the work easier and dealing with abnormalities such as when the motor stops.Next, this invention will be implemented. This will be explained with reference to drawings showing examples.
図面において、Aは研摩部、Bは制御部であり、ます、
研摩部Aについて説明する。In the drawing, A is the polishing part, B is the control part,
The polishing section A will be explained.
1は電極工具、2は電極工具1の電極、3は電極2の一
部の表面に貼付された研摩材、4は電極工具1に一体の
研摩主軸、5は電極工具1を駆動回転する駆動モータ、
6は電極工具1の回転数を検出する回転数検出装置、7
は研摩主軸4を介して電極2に電解電源を供給するカー
ボンブラシ、8は被研摩面9へ電極工具1を所定の力て
押付けると電解液の流路を開き、離すとその流路を閉じ
る電解液の流路開閉装置てある。1 is an electrode tool, 2 is an electrode of the electrode tool 1, 3 is an abrasive material affixed to a part of the surface of the electrode 2, 4 is a polishing main shaft integrated with the electrode tool 1, and 5 is a drive for driving and rotating the electrode tool 1 motor,
6 is a rotation speed detection device for detecting the rotation speed of the electrode tool 1;
8 is a carbon brush that supplies electrolytic power to the electrode 2 via the polishing spindle 4, and 8 is a carbon brush that opens an electrolyte flow path when the electrode tool 1 is pressed against the surface to be polished 9 with a predetermined force, and when released, the flow path is closed. There is an electrolyte flow path opening/closing device that closes.
つぎに、制御部Bについて説明する。Next, the control section B will be explained.
10は電解液の流量を検出する電解液流量検出装置、1
1は駆動モータ5の駆動源を開閉する駆動源開閉装置、
12はカーボンブラシ7を介して電極2への電解電源を
開閉する電解電源開閉装置、13は駆動源開閉装置11
および電解電源開閉装置12を制御する制御装置てある
。10 is an electrolyte flow rate detection device that detects the flow rate of the electrolyte; 1
1 is a drive source switching device that opens and closes the drive source of the drive motor 5;
Reference numeral 12 denotes an electrolytic power supply switching device that opens and closes the electrolytic power supply to the electrode 2 via the carbon brush 7, and 13 indicates a drive source switching device 11.
and a control device for controlling the electrolytic power supply switching device 12.
つぎに前記研摩装置の動作を説明する。Next, the operation of the polishing apparatus will be explained.
まず電極工具1を被研摩面9への所定の力て押付けると
、電解液流路開閉装置8か作動して電解液の供給が開始
される。この電解液の流量を電解液流量.検出装置10
により検出し、所定の流量以上になると制御装置13か
ら信号を出し、駆動源開閉装置11を作動させ、駆動モ
ータ5を回転させ電極工具1を回転させる。この電極工
具1の回転数を回転数検出装置6て検出し、所定の回転
数以上に二なると制御装置13から信号を出し、電解電
源開閉装置12を作動させ、電解電源を電極2に供給し
、電解複合研摩を施工する。そして、通常の研摩作業時
には、単に電極工具1を被研摩面9に押付けることのみ
により、電解?液の供給、電極工具1の駆動源、電解電
源が自動的に供給され、一切のバルブ操作、スイッチの
オン、オフ操作なしに研摩作業を行なうことができる、
作業を停止するときには、電極工具1を被研摩面9から
離すだけで、全ての供給経路が自動的にしや断される。First, when the electrode tool 1 is pressed against the surface to be polished 9 with a predetermined force, the electrolyte flow path opening/closing device 8 is activated to start supplying the electrolyte. The flow rate of this electrolyte is called the electrolyte flow rate. Detection device 10
When the flow rate exceeds a predetermined value, a signal is output from the control device 13 to activate the drive source opening/closing device 11, causing the drive motor 5 to rotate and the electrode tool 1 to rotate. The rotational speed of the electrode tool 1 is detected by the rotational speed detection device 6, and when the rotational speed exceeds a predetermined rotational speed, a signal is output from the control device 13, the electrolytic power switch 12 is activated, and electrolytic power is supplied to the electrode 2. , perform electrolytic composite polishing. During normal polishing work, electrolytic polishing is performed simply by pressing the electrode tool 1 against the surface to be polished 9. The liquid supply, the driving source for the electrode tool 1, and the electrolytic power source are automatically supplied, and polishing work can be performed without any valve operation or switch on/off operation.
When stopping the work, simply by removing the electrode tool 1 from the surface to be polished 9, all supply paths are automatically cut off.
また研摩作業中に、研摩主軸4の回転数が所定の値より
も低下した時は、回転数検出装置6により制御装置13
を介して電解電源力化や断され、異常電解が防止される
。さらに電解液の供給が所定の流量より下つた場合は、
電極工具の駆動源、電解電源の供給力化や断される。ま
たそれぞれの異常停止状態において、異常を検出した検
出装置が正常な動作状態に戻れば、しやフ断されていた
各供給経路が自動的に回復される。以上のように、この
発明の電解複合研摩装置によると、電解作用により陽極
に接続された被研摩体の表面の凹凸部に生じた不働態化
酸化皮膜のうち、前記凸部を研摩材で擦過除去し、被研
摩体の・表面を鏡面に仕上げる可搬型の電解複合研摩装
置において、研摩部に、電解用の電極と擦適用の研摩材
からなる電極工具と、前記電極工具を回転する駆動モー
タと、前記電極工具の回転数を検出する回転数検出装置
と、前記電極工具の被研摩面へ・の所定の押付圧以上て
前記電極工具への電解液の流路を開にし、前記所定の押
付圧に達しないと前記流路を閉にする電解液の流路開閉
装置を備えるとともに、制御部に、前記駆動モータの駆
動源を開閉する駆動源開閉装置と、電解液の流量を検出
する電解液流量検出装置と、前記電極への電解電源を開
閉する電解電源開閉装置と、前記電解液流量検出装置に
よつて所定の流量以上になると前記駆動源開閉装置をオ
ンにし、前記所定の流量に達しないと前記駆動源開閉装
置をオフにし、かつ、前記回転数検出装置によつて所定
の回転数以上になると前記電解電源開閉装置をオンにし
、前記所定の回転数に達しないと前記電解電源開閉装置
をオフにする制御装置を備えたことにより、単に電極工
具を被研摩面に所定の押付圧以上て押付けるか、否かに
より、研摩作業を開始または停止することが可能てあり
、研摩作業の能率を向上でき、作業中の異常事態に際し
ても容易かつ適確に対処し得るものてある。Also, when the rotation speed of the polishing main shaft 4 falls below a predetermined value during polishing work, the rotation speed detection device 6 detects the
The electrolytic power source is turned on and off through the power supply, and abnormal electrolysis is prevented. Furthermore, if the electrolyte supply drops below the specified flow rate,
The drive source for the electrode tool and the electrolytic power supply are turned on or off. Further, in each abnormal stop state, if the detection device that detected the abnormality returns to a normal operating state, each supply route that has been temporarily cut off is automatically restored. As described above, according to the electrolytic composite polishing apparatus of the present invention, among the passivated oxide films formed on the uneven parts of the surface of the object to be polished connected to the anode by electrolytic action, the protrusions are rubbed with the abrasive material. In a portable electrolytic composite polishing device for removing and finishing the surface of an object to be polished to a mirror finish, the polishing section includes an electrode tool consisting of an electrode for electrolysis and an abrasive material for rubbing, and a drive motor for rotating the electrode tool. and a rotational speed detection device for detecting the rotational speed of the electrode tool, which opens a flow path for electrolyte to the electrode tool at a predetermined pressing pressure on the surface to be polished of the electrode tool, and An electrolyte flow path opening/closing device that closes the flow path when the pressing pressure is not reached is provided, and the control unit includes a drive source opening/closing device that opens and closes the drive source of the drive motor, and detects the flow rate of the electrolyte. An electrolytic solution flow rate detection device, an electrolytic power source switching device that opens and closes the electrolytic power supply to the electrode, and when the electrolytic solution flow rate detection device turns on the drive source switching device when the flow rate exceeds a predetermined flow rate, the electrolytic solution flow rate detection device turns on the drive source switching device, If the rotation speed does not reach the predetermined rotation speed, the drive source switching device is turned off, and when the rotation speed exceeds a predetermined rotation speed determined by the rotation speed detection device, the electrolytic power source switching device is turned on. By providing a control device that turns off the power switch, it is possible to start or stop the polishing operation simply by pressing the electrode tool against the surface to be polished with a predetermined pressing pressure or higher. This makes it possible to improve the efficiency of polishing work and to easily and appropriately deal with abnormal situations during work.
図面は、この発明の電解複合研摩装置の1実施例の構成
図である。
A・・・・・・研摩部、B・・・・・・制御部、1 ・
・・・・・電極工具、2 ・・・・・・電極、3 ・・
・・・・研摩材、4 ・・・・・・研摩主軸、5 ・・
・・・・駆動モータ、6 ・・・・・・回転数検出装置
、流路開閉装置、10・・・・・・電解液流1 ・・・
・・・駆動源開閉装置、12・・・・・・電解電源開閉
装置、13・・・・・・制御装置。The drawing is a configuration diagram of one embodiment of the electrolytic composite polishing apparatus of the present invention. A: Polishing section, B: Control section, 1.
... Electrode tool, 2 ... Electrode, 3 ...
... Abrasive material, 4 ... Polishing spindle, 5 ...
... Drive motor, 6 ... Rotation speed detection device, channel opening/closing device, 10 ... Electrolyte flow 1 ...
... Drive source switchgear, 12... Electrolytic power switchgear, 13... Control device.
Claims (1)
凹凸部に生じた不働態化酸化皮膜のうち、前記凸部を研
摩材で擦過除去し、被研摩体の表面を鏡面に仕上げる可
搬型の電解複合研摩装置において、研摩部に電解用の電
極と擦過用の研摩材からなる電極工具と、前記電極工具
を回転する駆動モータと、前記電極工具の回転数を検出
する回転数検出装置と、前記電極工具の被研摩面への所
定の押付圧以上で前記電極工具への電解液の流路を開に
し、前記所定の押付圧に達しないと前記流路を閉にする
電解液の流路開閉装置を備えるとともに、制御部に、前
記駆動モータの駆動源を開閉する駆動開閉装置と、電解
液の流量を検出する電解液流量検出装置と、前記電極へ
の電解電源を開閉する電解電源開閉装置と、前記電解液
流量検出装置によつて所定の流量以上になると前記駆動
源開閉装置をオンにし、前記所定の流量に達しないと前
記駆動源開閉装置をオフにし、かつ、前記回転数検出装
置によつて所定の回転数以上になると前記電解電源開閉
装置をオンにし、前記所定の回転数に達しないと前記電
解電源開閉装置をオフにする制御装置を備えたことを特
徴とする電解複合研摩装置。1 A portable type that uses an abrasive to remove the convex portions of the passivated oxide film formed on the surface of the object to be polished connected to the anode by electrolytic action, thereby finishing the surface of the object to be polished to a mirror finish. In the electrolytic composite polishing apparatus, the polishing part includes an electrode tool consisting of an electrode for electrolysis and an abrasive material for rubbing, a drive motor for rotating the electrode tool, and a rotation speed detection device for detecting the rotation speed of the electrode tool. , an electrolytic solution flow path to the electrode tool is opened when the electrode tool is pressed against a surface to be polished at a predetermined pressing pressure, and when the predetermined pressing pressure is not reached, the electrolytic solution flow path is closed. The controller includes a drive switchgear that opens and closes the drive source of the drive motor, an electrolyte flow rate detection device that detects the flow rate of the electrolytic solution, and an electrolytic power source that opens and closes the electrolytic power supply to the electrodes. The driving source switching device is turned on when the flow rate exceeds a predetermined flow rate by a switching device and the electrolyte flow rate detection device, and the driving source switching device is turned off when the flow rate does not reach the predetermined flow rate, and the rotation speed is An electrolysis device characterized by comprising a control device that turns on the electrolytic power switch when the rotation speed exceeds a predetermined rotation speed determined by a detection device, and turns off the electrolysis power switch when the rotation speed does not reach the predetermined rotation speed. Composite polishing equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4687978A JPS6048290B2 (en) | 1978-04-19 | 1978-04-19 | Electrolytic composite polishing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4687978A JPS6048290B2 (en) | 1978-04-19 | 1978-04-19 | Electrolytic composite polishing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS54138836A JPS54138836A (en) | 1979-10-27 |
| JPS6048290B2 true JPS6048290B2 (en) | 1985-10-26 |
Family
ID=12759634
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4687978A Expired JPS6048290B2 (en) | 1978-04-19 | 1978-04-19 | Electrolytic composite polishing equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6048290B2 (en) |
-
1978
- 1978-04-19 JP JP4687978A patent/JPS6048290B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS54138836A (en) | 1979-10-27 |
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